US20100236717A1 - Plasma Etching Chamber - Google Patents

Plasma Etching Chamber Download PDF

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Publication number
US20100236717A1
US20100236717A1 US12/308,460 US30846007A US2010236717A1 US 20100236717 A1 US20100236717 A1 US 20100236717A1 US 30846007 A US30846007 A US 30846007A US 2010236717 A1 US2010236717 A1 US 2010236717A1
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United States
Prior art keywords
plasma etching
etching chamber
electrode assembly
wafer
housing
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US12/308,460
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Seung-Hyun Chung
Geun ho Kim
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Sosul Co Ltd
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Sosul Co Ltd
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Assigned to SOSUL CO., LTD. reassignment SOSUL CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHUNG, SEUNG HYUN, KIM, GEUN HO
Publication of US20100236717A1 publication Critical patent/US20100236717A1/en
Abandoned legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67017Apparatus for fluid treatment
    • H01L21/67063Apparatus for fluid treatment for etching
    • H01L21/67069Apparatus for fluid treatment for etching for drying etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • H01L21/3065Plasma etching; Reactive-ion etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32091Radio frequency generated discharge the radio frequency energy being capacitively coupled to the plasma
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/3244Gas supply means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/32458Vessel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32917Plasma diagnostics
    • H01J37/32935Monitoring and controlling tubes by information coming from the object and/or discharge
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32917Plasma diagnostics
    • H01J37/32935Monitoring and controlling tubes by information coming from the object and/or discharge
    • H01J37/32972Spectral analysis
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • H01L21/02082Cleaning product to be cleaned
    • H01L21/02087Cleaning of wafer edges

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Drying Of Semiconductors (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

Disclosed is an apparatus of dry cleaning a film and particles deposited at a periphery of a wafer. The apparatus comprises a housing providing a space isolated from an outside and having an upper surface opened/closed by a cover; an upper electrode assembly mounted in the housing being separated from the cover so that its position is maintained when opening and closing the cover; a lower electrode assembly mounted below the upper electrode assembly to be moveable vertically in the housing; and means for moving the lower electrode assembly vertically. In addition, transparent observation windows are provided at a center of an upper assembly so that it is possible to check an alignment state of the wafer from the outside.

Description

    CROSS-REFERENCES TO RELATED APPLICATIONS
  • This application is the United States National Phase of PCT Application No. KR2007/002935 filed 18 Jun. 2007 which claims priority to Korean Patent Application No. 10-2006-0055549 filed 20 Jun. 2006 each of which is incorporated herein by reference.
  • STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
  • Not Applicable
  • INCORPORATION-BY-REFERENCE OF MATERIAL SUBMITTED ON A COMPACT DISC
  • Not Applicable
  • BACKGROUND OF THE INVENTION
  • The present invention relates to an apparatus for dry etching a wafer, and more particularly, to a plasma etching chamber of plasma etching a film remaining on an edge of a semiconductor wafer and particles deposited at a periphery thereof.
  • A film stacked on a surface of a wafer is typically removed by a plasma etching. However, during the process, as the stacked film remains, particles are generated. The particles are not completely removed and some of the particles are deposited at an edge of the wafer.
  • In order to completely remove the particles deposited at the edge of the wafer, it has been developed a plasma etching chamber wherein upper and lower electrodes having a ring shape are disposed above and below a wafer chuck on which the wafer is put, a voltage is applied to both the electrodes while supplying a reaction gas to the edge of the wafer and plasma is thus generated with which the particles at the edge are removed.
  • The known plasma etching chamber comprises a housing having a space isolated from an outside, a ring-shaped upper electrode that is disposed at an upper part in the housing to be moveable vertically, a gas distribution plate that is located on a center of the upper electrode and forms a passage of a reaction gas, a wafer chuck vertically operated so that it receives a wafer loaded through a gate and a ring-shaped lower electrode that is disposed at a periphery.
  • The plasma etching is carried out while maintaining a gap between the gas distribution plate and the wafer surface to be 0.1˜0.6 mm (typically, 0.35 mm). Since the error of the gap is managed in a sever condition of 0.05 mm unit, the gap should be finely adjusted in a very precious manner. In addition, the center of the wafer should not be deviated from a center of the wafer chuck and not be eccentrically loaded.
  • In the mean time, in the plasma etching chamber, the reaction by-products are deposited at the upper and lower electrodes and the periphery of the assembly during the operation. Accordingly, the chamber is periodically disassembled so as to clean.
