US20090139513A1 - Bivalent water heating system - Google Patents
Bivalent water heating system Download PDFInfo
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- US20090139513A1 US20090139513A1 US12/313,529 US31352908A US2009139513A1 US 20090139513 A1 US20090139513 A1 US 20090139513A1 US 31352908 A US31352908 A US 31352908A US 2009139513 A1 US2009139513 A1 US 2009139513A1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/18—Water-storage heaters
- F24H1/20—Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes
- F24H1/205—Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes with furnace tubes
- F24H1/206—Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes with furnace tubes with submerged combustion chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D11/00—Central heating systems using heat accumulated in storage masses
- F24D11/002—Central heating systems using heat accumulated in storage masses water heating system
- F24D11/003—Central heating systems using heat accumulated in storage masses water heating system combined with solar energy
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D11/00—Central heating systems using heat accumulated in storage masses
- F24D11/002—Central heating systems using heat accumulated in storage masses water heating system
- F24D11/004—Central heating systems using heat accumulated in storage masses water heating system with conventional supplementary heat source
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H15/00—Control of fluid heaters
- F24H15/20—Control of fluid heaters characterised by control inputs
- F24H15/212—Temperature of the water
- F24H15/223—Temperature of the water in the water storage tank
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H15/00—Control of fluid heaters
- F24H15/30—Control of fluid heaters characterised by control outputs; characterised by the components to be controlled
- F24H15/355—Control of heat-generating means in heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2200/00—Heat sources or energy sources
- F24D2200/04—Gas or oil fired boiler
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2200/00—Heat sources or energy sources
- F24D2200/14—Solar energy
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2220/00—Components of central heating installations excluding heat sources
- F24D2220/06—Heat exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2220/00—Components of central heating installations excluding heat sources
- F24D2220/08—Storage tanks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2240/00—Characterizing positions, e.g. of sensors, inlets, outlets
- F24D2240/10—Placed within or inside of
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2240/00—Characterizing positions, e.g. of sensors, inlets, outlets
- F24D2240/22—Placed at bottom position
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/70—Hybrid systems, e.g. uninterruptible or back-up power supplies integrating renewable energies
Definitions
- renewable energy sources include sunlight, wind, tidal energy, hydroelectricity and geothermal heat. Solar energy has been used to produce electricity directly by capturing the sun's light in photovoltaic arrays, for example.
- a solar water heater incorporates a solar collector (usually a panel) that heats a fluid which, in turn, heats stored water through a heat exchanger.
- a solar collector usually a panel
- One illustrative example of such a water-heating system includes a set of flat-plate solar-thermal collectors that are situated on a roof or in an open space at ground level.
- Each solar-thermal collector includes an absorber plate to which fluid circulation conduits are attached.
- the absorber plate which is usually coated with a dark selective surface, assures the conversion of the sun's radiation into heat, while a heat-transferring fluid (HTF) circulating through the conduits carries heat away from the absorber where it can be used or stored.
- HTF heat-transferring fluid
- the heated heat-transferring fluid is circulated by a pump through a heat exchanger situated within a tank of water to be heated. As it passes through the heat exchanger, the heat-transferring fluid transfers a portion of its heat to the stored water and is then circulated back to the absorber to be reheated.
- a system that includes a supply of water heated by solar energy typically requires a complementary supply of water heated by a source of energy other than solar. More specifically, it will be readily appreciated that a supply of water heated only by solar energy will be heated only when the sun is shining and, therefore, such a water supply will not be heated overnight or during overcast and rainy periods. Accordingly, in order for there to be always available a supply of hot water, a water heating system that depends in part on solar-heated water requires either (i) a burner that consumes a combustible fuel such as natural gas, propane or oil or, in the alternative, (ii) an electric heater including electrically resistive heating elements.
- Heating upwardly from the bottom comports with the prevailing wisdom associated with, for example, traditional single-heat-source systems such as oil or gas fired water heaters in which it is desirable to heat the stored water supply as uniformly as possible. Accordingly, in a consolidated solar/non-solar water heating system that heats from the bottom up, the entire supply of water within the single tank is maintained at a high and relatively uniform temperature from top to bottom. A consequence of such a design is that the solar heat exchanger is immersed in a supply of stored water that is constantly maintained at a temperature sufficiently high to provide, for example, hot tap water in a home.
- the efficiency of the solar heating source is severely diminished because the rate and efficiency of heat transfer from the heat-transferring fluid (HTF) of the solar heat exchanger to the stored water to be heated is a function of the magnitude of the temperature differential between the HTF and the stored water.
- HTF heat-transferring fluid
- the solar-heating portion of such a system is more efficient than the solar-heating portion of a bottom-to-top heating single-tank, dual-heating-element system because the solar heat exchanger in the dual-tank system is not working to add heat to stored water constantly maintained at a higher temperature.
- a bivalent water-heating system in accordance with a first illustrative set of embodiments, includes a tank having an upper end, a lower end and at least one wall defining an interior storage cavity configured for storing a predetermined quantity of water.
- the storage cavity has an upper-cavity portion and a lower-cavity portion situated below the upper-cavity portion, with the upper-cavity and lower-cavity portions being in mutual fluid communication.
- the tank is in the form of an elongated, vertically oriented cylinder, although it is to be understood that the tank may be alternatively configured.
- a non-solar heating unit includes a combustion chamber situated at least partially within the upper-cavity portion.
