US20090140762A1 - Layout for dut arrays used in semiconductor wafer testing - Google Patents

Layout for dut arrays used in semiconductor wafer testing Download PDF

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US20090140762A1
US20090140762A1 US12/368,603 US36860309A US2009140762A1 US 20090140762 A1 US20090140762 A1 US 20090140762A1 US 36860309 A US36860309 A US 36860309A US 2009140762 A1 US2009140762 A1 US 2009140762A1
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under test
array
pad
drain
branch
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US12/368,603
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Christopher Hess
Angelo Rossoni
Stefano Tonello
Michele Squicciarini
Michele Quarantelli
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PDF Solutions Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/522Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
    • H01L23/528Geometry or layout of the interconnection structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/30Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements
    • H01L22/34Circuits for electrically characterising or monitoring manufacturing processes, e. g. whole test die, wafers filled with test structures, on-board-devices incorporated on each die, process control monitors or pad structures thereof, devices in scribe line
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2851Testing of integrated circuits [IC]
    • G01R31/2884Testing of integrated circuits [IC] using dedicated test connectors, test elements or test circuits on the IC under test
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

Definitions

  • the present application generally relates to device under test (DUT) arrays, and, more particularly, to a layout for DUT arrays used in semiconductor wafer level testing.
  • DUT device under test
  • test devices are fabricated on a wafer as test devices. These test devices are referred to as devices under test (DUTs).
  • DUTs devices under test
  • a wafer with DUTs formed thereon is positioned within a wafer tester.
  • the wafer tester has an array of probes that make electrical contact with contact pads for the DUTs on the wafer. The wafer tester then performs electrical testing of the DUTs.
  • each DUT on a wafer has one or more contact pads assigned to it.
  • the wafer tester has to either have enough probes to make contact with all the contact pads of all the DUTs on the wafer or test groups of DUTs at a time.
  • the number of DUTs on a wafer can be limited by the number of DUTs that can be tested within a reasonable amount of time using the wafer tester.
  • CMOS device array for determining the variability of the drive current is disclosed in Ohkawa, S., Aoki, M., Masuda, H., “Analysis and Characterization of Device Variations in an LSI Chip Using an Integrated Device Matrix Array”, Proc. International Conference on Microelectronic Test Structures (ICMTS), pp 70-75, 2003, which is incorporated by reference herein.
  • ICMTS integrated Device Matrix Array
  • the DUTs are measured in sequence, which is very slow.
  • device parameters like the threshold voltage cannot be measured due to the large array size.
  • this approach cannot be ported into a scribe line.
  • CMOS devices Another array of CMOS devices is disclosed in Quarantelli, M., Saxena, S., Dragone, N., Babcock, J. A., Hess, C., Minehane, S., Winters, S., Chen, J., Karbasi, H., Guardiani, C., “Characterization and Modeling of MOSFET Mismatch of a Deep Submicron Technology”, Proc. International Conference on Microelectronic Test Structures (ICMTS), Monterey (USA), 2003, which is incorporated by reference herein.
  • this array there are selection devices on the drain path, which increases routing resistance significantly, and there will be a noticeable voltage drop if multiple devices are measured in parallel to save test time.
  • CMOS device array Similar limitations exist for the CMOS device array disclosed in Saxena, S., Minehane, S., Cheng, J., Sengupta, M., Hess, C., Quarantelli, M., Kramer, G. M., Redford, M., “Test Structures and Analysis Techniques for Estimation of the Impact of Layout on MOSFET Performance and Variability”, Proc. International Conference on Microelectronic Test Structures (ICMTS), Hyogo (Japan), 2004, which is incorporated by reference herein. Additionally, these arrays do not fit into a scribe line, as may be desired.
  • CMOS complementary metal-oxide-semiconductor
  • Schaper U., Einfeld, J., Sauerbrey, A., “Parameter Variation on Chip Level”, Proc. International Conference on Microelectronic Test Structures (ICMTS), pp 155-158, 2005, which is incorporated by reference herein.
  • each transistor is addressed by a decoder and measured individually in sequence.
  • SRAM or ROM based arrays disclosed in DeBord, J. R. D., Grice, T., Garcia, R., Yeric, G., Cohen, E., Sutandi, A., Garcia, J., Green, G., “Infrastructure for Successful BEOL Characterization and Yield Ramp at the 65 nm Node and Below, Proc. IITC 2005, which is incorporated by reference herein. These arrays, however, are not used to extract variation of device related parameters like drive current or threshold voltage.
  • a layout for devices under test formed on a semiconductor wafer for wafer testing includes a first array of devices under test and a first pad set formed adjacent to the first array.
  • the first pad set includes a gate force pad, a source pad, and a drain pad.
  • Each of the devices under test in the first array is connected to the gate pad of the first pad set.
  • Each of the devices under test in the first array is connected to the source pad of the first pad set.
  • Each of the devices under test in the first array is connected to the drain pad of the first pad set.
  • FIG. 1 depicts an exemplary layout of devices under test in accordance with one exemplary embodiment
  • FIG. 2-A depicts another exemplary layout of devices under test in accordance with another exemplary embodiment
  • FIG. 2-B depicts a cross-sectional side view of FIG. 2-A ;
  • FIG. 3 depicts an exemplary addressing and routing scheme for an array of devices under test
  • FIG. 4 depicts an exemplary core structure for a device under test
  • FIGS. 5-A and 5 -B depict exemplary routing connections for a device under test
  • FIG. 6 depicts exemplary tree routing structures for devices under test
  • FIG. 7 depicts rows of devices under test connected to tree routing structures
  • FIG. 8 depicts an exemplary pad frame in accordance with an exemplary embodiment
  • FIG. 9 depicts a portion of the pad frame depicted in FIG. 8 ;
  • FIG. 10 depicts a cross section of FIG. 9 ;
  • FIG. 11 depicts an exemplary pad mapping of a pad frame.
  • Devices and/or structures may be described herein using absolute and/or relative directions and orientations. It is to be understood that such directions and orientations are merely exemplary and for aiding in concise description, but in no way limiting as to how devices and/or structures may be disposed or formed.
  • an exemplary layout 100 of devices under test (DUTs) is fabricated in an area on a semiconductor wafer.
  • layout 100 includes a DUT array 102 arranged in rows and columns.
  • FIG. 1 depicts 32 DUTs arranged in four rows and eight columns, it should be recognized that DUT array 102 can include any number of DUTs arranged in any number of rows and columns, including a single row or column.
  • Layout 100 also includes a pad set 104 formed adjacent to DUT array 102 .
  • pad set 104 includes a gate sense pad 106 , a gate force pad 108 , a source pad 110 , and a drain pad 112 .
  • Each DUT in DUT array 102 is connected to gate sense pad 106 , gate force pad 108 , source pad 110 , and drain pad 112 of pad set 104 .
  • layout 100 can be formed without gate sense pad 106 .
  • pad set 104 can include only gate force pad 108 , source pad 110 , and drain pad 112 .
  • pad set 104 is formed laterally adjacent to DUT array 102 .
  • Layout 100 can be formed in an area on a wafer using a 2 metal layer front end-of-line (FEOL) short flow process. It should be recognized, however, that layout 100 can be formed using various processes.