  • In the known plasma etching chamber, the upper and lower electrodes are independently driven vertically and an insulator to support the upper electrode is supported through a center of an upper cover of the housing. Accordingly, whenever disassembling and re-assembling the chamber, an alignment of the upper electrode and the assembly adjacent thereto is apt to be varied. Thereby, when disassembling and assembling the plasma etching chamber, it is causes a change in the gap between the upper electrode and the wafer surface or a mis-alignment of the wafer. As a result, the gap or alignment should be precisely set again every time.
  • Furthermore, it is necessary to check with naked eyes whether the wafer, which is supplied into the housing and put on an upper surface of the wafer chuck, is correctly aligned, prior to the plasma etching. However, since the conventional plasma etching chamber is provided at the center thereof with a vertically moving rod so as to vertically move the upper electrode, it is impossible to check the wafer chuck from the above with naked eyes and thus to monitor the alignment of the wafer from the outside.
  • In addition, in the conventional plasma etching chamber, the wafer may be damaged in the course of chucking and etching the wafer into the chamber and de-chucking the etched wafer.
  • The wafer chuck is provided with a separate mechanism for chucking and de-chucking the wafer. An example thereof is a vacuum chuck that vacuum-sucks a lower surface of the wafer when loading the wafer. In addition, in etching, the charges are accumulated on the surface of the wafer due to the plasma. The charges may shock the wafer surface to damage the wafer. In particular, a gate film exhibits a property that it is easily damaged by the charges accumulated on the wafer.
  • In addition, when applying poly-imide as the wafer chuck, there occurs no slip when loading and unloading the wafer. However, the poly-imide is apt to be easily damaged by the plasma, so that it is difficult to apply it to the wafer chuck.
  • BRIEF DESCRIPTION OF THE INVENTION
  • Accordingly, the present invention has been made to solve the above problems. An object of the invention is to provide a plasma etching chamber having a structure in which an alignment of upper and lower electrodes are not varied even though a cover of a housing is opened/closed so as to clean and repair the chamber.
  • Another object of the invention is to provide a plasma etching chamber having a structure in which an alignment of a wafer can be observed from an upper center of a housing with naked eyes or observation tool.
  • Still another object of the invention is to provide a plasma etching chamber capable of eliminating charges to prevent a damage of a wafer by introducing an electrostatic chuck to a wafer chuck, the charges being accumulated on the wafer due to the plasma when etching.
  • Yet still another object of the invention is to provide a plasma etching chamber capable of preventing a slip when loading a wafer on a wafer chuck.
  • Another object of the invention is to provide a plasma etching chamber having a structure capable of automatically controlling an etching time of a wafer to suppress an over-etching and allowing an in-situ monitoring.
  • In order to achieve the above object, there is provided a plasma etching chamber comprising a housing providing a space isolated from an outside and having an upper surface opened/closed by a cover; an upper electrode assembly mounted in the housing with being separated from the cover so that its position can be maintained when opening and closing the cover; a lower electrode assembly mounted below the upper electrode assembly to be moveable vertically in the housing; and means for moving the lower electrode assembly vertically.
  • In addition, the lower electrode assembly may comprise a wafer chuck on which the wafer rests and a ring-shaped lower electrode that is disposed at a periphery of the wafer chuck. In addition, the wafer chuck may be made of ceramics and have a space therein in which a center fan formed with poly-imide is accommodated.
  • In addition, a ring-shaped discharge electrode grounded via a switching means may be mounted at an edge of the wafer chuck. Here, an electrostatic electrode to which power is applied through a DC generator may be disposed in the center fan to chuck or de-chuck the wafer with electrostatic charges.
  • In addition, the plasma etching chamber may have an in-situ monitoring tool that is disposed in a vent passage of the housing and detects particles remaining in gases generated with the plasma etching. At this time, the in-situ monitoring tool may comprise a light-emitting part and a light-receiving part that are disposed to be opposite.
  • In addition, the upper electrode assembly may rest on a step formed on a side wall of the housing and may be fixed with an engagement means.
  • In addition, the vertically moving means may comprise a shaft downwardly extending from the lower electrode assembly and protruding to an outside of the housing; a screw driven by a servo motor; a carrier vertically moving along the screw as the screw rotates; and a support rod connecting the shaft and the carrier.
  • In addition, a sealing may be interposed between the housing and the cover.