- the combustion chamber is defined by at least one heat-conductive wall such that, when the combustion chamber is immersed in water stored in the upper-cavity portion, and a combustible fuel is selectively burned with the combustion chamber, heat produced by the combustion is transferred to the water surrounding the combustion chamber.
- the combustion chamber is configured for the combustion of at least one of oil, propane, and natural gas.
- a typical embodiment of the bivalent water-heating system includes a solar heating subsystem including a heat exchanger, a solar collector and fluid conduits configured for circulating a heat-transferring fluid through the solar collector and the heat exchanger.
- the heat exchanger is in the form of a tubular helix situated within the lower-cavity portion of the tank.
- the tubing from which the helix is formed is fabricated from a heat conductive material such as copper, cast iron or brass, by way of non-limiting example.
- the solar collector is remotely located from the heat exchanger and includes an absorber that converts solar radiation to heat energy.
- the absorber is configured as a panel that is mounted to a surface at an angle calculated to optimize solar-energy collection.
- the solar collector and heat exchanger are rendered in mutual fluid communication by heat-transferring-fluid input and heat-transferring-fluid output conduits. More specifically, the heat exchanger, solar collector, and input and output conduits are incorporated in a circulatory fluid pathway that contains a heat-transferring fluid. Heat-transferring fluid that is caused to flow over the absorber collects heat from the absorber and flows through the input conduit for delivery to the heat exchanger. As the heated heat-transferring fluid passes through the heat exchanger, it transfers heat to the water stored in the lower-cavity portion of the storage tank. Heat-transferring fluid exiting the heat exchanger is returned, through the output conduit, to the absorber to absorb heat, thereby completing a heat-absorption/heat-transference cycle.
- the upper-cavity and lower-cavity portions are in mutual fluid communication.
- the efficiency of heat-transference from the heat-transferring fluid within the heat exchanger to the water in which the heat exchanger is immersed in the lower-cavity portion is enhanced when the combustion chamber and heat exchanger are situated such that, when the tank is vertically oriented for use, no portion of the heat exchanger and the combustion chamber are at the same height within the storage cavity. That is, in various versions, as viewed along a vertical axis, the highest portion of the heat exchanger situated within the storage cavity is separated from the lowest portion of the non-solar heating unit situated within the storage cavity, or at least the combustion chamber thereof, by a predetermined vertical-separation distance.
- Arranging the heat exchanger and combustion chamber such that they are vertically spaced facilitates a measurable temperature differential between a portion of stored water located in the lower-cavity portion and a portion of stored water located in the upper-cavity portion, at least when the heat exchanger is inactive for an extended period of time.
- the water stored within the storage cavity though physically continuous, can be conceptualized, from a thermodynamic standpoint, as first and second stacked columns of water, wherein water within the first, upper column exhibits an average temperature that is higher than the average temperature of water within the second, lower column.
- an embodiment of the present bivalent water-heating system (i) realizes the space saving associated with a single-tank system, (ii) maintains a readily available reserve of “fully-heated” water for immediate use in the upper-cavity portion, and (iii) at least during extended periods of solar-heating inactivity, maintains a reserve of cooler water, relative to the water in the upper-cavity portion, such that, when the solar heating subsystem is activated, the efficiency of heat transfer through the heat exchanger is enhanced.
- FIG. 1 schematically depicts an illustrative bivalent water-heating system including a non-solar heating unit and a solar heat exchanger.
- an illustrative bivalent water-heating system 10 includes a water-storage tank 20 having an upper end 22 , a lower end 24 and at least one side wall 28 extending between the upper and lower ends 22 and 24 and defining an interior storage cavity 30 configured for storing a predetermined quantity of water W.
- a water-storage tank 20 having an upper end 22 , a lower end 24 and at least one side wall 28 extending between the upper and lower ends 22 and 24 and defining an interior storage cavity 30 configured for storing a predetermined quantity of water W.
- an upper-cavity portion 34 and a lower-cavity portion 36 situated below the upper-cavity portion 34 .
- the upper-cavity portion 34 and the lower-cavity portion 36 are in mutual fluid communication such that, when the entire storage cavity 30 is filled with water W, there is physical continuity between water W located in the upper-cavity portion 34 and water W located in the lower-cavity portion 36 .
- the reference characters W U and W L are used, where appropriate, to mutually differentiate those portions of the water W stored in, respectively, the upper-cavity portion 34 and the lower-cavity portion 36 .
- a non-solar heating unit 50 includes a combustion chamber 54 at least a portion of which is situated within the upper-cavity portion 34 of the tank 20 .
- the combustion chamber 54 is defined by at least one heat-conductive wall 56 such that, when the combustion chamber 54 is immersed in water W U stored in the upper-cavity portion 34 , and a combustible fuel is selectively burned within the combustion chamber 54 , heat produced by the combustion is transferred to the water W U surrounding the combustion chamber 54 .
- At least one exhaust conduit 60 is situated in fluid communication with the combustion chamber 54 .
- the exhaust conduit 60 channels combustion gases from the interior of the combustion chamber 54 to the exterior of the tank through an exhaust port 66 .
- the exhaust conduit 60 of various versions is fabricated from a heat-conductive material so that heat transferred to the conduit 60 by condensing combustion gas is transferred to the water W U stored in the upper-cavity portion 34 .
- FIG. 1 In the illustrative version of FIG.
- the exhaust conduit 60 is connected to the upper portion of the combustion chamber 54 and winds helically and downwardly about the combustion chamber 54 , though out of contact therewith, to the exhaust port 66 .
- the helical exhaust conduit 60 provides an elongated path through which exhaust gases and condensate must travel to exit the system, thereby increasing the percentage of heat carried by each of the exhaust gas and the condensate that is transferred through the exhaust conduit 60 to the water W U in which the conduit 60 is immersed within the upper-cavity portion 34 .
- the non-solar heating unit 50 is selectively activated by a thermostat 68 that is situated in thermal communication with water W U in the upper-cavity portion 34 of the storage tank 20 .
- the thermostat 68 is set in order to maintain the water W U in which the combustion chamber 54 is immersed at a predetermined minimum temperature T M .
- the temperature T M corresponds, by way of non-limiting example, to “fully heated” tap water suitable for residential use.
- the solar heating subsystem 100 includes a heat exchanger 110 , a solar collector 120 and fluid conduits 140 configured for circulating a heat-transferring fluid HTF through both the solar collector 120 and the heat exchanger 110 .
- the heat exchanger 110 is situated in the lower-cavity portion 36 of the storage tank 20 and is prototypical in that it is configured as a heat-conductive, tubular helix, and thus provides an elongated path over which heat transfer can readily occur.
- the solar collector 120 is remotely located from the heat exchanger 110 and includes an absorber 122 that converts solar radiation to heat energy. In the version depicted in FIG. 1 , the absorber 122 is configured as a panel that is mounted to a surface (i.e., a roof) at an angle calculated to optimize solar-radiation collection.
- the solar collector 120 and heat exchanger 110 are rendered in mutual fluid communication by fluid conduits 140 .
- the fluid conduits 140 include at least one heat-transferring-fluid input conduit 142 and at least one heat-transferring-fluid output conduit 146 .
- the heat exchanger 110 , solar collector 120 , and input and output conduits 142 and 146 define a “closed loop,” circulatory fluid pathway that contains a heat-transferring fluid HTF.
- the heat-transferring fluid HTF is circulated through the solar heating subsystem 100 by a circulator 150 , which is typically an electric pump.
- heat-transferring fluid HTF is caused to flow over the absorber 122 and collect heat.
- Heated heat-transferring fluid HTF exiting the absorber 122 is channeled to the input conduit 142 and travels through the input conduit 142 to an input end 112 of the heat exchanger 110 .
- the heated heat-transferring fluid HTF passes through the heat exchanger 110 , it transfers heat to the water W L stored in the lower-cavity portion 36 of the storage tank 20 .
- Heat-transferring fluid HTF from which heat has been transferred exits the heat exchanger 110 through an output end 116 and is returned, through the output conduit 146 , to the absorber 122 , thereby completing the heat-absorption/heat-transference cycle.
- various versions of the bivalent water-heating system 10 are configured such that the highest portion of the heat exchanger 110 is separated (i.e., axially or vertically displaced) from the lowest portion of the non-solar heating unit 50 , or at least the combustion chamber 54 thereof, by a predetermined vertical-separation distance D S .
- Arranging the heat exchanger 110 and combustion chamber 54 such that they are vertically spaced nonetheless facilitates a measurable temperature differential between water W L stored in the lower-cavity portion 36 and water W U in the upper-cavity portion 34 , at least when the circulator 150 and, thus, the heat exchanger 110 is inactive for an extended period of time.
- the water W U in the locality of the thermostat 68 associated with the non-solar heating unit 50 will be heated to a point that the thermostat 68 will cease the combustion process before thermodynamic equilibrium between the water W U and the water W L is attained and thus, in the absence of water-heating contributions from the heat exchanger 110 , the aforementioned temperature differential is sustainable.
- the relatively hotter water W U in the upper-cavity portion 34 constitutes a reserve of “fully heated” water that is available on demand, while the reserve of cooler water W L in the lower-cavity portion 36 is available to accept heat through the heat exchanger 110 whenever the heat exchanger is activated.
- Heat transferred through the heat exchanger 110 to the water W L in the lower cavity portion 36 will migrate upwardly into the upper-cavity portion 34 , thereby contributing to the maintenance of the target minimum temperature for the “on-demand” water reserve in the upper-cavity portion 34 and reducing the amount of combustive heat production required.
- the circulator 150 associated with the solar heating subsystem 100 is selectively activated and deactivated by a solar controller 155 depending on the presence or absence of a predetermined temperature differential between a first temperature T 1 at the solar collector 120 and a second temperature T 2 indicative of the temperature of water W L stored in the lower-cavity portion 36 . More specifically, the circulator 150 will cause heat-transferring fluid HTF to circulate only when the difference between T 1 and T 2 is greater than or equal to some predetermined minimum temperature differential T D . Moreover, as the differential T D is defined above, the differential T D should be a predetermined positive number when the circulator 150 is active.
- a temperature T 1 taken at the solar collector 120 provides the most accurate indication of the temperature of heat-transferring fluid HTF that the system is capable of delivering to the heat exchanger 110 under a particular set of conditions including, by way of non-limiting example, the length of the input conduit 142 and the amount of heat per unit length of the input conduit 142 that is lost to the environment under a specified set of environmental conditions (e.g. ambient temperature).
- the solar controller 155 is communicatively linked, either wirelessly or by hardwiring, to a first temperature sensor 160 situated in thermal communication with a predetermined portion of the solar collector 120 and a second temperature sensor 162 situated in thermal communication with water W L stored in the lower-cavity portion 36 of the storage tank 20 .
- the solar controller 155 is programmable with alternative differential set points to optimize efficiency and performance.
