US20160316928A1 - Self-assembly and customizable mattress system - Google Patents

Self-assembly and customizable mattress system Download PDF

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Publication number
US20160316928A1
US20160316928A1 US14/986,900 US201614986900A US2016316928A1 US 20160316928 A1 US20160316928 A1 US 20160316928A1 US 201614986900 A US201614986900 A US 201614986900A US 2016316928 A1 US2016316928 A1 US 2016316928A1
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Prior art keywords
layer
sponge
knitted fabric
self
mattress
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Abandoned
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US14/986,900
Inventor
Kaisheng Zhang
Jincheng Wen
Baolong Sun
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Individual
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/22—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with both fibrous and foamed material inlays
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/05—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays with padding material, e.g. foamed material, in top, bottom, or side layers
    • A47C27/056—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays with padding material, e.g. foamed material, in top, bottom, or side layers with different layers of foamed material
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/06—Spring inlays
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
    • A47C27/121—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with different inlays
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
    • A47C27/127—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with reinforcement sheets, grids or the like
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • A47C27/15—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays consisting of two or more layers
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • A47C27/16—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays reinforced with sheet-like or rigid elements, e.g. profiled
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
    • A47C31/02—Upholstery attaching means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02—Internal fittings
    • B65D25/04—Partitions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/28—Handles
    • B65D85/16—
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/64—Containers, packaging elements or packages, specially adapted for particular articles or materials for bulky articles

Definitions

  • the present invention is directed to a self-assembly and customizable mattress system that incorporates its packaging box as part of the mattress.
  • the difficulty arises because of the flaccidness of the mattress and the size of the mattress.
  • the present invention aims to help solve that problem.
  • the present invention also allows a user to replace elements of the mattress system if an element is damaged or soiled.
  • the inventors of the present invention invented a mattress system that will be packed in a packing box that is easily transportable and that will, upon the mattress reaching its point of destination, unfold into being a stabilizing element of the mattress.
  • the present invention also provides a system that allows a user of the mattress to control the softness or hardness of the mattress by selectively inserting or withdrawing layers of the mattress system.
  • the present invention will also allow a user to replace elements of the mattress system if an element is damaged or soiled, as well as it will allow a user to control the firmness of the mattress.
  • the present invention provides a self-assembly and customizable mattress system that will be easy to transport and that will incorporate its packing box into part of the framework of the mattress.
  • the present invention allows a user to replace elements of the mattress system if an element is damaged or soiled, as well as it allows a user to control the firmness of the mattress.
  • the self-assembly and customizable mattress system has a bottom sponge layer, a hard composite material layer that is layered above the bottom sponge layer, a surrounding sponge frame that is place above the hard composite material layer, the surrounding sponge frame having hook and loop attachment means that can attach to either a knitted fabric or a zipper, a spring system that is placed within the surrounding sponge frame, at least one hard pressed cotton layer that is placed above the spring system, at least one middle sponge layer that is placed above the hard pressed cotton layer, at least one particle emulsion layer that is placed above the middle sponge layer, a top sponge layer that is placed above the particle emulsion layer, and at least one shell knitted fabric layer, each shell knitted fabric layer having a zipper and the shell knitted fabric layer(s) encompassing the top sponge layer, the sponge frame, and the bottom layer, the shell knitted fabric layer(s) attach to each other using the zippers.
  • the layers of the mattress system can be adjusted to the firmness that the user requires by either placing additional layers of foam, cotton, or emulsion within the system.
  • An object of the present invention is to provide a mattress system that can easily be transported and assembled.
  • Another object of the present invention is to provide a functional mattress system that all elements of its packaging container can be used to assemble the mattress and move the mattress.
  • Yet another object of the present invention is to provide a mattress system that allows a user to replace elements of the system if the elements are damaged or soiled.
  • FIG. 1 shows a perspective of the mattress system of the present invention
  • FIG. 2 shows an exploded view of the layers of the present invention
  • FIG. 3 shows a perspective view diagram that shows how the spring system of the present invention is compressed and decompressed
  • FIG. 4 shows a perspective view of the surrounding sponge frame of the present invention
  • FIG. 5 shows a perspective view of an embodiment of the present invention
  • FIG. 6 shows the top view, a side view and a perspective view of the packaging box of the present invention.
  • FIG. 7 shows a top plan view of the open packaging box of the present invention and a perspective view of the assembled packaging box.
  • the present invention is a self-assembly and customizable mattress system 1000 .
  • the mattress system 1000 comprises of a bottom sponge layer 10 , a hard composite material layer 20 that is layered above the bottom sponge layer 10 , a surrounding sponge frame 100 that is place above the hard composite material layer 20 , the surrounding sponge frame 100 having hook and loop attachment means 102 that can attach to either a knitted fabric 80 or a zipper 90 , a spring system 30 that is placed within the surrounding sponge frame 100 , at least one hard pressed cotton layer 40 that is placed above the spring system 30 , at least one middle sponge layer 50 that is placed above the hard pressed cotton layer 40 , at least one particle emulsion layer 60 that is placed above the middle sponge layer 50 , a top sponge layer 70 that is placed above the particle emulsion layer 60 , and at least one shell knitted fabric layer 80 , each shell knitted fabric layer 80 having a zipper 90 and the shell knitted fabric layer(s) 80 encompassing the top sponge layer 70 , the sponge frame 100
  • the spring system 30 of the present invention is compressed and rolled prior to placing it within the surrounding sponge frame 100 .
  • the hard composite material layer 20 of the mattress system 1000 of the present invention is made from a packaging box 120 in which the customizable mattress 1000 is shipped.
  • the packaging box 120 has compartments wherein all of the elements of the mattress system 1000 are packaged.
  • the packaging box of the present invention opens into a platform/composite material layer 20 that is placed above the bottom sponge layer 10 .
  • the packaging box 120 comprises of at least 4 casters 110 and a handle 130 .
  • the sponge layers are comprised of at least one 2 cm sponge.
  • the present invention has been designed to allow a user to replace individual elements of the mattress.
  • the invention is made to use hook and loop materials to provide strong attachment means and zippers to secure the fabric from one section to another.
  • the invention is made to allow a user to self-assemble the system without the need of a professional.
  • An advantage of the present invention is that it provides a mattress system that is easily transported and assembled.
  • Another advantage of the present invention is that it provides a functional mattress system in which the elements of its packaging container can be used to assemble the mattress and move the mattress from point A to point B.
  • Yet another advantage of the present invention is that it provides a mattress system that allows a user to replace the elements of the system when the elements are damaged or soiled.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