  • In addition, a bellows for maintaining an air-tight state may be further mounted to a periphery of the shaft.
  • In addition, in order to achieve the above objects, there is provided a plasma etching chamber comprising: a housing providing a space isolated from an outside and having an upper surface opened/closed by a cover; an upper electrode assembly mounted in the housing; a lower electrode assembly mounted to be moveable vertically below the upper electrode assembly in the housing, a wafer resting on the lower electrode assembly; means for moving the lower electrode assembly vertically; and a transparent observation window provided at a center of the upper electrode assembly and allowing an alignment of the wafer to be observed from the outside.
  • In addition, a transparent observation window may be further provided at a center of an upper surface of the housing.
  • In addition, a CCD camera may be further provided above the observation window formed on the center of the upper electrode assembly or on the center of the upper surface of the housing. In addition, an alignment mark may be respectively formed on a center of the observation window and a center of the lower electrode assembly, so that an alignment of the upper and lower electrode assemblies can be checked according to whether the alignment marks are matched each other. In addition, the alignment mark may be cross-shaped.
  • In addition, the transparent material may include quartz or sapphire.
  • As described above, the plasma etching chamber according to the invention has the advantages as follows.
  • First, the upper electrode assembly in the housing is fixed at the position that is not affected by the opening/closing of the cover and the minute control is carried out so that the lower electrode assembly is relatively moved to form a gap necessary for the plasma etching. Accordingly, even though the cover is frequently opened and closed, the arrangement relationship of the upper and lower electrode assemblies is not changed. In addition, it is possible to carry out the super-precise control of sub-millimeter unit through the vertical movement of the lower electrode assembly.
  • Second, contrary to the prior art, the driving means for vertically moving the upper electrode assembly can be omitted, so that a simple structure can be realized.
  • Third, since the upper electrode assembly can be easily removed through the cover, it is possible to easily clean the upper electrode body, the gas distribution plate and the wafer chuck after the use.
  • Fourth, since the inside of the housing can be observed with naked eyes or a proper observation device such as CCD camera, as required, it is possible to eliminate the defective factor due to the mis-alignment before the etching.
  • Fifth, the wafer chuck having the inside made of poly-imide and the periphery made of ceramics prevents the slip when loading the wafer, thereby realizing a precise alignment and preventing the wafer damage due to the plasma. In addition, since the inexpensive poly-imide is used, it is possible to reduce the manufacturing cost.
  • Sixth, since it is possible to check whether the particles remain in the discharged gas and to analyze the components of the discharged gas with the in-situ monitoring tool and it is possible to automatically control the plasma etching time, the over-etching can be prevented.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The above and other objects, features and advantages of the present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which:
  • FIG. 1 is a sectional side view of a plasma etching chamber according to an embodiment;
  • FIG. 2 is a plan view of a plasma etching chamber according to an embodiment;
  • FIG. 3 shows that a CCD camera is mounted to an observation window of a cover shown in FIG. 1;
  • FIG. 4 is a sectional side view of a plasma etching chamber showing a state after a wafer chuck is elevated;
  • FIG. 5 is a sectional view of a wafer chuck according to another embodiment of the invention; and
  • FIG. 6 shows an example of an arrangement of an in-situ monitoring tool of a plasma etching chamber according to an embodiment of the invention.
  • DETAILED DESCRIPTION OF THE INVENTION
  • Hereinafter, a preferred embodiment of the present invention will be described with reference to the accompanying drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
  • FIG. 1 is a sectional side view of a plasma etching chamber according to an embodiment, FIG. 2 is a plan view of a plasma etching chamber according to an embodiment, FIG. 3 shows that a CCD camera is mounted to an observation window of a cover shown in FIG. 1 and FIG. 4 is a sectional side view of a plasma etching chamber showing a state after a wafer chuck is elevated.
  • Referring to FIG. 1, a plasma etching chamber according to an embodiment of the invention comprises a housing providing a space isolated from an outside and having an upper surface opened/closed by a cover 4.
  • The cover 4 is connected to the housing 2 by a typical means. For example, it may be adopted a direct engagement manner using a bolt and a nut or a manner using a clamp means. A sealing 6 such as O-ring is preferably interposed between the housing 2 and the cover 4.