Abstract
A bivalent water-heating system includes a water-storage tank having at least one wall defining an interior storage cavity configured for storing water to be heated. The storage cavity includes an upper-cavity and lower-cavity portions. A non-solar heating unit is situated at least partially in the upper-cavity portion and includes a combustion chamber defined by at least one wall through which heat produced by the combustion of fuel is transferred to stored water located within the upper-cavity portion. Water stored in the lower-cavity portion is heated by a solar heating subsystem that circulates a heat-transferring fluid between a solar collector that converts solar radiation to heat energy and a heat exchanger situated within the lower-cavity portion such that heat-transferring fluid (i) absorbs heat at the solar collector, (ii) is routed to the heat exchanger where the heat-transferring fluid transfers heat to water stored in the lower-cavity portion, and (iii) is returned from the heat exchanger to the solar collector to absorb additional heat.
Description
- Priority based on Provisional Application, Ser. No. 61/005,077 filed Nov. 30, 2008, and entitled “BIVALENT WATER HEATING SYSTEM” is claimed. The entirety of the disclosure of the previous provisional application, including the drawings, is incorporated herein by reference as if set forth fully in the present application.
- With increasing costs of fossil fuels, rising environmental consciousness, and a desire to decrease dependence on foreign sources of energy, many industries are actively researching and developing apparatus that utilize energy provided by so-called renewable sources. Renewable energy sources include sunlight, wind, tidal energy, hydroelectricity and geothermal heat. Solar energy has been used to produce electricity directly by capturing the sun's light in photovoltaic arrays, for example. Alternatively, a solar water heater incorporates a solar collector (usually a panel) that heats a fluid which, in turn, heats stored water through a heat exchanger. One illustrative example of such a water-heating system includes a set of flat-plate solar-thermal collectors that are situated on a roof or in an open space at ground level. Each solar-thermal collector includes an absorber plate to which fluid circulation conduits are attached. The absorber plate, which is usually coated with a dark selective surface, assures the conversion of the sun's radiation into heat, while a heat-transferring fluid (HTF) circulating through the conduits carries heat away from the absorber where it can be used or stored. In a typical solar water heating system, the heated heat-transferring fluid is circulated by a pump through a heat exchanger situated within a tank of water to be heated. As it passes through the heat exchanger, the heat-transferring fluid transfers a portion of its heat to the stored water and is then circulated back to the absorber to be reheated.
- As those acquainted with the relevant arts are aware, a system that includes a supply of water heated by solar energy typically requires a complementary supply of water heated by a source of energy other than solar. More specifically, it will be readily appreciated that a supply of water heated only by solar energy will be heated only when the sun is shining and, therefore, such a water supply will not be heated overnight or during overcast and rainy periods. Accordingly, in order for there to be always available a supply of hot water, a water heating system that depends in part on solar-heated water requires either (i) a burner that consumes a combustible fuel such as natural gas, propane or oil or, in the alternative, (ii) an electric heater including electrically resistive heating elements. Early attempts to include complementary solar and non-solar heating sources in a water heating system relied on separate tanks; a first tank of water heated by a non-solar energy source and a second tank of water heated by a solar heat exchanger. Such a system draws hot water from the solar-heated source when there is sufficient solar heating to maintain the water in the second tank above a threshold temperature. In those circumstances in which the solar-heated supply cannot be maintained above the predetermined threshold temperature as a result of insufficient sunlight, the system supplies hot water from the first tank of water heated by non-solar energy. Among other disadvantages of previous two-tank systems is the loss of space required for two tanks and the requisite additional connective plumbing.
- In response to the disadvantages posed by a two tank system, efforts have been made to consolidate non-solar and solar heating elements into a single tank. However, while such consolidated systems alleviate some of the disadvantages associated with dual-tank systems, they introduced their own disadvantages. For instance, current single-tank, dual-heating-element (i.e., solar and non-solar) systems are designed such that the stored water is heated from the bottom of the tank upward, irrespective of whether the water, at any particular point in time, is being heated by the solar or non-solar energy source. Heating upwardly from the bottom comports with the prevailing wisdom associated with, for example, traditional single-heat-source systems such as oil or gas fired water heaters in which it is desirable to heat the stored water supply as uniformly as possible. Accordingly, in a consolidated solar/non-solar water heating system that heats from the bottom up, the entire supply of water within the single tank is maintained at a high and relatively uniform temperature from top to bottom. A consequence of such a design is that the solar heat exchanger is immersed in a supply of stored water that is constantly maintained at a temperature sufficiently high to provide, for example, hot tap water in a home. Under such conditions, the efficiency of the solar heating source is severely diminished because the rate and efficiency of heat transfer from the heat-transferring fluid (HTF) of the solar heat exchanger to the stored water to be heated is a function of the magnitude of the temperature differential between the HTF and the stored water. In this sense, while a dual-tank system is accompanied by space-related disadvantages, the solar-heating portion of such a system is more efficient than the solar-heating portion of a bottom-to-top heating single-tank, dual-heating-element system because the solar heat exchanger in the dual-tank system is not working to add heat to stored water constantly maintained at a higher temperature.
- Accordingly, there exists a need for a water heating system that consolidates into a single tank both solar and non-solar heating elements while realizing solar-heating efficiencies greater than those attainable by previous consolidated solar/non-solar water heating systems.