  • FEOL front end-of-line
  • each DUT in DUT array 102 is electrically tested on the wafer using a wafer tester.
  • probes on the wafer tester contact gate sense pad 106 , gate force pad 108 , source pad 110 , and drain pad 112 , then test each DUT in DUT array 102 individually in series.
  • layout 100 can be formed without gate sense pad 106 , in which case, probes on the wafer tester contact gate force pad 108 , source pad 110 , and drain pad 112 , then test each DUT in DUT array 102 individually in series.
  • the DUTs in DUT array 102 are sequentially tested. It should be recognized, however, that the DUTs in DUT array 102 can be tested individually in series in any desired order.
  • an exemplary layout 200 of DUTS is formed with pad set 104 formed adjacent to DUT array 102 .
  • layout 200 includes pad array 104 formed vertically adjacent, above, DUT array 102 .
  • DUT array 102 is formed in one layer on a wafer.
  • Pad array 104 is formed in another layer on the wafer stacked above the layer in which DUT array 102 was formed. As also depicted in FIG.
  • any number of metal layers 202 can be formed between the layers in which DUT array 102 and pad array 104 are formed to interconnect the DUTs in DUT array 102 and gate sense pad 106 , gate force pad 108 , source pad 110 , and drain pad 112 in pad array 104 .
  • gate sense pad 106 , gate force pad 108 , source pad 110 , and drain pad 112 include holes 204 that align over the DUTs in DUT array 102 .
  • Holes 204 are sized to be larger than the DUTs in DUT array 102 to prevent random covering of DUTs in DUT array 102 , which can cause matching and measurement errors. It should be recognized that metal layer 202 can also be routed to prevent random covering of DUTs in DUT array 102 .
  • FIG. 3 depicts an exemplary addressing and routing scheme for DUT array 102 .
  • DUT array 102 includes 32 DUTs sequentially addressed from the bottom left corner of DUT array 102 to the upper right corner of DUT array 102 . It should be recognized, however, that various addressing schemes may be used.
  • a row decoder 302 and a column decoder 304 can be used to individually address each DUT in DUT array 102 .
  • each DUT in DUT array 102 is tested using row decoder 302 , column decoder 304 to individually address each DUT in DUT array 102 .
  • row decoder 302 and column decoder 304 can be used to first address DUT ( 0 ) in DUT array 102 .
  • Pad array 104 can then be used to test DUT ( 0 ).
  • Row decoder 302 and column decoder 304 can then be used to address DUT ( 1 ) in DUT array 102 .
  • Pad array 104 can then be used to test DUT ( 1 ).
  • DUTs ( 2 )-( 31 ) can be individually addressed using row decoder 302 and column decoder 304 , and then tested using pad array 104 .
  • DUTs in DUT array 102 are sequentially addressed and tested in this example, it should be recognized that the DUTs can be addressed and tested in any desired order.
  • FIG. 4 depicts an individual DUT 402 connected to source pad 110 , drain pad 112 , gate force pad 108 , and gate sense pad 106 .
  • DUT 402 is depicted as an NMOS transistor. It should be recognized, however, that DUT 402 can be various types of devices.
  • FIG. 4 depicts the source and drain of DUT 402 connected to source pad 110 and drain pad 112 , respectively, through tree-routed structures, which will be described in greater detail below.
  • the sources of all the DUTs in a particular DUT array are connected in parallel to source pad 110 through a source tree routing structure, which will be described in greater detail below.
  • the drains of all the DUTs in a particular DUT array are connected in parallel to drain pad 112 through a drain tree routing structure, which will be described in greater detail below.
  • probes in contact with source pad 110 and drain pad 112 can send and receive signals to and from all the DUTs in a DUT array at one time in parallel.
  • FIG. 4 also depicts the gate of DUT 402 connected to gate force pad 108 and gate sense pad 106 through a selection circuit 400 .
  • the gates of all the DUTs in a particular DUT array are connected to gate force pad 108 and gate sense pad 106 through selection circuit 400 .
  • probes in contact with gate force pad 108 and gate sense pad 106 are connected to one DUT in a DUT array at a time through selection circuit 400 .
  • Each DUT in the DUT array is then selected for testing.
  • the gate sense pad 106 can be eliminated in some applications, such as when the gate leakage is negligible.
  • selection circuit 400 is used to select each DUT addressed by row and column selection signals.
  • selection circuit 400 includes selection logic 406 that receives a row selection signal and a column selection signal.
  • selection circuit 400 connects the gate of a particular DUT in the DUT array to the gate force pad 108 and gate sense pad 106 to test the particular DUT.
  • the gate of DUT 402 is also connected to a pull-down transistor 404 that keeps DUT 402 turned off when it is unselected. Note, depending on the polarity of DUT 402 , a pull-up transistor may be used instead.
  • selection circuit 400 also includes a mode to turn off all DUTs in a DUT array to measure an off condition of the DUTs in the DUT array.
  • a global enable signal can be connected to control column decoder 304 ( FIG. 3 ). For example, when a global enable pin is tied to ground, all the DUTs are turned off by forcing the output of column decoder 304 ( FIG. 3 ) to zero. An off condition current (I off ) measurement can then be obtained for the DUTs in the DUT array.
  • FIG. 5-A depicts an exemplary routing connection for DUT 402 .
  • DUT 402 is disposed within a cell 502 .
  • a first L-shaped routing structure 504 is disposed at a first corner of cell 502 .
  • first L-shaped routing structure 504 is connected to the drain of DUT 402 .
  • a second L-shaped routing structure 506 is disposed at a second corner of cell 502 .
  • second L-shaped routing structure 506 is connected to the source of DUT 402 .
  • a third L-shaped routing structure 508 is disposed at a third corner of cell 502 . As depicted in FIG.
  • third L-shaped routing structure 508 is connected to the gate of DUT 402 .
  • a fourth L-shaped routing structure 510 is disposed at a fourth corner of cell 502 .
  • fourth L-shaped routing structure 510 is connected to the well of DUT 402 .
  • DUT 402 can be rotated 90 degrees while using the same routing connections.
  • FIG. 6 depicts an exemplary tree routing structure for connecting together in parallel drains and sources of multiple DUTs in a DUT array.
  • the drains of multiple DUTs are connected together in parallel using a drain tree routing structure 602
  • the sources of multiple DUTs are connected together in parallel using a source tree routing structure 604 .
  • the drains of two adjacent DUTs are connected together in parallel using one branch of drain tree routing structure 602 .
  • the drain of DUT 402 ( 0 ) is connected to L-shaped routing structure 504 ( 0 ) disposed at a corner of cell 502 ( 0 )
  • the drain of DUT 402 ( 1 ) is connected to L-shaped routing structure 504 ( 1 ) disposed at a corner of cell 502 ( 1 ).
  • a branch 604 ( 0 ) in a first hierarchy of drain tree routing structure 602 connects together in parallel the drains of DUT 402 ( 0 ) and DUT 402 ( 1 ).
  • branch 604 ( 0 ) includes a segment 606 ( 0 ) connected to L-shaped routing structure 504 ( 0 ) and a segment 606 ( 1 ) connected to L-shaped routing structure 504 ( 1 ).
  • segments 606 ( 0 ) and 606 ( 1 ) of branch 604 ( 0 ) are electrically balanced.
  • the dimensions and electrical characteristics of segments 606 ( 0 ) and 606 ( 1 ) can be made to be the same.
  • another branch 604 ( 1 ) in the first hierarchy of drain tree routing structure 602 connects together in parallel the drains of DUT 402 ( 2 ) and DUT 402 ( 3 ).
  • a branch 608 ( 0 ) in the second hierarchy of drain tree routing structure 602 connects together in parallel branches 604 ( 0 ) and 604 ( 1 ) to connect together in parallel the drains of DUTs 402 ( 0 ), 402 ( 1 ), 402 ( 2 ), and 402 ( 3 ).
  • branch 608 ( 0 ) includes a segment 610 ( 0 ) connected to branch 604 ( 0 ) and a segment 610 ( 1 ) connected to branch 604 ( 1 ).
  • segments 610 ( 0 ) and 610 ( 1 ) are electrically balanced.
  • segments 610 ( 0 ) and 610 ( 1 ) can be made to be the same.
  • the drains of any number of DUTs can be connected together in parallel using an appropriate number of branches and hierarchies of drain tree routing structure 602 .
  • the sources of two adjacent DUTs are connected together in parallel using one branch of source tree routing structure 604 .
  • the source of DUT 402 ( 0 ) is connected to L-shaped routing structure 506 ( 0 ) disposed at a corner of cell 502 ( 0 )
  • the source of DUT 402 ( 1 ) is connected to L-shaped routing structure 506 ( 1 ) disposed at a corner of cell 502 ( 1 ).
  • a branch 612 ( 0 ) in a first hierarchy of source tree routing structure 604 connects together in parallel the sources of DUT 402 ( 0 ) and DUT 402 ( 1 ).
  • branch 612 ( 0 ) includes a segment 614 ( 0 ) connected to L-shaped routing structure 506 ( 0 ) and a segment 614 ( 1 ) connected to L-shaped routing structure 506 ( 1 ).
  • segments 614 ( 0 ) and 614 ( 1 ) of branch 612 ( 0 ) are electrically balanced.
  • the dimensions and electrical characteristics of segments 614 ( 0 ) and 614 ( 1 ) can be made to be the same.
  • another branch 612 ( 1 ) in the first hierarchy of source tree routing structure 604 connects together in parallel the sources of DUT 402 ( 2 ) and DUT 402 ( 3 ).
  • a branch 616 ( 0 ) in the second hierarchy of source tree routing structure 604 connects together in parallel branches 612 ( 0 ) and 612 ( 1 ) to connect together in parallel the sources of DUTs 402 ( 0 ), 402 ( 1 ), 402 ( 2 ), and 402 ( 3 ).
  • branch 616 ( 0 ) includes a segment 618 ( 0 ) connected to branch 612 ( 0 ) and a segment 618 ( 1 ) connected to branch 612 ( 1 ).
  • segments 618 ( 0 ) and 618 ( 1 ) are electrically balanced.
  • segments 618 ( 0 ) and 618 ( 1 ) can be made to be the same.
  • the sources of any number of DUTs can be connected together in parallel using an appropriate number of branches and hierarchies of source tree routing structure 604 .
  • the drains of each DUT in a row of DUTs in a DUT array are connected together in parallel in a first hierarchy of drain tree routing structure 602 .
  • the sources of each DUT in a row of DUTs in a DUT array are connected together in parallel in a first hierarchy of source tree routing structure 604 .
  • FIG. 7 depicts rows of DUTs stacked in a DUT array.
  • drain tree routing structures 602 of multiple rows of DUTs are connected together in parallel into a vertical drain tree 702 on one side.
  • Source tree routing structures 604 of multiple rows of DUTs are connected together in parallel into a vertical source tree 704 on another side.
  • vertical drain tree 702 is depicted as being on the left side
  • vertical source tree 704 is depicted as being on the right side.
  • these orientations are relative, and that location of vertical drain tree 702 and vertical source tree 704 can be switched.
  • FIG. 7 also depicts routing lines 706 running vertically between columns of DUTS in a DUT array.
  • routing lines 706 can carry power supply, gate force, gate sense, and selection signals.
  • an exemplary pad frame 800 having a pad set 802 of pads for control logic disposed between multiple DUT arrays is fabricated.
  • pad frame 800 includes a superset 804 of five pad sets 104 for five DUT arrays 102 disposed on one side of pad set 802 , and a superset 806 of five pad sets 104 for five DUT arrays disposed on another side of pad set 802 .
  • the DUTs of DUT arrays corresponding to supersets 804 and 806 are different types of DUTs representing two types of experiments to be performed.
  • the DUTs of DUT arrays corresponding to superset 804 are NMOS-type DUTs
  • the DUTS of DUT arrays corresponding to superset 806 are PMOS-type DUTs. It should be recognized that supersets 804 and 806 can correspond to any number of DUT arrays 102 with any number of different types of DUTs.
  • pad set 802 and supersets 804 and 806 can be arranged linearly.
  • pad frame 800 has a height 808 of approximately 4 millimeters and a width 810 of about 60 microns. It should be recognized, however, that pad frame 800 can have various dimensions.
  • pad frame 800 is formed in a scribe line between IC dice on a wafer.
  • Pad frame 800 and the IC dice are formed on the wafer using an IC fabrication line.
  • the DUTs in the DUT arrays of pad frame 800 in the scribe line are tested.
  • the IC dice are diced along scribe lines into IC chips. The IC chips are then packaged. It should be recognized, however, that pad frame 800 can be formed in any area on a wafer.
  • FIG. 9 depicts a portion of pad frame 800 in greater detail.
  • pad set 802 having 8 pads disposed between one pad set 104 on one side and another pad set 104 on another side.
  • pad set 104 includes 4 pads, and each pad having 8 DUTs disposed below the pad. Thus, each pad set 104 is disposed above 32 DUTs.
  • FIG. 10 depicts a portion of pad frame 800 in cross section.
  • pads 1002 of pad frame 800 are formed above DUT arrays 102 and control logic 1004 .
  • DUT arrays 102 and control logic 1004 are formed in one layer on a wafer.
  • Pads 1002 are formed in another layer on the wafer above the layer in which DUT arrays 102 and control logic 1004 was formed.
  • any number of metal layers 202 can be formed between the layer in which DUT array 102 and control logic 1004 and the layer in which pads 1002 are formed to interconnect the DUTs in DUT arrays 102 , control logic 1004 , and pads 1002 .
  • FIG. 11 depicts an exemplary pad mapping for pad frame 800 .
  • pad frame 800 includes 50 pads.
  • pads 22 - 29 are mapped to provide power and control signals to the DUT arrays in pad frame 800 .
  • Pads 18 - 21 correspond to a pad set for a first DUT array.
  • Pads 14 - 17 correspond to a pad set for a second DUT array.
  • Pads 10 - 13 correspond to a pad set for a third DUT array.
  • Pads 6 - 9 correspond to a pad set for a fourth DUT array.
  • Pads 2 - 5 corresponds to a pad set for a fifth DUT array.