  • At an upper part of the housing 2, an upper electrode assembly 8 is disposed which is exposed to an outside when the cover 4 is opened. The upper electrode assembly 8 comprises an upper electrode body 80 made of a conductor detachably mounted in the housing 2, an upper electrode 81 fixedly attached to a bottom surface of the upper electrode body 80 and a gas distribution plate 82 located at an inner side thereof and made of an insulator.
  • A reaction gas passage 84 is formed between the upper electrode 81 and the gas distribution plate 82, which introduces reaction gas, which is supplied from the reaction gas plate 83, to an edge of a wafer W. In addition, an inert gas passage 86 for introducing inert gases such as nitrogen, helium and the like supplied from the inert gas pipe 85 is formed at a bottom surface adjacent to a center of the gas distribution plate 82 within a predetermined range by a baffle plate 87. Both the gas passages 84, 86 may be formed to have a circular shape in plan view.
  • In the mean time, the reaction gas pipe 83 and the inert gas pipe 85 may be detachably attached to inlets of the corresponding gas passages 84, 86 through adapters 88, 89, respectively. With the detachable structure of the adapters 88, 89, the upper electrode assembly 8 can be easily separated from the housing 2.
  • More preferably, the inert gas may be introduced into the inert gas passage 86 without the inert gas pipe 85 and the adapter 89. To this end, separate horizontal passages that communicate with the inert gas passage 86 are provided to a sidewall of the housing 2 and the upper electrode body 80. Thereby, the inert gas is directly introduced into the inert gas passage 86 through the housing 2 and the upper electrode body 80.
  • In addition, the reaction gas can be also introduced into the reaction gas passage 84 without the reaction gas pipe 83 and the adapter 88. To this end, an introduction hole through which the reaction gas is introduced is formed at an upper sidewall of the housing 2. Through the introduction hole, the reaction gas is directly introduced to the inside space of the housing 2. The introduced reaction gas is allowed to flow into the reaction gas passage 84 through a vertical passage.
  • To a bracket 12 of the housing 2 is mounted an engagement means 10 that detachably fixes the upper electrode assembly 8.
  • The engagement means 10 may take any shape as long as it precisely positions and fixes the upper electrode body 80. For example, a step 12 for supporting the upper electrode body 80 is formed at a position of the sidewall of the housing 2 and the upper electrode body 80 resting on the step 12 is vertically fixed with a bolt or pin. In the mean time, a through-hole into through the bolt or pin passes is formed at a corresponding part of the upper electrode body 80. In order to the fix the upper electrode body 80, a nut is used for the bolt and a clamp is used for the pin.
  • In addition, a diameter of the through-hole through which the bolt or pin passes may be larger than that of the bolt or pin, so as to secure a gap capable of adjusting an alignment when fixing the upper electrode body 80.
  • A vertically moving means 14 is disposed at a side of the housing 2. The vertically moving means 14 comprises a screw 141 disposed to pass between a pair of shaft bearing parts 141, a servo motor 142 for precisely rotation-driving the screw 141 and a carrier 143 that goes up and down as the screw 141 is spirally rotated.
  • At a lower part of the upper electrode assembly 8 is located a lower electrode assembly 16 that vertically moves by the vertically moving means 14.
  • The lower electrode assembly 16 comprises a wafer chuck 160 that is disposed to be opposite to the gas distribution plate 82 and is vertically moved and a ring-shaped lower electrode 161 that is attached to a periphery of the wafer chuck 160 in an insulating manner and is disposed to be opposite to the ring-shaped upper electrode 81. The wafer chuck 160 is mounted on an upper surface of a mounting plate 163 via an insulation plate 162.
  • To a bottom center of the mounting plate 163 is fixed a shaft 164 extending to the outside. A longitudinal end of the shaft is integrally connected, in an orthogonal direction, to a support rod 144 extending from the carrier 143. A bellows 165 is provided to a surrounding of the shaft 164, so that an air-tight state can be maintained during the vertical movement.
  • At a side of the housing 2, a vent passage 20 that is opened and closed by a gate valve 18 is extended. To a longitudinal end of the vent passage is provided a dry pump 22, so that the reaction gas and inert gas supplied to the housing 2 and the particles generated by the etching are collected. In addition, to a side of the housing 2 is provided an openable slot valve 24 that is used as a passage when loading or unloading a wafer W to or from an upper surface of the wafer chuck 160. To a lower end of the upper electrode 81 are attached a gap sensor 26 for light reception and a gap sensor 28 for light emitting, which are disposed to be opposite to each other.
