US20110220312A1 - Drill bit with prefabricated cuttings splitter and method of making - Google Patents
Drill bit with prefabricated cuttings splitter and method of making Download PDFInfo
- Publication number
- US20110220312A1 US20110220312A1 US13/105,490 US201113105490A US2011220312A1 US 20110220312 A1 US20110220312 A1 US 20110220312A1 US 201113105490 A US201113105490 A US 201113105490A US 2011220312 A1 US2011220312 A1 US 2011220312A1
- Authority
- US
- United States
- Prior art keywords
- drill bit
- splitter
- prefabricated
- making
- bit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000005520 cutting process Methods 0.000 title description 14
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000005553 drilling Methods 0.000 claims abstract description 12
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 10
- 238000005755 formation reaction Methods 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 238000004891 communication Methods 0.000 description 3
- 229910003460 diamond Inorganic materials 0.000 description 3
- 239000010432 diamond Substances 0.000 description 3
- 229910052582 BN Inorganic materials 0.000 description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 239000012254 powdered material Substances 0.000 description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005552 hardfacing Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
- E21B10/54—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits
- E21B10/55—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits with preformed cutting elements
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/42—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits
- E21B10/43—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by the arrangement of teeth or other cutting elements
Definitions
- the bit includes, a body, a plurality of cutters attached to the body, and at least one prefabricated splitter having a proximal portion encased within the body and at least one distal portion extending outwardly of the body, the at least one distal portion is in operable communication with at least one of the plurality of cutters such that the at least one distal portion bifurcates cuttings cut by the at least one cutter.
- FIG. 3A depicts a partial front view of the downhole drill bit of FIG. 1 ;
- FIG. 5 depicts another cross-sectional view of the downhole drill bit of FIG. 3A taken at arrows 5 - 5 ;
- Embodiments may, however, be configured to have bonding occur between the proximal portion 426 and the body 414 to further enhance the structural connection therebetween.
- a cross sectional shape of the proximal portion 422 can be any shape, including noncircular shapes, such as, oval, square, rectangular and polygonal, for example, to prevent rotational motion between the prefabricated splitter 418 and the body 414 .
- the drill bit 410 can be formed in the bit mold 300 described above.
- a plurality of the prefabricated splitters 418 can be preformed with unique distal portions 422 as well as unique proximal portions 426 .
- the distal portions 422 of each are then positioned within one of the recesses 318 prior to filling the bit mold 300 with a material 442 .
- the material 442 may be hardenable after it has filled the bit mold 300 to form the body 414 . Alternately the material 442 may be sinterable to form a solid upon heating of the material 442 . Such heating can also cause a bonding between the material 442 and the proximal portion 426 of each of the prefabricated splitters 418 .
- a surface 530 of the proximal portion 526 may abut a surface (not shown) of the bit mold 300 , thereby forming a portion of a surface of the drill bit 510 , such as, a surface between adjacent distal portions 522 , for example.
Landscapes
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Earth Drilling (AREA)
- Drilling Tools (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
A method of making a drill bit for drilling subterranean formations includes, forming a bit mold having at least one recess receptive of a distal portion of a prefabricated splitter, positioning the distal portion into one of the at least one recess, and filling the bit mold with at least one material.
Description
- This application is a divisional application of U.S. patent application Ser. No. 12/427,980, filed Apr. 22, 2009, the entire contents of which are incorporated herein by reference.
- In the hydrocarbon drilling industry, rotary drill bits that drill into subterranean formations form cuttings that are carried away with drilling fluid that is pumped through the drill bit. Junk slots are provided in the drill bit to permit passage therethrough of the drilling fluid and the cuttings carried therewith. Cuttings, however, can be of a size that they become lodged in the junk slots thereby blocking the junk slots and detrimentally affecting a rate of penetration of the drilling operation. Systems and methods to lessen occurrences of these conditions are well received in the art.
- Disclosed herein is a method of making a drill bit for drilling subterranean formations. The method includes, forming a bit mold having at least one recess receptive of a distal portion of a prefabricated splitter, positioning the distal portion into one of the at least one recess, and filling the bit mold with at least one material.
- Further disclosed herein is a downhole drill bit. The bit includes, a body, a plurality of cutters attached to the body, and at least one prefabricated splitter having a proximal portion encased within the body and at least one distal portion extending outwardly of the body, the at least one distal portion is in operable communication with at least one of the plurality of cutters such that the at least one distal portion bifurcates cuttings cut by the at least one cutter.