  • Pads 30 - 33 correspond to a pad set for a sixth DUT array.
  • Pads 34 - 37 corresponds to a pad set for a seventh DUT array.
  • Pads 38 - 41 correspond to a pad set for an eight DUT array.
  • Pads 42 - 45 correspond to a pad set for a ninth DUT array.
  • Pads 46 - 49 correspond to a tenth DUT array.
  • the first-fifth DUT arrays (pads 2 - 21 of pad frame 800 ) are used for NMOS DUTs, while the sixth-tenth DUT arrays (pads 30 - 49 of pad frame 800 ) are used for PMOS DUTs.
  • control logic 1004 is configured to test each DUT in a DUT array individually in series.
  • control logic 1004 is configured to test all the DUT arrays 102 of pad frame 800 in parallel.
  • ten DUTs one DUT from each of the first-tenth DUT arrays of pad frame 800
  • DUTs in the same array location in each of the first-tenth DUT arrays of pad frame 800 are tested at one time.
  • DUTs in each of the first-tenth DUT arrays of pad frame 800 are arranged and addressed in the manner depicted in FIG. 3 .
  • DUTs ( 0 ) in each of the first-tenth DUT arrays of pad frame 800 ( FIG. 10 ) are tested at one time in parallel.
  • DUTs ( 1 ) in each of the first-tenth DUT arrays of pad frame 800 ( FIG. 10 ) are then tested at one time in parallel.
  • the DUTs in the DUT arrays of pad frame 800 ( FIG. 10 ) can be tested individually in series in any desired order.
  • pad 1 and pad 50 of pad frame 800 are used as calibration pads used to measure source and drain resistance.
  • the source resistance can be measured at measurement point 408
  • the drain resistance can be measured at measurement point 410 .
  • pads 1 and pad 50 can be left as non-functional pads.
  • control logic 1004 can include a portion of selection circuit 400 ( FIG. 4 ) to select individual DUTs in DUT array 102 for testing.
  • logic 1004 includes the global portion of selection circuit 400 ( FIG. 4 ).
  • the local portion of selection circuit 400 ( FIG. 4 ) are disposed in local logic 708 disposed adjacent to each DUT.

Abstract

A layout for devices under test formed on a semiconductor wafer for use in wafer testing includes a first array of devices under test and a first pad set formed adjacent to the first array. The first pad set includes a gate force pad, a source pad, and a drain pad. Each of the devices under test in the first array is connected to the gate pad of the first pad set. Each of the devices under test in the first array is connected to the source pad of the first pad set. Each of the devices under test in the first array is connected to the drain pad of the first pad set.

Description

    CROSS REFERENCE TO RELATED APPLICATION
  • The present application is a Continuation of U.S. application Ser. No. 11/243,016, filed on Oct. 3, 2005, issued as U.S. Pat. No. 7,489,151, which is incorporated herein by reference in its entirety for all purposes.
  • BACKGROUND
  • 1. Field:
  • The present application generally relates to device under test (DUT) arrays, and, more particularly, to a layout for DUT arrays used in semiconductor wafer level testing.
  • 2. Description of Related Art
  • To assist in evaluating and/or controlling a semiconductor fabrication process, integrated circuit devices are fabricated on a wafer as test devices. These test devices are referred to as devices under test (DUTs). Typically, a wafer with DUTs formed thereon is positioned within a wafer tester. The wafer tester has an array of probes that make electrical contact with contact pads for the DUTs on the wafer. The wafer tester then performs electrical testing of the DUTs.
  • Typically, each DUT on a wafer has one or more contact pads assigned to it. Thus, in order to test all the DUTs on the wafer, the wafer tester has to either have enough probes to make contact with all the contact pads of all the DUTs on the wafer or test groups of DUTs at a time. Thus, the number of DUTs on a wafer can be limited by the number of DUTs that can be tested within a reasonable amount of time using the wafer tester.
  • A variety of arrays of DUTs are in use today. For example, a CMOS device array for determining the variability of the drive current is disclosed in Ohkawa, S., Aoki, M., Masuda, H., “Analysis and Characterization of Device Variations in an LSI Chip Using an Integrated Device Matrix Array”, Proc. International Conference on Microelectronic Test Structures (ICMTS), pp 70-75, 2003, which is incorporated by reference herein. However, in this array, the DUTs are measured in sequence, which is very slow. Also, device parameters like the threshold voltage cannot be measured due to the large array size. Furthermore, this approach cannot be ported into a scribe line.
  • Another array of various DUTs is disclosed in Leffers, R., Jakubiec, A., “An Integrated Test Chip for the Complete Characterization and Monitoring of a 0.25 um CMOS Technology that fits into five scribe line structures 150 um by 5000 um”, Proc. International Conference on Microelectronic Test Structures (ICMTS), pp 59-63, 2003, which is incorporated by reference herein. This array, however, requires a customized probe card with an operational amplifier connected to certain pins. Additionally, all measurements are done in sequence and there are force and sense pads required for both source and drain.
  • Another array of CMOS devices is disclosed in Quarantelli, M., Saxena, S., Dragone, N., Babcock, J. A., Hess, C., Minehane, S., Winters, S., Chen, J., Karbasi, H., Guardiani, C., “Characterization and Modeling of MOSFET Mismatch of a Deep Submicron Technology”, Proc. International Conference on Microelectronic Test Structures (ICMTS), Monterey (USA), 2003, which is incorporated by reference herein. In this array, there are selection devices on the drain path, which increases routing resistance significantly, and there will be a noticeable voltage drop if multiple devices are measured in parallel to save test time. Similar limitations exist for the CMOS device array disclosed in Saxena, S., Minehane, S., Cheng, J., Sengupta, M., Hess, C., Quarantelli, M., Kramer, G. M., Redford, M., “Test Structures and Analysis Techniques for Estimation of the Impact of Layout on MOSFET Performance and Variability”, Proc. International Conference on Microelectronic Test Structures (ICMTS), Hyogo (Japan), 2004, which is incorporated by reference herein. Additionally, these arrays do not fit into a scribe line, as may be desired.
  • An array of bipolar devices is disclosed in Einfeld, J., Schaper, U., Kollmer, U., Nelle, P., Englisch, J., Stecher, M., “A New Test Circuit for the Matching Characterization of npn Bipolar Transistors”, Proc. International Conference on Microelectronic Test Structures (ICMTS), Hyogo (Japan), 2004, which is incorporated by reference herein. In this array, there are selection devices to all DUT pins (in this case base, emitter and collector) and measurements are executed in sequence, which is a slow process.
  • Another array of CMOS used to determine parameter variation of devices is disclosed in Schaper, U., Einfeld, J., Sauerbrey, A., “Parameter Variation on Chip Level”, Proc. International Conference on Microelectronic Test Structures (ICMTS), pp 155-158, 2005, which is incorporated by reference herein. In this array, each transistor is addressed by a decoder and measured individually in sequence.
  • In addition, there are also SRAM or ROM based arrays disclosed in DeBord, J. R. D., Grice, T., Garcia, R., Yeric, G., Cohen, E., Sutandi, A., Garcia, J., Green, G., “Infrastructure for Successful BEOL Characterization and Yield Ramp at the 65 nm Node and Below, Proc. IITC 2005, which is incorporated by reference herein. These arrays, however, are not used to extract variation of device related parameters like drive current or threshold voltage.