  • The gap sensor 26 for light reception may include a CCD camera and the gap sensor 28 for light emitting may include a short wavelength lamp or laser setter having a better directionality of emitted light.
  • To a center of the cover 4 is provided an observation window 30 made of transparent material such as quartz or sapphire. To a center of the upper electrode assembly 8 is also provided an observation window 90. The observation windows 30, 90 are concentrically disposed.
  • At centers of the observation windows 30, 90 are indicated alignment marks 32, 92 such as cross shape (+), as shown in FIG. 2. Thus, it is possible to correctly check a center alignment of the wafer W with naked eyes and the like. In the mean time, the shape of the alignment mark may be diversely modified.
  • As another example for the observation, as shown in FIG. 3, a CCD camera 34 may be integrally mounted to the observation window 30 provided to the housing 2. Thereby, an alignment state of the wafer W loaded on the wafer chuck W is enlarged with a separate monitor, so that it is possible to check the alignment state in a more precise manner. In addition, it is possible to check the alignment state in a manner of synthesizing images photographed by the CCD camera 34 and calculating an error.
  • In addition, it is possible to check the alignment state through the observation window 32 while loading a wafer for alignment check having an alignment mark of a cross shape indicated at the center thereof on the wafer chuck 160 in the same condition as the real operation. At this time, when there occurs an error, it is possible to adjust an alignment of the wafer in a manner of adjusting a position or operation range of a handler (not shown) transferring the wafer W.
  • The plasma etching chamber having the structure as described above is operated according to following sequences.
  • First, the center alignment state of the wafer W located on the wafer chuck 160 can be observed with naked eyes or CCD camera 34 through the observation window 30 mounted at the upper center of the cover 4 and the observation window 90 mounted to the center of the upper electrode assembly 8. Therefore, it is possible to take a measure the wafer abnormally loaded, before the etching, thereby reducing a defective proportion. In the mean time, when the cover 4 of the housing 2 is opened, it is possible to easily disassemble and assemble the upper electrode assembly from and to the housing 2.
  • When the center alignment of the wafer W is checked, the vertically moving means 14 elevates the lower electrode assembly 16 up to a predetermined location, so that the upper electrode 81 and an edge surface of the wafer are opposed with a gap.
  • During the process, the light from the gap sensor 28 for light emitting mounted at the side of the housing 2 is shaded by the wafer W of the lower electrode assembly 16 being elevating, thereby causing a change in a quantity of light. Thereby, the gap sensor 26 for light reception transmits a signal of detecting a decrease in the quantity of light. The signal is a control signal that is fed back to the servo motor 142 to control the rotation driving of the motor. In other words, the servo motor 142 is stopped with the detection signal from the gap sensor 26 for light reception, so that the upper electrode 81 is opposed to the edge upper surface of the wafer W with a predetermined gap.
  • According to the subsequent processes of the invention, the reaction gas is introduced to the edge of the wafer W to cause a plasma discharge and the inside of the wafer is left as a non-discharge area while being protected by the inert gas, so that only the edge of the wafer W is etched. The etching process for the edge of the wafer W is well known in the art, so that its detailed descriptions are omitted.
  • FIG. 5 is a sectional view of a wafer chuck according to another embodiment of the invention, and FIG. 6 shows an example of an arrangement of an in-situ monitoring tool of a plasma etching chamber according to an embodiment of the invention.
  • Meanwhile, in the plasma etching chamber according to an embodiment of the invention, the wafer chuck 160 is typically made of ceramics. Referring to FIG. 5, the wafer chuck 160 is formed to have a space therein in which a center fan 166 separately made of poly-imide is fitted. The poly-imide applied to the center fan 166 has a high surface friction efficient. Therefore, when the wafer W is put on an upper surface of the center fan, there occurs no slip. Thereby, it is possible to actively suppress the alignment defective occurring when loading the wafer W and to reduce the manufacturing cost of the wafer chuck 160.
  • In addition, since the poly-imide has a property that is apt to be damaged by the plasma, the wafer chuck 160 is not made of poly-imide material over the entire thereof. In other words, as shown in FIG. 5, the outer surface edge and the bottom surface of the wafer chuck 160 contacting the plasma are made of ceramics and the inner part of the wafer, which does not contact the plasma, is made of poly-imide.
