US20080232987A1 - Diaphragm circulator - Google Patents
Diaphragm circulator Download PDFInfo
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- US20080232987A1 US20080232987A1 US12/156,249 US15624908A US2008232987A1 US 20080232987 A1 US20080232987 A1 US 20080232987A1 US 15624908 A US15624908 A US 15624908A US 2008232987 A1 US2008232987 A1 US 2008232987A1
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- Prior art keywords
- diaphragm
- circulator
- ripple
- inlet port
- edge
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/0009—Special features
- F04B43/0018—Special features the periphery of the flexible member being not fixed to the pump-casing, but acting as a valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/0009—Special features
- F04B43/0054—Special features particularities of the flexible members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/12—Machines, pumps, or pumping installations having flexible working members having peristaltic action
- F04B43/14—Machines, pumps, or pumping installations having flexible working members having peristaltic action having plate-like flexible members
Definitions
- This invention relates to a diaphragm circulator and, more generally, to a device whereby mechanical power is converted into hydraulic power, i.e., the product of the flow rate multiplied by the pressure, for a liquid or gaseous fluid charged or uncharged with particles, or for any material capable of flowing (divided, powdery, fluidized or emulsified materials).
- the document EP 880 650 exemplifies several embodiments of such a fluid circulator while emphasizing certain requirements to be met for there to be an efficient transfer of energy between the diaphragm and the fluid, resulting in an increase in the hydraulic power of the fluid.
- These requirements are the establishment of tension in the diaphragm in order for there to be ripple propagation, on the one hand, and, on the other hand, the presence of means of creating a damping of the ripple amplitude during the progression thereof from an edge of the diaphragm, where this ripple is generated by a mechanical actuator, up to an opposing edge.
- the tension state of the diaphragm is a variable which is correlated with the mechanical properties of the material of this diaphragm.
- the initial tension state of the idle diaphragm can be equal to zero if, for example, the diaphragm is made of a material which is elastically deformable in at least one direction, combined with a geometry such that imposing a deformation on the diaphragm produces tension therein, in the aforesaid direction, which enables progression of this deformation in the form of a ripple, along this direction, which becomes the direction of propagation.
- this type of diaphragm will be referred to as a diaphragm having intrinsic tension-creating means.
- this will involve an elastic disk-shaped diaphragm, with or without an opening at the centre, wherein the outer edge remains undeformed during the excitation thereof by the actuator, while the idle diaphragm is not tensed. It may likewise involve a flat elastic diaphragm wherein the two ends are subjected to forces which oppose the forces imparted to the diaphragm by the fluid in which the energy is transferred. Owing to the presence of these forces, the conditions necessary for the propagation of a deformation produced at one end towards the other end are present.
- a diaphragm consisting of a sheet which is flat when idle, non-deformable under tension, in the directions of the plane thereof, but elastically deformable under bending, e.g., about an axis contained within this plane, constitutes a medium enabling operation like a diaphragm according to the invention, if the diaphragm is subjected to a tensile or simply holding force perpendicular to or having a component which is perpendicular to the axis about which the bending occurs. This perpendicular direction is the direction of propagation.
- the envelope surfaces will have a divergent bell-shaped profile; in the case of an actuator transmitting a couple of forces to the edge of the diaphragm, the surfaces will instead have the profile of two curves secant to the axis about which the torque is transmitted. Force damping of this ripple is obtained if stationary walls between which the diaphragm ripples are placed between (inside of) these envelope surfaces.
- the type of material comprising the diaphragm as well as the uniformity thereof, or the lack of uniformity thereof, in the direction of progression of the ripples are also determining factors in the shape of the envelope surfaces of the amplitude of a ripple during the propagation thereof into the diaphragm, and are therefore determining factors in the shape and relative spacing of the rigid walls which create the forced damping of this ripple.
- a uniform diaphragm it is advantageous to provide for the thickness thereof to decrease in the direction of propagation of the ripples.
- the envelope curve of a tapered diaphragm such as this is more divergent than for a diaphragm of constant thickness, all things being otherwise equal. Due to this diaphragm geometry, a high damping factor is obtained, since stationary walls can be well within these envelope curves.
- a diaphragm circulator for a flowable material comprising a circulator body wherein an internal circuit is arranged, which has at least one inlet port for the material, one propulsion chamber and at least one discharge port for this material, the propulsion chamber having rigid walls between which a deformable diaphragm is placed, with one edge adjacent to the inlet port and one edge adjacent to the discharge port, the diaphragm forming the support for a ripple, while a mechanical actuator for the diaphragm is connected to the diaphragm on the inlet port side, in order to apply an reciprocating force or a couple of reciprocating forces generating said ripple to the corresponding edge of the diaphragm, wherein the rigid walls of the circulator are arranged inside of envelope surfaces of the free amplitude of the ripple propagating along the diaphragm, and wherein the diaphragm is associated, via at least one of the edges thereof, with means which create tension in the dia
- the free amplitude of the ripple should be understood to mean the theoretical or virtual amplitude that was defined above.
- This definition is neither disclosed nor suggested by the circulators of the prior art (EP 880 650), i.e., those which have both a circulation chamber the walls of which converge towards one another from the inlet port to the discharge port, and a diaphragm in which tension is voluntarily established in the direction of the fluid flow.
- this definition relates to all circulators which, while having a circulation chamber with converging walls, also have a diaphragm the dimension of which, in the direction of ripple propagation, is set by appropriate means so that in the diaphragm, even without any initial tension, the elongation of the diaphragm which accompanies the creation of a ripple generates tension in the direction of ripple propagation, the diaphragm being made or not made of a material that is elastically deformable in the direction of propagation. These are intrinsic means of establishing this tension condition necessary for propagation.
- this type of means exist: a frame in the interior plane of which the diaphragm is attached to the end crossmembers of this frame, either by inextensible means, if the diaphragm is elastic between these two crossmembers, or by extensible means, if the diaphragm is inextensible between the crossmembers (e.g., a flat sheet, made of metal or a composite synthetic material, capable of bending about a direction of the plane thereof).
- An initial tension may or may not be established when the diaphragm is mounted in the frame.
- the non-deforming outer banding of the diaphragm can consist of a bead belonging to the diaphragm itself, which is non-deforming with respect to the loads involved, which may be light.
- rigid walls should also be understood to mean walls which, in absolute terms, may however possess a certain degree of flexibility, but which, when applied to use, behave like rigid walls with regard to all of the other materials involved in the device.
- a portion of the propulsion chamber is defined by the circulator body and one of the faces of the diaphragm is connected to an inlet port for an external supply of a material being treated, and, in particular, propelled, and to a discharge port which is itself connected to the inlet port of the other portion of the propulsion chamber defined by the circulator body and the other face of the diaphragm, this other portion terminating at the circulator discharge port, the two chamber portions being otherwise separated from one another.
- a circulation stage is created on each side of the diaphragm, which, all things otherwise being equal, makes it possible to obtain a greater pump pressure performance or, at equal performance, to be capable of choosing a diaphragm material which has a lower modulus of elasticity but which is better suited to the chemical specifications of the application. In particular, this increased performance can be obtained with the over dimensions being unchanged.
- the circulator comprises a disk-shaped diaphragm the outer periphery of which is attached to a moving excitation assembly which is guided along an axis perpendicular to the plane of the diaphragm by a centre guide column integral with the circulator body.
- This type of excitation device is advantageous because it concentrates all of the motorizing and guiding functions at the central axis of the circulator, functions which can be provided at reduced dimensions, which enables them to be obtained at a low cost.
- the motorization and guidance of the moving parts are in fact the most costly functions of the circulator. For example, it is easy to motorize by means of a plunger core electromagnet with a return spring, the core, which slides along the guide column, being attached to a stirrup clamp for the connection thereof to the periphery of the diaphragm, thereby forming the moving assembly.
- the moving assembly comprises an annular permanent magnet surrounding the guide column, which forms the plunger core for a magnet coil and armature arranged around the permanent magnet.
- the circulator according to the invention can have a substantially cylindrical body which defines several superimposed propulsion spaces connected in series between an inlet port and a discharge port, the diaphragms of each space being attached via the outer edge thereof to a single moving motorization assembly. In this way, a circulator is obtained with compact design, which is capable of supplying a fluid under high pressure.
- the latter comprises a vibration generator for generating vibration in the circulator body which is opposite in phase to the reciprocating movement of the moving assembly.