A self-assembly and customizable mattress system. The mattress system has a bottom sponge layer, a hard composite material layer that is layered above the bottom sponge layer, a surrounding sponge frame that is place above the hard composite material layer, the surrounding sponge frame having hook and loop attachment means that can attach to either a knitted fabric or a zipper, a spring system that is placed within the surrounding sponge frame, at least one hard pressed cotton layer that is placed above the spring system, at least one middle sponge layer that is placed above the hard pressed cotton layer, at least one particle emulsion layer that is placed above the middle sponge layer, a top sponge layer that is placed above the particle emulsion layer, and at least one shell knitted fabric layer, each shell knitted fabric layer having a zipper and the shell knitted fabric layer(s) encompassing the top sponge layer, the sponge frame, and the bottom layer, the shell knitted fabric layer(s) attach to each other using the zippers.

Description

    CROSS REFERENCES
  • This application is a continuation application that claims the priority to Chinese Patent Application No. 201520010924.x, filed on Jan. 7, 2015, the entire contents of which are incorporated herein by reference.
    • FIELD OF THE INVENTION
  • The present invention is directed to a self-assembly and customizable mattress system that incorporates its packaging box as part of the mattress.
    • BACKGROUND
  • Anyone whom has shipped or moved a mattress understands the difficulty in moving the mattress from point A to point B.
  • The difficulty arises because of the flaccidness of the mattress and the size of the mattress. The present invention aims to help solve that problem. The present invention also allows a user to replace elements of the mattress system if an element is damaged or soiled.
  • The inventors of the present invention invented a mattress system that will be packed in a packing box that is easily transportable and that will, upon the mattress reaching its point of destination, unfold into being a stabilizing element of the mattress.
  • The present invention also provides a system that allows a user of the mattress to control the softness or hardness of the mattress by selectively inserting or withdrawing layers of the mattress system.
  • There is a need for a self-assembly and customizable mattress system that will be easy to transport and that will incorporate its packing box into part of the framework of the mattress. The present invention will also allow a user to replace elements of the mattress system if an element is damaged or soiled, as well as it will allow a user to control the firmness of the mattress.
    • SUMMARY
  • The present invention provides a self-assembly and customizable mattress system that will be easy to transport and that will incorporate its packing box into part of the framework of the mattress. The present invention allows a user to replace elements of the mattress system if an element is damaged or soiled, as well as it allows a user to control the firmness of the mattress.
  • The self-assembly and customizable mattress system has a bottom sponge layer, a hard composite material layer that is layered above the bottom sponge layer, a surrounding sponge frame that is place above the hard composite material layer, the surrounding sponge frame having hook and loop attachment means that can attach to either a knitted fabric or a zipper, a spring system that is placed within the surrounding sponge frame, at least one hard pressed cotton layer that is placed above the spring system, at least one middle sponge layer that is placed above the hard pressed cotton layer, at least one particle emulsion layer that is placed above the middle sponge layer, a top sponge layer that is placed above the particle emulsion layer, and at least one shell knitted fabric layer, each shell knitted fabric layer having a zipper and the shell knitted fabric layer(s) encompassing the top sponge layer, the sponge frame, and the bottom layer, the shell knitted fabric layer(s) attach to each other using the zippers.
  • The layers of the mattress system can be adjusted to the firmness that the user requires by either placing additional layers of foam, cotton, or emulsion within the system.
  • An object of the present invention is to provide a mattress system that can easily be transported and assembled.
  • Another object of the present invention is to provide a functional mattress system that all elements of its packaging container can be used to assemble the mattress and move the mattress.
  • Yet another object of the present invention is to provide a mattress system that allows a user to replace elements of the system if the elements are damaged or soiled.
    • DRAWINGS
  • These and other features, aspects, and advantages of the present invention will become better understood with regard to the previous description and drawings where:
  • FIG. 1 shows a perspective of the mattress system of the present invention;
  • FIG. 2 shows an exploded view of the layers of the present invention;
  • FIG. 3 shows a perspective view diagram that shows how the spring system of the present invention is compressed and decompressed;
  • FIG. 4 shows a perspective view of the surrounding sponge frame of the present invention;
  • FIG. 5 shows a perspective view of an embodiment of the present invention;
  • FIG. 6 shows the top view, a side view and a perspective view of the packaging box of the present invention; and
  • FIG. 7 shows a top plan view of the open packaging box of the present invention and a perspective view of the assembled packaging box.
    •  DESCRIPTION
  • As seen in FIG. 1-7, the present invention is a self-assembly and customizable mattress system 1000. The mattress system 1000 comprises of a bottom sponge layer 10, a hard composite material layer 20 that is layered above the bottom sponge layer 10, a surrounding sponge frame 100 that is place above the hard composite material layer 20, the surrounding sponge frame 100 having hook and loop attachment means 102 that can attach to either a knitted fabric 80 or a zipper 90, a spring system 30 that is placed within the surrounding sponge frame 100, at least one hard pressed cotton layer 40 that is placed above the spring system 30, at least one middle sponge layer 50 that is placed above the hard pressed cotton layer 40, at least one particle emulsion layer 60 that is placed above the middle sponge layer 50, a top sponge layer 70 that is placed above the particle emulsion layer 60, and at least one shell knitted fabric layer 80, each shell knitted fabric layer 80 having a zipper 90 and the shell knitted fabric layer(s) 80 encompassing the top sponge layer 70, the sponge frame 100, and the bottom layer 10, the shell knitted fabric layer(s) 80 attach to each other using the zippers 90.
  • As seen in FIG. 3, the spring system 30 of the present invention is compressed and rolled prior to placing it within the surrounding sponge frame 100.
  • As seen in FIGS. 6-7, the hard composite material layer 20 of the mattress system 1000 of the present invention is made from a packaging box 120 in which the customizable mattress 1000 is shipped. The packaging box 120 has compartments wherein all of the elements of the mattress system 1000 are packaged.
  • As seen in FIG. 7, the packaging box of the present invention opens into a platform/composite material layer 20 that is placed above the bottom sponge layer 10.
  • As seen in FIG. 6, in an embodiment of the present invention, the packaging box 120 comprises of at least 4 casters 110 and a handle 130.
  • In preferred embodiments of the present invention, the sponge layers are comprised of at least one 2 cm sponge.
  • The present invention has been designed to allow a user to replace individual elements of the mattress. The invention is made to use hook and loop materials to provide strong attachment means and zippers to secure the fabric from one section to another. The invention is made to allow a user to self-assemble the system without the need of a professional.
  • An advantage of the present invention is that it provides a mattress system that is easily transported and assembled.
  • Another advantage of the present invention is that it provides a functional mattress system in which the elements of its packaging container can be used to assemble the mattress and move the mattress from point A to point B.
  • Yet another advantage of the present invention is that it provides a mattress system that allows a user to replace the elements of the system when the elements are damaged or soiled.
  • Although the present invention has been described in considerable detail in reference to preferred versions, other versions are possible. Therefore, the spirit and scope of the present invention should not be limited to the description of the preferred versions contained herein.

Claims (6)

What is claimed is:
1. A self-assembly and customizable mattress system, the mattress system comprising:
a bottom sponge layer;
a hard composite material layer that is layered above the bottom sponge layer;
a surrounding sponge frame that is place above the hard composite material layer, the surrounding sponge frame having hook and loop attachment means that can attach to either a knitted fabric or a zipper;
a spring system that is placed within the surrounding sponge frame;
at least one hard pressed cotton layer that is placed above the spring system;
at least one middle sponge layer that is placed above the hard pressed cotton lawyer;
at least one particle emulsion layer that is placed above the middle sponge;
a top sponge layer that is placed above the particle emulsion layer; and
at least one shell knitted fabric layer, each shell knitted fabric layer having a zipper and the shell knitted fabric layer(s) encompassing the top sponge layer, the sponge frame, and the bottom layer, the shell knitted fabric layer(s) attach to each other using the zippers.
2. The self-assembly and customizable mattress system of claim 1, wherein the spring system is compressed and rolled prior to placing it within the surrounding sponge frame.
3. The self-assembly and customizable mattress system of claim 2, wherein the hard composite material layer of the mattress is made from a packaging box in which the customizable mattress is shipped, the packaging box having compartments wherein all of the elements recited in claim 1 are stored.
4. The self-assembly and customizable mattress system of claim 3, wherein the packaging box opens into a platform that is placed above the bottom sponge layer.
5. The self-assembly and customizable mattress system of claim 4, wherein the packaging box comprises of at least 4 casters and a handle.
6. The self-assembly and customizable mattress system of claim 5, wherein the sponge layers are comprised of at least one 2 cm sponge.
US14/986,900 2015-01-07 2016-01-04 Self-assembly and customizable mattress system Abandoned US20160316928A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201520010924.XU CN204599942U (en) 2015-01-07 2015-01-07 A kind of mattress, for storing and transport the storage and conveying box of mattress
CHZI201520010924.X 2015-01-07

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Cited By (3)

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CN106889813A (en) * 2017-03-13 2017-06-27 匠仙（上海）床垫科技有限公司 Jing Yin sping mattress
CN113180406A (en) * 2021-06-09 2021-07-30 盐城酷艺家居有限公司 Mattress convenient to change inside lining
WO2022207904A1 (en) * 2021-04-02 2022-10-06 Ikea Supply Ag Mattress package and method for packaging a mattress

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CN104545117A (en) * 2015-01-07 2015-04-29 张凯生 Mattress, assembly method of mattress, mattress storage and transportation box, and packaging method of mattress
CN112674544A (en) * 2019-10-17 2021-04-20 厦门新技术集成有限公司 Elastic cushion for furniture

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WO2022207904A1 (en) * 2021-04-02 2022-10-06 Ikea Supply Ag Mattress package and method for packaging a mattress
CN113180406A (en) * 2021-06-09 2021-07-30 盐城酷艺家居有限公司 Mattress convenient to change inside lining

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