US2263534A - Method and apparatus for mixing fluids - Google Patents

Method and apparatus for mixing fluids Download PDF

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US2263534A
US2263534A US246413A US24641338A US2263534A US 2263534 A US2263534 A US 2263534A US 246413 A US246413 A US 246413A US 24641338 A US24641338 A US 24641338A US 2263534 A US2263534 A US 2263534A
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oil
air
plate
still
pump
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US246413A
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Blair G Aldridge
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Union Oil Company of California
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Union Oil Company of California
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10CWORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
    • C10C3/00Working-up pitch, asphalt, bitumen
    • C10C3/02Working-up pitch, asphalt, bitumen by chemical means reaction
    • C10C3/04Working-up pitch, asphalt, bitumen by chemical means reaction by blowing or oxidising, e.g. air, ozone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/233Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements
    • B01F23/2331Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements characterised by the introduction of the gas along the axis of the stirrer or along the stirrer elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/233Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements
    • B01F23/2331Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements characterised by the introduction of the gas along the axis of the stirrer or along the stirrer elements
    • B01F23/23311Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements characterised by the introduction of the gas along the axis of the stirrer or along the stirrer elements through a hollow stirrer axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/233Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements
    • B01F23/2331Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements characterised by the introduction of the gas along the axis of the stirrer or along the stirrer elements
    • B01F23/23314Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements characterised by the introduction of the gas along the axis of the stirrer or along the stirrer elements through a hollow stirrer element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/233Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements
    • B01F23/2334Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements provided with stationary guiding means surrounding at least partially the stirrer
    • B01F23/23342Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements provided with stationary guiding means surrounding at least partially the stirrer the stirrer being of the centrifugal type, e.g. with a surrounding stator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/2366Parts; Accessories
    • B01F23/2368Mixing receptacles, e.g. tanks, vessels or reactors, being completely closed, e.g. hermetically closed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/71Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with propellers
    • B01F27/711Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with propellers co-operating with stationary guiding means, e.g. baffles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/91Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with propellers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/93Heating or cooling systems arranged inside the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/15Stirrers with tubes for guiding the material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S159/00Concentrating evaporators
    • Y10S159/901Promoting circulation

Description

Nov. 18, 1941. ALDRIDGE 2,263,534
METHOD AND APPARATUS FOR MIXING FLUIDS Filed Dec. 17, 1938 2 Shee'ts-Sheet l 27 53 F F- \x 25 I '(C III III 4- m III In J 14 Huh LF ul ul m UH ML H Ill// INVENTOR. Blair G.Aldrid ge BY I Q 10 ATTORNEY.
. Nov. 18, 1941. ALDRIDGE 2,263,534
METHOD AND APPARATUS FOR MIXING FLUIDS Filed Dec. 17, 1938 2 Sheets-Sheet 2 INVENTOR. Blair 6. Aldridge flz Mh ATTORNEY.
Patented Nov. 18, 1941 2,263,534 METHOD AND APPARATUS FOR MIXING FLUIDS Blair G. Aldridge, Los Angeles, Calil'., assignor to Union 011 Company of California, Los Angela, Calm, a corporation of California Application December 17, 1938. Serial No. 246,413
' (cuss-74) 8 Claims.
The present invention relates to the treatment of petroleum oils and, in particular relates to a process and apparatus for the production of oxidized or air-blown asphalt.
The use of air and other oxygen-containing gases is well known in the art of producing oxidized asphalt. However, in the past, it has been impossible to produce oxidized asphalts of desired melting points, penetrations and ductilities which have high solubility in such solvents as carbon bisulfide, carbon tetrachloride and 86 gasoline. In these older methods, the penetration, melting point and ductility are not independently variable. If the melting point is increased, the penetration is decreased and the ductility is also decreased. This is due to the fact that the methods used cause some of the asphalt to become over-oxidized and part to be under-oxidized. Also, there is a considerable amount of distillation during the oxidation period The air passes through the oil in large globules and is not intimately mixed with all of the oil. In such methods, the rate of oxidation must be fairly low, otherwise the temperature of the oil will rise too high, with the resultant low yield and poor quality of asphalt.
Also, in the manufacture of oxidized asphalt in the conventional spider and shell still, it has been found that the oxygen utilization is very poor and that the spent gases from the still will contain as high as 17% to 19% of oxygen showing only a 2% to 4% reduction in the oxygen content of the air employed. This high oxygen content in the spent gases allows the vapors in the vapor space of the still and the vapor lines to undergo oxidation and since the oxidation reaction is exothermic, this results in a rapid increase in temperature to as high as 700 F. in the vapor space of the still. This often leads to vapor explosions and consequent rupture of the I still or explosion diaphragms built into the still. Also the oxidation in the vapor space of the still results in the formation and deposition of large quantities of carbonaceous materials in the still and in the vapor lines.
The use of vertical stills is also known in the art of air-blowing oils to produce asphalt. In this method of oxidation, a vertical still containing a column of oil is air-blown by introducing the air through an air distributing spider positioned at the bottom of the still. The air thus travels upwardly through the oil in the column oxidizing it as the air passes to thevapor space at the top of the column. By providing a column of oil of sufllcient height and by regulating the rate of air introduction, fairly good utilization of oxygen is obtained. However, in this method of operation, it is difllcult to obtain an even distribution of the air or an intimate admixture of the oil with the air with the result that even though a better oxygen utilization is obtained, part of the oil will be over-oxidized and part will be under-oxidized. Also, it has been found that upon completion of a run, the spiders are usually coated with carbonaceous and cokelike materials, particularly at the nozzle ends of the spiders.
It is one of the objects of my invention to provide a simple, eflicient and economical process by which petroleum oils may be converted into asphaltic products of desired penetration, melting point, ductility and solubility in carbon bisulfide, carbon tetrachloride and 86 gasoline.
It is a further object of my invention to provide a process and apparatus whereby the various characteristics of penetration, melting point, ductility and solubility of asphalt may be controlled and varied independently and at will.
It is an important object of my invention to control the oxidation of oil to produce air-blown asphalt so as to obtain a uniformly oxidized asphalt.
It is another important object of my invention to control the oxidation of the oil so as to partially oxidize the oil by contacting it with oxygen-containing gas, to accomplish substantially complete use of the oxygen under controlled conditions to remove undesirable gaseous and vaporous products of reaction, to prevent oxidation of vapors in the vapor space of the oxidizing still and to prevent formation of carbonaceous and coke-like materials in the still.
It is a further important object of my invention to reduce the time necessary to air-blow asphalt to the desired grade.
Another important object of my invention is to permit the oil to remain in contact with the air for a longer period of time than is now possible in the conventional shell still.
Another object of my invention is to eflect the oxidation reaction in a cyclic and continuous manner with a. minimum power consumption.
Other objects of my invention will appear from A the included description of preferred embodiments of my process appearing below.
I have found that it is possible to convert the ordinary shell still for oxidizing oils to produce air-blown asphalts into-a unit which will permit a more uniform oxidation of the oil and a longer contact of the oil with the air. I have l'olmd it to be possible to obtain some of the advantages of operations in a column still, such as a longer contact of the oil with the air so that more complete utilization of the oxygen in the air is obtained but I avoid the disadvantages of' column still operation in that I eifect a more intimate contact of the oil with the air and prevent the air from channeling in its upward passage through the oil. 1 also prevent the formation of carbonaceous and coke-like materials inthe still, particularly at the air-mixing devices. According to my invention, the oil is initially intimately mixed with air or oxygen-containing gas and is allowed to remain in contact with the air for a period of time somewhat equivalent to the column still operation except that the oxidation is carried out in a horizontal shell still. At the same time, the oil is continuously circulated in the still in a cyclic manner, being returned to the mixing device where it is mixed with further quantities of air.
Briefly stated, therefore, my invention resides in intimately mixing the oil with air in a mixing device which also is adapted to circulate the oil and allowing the air to remain in contact with the oil, after it issues from the mixing device, for suificient period of time to enable substantially complete utilization of the oxygen in the air, then allowing the air to separate from the oil and returning the oil to the mixing device for admixture with further quantities of the pumping device being located below the baflie plate so that the oil and air discharged from the pump must necessarily travel the length of the still before passing into the section of the still above the battle plate. The suction of the pump is so arranged that the oil must travel back across the still above the baiile plate before being readmitted into the pump. Air is continuously admitted into the pump during the circulation of the oil across the still below the baflie plate and back across the still above the baflle plate to the pump. The body of oil in the still is maintained substantially above the battle plate.
Thus with the circulation of the body of oil in the shell still in this manner, the rate of mixing device, it is necessary to circulate the oil through the mixing device at such a rate that the ratio of oil to air in the mixing device is approximately to 50 gallons of oil per minute per cubic foot of air per minute. With this rate of circulation, it has been found that approximately 30% to 80% or more of the oxygen in the air is consumed by its admixture with the oil with an average of about 60% to 70% when the oil is circulated at a rate of about 30 gallons per cubic foot of air. In other words, with a circulation ratio of approximately 10 gallons of oil per minute to 1 cubic foot of air per minute, the oxygen content of the spent gases will be in the neighborhood of about 15% while at an oil circulation ratio of about 45 gallons per cubic foot of air per minute, the oxygen content of the spent gases will fall tc as low a figure as 3% to 5% and even as lovas 1% of o ygen.
With the present improvements, it is possible to reduce the circulation ratio somewhat anc yet obtain substantially complete oxygen utilization during the oxidation reaction since part 01 the reaction occurs by the intimate admixture of the oilvwith the air in the mixing device anc the remainder occurs during the .travel of the oil across the still while in intimate admixture with the air.
By providing the baflle plate with perforations, any air liberating from the oil-air mixture issuing from the pump and mixing device may be allowed to pass upwardly through the perforations during the travel of the oil-air mixture across the still below the baffle plate. This liberated air will then contact the oil traveling back across the still above the baflle plate and then will provide for further contact with the oil before separating from the oil and passing into the vapor space of the still.
Various other objects, features and advantages of my invention will be better understood by those skilled in the art from the following description of my invention taken from the drawings in which:
Fig. 1 represents a diagrammatic view, partly in elevation and partly in longitudinal section through a still equipped with a vertically disposed pumping and mixing structure;
Fig. 2 is a section taken along line 22 of Fig.
Fig. 3 represents a vertical sectional view, partly in elevation, of the circulating and mixing structure shown in the still of Fig. 1;
Fig. 4 represents a diagrammatic view, partly in elevation and partly in longitudinal section through a still equipped with a horizontally disposed pumping and mixing structure;
Fig. 5 is a section taken along line 5-5 of Fig. 4;
Fig. 6 represents a vertical sectional view, part ly in elevation, of the circulating and mixing structure shown in the still of Fig. 4;
Fig. 7 is a section taken along line of Fig.
Fig. 8 is a section taken along line 88 of Fig. 7;
Fig. 9 is a section taken along line S9 of Fig. 1, and
Fig. 10 is a section taken along line Iii-l0 of Fig. 1.
In the drawings, I0 is a cylindrical shell still for containing the bulk supply of oil to be treated. Still I0 is positioned on a fire-box or furnace ll. Burner I2 is for the purpose of supplying heat to the fire-box H. Line It serves to introduce the oil to be oxidized into the still H). The lower interior of the still is provided with a horizontal baflle plate It which extends across a portion of the bottom of the still to form a passageway I1 for the oil to the section of the pump to be described. The baflle plate I6 is joined to a vertical plate l6 at one end adjacent the pump so that all oil entering the passageway must be drawn into the pump. The baffle plate It is joined at its other end with a vertical plate IS, the upper end of whichin turn is joined with a horizontally disposed perforater plate l9 The passageway i1 leads to the section It of ,with a plurality of ribs 31.
a circulating and commingling pump which in the modification of my invention shown in Fig. 1, is preferably of the vertical type. The moving parts of the pump are enclosed in a housing which consists of two sections 2| and 22 connected together by bolts or other suitable means. These sections are generally annular in shape. The housing 20 is suspended from a supporting pipe 25, the upper end of which is attached to a plate 26, bolted or otherwise united to the upper end of the still III in which the assembly is disposed.