- The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:
-
FIG. 1 depicts a partial perspective view of a downhole drill bit disclosed herein; -
FIG. 2 depicts a partial perspective view of an alternate downhole drill bit disclosed herein; -
FIG. 3A depicts a partial front view of the downhole drill bit ofFIG. 1 ; -
FIG. 3B depicts a partial side cross-sectional view of the downhole drill bit ofFIG. 3A taken at arrows 3-3; -
FIG. 4 depicts a cross-sectional view of a bit mold containing the drill bit ofFIG. 2 ; -
FIG. 5 depicts another cross-sectional view of the downhole drill bit ofFIG. 3A taken at arrows 5-5; and -
FIG. 6 depicts a cross-sectional view of an alternate embodiment of a downhole drill. - A detailed description of one or more embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures.
- Referring to
FIG. 1 , an embodiment of adownhole drill bit 10 disclosed herein is illustrated. Thedrill bit 10 includes, abody 14 with aprefabricated cuttings splitter 18 and a plurality ofcutters 22 attached thereto. Theprefabricated splitter 18 is insert molded into thebody 14 as will be described in detail with reference toFIGS. 3-5 below. The prefabricatedsplitter 18 is configured to bifurcate cuttings, or chips, that are cut from a formation by acutter 22A. By bifurcating the cuttings into smaller pieces, junk slots positioned between perimetricallyadjacent blades 26 of thebody 14 are less likely to become blocked or plugged. Theprefabricated splitter 18 has asplitter edge 30 defined by an intersection betweensurfaces surfaces splitter edge 30 sharp can improve the operational efficiency of thesplitter 18. The edge of thesplitter 18 can be perpendicular to thecutter 22 as illustrated in this embodiment or slanted, for example, such that a distal portion of thesplitter edge 30 is nearer thecutter 22 than a proximal point. Slanting thesplitter edge 30 in this manner increases the likelihood that cuttings will be “trapped” by thesplitter 18 increasing the likelihood that cuttings are bifurcated rather than just passing over thesplitter 18. - Referring to
FIG. 2 , an alternate embodiment of adownhole drill bit 110 disclosed herein is illustrated. Thedrill bit 110 includes threeprefabricated splitters prefabricated splitters 118 including one in operable communication with every one ofcutters 122, for example. In this embodiment theprefabricated splitters cutters prefabricated splitters 118 is positioned downstream from itsrespective cutter 122 with the downstream orientation being defined by a relative direction of travel of cuttings produced by eachcutter 122. For example, cuttings produced by thecutter 122A travel across cutter face 124A and into theprefabricated splitter 118A. Theprefabricated splitters 118 each have asplitter edge 130 positioned substantially central to the cuttings contacting therewith to bifurcate the cuttings substantially into two more or less equal portions. The relative positioning of thesplitter edge 130 to theface 124 can vary depending upon specifics of each application. - Referring to
FIGS. 3A and 3B , partial front and side sectional views, respectively, are depicted showing a relative position of the prefabricatedsplitters 118 to thecutters 122. In this embodiment, thesplitter edge 130 of each of theprefabricated splitters 118 are offset adimension 132 from a leadingedge 123 of theface 124 of thecutter 122. - Referring to
FIG. 4 , a cross-sectional view is depicted of abit mold 300 with thedrill bit 110 disclosed herein positioned therewithin. Molding thebody 14 of thedrill bit 110 with theprefabricated splitters 118 pre-positioned within thebit mold 300 is one method disclosed herein of producing thedrill bit 110. Doing so includes forming acavity 314 of thebit mold 300 that includes a plurality ofrecesses 318 receptive of adistal portion 322 of theprefabricated splitters 118 themselves. Therecesses 318 have sharp corners therein to mate with thesplitter edge 130 of theprefabricated splitters 118. After the prefabricatedsplitters 118 are positioned in therecesses 318 of thebit mold 300, powdered materials such as, steel, tungsten carbide, tungsten carbide matrix, polycrystalline diamond, ceramics and combinations thereof, for example, are positioned within thebit mold 300 and heated to sinter the powdered material and form thedrill bit 110. After which thebit mold 300 can be cooled, opened and thedrill bit 110 removed. - Referring to
