US2112194A - Roofing and siding material - Google Patents

Description

March 22, 1938.

N. P. HARSHBERGER ROOFING AND SIDING MATERIAL Original Filed Sept. 20, 1950 man 22, 1938 12 19 ROOFING ammo Maren Norman P. Harshberger, Scarsdale, N. W2, as-

signor to Bakelite Building Products 00., inc, New York,- N. Y., a corporation of Delaware Original application September 29, 1939, Serial No. 483,310. Patent No. 1,999,903, dated April 39, 1935. Divided and this application April 39, 1935, Serial No. 19,919

112 @laims. (Cl- 199-?) 1 This invention relates to improvements in build- Referring to the drawing, the numeral 8 desing, material, particularly in prepared roofing 'ignates a supporting roller which is rigidly materials including color or other surface ornamounted on a shaft 9. Said shaft may be jourmenting or protective additions smile a division naled in any suitable bearings (not shown). of my copending application Ser. No. 483,310, Three other shafts ill, ii and it are arranged in flied Sept. 20, 1930, now Patent No. 1,999,903, April triangular formation with respect to one another, 1935. and may also be journaled in a frame in the usual It is one ofthe objects of this invention to manner. Said shafts have mounted thereon stenprovide composition material with designs or lines cil belt supporting'rollers it, it and I5, respec- 10 of demarcation thereon for the purpose of creattively. An endless stencil belt it is movable 10 ing an eflect of a plurality of individual figures around said rollers. For the purpose of removon a single element or strip. ing any surplus paint from the stencil belt, yield- A further object of this invention is to provide ingly and pivotally mounted scrapers ll may be an improved building material made by the apemployed which engage opposite sides of the belt. it plication to a traveling web of a quickrdrylng At the right hand side of the roller 8, a supl5 substance having the general drying characteris-- porting roller it is rotatably mounted, said roller tics of Duco, and as to the broad idea of the use being adapted to engage the lower side of the of cellulose material, such as Duco, this is decomposition web l9. A printing roller 20, for a scribed in my application Ser. No. 2'19A02, filed purpose to be hereinafter described, is mounted May 21, 1928, now Patent No. 1,900,861, March in vertical alignment with the roller i8 and is 1933- adapted to engage the upper surface of the web A more specific object of this invention is to W. The printing roller 29 may be fed-with ink provide mineral surfaced roofing elements havor the like through the medium of an inking mg bands of weather resistant material over the roll 2|]. butt portions thereof to be exposed, for coloring A cutting roller 22 is rotatably mounted be- 25 and ornamental purposes. a neath the web l9 and is engageable with the 4 A further object of this invention is to provide lower side thereof. Said roller is provided with a roofing element having a quickly dried color knives 23 which are arranged in a desired form as coating over the exposed portions of the granular shown in Fig. 3 to cut the web in a predetermined particle facing thereof without affecting the texmanner. A press roll M which is rotatably 30 'ture of the granular particles and principally mounted above the web, is in vertical alignment anchored to the base by said particles. with the cutting roller 22. With the above and other objects in view, the Beyond the roller 22 a table 25 is preferably invention consists of the improved article and provided for receiving the cut sections of mateall its parts and combinations, as set forth in rial after said sections have left a cutting roll. the claims, and all equivalents thereof. A pipe 26, or other suitable feeding device, hav- In the accompanying drawing illustrating one ing lower perforations 21 therein, and connected embodiment of the preferred form of the invenwith a source of coloring material under prestlon, in which the same reference numerals dessure, is mounted between the rollers 13, it and 40 ignate the same-parts in all of the views: It and isarranged to spray coloring material 0 Fig. 1 is a vertical sectional view taken through throughthe rear of the stencil so that said mathe apparatus. parts being broken away, and the terial may pass through the apertures of the supporting frame for the various shafts being stencil to color the web along desired lines or in omitted inasmuch as this may be of any ordinary desired areas.

construction; a In carrying out the improved method, the main 45 Fig. 2 is a fragmentary plan view of the stencil supporting roll 8, the printing roll 20 and the belt; cutting roll 22 are driven in any desired manner.

Fig. 3 is a plan view of a portion of the cutting An elongated sheet of roofing material, which roller showing the arrangement of the knives comprises a fabric base coated with bituminous I thereon; material and with a layer of granulated mineral, 50 v Fig. 4 is a plan view showing one type of roofis fed between the stencil belt l6 and a portion ing element which may be formed by the imof the supporting roll 8. The rotation of the proved method; and roll 8 will cause movement of the web and also Fig. 5 is a plan view showing an assembly of a movement of the stencil belt which is in fricplurality of said elements. tional contact therewith. Coloring material 2815 55 member 26 to the rear of said stencil, and said coloring material will pass through the apertures 29 of the stencil belt and will adhere to the we I below to create a design thereon.

If an ordinary paint or coloring material were employed, it would not be possible to perform the operations of cutting and stacking the cut elements without smearing of the coloring material. For this reason, it is an important part of the method that a quick drying paint be utilized as the web of building material to which the quick drying paint is applied is usually quite hot after receiving its surfacing of interspersed mineral particles and such will help drive off the volatile solvents of the paint and thereby bring about a rapid initial set. Said paint may be a cellulose mixture, as cellulose ester in a readily volatile solvent, commercially known as Duco, which possesses the property of drying very rapidly.

Inasmuch as the apertures 29 of the stencil belt must be separated at intervals as at 30 so that portions of the belt will not fall away, the

lines of demarcation which will be applied to the web will be broken at intervals. For this reason,

the printing'roller 20 is employed, said printer having a printing plate extending around its periphery which is formed to apply coloring material to the short sections of the web which are below the portions 30 of the stencil belt.. The web will therefore leave the printing roller with continuous lines of demarcation 3i thereon. Next, the web will be severed longitudinally and transversely by the knives 23 of the cutting roller 22 to produce from each side of the web a plurality of figured elements such as are shown in Figure 4.

Each of said elements is then cut inwardly from its lower edge'as at 32 to form a slit for engagement with a lug 33. The shingles produced may be laid as shown in Figure 5 with adjacent elements in the same row having overlapping ends which are interlocked through the lugs and slits 33 and 32, and with the lower edge of one row above overlapping the upper edge of a row below,

as shown in Figure 5, to create an effect of a plurality of brick-like figures.

Although the coloring material 28 is shown as applied in the form ofa spray, it may also be applied by a soft application roll, or in any other suitable manner. It is further to be understood that the stencil may be formed to produce any type of design on the web, the brick-like design shown being merely for the purpose of illustration. All other changes and modifications are also contemplated as may come within the scope of the claims. v

I claim:

1. As an article of manufacture, a colored shingle element comprising a water resistant flexible base, a granular surface roughening material adhesively secured to said base, and a' hardened and weather-resistant colored coating secured to the exposed surface of said granular materiaLsaid coating comprising a substantially water-insoluble quick drying lacquer.

2. An ornamental shingle element comprising a base, a surface roughening material comprising mineral particles adhesively secured to said base and a colored coating comprising a hardened and weather-resistant film comprising a substantially water-insoluble quick drying coating secured to the exposed surface of said mineral particles and adhesive, said particles acting as ameans of bonding said coating to said bme.

3. its articles of manufacture flexible shingle elements each comprising a fibrous base, a bituminous layer, mineral particles interspersed and partially embedded in said layer, and a hardened weather-resistant color surfacing comprising a substantially water-insoluble quick drying film over said mineral particles, said mineral particles acting as the principal means of bond for said surface coating and said shingle elements being adapted to be stacked during manufacture without smearing their surfacing. '4. As articles of manufacture ornamented flexible shingle elements comprising mineral surfaced flbrous bases having thereon continuous colored bands' of a hardened weather-resistant coating anchored by said mineral surfacing in position, said coating comprising a substantially water insoluble quick drying lacquer.

5. As articles of manufacture ornamented flexible shingle elements comprising mineral surfaced fibrous baseshaving thereon continuous colored bands of a hardened coating anchored by and covering the exposed portions of said mineral surfacing said coating comprising a quick drying cellulosic ester lacquer.

6. As an article of manufacture, a colored shingle element comprising a water resistant flexible base, a granular surface toughening material adhesively secured to said base and partially embedded thereln, and a colored coating comprising the dried residuum of a quick drying cellulose ester lacquer over the exposed portions of said particles and anchored thereto, said granular surfacing acting as the principal means of bond for said colored coating.

7. An ornamental shingle element comprising a base, a surface roughening material comprising mineral particles adhesively secured to said base and partially embedded therein and a hardened weather resistant colored coating comprising a quick drying cellulose ester lacquer over said base and exposed mineral particles and without affecting the texture of said particles, said particles acting as a means of bonding said coating to said base.

8. As articles of manufacture flexible shingle elements each comprising a fibrous base, a bituminous layer, mineral particles interspersed and partially embedded in said layer, and a hardened weather resistant color surfacing comprising a substantially water-insoluble coating having quick drying characteristics covering the exposed portion of said particles and the bituminous layer therebetween to protect the same, said mineral particles acting as the principal means of bond for said surface coating, and said shingle elements being adapted to be stacked during manufacture without smearing their surfacing.

9. As an article of manufacture, a colored flexible shingle element comprising a composition base layer, mineral particles partially anchored in said 11. As an article of manufacture, roofing comontooe prising o. base, a. bituminous layer on said boee, o layer of individual granules embedded in sniol bitumen, and a hardened and weothei-resistont bitumen, and 8t hardened and Weather-resistant coating onchored tosoiid eronules on the portion exposed above the bitumen layer and. without oflecting the exposed surface contour of said granules, sold coating comprising n substantially water-insoluble quick drying coating composition including a, synthetic bose, onol soid coating being on only a, portion of sold roofing to be exposed whereby to create an ornamental visnnl effect by the contrast between the coated ond un- 10 coated portions to be exposed. I

NORMAN P. WWEIRQER.

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