US20080000804A1 - Carrier tape with integrated cover tape - Google Patents
Carrier tape with integrated cover tape Download PDFInfo
- Publication number
- US20080000804A1 US20080000804A1 US11/477,736 US47773606A US2008000804A1 US 20080000804 A1 US20080000804 A1 US 20080000804A1 US 47773606 A US47773606 A US 47773606A US 2008000804 A1 US2008000804 A1 US 2008000804A1
- Authority
- US
- United States
- Prior art keywords
- cover tape
- pieces
- tape
- carrier tape
- pockets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0084—Containers and magazines for components, e.g. tube-like magazines
Definitions
- the disclosed embodiments relate generally to media for handling parts, such as integrated circuit devices, and more particularly to a carrier tape having an integrated cover tape.
- a carrier tape capable of holding a number of parts, such as integrated circuit (IC) die, may be utilized to facilitate automation and handling of these components.
- a typical carrier tape comprises a flexible tape having a row (or multiple rows) of evenly spaced pockets distributed along it's length. Each pocket is configured to receive an individual part—e.g., a bare die, a packaged die or other die assembly, etc.—and a cover tape may be adhered to an upper surface of the carrier tape to cover each pocket (and perhaps retain the die on the carrier tape).
- a pressure sensitive adhesive or heat activated adhesive may be used to secure the cover tape onto the carrier tape.
- the carrier tape can be wound onto a tape reel, and a row of small indexing holes may be distributed along the length of the carrier tape adjacent an edge of the tape, these indexing holes facilitating movement of the carrier tape and/or tape reel by automated handing equipment.
- an adhesive may be pre-applied in each of the pockets.
- the part contacts the pre-applied adhesive, which secures the part within that pocket.
- the adhesive bond between that part and the pre-applied adhesive in the pocket must be overcome in order to release the part.
- Use of a pre-applied pocket adhesive can present part handling and automation challenges, as release of parts from the carrier tape may be difficult.
- the cover tape itself may, when adhered to the carrier tape, secure each part within it—s respective pocket.
- application and subsequent lift-off of the cover tape can also present part handling and automation problems due to the complexity of applying and removing the cover tape.
- FIG. 1A is a schematic diagram illustrating a top plan view of an embodiment of a carrier tape having an integrated cover tape.
- FIG. 1B is a cross-sectional elevation view of the carrier tape of FIG. 1A , as taken along line B-B of FIG. 1A .
- FIG. 1C is a cross-sectional elevation view of the carrier tape of FIG. 1A , as taken along line C-C of FIG. 1A .
- FIG. 1D is a cross-sectional elevation view of another embodiment of the carrier tape of FIGS. 1A-1C .
- FIG. 1E is a cross-sectional elevation view of a further embodiment of the carrier tape of FIGS. 1A-1C .
- FIGS. 2A-2C are schematic diagrams of the carrier tape shown in FIGS. 1A-1C respectively, in conjunction with an embodiment of a separator tool.
- FIGS. 3A-3C are schematic diagrams, each illustrating another embodiment of a separator tool.
- FIG. 4 is a block diagram illustrating an embodiment of a method of removing parts from, or placing parts on, a carrier tape having an integrated cover tape.
- FIG. 5 is a schematic diagram illustrating an embodiment of a system for removing parts from, or placing parts on, a carrier tape having an integrated cover tape.
- FIG. 6 is a block diagram illustrating an embodiment of a method for making a carrier tape having an integrated cover tape.
- FIGS. 1A through 1C illustrated are embodiments of a carrier tape 100 having an integrated cover tape.
- a top plan view of the carrier tape 100 with integrated cover tape is provided in FIG. 1A .
- a cross-sectional elevation view, as taken along line B-B of FIG. 1A is shown in FIG. 1B
- another cross-sectional elevation view, as taken along line C-C of FIG. 1A is shown in FIG. 1C .
- the carrier tape with integrated cover tape provides a carrier medium for a number of parts, such as, for example, integrated circuit die 5 .
- the carrier tape 100 comprises a base 110 having an upper side 111 and an opposing lower side 112 . Disposed on the base 110 is a row of spaced-apart pockets 120 . Typically, the pockets 120 are evenly spaced apart; however, in another embodiment the pockets may not be evenly spaced. Each of the pockets 120 comprises a recess extending downward below the upper side or surface 111 , and this recess is accessible from the first side 111 .
- the pockets 120 are each capable of receiving an integrated circuit die 5 (or, alternatively, a packaged die, die assembly, or other component).
- each pocket 120 may allow for insertion of a pin (from lower side 112 ) to assist in extraction of any component placed in a pocket 120 .
- a single row of pockets 120 is shown in the figures, in other embodiments, multiple rows of pockets may be distributed along the length of the carrier tape 100 .
- the pockets 120 may be formed by any suitable process, such as, for example, an embossing process, a molding process, etc.
- disposed along the edges (or, perhaps, one of the edges) of the base 110 is a row of indexing holes 115 .
- a drive gear having teeth adapted to engage the indexing holes 115 or other mechanism capable of engaging the indexing holes, can be used to advance the carrier tape 100 (either alone or in combination with motion of a take-up reel).
- the carrier tape 100 further comprises a cover tape, including a first cover tape piece 150 a and a second cover tape piece 150 b.
- each of the cover tape pieces 150 a, 150 b is flexibly secured to the carrier tape 100 .
- the first cover tape piece 150 a is secured to the carrier tape upper surface 111 along a bond line 155 a.
- This bond line 155 a extends along the lengths of the carrier tape base 110 and first cover tape piece 150 a, respectively, and this bond line 155 a is disposed proximate an outer edge 151 a of the first cover tape piece 150 a.
- First cover tape piece 150 a extends from the outer edge 151 a over a portion 126 of each pocket 120 and to an opposing inner edge 152 a.
- the second cover tape piece 150 b is secured to the carrier tape upper surface 111 along a second bond line 155 b, the bond line 155 b extending along the lengths of the carrier tape base 110 and second cover tape piece 150 b, respectively.
- the bond line 155 b is disposed proximate an outer edge 151 b of the second cover tape piece 150 b, and the second cover tape piece 150 b extends from its outer edge 151 b over a portion 127 of each pocket 120 and to an opposing inner edge 152 b.
- a gap 160 exists between the respective inner edges 152 a, 152 b of the first and second cover tape pieces 150 a, 150 b.
- the gap 160 is sized and located to prevent the escape of a part (e.g., a die 5 ) from each of the pockets 120 when the cover tape pieces 150 a, 150 b are in a first “at rest” position (i.e., the positions shown in FIGS. 1A-1C ).
- the gap 160 has a width that comprises up to approximately fifty percent of the width of a pocket 120 . As shown in FIGS.
- the gap 160 may be centered approximately over a centerline of the carrier tape 100 (e.g., each of the cover tape pieces 150 a, 150 b may extend toward the centerline of the carrier tape approximately the same distance). However, in other embodiments, the gap 160 may be off-center.
- the cover tape pieces 150 a, 150 b are comprised of a flexible material, and the first cover tape piece 150 a is capable of flexing about the bond line 155 a, whereas the second cover tape piece 150 b is capable of flexing about the bond line 155 b (e.g., the bond lines 155 a, 155 b function similar to a hinges for the first and second cover tape pieces 150 a, 150 b, respectively).
- the cover tape pieces 150 a, 150 b are shown in a first position in FIGS. 1A-1C , wherein the first and second cover tape pieces 150 a, 150 b rest against (or in proximity to) the upper side 111 of the carrier tape base 110 .
- This first position may be termed the “at rest” or “unflexed” position (although it should be understood that the cover tape pieces may be pre-stressed at this first position in order to assist in retaining parts within the pockets 120 ).
- the cover tape pieces 150 a, 150 b will retain parts within the pockets 120 , as the gap 160 is sufficiently narrower than a dimension of a part (e.g., a die 5 ) within a pocket 120 to prevent escape of the part from the pocket.
- the cover tape pieces 150 a, 150 b are capable of flexing to a second position at which a pocket 120 can be accessed (either to insert or remove a part), as will be described below.
- the cover tape pieces 150 a, 150 b may be secured to the carrier tape 100 using any suitable attachment method.
- the bond lines 155 a, 155 b are formed using an ultrasonic welding process.
- the bond lines 155 a, 155 b are formed using an adhesive (e.g., an epoxy, a pressure sensitive adhesive, a heat activated adhesive, etc.).
- the bond lines 155 a, 155 b are formed by a thermocompression bonding process.
- the carrier tape 100 and cover tape pieces 150 a , 150 b are integrally formed as a single part using an extrusion process.
- each of the outer edges 151 a, 151 b of the first and second cover tape pieces 150 a, 150 b, respectively, extends to a position inside one of the opposing rows of indexing holes 115 , and the bond lines 155 a, 155 b are formed inwards of the indexing holes 115 .
- the disclosed embodiments are not limited to this configuration.
- the outer edges 151 a, 151 b of the first and second cover tape pieces 150 a, 150 b, respectively may extend to the opposing outer edges of the carrier tape base 110 .
- the cover tape pieces 150 a, 150 b may include indexing holes 159 a, 159 b, respectively, aligned with the indexing holes 115 on the carrier tape base.