  • SUMMARY
  • In one exemplary embodiment, a layout for devices under test formed on a semiconductor wafer for wafer testing includes a first array of devices under test and a first pad set formed adjacent to the first array. The first pad set includes a gate force pad, a source pad, and a drain pad. Each of the devices under test in the first array is connected to the gate pad of the first pad set. Each of the devices under test in the first array is connected to the source pad of the first pad set. Each of the devices under test in the first array is connected to the drain pad of the first pad set.
  • DESCRIPTION OF DRAWING FIGURES
  • The present application can be best understood by reference to the following description taken in conjunction with the accompanying drawing figures, in which like parts may be referred to by like numerals:
  • FIG. 1 depicts an exemplary layout of devices under test in accordance with one exemplary embodiment;
  • FIG. 2-A depicts another exemplary layout of devices under test in accordance with another exemplary embodiment;
  • FIG. 2-B depicts a cross-sectional side view of FIG. 2-A;
  • FIG. 3 depicts an exemplary addressing and routing scheme for an array of devices under test;
  • FIG. 4 depicts an exemplary core structure for a device under test;
  • FIGS. 5-A and 5-B depict exemplary routing connections for a device under test;
  • FIG. 6 depicts exemplary tree routing structures for devices under test;
  • FIG. 7 depicts rows of devices under test connected to tree routing structures;
  • FIG. 8 depicts an exemplary pad frame in accordance with an exemplary embodiment;
  • FIG. 9 depicts a portion of the pad frame depicted in FIG. 8;
  • FIG. 10 depicts a cross section of FIG. 9; and
  • FIG. 11 depicts an exemplary pad mapping of a pad frame.
  • DETAILED DESCRIPTION
  • Devices and/or structures may be described herein using absolute and/or relative directions and orientations. It is to be understood that such directions and orientations are merely exemplary and for aiding in concise description, but in no way limiting as to how devices and/or structures may be disposed or formed.
  • With reference to FIG. 1, in one exemplary embodiment, an exemplary layout 100 of devices under test (DUTs) is fabricated in an area on a semiconductor wafer. In the present exemplary embodiment, layout 100 includes a DUT array 102 arranged in rows and columns. Although FIG. 1 depicts 32 DUTs arranged in four rows and eight columns, it should be recognized that DUT array 102 can include any number of DUTs arranged in any number of rows and columns, including a single row or column.
  • Layout 100 also includes a pad set 104 formed adjacent to DUT array 102. In particular, in the present exemplary embodiment, pad set 104 includes a gate sense pad 106, a gate force pad 108, a source pad 110, and a drain pad 112. Each DUT in DUT array 102 is connected to gate sense pad 106, gate force pad 108, source pad 110, and drain pad 112 of pad set 104. As described in greater detail below, layout 100 can be formed without gate sense pad 106. Thus, pad set 104 can include only gate force pad 108, source pad 110, and drain pad 112.
  • In the present exemplary embodiment, pad set 104 is formed laterally adjacent to DUT array 102. Layout 100 can be formed in an area on a wafer using a 2 metal layer front end-of-line (FEOL) short flow process. It should be recognized, however, that layout 100 can be formed using various processes.
  • After layout 100 has been formed, each DUT in DUT array 102 is electrically tested on the wafer using a wafer tester. In particular, in the present exemplary embodiment, probes on the wafer tester contact gate sense pad 106, gate force pad 108, source pad 110, and drain pad 112, then test each DUT in DUT array 102 individually in series. As noted above, layout 100 can be formed without gate sense pad 106, in which case, probes on the wafer tester contact gate force pad 108, source pad 110, and drain pad 112, then test each DUT in DUT array 102 individually in series. In the present exemplary embodiment, the DUTs in DUT array 102 are sequentially tested. It should be recognized, however, that the DUTs in DUT array 102 can be tested individually in series in any desired order.
  • With reference to FIGS. 2-A and 2-B, in another exemplary embodiment, an exemplary layout 200 of DUTS is formed with pad set 104 formed adjacent to DUT array 102. In the present exemplary embodiment, layout 200 includes pad array 104 formed vertically adjacent, above, DUT array 102. In particular, as depicted in FIG. 2-B, DUT array 102 is formed in one layer on a wafer. Pad array 104 is formed in another layer on the wafer stacked above the layer in which DUT array 102 was formed. As also depicted in FIG. 2-B, any number of metal layers 202 can be formed between the layers in which DUT array 102 and pad array 104 are formed to interconnect the DUTs in DUT array 102 and gate sense pad 106, gate force pad 108, source pad 110, and drain pad 112 in pad array 104.
  • As also depicted in FIG. 2-B, in the present exemplary embodiment, gate sense pad 106, gate force pad 108, source pad 110, and drain pad 112 include holes 204 that align over the DUTs in DUT array 102. Holes 204 are sized to be larger than the DUTs in DUT array 102 to prevent random covering of DUTs in DUT array 102, which can cause matching and measurement errors. It should be recognized that metal layer 202 can also be routed to prevent random covering of DUTs in DUT array 102.
  • FIG. 3 depicts an exemplary addressing and routing scheme for DUT array 102. In the present exemplary embodiment, DUT array 102 includes 32 DUTs sequentially addressed from the bottom left corner of DUT array 102 to the upper right corner of DUT array 102. It should be recognized, however, that various addressing schemes may be used.
  • A row decoder 302 and a column decoder 304 can be used to individually address each DUT in DUT array 102. In the present exemplary embodiment, each DUT in DUT array 102 is tested using row decoder 302, column decoder 304 to individually address each DUT in DUT array 102. For example, row decoder 302 and column decoder 304 can be used to first address DUT (0) in DUT array 102. Pad array 104 can then be used to test DUT (0). Row decoder 302 and column decoder 304 can then be used to address DUT (1) in DUT array 102. Pad array 104 can then be used to test DUT (1). In this manner, DUTs (2)-(31) can be individually addressed using row decoder 302 and column decoder 304, and then tested using pad array 104. Although the DUTs in DUT array 102 are sequentially addressed and tested in this example, it should be recognized that the DUTs can be addressed and tested in any desired order.
  • FIG. 4 depicts an individual DUT 402 connected to source pad 110, drain pad 112, gate force pad 108, and gate sense pad 106. For the sake of example, DUT 402 is depicted as an NMOS transistor. It should be recognized, however, that DUT 402 can be various types of devices.
  • FIG. 4 depicts the source and drain of DUT 402 connected to source pad 110 and drain pad 112, respectively, through tree-routed structures, which will be described in greater detail below. In the present exemplary embodiment, the sources of all the DUTs in a particular DUT array are connected in parallel to source pad 110 through a source tree routing structure, which will be described in greater detail below. Additionally, the drains of all the DUTs in a particular DUT array are connected in parallel to drain pad 112 through a drain tree routing structure, which will be described in greater detail below. Thus, during electrical testing, probes in contact with source pad 110 and drain pad 112 can send and receive signals to and from all the DUTs in a DUT array at one time in parallel.
  • FIG. 4 also depicts the gate of DUT 402 connected to gate force pad 108 and gate sense pad 106 through a selection circuit 400. In the present exemplary embodiment, the gates of all the DUTs in a particular DUT array are connected to gate force pad 108 and gate sense pad 106 through selection circuit 400. Thus, during electrical testing, probes in contact with gate force pad 108 and gate sense pad 106 are connected to one DUT in a DUT array at a time through selection circuit 400. Each DUT in the DUT array is then selected for testing. As noted above, the gate sense pad 106 can be eliminated in some applications, such as when the gate leakage is negligible.
  • To test each DUT in a DUT array, selection circuit 400 is used to select each DUT addressed by row and column selection signals. As depicted in FIG. 4, selection circuit 400 includes selection logic 406 that receives a row selection signal and a column selection signal. Thus, selection circuit 400 connects the gate of a particular DUT in the DUT array to the gate force pad 108 and gate sense pad 106 to test the particular DUT. As also depicted in FIG. 4, the gate of DUT 402 is also connected to a pull-down transistor 404 that keeps DUT 402 turned off when it is unselected. Note, depending on the polarity of DUT 402, a pull-up transistor may be used instead.
  • In the present exemplary embodiment, selection circuit 400 also includes a mode to turn off all DUTs in a DUT array to measure an off condition of the DUTs in the DUT array. To invoke this mode, a global enable signal can be connected to control column decoder 304 (FIG. 3). For example, when a global enable pin is tied to ground, all the DUTs are turned off by forcing the output of column decoder 304 (FIG. 3) to zero. An off condition current (Ioff) measurement can then be obtained for the DUTs in the DUT array.
  • FIG. 5-A depicts an exemplary routing connection for DUT 402. As depicted in FIG. 5-A, DUT 402 is disposed within a cell 502. In the present exemplary embodiment, a first L-shaped routing structure 504 is disposed at a first corner of cell 502. As depicted in FIG. 5-A, first L-shaped routing structure 504 is connected to the drain of DUT 402. A second L-shaped routing structure 506 is disposed at a second corner of cell 502. As depicted in FIG. 5-A, second L-shaped routing structure 506 is connected to the source of DUT 402. A third L-shaped routing structure 508 is disposed at a third corner of cell 502. As depicted in FIG. 5-A, third L-shaped routing structure 508 is connected to the gate of DUT 402. A fourth L-shaped routing structure 510 is disposed at a fourth corner of cell 502. As depicted in FIG. 5, fourth L-shaped routing structure 510 is connected to the well of DUT 402. As depicted in FIG. 5-B, DUT 402 can be rotated 90 degrees while using the same routing connections.
  • FIG. 6 depicts an exemplary tree routing structure for connecting together in parallel drains and sources of multiple DUTs in a DUT array. In the present exemplary embodiment, the drains of multiple DUTs are connected together in parallel using a drain tree routing structure 602, and the sources of multiple DUTs are connected together in parallel using a source tree routing structure 604.
  • As depicted in FIG. 6, the drains of two adjacent DUTs are connected together in parallel using one branch of drain tree routing structure 602. For example, assume the drain of DUT 402(0) is connected to L-shaped routing structure 504(0) disposed at a corner of cell 502(0), and the drain of DUT 402(1) is connected to L-shaped routing structure 504(1) disposed at a corner of cell 502(1). As depicted in FIG. 6, a branch 604(0) in a first hierarchy of drain tree routing structure 602 connects together in parallel the drains of DUT 402(0) and DUT 402(1). In particular, branch 604(0) includes a segment 606(0) connected to L-shaped routing structure 504(0) and a segment 606(1) connected to L-shaped routing structure 504(1). In the present exemplary embodiment, segments 606(0) and 606(1) of branch 604(0) are electrically balanced. For example, the dimensions and electrical characteristics of segments 606(0) and 606(1) can be made to be the same. In a similar manner, another branch 604(1) in the first hierarchy of drain tree routing structure 602 connects together in parallel the drains of DUT 402(2) and DUT 402(3).
  • As depicted in FIG. 6, a branch 608(0) in the second hierarchy of drain tree routing structure 602 connects together in parallel branches 604(0) and 604(1) to connect together in parallel the drains of DUTs 402(0), 402(1), 402(2), and 402(3). In particular, branch 608(0) includes a segment 610(0) connected to branch 604(0) and a segment 610(1) connected to branch 604(1). In the present exemplary embodiment, segments 610(0) and 610(1) are electrically balanced. For example, the dimensions and electrical characteristics of segments 610(0) and 610(1) can be made to be the same. In this manner, the drains of any number of DUTs can be connected together in parallel using an appropriate number of branches and hierarchies of drain tree routing structure 602.
  • As depicted in FIG. 6, the sources of two adjacent DUTs are connected together in parallel using one branch of source tree routing structure 604. For example, assume the source of DUT 402(0) is connected to L-shaped routing structure 506(0) disposed at a corner of cell 502(0), and the source of DUT 402(1) is connected to L-shaped routing structure 506(1) disposed at a corner of cell 502(1). As depicted in FIG. 6, a branch 612(0) in a first hierarchy of source tree routing structure 604 connects together in parallel the sources of DUT 402(0) and DUT 402(1). In particular, branch 612(0) includes a segment 614(0) connected to L-shaped routing structure 506(0) and a segment 614(1) connected to L-shaped routing structure 506(1). In the present exemplary embodiment, segments 614(0) and 614(1) of branch 612(0) are electrically balanced. For example, the dimensions and electrical characteristics of segments 614(0) and 614(1) can be made to be the same. In a similar manner, another branch 612(1) in the first hierarchy of source tree routing structure 604 connects together in parallel the sources of DUT 402(2) and DUT 402(3).
  • As depicted in FIG. 6, a branch 616(0) in the second hierarchy of source tree routing structure 604 connects together in parallel branches 612(0) and 612(1) to connect together in parallel the sources of DUTs 402(0), 402(1), 402(2), and 402(3). In particular, branch 616(0) includes a segment 618(0) connected to branch 612(0) and a segment 618(1) connected to branch 612(1). In the present exemplary embodiment, segments 618(0) and 618(1) are electrically balanced. For example, the dimensions and electrical characteristics of segments 618(0) and 618(1) can be made to be the same. In this manner, the sources of any number of DUTs can be connected together in parallel using an appropriate number of branches and hierarchies of source tree routing structure 604.
  • Thus, in the present exemplary embodiment, the drains of each DUT in a row of DUTs in a DUT array are connected together in parallel in a first hierarchy of drain tree routing structure 602. Similarly, the sources of each DUT in a row of DUTs in a DUT array are connected together in parallel in a first hierarchy of source tree routing structure 604.
  • FIG. 7 depicts rows of DUTs stacked in a DUT array. As depicted in FIG. 7, drain tree routing structures 602 of multiple rows of DUTs are connected together in parallel into a vertical drain tree 702 on one side. Source tree routing structures 604 of multiple rows of DUTs are connected together in parallel into a vertical source tree 704 on another side. In FIG. 7, vertical drain tree 702 is depicted as being on the left side, and vertical source tree 704 is depicted as being on the right side. As noted above, it should be recognized that these orientations are relative, and that location of vertical drain tree 702 and vertical source tree 704 can be switched.