- In accordance with a first illustrative set of embodiments, a bivalent water-heating system includes a tank having an upper end, a lower end and at least one wall defining an interior storage cavity configured for storing a predetermined quantity of water. The storage cavity has an upper-cavity portion and a lower-cavity portion situated below the upper-cavity portion, with the upper-cavity and lower-cavity portions being in mutual fluid communication. In a typical embodiment, the tank is in the form of an elongated, vertically oriented cylinder, although it is to be understood that the tank may be alternatively configured.
- Water stored within the storage cavity is alternatively heated by a non-solar energy source and a solar energy source. In various versions, a non-solar heating unit includes a combustion chamber situated at least partially within the upper-cavity portion. The combustion chamber is defined by at least one heat-conductive wall such that, when the combustion chamber is immersed in water stored in the upper-cavity portion, and a combustible fuel is selectively burned with the combustion chamber, heat produced by the combustion is transferred to the water surrounding the combustion chamber. In illustrative, non-limiting alternative embodiments, the combustion chamber is configured for the combustion of at least one of oil, propane, and natural gas.
- A typical embodiment of the bivalent water-heating system includes a solar heating subsystem including a heat exchanger, a solar collector and fluid conduits configured for circulating a heat-transferring fluid through the solar collector and the heat exchanger. In each of various versions, the heat exchanger is in the form of a tubular helix situated within the lower-cavity portion of the tank. The tubing from which the helix is formed is fabricated from a heat conductive material such as copper, cast iron or brass, by way of non-limiting example. The solar collector is remotely located from the heat exchanger and includes an absorber that converts solar radiation to heat energy. In various versions, the absorber is configured as a panel that is mounted to a surface at an angle calculated to optimize solar-energy collection. The solar collector and heat exchanger are rendered in mutual fluid communication by heat-transferring-fluid input and heat-transferring-fluid output conduits. More specifically, the heat exchanger, solar collector, and input and output conduits are incorporated in a circulatory fluid pathway that contains a heat-transferring fluid. Heat-transferring fluid that is caused to flow over the absorber collects heat from the absorber and flows through the input conduit for delivery to the heat exchanger. As the heated heat-transferring fluid passes through the heat exchanger, it transfers heat to the water stored in the lower-cavity portion of the storage tank. Heat-transferring fluid exiting the heat exchanger is returned, through the output conduit, to the absorber to absorb heat, thereby completing a heat-absorption/heat-transference cycle.
- As previously stated, the upper-cavity and lower-cavity portions are in mutual fluid communication. However, under predetermined conditions, the efficiency of heat-transference from the heat-transferring fluid within the heat exchanger to the water in which the heat exchanger is immersed in the lower-cavity portion is enhanced when the combustion chamber and heat exchanger are situated such that, when the tank is vertically oriented for use, no portion of the heat exchanger and the combustion chamber are at the same height within the storage cavity. That is, in various versions, as viewed along a vertical axis, the highest portion of the heat exchanger situated within the storage cavity is separated from the lowest portion of the non-solar heating unit situated within the storage cavity, or at least the combustion chamber thereof, by a predetermined vertical-separation distance. Arranging the heat exchanger and combustion chamber such that they are vertically spaced facilitates a measurable temperature differential between a portion of stored water located in the lower-cavity portion and a portion of stored water located in the upper-cavity portion, at least when the heat exchanger is inactive for an extended period of time. In this manner, the water stored within the storage cavity, though physically continuous, can be conceptualized, from a thermodynamic standpoint, as first and second stacked columns of water, wherein water within the first, upper column exhibits an average temperature that is higher than the average temperature of water within the second, lower column. In any event, relative to previous attempts to consolidate non-solar and solar heating elements into a single tank in which water is heated from the bottom up irrespective of whether the water is being heated by the solar or non-solar source, efficiency of the solar source is improved by situating the combustion chamber and solar heat exchanger in various embodiments such that there is less than total overlap along a vertical axis of the solar exchanger and the combustion chamber. More specifically, while situating the combustion chamber and solar heat exchanger such that no portion of the heat exchanger and the combustion chamber are at the same height within the storage cavity is preferable, solar-heating efficiency is improved relative to previous attempts when, for example, at least a majority of the vertical extent of the combustion chamber is situated above at least a majority of the vertical extent of the heat exchanger.
- The general configuration described above allays drawbacks associated with prior systems as identified in the background, while simultaneously realizing advantages of the same. More specifically, an embodiment of the present bivalent water-heating system (i) realizes the space saving associated with a single-tank system, (ii) maintains a readily available reserve of “fully-heated” water for immediate use in the upper-cavity portion, and (iii) at least during extended periods of solar-heating inactivity, maintains a reserve of cooler water, relative to the water in the upper-cavity portion, such that, when the solar heating subsystem is activated, the efficiency of heat transfer through the heat exchanger is enhanced. It will be appreciated that it is not the temperature differential between water in the upper and lower cavity portions per se that enhances heat-transfer efficiency, it is that, under the conditions facilitated by the design, there are extended periods when the temperature differential between the heat-transferring fluid in the heat exchanger and water stored in the lower-cavity portion is greater than it would be if the heat-transferring fluid were transferring heat to a quantity of stored water maintained at a relatively uniform minimum temperature through bottom-to-top heating by the non-solar (i.e., combustion) heating source. In this sense, it will be appreciated that embodiments of the present invention rely on a temperature-grading principle amounting to an explicit repudiation of the traditional bottom-to-top heating principle.
- Representative, non-limiting embodiments are more completely described and depicted in the following detailed description and the accompanying drawings.
-
FIG. 1 schematically depicts an illustrative bivalent water-heating system including a non-solar heating unit and a solar heat exchanger. - The following description of various embodiments of a bivalent water-heating system is illustrative in nature and is therefore not intended to limit the scope of the invention or its application of uses.
- Referring to
FIG. 1 , an illustrative bivalent water-heating system 10 includes a water-storage tank 20 having anupper end 22, alower end 24 and at least oneside wall 28 extending between the upper andlower ends interior storage cavity 30 configured for storing a predetermined quantity of water W. Defined in association with thestorage cavity 30 is an upper-cavity portion 34 and a lower-cavity portion 36 situated below the upper-cavity portion 34. The upper-cavity portion 34 and the lower-cavity portion 36 are in mutual fluid communication such that, when theentire storage cavity 30 is filled with water W, there is physical continuity between water W located in the upper-cavity portion 34 and water W located in the lower-cavity portion 36. However, because that portion of the water W in the upper-cavity portion 34 is heated primarily by apparatus different from the apparatus by which that portion of the water W in the lower-cavity portion 36 is primarily heated, as explained in greater detail below, the reference characters WU and WL are used, where appropriate, to mutually differentiate those portions of the water W stored in, respectively, the upper-cavity portion 34 and the lower-cavity portion 36. - Referring still to
FIG. 1 , anon-solar heating unit 50 includes acombustion chamber 54 at least a portion of which is situated within the upper-cavity portion 34 of thetank 20. Thecombustion chamber 54 is defined by at least one heat-conductive wall 56 such that, when thecombustion chamber 54 is immersed in water WU stored in the upper-cavity portion 34, and a combustible fuel is selectively burned within thecombustion chamber 54, heat produced by the combustion is transferred to the water WU surrounding thecombustion chamber 54. At least oneexhaust conduit 60 is situated in fluid communication with thecombustion chamber 54. Theexhaust conduit 60 channels combustion gases from the interior of thecombustion chamber 54 to the exterior of the tank through anexhaust port 66. As combustion gas cools, a portion of the same condenses on theinner surface 62 of theexhaust conduit 60 and liquid waste (condensate) collects in acondensate collection reservoir 70 that is typically located below theexhaust port 66. Condensate collected in thecollection reservoir 70 is drained to the exterior of thestorage tank 20 through adrainage line 72 leading from thecollection reservoir 70. Because heat is transferred to theinner surface 62 of theexhaust conduit 60, theexhaust conduit 60 of various versions is fabricated from a heat-conductive material so that heat transferred to theconduit 60 by condensing combustion gas is transferred to the water WU stored in the upper-cavity portion 34. In the illustrative version ofFIG. 1 , theexhaust conduit 60 is connected to the upper portion of thecombustion chamber 54 and winds helically and downwardly about thecombustion chamber 54, though out of contact therewith, to theexhaust port 66. Thehelical exhaust conduit 60 provides an elongated path through which exhaust gases and condensate must travel to exit the system, thereby increasing the percentage of heat carried by each of the exhaust gas and the condensate that is transferred through theexhaust conduit 60 to the water WU in which theconduit 60 is immersed within the upper-cavity portion 34. - The
non-solar heating unit 50 is selectively activated by athermostat 68 that is situated in thermal communication with water WU in the upper-cavity portion 34 of thestorage tank 20. Thethermostat 68 is set in order to maintain the water WU in which thecombustion chamber 54 is immersed at a predetermined minimum temperature TM. The temperature TM corresponds, by way of non-limiting example, to “fully heated” tap water suitable for residential use. - Water WL stored in the lower-
cavity portion 36 is primarily heated by asolar heating subsystem 100. Thesolar heating subsystem 100 includes aheat exchanger 110, asolar collector 120 andfluid conduits 140 configured for circulating a heat-transferring fluid HTF through both thesolar collector 120 and theheat exchanger 110. Theheat exchanger 110 is situated in the lower-cavity portion 36 of thestorage tank 20 and is prototypical in that it is configured as a heat-conductive, tubular helix, and thus provides an elongated path over which heat transfer can readily occur. Thesolar collector 120 is remotely located from theheat exchanger 110 and includes anabsorber 122 that converts solar radiation to heat energy. In the version depicted inFIG. 1 , theabsorber 122 is configured as a panel that is mounted to a surface (i.e., a roof) at an angle calculated to optimize solar-radiation collection. - As previously stated, the
solar collector 120 andheat exchanger 110 are rendered in mutual fluid communication byfluid conduits 140. Thefluid conduits 140 include at least one heat-transferring-fluid input conduit 142 and at least one heat-transferring-fluid output conduit 146. Theheat exchanger 110,solar collector 120, and input andoutput conduits solar heating subsystem 100 by acirculator 150, which is typically an electric pump. With arbitrary reference to thesolar collector 120 as the starting point of a heat-absorption/heat-transference cycle, heat-transferring fluid HTF is caused to flow over theabsorber 122 and collect heat. Heated heat-transferring fluid HTF exiting theabsorber 122 is channeled to theinput conduit 142 and travels through theinput conduit 142 to aninput end 112 of theheat exchanger 110. As the heated heat-transferring fluid HTF passes through theheat exchanger 110, it transfers heat to the water WL stored in the lower-cavity portion 36 of thestorage tank 20. Heat-transferring fluid HTF from which heat has been transferred exits theheat exchanger 110 through anoutput end 116 and is returned, through theoutput conduit 146, to theabsorber 122, thereby completing the heat-absorption/heat-transference cycle. - As discussed in the summary, various versions of the bivalent water-
heating system 10 are configured such that the highest portion of theheat exchanger 110 is separated (i.e., axially or vertically displaced) from the lowest portion of thenon-solar heating unit 50, or at least thecombustion chamber 54 thereof, by a predetermined vertical-separation distance DS. Arranging theheat exchanger 110 andcombustion chamber 54 such that they are vertically spaced nonetheless facilitates a measurable temperature differential between water WL stored in the lower-cavity portion 36 and water WU in the upper-cavity portion 34, at least when thecirculator 150 and, thus, theheat exchanger 110 is inactive for an extended period of time. It will be appreciated that the water WU in the locality of thethermostat 68 associated with thenon-solar heating unit 50 will be heated to a point that thethermostat 68 will cease the combustion process before thermodynamic equilibrium between the water WU and the water WL is attained and thus, in the absence of water-heating contributions from theheat exchanger 110, the aforementioned temperature differential is sustainable. The relatively hotter water WU in the upper-cavity portion 34 constitutes a reserve of “fully heated” water that is available on demand, while the reserve of cooler water WL in the lower-cavity portion 36 is available to accept heat through theheat exchanger 110 whenever the heat exchanger is activated. When the water WL in the lower-cavity portion 36 is at a temperature lower than the temperature of the water WU in the upper-cavity portion, heat transference to the water WL is more efficient than it would be if the temperature of the water WL were equal to or greater than the temperature of the water WU. As water W is warmed by either thenon-solar heating unit 50 or thesolar heat exchanger 110, the direction of heat transfer through the water W (WL and/or WU) will be primarily upward through natural convective heat transfer, so long as the water W within thetank 20 is not stirred or agitated. Heat transferred through theheat exchanger 110 to the water WL in thelower cavity portion 36 will migrate upwardly into the upper-cavity portion 34, thereby contributing to the maintenance of the target minimum temperature for the “on-demand” water reserve in the upper-cavity portion 34 and reducing the amount of combustive heat production required. - The
circulator 150 associated with thesolar heating subsystem 100 is selectively activated and deactivated by asolar controller 155 depending on the presence or absence of a predetermined temperature differential between a first temperature T1 at thesolar collector 120 and a second temperature T2 indicative of the temperature of water WL stored in the lower-cavity portion 36. More specifically, thecirculator 150 will cause heat-transferring fluid HTF to circulate only when the difference between T1 and T2 is greater than or equal to some predetermined minimum temperature differential TD. Moreover, as the differential TD is defined above, the differential TD should be a predetermined positive number when thecirculator 150 is active. Accordingly, for instance, if the water WL in the lower-cavity portion is at a temperature T2 that is higher than the temperature T1 at thesolar collector 120 during a snowy evening, for example, the running of thecirculator 150 would actually counterproductively lower the temperature of the water WL. Additionally, there is no benefit to be realized in running thecirculator 150 when T1=T2 (i.e., when TD=0). As stated in the summary, heat-transfer efficiency increases as the difference in temperature between the heat-transferring fluid HTF and the water WL in the lower-cavity portion 36 increases and, conversely, decreases as the aforementioned temperature difference becomes smaller. It will be appreciated that, although heat-transferring fluid HTF heated at theabsorber 120 will lose some heat as it travels along theinput conduit 142, a temperature T1 taken at thesolar collector 120 provides the most accurate indication of the temperature of heat-transferring fluid HTF that the system is capable of delivering to theheat exchanger 110 under a particular set of conditions including, by way of non-limiting example, the length of theinput conduit 142 and the amount of heat per unit length of theinput conduit 142 that is lost to the environment under a specified set of environmental conditions (e.g. ambient temperature). In order to facilitate temperature-differential-dependent activation and deactivation of thecirculator 150, thesolar controller 155 is communicatively linked, either wirelessly or by hardwiring, to afirst temperature sensor 160 situated in thermal communication with a predetermined portion of thesolar collector 120 and asecond temperature sensor 162 situated in thermal communication with water WL stored in the lower-cavity portion 36 of thestorage tank 20. In various versions, thesolar controller 155 is programmable with alternative differential set points to optimize efficiency and performance. - The foregoing is considered to be illustrative of the principles of the invention. Furthermore, since modifications and changes to various aspects and implementations will occur to those skilled in the art without departing from the scope and spirit of the invention, it is to be understood that the foregoing does not limit the invention as expressed in the appended claims to the exact constructions, implementations and versions shown and described.
Claims (19)
1. A bivalent water-heating system comprising:
a water-storage tank with an interior storage cavity configured for storing a quantity of water to be heated, the storage cavity including upper-cavity and lower-cavity portions that are in mutual fluid communication;
a non-solar heating unit situated at least partially within the upper-cavity portion and including at least one heat-conductive wall through which heat produced by the non-solar heating unit is transferred to water stored within the upper-cavity portion;
a solar heating subsystem including, in a circulatory fluid pathway, a solar collector that converts solar radiation to heat energy, a heat exchanger situated within the lower-cavity portion, and fluid conduits rendering the solar collector and heat exchanger in mutual fluid communication; and
a circulator that is selectively activated to circulate a heat-transferring fluid through the fluid pathway in response to the presence of a predetermined temperature differential between a first temperature at the solar collector and a lower second temperature indicative of the temperature of water stored in the lower cavity portion such that, when the circulator is activated, the circulating heat-transferring fluid (i) absorbs heat at the solar collector, (ii) is delivered to the heat exchanger where the heat-transferring fluid transfers heat to water stored in the lower-cavity portion, and (iii) is returned from the heat exchanger to the solar collector to absorb additional heat.
2. The bivalent water-heating system of claim 1 wherein the non-solar heating unit comprises a combustion chamber situated at least partially within the upper-cavity portion and within which a combustible fuel is selectively burned, the combustion chamber being defined by at least one heat-conductive wall through which heat produced by the combustion of the combustible fuel is transferred to stored water located within the upper-cavity portion
3. The bivalent water-heating system of claim 2 wherein at least a majority of the vertical extent of the combustion chamber is situated above at least a majority of the vertical extent of the heat exchanger.
4. The bivalent water-heating system of claim 2 wherein the combustion chamber is configured for the combustion of at least one of oil, propane, and natural gas.
5. The bivalent water-heating system of claim 2 wherein, as viewed along a vertical axis, the highest portion of the heat exchanger situated within the storage cavity is separated from the lowest portion of the combustion chamber situated within the storage cavity by a predetermined vertical-separation distance such that, at least when the heat exchanger is inactive for an extended period of time, a measurable temperature gradient is maintained between a portion of stored water located in the lower-cavity portion and a portion of stored water located in the upper-cavity portion.
6. The bivalent water-heating system of claim 5 wherein the heat exchanger is formed as a tubular helix.
7. The bivalent water-heating system of claim 6 wherein the heat exchanger is fabricated from at least one of (i) copper, (ii) cast iron, and (iii) brass.
8. The bivalent water-heating system of claim 5 wherein the combustion chamber is configured for the combustion of at least one of oil, propane, and natural gas.
9. The bivalent water-heating system of claim 8 wherein the heat exchanger is formed as a tubular helix.
10. The bivalent water-heating system of claim 9 wherein the heat exchanger is fabricated from at least one of (i) copper, (ii) cast iron, and (iii) brass.
11. A bivalent water-heating system comprising:
a water-storage tank having an upper end, a lower end and at least one wall defining an interior storage cavity configured for storing a predetermined quantity of water, the storage cavity including an upper-cavity portion and a lower-cavity portion situated below the upper-cavity portion;
a non-solar heating unit including a combustion chamber situated at least partially within the upper-cavity portion and within which a combustible fuel is selectively burned, the combustion chamber being defined by at least one heat-conductive wall through which heat produced by the combustion of the combustible fuel is transferred to stored water located within the upper-cavity portion; and
a solar heating subsystem including (i) a heat exchanger situated within the lower-cavity portion of the tank, (ii) a solar collector remotely located from the heat exchanger and including an absorber that converts solar radiation to heat energy, (iii) an heat-transferring-fluid input conduit, and (iv) a heat-transferring fluid output conduit;
wherein the heat exchanger, the solar collector, the input conduit and the output conduit are incorporated in a circulatory fluid pathway such that, when the heat exchanger is immersed in stored water located within the lower-cavity portion, heat-transferring fluid that is caused to flow through the fluid pathway (i) absorbs heat from the absorber, (ii) flows through the input conduit to the heat exchanger, where the heat-transferring fluid transfers heat to the stored water, and (iii) is returned from the heat exchanger to the solar collector through the output conduit.
12. The bivalent water-heating system of claim 11 wherein the combustion chamber is configured for the combustion of at least one of oil, propane, and natural gas.
13. The bivalent water-heating system of claim 11 wherein, as viewed along a vertical axis, the highest portion of the heat exchanger situated within the storage cavity is separated from the lowest portion of the combustion chamber situated within the storage cavity by a predetermined vertical-separation distance such that, at least when the heat exchanger is inactive for an extended period of time, a measurable temperature gradient is maintained between a portion of stored water located in the lower-cavity portion and a portion of stored water located in the upper-cavity portion.
14. The bivalent water-heating system of claim 13 further comprising a circulator that is selectively activated to circulate the heat-transferring fluid through the fluid pathway in response to the presence of a predetermined temperature differential between a first temperature at the solar collector and a lower second temperature indicative of the temperature of water stored in the lower cavity portion.
15. The bivalent water-heating system of claim 11 wherein at least a majority of the vertical extent of the combustion chamber is situated above at least a majority of the vertical extent of the heat exchanger.
16. The bivalent water-heating system of claim 11 further comprising a circulator that is selectively activated to circulate the heat-transferring fluid through the fluid pathway in response to the presence of a predetermined temperature differential between a first temperature at the solar collector and a lower second temperature indicative of the temperature of water stored in the lower cavity portion.
17. The bivalent water-heating system of claim 16 wherein the combustion chamber is configured for the combustion of at least one of oil, propane, and natural gas.
18. The bivalent water-heating system of claim 17 wherein at least a majority of the vertical extent of the combustion chamber is situated above at least a majority of the vertical extent of the heat exchanger.
19. The bivalent water-heating system of claim 17 wherein, as viewed along a vertical axis, the highest portion of the heat exchanger situated within the storage cavity is separated from the lowest portion of the combustion chamber situated within the storage cavity by a predetermined vertical-separation distance such that, at least when the heat exchanger is inactive for an extended period of time, a measurable temperature gradient is maintained between a portion of stored water located in the lower-cavity portion and a portion of stored water located in the upper-cavity portion.
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EP08170237A EP2065654A2 (en) | 2007-11-30 | 2008-11-28 | Bivalent Water Heating System |
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US12/313,529 US20090139513A1 (en) | 2007-11-30 | 2008-11-21 | Bivalent water heating system |
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