US20140378037A1 - Velcro Abrasive Cloth - Google Patents
Velcro Abrasive Cloth Download PDFInfo
- Publication number
- US20140378037A1 US20140378037A1 US14/081,867 US201314081867A US2014378037A1 US 20140378037 A1 US20140378037 A1 US 20140378037A1 US 201314081867 A US201314081867 A US 201314081867A US 2014378037 A1 US2014378037 A1 US 2014378037A1
- Authority
- US
- United States
- Prior art keywords
- velcro
- abrasive
- layer
- base material
- cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/02—Backings, e.g. foils, webs, mesh fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/001—Manufacture of flexible abrasive materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/001—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as supporting member
- B24D3/002—Flexible supporting members, e.g. paper, woven, plastic materials
Definitions
- the invention relates to a new Velcro-backed abrasive cloth with a base material of a napped fabric used in the coated abrasives industry.
- the technical problem to be solved by the invention is to overcome the inadequacies of the current technology to provide users with a new Velcro backed abrasive cloth that is easy to manufacture, low in cost, highly efficient and long lasting.
- the new technological solutions developed to combat the abovementioned problem comprises: a new Velcro backed abrasive cloth with the following properties: A base material of a napped cloth with Velcro on one side, and after the cloth is immersed in resin, the side with no Velcro is treated with a coat of primer. An abrasive layer is formed on top of the primer by planting the abrasive grits, and finally an multi layer adhesive is applied to the abrasive layer.
- the base material can be immersed in one or a combination of the following solutions: phenolic resin, latex, polyvinyl alcohol, amylum, epoxy resin, ethylene-vinyl acetate copolymer.
- the mentioned multi-layer adhesive has an anti-clogging and/or an anti static coating.
- the mentioned based material is a napped cloth or a flocking cloth.
- the adhesive binders of the layer of primer and the multi-layer adhesive can be made from a phenolic resins, epoxy resins, urea-formaldehyde, polyvinyl alcohols, latexes or a combination thereof.
- the abrasives used to produce the abrasive layer can be selected from aluminum oxide, silicon carbide, calcined alumina, semi brittle alumina, diamond, ceramic-abrasive or a combination thereof.
- a single or multi layer of abrasives can form the abrasive layer.
- the method used can be electrostatic abrasives planting or gravity abrasives planting.
- the benefits of the new invention of the Velcro backed abrasive cloth are the following:
- FIG. 1 shows the composition and construction of the Velcro backed abrasive cloth according to an embodiment.
- FIG. 2 shows the surface of the Velcro backed abrasive cloth according to an embodiment.
- the Velcro-backed abrasive cloth comprises a base material ( 1 ); the base material is a napped cloth with Velcro on one side.
- the Velcro is created by a roller raising machine and immersed in one of or a combination of the following solutions: phenolic resin, latex, polyvinyl alcohol, amylum, epoxy resin, ethylene-vinyl acetate copolymer.
- the side with no Velcro is then coated with a layer of primer ( 2 ) and an abrasive layer ( 3 ) is formed on top of the primer.
- a multi-layer adhesive ( 4 ) is then coated on top of the abrasive layer.
- the multi-layer adhesive has either an anti-clogging or anti-static coating or a combination of both.
- the adhesive binders of the primer and multi-layer adhesive can be made from one or a combination of the following: phenolic resins, epoxy resins, urea-formaldehyde, polyvinyl alcohols, and latexes.
- the abrasive layer is formed by one or a combination of the following materials: aluminum oxide, silicon carbide, calcined alumina, semi brittle alumina, diamond, ceramic-abrasives.
- the method of planting the abrasive layer can be either electrostatic abrasives planting or gravity abrasives planting.
- Exemplary Process 1 A napped fabric is used as the base material, and is immersed in a solution that consists of polyvinyl alcohol 100 (mass fraction), filler 40, and disperant 1.
- the primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60.
- the abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.
- Exemplary Process 2 A napped fabric is used as the base material, and is immersed in a solution that consists of latex 100 (mass fraction), filler 40, and disperant 1.
- the primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60.
- the abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.
- Exemplary Process 3 A napped fabric is used as the base material, and is immersed in a solution that consists of amylum 100 (mass fraction), filler 40, and disperant 1.
- the primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60.
- the abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention is a new Velcro-backed abrasive cloth. It is used in the coated abrasives industry. Its uniqueness is in the construction. It is formed by a cloth with Velcro on one side (1), after the cloth is dipped in resin, the side with no Velcro is coated with a layer of primer (2), and an abrasive layer (3) is then planted on top of the primer. On top of the abrasive layer, a multi-layer adhesive (4) is then planted. There is an anti clogging coating, an anti static coating or a combination of both on the multi-layer adhesive. This new Velcro backed abrasive cloth utilizes a napped fabric as the base material. The abrasives are directly planted onto the resin treated base material thus reducing the manufacturing steps and lowering costs. The unique construction of the base material extends the product lifetime and increases the sanding efficiency.