  • In addition, in the plasma etching chamber according to an embodiment of the invention, the wafer chuck 160 may consist of an electrostatic chuck. In this case, a ring-shaped discharge electrode 167 is further provided to the upper surface edge of the wafer chuck 160 and electrostatic electrodes 168 are spirally disposed in the center fan 166.
  • The edge of the wafer chuck 160 is set to have a width L of 10 mm or more so that the discharge electrode 167 is accommodated with a sufficient gap with the electrostatic electrodes 168. The discharge electrode 167 is grounded via a switching means 169 and a DC generator 170 is connected to the electrostatic electrodes 168.
  • While the charges electrified with the electrostatic electrodes 168 form an electrostatic field, the wafer chuck 160 serves as an electrostatic chuck chucking or de-chucking the wafer W. More specifically, in chucking, the DC generator 170 electrifies the electrostatic electrodes 168 with positive charges, which have a polarity opposite to the charges of the wafer W, to form an electrostatic field of the positive polarity, thereby chucking the wafer W with a strong sucking force of the opposite polarity. To the contrary, in de-chucking, the DC generator 170 electrifies the electrostatic electrodes 168 with negative charges, which have a polarity same as the charges of the wafer W, thereby de-chucking the wafer W with a strong repulsive force of the same polarity.
  • In addition, the arrangement shape of the electrostatic electrode 168 is not limited to the spiral form.
  • During the chucking/de-chucking process, some of the charges applied to the electrostatic electrodes 168 are accumulated to the upper surface through the center fan 166. Due to the accumulated charges, the opposite bottom surface of the wafer W is electrified with the charges having the opposite polarity. Such phenomenon increases the force of chucking the wafer or serves as a force of interfering with the de-chucking.
  • Accordingly, when the plasma etching is completed, the switching means 169 is turned on to make the charges electrified in the bottom surface of the wafer W flow to the discharge electrode 167. The switching means 169 should be converted into a switching-off state just before the plasma etching starts. At the same time, the DC generator 170 applies the voltage, which is converted into a polarity opposite to the power applied up to now, to the electrostatic electrode 168, thereby electrifying it with the negative charges that have a polarity opposite to the positive charges electrified up to now. As a result, the upper surface of the center fan 166 is neutralized, so that there occurs no problem due to the remaining of the charges.
  • In addition, a means for automatically controlling an etching time may be provided to the plasma etching chamber according to an embodiment of the invention.
  • FIG. 6 shows an example of an in-situ monitoring tool 40 having a structure that a light-emitting part 36 and a light-receiving part 38 are disposed to be opposite to each other on the vent passage 20 so as to automatically control an etching time.
  • The in-situ monitoring tool 40 is a device that the light-receiving part 38 receives the light emitted from the light-emitting part 36 and then converts it into an electric signal. In other words, when the gas, which will be discharged through the vent passage 20, contains a large quantity of particles, the light emitted from the light-emitting part 36 is spectrally refracted and scattered, so that the quantity of light detected by the light-receiving part 38 is increased or decreased. Based on the change in the electric signal as the quantity of light is varied, the etching time is controlled. The in-situ monitoring tool 40 is not mounted only to the vent passage 20. For example, even when it is disposed side in line at the sides of the gap sensor 26 for light reception and the gap sensor 28 for light emitting, it is possible to check whether the particles remain and to control the etching time, through the gas flow between the upper electrode 81 and the upper surface of the wafer W.
  • By controlling the etching time, it is possible to prevent the wafer surface from being over-etched due to the plasma.
  • While the invention has been shown and described with reference to certain preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made thereto without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (21)

1. A plasma etching chamber comprising:
a housing providing a space isolated from an outside and having an upper surface opened and closed by a cover;
an upper electrode assembly mounted in the housing with being separated from the cover so that its position is maintained when opening and closing the cover;
a lower electrode assembly mounted below the upper electrode assembly to be moveable vertically in the housing, a wafer resting on the lower electrode assembly; and
means for moving the lower electrode assembly vertically.
2. The plasma etching chamber according to claim 1, wherein the lower electrode assembly comprises a wafer chuck on which the wafer rests and a ring-shaped lower electrode that is disposed at a periphery of the wafer chuck.
3. The plasma etching chamber according to claim 1, wherein the lower electrode assembly comprises a wafer chuck on which the wafer rests, and the wafer chuck is made of ceramics and has a space therein in which a center fan formed with poly-imide is accommodated.
4. The plasma etching chamber according to claim 2, wherein a ring-shaped discharge electrode grounded via a switching means is mounted at an edge of the wafer chuck, and an electrostatic electrode to which power is applied through a DC generator is disposed in the center fan to chuck or de-chuck the wafer with electrostatic charges.
5. The plasma etching chamber according to claim 1, further comprising an in-situ monitoring tool that is disposed in a vent passage of the housing and detects particles remaining in gases generated with the plasma etching, wherein the in-situ monitoring tool comprises a light-emitting part and a light-receiving part that are disposed to be opposite.
6. The plasma etching chamber according to claim 1, wherein the upper electrode assembly rests on a step formed on a side wall of the housing and is fixed with an engagement means.
7. The plasma etching chamber according to claim 1, wherein the vertically moving means comprises a shaft downwardly extending from the lower electrode assembly and protruding to an outside of the housing; a screw driven by a servo motor; a carrier vertically moving along the screw as the screw rotates; and a support rod connecting the shaft and the carrier.
8. The plasma etching chamber according to claim 1, wherein a sealing is interposed between the housing and the cover.
9. The plasma etching chamber according to claim 1, wherein a bellows for maintaining an air-tight state is further mounted to a periphery of the shaft.
10. The plasma etching chamber according to claim 1, wherein the upper electrode assembly comprises an upper electrode body detachably mounted in the housing, a ring-shaped upper electrode fixedly attached to a bottom surface of the upper electrode body, a gas distribution plate forming a reaction gas passage at an inner side of the upper electrode, and a baffle plate forming an inert gas passage at a bottom surface of the gas distribution plate.
11. The plasma etching chamber according to claim 10, wherein horizontal passages that communicate with the outside and the inert gas passage are provided to a sidewall of the housing and the upper electrode body.
12. The plasma etching chamber according to claim 10, wherein an introduction hole through which the reaction gas is introduced is formed at an upper sidewall of the housing and the reaction gas is directly introduced to the reaction gas passage through a vertical passage formed at the upper electrode body.
13. The plasma etching chamber according to claim 6, wherein the engagement means comprises a bolt or a pin, and a through-hole through which the bolt or pin passes is formed at the upper electrode assembly, and a size of the through-hole is larger than that of the bolt or pin.
14. A plasma etching chamber comprising:
a housing providing a space isolated from an outside and having an upper surface opened and closed by a cover;
an upper electrode assembly mounted in the housing;
a lower electrode assembly mounted below the upper electrode assembly to be moveable vertically in the housing, a wafer resting on the lower electrode assembly;
means for moving the lower electrode assembly vertically; and
a transparent observation window provided at a center of the upper electrode assembly.
15. The plasma etching chamber according to claim 14, wherein a transparent observation window is further provided at a center of an upper surface of the housing.
16. The plasma etching chamber according to claim 14, wherein a CCD camera is further provided above the observation window formed on the center of the upper electrode assembly.
17. The plasma etching chamber according to claim 15, wherein a CCD camera is further provided above the observation window formed on the center of the upper surface of the housing.
18. The plasma etching chamber according to claim 14, wherein an alignment mark is respectively formed on a center of the observation window and a center of the lower electrode assembly, so that an alignment of the upper and lower electrode assemblies is checked according to whether the alignment marks are matched each other.
19. The plasma etching chamber according to claim 18, wherein the alignment mark is cross-shaped.
20. The plasma etching chamber according to claim 14, wherein the transparent material includes quartz or sapphire.
21. The plasma etching chamber according to claim 3 wherein a ring-shaped discharge electrode grounded via a switching means is mounted at an edge of the wafer chuck, and an electrostatic electrode to which power is applied through a DC generator is disposed in the center fan to chuck or de-chuck the wafer with electrostatic charges.
US12/308,460 2006-06-20 2007-06-18 Plasma Etching Chamber Abandoned US20100236717A1 (en)

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PCT/KR2007/002935 WO2007148897A1 (en) 2006-06-20 2007-06-18 Plasma etching chamber

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WO (1) WO2007148897A1 (en)

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KR101346081B1 (en) 2013-12-31
KR20070120884A (en) 2007-12-26
EP2030226A4 (en) 2010-06-02
EP2030226A1 (en) 2009-03-04
TW200807553A (en) 2008-02-01
JP2009540561A (en) 2009-11-19
JP4997286B2 (en) 2012-08-08
WO2007148897A1 (en) 2007-12-27
TWI430357B (en) 2014-03-11

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