  • FIG. 7 also depicts routing lines 706 running vertically between columns of DUTS in a DUT array. In the present embodiment, routing lines 706 can carry power supply, gate force, gate sense, and selection signals.
  • With reference to FIG. 8, in another exemplary embodiment, an exemplary pad frame 800 having a pad set 802 of pads for control logic disposed between multiple DUT arrays is fabricated. In the present exemplary embodiment, pad frame 800 includes a superset 804 of five pad sets 104 for five DUT arrays 102 disposed on one side of pad set 802, and a superset 806 of five pad sets 104 for five DUT arrays disposed on another side of pad set 802.
  • In the present exemplary embodiment, the DUTs of DUT arrays corresponding to supersets 804 and 806 are different types of DUTs representing two types of experiments to be performed. For example, the DUTs of DUT arrays corresponding to superset 804 are NMOS-type DUTs, while the DUTS of DUT arrays corresponding to superset 806 are PMOS-type DUTs. It should be recognized that supersets 804 and 806 can correspond to any number of DUT arrays 102 with any number of different types of DUTs.
  • As depicted in FIG. 8, pad set 802 and supersets 804 and 806 can be arranged linearly. In the present exemplary embodiment, pad frame 800 has a height 808 of approximately 4 millimeters and a width 810 of about 60 microns. It should be recognized, however, that pad frame 800 can have various dimensions.
  • In the present exemplary embodiment, pad frame 800 is formed in a scribe line between IC dice on a wafer. Pad frame 800 and the IC dice are formed on the wafer using an IC fabrication line. After the pad frame 800 and IC dice are formed on the wafer, the DUTs in the DUT arrays of pad frame 800 in the scribe line are tested. After the DUTs are tested, the IC dice are diced along scribe lines into IC chips. The IC chips are then packaged. It should be recognized, however, that pad frame 800 can be formed in any area on a wafer.
  • FIG. 9 depicts a portion of pad frame 800 in greater detail. In particular, FIG. 9 depicts pad set 802 having 8 pads disposed between one pad set 104 on one side and another pad set 104 on another side. As also depicted in FIG. 9, pad set 104 includes 4 pads, and each pad having 8 DUTs disposed below the pad. Thus, each pad set 104 is disposed above 32 DUTs.
  • FIG. 10 depicts a portion of pad frame 800 in cross section. As depicted in FIG. 10, pads 1002 of pad frame 800 are formed above DUT arrays 102 and control logic 1004. In particular, as depicted in FIG. 10, DUT arrays 102 and control logic 1004 are formed in one layer on a wafer. Pads 1002 are formed in another layer on the wafer above the layer in which DUT arrays 102 and control logic 1004 was formed. As also depicted in FIG. 10, any number of metal layers 202 can be formed between the layer in which DUT array 102 and control logic 1004 and the layer in which pads 1002 are formed to interconnect the DUTs in DUT arrays 102, control logic 1004, and pads 1002.
  • FIG. 11 depicts an exemplary pad mapping for pad frame 800. In the present exemplary embodiment, pad frame 800 includes 50 pads. As depicted in FIG. 11, pads 22-29 are mapped to provide power and control signals to the DUT arrays in pad frame 800. Pads 18-21 correspond to a pad set for a first DUT array. Pads 14-17 correspond to a pad set for a second DUT array. Pads 10-13 correspond to a pad set for a third DUT array. Pads 6-9 correspond to a pad set for a fourth DUT array. Pads 2-5 corresponds to a pad set for a fifth DUT array. Pads 30-33 correspond to a pad set for a sixth DUT array. Pads 34-37 corresponds to a pad set for a seventh DUT array. Pads 38-41 correspond to a pad set for an eight DUT array. Pads 42-45 correspond to a pad set for a ninth DUT array. Pads 46-49 correspond to a tenth DUT array. As noted above, in the present exemplary embodiment, the first-fifth DUT arrays (pads 2-21 of pad frame 800) are used for NMOS DUTs, while the sixth-tenth DUT arrays (pads 30-49 of pad frame 800) are used for PMOS DUTs.
  • With reference to FIG. 10, control logic 1004 is configured to test each DUT in a DUT array individually in series. In the present exemplary embodiment, control logic 1004 is configured to test all the DUT arrays 102 of pad frame 800 in parallel. Thus, ten DUTs (one DUT from each of the first-tenth DUT arrays of pad frame 800) are tested at one time in parallel. Additionally, in the present exemplary embodiment, DUTs in the same array location in each of the first-tenth DUT arrays of pad frame 800 are tested at one time.
  • For example, assume that DUTs in each of the first-tenth DUT arrays of pad frame 800 are arranged and addressed in the manner depicted in FIG. 3. Thus, in the present exemplary embodiment, with reference to FIG. 3, DUTs (0) in each of the first-tenth DUT arrays of pad frame 800 (FIG. 10) are tested at one time in parallel. After DUTs (0) are tested, DUTs (1) in each of the first-tenth DUT arrays of pad frame 800 (FIG. 10) are then tested at one time in parallel. As noted above, it should be recognized that the DUTs in the DUT arrays of pad frame 800 (FIG. 10) can be tested individually in series in any desired order.
  • With reference again to FIG. 10, in the present exemplary embodiment, pad 1 and pad 50 of pad frame 800 are used as calibration pads used to measure source and drain resistance. In particular, with reference to FIG. 4, the source resistance can be measured at measurement point 408, and the drain resistance can be measured at measurement point 410. With reference to FIG. 11, it should be recognized that pads 1 and pad 50 can be left as non-functional pads.
  • With reference to FIG. 10, in the present exemplary embodiment, control logic 1004 can include a portion of selection circuit 400 (FIG. 4) to select individual DUTs in DUT array 102 for testing. In particular, logic 1004 includes the global portion of selection circuit 400 (FIG. 4). With reference to FIG. 7, the local portion of selection circuit 400 (FIG. 4) are disposed in local logic 708 disposed adjacent to each DUT.
  • Although exemplary embodiments have been described, various modifications can be made without departing from the spirit and/or scope of the present invention. Therefore, the present invention should not be construed as being limited to the specific forms shown in the drawings and described above.

Claims (18)

1. A layout for devices under test formed on a semiconductor wafer for use in wafer testing, the layout comprising:
a first array of devices under test;
a first pad set formed adjacent to the first array, the first pad set including a gate force pad, a source pad, and a drain pad, wherein each of the devices under test in the first array is connected in parallel to the drain pad of the first pad set;
a source tree routing structure connected to a source of each device under test in the first array, wherein the source tree connects the devices under test in the first array in parallel to the source pad, and wherein the source tree routing structure comprises:
a first hierarchy of branches, each branch of the first hierarchy having a pair of segments connected to sources of two devices under test in the first array, wherein the pair of segments is electrically balanced; and
a second hierarchy of branches, each branch of the second hierarchy having a pair of segments connected to two branches of the first hierarchy; and
a selection circuit connected to each of the devices under test in the first array and the gate force pad, wherein the selection circuit is configured to selectively connect each of the devices under test in the first array to the gate force pad.
