US20080184662A1 - Wallboard and manufacturing method and construction method thereof - Google Patents

Wallboard and manufacturing method and construction method thereof Download PDF

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Publication number
US20080184662A1
US20080184662A1 US12/026,304 US2630408A US2008184662A1 US 20080184662 A1 US20080184662 A1 US 20080184662A1 US 2630408 A US2630408 A US 2630408A US 2008184662 A1 US2008184662 A1 US 2008184662A1
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United States
Prior art keywords
wallboard
solar energy
frame
substrate
disposed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/026,304
Inventor
Chin-Huai Young
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National Taiwan University of Science and Technology NTUST
Original Assignee
National Taiwan University of Science and Technology NTUST
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by National Taiwan University of Science and Technology NTUST filed Critical National Taiwan University of Science and Technology NTUST
Assigned to NATIONAL TAIWAN UNIVERSITY OF SCIENCE & TECHNOLOGY reassignment NATIONAL TAIWAN UNIVERSITY OF SCIENCE & TECHNOLOGY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: YOUNG, CHIN-HUAI
Publication of US20080184662A1 publication Critical patent/US20080184662A1/en
Abandoned legal-status Critical Current

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/20—Light-sensitive devices
    • H01G9/2068—Panels or arrays of photoelectrochemical cells, e.g. photovoltaic modules based on photoelectrochemical cells
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S20/00—Solar heat collectors specially adapted for particular uses or environments
    • F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
    • F24S20/66—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of facade constructions, e.g. wall constructions
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/20—Solar thermal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y02E10/44—Heat exchange systems
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y02E10/542—Dye sensitized solar cells
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to a wallboard construction method, and more particularly to a method for mounting a solar energy board on a wall by a prefabricated wallboard.
  • Conventional photoelectric solar energy boards utilize monocrystalline silicon solar cells or amorphous silicon solar cells to transform solar energy.
  • monocrystalline silicon solar cells or amorphous silicon solar cells have increased cost, and usually applied in supplying electricity to portable electronic devices.
  • solar energy is conventionally used for heating water to replace the gas operated hot water heater, wherein the solar energy boards are disposed on roofs of buildings after building construction has been completed.
  • the invention provides a wallboard construction method comprising the following steps. First, a prefabricated wallboard and a wall are provided, wherein the prefabricated wallboard comprising a substrate, a frame and a solar energy board, and the frame is disposed on the substrate, and the solar energy board is fixed in the frame. Finally, the prefabricated wallboard is disposed on the wall.
  • the solar energy boards are pre-mounted in the wallboard. Therefore, during the construction process, the solar energy boards can be directly disposed on the outer walls of the building via the wallboard. Utilizing the invention, the solar energy boards can be disposed on the outer walls of the building quickly and easily.
  • FIG. 1 a is a front view of a wallboard of the invention
  • FIG. 1 b is a side view of the wallboard of the invention.
  • FIG. 2 shows a wallboard manufacturing process of the invention
  • FIG. 3 shows the wallboard of the invention disposed on an outer wall of a building
  • FIG. 4 shows solar energy boards in the invention providing electricity to household appliances in a building
  • FIG. 5 shows a modified embodiment of the invention.
  • the invention disposes solar energy boards on outer walls of a building to provide electricity thereby.
  • the invention provides a method for mounting solar energy boards on outer walls of the building during the construction process.
  • FIGS. 1 a and 1 b show a prefabricated wallboard 100 of the invention comprising a substrate 110 , a frame 120 and a plurality of solar energy boards 130 .
  • the frame 120 is disposed on the substrate 110 .
  • the solar energy boards 130 are fixed in the frame 120 .
  • the frame 120 comprises a plurality of partitions 121 , and the solar energy boards 130 are fixed in the partitions 121 .
  • the damaged solar energy board can be directly disassembled from the corresponding partition to be replaced.
  • the frame 120 further comprises fixers 122 and anchors 123 .
  • the fixers 122 are disposed in the frame 120 abutting the solar energy boards 130 for fixing the solar energy boards 130 in the frame 120 , absorbing kinetic energy applied on the solar energy boards 130 and increasing stabilization thereof.
  • the anchors 123 are embedded in the substrate 110 to fix the frame 120 on the substrate 110 .
  • the fixers 122 can be of rubber.
  • the substrate 110 can be concrete slab. In a modified embodiment, reinforcing elements (for example, steel plates) can be disposed in the substrate 110 .
  • the solar energy board 130 can comprise a dye-sensitized solar cell, and a photo catalysis material can be coated on a surface thereof.
  • FIG. 2 shows a wallboard manufacturing process of the invention.
  • the substrate is formed by casting (S 1 ).
  • reinforcing elements can be disposed in the substrate during casting.
  • the frame is disposed on the substrate (S 2 ).
  • the solar energy boards are mounted in the frame (S 3 ).
  • the fixers are disposed in the frame to abut and fix the solar energy boards (S 4 ).
  • the wallboard manufacturing process above can be realized by an automated process.
  • the prefabricated wallboard 100 can be directly disposed on a wall 10 of a building.
  • the solar energy boards are pre-mounted in the wallboard. Therefore, during the construction process, the solar energy boards can be directly disposed on the outer walls of the building via the wallboard. Utilizing the invention, the solar energy boards can be disposed on the outer walls of the building quickly and easily.
  • the solar energy board provides electricity to the building.
  • the solar energy boards 130 provide a current 1 .
  • the current 1 enters a battery 20 , and enters a direct-current-alternating-current converter 30 .
  • the first current 1 enters a converging device 40 , and the converging device 40 provides a household current 3 to household appliances 50 .
  • a second current (city current) 2 enters the converging device 40 to be the household current 3 .
  • FIG. 5 shows a prefabricated wallboard 100 ′ of a modified embodiment of the invention, which utilizes a single solar energy board 130 .

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Power Engineering (AREA)
  • Sustainable Development (AREA)
  • Electrochemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Finishing Walls (AREA)
  • Photovoltaic Devices (AREA)

Abstract

A wallboard construction method is provided and comprises the following steps. First, a prefabricated wallboard and a wall are provided, the prefabricated wallboard comprising a substrate, a frame and a solar energy board, wherein the frame is disposed on the substrate, and the solar energy board is fixed in the frame. Finally, the prefabricated wallboard is disposed on the wall.

Description

    BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The invention relates to a wallboard construction method, and more particularly to a method for mounting a solar energy board on a wall by a prefabricated wallboard.
  • 2. Description of the Related Art
  • Conventional photoelectric solar energy boards utilize monocrystalline silicon solar cells or amorphous silicon solar cells to transform solar energy. However, monocrystalline silicon solar cells or amorphous silicon solar cells have increased cost, and usually applied in supplying electricity to portable electronic devices.
  • In buildings, solar energy is conventionally used for heating water to replace the gas operated hot water heater, wherein the solar energy boards are disposed on roofs of buildings after building construction has been completed.
    • BRIEF SUMMARY OF THE INVENTION
  • A detailed description is given in the following embodiments with reference to the accompanying drawings.
  • The invention provides a wallboard construction method comprising the following steps. First, a prefabricated wallboard and a wall are provided, wherein the prefabricated wallboard comprising a substrate, a frame and a solar energy board, and the frame is disposed on the substrate, and the solar energy board is fixed in the frame. Finally, the prefabricated wallboard is disposed on the wall.
  • In the invention, the solar energy boards are pre-mounted in the wallboard. Therefore, during the construction process, the solar energy boards can be directly disposed on the outer walls of the building via the wallboard. Utilizing the invention, the solar energy boards can be disposed on the outer walls of the building quickly and easily.
    • BRIEF DESCRIPTION OF THE DRAWINGS
  • The invention can be more fully understood by reading the subsequent detailed description and examples with references made to the accompanying drawings, wherein:
  • FIG. 1 a is a front view of a wallboard of the invention;
  • FIG. 1 b is a side view of the wallboard of the invention;
  • FIG. 2 shows a wallboard manufacturing process of the invention;
  • FIG. 3 shows the wallboard of the invention disposed on an outer wall of a building;
  • FIG. 4 shows solar energy boards in the invention providing electricity to household appliances in a building; and
  • FIG. 5 shows a modified embodiment of the invention.
    •  DETAILED DESCRIPTION OF THE INVENTION
  • The following description is of the best-contemplated mode of carrying out the invention. This description is made for the purpose of illustrating the general principles of the invention and should not be taken in a limiting sense. The scope of the invention is best determined by reference to the appended claims.
  • The invention disposes solar energy boards on outer walls of a building to provide electricity thereby. Particularly, the invention provides a method for mounting solar energy boards on outer walls of the building during the construction process.
  • FIGS. 1 a and 1 b show a prefabricated wallboard 100 of the invention comprising a substrate 110, a frame 120 and a plurality of solar energy boards 130. The frame 120 is disposed on the substrate 110. The solar energy boards 130 are fixed in the frame 120.
  • With reference to FIG. 1 a, the frame 120 comprises a plurality of partitions 121, and the solar energy boards 130 are fixed in the partitions 121. When one of the solar energy boards is deteriorated or damaged, the damaged solar energy board can be directly disassembled from the corresponding partition to be replaced.
  • With reference to FIG. 1 b, the frame 120 further comprises fixers 122 and anchors 123. The fixers 122 are disposed in the frame 120 abutting the solar energy boards 130 for fixing the solar energy boards 130 in the frame 120, absorbing kinetic energy applied on the solar energy boards 130 and increasing stabilization thereof. The anchors 123 are embedded in the substrate 110 to fix the frame 120 on the substrate 110. The fixers 122 can be of rubber. The substrate 110 can be concrete slab. In a modified embodiment, reinforcing elements (for example, steel plates) can be disposed in the substrate 110. The solar energy board 130 can comprise a dye-sensitized solar cell, and a photo catalysis material can be coated on a surface thereof.
  • FIG. 2 shows a wallboard manufacturing process of the invention. First, the substrate is formed by casting (S1). In a modified embodiment, reinforcing elements can be disposed in the substrate during casting. Then, the frame is disposed on the substrate (S2). Next, the solar energy boards are mounted in the frame (S3). Finally, the fixers are disposed in the frame to abut and fix the solar energy boards (S4). The wallboard manufacturing process above can be realized by an automated process.
  • With reference to FIG. 3, during the construction process, the prefabricated wallboard 100 can be directly disposed on a wall 10 of a building.
  • In the invention, the solar energy boards are pre-mounted in the wallboard. Therefore, during the construction process, the solar energy boards can be directly disposed on the outer walls of the building via the wallboard. Utilizing the invention, the solar energy boards can be disposed on the outer walls of the building quickly and easily.
  • In the invention, the solar energy board provides electricity to the building. With reference to FIG. 4, the solar energy boards 130 provide a current 1. The current 1 enters a battery 20, and enters a direct-current-alternating-current converter 30. Finally, the first current 1 enters a converging device 40, and the converging device 40 provides a household current 3 to household appliances 50. When the first current 1 is insufficient, a second current (city current) 2 enters the converging device 40 to be the household current 3.
  • FIG. 5 shows a prefabricated wallboard 100′ of a modified embodiment of the invention, which utilizes a single solar energy board 130.
  • While the invention has been described by way of example and in terms of preferred embodiment, it is to be understood that the invention is not limited thereto. To the contrary, it is intended to cover various modifications and similar arrangements (as would be apparent to those skilled in the art). Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.

Claims (14)

1. A wallboard construction method, comprising:
providing a prefabricated wallboard and a wall, wherein the prefabricated wallboard comprising a substrate, a frame and a solar energy board, and the frame is disposed on the substrate, and the solar energy board is fixed in the frame; and
disposing the prefabricated wallboard on the wall.
2. The wallboard construction method as claimed in claim 1, wherein the solar energy board comprises a dye-sensitized solar cell.
3. The wallboard construction method as claimed in claim 1, further comprising coating a photo catalysis material on the solar energy board.
4. The wallboard construction method as claimed in claim 1, wherein the substrate is a concrete slab.
5. The wallboard construction method as claimed in claim 1, wherein the prefabricated wallboard further comprises a fixer, and the fixer is disposed in the frame abutting the solar energy board to fix the solar energy board in the frame.
6. The wallboard construction method as claimed in claim 5, wherein the fixer is made of rubber.
7. The wallboard construction method as claimed in claim 1, further comprising:
forming the prefabricated wallboard by an automated process.
8. A wallboard construction method, comprising:
providing a prefabricated wallboard and a wall, wherein the prefabricated wallboard comprising a substrate, a frame and a plurality of solar energy boards, and the frame is disposed on the substrate, and the solar energy boards are fixed in the frame; and
disposing the prefabricated wallboard on the wall.
9. A prefabricated wallboard, comprising:
a substrate;
a frame, disposed on the substrate, wherein the frame comprises a plurality of partitions; and
a plurality of solar energy boards, correspondingly disposed in the partitions.
10. The prefabricated wallboard as claimed in claim 9, wherein the substrate is a concrete slab.
11. The prefabricated wallboard as claimed in claim 9, further comprising a plurality of fixers, and the fixers are disposed in the frame abutting the solar energy boards to fix the solar energy boards in the frame.
12. The prefabricated wallboard as claimed in claim 11, wherein the fixers are made of rubber.
13. A wallboard manufacturing method, comprising:
forming a substrate by casting;
disposing a frame on the substrate;
disposing a solar energy board in the frame; and
disposing a fixer in the frame to abut and fix the solar energy board.
14. The wallboard manufacturing method as claimed in claim 13, further comprising coating a photo catalysis material on the solar energy board.
US12/026,304 2007-02-07 2008-02-05 Wallboard and manufacturing method and construction method thereof Abandoned US20080184662A1 (en)

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TW096104416A TW200833918A (en) 2007-02-07 2007-02-07 Prefabricated wallboard and manufacture method and construction method thereof
TWTW96104416 2007-02-07

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US6119415A (en) * 1996-03-29 2000-09-19 Braas Gmbh Pitched roof with an energy collection system
US6148570A (en) * 1998-02-05 2000-11-21 Powerlight Corporation Photovoltaic building assembly with continuous insulation layer
US6360497B1 (en) * 1999-07-21 2002-03-26 Kaneka Corporation Photovoltaic cell module tile
US6670541B2 (en) * 2000-10-31 2003-12-30 Canon Kabushiki Kaisha Solar battery, solar generating apparatus, and building
US6809253B2 (en) * 2001-07-10 2004-10-26 Powerlight Corporation Pressure-equalizing PV assembly and method
US20040244316A1 (en) * 2003-06-02 2004-12-09 Macuga James A. Cool roof covering
US20050072458A1 (en) * 2003-01-12 2005-04-07 Orionsolar Ltd. Solar cell device
US20050161074A1 (en) * 2003-12-16 2005-07-28 Paul Garvison Photovoltaic module mounting unit and system
US6930238B2 (en) * 2002-03-28 2005-08-16 Canon Kabushiki Kaisha Solar cell module-mounting structure and solar cell module array
US20050260786A1 (en) * 2002-08-13 2005-11-24 Bridgestone Corporation Dye-sensitized solar cell
US20050279400A1 (en) * 2002-08-16 2005-12-22 Mark Banister Electric tile modules
US20060225780A1 (en) * 2005-04-08 2006-10-12 Sharp Manufacturing Company Of America, A Division Of Sharp Electronics Corporation Rooftop photovoltaic module

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Publication number Priority date Publication date Assignee Title
US6119415A (en) * 1996-03-29 2000-09-19 Braas Gmbh Pitched roof with an energy collection system
US6093884A (en) * 1997-11-06 2000-07-25 Canon Kabushiki Kaisha Solar cell module, solar cell array having the module, power generation apparatus using the array, and inspection method and construction method of the apparatus
US6148570A (en) * 1998-02-05 2000-11-21 Powerlight Corporation Photovoltaic building assembly with continuous insulation layer
US6360497B1 (en) * 1999-07-21 2002-03-26 Kaneka Corporation Photovoltaic cell module tile
US6670541B2 (en) * 2000-10-31 2003-12-30 Canon Kabushiki Kaisha Solar battery, solar generating apparatus, and building
US6809253B2 (en) * 2001-07-10 2004-10-26 Powerlight Corporation Pressure-equalizing PV assembly and method
US6930238B2 (en) * 2002-03-28 2005-08-16 Canon Kabushiki Kaisha Solar cell module-mounting structure and solar cell module array
US20050260786A1 (en) * 2002-08-13 2005-11-24 Bridgestone Corporation Dye-sensitized solar cell
US20050279400A1 (en) * 2002-08-16 2005-12-22 Mark Banister Electric tile modules
US20050072458A1 (en) * 2003-01-12 2005-04-07 Orionsolar Ltd. Solar cell device
US20040244316A1 (en) * 2003-06-02 2004-12-09 Macuga James A. Cool roof covering
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US20060225780A1 (en) * 2005-04-08 2006-10-12 Sharp Manufacturing Company Of America, A Division Of Sharp Electronics Corporation Rooftop photovoltaic module

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JP2008190316A (en) 2008-08-21
TW200833918A (en) 2008-08-16

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Owner name: NATIONAL TAIWAN UNIVERSITY OF SCIENCE & TECHNOLOGY

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:YOUNG, CHIN-HUAI;REEL/FRAME:020832/0874

Effective date: 20080310

STCB Information on status: application discontinuation

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