- the bond lines securing the cover tape pieces 150 a, 150 b to the carrier tape base 110 may be formed outwards of the indexing holes 115 , 159 a - b, or the bond lines may be formed inwards of the indexing holes (as shown in FIGS. 1A-1C ).
- each of the outer edges 151 a, 151 b of the first and second cover tape pieces 150 a, 150 b, respectively, may extend over and wrap around the opposing edges of the carrier tape base 110 .
- the cover tape pieces 150 a, 150 b may again includes indexing holes 159 a, 159 b aligned with the indexing holes 115 on the carrier tape.
- the bond lines securing the cover tape pieces 150 a, 150 b to the carrier tape base 110 may lie outwards of the indexing holes 115 , 159 a - b, and the wrap-around configuration of the cover tape pieces 150 a, 150 b may form the bonds between the cover tape pieces and the carrier tape base (or at least assist in coupling the cover tape pieces to the base).
- the carrier tape base 110 may comprise any suitable material. Examples of materials that may be suitable for fabrication of the carrier tape base 110 include polycarbonate, polystyrene, trilaminate polycarbonate with an ABS (acrylonitrile butadiene styrene) core, a homogeneous blend of two or more plastics, and paper (or cardboard or other wood pulp-based products).
- the cover tape pieces 150 a, 150 b may also be constructed from any suitable material.
- the cover tape pieces 150 a, 150 b comprise a flexible material capable of deforming to allow placement or removal of parts from the carrier tape, as described above, and also capable of returning to their original undeformed positions after part placement or removal (e.g., without undergoing plastic deformation).
- cover tape pieces 150 a, 150 b examples include polyester, polycarbonate, polystyrene, trilaminate polycarbonate with an ABS core, a homogeneous blend of two or more plastics, and paper (or cardboard or other wood pulp-based products).
- the carrier tape base 110 and the cover tape pieces 150 a, 150 b comprise the same material; however, in other embodiments the carrier tape base and the cover tape pieces comprise different materials.
- the cover tape pieces 150 a, 150 b comprise a material that is capable of being bonded to the material of the carrier tape base 110 by an ultrasonic welding process.
- the carrier tape base 110 and cover tape pieces 150 a - b comprise a material that is amenable to formation by an extrusion process.
- the components of carrier tape 100 may have any suitable thickness.
- the carrier tape base 110 has a thickness of between approximately 0.28 mm and 0.38 mm, and the cover tape pieces 150 a, 150 b each have a thickness of between 0.048 mm and 0.08 mm. It should be understood that, in FIGS. 1A-1E (and FIGS. 2A-2C ), the respective thicknesses (and perhaps other dimensions) of the carrier tape base 110 and cover tape pieces 150 a, 150 b have been exaggerated for ease of illustration and, further, that no unnecessary limitations should be drawn from these figures.
- FIGS. 2A-2C the manner in which a part may be placed on or removed from the carrier tape 100 is illustrated in greater detail.
- the carrier tape 100 of FIGS. 1A-1C is again shown in FIGS. 2A-2C , and the elements of the carrier tape have retained the same numerical designation in FIGS. 2A-2C .
- the lines B-B and C-C are again shown in FIG. 2A , and the same relationships exist between FIGS. 2A , 2 B, and 2 C as exist between FIGS. 1A , 1 B, and 1 C.
- separator tool 200 has been inserted underneath the first and second carrier tape pieces 150 a, 150 b, and between these cover tape pieces and the upper surface 111 of the carrier tape base 110 .
- the separator tool 200 is generally centered relative to the gap 160 and/or the centerline of the carrier tape 100 .
- that portion of the separator tool 200 underlying the carrier tape pieces 150 a, 150 b is shown in solid line (rather than hidden line).
- separator tool 200 comprises any device capable of spreading apart the first and second cover tape pieces 150 a, 150 b to an extent sufficient to allow access to one (or more) of the pockets 120 on carrier tape 100 .
- the separator tool 200 comprises a device capable of sufficiently separating the first and second cover tape pieces 150 a, 150 b to allow access to a pocket without permanently deforming (e.g., causing plastic deformation) or otherwise damaging the cover tape pieces or the bonds securing these pieces to the cover tape base 110 .
- the separator tool 200 may enable access to one pocket 120 on carrier tape 100 or, in other embodiments, the separator tool 200 may be capable of providing simultaneous access to multiple pockets on the carrier tape 100 (e.g., access to two or more pockets 120 in the row of pockets of the embodiment illustrated in the figures or, in other embodiments, access to two or more pockets in multiple rows of pockets disposed on a carrier tape).
- the separator tool 200 comprises any device capable of spreading apart the first and second cover tape pieces 150 a, 150 b to an extent sufficient to allow access to one (or more) of the pockets 120 on carrier tape 100 .
- the separator tool 200 comprises a body 205 having an aperture 210 extending therethrough.
- the aperture 210 when centered approximately over a pocket 120 , provides an opening through which a part may be inserted into a pocket or, alternatively, through which a part may be removed from a pocket.
- the aperture 210 may provide access to two or more pockets on the carrier tape.
- the separator tool 200 may include two or more apertures, providing access to two or more pockets on a carrier tape.
- the body 205 of separator tool 200 further comprises a leading portion 220 and a trailing portion 230 .
- Leading portion 220 has a size and shape that, when the carrier tape 100 is advanced relative to the separator tool 200 (or the separator tool advanced relative to the carrier tape), tends to lift the cover tape pieces 150 a, 150 b upwards while also spreading apart the respective inner edges 152 a, 152 b of cover tape pieces.
- the cover tape pieces 150 a, 150 b will undergo at least some flexing, although plastic deformation should be avoided or minimized.
- the cover tape pieces 150 a, 150 b deform should not lead to delamination of the bond lines 155 a, 155 b.
- the cover tape pieces 150 a, 150 b should be separated such that a gap 165 exists between the cover tape inner edges 152 , 152 b (best seen in FIGS. 2A and 2C ), thereby allowing access to a pocket 120 through the aperture 210 of the separator tool 200 .
- a part e.g., a die 5
- the trailing portion 230 of separator tool body 205 has a size and shape that, when the carrier tape 100 advances relative to the separator tool 220 (or the separator tool advanced relative to the carrier tape), allows the cover tape pieces 150 a, 150 b to return to their respective original “at rest” positions.
- the trialing portion 230 has a size and shape that provides for the gradual transition of the cover tape pieces 150 a, 150 b from the “flexed” position to the “at rest” position.
- the leading and trailing portions 220 , 230 of the separator tool body 205 have substantially the same size and shape; however, in other embodiments these two portions of the tool body may have different configurations.
- the size and shape of the separator tool 200 shown in FIGS. 2A-2C is presented by way of example, and it should be understood that the separator tool 200 may have any other suitable shape.
- Some other possible configurations of a separator tool 200 are provided—by way of example and without limitation—in each of FIGS. 3A through 3C .
- a top plan view of the separator tool 200 is shown on the left-hand side, whereas a front elevation view is shown on the right-hand side.
- reference numerals identifying the features of the separator tool shown in FIGS. 2A-2C are used in each of FIGS. 3A-3C to identify similar features.
- the separator tool 200 may be constructed from any suitable material. Examples of materials believed suitable for construction of the separator tool include Teflon® and Delron®. Also, in one embodiment, the separator tool 200 is formed of a material that prevents or minimizes the potential for electrostatic discharge (ESD).
- ESD electrostatic discharge
- FIG. 4 illustrated is an embodiment of a method of removing parts from, or placing parts on, the carrier tape 100 of FIGS. 1A-1C and 2 A- 2 C.
- a separator tool is inserted underneath the cover tape pieces. This was previously illustrated in FIGS. 2A-2C , where a separator tool 200 was inserted between the cover tape pieces 150 a, 150 b and the carrier tape base 110 . Generally, the separator tool is centered in the gap 160 between the cover tape pieces 150 a, 150 b. To initially insert the separator tool under the cover tape pieces, an operator may manually pull apart the cover tape pieces, thereby enabling insertion of the separator tool.
- the front end of the carrier tape may not include the cover tape pieces (and/or provide a wider gap that transitions down to the gap 160 shown in the figures), such that the separator tool may be slid underneath the cover tape pieces at this front end of the carrier tape.
- the separator tool may be capable of collapsing down to a width less than that of gap 160 such that the tool may be inserted through this gap. The separator tool may then be further capable of expanding out to its original width after insertion into the gap 160 , such that the separator tool is now underneath the cover tape pieces and can function to spread apart these two pieces to create a wider gap 165 (see FIGS. 2A-2C ).
- the carrier tape is advances to align a pocket with an aperture in the separator tool. This is illustrated in FIGS. 2A-2C , where a pocket 120 on the carrier tape 100 is substantially aligned with the aperture 210 of the separator tool 200 . It should be understood that, rather than advancement of the carrier tape, the separator tool may also be advanced (or both the carrier tape and separator tool may move relative to each other). Also, in an alternative embodiment, two or more pockets on a carrier tape are aligned with an aperture of a separator tool, and in yet another embodiment, two or more pockets on a carrier tape are aligned with two or more apertures of a separator tool.