FIG. 5 , an alternate embodiment of adrill bit 410 disclosed herein is illustrated. Thedrill bit 410 includes abody 414 with aprefabricated splitter 418 fixedly attached to thebody 414. Theprefabricated splitter 418 has adistal portion 422 that extends away from thebody 414 and aproximal portion 426 positioned within thebody 414. Theproximal portion 426 has adimension 430 positioned deeper within the body that is larger than adimension 434 of theproximal portion 426 that is positioned nearer to asurface 438 of thebody 414 that mechanically locks the proximal portion within thebody 414 even if there were no direct bonding between thesplitter 418 and thebody 414. Embodiments, may, however, be configured to have bonding occur between theproximal portion 426 and thebody 414 to further enhance the structural connection therebetween. A cross sectional shape of theproximal portion 422 can be any shape, including noncircular shapes, such as, oval, square, rectangular and polygonal, for example, to prevent rotational motion between theprefabricated splitter 418 and thebody 414. - The
drill bit 410 can be formed in thebit mold 300 described above. A plurality of the prefabricatedsplitters 418 can be preformed with uniquedistal portions 422 as well as uniqueproximal portions 426. Thedistal portions 422 of each are then positioned within one of therecesses 318 prior to filling thebit mold 300 with amaterial 442. Thematerial 442 may be hardenable after it has filled thebit mold 300 to form thebody 414. Alternately thematerial 442 may be sinterable to form a solid upon heating of thematerial 442. Such heating can also cause a bonding between the material 442 and theproximal portion 426 of each of theprefabricated splitters 418. This process allows thedrill bit 410 to have theprefabricated splitters 418 made of adifferent material 446 than thematerial 442 of thebody 414. For example, an operator may prefer to have thebody 414 made of a ductile material, such as copper, while having theprefabricated splitters 418 made of a stronger and less ductile material such as polycrystalline diamond compact (PDC), thermally stable polycrystalline diamond (TSP), cubic boron nitride (CBN), polycrystalline cubic boron nitride (PCBN), carbon, ceramics and combinations of the aforementioned. - Referring to
FIG. 6 , an alternate embodiment of adrill bit 510 having prefabricatedsplitters 518 with a plurality ofdistal portions 522 attached to a singleproximal portion 526 insert-molded into abody 514 is illustrated. It may be desirable to have more than onedistal portion 522 attached to a singleproximal portion 526 to increase strength of theprefabricated splitter 518 or thebody 514, for example, in comparison to eachdistal portion 522 having a separateproximal portion 526. Additionally, asurface 530 of theproximal portion 526 may abut a surface (not shown) of thebit mold 300, thereby forming a portion of a surface of thedrill bit 510, such as, a surface between adjacentdistal portions 522, for example. - While the invention has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the claims. Also, in the drawings and the description, there have been disclosed exemplary embodiments of the invention and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention therefore not being so limited. Moreover, the use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
Claims (6)
1. A method of making a drill bit for drilling subterranean formations, comprising:
forming a bit mold having at least one recess receptive of a distal portion of a prefabricated splitter;
positioning the distal portion into one of the at least one recess; and
filling the bit mold with at least one material.
2. The method of making the drill bit for drilling subterranean formations of claim 1 , further comprising positioning a proximal portion of the prefabricated splitter into a volume of the bit mold that is to be filled with the at least one material to form a body of the drill bit.
3. The method of making the drill bit for drilling subterranean formations of claim 2 , further comprising bonding the proximal portion of the at least one splitter to the at least one material.
4. The method of making the drill bit for drilling subterranean formations of claim 1 , further comprising shaping the prefabricated splitter so that a dimension receded deeper within the body is greater than a dimension receded more shallow within the body to thereby mechanically lock the splitter into the body.
5. The method of making the drill bit for drilling subterranean formations of claim 1 , further comprising heating the at least one material to sinter it into the drill bit.
6. The method of making the drill bit for drilling subterranean formations of claim 1 , wherein a material of the at least one prefabricated splitter is different than the at least one material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/105,490 US20110220312A1 (en) | 2009-04-22 | 2011-05-11 | Drill bit with prefabricated cuttings splitter and method of making |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/427,980 US8146688B2 (en) | 2009-04-22 | 2009-04-22 | Drill bit with prefabricated cuttings splitter and method of making |
US13/105,490 US20110220312A1 (en) | 2009-04-22 | 2011-05-11 | Drill bit with prefabricated cuttings splitter and method of making |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/427,980 Division US8146688B2 (en) | 2009-04-22 | 2009-04-22 | Drill bit with prefabricated cuttings splitter and method of making |
Publications (1)
Publication Number | Publication Date |
---|---|
US20110220312A1 true US20110220312A1 (en) | 2011-09-15 |
Family
ID=42991122
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/427,980 Expired - Fee Related US8146688B2 (en) | 2009-04-22 | 2009-04-22 | Drill bit with prefabricated cuttings splitter and method of making |
US13/105,490 Abandoned US20110220312A1 (en) | 2009-04-22 | 2011-05-11 | Drill bit with prefabricated cuttings splitter and method of making |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/427,980 Expired - Fee Related US8146688B2 (en) | 2009-04-22 | 2009-04-22 | Drill bit with prefabricated cuttings splitter and method of making |
Country Status (1)
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US (2) | US8146688B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100224419A1 (en) * | 2009-03-03 | 2010-09-09 | Baker Hughes Incorporated | Drill bit with integral cuttings splitter and method of making |
CN104493110A (en) * | 2014-12-16 | 2015-04-08 | 广东省工业技术研究院(广州有色金属研究院) | Casting device and method of metal layered composite ingot |
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TW200942633A (en) * | 2008-04-14 | 2009-10-16 | Yu-Hsueh Lin | Method for plating film on surface of drill and structure of film-plated drill |
US8146688B2 (en) * | 2009-04-22 | 2012-04-03 | Baker Hughes Incorporated | Drill bit with prefabricated cuttings splitter and method of making |
US9284790B2 (en) | 2011-07-07 | 2016-03-15 | Smith International Inc. | Innovative cutting element and cutting structure using same |
US9644430B2 (en) * | 2013-03-15 | 2017-05-09 | Baker Hughes Incorporated | Cutting elements for earth-boring tools, earth-boring tools including such cutting elements, and related methods |
US20160040495A1 (en) * | 2014-08-06 | 2016-02-11 | Smith International, Inc. | Milling system providing cuttings re-circulation |
US10538983B2 (en) | 2014-08-06 | 2020-01-21 | Schlumberger Technology Corporation | Milling tools with a secondary attrition system |
US9533398B2 (en) | 2014-08-19 | 2017-01-03 | Us Synthetic Corporation | Positive relief forming of polycrystalline diamond structures and resulting cutting tools |
US11828164B2 (en) * | 2019-04-01 | 2023-11-28 | Schlumberger Technology Corporation | Instrumented cutter |
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US5199511A (en) * | 1991-09-16 | 1993-04-06 | Baker-Hughes, Incorporated | Drill bit and method for reducing formation fluid invasion and for improved drilling in plastic formations |
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US5651420A (en) * | 1995-03-17 | 1997-07-29 | Baker Hughes, Inc. | Drilling apparatus with dynamic cuttings removal and cleaning |
US5794725A (en) * | 1996-04-12 | 1998-08-18 | Baker Hughes Incorporated | Drill bits with enhanced hydraulic flow characteristics |
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US6338390B1 (en) * | 1999-01-12 | 2002-01-15 | Baker Hughes Incorporated | Method and apparatus for drilling a subterranean formation employing drill bit oscillation |
US6458471B2 (en) * | 1998-09-16 | 2002-10-01 | Baker Hughes Incorporated | Reinforced abrasive-impregnated cutting elements, drill bits including same and methods |
US6460631B2 (en) * | 1999-08-26 | 2002-10-08 | Baker Hughes Incorporated | Drill bits with reduced exposure of cutters |
US6527065B1 (en) * | 2000-08-30 | 2003-03-04 | Baker Hughes Incorporated | Superabrasive cutting elements for rotary drag bits configured for scooping a formation |
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US20100270087A1 (en) * | 2009-04-22 | 2010-10-28 | Baker Hughes Incorporated | Drill bit with prefabricated cuttings splitter and method of making |
-
2009
- 2009-04-22 US US12/427,980 patent/US8146688B2/en not_active Expired - Fee Related
-
2011
- 2011-05-11 US US13/105,490 patent/US20110220312A1/en not_active Abandoned
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US7237628B2 (en) * | 2005-10-21 | 2007-07-03 | Reedhycalog, L.P. | Fixed cutter drill bit with non-cutting erosion resistant inserts |
US20100163310A1 (en) * | 2008-12-31 | 2010-07-01 | Baker Hughes Incorporated | Method of manufacturing and repairing fixed-cutter drag-type rotary tools with cutting control structures |
US20100224419A1 (en) * | 2009-03-03 | 2010-09-09 | Baker Hughes Incorporated | Drill bit with integral cuttings splitter and method of making |
US20100270087A1 (en) * | 2009-04-22 | 2010-10-28 | Baker Hughes Incorporated | Drill bit with prefabricated cuttings splitter and method of making |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100224419A1 (en) * | 2009-03-03 | 2010-09-09 | Baker Hughes Incorporated | Drill bit with integral cuttings splitter and method of making |
CN104493110A (en) * | 2014-12-16 | 2015-04-08 | 广东省工业技术研究院(广州有色金属研究院) | Casting device and method of metal layered composite ingot |
Also Published As
Publication number | Publication date |
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US8146688B2 (en) | 2012-04-03 |
US20100270087A1 (en) | 2010-10-28 |
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