- the movement of the moving assembly is substantially reciprocal, linear and at a controlled frequency. This characteristic lends itself well to the creation of active sound insulation.
- the vibrator can be of any electromagnetic or piezoelectric type.
- the diaphragm is of a quadrilateral shape with two parallel opposing sides, and the ripple generator is a variable reciprocating force couple.
- This arranged is particularly well-suited to relatively light diaphragms of low surface density, which are intended to propel a gas like a fan.
- it is useful to assign greater importance to the flow rate in comparison to the pressure, and to thus produce and propagate a ripple of considerable amplitude.
- the edge of the diaphragm opposite the excited one is subject a hold which opposes both variation in the length thereof, as a result of the ripple effect, and trussing of the diaphragm due to the action of the fluid.
- this circulator for cooling electronic components and boards.
- these latter are increasingly more powerfully, compact as a result of the miniaturization thereof, and built into any computer, such as a portable or non-portable personal computer, or a computer on-board a vehicle.
- at least one of the walls of the circulation chamber forms a radiator for the component being cooled. It is thus swept by the air propelled into this chamber. It may likewise be textured with relief surfaces, small-size fins or ribs which increase the transfer surface.
- the circulator of the invention comprises a propulsion unit for a means of transport, a watercraft in particular (buoyant or submarine), the circulator being rigidly attached via the body thereof to the craft, while the fluid which passes through the circulation chamber and receives the diaphragm's energy, generates a reaction force which propels the craft.
- FIG. 1 is a diagram showing a diaphragm according to the invention and the envelop curves for the free propagation of a reflectionless ripple maintained along one of the edges thereof,
- FIG. 2A shows the notion of forced damping of a diaphragm consistent with the one shown in FIG. 1 , assigning greater importance to the flow rate in hydraulic power
- FIG. 2B shows the appearance of the corresponding flow rate/pressure curve
- FIG. 3A shows the notion of forced damping of a diaphragm consistent with the one shown in FIG. 1 , assigning greater important to pressure in hydraulic power
- FIG. 3B shows the appearance of the corresponding flow rate/pressure curve
- FIGS. 4A and 4B are two orthogonal sectional views passing through a central axis of a pump geometry implementing the circulator according to the invention
- FIGS. 5A and 5B sectional diagrams showing two alternative embodiments of a diaphragm pump with two propulsion stages
- FIG. 6 is a sectional view of a circulator comprising several circulation chambers arranged in series on the fluid propulsion circuit
- FIG. 7 is a schematic view of a circulator in accordance with the invention, applied to the treatment of effluents via pumping and communition,
- FIG. 8 is a schematic view of a ventilator in accordance with the invention.
- FIG. 9 shows an embodiment of a diaphragm capable of being inserted into a ventilator
- FIG. 10 is a diagram showing one possible motorization of a ventilator
- FIG. 11 shows the ventilating function implemented in accordance with the invention, as applied to the cooling of a set of electronic components.
- FIG. 1 A sectional view of a diaphragm 1 has been shown in FIG. 1 , having one end (or one edge) 2 subjected to a reciprocating mechanical excitation force 3 of this end 2 , which is perpendicular to the plane of the diaphragm, and which is generated by an electromechanical actuator.
- the diaphragm comprises another edge 4 , with the result being that a direction of propagation 5 is defined between the two edges, for the ripples produced by the reciprocating mechanical force 3 .
- edges 2 and 4 of the diaphragm may be rectilinear or concentrically circular. Mention will also be made of tubular-shaped diaphragms each of the edges of which are at one end of a tube.
- edge 4 is infinite, with a diaphragm of decreasing thickness in the direction 5 of the propagation and/or in the absence of reflection of the ripple, the theoretical free amplitude of the ripple increases from edge 2 to edge 4 .
- the amplitude is contained between the two ripple envelope surfaces shown in FIG. 1 , referenced as 7 and 8 .
- the system assigns greater importance to the flow rate component in the energy transferred to the fluid, as shown in the graph of FIG. 2B .
- This does not involve a volumetric transfer of fluid, as the figure might allow one to assume.
- a clearance exists between the peaks of the ripples and surfaces 9 and 10 .
- the surface nature of the walls will depend on the role of the contacts to be made (e.g., to create particular fluid flows in the propulsion chamber).
- the deformation and kinetic energy of the diaphragm placed inside the circulation space defined by surfaces 9 and 10 is communicated to the fluid, because the amplitude of the ripple is constrained to a value lower than the free value thereof.
- This reduction in the amplitude is accompanied by a variation in the wave length, and enables energy transfer between the diaphragm and the fluid.
- walls 9 and 10 are more convergent, as in FIG. 3A , it is the pressure component that is dominant in the energy transferred, as shown in the graph of FIG. 3B .
- Edge 2 of the diaphragm 1 can be attached to a reciprocating force couple generator, no longer imparting a reciprocating linear movement to this diaphragm, as in the example shown, but a reciprocating angular movement. In the same way, this stressing of the diaphragm generates a ripple due to the fact that the diaphragm is subjected to the same intrinsic or extrinsic tension conditions.
- FIGS. 4A and 4B show an embodiment of the invention in the form of a disk-shaped diaphragm pump.
- the body of this circulator or of this pump consists of two parts.
- a first part 20 takes on the overall shape of a cup with a bottom 21 and a side skirt 22 , the bottom 21 comprising one of the rigid walls of the propulsion chamber.
- This part 20 is provided with two end fittings 23 and 24 , end fitting 23 forming the inlet port of the circulator and terminating at the periphery of the bottom 21 , while end fitting 24 is a discharge fitting for the circulator, situated on the central axis X of symmetry of part 20 of the circulator body.
- Part or cup 20 receives the second part 25 of the circulator body, which closes up the skirt 22 opening, this second part 25 comprising a stationary wall 26 which is placed opposite wall 21 of the first part 20 , in order to define the fluid propulsion chamber, this part having radial extensions 27 whereby it cooperates with the first part 20 inside of the skirt 22 , in order to establish the relative position and spacing of the two walls 21 and 26 surrounding the propulsion chamber.
- the connection between the two parts 20 and 25 is ensured by any known means (clamping, gluing, screwing, welding . . . ).
- part 25 also comprises a centre column 28 opposite the end fitting 24 , which forms the guide element for a moving assembly described hereinbelow.
- the propulsion chamber 29 contains an elastically deformable diaphragm 30 between walls 21 and 26 .
- This diaphragm 30 which is disk-shaped, has a peripheral bead and a central opening 32 bounded by an edge 32 a . Through openings 32 b are made in the diaphragm in order to distribute the fluid taken in on both sides of the diaphragm.
- the peripheral bead 31 comprises the base of two flexible lips 33 and 34 having a partially toric shape, the free edge of which is provided with cylindrical beads 33 a , 34 a which close up the chamber sealingly at the outer periphery of the stationary walls 21 26 .
- the second part 25 of the circulator body comprises a cylindrical wall 36 surrounding the column 28 , which forms the housing for an electromagnetic device comprising a coil 37 , the axis of which is the axis of revolution of the circulator, and an armature 38 with an air gap 39 .
- the armature thus defines two poles which are reversed at each reversal of the electrical current flowing inside the winding 37 .
- the armature can be made of pure iron or of an iron-silicon, powder-based composite material in a resin matrix (known commercially under the trademark SOMALLOY), or consist of a laminated structure.
- the circulator described comprises a stirrup 40 with a central core 41 slidably mounted on the column 28 and provided with a magnetized ring 42 , which is plumb over the air gap 39 , so as to have three superimposed cylindrical pole surfaces references as MSN in the figures.
- this type of magnetized ring can be of the plasto-magnet type, i.e., a finely divided magnetic material (ferrite, rare earth, samarium, iron or cobalt powder . . . ) in a plastic matrix that has been magnetized during manufacture while controlling the direction of magnetization.
- the magnet can be designed as an assembly of permanent magnets and suitable armatures.
- the moving assembly comprises arms 43 which connect it beneath the skirt 36 to the bead 31 of the diaphragm 30 .
- FIG. 4B is a sectional view which is orthogonal to the preceding one and which passes through the axis of revolution of the circulator.
- the arms 43 tightly encircle the bead 31 by means of a rigid ring 44 visible in FIG. 4A .
- the arms 43 pass between the lugs 27 of the second portion 25 of the circulator body.
- the cutting plane passes through two slots in the skirt 36 , slots in which the arms 43 can move about freely.
- the pump in these FIGS. 4A and 4B is of an extremely simple construction. As a matter of fact, it comprises at a maximum eight parts, namely a two-part body, a diaphragm, a stirrup, a permanent magnet, a two-part armature, as shown in FIG. 4A , and a winding. It is also noted that, in this architecture, the most costly components, which are the permanent magnet, the winding and the armature thereof, are of the smallest possible dimensions, in order to obtain the lowest cost.
- the other parts are non-magnetic parts, and preferably made of a plastic material, the diaphragm being made of elastomer or silicon, or of any suitable synthetic material, the cost price of which is extremely low. In this way, therefore, the architecture proposed in these figures enables obtainment of a very inexpensive pump or circulator.
- FIG. 5A is schematic and comprises left-hand half view, produced in a cutting plane similar to that of FIG. 4B , while the right-hand half view is similar to the cutting plane of FIG. 4A .
- the driving part of the circulator is identical to the one described previously and the same elements bear the same reference signs.
- This circulator comprises a diaphragm 50 devoid of a central opening, which thus divides the propulsion chamber defined by the two parts of the circulator body into two parts 51 and 52 .
- the two parts 53 and 54 of the circulator body are such that the lower part 53 comprises an influent conduit 55 discharging into the annular chamber 51 a for distributing the product intake into part 51 of the propulsion chamber, the exhaust of this part 51 of the propulsion chamber being connected to a conduit 56 also arranged here in part 53 of the body, while part 54 of the circulator body comprises a conduit 57 which hooks up with conduit 56 in order to convey the product from the exhaust of chamber part 51 to the peripheral distribution chamber 52 a for the intake of chamber part 52 .
- Chamber part 52 has an exhaust port 58 in body part 54 .
- Conduit 55 is connected in a manner not shown to a fluid source, while opening 58 has means for the connection thereof, likewise not shown, to a discharge line for the pressurized fluid.
- the fluid admitted into chamber part 51 via conduit 55 is placed into circulation and undergoes a first pressure rise in the propulsion chamber part 52 .
- a double pressure rise occurs for a single fluid flow rate.
- the a.c. power supply of the winding 37 results in a reciprocating movement of the stirrup 40 and thus a reciprocating excitation of the outer edge 59 of the diaphragm 50 , perpendicular to the mid-plane thereof.
- the number of constituent parts of the pump or circulator is very low, hence a very inexpensive cost price.
- this embodiment makes it possible to obtain a higher discharge pressure for the treated fluid than that obtained with the preceding embodiment.
- FIG. 5B an alternative to the embodiment of the preceding figure is shown. Communication between the exhaust of chamber part 51 and chamber part 52 is achieved via a conduit inside the diaphragm 50 and is referenced as 56 a , 56 b and 56 c .
- a conduit inside the diaphragm 50 and is referenced as 56 a , 56 b and 56 c .
- Several star-connected radial conduits may exist within the thickness of the diaphragm.
- a first, disk-shaped part comprises a central through opening, and the other, which is also disk-shaped, is superimposed and comprises peripheral through openings and relief surfaces on the face thereof which faces the first diaphragm part, and which, together with the latter, defines radial conduits connecting the peripheral openings of the first part (inlet) to the central opening of the second part (exhaust), which are sandwiched between the two parts joined together by any appropriate means.
- FIG. 6 shows an embodiment of a circulator having two separate propulsion stages for the treated fluid, with two diaphragms.
- the two-stage circulator body 60 comprises three parts 61 , 62 , 63 . Together with part 62 , part 61 defines the walls of a first propulsion chamber 65 the inlet port of which is referenced as 66 .
- Part 62 has a central exhaust port 67 which terminates beneath a distributor 64 added on to part 62 , this distributor 64 forming one of the rigid walls of the second propulsion chamber 68 also defined by the third part 63 of the circulator body.
- the distributor 64 makes it possible to convey the fluid coming from the exhaust port 67 into a second intake chamber 70 for the second propulsion chamber 68 , which discharges into a general exhaust port 71 .
- Parts 61 , 62 , 63 of the circulator body, as well as the distributor 64 are fastened to one another, for example, by gluing, welding or any other known means.
- part 61 of the circulator comprises a guide column 28 for a motor having the same elements as described previously, with the same reference signs.
- the stirrup 43 is attached to two superimposed rigid crowns 72 , 73 which are connected to the periphery of the diaphragms 74 and 75 , respectively.
- the crowns 72 and 73 are capable of oscillating parallel to the direction of the geometric axis of revolution of the circulator, and they pass through the circulator body via means of flexible partitions 76 and 77 , which separate the two stages of the circulator from one another.
- the fluid admitted at 66 is drawn into the propulsion chamber 65 by the rippling diaphragm 74 , in order to be discharged through the exhaust port 67 and through the radial conduits 69 so as to reach the intake chamber 70 of the second propulsion stage for the fluid, and thereby be treated by oscillating diaphragm 75 and emerge from the circulator via the exhaust port 71 .
- FIG. 6 The example shown in FIG. 6 is not limiting and it does not exceed the scope of the invention to anticipate other stages wherein the pressure of the same flow rate of fluid coming from the previous stages is once again raised in one or more additional propulsion chambers. It will of course be necessary to adapt the power of the driving element to the required performance levels for the circulator thus constructed.
- FIG. 7 An alternative embodiment of the circulator shown in FIGS. 4A and 4D is shown in FIG. 7 .
- the diaphragm is devoid of lips 33 and 34 and the annular distribution chamber 78 of the propulsion chamber is defined, around the periphery of the diaphragm 30 , by a sleeve 79 integral with the periphery of the diaphragm 30 and with the driving assembly, which slides along the column 28 and forms a movable internal wall of the annular distribution chamber 78 for the intake of the propulsion chamber 29 .
- This sleeve comprises relief surfaces 79 a on the upper external face thereof facing chamber 78 , which constitute means of grinding the contents of chamber 78 , due to the reciprocating movement of same inside this chamber.
- the driving assembly can also comprise an electromagnetic means, consisting of a winding 79 b and a permanent magnet core 79 c , which imparts to the sleeve, the diaphragm and the relief surfaces a rotational movement around the column 28 , thereby increasing the grinding efficiency.
- This rotation which may be continuous, step-by-step, reciprocating . . . , is combined with the linear reciprocating movement of the sleeve along the column 28 .
- FIG. 8 A schematic representation of an air circulator 80 according to the invention is shown in FIG. 8 .
- the diaphragm 81 used in this air circulator is rigidly attached via one of the end edges thereof to a vane 82 capable of being imparted with an oscillating rotational movement by means of a motor 83 .
- the vane 82 thus applies a reciprocating force couple to the diaphragm, which enable an almost exclusively deforming energy to be introduced into the diaphragm.
- the walls of the circulator 80 define a circulation chamber two sides of which converge from an inlet port 84 for the air being propelled to an exhaust port 85 .
- a magnetostatic means for holding the diaphragm 81 is shown (a magnet 81 attracted by an armature 86 ), which forms the means necessary for establishing extrinsic tension in the diaphragm and resistant to the trussing tendency thereof.
- a ventilator or air blower such as this is very advantageous because it comprises only very few constituent parts. Furthermore, as shown by experiments, it has a significant flow rate in comparison with the overall dimensions thereof. Its efficiency is advantageous because there are no internal head losses associated with a change in the direction of the airflow. Finally, the noise produced by this ventilator is incomparably lower than that observed with those on the market consisting, for example, of hair dryers and hand dryers, due, in particular, to a low operating frequency.
- FIG. 9 shows a diaphragm assembly for a ventilator, comprising a frame 90 in which a diaphragm 91 is held.
- the diaphragm is made of an elastic material and the frame is rigid: the diaphragm is stretched during the installation thereof.
- the diaphragm is non-elastic and the frame is bent like an arc the diaphragm of which would be the chord.
- the diaphragm is non-elastic and the frame is rigid: the means of connecting 92 the diaphragm to the frame are elastic.
- non-elastic diaphragm In the case of a non-elastic diaphragm, the latter, which is flat when idle, for example, is inextensible in all or some of the directions of the plane thereof, but the diaphragm remains flexible in order to be capable of bending about an axis of this plane.
- Other embodiments are possible by combining the rigidities and elasticities of the means described in various other ways.
- FIG. 10 is a schematic illustration of a reciprocating force couple generator, associated with a diaphragm 91 held by a frame 90 .
- This generator comprises a stationary armature 93 (integral with a housing not shown, with which the frame 90 is also integral) inside of which a permanent magnet 94 is housed.
- a coil 95 is housed in the air gap between the armature and the magnet, so as to be capable of oscillating under the effects of an a.c. current travelling therethrough.
- This oscillation is transmitted to the diaphragm via arms 96 , thereby forcing oscillation of the diaphragm at one of the ends thereof.
- This diaphragm is arranged between two end plates, as shown in the diagram of FIG. 8 .
- FIG. 11 shows an electronic component 100 one of the faces of which provided in a known manner with a radiator for dissipating the heat produced during the operation thereof.
- this radiator is shaped like a tunnel with two end plates 101 and 102 .
- This tunnel constitutes the body of a ventilator according to the invention, in which a diaphragm 91 is housed, like the one shown in FIG. 9 , and which is motorized by a motor of the type shown in FIG. 10 .
- the surfaces of the radiator facing the diaphragm will preferably be grooved in order to increase the transfer surfaces between the radiator and the air propelled by the circulator. It is understood that the entire air circulator body can fulfil this radiator function, an architecture which results in a very compact and especially ultra-flat ventilator.
- an exciter 97 e.g., a piezoelectric or electromechanical vibrator
- an exciter 97 is noted beneath wall 26 of part 25 of the circulator body 20 , which is capable of creating inside the circulator body a vibration of adjustable amplitude and opposite in phase to the reciprocating movement of the moving assembly consisting of the stirrup 43 , the permanent magnet and the diaphragm 30 .
- active sound insulation can be created, which enable the circulator to be rendered silent.
- This arrangement opens the field of applications of circulators to any field in which noise is an important factor. Mention is made most especially to household aquarium pumps.
- the circulator according to the invention involves its use as a propeller unit.
- the flow produced between the fluid inlet opening in the circulator and the discharge thereof through the exhaust opening 85 generates a reaction force on the hull which, if this fluid is a liquid, e.g., water, will propel the circulator body and therefore the body associated therewith in the opposite direction of the arrows shown in the figure.
- the circulator according to the invention can therefore constitute a means of propulsion for any watercraft, whether it is buoyant or submersible.
Abstract
A diaphragm circulator for liquid material having an internal circuit provided with at least one material intake orifice for discharging the material. The circulator body defines a propulsion chamber with rigid walls between which a deformable diaphragm is placed in such a way that the edge thereof is adjacent to the intake oriface and the edge is adjacent to the discharge orifice for forming a ripple carrier. A diaphragm-exciting member is arranged on the side of the intake orifice for producing a reciprocating motion on the corresponding diaphragm edge in such a way that the ripple is generated and is provided with the circulator rigid walls which are arranged inside free ripple amplitude envelope surfaces extending along the diaphragm. The diaphragm is associated by at least one edge thereof with means for generating a tension therein at least while the ripple is generated in such a way that during the operation, the diaphragm tension on the side of the discharge orifice is greater than on the side of the intake orifice.
Description
- (1) Technical Field
- This invention relates to a diaphragm circulator and, more generally, to a device whereby mechanical power is converted into hydraulic power, i.e., the product of the flow rate multiplied by the pressure, for a liquid or gaseous fluid charged or uncharged with particles, or for any material capable of flowing (divided, powdery, fluidized or emulsified materials).
- (2) Description of the Prior Art
- There are numerous types of pumps, suction devices, compressors, fans . . . which perform this function. A new technique has recently appeared for providing this function, at least for a liquid, by means of a diaphragm acting as an intermediate means of converting (a transfer medium) mechanical power (the integral over a time interval of the product of force multiplied by displacement) into hydraulic power (the integral over the same interval of the product of flow rate multiplied by pressure), this transfer occurring by way of a deformation and kinetic energy of this diaphragm, the deformation being propagated in the diaphragm in the form of a ripple and the corresponding energy being progressively transferred to the fluid with which the diaphragm is in contact.
- The document EP 880 650 exemplifies several embodiments of such a fluid circulator while emphasizing certain requirements to be met for there to be an efficient transfer of energy between the diaphragm and the fluid, resulting in an increase in the hydraulic power of the fluid. These requirements are the establishment of tension in the diaphragm in order for there to be ripple propagation, on the one hand, and, on the other hand, the presence of means of creating a damping of the ripple amplitude during the progression thereof from an edge of the diaphragm, where this ripple is generated by a mechanical actuator, up to an opposing edge.
- This document teaches the use of rigid walls as damping-creating means, the spacing of which decreases from the inlet port to the exhaust port for the fluid treated by the circulator.
- Many studies have been conducted on this new device in order to better characterize the phenomena involved, which had never before been explored, and to optimize the parameters which govern these phenomena. In particular, these studies made it possible to better identify the requirements to be met, which are stated to a limited extent in the document EP 880 650, which furthermore is the only element exemplifying the prior art for this new technique.
- This is how experiments showed that the tension state of the diaphragm is a variable which is correlated with the mechanical properties of the material of this diaphragm. In reality, the initial tension state of the idle diaphragm can be equal to zero if, for example, the diaphragm is made of a material which is elastically deformable in at least one direction, combined with a geometry such that imposing a deformation on the diaphragm produces tension therein, in the aforesaid direction, which enables progression of this deformation in the form of a ripple, along this direction, which becomes the direction of propagation. Hereinafter, this type of diaphragm will be referred to as a diaphragm having intrinsic tension-creating means. For example, this will involve an elastic disk-shaped diaphragm, with or without an opening at the centre, wherein the outer edge remains undeformed during the excitation thereof by the actuator, while the idle diaphragm is not tensed. It may likewise involve a flat elastic diaphragm wherein the two ends are subjected to forces which oppose the forces imparted to the diaphragm by the fluid in which the energy is transferred. Owing to the presence of these forces, the conditions necessary for the propagation of a deformation produced at one end towards the other end are present.
- It was also observed that a diaphragm consisting of a sheet which is flat when idle, non-deformable under tension, in the directions of the plane thereof, but elastically deformable under bending, e.g., about an axis contained within this plane, constitutes a medium enabling operation like a diaphragm according to the invention, if the diaphragm is subjected to a tensile or simply holding force perpendicular to or having a component which is perpendicular to the axis about which the bending occurs. This perpendicular direction is the direction of propagation.
- Furthermore, theoretical and experimental research made it possible to clarify that it was possible to create a forced damping of the ripple amplitude without necessarily having to decrease the spacing of the stationary walls between which the diaphragm ripples. As a matter of fact, an excitation of the actuator resulting in the application of an reciprocating force or an reciprocating couple of given frequency and amplitude forces, at an edge of the elastic diaphragm placed inside the fluid, in the absence of walls surrounding it, generates ripples capable of propagating along the diaphragm towards the side thereof which is opposite the excited side, with a free amplitude which may be characterized by envelope surfaces of this amplitude. In order to visualize these envelope surfaces, a reflectionless propagation of waves or ripples considered, i.e., in the (theoretical or virtual) case where the diaphragm is of infinite length or the evolution of the amplitude of a primary ripple between a first instant, after the creation thereof, and a second instant separated from the first by a relatively short time interval, considering the dimensions of the diaphragm. The shape of these surfaces depends on the nature of the excitation of the diaphragm edge. Thus, in the case of excitation by means of an actuator which moves the edge of the diaphragm, the envelope surfaces will have a divergent bell-shaped profile; in the case of an actuator transmitting a couple of forces to the edge of the diaphragm, the surfaces will instead have the profile of two curves secant to the axis about which the torque is transmitted. Force damping of this ripple is obtained if stationary walls between which the diaphragm ripples are placed between (inside of) these envelope surfaces.
- This condition does not necessarily eliminate a decrease in their spacing, as is described in the document EP 880 650. For particular diaphragm geometries and types, and particularly in a gaseous fluid, it is indeed possible to observe that the envelope curves diverge between the excited edge and the opposite edge of the diaphragm, thus, by simply reducing the degree of divergence, hydraulic power is successfully transferred into the fluid. The greater this reduction, the greater the preference given to the pressure component in this energy. The type of material comprising the diaphragm as well as the uniformity thereof, or the lack of uniformity thereof, in the direction of progression of the ripples, are also determining factors in the shape of the envelope surfaces of the amplitude of a ripple during the propagation thereof into the diaphragm, and are therefore determining factors in the shape and relative spacing of the rigid walls which create the forced damping of this ripple. In particular, for a uniform diaphragm, it is advantageous to provide for the thickness thereof to decrease in the direction of propagation of the ripples. The envelope curve of a tapered diaphragm such as this is more divergent than for a diaphragm of constant thickness, all things being otherwise equal. Due to this diaphragm geometry, a high damping factor is obtained, since stationary walls can be well within these envelope curves.
- These observations and experimental research enabled the subject matter of the invention to be defined as a diaphragm circulator for a flowable material, comprising a circulator body wherein an internal circuit is arranged, which has at least one inlet port for the material, one propulsion chamber and at least one discharge port for this material, the propulsion chamber having rigid walls between which a deformable diaphragm is placed, with one edge adjacent to the inlet port and one edge adjacent to the discharge port, the diaphragm forming the support for a ripple, while a mechanical actuator for the diaphragm is connected to the diaphragm on the inlet port side, in order to apply an reciprocating force or a couple of reciprocating forces generating said ripple to the corresponding edge of the diaphragm, wherein the rigid walls of the circulator are arranged inside of envelope surfaces of the free amplitude of the ripple propagating along the diaphragm, and wherein the diaphragm is associated, via at least one of the edges thereof, with means which create tension in the diaphragm, at least during generation of the ripple, whereby, during operation, the prevailing tension in the diaphragm is higher on the discharge port side than on the inlet port side.
- This variation in tension in the diaphragm is a result of the trussing effect on the diaphragm by the fluid having acquired hydraulic energy along the entire propulsion chamber.
- In the above definition of the circulator according to the invention, the free amplitude of the ripple should be understood to mean the theoretical or virtual amplitude that was defined above. This definition is neither disclosed nor suggested by the circulators of the prior art (EP 880 650), i.e., those which have both a circulation chamber the walls of which converge towards one another from the inlet port to the discharge port, and a diaphragm in which tension is voluntarily established in the direction of the fluid flow. However, this definition relates to all circulators which, while having a circulation chamber with converging walls, also have a diaphragm the dimension of which, in the direction of ripple propagation, is set by appropriate means so that in the diaphragm, even without any initial tension, the elongation of the diaphragm which accompanies the creation of a ripple generates tension in the direction of ripple propagation, the diaphragm being made or not made of a material that is elastically deformable in the direction of propagation. These are intrinsic means of establishing this tension condition necessary for propagation. Other examples of this type of means exist: a frame in the interior plane of which the diaphragm is attached to the end crossmembers of this frame, either by inextensible means, if the diaphragm is elastic between these two crossmembers, or by extensible means, if the diaphragm is inextensible between the crossmembers (e.g., a flat sheet, made of metal or a composite synthetic material, capable of bending about a direction of the plane thereof). An initial tension may or may not be established when the diaphragm is mounted in the frame. These arrangements can be transposed in the case of tubular diaphragms provided with elastic radial extensibility.
- In the case of a disk-shaped diaphragm, this requirement is met if the peripheral edge of the diaphragm is integral with a non-deforming band, the diaphragm having the possibility of being solid or perforated at the centre thereof with an opening the edge of which is a means of immobilizing the diaphragm truss in the direction of ripple propagation. The dimensional characteristic of the diaphragm would not be achieved if, for example, the edge of the centre hole thereof were provided with radial incisions, which would destroy the expansion resistance of the opening.
- The non-deforming outer banding of the diaphragm can consist of a bead belonging to the diaphragm itself, which is non-deforming with respect to the loads involved, which may be light.
- The term “rigid walls” should also be understood to mean walls which, in absolute terms, may however possess a certain degree of flexibility, but which, when applied to use, behave like rigid walls with regard to all of the other materials involved in the device.
- In a first embodiment of the invention, a portion of the propulsion chamber is defined by the circulator body and one of the faces of the diaphragm is connected to an inlet port for an external supply of a material being treated, and, in particular, propelled, and to a discharge port which is itself connected to the inlet port of the other portion of the propulsion chamber defined by the circulator body and the other face of the diaphragm, this other portion terminating at the circulator discharge port, the two chamber portions being otherwise separated from one another.
- In this embodiment, a circulation stage is created on each side of the diaphragm, which, all things otherwise being equal, makes it possible to obtain a greater pump pressure performance or, at equal performance, to be capable of choosing a diaphragm material which has a lower modulus of elasticity but which is better suited to the chemical specifications of the application. In particular, this increased performance can be obtained with the over dimensions being unchanged. In another embodiment, the circulator comprises a disk-shaped diaphragm the outer periphery of which is attached to a moving excitation assembly which is guided along an axis perpendicular to the plane of the diaphragm by a centre guide column integral with the circulator body. This type of excitation device is advantageous because it concentrates all of the motorizing and guiding functions at the central axis of the circulator, functions which can be provided at reduced dimensions, which enables them to be obtained at a low cost. The motorization and guidance of the moving parts are in fact the most costly functions of the circulator. For example, it is easy to motorize by means of a plunger core electromagnet with a return spring, the core, which slides along the guide column, being attached to a stirrup clamp for the connection thereof to the periphery of the diaphragm, thereby forming the moving assembly.
- In a yet simpler embodiment, the moving assembly comprises an annular permanent magnet surrounding the guide column, which forms the plunger core for a magnet coil and armature arranged around the permanent magnet.
- The circulator according to the invention can have a substantially cylindrical body which defines several superimposed propulsion spaces connected in series between an inlet port and a discharge port, the diaphragms of each space being attached via the outer edge thereof to a single moving motorization assembly. In this way, a circulator is obtained with compact design, which is capable of supplying a fluid under high pressure.
- For another application of the invention, a structure will have been provided wherein the outer edge of the diaphragm (or of the support thereof) is provided with exterior relief surfaces which constitute shearing members for the surrounding product being treated. In order to increase the efficiency of this shearing, which turns into grinding, the moving assembly and the diaphragm are driven in a complementary continuous or reciprocating rotational movement about the aforesaid guide axis.
- For the purpose of providing a silent circulator, the latter comprises a vibration generator for generating vibration in the circulator body which is opposite in phase to the reciprocating movement of the moving assembly. As a matter of fact, the movement of the moving assembly is substantially reciprocal, linear and at a controlled frequency. This characteristic lends itself well to the creation of active sound insulation. The vibrator can be of any electromagnetic or piezoelectric type.
- In another embodiment, the diaphragm is of a quadrilateral shape with two parallel opposing sides, and the ripple generator is a variable reciprocating force couple.
- This arranged is particularly well-suited to relatively light diaphragms of low surface density, which are intended to propel a gas like a fan. As a matter of fact, in this application, it is useful to assign greater importance to the flow rate in comparison to the pressure, and to thus produce and propagate a ripple of considerable amplitude. The edge of the diaphragm opposite the excited one is subject a hold which opposes both variation in the length thereof, as a result of the ripple effect, and trussing of the diaphragm due to the action of the fluid.
- Numerous applications of the air circulator are possible. Mention is made in particular of household appliances such as hand dryers or hair dryers which will have a have a completely novel shape in comparison with that of existing appliances, which is dictated by the rotating shape of an air-blowing turbine.
- Mention should also be made of one advantageous application of this circulator for cooling electronic components and boards. As a matter of fact, these latter are increasingly more powerfully, compact as a result of the miniaturization thereof, and built into any computer, such as a portable or non-portable personal computer, or a computer on-board a vehicle. In this application, at least one of the walls of the circulation chamber forms a radiator for the component being cooled. It is thus swept by the air propelled into this chamber. It may likewise be textured with relief surfaces, small-size fins or ribs which increase the transfer surface.
- Finally, among the numerous other applications of the circulator of the invention, mention will be made of those wherein it comprises a propulsion unit for a means of transport, a watercraft in particular (buoyant or submarine), the circulator being rigidly attached via the body thereof to the craft, while the fluid which passes through the circulation chamber and receives the diaphragm's energy, generates a reaction force which propels the craft.
- Other characteristics and advantages of the invention will emerge from the description provided below of several exemplary embodiments of the circulator.
- Reference will be made to the appended drawings, in which:
-
FIG. 1 is a diagram showing a diaphragm according to the invention and the envelop curves for the free propagation of a reflectionless ripple maintained along one of the edges thereof, -
FIG. 2A shows the notion of forced damping of a diaphragm consistent with the one shown inFIG. 1 , assigning greater importance to the flow rate in hydraulic power, -
FIG. 2B shows the appearance of the corresponding flow rate/pressure curve, -
FIG. 3A shows the notion of forced damping of a diaphragm consistent with the one shown inFIG. 1 , assigning greater important to pressure in hydraulic power, -
FIG. 3B shows the appearance of the corresponding flow rate/pressure curve, -
FIGS. 4A and 4B are two orthogonal sectional views passing through a central axis of a pump geometry implementing the circulator according to the invention, -
FIGS. 5A and 5B sectional diagrams showing two alternative embodiments of a diaphragm pump with two propulsion stages, -
FIG. 6 is a sectional view of a circulator comprising several circulation chambers arranged in series on the fluid propulsion circuit, -
FIG. 7 is a schematic view of a circulator in accordance with the invention, applied to the treatment of effluents via pumping and communition, -
FIG. 8 is a schematic view of a ventilator in accordance with the invention, -
FIG. 9 shows an embodiment of a diaphragm capable of being inserted into a ventilator, -
FIG. 10 is a diagram showing one possible motorization of a ventilator, -
FIG. 11 shows the ventilating function implemented in accordance with the invention, as applied to the cooling of a set of electronic components. - A sectional view of a
diaphragm 1 has been shown inFIG. 1 , having one end (or one edge) 2 subjected to a reciprocatingmechanical excitation force 3 of thisend 2, which is perpendicular to the plane of the diaphragm, and which is generated by an electromechanical actuator. The diaphragm comprises anotheredge 4, with the result being that a direction ofpropagation 5 is defined between the two edges, for the ripples produced by the reciprocatingmechanical force 3. - The
edges - Tension in the existing diaphragm in its resting state or resulting from a resistance to its elongation under the effect of this mechanical stress is represented by the
forces - Assuming that
edge 4 is infinite, with a diaphragm of decreasing thickness in thedirection 5 of the propagation and/or in the absence of reflection of the ripple, the theoretical free amplitude of the ripple increases fromedge 2 toedge 4. The amplitude is contained between the two ripple envelope surfaces shown inFIG. 1 , referenced as 7 and 8. - Now, as shown in
FIG. 2A , if the amplitude of the diaphragm ripple which propagates betweenedges rigid surfaces FIG. 1B , showing pressure as a function of flow rate. This energy is transferred over the course of travel of the fluid between aninlet port 2 a and adischarge port 4 a of the spaced confined between the walls. In the case of the arrangement of the surfaces ofFIG. 2A , the system assigns greater importance to the flow rate component in the energy transferred to the fluid, as shown in the graph ofFIG. 2B . This does not involve a volumetric transfer of fluid, as the figure might allow one to assume. In general, a clearance exists between the peaks of the ripples andsurfaces surfaces walls FIG. 3A , it is the pressure component that is dominant in the energy transferred, as shown in the graph ofFIG. 3B . - It should be noted that, during operation, a sort of trussing of the diaphragm occurs, in the direction of the fluid inlet end, the intensity of which is proportionally greater the higher the hydraulic energy acquired by the fluid. The result of this is a variation in the tensile forces of the diaphragm along the direction of propagation, the
highest force 6 b being observed at theend 4 of thediaphragm 1, adjacent to thedischarge port 4 a of the propulsion chamber. Thus, tension in the diaphragm is not constant and, for a uniform diaphragm, one of the consequences of this variation is the extension of the length of the ripple between the inlet port and the discharge port. Under the same conditions, fluid velocity inside the circulation chamber increases from theinlet port 2 a to thedischarge port 4 a of the circulation chamber. -
Edge 2 of thediaphragm 1 can be attached to a reciprocating force couple generator, no longer imparting a reciprocating linear movement to this diaphragm, as in the example shown, but a reciprocating angular movement. In the same way, this stressing of the diaphragm generates a ripple due to the fact that the diaphragm is subjected to the same intrinsic or extrinsic tension conditions. -
FIGS. 4A and 4B show an embodiment of the invention in the form of a disk-shaped diaphragm pump. The body of this circulator or of this pump consists of two parts. Afirst part 20 takes on the overall shape of a cup with a bottom 21 and aside skirt 22, the bottom 21 comprising one of the rigid walls of the propulsion chamber. Thispart 20 is provided with twoend fittings part 20 of the circulator body. - Part or
cup 20 receives thesecond part 25 of the circulator body, which closes up theskirt 22 opening, thissecond part 25 comprising astationary wall 26 which is placed oppositewall 21 of thefirst part 20, in order to define the fluid propulsion chamber, this part havingradial extensions 27 whereby it cooperates with thefirst part 20 inside of theskirt 22, in order to establish the relative position and spacing of the twowalls parts part 25 also comprises acentre column 28 opposite the end fitting 24, which forms the guide element for a moving assembly described hereinbelow. - The
propulsion chamber 29 contains an elasticallydeformable diaphragm 30 betweenwalls diaphragm 30, which is disk-shaped, has a peripheral bead and acentral opening 32 bounded by anedge 32 a. Throughopenings 32 b are made in the diaphragm in order to distribute the fluid taken in on both sides of the diaphragm. Theperipheral bead 31 comprises the base of twoflexible lips cylindrical beads stationary walls 21 26. In the vicinity end fitting 23, the connection oflip 34 withpart 20 of the circulator body leaves aninfluent conduit 23 open, which permanently connects thepropulsion chamber 29 space contained between therigid walls - The
second part 25 of the circulator body comprises acylindrical wall 36 surrounding thecolumn 28, which forms the housing for an electromagnetic device comprising acoil 37, the axis of which is the axis of revolution of the circulator, and anarmature 38 with anair gap 39. At the air-gap terminals 39, the armature thus defines two poles which are reversed at each reversal of the electrical current flowing inside the winding 37. The armature can be made of pure iron or of an iron-silicon, powder-based composite material in a resin matrix (known commercially under the trademark SOMALLOY), or consist of a laminated structure. - Finally, the circulator described comprises a
stirrup 40 with acentral core 41 slidably mounted on thecolumn 28 and provided with amagnetized ring 42, which is plumb over theair gap 39, so as to have three superimposed cylindrical pole surfaces references as MSN in the figures. It is pointed out that this type of magnetized ring can be of the plasto-magnet type, i.e., a finely divided magnetic material (ferrite, rare earth, samarium, iron or cobalt powder . . . ) in a plastic matrix that has been magnetized during manufacture while controlling the direction of magnetization. The magnet can be designed as an assembly of permanent magnets and suitable armatures. - Starting in a radial direction from the
core 41, the moving assembly comprisesarms 43 which connect it beneath theskirt 36 to thebead 31 of thediaphragm 30. These arms are visible inFIG. 4B , whileFIG. 4A is a sectional view which is orthogonal to the preceding one and which passes through the axis of revolution of the circulator. It is noted that thearms 43 tightly encircle thebead 31 by means of arigid ring 44 visible inFIG. 4A . Thearms 43 pass between thelugs 27 of thesecond portion 25 of the circulator body. It is noted that, inFIG. 4B , the cutting plane passes through two slots in theskirt 36, slots in which thearms 43 can move about freely. - It is observed that the pump in these
FIGS. 4A and 4B is of an extremely simple construction. As a matter of fact, it comprises at a maximum eight parts, namely a two-part body, a diaphragm, a stirrup, a permanent magnet, a two-part armature, as shown inFIG. 4A , and a winding. It is also noted that, in this architecture, the most costly components, which are the permanent magnet, the winding and the armature thereof, are of the smallest possible dimensions, in order to obtain the lowest cost. The other parts are non-magnetic parts, and preferably made of a plastic material, the diaphragm being made of elastomer or silicon, or of any suitable synthetic material, the cost price of which is extremely low. In this way, therefore, the architecture proposed in these figures enables obtainment of a very inexpensive pump or circulator. - The embodiment shown in
FIG. 5A is schematic and comprises left-hand half view, produced in a cutting plane similar to that ofFIG. 4B , while the right-hand half view is similar to the cutting plane ofFIG. 4A . In this embodiment, the driving part of the circulator is identical to the one described previously and the same elements bear the same reference signs. This circulator comprises a diaphragm 50 devoid of a central opening, which thus divides the propulsion chamber defined by the two parts of the circulator body into twoparts parts lower part 53 comprises aninfluent conduit 55 discharging into theannular chamber 51 a for distributing the product intake intopart 51 of the propulsion chamber, the exhaust of thispart 51 of the propulsion chamber being connected to aconduit 56 also arranged here inpart 53 of the body, whilepart 54 of the circulator body comprises aconduit 57 which hooks up withconduit 56 in order to convey the product from the exhaust ofchamber part 51 to theperipheral distribution chamber 52 a for the intake ofchamber part 52.Chamber part 52 has anexhaust port 58 inbody part 54.Conduit 55 is connected in a manner not shown to a fluid source, while opening 58 has means for the connection thereof, likewise not shown, to a discharge line for the pressurized fluid. - In this embodiment, it is understood that the fluid admitted into
chamber part 51 viaconduit 55 is placed into circulation and undergoes a first pressure rise in thepropulsion chamber part 52. Thus, a double pressure rise occurs for a single fluid flow rate. As in the preceding embodiment, the a.c. power supply of the winding 37 results in a reciprocating movement of thestirrup 40 and thus a reciprocating excitation of theouter edge 59 of the diaphragm 50, perpendicular to the mid-plane thereof. In this embodiment, as in the preceding embodiment, the number of constituent parts of the pump or circulator is very low, hence a very inexpensive cost price. Furthermore, all things otherwise being equal from a dimensional standpoint, this embodiment makes it possible to obtain a higher discharge pressure for the treated fluid than that obtained with the preceding embodiment. - In
FIG. 5B , an alternative to the embodiment of the preceding figure is shown. Communication between the exhaust ofchamber part 51 andchamber part 52 is achieved via a conduit inside the diaphragm 50 and is referenced as 56 a, 56 b and 56 c. Several star-connected radial conduits may exist within the thickness of the diaphragm. There may be an advantage in adopting this alternative embodiment, in terms of a range of circulators in which, for one dimension, it suffices to change the diaphragm in order to have a circulator with different characteristics. For easy production of this diaphragm with internal conduits, the possibility is mentioned of producing it in two parts. A first, disk-shaped part comprises a central through opening, and the other, which is also disk-shaped, is superimposed and comprises peripheral through openings and relief surfaces on the face thereof which faces the first diaphragm part, and which, together with the latter, defines radial conduits connecting the peripheral openings of the first part (inlet) to the central opening of the second part (exhaust), which are sandwiched between the two parts joined together by any appropriate means. -
FIG. 6 shows an embodiment of a circulator having two separate propulsion stages for the treated fluid, with two diaphragms. The two-stage circulator body 60 comprises threeparts part 62,part 61 defines the walls of afirst propulsion chamber 65 the inlet port of which is referenced as 66.Part 62 has acentral exhaust port 67 which terminates beneath adistributor 64 added on topart 62, thisdistributor 64 forming one of the rigid walls of thesecond propulsion chamber 68 also defined by thethird part 63 of the circulator body. Viaradial conduits 69, thedistributor 64 makes it possible to convey the fluid coming from theexhaust port 67 into asecond intake chamber 70 for thesecond propulsion chamber 68, which discharges into ageneral exhaust port 71.Parts distributor 64, are fastened to one another, for example, by gluing, welding or any other known means. - As in the preceding examples,
part 61 of the circulator comprises aguide column 28 for a motor having the same elements as described previously, with the same reference signs. This is how, in the particular case ofFIG. 6 , thestirrup 43 is attached to two superimposedrigid crowns diaphragms crowns flexible partitions - It is understood that the fluid admitted at 66 is drawn into the
propulsion chamber 65 by the ripplingdiaphragm 74, in order to be discharged through theexhaust port 67 and through theradial conduits 69 so as to reach theintake chamber 70 of the second propulsion stage for the fluid, and thereby be treated by oscillatingdiaphragm 75 and emerge from the circulator via theexhaust port 71. - The example shown in
FIG. 6 is not limiting and it does not exceed the scope of the invention to anticipate other stages wherein the pressure of the same flow rate of fluid coming from the previous stages is once again raised in one or more additional propulsion chambers. It will of course be necessary to adapt the power of the driving element to the required performance levels for the circulator thus constructed. - An alternative embodiment of the circulator shown in
FIGS. 4A and 4D is shown inFIG. 7 . Some of the previously described elements are encountered here again with the same reference signs. In this case, the diaphragm is devoid oflips annular distribution chamber 78 of the propulsion chamber is defined, around the periphery of thediaphragm 30, by asleeve 79 integral with the periphery of thediaphragm 30 and with the driving assembly, which slides along thecolumn 28 and forms a movable internal wall of theannular distribution chamber 78 for the intake of thepropulsion chamber 29. This sleeve comprises relief surfaces 79 a on the upper external face thereof facingchamber 78, which constitute means of grinding the contents ofchamber 78, due to the reciprocating movement of same inside this chamber. The driving assembly can also comprise an electromagnetic means, consisting of a winding 79 b and a permanent magnet core 79 c, which imparts to the sleeve, the diaphragm and the relief surfaces a rotational movement around thecolumn 28, thereby increasing the grinding efficiency. This rotation, which may be continuous, step-by-step, reciprocating . . . , is combined with the linear reciprocating movement of the sleeve along thecolumn 28. - A schematic representation of an
air circulator 80 according to the invention is shown inFIG. 8 . Thediaphragm 81 used in this air circulator is rigidly attached via one of the end edges thereof to avane 82 capable of being imparted with an oscillating rotational movement by means of amotor 83. Thevane 82 thus applies a reciprocating force couple to the diaphragm, which enable an almost exclusively deforming energy to be introduced into the diaphragm. Here, the walls of thecirculator 80 define a circulation chamber two sides of which converge from aninlet port 84 for the air being propelled to anexhaust port 85. - In this diagram, for example, a magnetostatic means for holding the
diaphragm 81 is shown (amagnet 81 attracted by an armature 86), which forms the means necessary for establishing extrinsic tension in the diaphragm and resistant to the trussing tendency thereof. - A ventilator or air blower such as this is very advantageous because it comprises only very few constituent parts. Furthermore, as shown by experiments, it has a significant flow rate in comparison with the overall dimensions thereof. Its efficiency is advantageous because there are no internal head losses associated with a change in the direction of the airflow. Finally, the noise produced by this ventilator is incomparably lower than that observed with those on the market consisting, for example, of hair dryers and hand dryers, due, in particular, to a low operating frequency.
-
FIG. 9 shows a diaphragm assembly for a ventilator, comprising aframe 90 in which adiaphragm 91 is held. Several cases may be anticipated. The diaphragm is made of an elastic material and the frame is rigid: the diaphragm is stretched during the installation thereof. The diaphragm is non-elastic and the frame is bent like an arc the diaphragm of which would be the chord. The diaphragm is non-elastic and the frame is rigid: the means of connecting 92 the diaphragm to the frame are elastic. In the case of a non-elastic diaphragm, the latter, which is flat when idle, for example, is inextensible in all or some of the directions of the plane thereof, but the diaphragm remains flexible in order to be capable of bending about an axis of this plane. Other embodiments are possible by combining the rigidities and elasticities of the means described in various other ways. -
FIG. 10 is a schematic illustration of a reciprocating force couple generator, associated with adiaphragm 91 held by aframe 90. This generator comprises a stationary armature 93 (integral with a housing not shown, with which theframe 90 is also integral) inside of which apermanent magnet 94 is housed. Acoil 95 is housed in the air gap between the armature and the magnet, so as to be capable of oscillating under the effects of an a.c. current travelling therethrough. This oscillation is transmitted to the diaphragm viaarms 96, thereby forcing oscillation of the diaphragm at one of the ends thereof. This diaphragm is arranged between two end plates, as shown in the diagram ofFIG. 8 . - One example of use of a ventilator according to the invention is shown in
FIG. 11 . This figure shows anelectronic component 100 one of the faces of which provided in a known manner with a radiator for dissipating the heat produced during the operation thereof. According to the invention, this radiator is shaped like a tunnel with twoend plates 101 and 102. This tunnel constitutes the body of a ventilator according to the invention, in which adiaphragm 91 is housed, like the one shown inFIG. 9 , and which is motorized by a motor of the type shown inFIG. 10 . The surfaces of the radiator facing the diaphragm will preferably be grooved in order to increase the transfer surfaces between the radiator and the air propelled by the circulator. It is understood that the entire air circulator body can fulfil this radiator function, an architecture which results in a very compact and especially ultra-flat ventilator. - Returning to
FIG. 4B , the presence of anexciter 97, e.g., a piezoelectric or electromechanical vibrator, is noted beneathwall 26 ofpart 25 of thecirculator body 20, which is capable of creating inside the circulator body a vibration of adjustable amplitude and opposite in phase to the reciprocating movement of the moving assembly consisting of thestirrup 43, the permanent magnet and thediaphragm 30. Owing to this vibration device, active sound insulation can be created, which enable the circulator to be rendered silent. This arrangement opens the field of applications of circulators to any field in which noise is an important factor. Mention is made most especially to household aquarium pumps. - Lastly, mention is made of an important field of application for the circulator according to the invention. This involves its use as a propeller unit. As a matter of fact, with regard to
FIG. 8 , it is understood, for example, that if thecirculator body 80 is attached to the hull of any watercraft, the flow produced between the fluid inlet opening in the circulator and the discharge thereof through theexhaust opening 85, generates a reaction force on the hull which, if this fluid is a liquid, e.g., water, will propel the circulator body and therefore the body associated therewith in the opposite direction of the arrows shown in the figure. The circulator according to the invention can therefore constitute a means of propulsion for any watercraft, whether it is buoyant or submersible. - While the invention has been particularly shown and described with reference to the preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made without departing from the spirit and scope of the invention.
Claims (14)
1. A diaphragm circulator for a flowable, comprising:
a circulator body wherein an internal circuit is arranged which has at least one inlet port for a material, one propulsion chamber and at least one discharge port for the material;
the propulsion chamber having rigid walls between which a deformable diaphragm is placed having one edge adjacent to the inlet port and one edge adjacent to the discharge port;
the diaphragm forming the support for a ripple while a reciprocating mechanical excitation device for the diaphragm is connected to the diaphragm on the inlet port side in order to transmit mechanical energy by generating said ripple to the corresponding edge of the diaphragm;
the rigid walls of the circulator are arranged inside of envelope surfaces of the free amplitude of the ripple propagating along the diaphragm, and
the diaphragm is associated, via at least one of the edges thereof, with means having the effect of creating tension in the diaphragm, at least during generation of the ripple, whereby, during operation, this prevailing tension in the diaphragm is variable between an upper value on the discharge port side and a lower value on the inlet port side.
2. The circulator according to claim 1 wherein a first portion of the propulsion chamber, defined by the circulator body and one of the faces of the diaphragm, is connected to an inlet port for an external supply of a material being treated, and to a discharge port which is itself connected to the inlet port of a second portion of the propulsion chamber, defined by the circulator body and the other face of the diaphragm, this other portion terminating at the circulator discharge port, the two chamber portions being otherwise separated from one another.
3. The circulator according to claim 2 wherein the connection between the discharge port of the first portion and the inlet port of the second portion is ensured by conduits inside of the circulator body.
4. The circulator according to claim 2 , wherein the connection between the discharge port of the first portion and the inlet port of the second portion is ensured by conduits inside of the diaphragm of the circulator.
5. The circulator of claim 1 further comprising:
a disk-shaped diaphragm the outer periphery of which is attached to a moving linear reciprocating mechanical excitation assembly, which is guided along an axis perpendicular to the plane of the diaphragm by a center guide column integral with the circulator body.
6. The circulator according to claim 5 wherein the moving assembly comprises an annular permanent magnet surrounding the guide column which forms the plunger core for a magnet coil inside a stationary armature arranged around the permanent magnet.
7. The circulator according to claim 2 wherein the circulator body having several superimposed propulsion spaces connected in series between an inlet port and a discharge port, the diaphragms of each space being attached via the outer edge thereof to a single moving assembly.
8. The circulator of claim 2 further comprising: the moving assembly includes a sleeve around the diaphragm having relief surfaces for grinding the product being treated, which is situated in the circulation space in the vicinity of the inlet port.
9. The circulator of claim 2 further comprising: a vibration generator for generating in the circulator body a vibration which is opposite in phase to the reciprocating movement of the moving assembly.
10. The circulator according to claim 1 , wherein the diaphragm is a blade having a quadrilateral shape with two opposing parallel sides while the deformation generator is a reciprocating force couple generator.
11. The circulator according to claim 10 wherein the edge of the diaphragm adjacent to the deformation generator is the one opposite thereto is attached to a frame-like housing which cooperates with the diaphragm to provide the required tension for ripple propagation.
12. The circulator according to claims 10 wherein the diaphragm is of a trapezoidal contour.
13. The circulator according to claim 2 wherein at least one of the walls of the body defining the propulsion chamber forms a heat transfer wall having a transfer surface swept by the circulating material.
14. The circulator according to claim 2 wherein the body is integral with a means of transport to be propelled in medium a portion of which comprises the aforesaid flowable material passing through the propulsion chamber of the circulator.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/679,290 US9080564B2 (en) | 2005-11-30 | 2012-11-16 | Diaphragm circulator |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/FR2006/002596 WO2007063206A1 (en) | 2005-11-30 | 2006-11-28 | Diaphragm circulator |
FRPCT/FR2006/002596 | 2006-11-28 |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FR2006/002596 Continuation WO2007063206A1 (en) | 2005-11-30 | 2006-11-28 | Diaphragm circulator |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/679,290 Division US9080564B2 (en) | 2005-11-30 | 2012-11-16 | Diaphragm circulator |
Publications (1)
Publication Number | Publication Date |
---|---|
US20080232987A1 true US20080232987A1 (en) | 2008-09-25 |
Family
ID=39877818
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/156,249 Abandoned US20080232987A1 (en) | 2005-11-30 | 2008-05-30 | Diaphragm circulator |
US13/679,290 Active US9080564B2 (en) | 2005-11-30 | 2012-11-16 | Diaphragm circulator |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/679,290 Active US9080564B2 (en) | 2005-11-30 | 2012-11-16 | Diaphragm circulator |
Country Status (1)
Country | Link |
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US (2) | US20080232987A1 (en) |
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US20110176945A1 (en) * | 2008-08-01 | 2011-07-21 | Ams R&D Sas | Crinkle diaphragm pump |
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US20180066644A1 (en) * | 2016-09-05 | 2018-03-08 | Microjet Technology Co., Ltd. | Fluid control device |
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US11097091B2 (en) | 2016-04-11 | 2021-08-24 | CorWave SA | Implantable pump system having a coaxial ventricular cannula |
US11712554B2 (en) | 2016-04-11 | 2023-08-01 | CorWave SA | Implantable pump system having a coaxial ventricular cannula |
US10166319B2 (en) | 2016-04-11 | 2019-01-01 | CorWave SA | Implantable pump system having a coaxial ventricular cannula |
US11298522B2 (en) | 2016-04-11 | 2022-04-12 | CorWave SA | Implantable pump system having an undulating membrane |
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US9968720B2 (en) | 2016-04-11 | 2018-05-15 | CorWave SA | Implantable pump system having an undulating membrane |
US10788028B2 (en) | 2016-09-05 | 2020-09-29 | Microjet Technology Co., Ltd. | Fluid control device with alignment features on the flexible plate and communication plate |
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CN111433460A (en) * | 2017-11-10 | 2020-07-17 | 科瓦韦公司 | Fluctuating diaphragm type fluid circulator |
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US11446480B2 (en) | 2017-11-29 | 2022-09-20 | CorWave SA | Implantable pump system having an undulating membrane with improved hydraulic performance |
CN111788390A (en) * | 2017-12-05 | 2020-10-16 | Ams R&D联合股份有限公司 | Controllable ripple diaphragm pump |
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US10799625B2 (en) | 2019-03-15 | 2020-10-13 | CorWave SA | Systems and methods for controlling an implantable blood pump |
US11191946B2 (en) | 2020-03-06 | 2021-12-07 | CorWave SA | Implantable blood pumps comprising a linear bearing |
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US20130078122A1 (en) | 2013-03-28 |
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Legal Events
Date | Code | Title | Description |
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AS | Assignment |
Owner name: S.A. M. AMSTAR, MONACO Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:DREVET, JEAN-BAPTISTE;REEL/FRAME:021493/0175 Effective date: 20070504 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |
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AS | Assignment |
Owner name: AMS R&D SAS, FRANCE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:SAM AMSTAR;REEL/FRAME:031951/0946 Effective date: 20131215 |