Description
- This application claims the priority of Chinese Patent Application No. 201320353646.9, filed Jun. 20, 2013, which is incorporated herein by reference.
- The invention relates to a new Velcro-backed abrasive cloth with a base material of a napped fabric used in the coated abrasives industry.
- Traditional sandpaper made from abrasives glued onto paper is used to smooth and polish metal, wood and other materials. All the sandpapers used right now are comprised of a separate flannel backing that is attached to the abrasive paper or cloth, and then attached to the sanding tool to perform its sanding functions. The complicated process increases costs. Also the paper is weak and problems such as grits falling and the sandpaper ripping shortens the product lifetime.
- The technical problem to be solved by the invention is to overcome the inadequacies of the current technology to provide users with a new Velcro backed abrasive cloth that is easy to manufacture, low in cost, highly efficient and long lasting.
- The new technological solutions developed to combat the abovementioned problem comprises: a new Velcro backed abrasive cloth with the following properties: A base material of a napped cloth with Velcro on one side, and after the cloth is immersed in resin, the side with no Velcro is treated with a coat of primer. An abrasive layer is formed on top of the primer by planting the abrasive grits, and finally an multi layer adhesive is applied to the abrasive layer. The base material can be immersed in one or a combination of the following solutions: phenolic resin, latex, polyvinyl alcohol, amylum, epoxy resin, ethylene-vinyl acetate copolymer.
- The mentioned multi-layer adhesive has an anti-clogging and/or an anti static coating.
- The mentioned based material is a napped cloth or a flocking cloth.
- The adhesive binders of the layer of primer and the multi-layer adhesive can be made from a phenolic resins, epoxy resins, urea-formaldehyde, polyvinyl alcohols, latexes or a combination thereof.
- The abrasives used to produce the abrasive layer can be selected from aluminum oxide, silicon carbide, calcined alumina, semi brittle alumina, diamond, ceramic-abrasive or a combination thereof.
- A single or multi layer of abrasives can form the abrasive layer. The method used can be electrostatic abrasives planting or gravity abrasives planting.
- Compared to current technology, the benefits of the new invention of the Velcro backed abrasive cloth are the following:
-
- 1. The product adopts the napped fabric or a flocking cloth as the base material and also directly plants the abrasives after immersion in resin thus reducing the manufacturing process and lowering costs.
- 2. The strength of the base material increases product lifetime and sanding efficiency.
-
FIG. 1 shows the composition and construction of the Velcro backed abrasive cloth according to an embodiment. -
FIG. 2 shows the surface of the Velcro backed abrasive cloth according to an embodiment. - Wherein in the figures:
-
- 1: Base material
- 2: Primer
- 3: Abrasive layer
- 4: Multi-layer Adhesive
- In the following the invention will be described in greater detail with reference to the attached drawings.
- Refer to
FIGS. 1 and 2 , the Velcro-backed abrasive cloth comprises a base material (1); the base material is a napped cloth with Velcro on one side. The Velcro is created by a roller raising machine and immersed in one of or a combination of the following solutions: phenolic resin, latex, polyvinyl alcohol, amylum, epoxy resin, ethylene-vinyl acetate copolymer. - The side with no Velcro is then coated with a layer of primer (2) and an abrasive layer (3) is formed on top of the primer. A multi-layer adhesive (4) is then coated on top of the abrasive layer. The multi-layer adhesive has either an anti-clogging or anti-static coating or a combination of both. The adhesive binders of the primer and multi-layer adhesive can be made from one or a combination of the following: phenolic resins, epoxy resins, urea-formaldehyde, polyvinyl alcohols, and latexes. The abrasive layer is formed by one or a combination of the following materials: aluminum oxide, silicon carbide, calcined alumina, semi brittle alumina, diamond, ceramic-abrasives. The method of planting the abrasive layer can be either electrostatic abrasives planting or gravity abrasives planting.
- Exemplary Process 1: A napped fabric is used as the base material, and is immersed in a solution that consists of polyvinyl alcohol 100 (mass fraction), filler 40, and disperant 1. The primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60. The abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.
- Exemplary Process 2: A napped fabric is used as the base material, and is immersed in a solution that consists of latex 100 (mass fraction), filler 40, and disperant 1. The primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60. The abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.