A shaft 21 extends vertically through the diametric center of the supporting pipe 25 and of the housing 29. The lower end of the shaft is supported at the lower end of section 2| by means of a bearing 210. Section 2! is also provided with the annular opening l8 comprising the suction opening of the pump. Within section 2| and substantially in its upper portion, shaft 21 is provided with a pumping device 28 which, as shown in Figs. 3 and 10, may be of the impeller type consisting of a plurality of blades 29 attached to a hub 30 which is actuated by the rotation of shaft 21. For the purpose of attachment of the blades 29, as well as to provide an impeller pump of a variable pitch type, the inner edges of the blades are equipped with bolts 3|, these bolts passing through a hub 30 and being rigidly attached thereto as by means of nuts 33. It is thus clear that blades 29 may be rotated about the axis of their respective bolts to regulate the pitch of the impeller pump 28.
The lower portion of section 22, immediately above the pumping device 28 in section 2i comprises a stator section more particularly shown in Fig. 9, and adapted to force the upwardly moving liquid to flow in a direction substantially parallel to the axis of the pump. For this purpose, this lower portion of section 22 is provided with a plurality of radially disposed ribs 34 which extend between and are connected or otherwise attached to the inner walls of the section 22 and to a stationary hub 35 arranged substantially adjacent to the shaft 21. A plurality of vanes 36 are attached to the ribs 34. As stated, the purpose of vanes 36 is to deflect the stream of liquid pumped upwardly by impeller blades 29 and to cause the liquid to pass substantially vertically and axially with respect to the axis of the structure. For this purpose, vanes 38 are curved or arcuated as shown more specifically in Fig. 9, the upper portions or ends of said vanes 36, near their junction with ribs 34, being substantially vertical in configuration.
The upper part of section 22 is also provided These ribs also extend radially, as this is shown in Fig. '7, and they align with the upper edges of the aforementioned ribs 34. Ribs 31 are, however, hollowed, providing a space 38 therein. This space 38 communicates at 39 with an air-introducing pipe 40 extending axially within supporting pipe 25 and around shaft 21. Ribs 31 are also provided with a plurality of slots 4l communicating the interior 38 of said ribs with the space surrounding each of said ribs. Preferably, as shown more particularly in Fig. 8, these openings or slots 4! are drilled at an angle so that the air or other oxygen-containing gases, passing from space 38 outwardly, is ejected in an upwardly direction.
The upper end of section 22 is enclosed by a webbed plate 42, webs 43 of which are connected to the supporting pipe 25. To facilitate the discharge of the air-liquid mixture, the lower portion of pipe 25 is provided with ports .or openings 44. Optionally, and only for the purpose of strengthening the structure, supporting elements 45 connect the webs 43 to pipe 25 on the two sides wherein pipe 25 is provided with the aforementioned ports 44.
As indicated in Fig. 1, the upper end of airpipe 49 passes through plate 26 and communi-- cates with a curved pipe or elbow 45 which terminates in a flange 41' to which is connected air and steam lines 58 controlled by valve 59. Shaft 21 passes through said curved pipe 46 and through a packing gland 49, the upper end of shaft 21 being attached directly or otherwise to shaft 49 of an actuating motor 50 supported by means 5| to the plate 26.
As shown in the drawings, the pumping, circulating and commingling structure is disposed in the still Ill preferably suspending from the top of the still, the lower end of the structure slidably fitting in an opening provided in the bafll plate IS. The still III is also provided with a cooling coil 53 through which may be circulated oil, water or other cooling fluid. The top of the still is provided with a. reflux condenser 54 in the vapor outlet 55 which permits condensation of the heavier oils contained in the vapors and gases, the condensate returning to the still for oxidation via drain 55. The oxidized charge may be withdrawn from the still via line 51.
In operation, shaft 21 is rotated by motor 59 in the direction shown by the arrow (see Fig. 1). The pumping device of impeller 28 actuated by the rotation of shaft 21 causes the upward flow of the oil or other liquid entering section 2E through opening [8. By varying the pitch or angle of blades 29, it is possible to regulate the rate ofuinflow of the liquid into housing 28. The liquid thus pumped upwardly by the impeller 28 enters the lower portion of section 22, wherein it is forced to pass along the arcuated surfaces of blades or vanes 36. Due to the curvature of these vanes 36, the upwardly moving liquid is gradually forced to move in a path which is parallel to the axis of the pumping structure. Therefore, when the structure is disposed vertically, the liquid being lifted by the pump or impeller 28, will be flowing in a. substantially vertical direction when it enters the upper part of section 22. During the passage through said upper part of section 22, the oil moves upwardly between the hollow ribs 31. Simultaneously, air or a similar oxygen-containing gas is conveyed downwardly through pipe 49, this air passing through the openings 39 into the interior 38 of the hollow ribs 31. This air then passes from 39 through ports 4! into the space between the ribs 31, thus coming into contact and commingling with the upwardly moving stream of liquid. Because of the slanting or angular position of ports 4f, the air is caused to move upwardly and substantially in the direction of the flow of the liquid, thus aiding in the lifting of said liquid. The liquid-air mixture thus formed then passes through the webbed plate 42 (between the webs 43) and, after passing through openings or ports 44 in the lower portion of pipe 25, passes into the still below the horizontal plate l9 and passes horizontally across the still below the horizontal plate I9 and then back across the still above the plate I9 where it is cooled by contact with the cooling coils 53, and returns to the passageway I 1, where it is drawn into the pump as aforementioned. Thus, the oil discharged from the pump must necessarily travel approximately twice the length of the still into passageway II before it may be readmitted into the pump. During its travel from the pump under the perforated plate IS, the unused air, gases and vapors formed in the oxidation reaction passes upwardly through the perforations in the horizontal plate (9' into the space above the horizontal plate further contacting and oxidizing the oil above the perforated plate. The bulk of the air, however, being intimately mixed with the oil by the pumping structure, travels with the oil during its passage below the perforated plate and thus permits a longer contact with the oil before the air is liberated from the oil in the upper part of the still. The vapors and gases thus pass into the vapor space of the still and then pass to condenser 54 when the heavier oxidizable oils are condensed and returned to the still via drain E. The remaining vapors and gases containing light oils and water may be passed via line 55 to a condenser (not shown) for the purpose of recovering the light oils.
It is thus seen that the liquid, such as, for example, an asphaltic oil to be oxidized, may be continuously recirculated or recycled through the above described structure, each particle of the oil coming into contact with air introduced through ports 4!, and the mixture thus formed overflowing back into the still wherein the oil separates from the air. The provision of the straightening vanes and the introduction of the air through the ports 4! in ribs 31 eliminates a considerable amount of agitation. It has been found, however, that there is suflicient commingling of the oil with air to cause the necessary interaction or oxidation if an asphaltic oil is to be oxidized. Since no excessive agitation is necessary and because of the relatively short lift to which the oil is to be subjected, there is a considerable saving in energy, the impeller pump imparting to the oil entering through the suction of the pump only suflicient energy and/or velocity to cause its upward movement through the structure 20 and to a point above the webbed plate., Another advantage resides in the fact that theair may be introduced at a very low pressure. Thus, the angular arrangement or disposition of ports ll in ribs 3! permits the upwardly moving stream of oil to create a partial vacuum within the hollow ribs 31, thus aiding in the injection of the air into the oil to be oxidized. Obviously, the velocity and pitch of the impeller blades 25 may thus be regulated for each individual case, the liquid receiving only enough energy for its travel through the structure.
It is also seen that I have in effect converted I a horizontal shell still into one having the advantages of a vertical still in that the oil is permitted to be contacted with air for a sufficient period of time necessary to obtain substantially complete stabilization of the oxygen in the air before the air is liberated from the oil. By providing a travel of the oil-air mixture of about 25 feet below the perforated plate, that is, by making the perforated plate approximately 25 feet long from the discharge of the pump, complete stabilization of the oxygen in the air is assured in the space below the perforated plate and with the air which liberates from the oilair mixture passing through the perforated plate further contacting the oil above the perforated plate, even the oxygen in this portion of the air is substantially completely utilized before passing ess and apparatus corrects many of the dlsadvantages of the ordinary vertical still oxidation operations in that a more uniform oxidation is obtained and less coke is formed.
In operation, a. hydrocarbon oil, preferably a residuum obtained by distilling off the lighter oils, such as kerosene and perhaps gas oils from an asphaltic crude oil, is introduced into the still In via line it. When a certain amount of the charge is, in the still, the pump 28 driven by shaft 21 and motor 50 is started and the oil in the still 10 is drawn'from the passageway I! through opening 18 in the suction side of the pump by impeller 29 which causes the oil to be whirled upwardly past the impeller. The oil then passes through the straightening vanes into the main body of oil in the still. The fire under the still is lighted and the oil is heated to an oxidation temperature, the temperature being controlled by burner [2. The oil is circulated until the required amount of oil has been introduced into the still through line I 4 and until the required oxidation temperature has been reached.
As soon as the required amount of oil is charged into the 'still, the introduction is discontinued and air at an appropriate rate is admitted through line 58 controlled by valve 59 and pipe 10. The two fluids commingle ,(as described,
above) in section 22 of the structure 20, the mixture returning back into the still through the aforementioned openings. Cooling medium, such as steam, air, water or oil is circulated through cooling coil 53 in order to maintain the temperature of the contents in the still at about 425 F. to 475 F. preferablynot over 475 F.
In still III, the vapor and gases are separated from the oil as described previously and pass to condenser 54 where the heavier oxidizable oils are condensed and returned to the still via drain 56. The remaining vapors and gases containing light oils and water may be passed via line 55 to condensers for the purpose of recovering the light oils.
When the charge has been oxidized to the desired degree, the air introduction Via pipes 58 and 40 is discontinued. The pump continues to circulate the charge in the still. Steam is then introduced through the lines 58 and '40 and the temperature of the charge is raised to about 490 F. to 500 F. The circulation at about 490 F. to 500 F. through the pump and mixing section above the impeller and back to the still is continued until the charge is brought to proper specifications. When the charge has been brought to proper specification, it may be withdrawn from still 10 via the drain 51 and passed to suitable storage.
/'In the modification shown in Figs. 4, 5 and 6, the pump assembly is disposed in a horizontal instead of a vertical position as previously described. The pump, however, is similar in con-' struction to the vertical pumps of Figs. 1 to 3 and 7 to 10; in fact, the same reference characters are given to the similarly constructed and operated parts shown in Figs. 4, 5 and 6 as for those in Figs. 1 to 3 and 7 to 10 except that has been added to the reference characters of Figs. 1 to 3 and '7 to 10. The positioning of the pump structure in a horizontal position necessitates a change in the air introduction into the pump. Instead of passing the air via a pipe 60 through openings 39 into the interior 38 of the hollow ribs 3! and then through ports 4| into the space between the ribs 31 where it contacts with the stream of oil, the air now passes via a pipe I40 into the air annular chamber I IIla, shown in Fig. 5, where the air distributes and passes through the interior I38 of the hollow ribs I31 and then through the ports HI into the spacebetween the ribs I31 where the air contacts with the oil.
A horizontally disposed perforated plate 9' is provided as in still III of Fig. 1 and is connected to a vertical plate IIB which is provided with air opening so that the lower end of the pump assembly may slidably fit into the plate 6.
In operation, shaft I21 is rotated by motor I50 which rotates the impeller I28 causing a horizontal flow of the oil entering section I2I through the opening H8. The liquid thus pumped enters the forward portion of section I22 wherein it is freed to pass along the arcuated surfaces of blades or vanes I36. Due to the curvature of the vanes, the liquid is gradually forced to move in a path which is parallel to the axis of the pumping structure. Therefore, with the structure disposed horizontally, the liquid being pumped by the impeller I28 will flow in a substantially horizontal direction when it enters the rearward portion of section I22. During the passage of the oil through section I22, the oil moves horizontally between the hollow ribs I31. Simultaneously, air or a similar oxygen-containing gas is conveyed downwardly through the pipe I 40, this air passing into the annular chamber I40 and thence into the interior I38 of the radial hollow ribs I31. The air then passes through the ports I into the space between the ribs I31, thus coming into contact and commingling with the horizontally moving stream of liquid. The liquid-air mixture thus formed then passes into .the still in the space below the horizontal plate H9 flowing across the still to the outer end of the plate 9'. The oil then flows upwardly and back across the still in the space .above the horizontal plate and is returned to the pump.
Any air and vapor liberating from the oil during its passage below the horizontal plate passes upwardly through the perforations in the plate and contacts the oil above the plate and then passes into the vapor space of the still from which it is removed.
The above description of my invention is not to be considered as limiting but only as illustrative of the invention since many changes and modifications thereof will be apparent to those skilled in the art within the scope of the following claims.
I claim:
1. An apparatus for mixing liquids with gases which comprises a horizontal chamber, a horizontally disposed baflle plate within said cham-,
ber, a pumping and liquid-gas mixing means po sitioned at one end of said chamber below said baiile plate and adapted to circulate an oil-air mixture across said chamber below said baffle suction and discharge sides below said baflle plate, said pump being positioned at one end of said chamber and adapted to circulate liquid in said chamber horizontally across said chamber below said baflie plate, upwardly into the space above said baflie plate, then horizontally back across said chamber above said baffle plate and downwardly into the space below said baflle plate to the suction oi. said pump and means for introducing a gas into said pump for admixture with the liquid circulated by said pump.
3. An apparatus for mixing liquids with gases which comprises a horizontal chamber, a horizontally disposed perforated bafile plate within said chamber, a pump within said chamber having its suction and discharge sides below said baflle plate, said pump being positioned at one end of said chamber and adapted to circulate liquid in said chamber horizontally across said chamber below said baiile plate, upwardly into the space above said baffle plate, then horizontally back across said chamber above said baflle plate and downwardly into the space below said bailie plate to the suction of said pump and means for introducing a gas into said pump for admixture with the liquid circulated by said pump.
4. A method for oxidizing oil which comprises providing a-body of oil in a horizontal chamber provided with a horizontal baiiie platein the body of said oil, initially commingling an oxygencontaining gas with the oil at one end of said chamber and below said baflle plate and thereby subjecting said oil to oxidation with said oxygencontaining gas, passing said mixture of oil and oxygen-containing gas horizontally to the opposite end of said chamber and below said baflle plate, separating gases and vapors from said oil in the space above said baflle plate and returning said oil for commingling with additional quantities of oxygen containing gas.
5. A method for oxidizing oil which comprises providing a body ofoilin a horizontal chamber provided with a horizontalbaflie plate in the body of said oil, circulating said oil substantially horizontally from/fine end of said chamber below said baflie plate to the opposite end of said chamber below said bailie plate, then upwardly into the space above said bailie plate at said opposite end of said chamber, then substantially horizontally above said bailie plate in the direction opposite to said circulation below said bafiie plate and then downwardly to said initial point of circulation, commingling an oxygen-containing gas with said oil at said initial point of circulation for contact with said oil during said circulation below said baflle plate and separating gases and vapors from said oil in the space above said bafile plate.
6. A method for oxidizing oil which comprises providing a body of oil in a horizontal chamber provided with a horizontal baffle plate in the body of said oil, circulating said oil substantially horizontally from one end of said chamber below said baflie plate to the opposite end of said chamber below said baflle plate, then upwardly into the space above said baflie plate at said opposite end of said chamber, then substantially horizontally above said baiile plate in the direction opposite to said circulation below said baflle plate and then downwardly to said initial point of circulation, commingling an oxygen-containing gas with said oil at said initial point of circulation for contact with said oil during said circulation below said baflle plate, separating gases and vapors from said oil in the space above said baflle plate and cooling said oil during its circulation above said baflie plate.
7. A method for oxidizing oil which comprises providing a body of oil in a horizontal chamber provided with a horizontal perforated baiiie plate in the body of said oil, circulating said oil substantially horizontally from one end of said chamber below said baflle plate to the opposite end of said chamber below said baflie plate, then provided with a horizontal perforated baiiie plate in the body of said oil, circulating said oil substantially horizontally from one end 01 said chamber below said baflie plate to the 'owosite said circulation below said baflle plate and passing said separated gas through the perforations in said baflle plate into the body of oil circulated above said baille plate and separating gases and vapors from the oil in the space above said bailie plate.
8. A method for oxidizing oil which comprises providing a body of oil in a horizontal chamber end of said chamber below said baflie plate, then upwardly into the space above said bailie plate at said opposite end of said chamber, then substantially horizontally above said baii'le plate in the direction opposite to said circulation below said bafllev plate and then downwardly to said initial point of circulation, commingling an naygen-containing gas with said oil vat said initial point of circulation for contact with said oil during said circulation below said baille plate, separating a portion of said oxygen-containing gas during said circulation below said bailie plate and passing said separated gas through the perforations in said baflle plate into the body of oil circulated above said baille plate, separating gases and vapors from the oil in the space above said baile plate and cooling said oil during its circulation above said bame plate.
, BLA'IR agammmes.
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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2546364A (en) * 1947-07-03 1951-03-27 Combined Metals Reduction Comp Resin melting
US2717903A (en) * 1950-05-26 1955-09-13 Olin Mathieson Nitration of glycerine
US2745823A (en) * 1951-12-04 1956-05-15 Phillips Petroleum Co Control of temperature in emulsion polymerization
US2772863A (en) * 1954-08-30 1956-12-04 Pacific Pumps Inc Mixing pump
US2852581A (en) * 1955-05-31 1958-09-16 Kellogg M W Co Process and apparatus for alkylation of hydrocarbons
US2859259A (en) * 1955-05-31 1958-11-04 Kellogg M W Co Alkylation of hydrocarbons
US2920124A (en) * 1955-04-14 1960-01-05 Kellogg M W Co Alkylation of hydrocarbons with improved mixing and emulsifying of catalyst and reactants
US2924203A (en) * 1954-11-17 1960-02-09 Cleaver Brooks Co Heating unit for heat transfer liquid
US3170769A (en) * 1960-02-19 1965-02-23 Pullman Inc Liquid phase conversion apparatus
US3525391A (en) * 1969-01-21 1970-08-25 Waterdome Corp Heat exchanger and method of making same
WO1979000262A1 (en) * 1977-11-04 1979-05-17 J Reid Flow control apparatus and process for an oxidation ditch
US4278547A (en) * 1977-11-04 1981-07-14 Reid John H Conservation of momentum in a barrier oxidation ditch
US4394268A (en) * 1977-11-04 1983-07-19 Reid John H Conversion of plug flow and complete mix aeration basins to barrier oxidation ditches
US4443338A (en) * 1977-11-04 1984-04-17 Reid John H Conversion of plug flow and complete mix aeration basins to barrier oxidation ditches
US4460471A (en) * 1977-11-04 1984-07-17 Reid John H Flow-control process for an oxidation ditch
US4532038A (en) * 1979-04-04 1985-07-30 Reid John H Flow control apparatus for aerobic sewage treatment

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2546364A (en) * 1947-07-03 1951-03-27 Combined Metals Reduction Comp Resin melting
US2717903A (en) * 1950-05-26 1955-09-13 Olin Mathieson Nitration of glycerine
US2745823A (en) * 1951-12-04 1956-05-15 Phillips Petroleum Co Control of temperature in emulsion polymerization
US2772863A (en) * 1954-08-30 1956-12-04 Pacific Pumps Inc Mixing pump
US2924203A (en) * 1954-11-17 1960-02-09 Cleaver Brooks Co Heating unit for heat transfer liquid
US2920124A (en) * 1955-04-14 1960-01-05 Kellogg M W Co Alkylation of hydrocarbons with improved mixing and emulsifying of catalyst and reactants
US2852581A (en) * 1955-05-31 1958-09-16 Kellogg M W Co Process and apparatus for alkylation of hydrocarbons
US2859259A (en) * 1955-05-31 1958-11-04 Kellogg M W Co Alkylation of hydrocarbons
US3170769A (en) * 1960-02-19 1965-02-23 Pullman Inc Liquid phase conversion apparatus
US3525391A (en) * 1969-01-21 1970-08-25 Waterdome Corp Heat exchanger and method of making same
WO1979000262A1 (en) * 1977-11-04 1979-05-17 J Reid Flow control apparatus and process for an oxidation ditch
US4278547A (en) * 1977-11-04 1981-07-14 Reid John H Conservation of momentum in a barrier oxidation ditch
US4394268A (en) * 1977-11-04 1983-07-19 Reid John H Conversion of plug flow and complete mix aeration basins to barrier oxidation ditches
US4443338A (en) * 1977-11-04 1984-04-17 Reid John H Conversion of plug flow and complete mix aeration basins to barrier oxidation ditches
US4460471A (en) * 1977-11-04 1984-07-17 Reid John H Flow-control process for an oxidation ditch
US4532038A (en) * 1979-04-04 1985-07-30 Reid John H Flow control apparatus for aerobic sewage treatment

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