2. The layout of claim 1, wherein the source tree routing structure comprises:
a first branch at the first hierarchy of the source tree routing structure, wherein the first branch includes a first segment connected to the source of a first device under test and a second segment connected to the source of a second device under test, and wherein the first device under test is adjacent to the second device under test.
3. The layout of claim 2, wherein the drain tree routing structure comprises:
a second branch at the first hierarchy of the source tree routing structure, wherein the second branch includes a first segment connected to the source of a third device under test and a second segment connected to the source of a fourth device under test, wherein the third device under test is adjacent to the fourth device under test.
4. The layout of claim 3, wherein the drain tree routing structure comprises:
a third branch at the second hierarchy of the source tree routing structure, wherein the third branch includes first segment connected to the first branch and a second segment connected to the second branch, wherein the first branch is adjacent to the second branch, and wherein the first and second segments of the third branch are electrically balanced.
5. The layout of claim 4, wherein the first, second, third, and fourth devices under test are disposed within a row of the first array.
6. The layout of claim 1, wherein a device under test in the first array is formed within a cell, and further comprising:
an L-shaped routing structure disposed at a corner of the cell, wherein the L-shaped routing structure is connected to the source and one of the segments of a branch of the first hierarchy of the source tree routing structure.
7. The layout of claim 1, further comprising:
a drain tree routing structure connected to a drain of each device under test in the first array, wherein the drain tree connects the devices under test in the first array in parallel to the drain pad, and wherein the drain tree routing structure comprises:
a first hierarchy of branches, each branch of the first hierarchy having a pair of segments connected to drains of two devices under test in the first array, wherein the pair of segments is electrically balanced; and
a second hierarchy of branches, each branch of the second hierarchy having a pair of segments connected to two branches of the first hierarchy; and
8. The layout of claim 7, wherein the drain tree routing structure comprises:
a first branch at the first hierarchy of the drain tree routing structure, wherein the first branch includes a first segment connected to the drain of the first device under test and a second segment connected to the drain of the second device under test;
a second branch at the first hierarchy of the drain tree routing structure, wherein the second branch includes a first segment connected to the drain of the third device under test and the second segment connected to the drain of a fourth device under test; and
a third branch at a second hierarchy of the drain tree routing structure, wherein the third branch includes first segment connected to the first branch and a second segment connected to the second branch, wherein the first branch is adjacent to the second branch, and wherein the first and second segments of the third branch are electrically balanced.
9. The layout of claim 8, wherein the first, second, third, and fourth devices under test are disposed within a row of the first array.
10. The layout of claim 7, wherein a device under test in the first array is formed within a cell, and further comprising:
a first L-shaped routing structure disposed at a first corner of the cell, wherein the first L-shaped routing structure is connected to the source of the device under test and one of the segments of a branch of the first hierarchy of the source tree routing structure; and
a second L-shaped routing structure disposed at a second corner of the cell, wherein the second L-shaped routing structure is connected to the drain of the device under test and one of the segments of a branch of the first hierarchy of the drain tree routing structure.
11. A layout for devices under test formed on a semiconductor wafer for use in wafer testing, the layout comprising:
a first array of devices under test;
a first pad set formed adjacent to the first array, the first pad set including a gate force pad, a source pad, and a drain pad, wherein each of the devices under test in the first array is connected in parallel to the source pad of the first pad set;
a drain tree routing structure connected to a drain of each device under test in the first array, wherein the drain tree connects the devices under test in the first array in parallel to the drain pad, and wherein the drain tree routing structure comprises:
a first hierarchy of branches, each branch of the first hierarchy having a pair of segments connected to drains of two devices under test in the first array, wherein the pair of segments is electrically balanced; and
a second hierarchy of branches, each branch of the second hierarchy having a pair of segments connected to two branches of the first hierarchy; and
a selection circuit connected to each of the devices under test in the first array and the gate force pad, wherein the selection circuit is configured to selectively connect each of the devices under test in the first array to the gate force pad.
12. The layout of claim 11, wherein the drain tree routing structure comprises:
a first branch at the first hierarchy of the drain tree routing structure, wherein the first branch includes a first segment connected to the drain of a first device under test and a second segment connected to the drain of a second device under test, and wherein the first device under test is adjacent to the second device under test.
13. The layout of claim 12, wherein the drain tree routing structure comprises:
a second branch at the first hierarchy of the drain tree routing structure, wherein the second branch includes a first segment connected to the drain of a third device under test and a second segment connected to the drain of a fourth device under test, wherein the third device under test is adjacent to the fourth device under test.
14. The layout of claim 13, wherein the drain tree routing structure comprises:
a third branch at the second hierarchy of the drain tree routing structure, wherein the third branch includes first segment connected to the first branch and a second segment connected to the second branch, wherein the first branch is adjacent to the second branch, and wherein the first and second segments of the third branch are electrically balanced.
15. The layout of claim 14, wherein the first, second, third, and fourth devices under test are disposed within a row of the first array.
16. The layout of claim 11, wherein a device under test in the first array is formed within a cell, and further comprising:
an L-shaped routing structure disposed at a corner of the cell, wherein the L-shaped routing structure is connected to the drain and one of the segments of a branch of the first hierarchy of the drain tree routing structure.
17. A method of forming a layout for devices under test formed on a semiconductor wafer for use in wafer testing, the method comprising:
forming a first array of devices under test;
forming a first pad set formed adjacent to the first array, the first pad set including a gate force pad, a source pad, and a drain pad, wherein each of the devices under test in the first array is connected in parallel to the drain pad of the first pad set;
forming a source tree routing structure connected to a source of each device under test in the first array, wherein the source tree connects the devices under test in the first array in parallel to the source pad, and wherein the source tree routing structure comprises:
a first hierarchy of branches, each branch of the first hierarchy having a pair of segments connected to sources of two devices under test in the first array, wherein the pair of segments is electrically balanced; and
a second hierarchy of branches, each branch of the second hierarchy having a pair of segments connected to two branches of the first hierarchy; and
forming a selection circuit connected to each of the devices under test in the first array and the gate force pad, wherein the selection circuit is configured to selectively connect each of the devices under test in the first array to the gate force pad.
18. A method of forming a layout for devices under test formed on a semiconductor wafer for use in wafer testing, the method comprising:
forming a first array of devices under test;
forming a first pad set formed adjacent to the first array, the first pad set including a gate force pad, a source pad, and a drain pad, wherein each of the devices under test in the first array is connected in parallel to the source pad of the first pad set;
forming a drain tree routing structure connected to a drain of each device under test in the first array, wherein the drain tree connects the devices under test in the first array in parallel to the drain pad, and wherein the drain tree routing structure comprises:
a first hierarchy of branches, each branch of the first hierarchy having a pair of segments connected to drains of two devices under test in the first array, wherein the pair of segments is electrically balanced; and
a second hierarchy of branches, each branch of the second hierarchy having a pair of segments connected to two branches of the first hierarchy; and
forming a selection circuit connected to each of the devices under test in the first array and the gate force pad, wherein the selection circuit is configured to selectively connect each of the devices under test in the first array to the gate force pad.
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