- the separator tool spreads apart the cover tape pieces to allow access to a pocket on the cover tape. This is also illustrated in FIGS. 2A-2C , where the separator tool 200 has separated the cover tape pieces 150 a, 150 b to create a gap 165 . Gap 165 provides an opening that is sufficient to allow access (thru the aperture 210 in separator tool 200 ) to a pocket 120 on carrier tape 100 . Referring to block 440 , a part is inserted into a pocket, or removed from a pocket, on the carrier tape. With reference again to FIGS.
- a part such as a die 5 may be placed in one of the pockets 120 through the gap 165 and aperture 210 of separator tool 200 .
- a part e.g., a die 5
- the carrier tape 100 (and/or separator tool 200 ) may then be advanced again and another part inserted in or removed from the carrier tape 100 (see arrow 405 ), and the above-described process may be repeated until all pockets 120 on the carrier tape 100 are either occupied by a part or empty.
- System 500 includes a carrier tape mechanism 510 , which comprises a source tape reel 512 , a take-up reel 514 , and an actuator 516 coupled with the take-up reel 514 (and/or source reel 512 ).
- Wound on the source tape reel 512 is a length of carrier tape 100 having a number of pockets 120 , each pocket for receiving a die 5 (or other part).
- the carrier tape 100 includes an integrated cover tape, as described above.
- the carrier tape 100 may comprise a carrier tape base 110 having first and second cover tape pieces 150 a, 150 b secured thereto, as described above in FIGS. 1A-1C (or 1 D or 1 E).
- the carrier tape 100 is advanced by motion of the take-up reel 514 (and/or source reel 512 ) initiated by actuator 516 , and the carrier tape 100 (with die 5 and integrated cover tape 150 a, 150 b) is wound onto the take-up reel 514 .
- movement of the carrier tape 100 may be initiated by a mechanism that engages a series of indexing holes (e.g., indexing holes 115 shown in FIGS. 1A-2C ) on the carrier tape 100 (either alone or in combination with motion of the take-up reel 514 produced by actuator 516 ).
- the length of carrier tape 100 stored on the source tape reel 512 does not contain any die, and as the carrier tape 100 is advanced and wound onto the take-up reel 514 , die 5 are placed into the pockets 120 of the carrier tape.
- the length of the carrier tape 100 disposed on source tape reel 512 includes a number of die 5 (or other parts), and these die are removed from the carrier tape as the tape is advanced.
- the system 500 further includes a pick-and-place mechanism 520 having a pick-and-place head 525 .
- pick-and-place head 525 “picks” individual die 5 from a wafer 2 that has been diced or singulated into a number of die.
- Wafer 2 may be held by a wafer holding device 530 (e.g., a wafer chuck, an adhesive tape disposed on a substrate, etc.).
- the pick-and-place head 525 then places each die 5 into one of the pockets 120 on carrier tape 100 .
- the pick-and-place mechanism may be used to remove the die 5 (or other parts) from the carrier tape 100 .
- the system 500 further includes a separator tool 200 .
- Separator tool 200 may comprise any of the embodiments of a separator tool described above (see FIGS. 2A-2C and FIGS. 3A-3C ), or other tool providing similar functionality.
- the separator tool will spread apart the cover tape pieces 150 a, 150 b, thereby allowing the pick-and-place head 525 to insert a die 5 into (or remove a die from) a pocket 120 through the aperture 210 in the separator tool, as previously described (see, e.g., FIGS. 2A-2C and FIG. 4 , and the accompanying text above).
- the carrier tape 100 can be incrementally advanced relative to the separator tool 200 , such that a die 5 may be inserted into each of the pockets 120 on the carrier tape.
- the separator tool 200 itself may be capable of movement relative to the carrier tape 100 (e.g., to advance the separator tool relative to the carrier tape and/or to lift and lower the separator tool relative to the carrier tape).
- the separator tool 200 may be coupled with a motion mechanism (not shown in FIG. 5 ).
- system 500 also includes a controller 540 communicatively coupled with the pick-and-place mechanism 520 and the actuator 516 of carrier tape mechanism 510 , and each of these devices may send signals to controller and receive signals from the controller (and perform actions in response to signals received from the controller).
- the controller may also be communicatively coupled with a motion mechanism associated with separator tool 200 .
- the controller 540 may comprise any suitable computing device.
- system 500 of FIG. 5 is but one example of a system that can be employed to insert or remove parts from the carrier tape 100 and, further, that the disclosed embodiments may find application with other systems that utilize a carrier tape medium. Also, it should be understood that the system 500 may include other components not shown in FIG. 5 and/or may not include all of the components shown in FIG. 5 .
- a carrier tape base is provided.
- the carrier tape base may comprise the base 110 shown and described in FIGS. 1A-1C .
- a first cover tape piece and a second cover tape piece are secured to the carrier tape base.
- the first and second cover tape pieces may, for example, comprise the cover tape pieces 150 a, 150 b shown and described above in FIGS. 1A-1C (or 1 D or 1 E).
- the cover tape pieces may be secured to the carrier tape base using any suitable process, such as ultrasonic welding, adhesive bonding, thermocompression bonding, etc.
- the first and second cover tape pieces are secured to the carrier tape base simultaneously.
- the carrier tape base and first and second cover tape pieces are integrally formed using an extrusion process.
- a gap is provided between the first and second cover tape pieces. It should be understood that a separate processing step will generally not be needed to create a gap between the cover tape pieces, as the cover tape pieces can be sized to provide the desired gap upon attachment to the carrier tape base.
- to create the gap a single cover tape piece is first secured to the carrier tape, and then a center portion is cut from this single piece to create the first and second cover tape pieces separated by a gap.
Abstract
Embodiments of a carrier tape having an integrated cover tape are disclosed. The carrier tape may comprise a base having a number of spaced-apart pockets. A first cover tape piece and a second cover tape piece may each be secured to the carrier tape base. Opposing inner ends of the first and second cover tape pieces extend toward the center of the carrier tape base and over portions of the pockets, and a gap exists between these opposing inner edges. The gap overlies the pockets, but this gap is sized to retain parts within the pockets when the cover tape pieces are “at rest.” A separator tool may be inserted within this gap and underneath the first and second cover tape pieces, and this separator tool may spread apart the cover tape pieces, allowing parts to be removed from or placed in the carrier tape. Other embodiments are described and claimed.
Description
- The disclosed embodiments relate generally to media for handling parts, such as integrated circuit devices, and more particularly to a carrier tape having an integrated cover tape.
- A carrier tape capable of holding a number of parts, such as integrated circuit (IC) die, may be utilized to facilitate automation and handling of these components. A typical carrier tape comprises a flexible tape having a row (or multiple rows) of evenly spaced pockets distributed along it's length. Each pocket is configured to receive an individual part—e.g., a bare die, a packaged die or other die assembly, etc.—and a cover tape may be adhered to an upper surface of the carrier tape to cover each pocket (and perhaps retain the die on the carrier tape). A pressure sensitive adhesive or heat activated adhesive may be used to secure the cover tape onto the carrier tape. The carrier tape can be wound onto a tape reel, and a row of small indexing holes may be distributed along the length of the carrier tape adjacent an edge of the tape, these indexing holes facilitating movement of the carrier tape and/or tape reel by automated handing equipment.
- To hold parts in their respective pockets on a carrier tape, an adhesive may be pre-applied in each of the pockets. When a part is placed in a pocket, the part contacts the pre-applied adhesive, which secures the part within that pocket. To then remove a part from a pocket of the carrier tape, the adhesive bond between that part and the pre-applied adhesive in the pocket must be overcome in order to release the part. Use of a pre-applied pocket adhesive can present part handling and automation challenges, as release of parts from the carrier tape may be difficult. Alternatively, as suggested above, rather than using a pre-applied adhesive in each pocket, the cover tape itself may, when adhered to the carrier tape, secure each part within it—s respective pocket. However, application and subsequent lift-off of the cover tape can also present part handling and automation problems due to the complexity of applying and removing the cover tape.
-
FIG. 1A is a schematic diagram illustrating a top plan view of an embodiment of a carrier tape having an integrated cover tape. -
FIG. 1B is a cross-sectional elevation view of the carrier tape ofFIG. 1A , as taken along line B-B ofFIG. 1A . -
FIG. 1C is a cross-sectional elevation view of the carrier tape ofFIG. 1A , as taken along line C-C ofFIG. 1A . -
FIG. 1D is a cross-sectional elevation view of another embodiment of the carrier tape ofFIGS. 1A-1C . -
FIG. 1E is a cross-sectional elevation view of a further embodiment of the carrier tape ofFIGS. 1A-1C . -
FIGS. 2A-2C are schematic diagrams of the carrier tape shown inFIGS. 1A-1C respectively, in conjunction with an embodiment of a separator tool. -
FIGS. 3A-3C are schematic diagrams, each illustrating another embodiment of a separator tool. -
FIG. 4 is a block diagram illustrating an embodiment of a method of removing parts from, or placing parts on, a carrier tape having an integrated cover tape. -
FIG. 5 is a schematic diagram illustrating an embodiment of a system for removing parts from, or placing parts on, a carrier tape having an integrated cover tape. -
FIG. 6 is a block diagram illustrating an embodiment of a method for making a carrier tape having an integrated cover tape. - Referring to
FIGS. 1A through 1C , illustrated are embodiments of acarrier tape 100 having an integrated cover tape. A top plan view of thecarrier tape 100 with integrated cover tape is provided inFIG. 1A . A cross-sectional elevation view, as taken along line B-B ofFIG. 1A , is shown inFIG. 1B , whereas another cross-sectional elevation view, as taken along line C-C ofFIG. 1A , is shown inFIG. 1C . The carrier tape with integrated cover tape provides a carrier medium for a number of parts, such as, for example,integrated circuit die 5. - With reference to
FIGS. 1A-1C , in one embodiment, thecarrier tape 100 comprises abase 110 having anupper side 111 and an opposinglower side 112. Disposed on thebase 110 is a row of spaced-apart pockets 120. Typically, thepockets 120 are evenly spaced apart; however, in another embodiment the pockets may not be evenly spaced. Each of thepockets 120 comprises a recess extending downward below the upper side orsurface 111, and this recess is accessible from thefirst side 111. Thepockets 120 are each capable of receiving an integrated circuit die 5 (or, alternatively, a packaged die, die assembly, or other component). Anaperture 122 at the bottom of eachpocket 120 may allow for insertion of a pin (from lower side 112) to assist in extraction of any component placed in apocket 120. Although a single row ofpockets 120 is shown in the figures, in other embodiments, multiple rows of pockets may be distributed along the length of thecarrier tape 100. Thepockets 120 may be formed by any suitable process, such as, for example, an embossing process, a molding process, etc. Also, in one embodiment, disposed along the edges (or, perhaps, one of the edges) of thebase 110 is a row of indexingholes 115. A drive gear having teeth adapted to engage theindexing holes 115, or other mechanism capable of engaging the indexing holes, can be used to advance the carrier tape 100 (either alone or in combination with motion of a take-up reel). - The
carrier tape 100 further comprises a cover tape, including a firstcover tape piece 150 a and a secondcover tape piece 150 b. In one embodiment, each of thecover tape pieces carrier tape 100. For example, in the illustrated embodiment, the firstcover tape piece 150 a is secured to the carrier tapeupper surface 111 along abond line 155 a. Thisbond line 155 a extends along the lengths of thecarrier tape base 110 and firstcover tape piece 150 a, respectively, and thisbond line 155 a is disposed proximate anouter edge 151 a of the firstcover tape piece 150 a. Firstcover tape piece 150 a extends from theouter edge 151 a over aportion 126 of eachpocket 120 and to an opposinginner edge 152 a. Similarly, the secondcover tape piece 150 b is secured to the carrier tapeupper surface 111 along asecond bond line 155 b, thebond line 155 b extending along the lengths of thecarrier tape base 110 and secondcover tape piece 150 b, respectively. Thebond line 155 b is disposed proximate anouter edge 151 b of the secondcover tape piece 150 b, and the secondcover tape piece 150 b extends from itsouter edge 151 b over aportion 127 of eachpocket 120 and to an opposinginner edge 152 b. - A
gap 160 exists between the respectiveinner edges cover tape pieces gap 160 is sized and located to prevent the escape of a part (e.g., a die 5) from each of thepockets 120 when thecover tape pieces FIGS. 1A-1C ). In one embodiment, thegap 160 has a width that comprises up to approximately fifty percent of the width of apocket 120. As shown inFIGS. 1A-1C , thegap 160 may be centered approximately over a centerline of the carrier tape 100 (e.g., each of thecover tape pieces gap 160 may be off-center. - In one embodiment, the
cover tape pieces cover tape piece 150 a is capable of flexing about thebond line 155 a, whereas the secondcover tape piece 150 b is capable of flexing about thebond line 155 b (e.g., thebond lines cover tape pieces cover tape pieces FIGS. 1A-1C , wherein the first and secondcover tape pieces upper side 111 of thecarrier tape base 110. This first position may be termed the “at rest” or “unflexed” position (although it should be understood that the cover tape pieces may be pre-stressed at this first position in order to assist in retaining parts within the pockets 120). In this first position, thecover tape pieces pockets 120, as thegap 160 is sufficiently narrower than a dimension of a part (e.g., a die 5) within apocket 120 to prevent escape of the part from the pocket. However, due to the flexibility of the cover tape material and/or the ability of thecover tape pieces respective bond lines pocket 120 can be accessed (either to insert or remove a part), as will be described below. - The
cover tape pieces carrier tape 100 using any suitable attachment method. In one embodiment, thebond lines bond lines bond lines carrier tape 100 and covertape pieces carrier tape 100 with integratedcover tape pieces carrier tape 100. - In the embodiments of
FIGS. 1A-1C , each of theouter edges cover tape pieces bond lines FIG. 1D , in another embodiment theouter edges cover tape pieces carrier tape base 110. In this embodiment, thecover tape pieces holes cover tape pieces carrier tape base 110 may be formed outwards of the indexing holes 115, 159 a-b, or the bond lines may be formed inwards of the indexing holes (as shown inFIGS. 1A-1C ). - In another embodiment, a shown in
FIG. 1E , each of theouter edges cover tape pieces carrier tape base 110. Thecover tape pieces FIG. 1E , the bond lines securing thecover tape pieces carrier tape base 110 may lie outwards of the indexing holes 115, 159 a-b, and the wrap-around configuration of thecover tape pieces - The
carrier tape base 110 may comprise any suitable material. Examples of materials that may be suitable for fabrication of thecarrier tape base 110 include polycarbonate, polystyrene, trilaminate polycarbonate with an ABS (acrylonitrile butadiene styrene) core, a homogeneous blend of two or more plastics, and paper (or cardboard or other wood pulp-based products). Thecover tape pieces cover tape pieces cover tape pieces carrier tape base 110 and thecover tape pieces cover tape pieces carrier tape base 110 by an ultrasonic welding process. In yet another embodiment, thecarrier tape base 110 and cover tape pieces 150 a-b comprise a material that is amenable to formation by an extrusion process. Also, the components ofcarrier tape 100 may have any suitable thickness. According to one embodiment, thecarrier tape base 110 has a thickness of between approximately 0.28 mm and 0.38 mm, and thecover tape pieces FIGS. 1A-1E (andFIGS. 2A-2C ), the respective thicknesses (and perhaps other dimensions) of thecarrier tape base 110 and covertape pieces - Turning to
FIGS. 2A-2C , the manner in which a part may be placed on or removed from thecarrier tape 100 is illustrated in greater detail. Thecarrier tape 100 ofFIGS. 1A-1C is again shown inFIGS. 2A-2C , and the elements of the carrier tape have retained the same numerical designation inFIGS. 2A-2C . Further, the lines B-B and C-C are again shown inFIG. 2A , and the same relationships exist betweenFIGS. 2A , 2B, and 2C as exist betweenFIGS. 1A , 1B, and 1C. - With reference now to
FIGS. 2A-2C , aseparator tool 200 has been inserted underneath the first and secondcarrier tape pieces upper surface 111 of thecarrier tape base 110. Theseparator tool 200 is generally centered relative to thegap 160 and/or the centerline of thecarrier tape 100. Note that inFIG. 2A , for ease of illustration, that portion of theseparator tool 200 underlying thecarrier tape pieces separator tool 200 comprises any device capable of spreading apart the first and secondcover tape pieces pockets 120 oncarrier tape 100. In another embodiment, theseparator tool 200 comprises a device capable of sufficiently separating the first and secondcover tape pieces cover tape base 110. Also, theseparator tool 200 may enable access to onepocket 120 oncarrier tape 100 or, in other embodiments, theseparator tool 200 may be capable of providing simultaneous access to multiple pockets on the carrier tape 100 (e.g., access to two ormore pockets 120 in the row of pockets of the embodiment illustrated in the figures or, in other embodiments, access to two or more pockets in multiple rows of pockets disposed on a carrier tape). - Generally, as noted above, the
separator tool 200 comprises any device capable of spreading apart the first and secondcover tape pieces pockets 120 oncarrier tape 100. In the illustrated embodiment, theseparator tool 200 comprises abody 205 having anaperture 210 extending therethrough. Theaperture 210, when centered approximately over apocket 120, provides an opening through which a part may be inserted into a pocket or, alternatively, through which a part may be removed from a pocket. In another embodiment, theaperture 210 may provide access to two or more pockets on the carrier tape. In a further embodiment, theseparator tool 200 may include two or more apertures, providing access to two or more pockets on a carrier tape. - The
body 205 ofseparator tool 200 further comprises a leadingportion 220 and a trailingportion 230. Leadingportion 220 has a size and shape that, when thecarrier tape 100 is advanced relative to the separator tool 200 (or the separator tool advanced relative to the carrier tape), tends to lift thecover tape pieces inner edges separator tool 200, thecover tape pieces cover tape pieces bond lines cover tape pieces gap 165 exists between the cover tapeinner edges 152, 152 b (best seen inFIGS. 2A and 2C ), thereby allowing access to apocket 120 through theaperture 210 of theseparator tool 200. When theseparator tool 200 has created agap 165 between thecover tape pieces pockets 120 oncarrier tape 100. - In one embodiment, the trailing
portion 230 ofseparator tool body 205 has a size and shape that, when thecarrier tape 100 advances relative to the separator tool 220 (or the separator tool advanced relative to the carrier tape), allows thecover tape pieces portion 230 has a size and shape that provides for the gradual transition of thecover tape pieces portions separator tool body 205 have substantially the same size and shape; however, in other embodiments these two portions of the tool body may have different configurations. - The size and shape of the
separator tool 200 shown inFIGS. 2A-2C is presented by way of example, and it should be understood that theseparator tool 200 may have any other suitable shape. Some other possible configurations of aseparator tool 200 are provided—by way of example and without limitation—in each ofFIGS. 3A through 3C . In each ofFIGS. 3A-3C , a top plan view of theseparator tool 200 is shown on the left-hand side, whereas a front elevation view is shown on the right-hand side. Also, reference numerals identifying the features of the separator tool shown inFIGS. 2A-2C are used in each ofFIGS. 3A-3C to identify similar features. Theseparator tool 200 may be constructed from any suitable material. Examples of materials believed suitable for construction of the separator tool include Teflon® and Delron®. Also, in one embodiment, theseparator tool 200 is formed of a material that prevents or minimizes the potential for electrostatic discharge (ESD). - Turning next to
FIG. 4 , illustrated is an embodiment of a method of removing parts from, or placing parts on, thecarrier tape 100 ofFIGS. 1A-1C and 2A-2C. With reference to block 410 in this figure, a separator tool is inserted underneath the cover tape pieces. This was previously illustrated inFIGS. 2A-2C , where aseparator tool 200 was inserted between thecover tape pieces carrier tape base 110. Generally, the separator tool is centered in thegap 160 between thecover tape pieces gap 160 shown in the figures), such that the separator tool may be slid underneath the cover tape pieces at this front end of the carrier tape. Alternatively, in a further embodiment, the separator tool may be capable of collapsing down to a width less than that ofgap 160 such that the tool may be inserted through this gap. The separator tool may then be further capable of expanding out to its original width after insertion into thegap 160, such that the separator tool is now underneath the cover tape pieces and can function to spread apart these two pieces to create a wider gap 165 (seeFIGS. 2A-2C ). - Referring to block 420 in
FIG. 4 , the carrier tape is advances to align a pocket with an aperture in the separator tool. This is illustrated inFIGS. 2A-2C , where apocket 120 on thecarrier tape 100 is substantially aligned with theaperture 210 of theseparator tool 200. It should be understood that, rather than advancement of the carrier tape, the separator tool may also be advanced (or both the carrier tape and separator tool may move relative to each other). Also, in an alternative embodiment, two or more pockets on a carrier tape are aligned with an aperture of a separator tool, and in yet another embodiment, two or more pockets on a carrier tape are aligned with two or more apertures of a separator tool. - Referring to block 430 in
FIG. 4 , as the carrier tape (and/ or separator tool) advances, the separator tool spreads apart the cover tape pieces to allow access to a pocket on the cover tape. This is also illustrated inFIGS. 2A-2C , where theseparator tool 200 has separated thecover tape pieces gap 165.Gap 165 provides an opening that is sufficient to allow access (thru theaperture 210 in separator tool 200) to apocket 120 oncarrier tape 100. Referring to block 440, a part is inserted into a pocket, or removed from a pocket, on the carrier tape. With reference again toFIGS. 2A-2C , a part such as adie 5 may be placed in one of thepockets 120 through thegap 165 andaperture 210 ofseparator tool 200. Alternatively, a part (e.g., a die 5) may be removed from one of thepockets 120 through thegap 165 andaperture 210. The carrier tape 100 (and/or separator tool 200) may then be advanced again and another part inserted in or removed from the carrier tape 100 (see arrow 405), and the above-described process may be repeated until allpockets 120 on thecarrier tape 100 are either occupied by a part or empty. - Turning to
FIG. 5 , illustrated is an embodiment of asystem 500 for removing parts from, or placing parts on, a carrier tape having an integrated cover tape.System 500 includes acarrier tape mechanism 510, which comprises asource tape reel 512, a take-upreel 514, and anactuator 516 coupled with the take-up reel 514 (and/or source reel 512). Wound on thesource tape reel 512 is a length ofcarrier tape 100 having a number ofpockets 120, each pocket for receiving a die 5 (or other part). According to one embodiment, thecarrier tape 100 includes an integrated cover tape, as described above. For example, thecarrier tape 100 may comprise acarrier tape base 110 having first and secondcover tape pieces FIGS. 1A-1C (or 1D or 1E). - The
carrier tape 100 is advanced by motion of the take-up reel 514 (and/or source reel 512) initiated byactuator 516, and the carrier tape 100 (withdie 5 andintegrated cover tape reel 514. Alternatively, movement of thecarrier tape 100 may be initiated by a mechanism that engages a series of indexing holes (e.g., indexing holes 115 shown inFIGS. 1A-2C ) on the carrier tape 100 (either alone or in combination with motion of the take-upreel 514 produced by actuator 516). In the illustrated embodiment, the length ofcarrier tape 100 stored on thesource tape reel 512 does not contain any die, and as thecarrier tape 100 is advanced and wound onto the take-upreel 514, die 5 are placed into thepockets 120 of the carrier tape. In another embodiment, the length of thecarrier tape 100 disposed onsource tape reel 512 includes a number of die 5 (or other parts), and these die are removed from the carrier tape as the tape is advanced. - The
system 500 further includes a pick-and-place mechanism 520 having a pick-and-place head 525. In the illustrated example, pick-and-place head 525 “picks” individual die 5 from awafer 2 that has been diced or singulated into a number of die.Wafer 2 may be held by a wafer holding device 530 (e.g., a wafer chuck, an adhesive tape disposed on a substrate, etc.). The pick-and-place head 525 then places each die 5 into one of thepockets 120 oncarrier tape 100. Alternatively, the pick-and-place mechanism may be used to remove the die 5 (or other parts) from thecarrier tape 100. - To facilitate placement of parts onto (or removal of parts from) the
carrier tape 100, thesystem 500 further includes aseparator tool 200.Separator tool 200 may comprise any of the embodiments of a separator tool described above (seeFIGS. 2A-2C andFIGS. 3A-3C ), or other tool providing similar functionality. When thecarrier tape 100 is advanced relative to theseparator tool 200, the separator tool will spread apart thecover tape pieces place head 525 to insert adie 5 into (or remove a die from) apocket 120 through theaperture 210 in the separator tool, as previously described (see, e.g.,FIGS. 2A-2C andFIG. 4 , and the accompanying text above). Thecarrier tape 100 can be incrementally advanced relative to theseparator tool 200, such that adie 5 may be inserted into each of thepockets 120 on the carrier tape. Also, in a further embodiment, theseparator tool 200 itself may be capable of movement relative to the carrier tape 100 (e.g., to advance the separator tool relative to the carrier tape and/or to lift and lower the separator tool relative to the carrier tape). In such an embodiment, theseparator tool 200 may be coupled with a motion mechanism (not shown inFIG. 5 ). - In another embodiment,
system 500 also includes acontroller 540 communicatively coupled with the pick-and-place mechanism 520 and theactuator 516 ofcarrier tape mechanism 510, and each of these devices may send signals to controller and receive signals from the controller (and perform actions in response to signals received from the controller). In one embodiment, the controller may also be communicatively coupled with a motion mechanism associated withseparator tool 200. Thecontroller 540 may comprise any suitable computing device. - It should be understood that the
system 500 ofFIG. 5 is but one example of a system that can be employed to insert or remove parts from thecarrier tape 100 and, further, that the disclosed embodiments may find application with other systems that utilize a carrier tape medium. Also, it should be understood that thesystem 500 may include other components not shown inFIG. 5 and/or may not include all of the components shown inFIG. 5 . - Referring now to
FIG. 6 , illustrated is an embodiment of a method for making a carrier tape having an integrated cover tape. Referring to block 610, a carrier tape base is provided. For example, the carrier tape base may comprise the base 110 shown and described inFIGS. 1A-1C . Referring to block 620, a first cover tape piece and a second cover tape piece are secured to the carrier tape base. The first and second cover tape pieces may, for example, comprise thecover tape pieces FIGS. 1A-1C (or 1D or 1E). The cover tape pieces may be secured to the carrier tape base using any suitable process, such as ultrasonic welding, adhesive bonding, thermocompression bonding, etc. According to one embodiment, the first and second cover tape pieces are secured to the carrier tape base simultaneously. In another embodiment, the carrier tape base and first and second cover tape pieces are integrally formed using an extrusion process. Referring to block 630, a gap is provided between the first and second cover tape pieces. It should be understood that a separate processing step will generally not be needed to create a gap between the cover tape pieces, as the cover tape pieces can be sized to provide the desired gap upon attachment to the carrier tape base. However, in an alternative embodiment, to create the gap, a single cover tape piece is first secured to the carrier tape, and then a center portion is cut from this single piece to create the first and second cover tape pieces separated by a gap. - The foregoing detailed description and accompanying drawings are only illustrative and not restrictive. They have been provided primarily for a clear and comprehensive understanding of the disclosed embodiments and no unnecessary limitations are to be understood therefrom. Numerous additions, deletions, and modifications to the embodiments described herein, as well as alternative arrangements, may be devised by those skilled in the art without departing from the spirit of the disclosed embodiments and the scope of the appended claims.
Claims (32)
1. A carrier tape comprising:
a base including an upper surface and a number of spaced apart pockets extending down from the upper surface, each pocket sized to receive a part;
a first piece of cover tape secured to the base, the first piece of cover tape extending over a portion of each of the pockets; and
a second piece of cover tape secured to the base, the second piece of cover tape extending over a portion of each of the pockets;
wherein a gap exists between the first and second pieces of cover tape, the gap overlying the pockets.
2. The carrier tape of claim 1 , wherein the first and second pieces of cover tape can be separated to an extent sufficient to allow access to one of the pockets.
3. The carrier tape of claim 1 , wherein a center of the gap overlies a centerline of the base.
4. The carrier tape of claim 1 , wherein each of the first and second pieces of cover tape is secured to the upper surface of the base.
5. The carrier tape of claim 1 , wherein the first and second pieces of cover tape are each secured to the base by a process selected from a group consisting of ultrasonic welding, adhesive bonding, and thermocompression bonding.
6. The carrier tape of claim 1 , wherein the carrier tape and the first and second pieces of cover tape are integrally formed using an extrusion process.
7. The carrier tape of claim 1 , wherein the carrier tape comprises a material selected from a group consisting of polycarbonate, polystyrene, trilaminate polycarbonate with an acrylonitrile butadiene styrene (ABS) core, a homogeneous blend of two or more plastics, and paper.
8. The carrier tape of claim 1 , wherein the first and second pieces of cover tape are each comprises of a material selected from a group consisting of polyester, polycarbonate, polystyrene, trilaminate polycarbonate with an ABS core, a homogeneous blend of two or more plastics, and paper.
9. The carrier tape of claim 1 , wherein the number of spaced-apart pockets comprises a first row of pockets, the carrier tape further comprising:
at least a second row of spaced apart pockets disposed on the base adjacent the first row of pockets;
wherein the first and second cover tape pieces can be separated to an extend sufficient to allow access to at least one pocket in the first row and one pocket in the second row.
10. A method comprising:
providing a base including an upper surface and a number of spaced-apart pockets extending down from the upper surface, each pocket sized to receive a part;
securing a first piece of cover tape to the base, the first cover tape piece extending over a portion of each of the pockets; and
securing a second piece of cover tape to the base, the second cover tape piece extending over a portion of each of the pockets;
wherein a gap is provided between the first and second pieces of cover tape, the gap overlying the pockets.
11. The method of claim 10 , wherein the first and second pieces of cover tape can be separated to an extent sufficient to allow access to one of the pockets.
12. The method of claim 10 , wherein a center of the gap overlies a centerline of the base.
13. The method of claim 10 , wherein each of the first and second pieces of cover tape is secured to the upper surface of the base.
14. The method of claim 10 , wherein each of the first and second pieces of cover tape is secured to the base along a bond line extending respective lengths of the base and cover tape pieces.
15. The method of claim 14 , wherein the bond line for each of the first and second pieces of cover tape is formed by a process selected from a group consisting of ultrasonic welding, adhesive bonding, and thermocompression bonding.
16. The method of claim 10 , wherein the first and second pieces of cover tape are secured to the base simultaneously.
17. The method of claim 10 , wherein the base and the first and second pieces of cover tape are integrally formed using an extrusion process.
18. The method of claim 10 , wherein the base comprises a material selected from a group consisting of polycarbonate, polystyrene, trilaminate polycarbonate with an acrylonitrile butadiene styrene (ABS) core, a homogeneous blend of two or more plastics, and paper.
19. The method of claim 10 , wherein the first and second pieces of cover tape are each comprises of a material selected from a group consisting of polyester, polycarbonate, polystyrene, trilaminate polycarbonate with an ABS core, a homogeneous blend of two or more plastics, and paper.
20. The method of claim 10 , wherein the number of spaced-apart pockets comprises a first row of pockets and the base further comprises:
at least a second row of spaced apart pockets disposed on the base adjacent the first row of pockets;
wherein the first and second cover tape pieces can be separated to an extend sufficient to allow access to at least one pocket in the first row and one pocket in the second row.
21. A method comprising:
spreading apart opposing portions of a first piece of cover tape and a second piece of cover tape, respectively, to provide access to a pocket, the pocket one of a number of spaced-apart pockets disposed on a carrier tape, the first and second pieces of cover tape secured to the carrier tape; and
accessing the pocket.
22. The method of claim 21 , wherein accessing the pocket comprises placing a part into the pocket or removing a part from the pocket.
23. The method of claim 22 , wherein the part comprises an integrated circuit device.
24. The method of claim 21 , wherein spreading apart opposing portions of the first and second pieces of cover tape comprises:
inserting a separator tool into a gap between the first and second pieces of cover tape; and
advancing the carrier tape to align the pocket with the separator tool, the separator tool spreading apart the opposing portions of the first and second cover tape pieces.
25. The method of claim 24 , wherein the separator tool includes an aperture and the pocket is accessed through the aperture.
26. A system comprising:
a source tape reel to hold a length of carrier tape, the carrier tape including a number of spaced-apart pockets, the carrier tape further including a first piece of cover tape and a second piece of cover tape, each of the first and second cover tape pieces secured to the carrier tape; and
a separator tool, the separator tool to spread apart opposing portions of the first and second pieces of cover tape to provide access to one of the pockets.
27. The system of claim 26 , wherein the carrier tape is advanced relative to the separator tool.
28. The system of claim 26 , wherein the separator tool is advanced relative to the carrier tape.
29. The system of claim 26 , further comprising a take-up reel to receive the length of carrier tape.
30. The system of claim 26 , wherein the separator tool comprises:
a body; and
an aperture extending through the body, wherein the one pocket is accessed through the aperture.
31. The system of claim 30 , wherein the body of the separator tool includes a leading portion that is sized and shaped to spread apart opposing inner edges of the first and second cover tape pieces to create a gap having a width at least equal to a dimension of the aperture.
32. The system of claim 26 , further comprising a pick-and-place mechanism to insert a part into the one pocket or remove a part from the one pocket.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/477,736 US20080000804A1 (en) | 2006-06-29 | 2006-06-29 | Carrier tape with integrated cover tape |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/477,736 US20080000804A1 (en) | 2006-06-29 | 2006-06-29 | Carrier tape with integrated cover tape |
Publications (1)
Publication Number | Publication Date |
---|---|
US20080000804A1 true US20080000804A1 (en) | 2008-01-03 |
Family
ID=38875474
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/477,736 Abandoned US20080000804A1 (en) | 2006-06-29 | 2006-06-29 | Carrier tape with integrated cover tape |
Country Status (1)
Country | Link |
---|---|
US (1) | US20080000804A1 (en) |
Cited By (30)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090130387A1 (en) * | 2007-11-16 | 2009-05-21 | Andrew Contes | Blocking strip for die storage media |
US20090262453A1 (en) * | 2008-04-22 | 2009-10-22 | Texas Instruments, Inc. | Carrier tape having localized adhesive in cavity regions |
JP2010163209A (en) * | 2008-12-19 | 2010-07-29 | Ii P I:Kk | Emboss carrier tape |
US20150108038A1 (en) * | 2013-10-23 | 2015-04-23 | Texas Instruments Incorporated | Tape and reel cover tape to improve die sticking issues |
EP2874886A4 (en) * | 2012-07-23 | 2016-03-16 | Proteus Digital Health Inc | Techniques for manufacturing ingestible event markers comprising an ingestible component |
US9320455B2 (en) | 2009-04-28 | 2016-04-26 | Proteus Digital Health, Inc. | Highly reliable ingestible event markers and methods for using the same |
US9415010B2 (en) | 2008-08-13 | 2016-08-16 | Proteus Digital Health, Inc. | Ingestible circuitry |
US9439582B2 (en) | 2005-04-28 | 2016-09-13 | Proteus Digital Health, Inc. | Communication system with remote activation |
US9597487B2 (en) | 2010-04-07 | 2017-03-21 | Proteus Digital Health, Inc. | Miniature ingestible device |
US9649066B2 (en) | 2005-04-28 | 2017-05-16 | Proteus Digital Health, Inc. | Communication system with partial power source |
US9698040B2 (en) * | 2015-10-29 | 2017-07-04 | Stmicroelectronics (Malta) Ltd | Semiconductor device carrier tape with image sensor detectable dimples |
US9756874B2 (en) | 2011-07-11 | 2017-09-12 | Proteus Digital Health, Inc. | Masticable ingestible product and communication system therefor |
US9796576B2 (en) | 2013-08-30 | 2017-10-24 | Proteus Digital Health, Inc. | Container with electronically controlled interlock |
US20180062765A1 (en) * | 2016-08-31 | 2018-03-01 | Earthtech International, Inc. | Communications system |
US9962107B2 (en) | 2005-04-28 | 2018-05-08 | Proteus Digital Health, Inc. | Communication system with enhanced partial power source and method of manufacturing same |
US10084880B2 (en) | 2013-11-04 | 2018-09-25 | Proteus Digital Health, Inc. | Social media networking based on physiologic information |
US10101176B2 (en) | 2014-03-13 | 2018-10-16 | Texas Instruments Incorporated | Carrier tape packaging method and apparatus |
US10175376B2 (en) | 2013-03-15 | 2019-01-08 | Proteus Digital Health, Inc. | Metal detector apparatus, system, and method |
US10187121B2 (en) | 2016-07-22 | 2019-01-22 | Proteus Digital Health, Inc. | Electromagnetic sensing and detection of ingestible event markers |
US10398161B2 (en) | 2014-01-21 | 2019-09-03 | Proteus Digital Heal Th, Inc. | Masticable ingestible product and communication system therefor |
USD876963S1 (en) * | 2018-03-30 | 2020-03-03 | Advantek, Inc. | Carrier tape |
US20210101730A1 (en) * | 2019-10-07 | 2021-04-08 | Murata Manufacturing Co., Ltd. | Electronic component array and method of manufacturing electronic component array |
US20210112691A1 (en) * | 2019-10-11 | 2021-04-15 | Murata Manufacturing Co., Ltd. | Electronic component package, electronic component series, and electronic component series forming apparatus |
US11051543B2 (en) | 2015-07-21 | 2021-07-06 | Otsuka Pharmaceutical Co. Ltd. | Alginate on adhesive bilayer laminate film |
US11149123B2 (en) | 2013-01-29 | 2021-10-19 | Otsuka Pharmaceutical Co., Ltd. | Highly-swellable polymeric films and compositions comprising the same |
US11166400B2 (en) * | 2016-08-08 | 2021-11-02 | Yamaha Hatsudoki Kabushiki Kaisha | Component supply device |
US11362025B2 (en) * | 2017-08-29 | 2022-06-14 | Daewon Semiconductor Packaging Industrial Company | Tape carrier assemblies having an integrated adhesive film |
US11504511B2 (en) | 2010-11-22 | 2022-11-22 | Otsuka Pharmaceutical Co., Ltd. | Ingestible device with pharmaceutical product |
US11529071B2 (en) | 2016-10-26 | 2022-12-20 | Otsuka Pharmaceutical Co., Ltd. | Methods for manufacturing capsules with ingestible event markers |
US11950615B2 (en) | 2021-11-10 | 2024-04-09 | Otsuka Pharmaceutical Co., Ltd. | Masticable ingestible product and communication system therefor |
Citations (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4406367A (en) * | 1980-09-08 | 1983-09-27 | U.S. Philips Corporation | Package for electrical and/or electronic components |
US4724958A (en) * | 1985-12-28 | 1988-02-16 | Murata Manufacturing Co., Ltd. | Tape-like electronic component package |
US4944979A (en) * | 1989-10-19 | 1990-07-31 | At&T Bell Laboratories | Tape conveyers for components |
US5089314A (en) * | 1987-02-25 | 1992-02-18 | Tdk Corporation | Carrier tape for electronic circuit elements and method of manufacturing an electronic circuit element series |
US5150787A (en) * | 1991-02-21 | 1992-09-29 | Minnesota Mining And Manufacturing Company | Component carrier tape |
US5177032A (en) * | 1990-10-24 | 1993-01-05 | Micron Technology, Inc. | Method for attaching a semiconductor die to a leadframe using a thermoplastic covered carrier tape |
US5203143A (en) * | 1992-03-28 | 1993-04-20 | Tempo G | Multiple and split pressure sensitive adhesive stratums for carrier tape packaging system |
US5343363A (en) * | 1992-12-21 | 1994-08-30 | Delco Electronics Corporation | Split backed pressure sensitive die carrier tape |
US5472085A (en) * | 1994-05-16 | 1995-12-05 | Gpax International, Inc. | Gated-pocket tape-form packaging system |
US5524765A (en) * | 1994-11-15 | 1996-06-11 | Tempo G | Carrier tape packaging system utilizing a layer of gel for retaining small components |
US5690233A (en) * | 1995-03-30 | 1997-11-25 | Kaneko Denki Kabushiki Kaisha | Carrier tape with recesses for electronic parts |
US5747139A (en) * | 1996-01-24 | 1998-05-05 | Minnesota Mining And Manufacturing Company | Component carrier tape |
US5769236A (en) * | 1994-07-20 | 1998-06-23 | Matsushita Electric Industrial Co., Ltd. | Component collective and component collective feeding apparatus |
US6016918A (en) * | 1998-08-18 | 2000-01-25 | Dial Tool Industries, Inc. | Part carrier strip |
US6102210A (en) * | 1997-10-27 | 2000-08-15 | Sumitomo Bakelite Company Limited | Carrier tape for electronic components |
US6139246A (en) * | 1996-06-12 | 2000-10-31 | Tempo G | Interchangeable electronic carrier tape feeder adaptable to various surface mount assembly machines |
US6179127B1 (en) * | 1996-10-18 | 2001-01-30 | Shin-Etsu Polymer Co., Ltd. | Carrier tape and die apparatus for forming same |
US6357594B1 (en) * | 1998-06-30 | 2002-03-19 | Tempo G | Means to assure ready release of singulated wafer die or integrated circuit chips packed in adhesive backed carrier tapes |
US20030106832A1 (en) * | 2001-12-11 | 2003-06-12 | Hunter Chen | Carrier tape for an integrated circuit device |
US20030218236A1 (en) * | 2002-05-24 | 2003-11-27 | Wright Lance Cole | Chip carrier tape |
US20040011700A1 (en) * | 2002-05-01 | 2004-01-22 | Samuil Brahmbhatt | Carrier tape for electronic components |
-
2006
- 2006-06-29 US US11/477,736 patent/US20080000804A1/en not_active Abandoned
Patent Citations (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4406367A (en) * | 1980-09-08 | 1983-09-27 | U.S. Philips Corporation | Package for electrical and/or electronic components |
US4724958A (en) * | 1985-12-28 | 1988-02-16 | Murata Manufacturing Co., Ltd. | Tape-like electronic component package |
US5089314A (en) * | 1987-02-25 | 1992-02-18 | Tdk Corporation | Carrier tape for electronic circuit elements and method of manufacturing an electronic circuit element series |
US4944979A (en) * | 1989-10-19 | 1990-07-31 | At&T Bell Laboratories | Tape conveyers for components |
US5177032A (en) * | 1990-10-24 | 1993-01-05 | Micron Technology, Inc. | Method for attaching a semiconductor die to a leadframe using a thermoplastic covered carrier tape |
US5150787A (en) * | 1991-02-21 | 1992-09-29 | Minnesota Mining And Manufacturing Company | Component carrier tape |
US5203143A (en) * | 1992-03-28 | 1993-04-20 | Tempo G | Multiple and split pressure sensitive adhesive stratums for carrier tape packaging system |
US5343363A (en) * | 1992-12-21 | 1994-08-30 | Delco Electronics Corporation | Split backed pressure sensitive die carrier tape |
US5472085A (en) * | 1994-05-16 | 1995-12-05 | Gpax International, Inc. | Gated-pocket tape-form packaging system |
US5769236A (en) * | 1994-07-20 | 1998-06-23 | Matsushita Electric Industrial Co., Ltd. | Component collective and component collective feeding apparatus |
US5524765A (en) * | 1994-11-15 | 1996-06-11 | Tempo G | Carrier tape packaging system utilizing a layer of gel for retaining small components |
US5690233A (en) * | 1995-03-30 | 1997-11-25 | Kaneko Denki Kabushiki Kaisha | Carrier tape with recesses for electronic parts |
US5747139A (en) * | 1996-01-24 | 1998-05-05 | Minnesota Mining And Manufacturing Company | Component carrier tape |
US6139246A (en) * | 1996-06-12 | 2000-10-31 | Tempo G | Interchangeable electronic carrier tape feeder adaptable to various surface mount assembly machines |
US6179127B1 (en) * | 1996-10-18 | 2001-01-30 | Shin-Etsu Polymer Co., Ltd. | Carrier tape and die apparatus for forming same |
US6102210A (en) * | 1997-10-27 | 2000-08-15 | Sumitomo Bakelite Company Limited | Carrier tape for electronic components |
US6357594B1 (en) * | 1998-06-30 | 2002-03-19 | Tempo G | Means to assure ready release of singulated wafer die or integrated circuit chips packed in adhesive backed carrier tapes |
US6016918A (en) * | 1998-08-18 | 2000-01-25 | Dial Tool Industries, Inc. | Part carrier strip |
US20030106832A1 (en) * | 2001-12-11 | 2003-06-12 | Hunter Chen | Carrier tape for an integrated circuit device |
US20040011700A1 (en) * | 2002-05-01 | 2004-01-22 | Samuil Brahmbhatt | Carrier tape for electronic components |
US20030218236A1 (en) * | 2002-05-24 | 2003-11-27 | Wright Lance Cole | Chip carrier tape |
Cited By (46)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9649066B2 (en) | 2005-04-28 | 2017-05-16 | Proteus Digital Health, Inc. | Communication system with partial power source |
US10517507B2 (en) | 2005-04-28 | 2019-12-31 | Proteus Digital Health, Inc. | Communication system with enhanced partial power source and method of manufacturing same |
US11476952B2 (en) | 2005-04-28 | 2022-10-18 | Otsuka Pharmaceutical Co., Ltd. | Pharma-informatics system |
US10610128B2 (en) | 2005-04-28 | 2020-04-07 | Proteus Digital Health, Inc. | Pharma-informatics system |
US10542909B2 (en) | 2005-04-28 | 2020-01-28 | Proteus Digital Health, Inc. | Communication system with partial power source |
US9962107B2 (en) | 2005-04-28 | 2018-05-08 | Proteus Digital Health, Inc. | Communication system with enhanced partial power source and method of manufacturing same |
US9439582B2 (en) | 2005-04-28 | 2016-09-13 | Proteus Digital Health, Inc. | Communication system with remote activation |
US9681842B2 (en) | 2005-04-28 | 2017-06-20 | Proteus Digital Health, Inc. | Pharma-informatics system |
US20090130387A1 (en) * | 2007-11-16 | 2009-05-21 | Andrew Contes | Blocking strip for die storage media |
US7906196B2 (en) | 2007-11-16 | 2011-03-15 | Intel Corporation | Blocking strip for die storage media |
US20090262453A1 (en) * | 2008-04-22 | 2009-10-22 | Texas Instruments, Inc. | Carrier tape having localized adhesive in cavity regions |
US9415010B2 (en) | 2008-08-13 | 2016-08-16 | Proteus Digital Health, Inc. | Ingestible circuitry |
JP4678796B2 (en) * | 2008-12-19 | 2011-04-27 | 株式会社イー・ピー・アイ | Embossed carrier tape |
JP2010163209A (en) * | 2008-12-19 | 2010-07-29 | Ii P I:Kk | Emboss carrier tape |
US10588544B2 (en) | 2009-04-28 | 2020-03-17 | Proteus Digital Health, Inc. | Highly reliable ingestible event markers and methods for using the same |
US9320455B2 (en) | 2009-04-28 | 2016-04-26 | Proteus Digital Health, Inc. | Highly reliable ingestible event markers and methods for using the same |
US10207093B2 (en) | 2010-04-07 | 2019-02-19 | Proteus Digital Health, Inc. | Miniature ingestible device |
US11173290B2 (en) | 2010-04-07 | 2021-11-16 | Otsuka Pharmaceutical Co., Ltd. | Miniature ingestible device |
US9597487B2 (en) | 2010-04-07 | 2017-03-21 | Proteus Digital Health, Inc. | Miniature ingestible device |
US11504511B2 (en) | 2010-11-22 | 2022-11-22 | Otsuka Pharmaceutical Co., Ltd. | Ingestible device with pharmaceutical product |
US9756874B2 (en) | 2011-07-11 | 2017-09-12 | Proteus Digital Health, Inc. | Masticable ingestible product and communication system therefor |
US11229378B2 (en) | 2011-07-11 | 2022-01-25 | Otsuka Pharmaceutical Co., Ltd. | Communication system with enhanced partial power source and method of manufacturing same |
EP2874886A4 (en) * | 2012-07-23 | 2016-03-16 | Proteus Digital Health Inc | Techniques for manufacturing ingestible event markers comprising an ingestible component |
US11149123B2 (en) | 2013-01-29 | 2021-10-19 | Otsuka Pharmaceutical Co., Ltd. | Highly-swellable polymeric films and compositions comprising the same |
US10175376B2 (en) | 2013-03-15 | 2019-01-08 | Proteus Digital Health, Inc. | Metal detector apparatus, system, and method |
US9796576B2 (en) | 2013-08-30 | 2017-10-24 | Proteus Digital Health, Inc. | Container with electronically controlled interlock |
US10421658B2 (en) | 2013-08-30 | 2019-09-24 | Proteus Digital Health, Inc. | Container with electronically controlled interlock |
US20150108038A1 (en) * | 2013-10-23 | 2015-04-23 | Texas Instruments Incorporated | Tape and reel cover tape to improve die sticking issues |
US10084880B2 (en) | 2013-11-04 | 2018-09-25 | Proteus Digital Health, Inc. | Social media networking based on physiologic information |
US10398161B2 (en) | 2014-01-21 | 2019-09-03 | Proteus Digital Heal Th, Inc. | Masticable ingestible product and communication system therefor |
US10101176B2 (en) | 2014-03-13 | 2018-10-16 | Texas Instruments Incorporated | Carrier tape packaging method and apparatus |
US11051543B2 (en) | 2015-07-21 | 2021-07-06 | Otsuka Pharmaceutical Co. Ltd. | Alginate on adhesive bilayer laminate film |
US9698040B2 (en) * | 2015-10-29 | 2017-07-04 | Stmicroelectronics (Malta) Ltd | Semiconductor device carrier tape with image sensor detectable dimples |
US10797758B2 (en) | 2016-07-22 | 2020-10-06 | Proteus Digital Health, Inc. | Electromagnetic sensing and detection of ingestible event markers |
US10187121B2 (en) | 2016-07-22 | 2019-01-22 | Proteus Digital Health, Inc. | Electromagnetic sensing and detection of ingestible event markers |
US11166400B2 (en) * | 2016-08-08 | 2021-11-02 | Yamaha Hatsudoki Kabushiki Kaisha | Component supply device |
US20180062765A1 (en) * | 2016-08-31 | 2018-03-01 | Earthtech International, Inc. | Communications system |
US11529071B2 (en) | 2016-10-26 | 2022-12-20 | Otsuka Pharmaceutical Co., Ltd. | Methods for manufacturing capsules with ingestible event markers |
US11793419B2 (en) | 2016-10-26 | 2023-10-24 | Otsuka Pharmaceutical Co., Ltd. | Methods for manufacturing capsules with ingestible event markers |
US11362025B2 (en) * | 2017-08-29 | 2022-06-14 | Daewon Semiconductor Packaging Industrial Company | Tape carrier assemblies having an integrated adhesive film |
US11764133B2 (en) | 2017-08-29 | 2023-09-19 | Daewon Semiconductor Packaging Industrial Company | Tape carrier assemblies having an integrated adhesive film |
USD876963S1 (en) * | 2018-03-30 | 2020-03-03 | Advantek, Inc. | Carrier tape |
US20210101730A1 (en) * | 2019-10-07 | 2021-04-08 | Murata Manufacturing Co., Ltd. | Electronic component array and method of manufacturing electronic component array |
US11708204B2 (en) * | 2019-10-07 | 2023-07-25 | Murata Manufacturing Co., Ltd. | Electronic component array and method of manufacturing electronic component array |
US20210112691A1 (en) * | 2019-10-11 | 2021-04-15 | Murata Manufacturing Co., Ltd. | Electronic component package, electronic component series, and electronic component series forming apparatus |
US11950615B2 (en) | 2021-11-10 | 2024-04-09 | Otsuka Pharmaceutical Co., Ltd. | Masticable ingestible product and communication system therefor |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20080000804A1 (en) | Carrier tape with integrated cover tape | |
US6205745B1 (en) | High speed flip-chip dispensing | |
US6869264B2 (en) | Method and apparatus for picking up a semiconductor chip, method and apparatus for removing a semiconductor chip from a dicing tape, and a method of forming a perforated dicing tape | |
US11764133B2 (en) | Tape carrier assemblies having an integrated adhesive film | |
US20120273461A1 (en) | Cover tape and method for manufacture | |
CN112744453A (en) | Carrier tape system for semiconductor device | |
US20200266082A1 (en) | Carrier tape system and methods of using carrier tape system | |
JP5241904B2 (en) | Film sticking apparatus and film sticking method | |
US6472728B2 (en) | Condition sensitive adhesive tape for singulated die transport devices | |
JP2018020883A (en) | Method for peeling flexible adhesive sheet from mount | |
US20180166313A1 (en) | Thermoplastic elastomer (tpe) adhesive carrier tape | |
US8069636B1 (en) | Method and apparatus to facilitate retention and removal of components placed on adhesive backed carrier tape for automated handling | |
JP2009021294A (en) | Device and method for applying film | |
US11240947B2 (en) | Carrier tape system and components and methods of use | |
JP5417504B1 (en) | Product peeling method and product peeling device used in the method | |
KR102341087B1 (en) | Adhesive sheet and production method for adhesive sheet | |
JPS62166536A (en) | Protruding unit for electronic part | |
CN201427738Y (en) | Cover tape, cover tape set and packaging facility for electronic device | |
JPH0697211A (en) | Manufacture of semiconductor device | |
JP2008031392A (en) | Shape for preventing slippage of adhesive layer-having part | |
CN201345798Y (en) | Device for providing access to inlet of groove on carrier band covered by cover tape | |
JP6405852B2 (en) | Electronic component packaging, electronic component package, method for manufacturing electronic component package, and method for taking out electronic component | |
JP3891026B2 (en) | Manufacturing method of multilayer electronic component | |
JPH11165786A (en) | Structure of tape-like packaged body for electronic parts | |
JP4477027B2 (en) | Tape peeling method and tape peeling apparatus |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: INTEL CORPORATION, CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:CAREY, DAVID A.;CONTES, ANDREW;REEL/FRAME:022725/0249;SIGNING DATES FROM 20060726 TO 20060727 Owner name: INTEL CORPORATION, CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:CAREY, DAVID A.;CONTES, ANDREW;SIGNING DATES FROM 20060726 TO 20060727;REEL/FRAME:022725/0249 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |