US20090064607A1 - Adjustable stair rail - Google Patents
Adjustable stair rail Download PDFInfo
- Publication number
- US20090064607A1 US20090064607A1 US11/899,903 US89990307A US2009064607A1 US 20090064607 A1 US20090064607 A1 US 20090064607A1 US 89990307 A US89990307 A US 89990307A US 2009064607 A1 US2009064607 A1 US 2009064607A1
- Authority
- US
- United States
- Prior art keywords
- rail
- balusters
- openings
- pair
- legs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F11/00—Stairways, ramps, or like structures; Balustrades; Handrails
- E04F11/18—Balustrades; Handrails
- E04F11/181—Balustrades
- E04F11/1817—Connections therefor
- E04F11/1834—Connections therefor with adjustable angle, e.g. pivotal connections
Definitions
- the present invention relates to an adjustable stair rail in which a plurality of parallel balusters are coupled to a top rail and a bottom rail by forming an opening in the top and bottom rail as a punched web; receiving a portion ends of the balusters in the opening and deforming the balusters to retain the balusters in the opening so that the rails and balusters can be angularly adjusted while keeping the top and bottom rails parallel to each other and the balusters parallel to each other.
- U.S. Pat. No. 1,777,159 describes a swivel connection.
- the swivel connection includes a cylindrical block with a threaded hole by which the block can be fastened to the top and bottom rail with a screw.
- the cylindrical block has recesses on opposite sides in an axis perpendicular to the threaded hole by which the baluster can be pivotally connected to the block and thereby to the rail.
- U.S. Pat. No. 4,352,485 describes a variable rake system rail assembly including a joining element extending into an end of the baluster and engaging one of the rails.
- the joining element comprises a flexible dowel. Accordingly, the above described patents provide a pin or dowel for connection.
- U.S. Pat. No. 4,408,749 describes a variable pitch railing system in which a rail has an elongated recess and an interior socket laterally intersecting the recess.
- the socket has a curved wall that pivotally receives a pivot at one end of a baluster.
- a molding attached to the rail laterally confines the pivot in the socket between the molding and an interior wall of the socket.
- This patent needs the combination of a socket and wall member to provide adjustability.
- the present invention relates to an angle adjustable stair rail assembly comprising a top and bottom rail and a plurality of parallel balusters joined to the top rail and the bottom rail by deforming a cut-out opening in the baluster around punched web openings in a wall of the top and bottom rails so that the rails and balusters can be moved to any angular disposition keeping the balusters parallel to each other and the top rail and bottom rail parallel to each other.
- the cut-out opening in the baluster can form a pair of legs. The retention of the baluster is accomplished by a simple clamping action after the legs of the baluster are received in the openings in the wall of the top or bottom rail.
- the adjustable stair rail assembly is simple to fabricate and assemble while minimizing the need for additional parts, thereby provide low manufacturing costs.
- the punched webs provide angular adjustability from 0 to 40 degrees, which is universal in use to any rake of ramp of stair.
- a decorative cap can be coupled to the top rail.
- the adjustable rail provides rapid installation and eliminates the need to measure and make a rigid rail for a particular application.
- FIG. 1 is a schematic front elevational adjustable stair rail assembly in accordance with the teachings of the present invention.
- FIG. 2 is a schematic front view of a baluster used in the adjustable stair rail assembly.
- FIG. 3 is a plan view of a top rail used in the adjustable stair rail assembly.
- FIG. 4 is a schematic front elevational view of a baluster and rail.
- FIG. 5 is a schematic diagram of the baluster and rail after crimping of the baluster.
- FIG. 6 is a schematic diagram of the baluster and top rail after rotation of an angle of the baluster.
- FIG. 7 is a schematic diagram of the baluster and bottom top rail after rotation of an angle of the baluster.
- FIG. 8 is a schematic diagram of the baluster and top rail after rotation of an angle of the baluster.
- FIG. 9 is a schematic diagram of a decorative cap attached to the adjustable stair rail assembly.
- FIG. 1 is a schematic diagram of adjustable handrail system 10 in accordance with the teachings of the present invention.
- One or more balusters 12 extend between top rail 13 and bottom rail 14 .
- a plurality of balusters 12 are positioned at a predetermined spacing along top rail 13 and bottom rail 14 .
- Each end 15 a and 15 b of baluster 12 includes cut-out opening 16 .
- Opening 16 can have curved shape 19 at end 17 .
- Opening 16 forms legs 18 a and 18 b .
- curved shape 19 can have a slightly larger diameter D 1 than diameter D 2 of opening 16 , as shown in FIG. 2 .
- Top rail 13 and bottom rail 14 include base wall 20 .
- Side walls 21 extend from base wall 20 .
- Side walls 21 can have a decorative appearance.
- Base wall 20 can be formed as a punched web for forming a pair of openings 22 a and 22 b in base wall 20 around web portion 25 , as shown in FIG. 3 .
- Openings 22 a and 22 b have a shape corresponding to a shape of legs 18 a and 18 b which are received in openings 22 a and 22 b of base wall 20 , as shown in FIG. 4 .
- Each of openings 22 a and 22 b has a width W 1 which is larger than the width W 2 of respective leg 18 a or 18 b.
- end 24 of baluster 12 can be crimped for reducing width W 3 of opening 22 at end 24 .
- legs 18 a and 18 b are retained within openings 22 a and 22 b and web portion 25 is retained in curved shape 19 .
- Legs 18 a and 18 b cannot be removed from openings 22 a and 22 b without bending of end 24 to increase width W 3 of openings 22 a and 22 b at end 24 , as shown in FIG. 5 .
- Web portion 25 is a rotation point for top rail 13 and bottom rail 14 and can rotate at various angles to baluster 12 , as shown in FIG. 6 .
- Bottom rail 14 can rotate at similar various angles, as shown in FIG. 7 . Accordingly, baluster 12 can be moved to any angular disposition within the range of about 0 degrees to about 40 degrees to keep balusters 12 parallel to each other as well as top rail 13 and bottom rail 14 parallel to each other.
- top rail 13 and bottom rail 14 can be rotated to have a 30 degree angle, as shown in FIG. 1 .
- top rail 13 and bottom rail can be rotated to have a 40 degree angle, as shown in FIG. 8 .
- Decorative cap 30 can be attached with coupling 32 to side walls 21 of top rail 13 , as shown in FIG. 9 .
Abstract
The present invention relates to an angle adjustable stair rail assembly comprising a top and bottom rail and a plurality of parallel balusters joined to the top rail and the bottom rail by deforming a cut-out opening in the baluster around a punched web openings in a wall of the top and bottom rails so that the rails and balusters can be moved to any angular disposition keeping the balusters parallel to each other and the top rail and bottom rail parallel to each other. The cut-out opening in the baluster can form a pair of legs. The retention of the baluster is accomplished by a simple clamping action after the legs of the baluster are received in the openings in the wall of the top or bottom rail.
Description
- 1. Field of the Invention
- The present invention relates to an adjustable stair rail in which a plurality of parallel balusters are coupled to a top rail and a bottom rail by forming an opening in the top and bottom rail as a punched web; receiving a portion ends of the balusters in the opening and deforming the balusters to retain the balusters in the opening so that the rails and balusters can be angularly adjusted while keeping the top and bottom rails parallel to each other and the balusters parallel to each other.
- 2. Description of Related Art
- Rail connectors for attaching balusters, columns or posts to rails have been described. U.S. Pat. No. 1,777,159 describes a swivel connection. The swivel connection includes a cylindrical block with a threaded hole by which the block can be fastened to the top and bottom rail with a screw. The cylindrical block has recesses on opposite sides in an axis perpendicular to the threaded hole by which the baluster can be pivotally connected to the block and thereby to the rail.
- U.S. Pat. No. 4,352,485 describes a variable rake system rail assembly including a joining element extending into an end of the baluster and engaging one of the rails. The joining element comprises a flexible dowel. Accordingly, the above described patents provide a pin or dowel for connection.
- U.S. Pat. No. 4,408,749 describes a variable pitch railing system in which a rail has an elongated recess and an interior socket laterally intersecting the recess. The socket has a curved wall that pivotally receives a pivot at one end of a baluster. A molding attached to the rail laterally confines the pivot in the socket between the molding and an interior wall of the socket. This patent needs the combination of a socket and wall member to provide adjustability.
- It is desirable to provide an adjustable stair rail without the use of an additional axle/pin or socket and pivot having minimal parts and fabricating steps, thereby providing low costs for manufacturing.
- The present invention relates to an angle adjustable stair rail assembly comprising a top and bottom rail and a plurality of parallel balusters joined to the top rail and the bottom rail by deforming a cut-out opening in the baluster around punched web openings in a wall of the top and bottom rails so that the rails and balusters can be moved to any angular disposition keeping the balusters parallel to each other and the top rail and bottom rail parallel to each other. The cut-out opening in the baluster can form a pair of legs. The retention of the baluster is accomplished by a simple clamping action after the legs of the baluster are received in the openings in the wall of the top or bottom rail. The adjustable stair rail assembly is simple to fabricate and assemble while minimizing the need for additional parts, thereby provide low manufacturing costs. The punched webs provide angular adjustability from 0 to 40 degrees, which is universal in use to any rake of ramp of stair. A decorative cap can be coupled to the top rail. The adjustable rail provides rapid installation and eliminates the need to measure and make a rigid rail for a particular application.
- The invention will be more fully described by reference to the following drawings.
-
FIG. 1 is a schematic front elevational adjustable stair rail assembly in accordance with the teachings of the present invention. -
FIG. 2 is a schematic front view of a baluster used in the adjustable stair rail assembly. -
FIG. 3 is a plan view of a top rail used in the adjustable stair rail assembly. -
FIG. 4 is a schematic front elevational view of a baluster and rail. -
FIG. 5 is a schematic diagram of the baluster and rail after crimping of the baluster. -
FIG. 6 is a schematic diagram of the baluster and top rail after rotation of an angle of the baluster. -
FIG. 7 is a schematic diagram of the baluster and bottom top rail after rotation of an angle of the baluster. -
FIG. 8 is a schematic diagram of the baluster and top rail after rotation of an angle of the baluster. -
FIG. 9 is a schematic diagram of a decorative cap attached to the adjustable stair rail assembly. - Reference will now be made in greater detail to a preferred embodiment of the invention, an example of which is illustrated in the accompanying drawings. Wherever possible, the same reference numerals will be used throughout the drawings and the description to refer to the same or like parts.
-
FIG. 1 is a schematic diagram ofadjustable handrail system 10 in accordance with the teachings of the present invention. One ormore balusters 12 extend betweentop rail 13 andbottom rail 14. In one embodiment, a plurality ofbalusters 12 are positioned at a predetermined spacing alongtop rail 13 andbottom rail 14. - Each
end baluster 12 includes cut-out opening 16.Opening 16 can havecurved shape 19 atend 17. Opening 16forms legs curved shape 19 can have a slightly larger diameter D1 than diameter D2 of opening 16, as shown inFIG. 2 . -
Top rail 13 andbottom rail 14 includebase wall 20.Side walls 21 extend frombase wall 20.Side walls 21 can have a decorative appearance.Base wall 20 can be formed as a punched web for forming a pair ofopenings base wall 20 aroundweb portion 25, as shown inFIG. 3 .Openings legs openings base wall 20, as shown inFIG. 4 . Each ofopenings respective leg - After receipt of
legs respective openings end 24 ofbaluster 12 can be crimped for reducing width W3 of opening 22 atend 24. After crimping,legs openings web portion 25 is retained incurved shape 19. Legs 18 a and 18 b cannot be removed fromopenings end 24 to increase width W3 ofopenings end 24, as shown inFIG. 5 .Web portion 25 is a rotation point fortop rail 13 andbottom rail 14 and can rotate at various angles tobaluster 12, as shown inFIG. 6 .Bottom rail 14 can rotate at similar various angles, as shown inFIG. 7 . Accordingly,baluster 12 can be moved to any angular disposition within the range of about 0 degrees to about 40 degrees to keepbalusters 12 parallel to each other as well astop rail 13 andbottom rail 14 parallel to each other. For example,top rail 13 andbottom rail 14 can be rotated to have a 30 degree angle, as shown inFIG. 1 . Alternatively,top rail 13 and bottom rail can be rotated to have a 40 degree angle, as shown inFIG. 8 .Decorative cap 30 can be attached withcoupling 32 toside walls 21 oftop rail 13, as shown inFIG. 9 . - It is to be understood that the above-described embodiments are illustrative of only a few of the many possible specific embodiments, which can represent applications of the principles of the invention. Numerous and varied other arrangements can be readily devised in accordance with these principles by those skilled in the art without departing from the spirit and scope of the invention.
Claims (16)
1. An angle adjustable stair rail assembly comprising:
a top rail and a bottom rail, said top rail and said bottom rail including a pair of openings in a base wall of said top rail and said bottom rail, and
one or more balusters extending between said top rail and said bottom rail, said balusters including a pair of legs at each end thereof; each of said pair of legs being received and retained in respective said openings in said base wall of said top rail and said bottom rail,
wherein said balusters can be moved angularly within said openings of said top rail and said bottom rail.
2. The stair rail assembly of claim 1 wherein said openings are formed of a punched web in said base wall and a portion of said web extends between said pair of legs.
3. The stair rail assembly of claim 2 wherein said pair of legs are retained in said openings through crimping each of said legs toward one another and around said portion of said web.
4. The stair rail assembly of claim 1 comprising of a plurality balusters, wherein said balusters can be moved angularly within said openings in said top rail and said bottom rail while keeping each of said balusters parallel to each other and said top rail and said bottom rail parallel to each.
5. The stair rail assembly of claim 4 wherein said balusters can be moved at any angle of between about zero and about 40 degrees.
6. The stair rail assembly of claim 1 wherein a cut-out opening in each of said ends of said balusters forms said pair of legs.
7. The stair rail assembly of claim 6 wherein said cut out opening has a curved end and said web portion is retained in said curved end.
8. The stair rail assembly of claim 6 wherein a diameter of said curved end is larger than a diameter of said opening in said baluster.
9. A method for forming an adjustable stair rail assembly comprising:
forming a pair of openings in a base wall of a top rail and a bottom rail;
inserting an end of a baluster into said pair of openings, said end of said baluster including a cut-out opening forming a pair of legs which are received in said pair of openings; and
retaining said pair of legs in said pair of openings of said top rail and said bottom rail,
wherein said balusters can be moved angularly within said openings of said top rail and said bottom rail.
10. The method of claim 9 wherein said openings are formed of a punched web in said base wall and a portion of said web extends between said pair of legs.
11. The method of claim 9 wherein said step of retaining said pair of legs in said openings is performed by crimping each of said legs toward one another and around said portion of said web.
12. The method of claim 9 comprising of a plurality balusters, wherein said balusters can be moved angularly within said openings in said top rail and said bottom rail while keeping each of said balusters parallel to each other and said top rail and said bottom rail parallel to each.
13. The method of claim 9 wherein said balusters can be moved at any angle of between about zero and about 40 degrees.
14. The method of claim 9 wherein a cut-out opening in each of said ends of said balusters forms said pair of legs.
15. The method of claim 9 wherein said cut out opening has a curved end and said web portion is retained in said curved end.
16. The method of claim 9 wherein a diameter of said curved end is larger than a diameter of said opening in said baluster.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/899,903 US20090064607A1 (en) | 2007-09-06 | 2007-09-06 | Adjustable stair rail |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/899,903 US20090064607A1 (en) | 2007-09-06 | 2007-09-06 | Adjustable stair rail |
Publications (1)
Publication Number | Publication Date |
---|---|
US20090064607A1 true US20090064607A1 (en) | 2009-03-12 |
Family
ID=40430364
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/899,903 Abandoned US20090064607A1 (en) | 2007-09-06 | 2007-09-06 | Adjustable stair rail |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20230064587A1 (en) * | 2021-08-30 | 2023-03-02 | Ronald P. Allen | Rackable railing assembly |
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US6052912A (en) * | 1998-01-02 | 2000-04-25 | May; William Jeffrey | Spindle alignment tool |
US6131888A (en) * | 1998-04-15 | 2000-10-17 | Brown; Ralph Wesley | Method and connectors for construction of PVC gate structures |
US6341764B1 (en) * | 1999-04-20 | 2002-01-29 | Allied Tubing & Conduit Corporation | Fence system |
US6394422B1 (en) * | 2000-07-07 | 2002-05-28 | Deckorators, Inc. | Decorative scroll for a baluster |
US6464209B2 (en) * | 2000-12-04 | 2002-10-15 | William J. Meis | Fence gate |
US6752385B2 (en) * | 2002-02-12 | 2004-06-22 | Paul Robert Zen | Railing system |
US20030167701A1 (en) * | 2002-03-05 | 2003-09-11 | Rich Rolland Wayne | Porch apparatus for modular structures with adjustable stair and handrail assembly |
US7077386B1 (en) * | 2002-04-09 | 2006-07-18 | Harris Trust And Savings Bank | Adjustable staircase rail system |
US7100904B2 (en) * | 2002-04-12 | 2006-09-05 | New Green Chang Shin Co., Ltd. | Adaptable fence |
US6932329B1 (en) * | 2002-10-15 | 2005-08-23 | Willard J. Harder | Railing |
US6863265B2 (en) * | 2003-06-04 | 2005-03-08 | Safeguards Technology, Inc. | Tamper resistant fence |
US20050189532A1 (en) * | 2004-03-01 | 2005-09-01 | Gasaway Mark S. | Joint connection and applications |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20230064587A1 (en) * | 2021-08-30 | 2023-03-02 | Ronald P. Allen | Rackable railing assembly |
US11802410B2 (en) * | 2021-08-30 | 2023-10-31 | Ronald P. Allen | Rackable railing assembly |
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Owner name: CARFARO ORNAMENTAL IRON WORKS, INC., NEW JERSEY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:KATZ, HOWARD;REEL/FRAME:019931/0061 Effective date: 20070905 |
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STCB | Information on status: application discontinuation |
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