- Exemplary Process 3: A napped fabric is used as the base material, and is immersed in a solution that consists of amylum 100 (mass fraction), filler 40, and disperant 1. The primer is made from an adhesive solution of phenolic resin 100 (mass fraction), calcium carbonate 60. The abrasive layer is formed by brown infused alumina. After the cloth is dried and curied, the final results are achieved.
- The above describes exemplary embodiments of the invention, and not a limitation of the use of this invention or similar products. Any person having ordinary skill in the art can take on various modifications and alterations without departing from the spirit and scope of the disclosure. Accordingly, it is to be understood that the embodiments of the present disclosure to be controlled by the limitations set forth in the claims and any equivalents thereof.
Claims (6)
1. A Velcro-backed abrasive fabric, comprising:
a base material comprising a napped fabric with Velcro dipped in resin on one side;
a layer of primer on the other side of the base material with no Velcro;
an abrasive layer formed on top of the primer; and
a multi-layer adhesive.
2. The Velcro-backed abrasive fabric of claim 1 , wherein the multi-layer adhesive comprises anti-clogging coating, anti static coating or both coatings.
3. The Velcro-backed abrasive fabric of claim 1 , wherein the base material is a napped fabric or a flocking cloth.
4. The Velcro-backed abrasive fabric of claim 1 , wherein the layer of primer and the multi-layer adhesives are made from the following: phenolic resins, epoxy resins, urea-formaldehyde, polyvinyl alcohols, latexes or a combination thereof.
5. The Velcro-backed abrasive fabric of claim 1 , wherein the abrasive layer is formed by one of or a combination of the following: aluminum oxide, silicon carbide, calcined alumina, semi brittle alumina, diamond, ceramic-abrasives.
6. The Velcro-backed abrasive fabric of claim 5 , wherein the abrasive layer is formed by electrostatic abrasive planting or gravity abrasive planting.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320353646.9U CN203390753U (en) | 2013-06-20 | 2013-06-20 | Novel napped abrasive cloth |
CN201320353646.9 | 2013-06-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20140378037A1 true US20140378037A1 (en) | 2014-12-25 |
Family
ID=49902313
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/081,867 Abandoned US20140378037A1 (en) | 2013-06-20 | 2013-11-15 | Velcro Abrasive Cloth |
Country Status (2)
Country | Link |
---|---|
US (1) | US20140378037A1 (en) |
CN (1) | CN203390753U (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20170246712A1 (en) * | 2016-02-25 | 2017-08-31 | Asia Vital Components Co., Ltd. | Manufacturing method of vapor chamber |
CN107309816A (en) * | 2017-07-26 | 2017-11-03 | 淄博理研泰山涂附磨具有限公司 | A kind of coated abrasive tool with pattern type and preparation method thereof |
CN112571304A (en) * | 2020-12-28 | 2021-03-30 | 常州冠日电器工具有限公司 | Novel sand paper structure and preparation method thereof |
CN113510633A (en) * | 2021-03-04 | 2021-10-19 | 镇江鼎辉磨具有限公司 | Soft sand paper and manufacturing process thereof |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107584436A (en) * | 2017-11-06 | 2018-01-16 | 青岛少海研磨科技有限公司 | A kind of production technology of furniture sand paper |
CN109866115B (en) * | 2018-12-28 | 2021-09-03 | 绍兴自远磨具有限公司 | Method for preparing diamond grinding material by adopting electrostatic sand planting process |
CN112059935B (en) * | 2020-09-02 | 2021-11-26 | 东莞金太阳研磨股份有限公司 | Environment-friendly waterproof abrasive paper and preparation method thereof |
CN115319648A (en) * | 2022-03-02 | 2022-11-11 | 淄博理研泰山涂附磨具有限公司 | Long-life abrasive cloth and preparation method thereof |
Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4609581A (en) * | 1985-04-15 | 1986-09-02 | Minnesota Mining And Manufacturing Company | Coated abrasive sheet material with loop attachment means |
US5254194A (en) * | 1988-05-13 | 1993-10-19 | Minnesota Mining And Manufacturing Company | Coated abrasive sheet material with loop material for attachment incorporated therein |
US5417726A (en) * | 1991-12-20 | 1995-05-23 | Minnesota Mining And Manufacturing Company | Coated abrasive backing |
US5490878A (en) * | 1992-08-19 | 1996-02-13 | Minnesota Mining And Manufacturing Company | Coated abrasive article and a method of making same |
US5954844A (en) * | 1996-05-08 | 1999-09-21 | Minnesota Mining & Manufacturing Company | Abrasive article comprising an antiloading component |
US6039775A (en) * | 1997-11-03 | 2000-03-21 | 3M Innovative Properties Company | Abrasive article containing a grinding aid and method of making the same |
US6197076B1 (en) * | 1999-04-05 | 2001-03-06 | 3M Innovative Properties Company | Abrasive article method of making same and abrading apparatus |
US20010001088A1 (en) * | 1994-01-13 | 2001-05-10 | 3M Innovative Properties Company | Abrasive article |
US20020026752A1 (en) * | 1996-09-11 | 2002-03-07 | Minnesota Mining And Manufacturing Company | Abrasive article and method of making |
US20050079802A1 (en) * | 2003-07-01 | 2005-04-14 | Saunier Robert G. | Engaging assembly for abrasive back-up pad |
US20080220701A1 (en) * | 2005-12-30 | 2008-09-11 | Chung-Ching Feng | Polishing Pad and Method for Making the Same |
US20090280734A1 (en) * | 2006-06-14 | 2009-11-12 | Suntek Industries, Ltd. | Coated Abrasive Disk Comprising A Loop Fabric Layer and Preparation Thereof |
US20100112920A1 (en) * | 2007-07-13 | 2010-05-06 | Kovax Corporation | Abrasive article |
US20130309952A1 (en) * | 2010-09-30 | 2013-11-21 | Napoleon Abrasives S.P.A. | Antistatic flexible abrasive with a combined support |
-
2013
- 2013-06-20 CN CN201320353646.9U patent/CN203390753U/en not_active Expired - Lifetime
- 2013-11-15 US US14/081,867 patent/US20140378037A1/en not_active Abandoned
Patent Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4609581A (en) * | 1985-04-15 | 1986-09-02 | Minnesota Mining And Manufacturing Company | Coated abrasive sheet material with loop attachment means |
US5254194A (en) * | 1988-05-13 | 1993-10-19 | Minnesota Mining And Manufacturing Company | Coated abrasive sheet material with loop material for attachment incorporated therein |
US5417726A (en) * | 1991-12-20 | 1995-05-23 | Minnesota Mining And Manufacturing Company | Coated abrasive backing |
US5490878A (en) * | 1992-08-19 | 1996-02-13 | Minnesota Mining And Manufacturing Company | Coated abrasive article and a method of making same |
US20010001088A1 (en) * | 1994-01-13 | 2001-05-10 | 3M Innovative Properties Company | Abrasive article |
US5954844A (en) * | 1996-05-08 | 1999-09-21 | Minnesota Mining & Manufacturing Company | Abrasive article comprising an antiloading component |
US20020026752A1 (en) * | 1996-09-11 | 2002-03-07 | Minnesota Mining And Manufacturing Company | Abrasive article and method of making |
US6039775A (en) * | 1997-11-03 | 2000-03-21 | 3M Innovative Properties Company | Abrasive article containing a grinding aid and method of making the same |
US6197076B1 (en) * | 1999-04-05 | 2001-03-06 | 3M Innovative Properties Company | Abrasive article method of making same and abrading apparatus |
US20050079802A1 (en) * | 2003-07-01 | 2005-04-14 | Saunier Robert G. | Engaging assembly for abrasive back-up pad |
US20080220701A1 (en) * | 2005-12-30 | 2008-09-11 | Chung-Ching Feng | Polishing Pad and Method for Making the Same |
US20090280734A1 (en) * | 2006-06-14 | 2009-11-12 | Suntek Industries, Ltd. | Coated Abrasive Disk Comprising A Loop Fabric Layer and Preparation Thereof |
US20100112920A1 (en) * | 2007-07-13 | 2010-05-06 | Kovax Corporation | Abrasive article |
US20130309952A1 (en) * | 2010-09-30 | 2013-11-21 | Napoleon Abrasives S.P.A. | Antistatic flexible abrasive with a combined support |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20170246712A1 (en) * | 2016-02-25 | 2017-08-31 | Asia Vital Components Co., Ltd. | Manufacturing method of vapor chamber |
US10112272B2 (en) * | 2016-02-25 | 2018-10-30 | Asia Vital Components Co., Ltd. | Manufacturing method of vapor chamber |
CN107309816A (en) * | 2017-07-26 | 2017-11-03 | 淄博理研泰山涂附磨具有限公司 | A kind of coated abrasive tool with pattern type and preparation method thereof |
CN112571304A (en) * | 2020-12-28 | 2021-03-30 | 常州冠日电器工具有限公司 | Novel sand paper structure and preparation method thereof |
CN113510633A (en) * | 2021-03-04 | 2021-10-19 | 镇江鼎辉磨具有限公司 | Soft sand paper and manufacturing process thereof |
Also Published As
Publication number | Publication date |
---|---|
CN203390753U (en) | 2014-01-15 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: ZIBO RIKEN MT COATED ABRASIVES CO., LTD, CHINA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:YAO, GANG;MA, XIANGLI;MENG, XIA;REEL/FRAME:031634/0371 Effective date: 20131115 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |