US2786787A - Textile fabric rendered soil resistant with aluminum phosphate and method of producing same - Google Patents
Textile fabric rendered soil resistant with aluminum phosphate and method of producing same Download PDFInfo
- Publication number
- US2786787A US2786787A US422987A US42298754A US2786787A US 2786787 A US2786787 A US 2786787A US 422987 A US422987 A US 422987A US 42298754 A US42298754 A US 42298754A US 2786787 A US2786787 A US 2786787A
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- United States
- Prior art keywords
- pile
- aluminum phosphate
- dispersion
- coating
- textile fabric
- Prior art date
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- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 title claims description 28
- 239000004744 fabric Substances 0.000 title claims description 24
- 239000004753 textile Substances 0.000 title claims description 11
- 239000002689 soil Substances 0.000 title claims description 9
- 238000000034 method Methods 0.000 title description 11
- 239000011248 coating agent Substances 0.000 claims description 21
- 238000000576 coating method Methods 0.000 claims description 21
- 239000002245 particle Substances 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 9
- 239000006185 dispersion Substances 0.000 description 33
- 229940009859 aluminum phosphate Drugs 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000000835 fiber Substances 0.000 description 11
- 239000000203 mixture Substances 0.000 description 9
- 150000004706 metal oxides Chemical class 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- 229910044991 metal oxide Inorganic materials 0.000 description 7
- 229920001223 polyethylene glycol Polymers 0.000 description 7
- 238000002156 mixing Methods 0.000 description 6
- 229910019142 PO4 Inorganic materials 0.000 description 5
- 238000007792 addition Methods 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 5
- 239000010452 phosphate Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 235000019801 trisodium phosphate Nutrition 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- 239000001488 sodium phosphate Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 3
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 3
- 230000002087 whitening effect Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- 239000004902 Softening Agent Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- SOBHUZYZLFQYFK-UHFFFAOYSA-K trisodium;hydroxy-[[phosphonatomethyl(phosphonomethyl)amino]methyl]phosphinate Chemical compound [Na+].[Na+].[Na+].OP(O)(=O)CN(CP(O)([O-])=O)CP([O-])([O-])=O SOBHUZYZLFQYFK-UHFFFAOYSA-K 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229940009868 aluminum magnesium silicate Drugs 0.000 description 1
- WMGSQTMJHBYJMQ-UHFFFAOYSA-N aluminum;magnesium;silicate Chemical compound [Mg+2].[Al+3].[O-][Si]([O-])([O-])[O-] WMGSQTMJHBYJMQ-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/68—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
- D06M11/70—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with oxides of phosphorus; with hypophosphorous, phosphorous or phosphoric acids or their salts
- D06M11/71—Salts of phosphoric acids
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/02—Chemical or biochemical treatment
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/50—Spraying or projecting
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/52—Addition to the formed paper by contacting paper with a device carrying the material
- D21H23/54—Rubbing devices, e.g. brush, pad, felt
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23921—With particles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23986—With coating, impregnation, or bond
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
Definitions
- This invention relates to the treatment of surfaces to reduce the adherence or attraction of particles thereto ahd more particularly to the treatment of fabrics, paper and paper-like materials, paint films and other materials to reduce their color change due to pick-up and retention of particles on their exposed surfaces.
- a more specific object is to reduce color change or greying of fabrics (flat or pile), covering or wrapping material, such as paper, and films, such as paint or varnish, due to the pick-up and retention of particles during use.
- Another object is to reduce the particle adherence of surfaces without introducing an undesirable discoloration or whitening or otherwise harmfully altering the appearance or feel of the treated material.
- Another object is to reduce the adherence of soil particles to surfaces.
- the treatment in accordance with this invention comprises depositing on the surface to be protected a composition containing aluminum phosphate and having characteristics which make it effective for the purpose as illustrated by the specific examples.
- the composition may be applied to the surface from a dispersion under conditions to leave a coating of the desired weight and composition after the vehicle has been removed.
- the surface can be treated in various ways depending upon its type and the results desired.
- a water dispersion of the compositon may be sprayed over the pile surface in an amount to produce the desired. particle pick-up, or the dispersion may be applied by means of a carpet cleaning brush and then dried, or the fabric may be inverted and the pile only dipped into the dispersion.
- the dispersion When used as a part of a standard rug-making process the dispersion may be sprayed onto the pile (face up) or the pile dipped (face down) after sizing and the treated rug then passed through a standard drier'for removing the vehicle. If the treatment is applied to a carpet on the floor it may be dried. at room temperature'by, allowing it to stand for 'a sufficient period'of time;
- the coating After drying the coating has' the property of adhering strongly to the surface. sult of repeated cleaning or use it can be easily renewed.
- the treatment is eifective on various textiles such as- Cotton pile rugs may be immersed in the dispersion until the desired pick-up has taken place on the fibers.
- the fabric is then passed between squeeze rollers and dried to leave the desired coating on the pile.
- the dispersion may be applied to wall paper or to a surface by spraying or painting technique and allowed to dry at room temperature to form a coating having the characteristics above described.
- the treatment is suited in general for any surface which is subject to particle adherence.
- A1PO4 aluminum phosphate
- water insoluble phosphate of extremely small particle size
- Example 1 A dispersion made by mixing 1 part of aluminum-phos phate (AlPO4) of extremely small average particle size (70 millimicrons and below) in 99 parts of salt free water, was stirred vigorously for a period of 10 minutesv A pile fabric having 22 ounces per square yard of pile fiber was treated by immersion face down in this dispersion at room temperature to produce a solids pick-up of 1% on a dry basis on the pile Weight. This corresponds to a pick-up of 0.011 ounce per square yard of exposed fiber surface area.
- AlPO4 aluminum-phos phate
- Example 2 A dispersion made by mixing 1 part of aluminum phosphate (AlPO4) of extremely small average particle size (70 millimicrons and below) and 0.25 part of trisodium phosphate (NasPO4-l2H2O) and 98.75 parts of salt free water was sprayed at room temperature as a line mist on to the pile surface of an Axminster pile carpet having a 40 backing composed of cotton chain and filler yarns, jute stuffer yarns and one-half inch pile having a weight of.
- AlPO4 aluminum phosphate
- NasPO4-l2H2O trisodium phosphate
- the pH of the pile may be 4 to 6.5.
- the spray may be controlled so that the weight of the dispersion taken up by the pile is about 100% of the pile weight and is concentrated on the pile with the backing remaining substantially dry.
- the carpet is then passed through a drier at a temperature of about 175 F. to remove the water and leave a coating of aluminum phosphate on the pile of about 1% by weight of the pile,
- the coating is most concentrated at the free ends of the pile although some of the coating may extend down to the portion of the pile anchored in the backing. 6
- Example 3 A dispersion made by mixing 1 part of aluminum phosphat (AlPO4) of extremely small average particle size (70 millimicrons and below), 0.25 part of trisodium '60 phosphate, N213PO4-12H2O), 0.25 part of Carbowax (a polyethylene glycol high molecular weight wax made by Carbide and Carbon Chemicals Corporation), and
- Example 4 dispersion was made by mixing 0.5 part of aluminum phosphate, 0.25 part of trisodium phosphate, and 0.25
- Example Other materials may beadded to the dispersion states; to improve the soil fepeuencyqimntiee lior exainplg a dispersion was made by mixing 0l5 par t of aluminum phosphate, 0.25 part of Ludo)? snicdfipnde' s old by Du Pont), 0.25 art or tris'odiu'rii pses iate, 0 25 ar: of CarboWax; and 98175 parts of salt nee water. mixture was stirred vigorously fora period or o, rninntes, The dispersion was used to treat carpet as in Examples 1 to 3. n
- metal oxi es may be used" in precep Ludox, us such as Alon, an aluminum oxide soldb'y Go'dfrey Cabot, Inc'., aluminum aerog'el, titaniili'iioxide, etc.
- Representative Water dispersions of these materials are set forth in the following table:
- Example 7 A combination of oxides'm-ay'be' usedto aidi'th f aluminum phosphate in giving 'soil resistance; Fonex -fl. ample, a dispersion was made by mixing0.5 'parto'f' aluminum phosphate, 0.25ipart of Alon, 0.25 part'of; Ludox, 0.25 part of trisodium'phosphate, 0. 25pa'rt of" Carbowax, and 98.5 parts of salt free'water. Thiskiis persion was used to treat carpet as in'Examples 1 to 3.
- Example 8 Other water insoluble inorganic materials having par ticle sizes of a colloidal nature such as silicates and clays; may also be used as an addition to the aluminum, phos' phate to improve its soil resistance properties.
- adispersion may-he made by mixing 0.5 part of aluminum phosphate, 0.25 part of Veegum '(an aluminum magnesium silicate made by the Vanderbilt'CoJ, 0.125 part of trisodium phosphate, 0.125;p'art of Carbowax, and 99 parts of salt free water. This mixture was stirred l vigorously and used to treat carpetas in Example I.
- Example'9 A dispersion prepared as set" forthin the answer amples and containing 5% solids maybeappliewb' a brush to a standard wall paperwhile on the wall Landloa 4 painted surface in a quantity to produce a 'so'l ids' coating of .01 ounce per squareyar'd.”
- Exarnple 11 Additions may be made to the AlPOi dispersion to satisfy the need for other properties such as (1) lowering whitening effect by the addition of metal, oxides; (2) improvement of hand b 'the' addition of known softening agent-s; ("3) improv ent of change by the addition of dy' jser oth'e e 10 matter. 7v
- her kriowiii wetting and dispersing agents ma paused n .pla'ce.i ,0f thetrisodium phosphate, or, if desired, the w'e ttirig or dispersing agent Also othe'r'waxesmaiybe in p laice' of the Carbowax for improving the handiand decreasing theQli'arshn ess of thetreat'e'dsurface or the" warm-84y" be omitted if not required for aparticular purpose.
- W the total weightiof "fiber persquarc yard; As equals the elfe'ctive'exposecl iib erl surface area (in square yards) er; square yard of'fabric'; 'D' equals average density of the fibe r in pounds per" cubic'yard calculated by- (specific gravity) X1685; 'df'equals'aver'ag diameter of thefiber in ya rds'calculated by (fiberdiameter in' microns) 1.0 9 5 :10 and'E equal'sfaTfactor showing the averagef degree ofjpen'et'ra'ti on of the. treating dispersion expresse d as a"fraction"of"th'e total'fiber area i assey be fused; coating" technique,
- Standard detergents,'iwett n g an 'dispe be used withtheabove"dispersions*if'desii These are particularly useful to effect a combination of cleaning and treating.
- a textile fabric having a surface coating of discrete, pre-formed aluminum phosphate, the average particle size of said aluminum phosphate being not greater than about 70 millimicrons, the coating being present on the material in an amount of from about 0.25% to about of the weight of the fabric, said coating having the property of reducing the tendency of the surface to pick up and retain soil particles.
- a textile fabric as set forth in claim 1 having a backing and pile elements anchored therein, the pile elements forming the exposed surface and having the coating of the particles of aluminum phosphate.
- the method of reducing the particle adherence characteristics of a textile fabric without producing an undesirable color change therein which comprises applying to a surface of said fabric a dilute liquid dispersion containing pre-formed particles of aluminum phosphate having an average particle size not greater than about 70 millimicrons, and removing the dispersion vehicle from the fabric, the amount of dispersion applied to the surface being such as to leave thereOn an amount of the aluminum phosphate equal to about 0.25% to about 5% of the Weight of the fabric.
Description
TEXTILE FABRIC RENDERED SOIL RESISTANT WITH ALUMINUM PHOSPHATE AND METHOD OF PRODUCING SAME Patrick A. Florio, Elmhurst, N. Y., assignor to Mohasco Industries, Inc., a corporation of New York No Drawing. Application April 13, 1954, Serial No. 422,987
12 Claims. (Cl. 117-169) This invention relates to the treatment of surfaces to reduce the adherence or attraction of particles thereto ahd more particularly to the treatment of fabrics, paper and paper-like materials, paint films and other materials to reduce their color change due to pick-up and retention of particles on their exposed surfaces.
A more specific object is to reduce color change or greying of fabrics (flat or pile), covering or wrapping material, such as paper, and films, such as paint or varnish, due to the pick-up and retention of particles during use.
Another object is to reduce the particle adherence of surfaces without introducing an undesirable discoloration or whitening or otherwise harmfully altering the appearance or feel of the treated material.
Another object is to reduce the adherence of soil particles to surfaces.
Other objects and advantages will be apparent as the nature of the invention is more fully disclosed.
The treatment in accordance with this invention comprises depositing on the surface to be protected a composition containing aluminum phosphate and having characteristics which make it effective for the purpose as illustrated by the specific examples.
The composition may be applied to the surface from a dispersion under conditions to leave a coating of the desired weight and composition after the vehicle has been removed.
The surface can be treated in various ways depending upon its type and the results desired. In the case of pile fabrics, such as rugs or carpets, a water dispersion of the compositon may be sprayed over the pile surface in an amount to produce the desired. particle pick-up, or the dispersion may be applied by means of a carpet cleaning brush and then dried, or the fabric may be inverted and the pile only dipped into the dispersion. When used as a part of a standard rug-making process the dispersion may be sprayed onto the pile (face up) or the pile dipped (face down) after sizing and the treated rug then passed through a standard drier'for removing the vehicle. If the treatment is applied to a carpet on the floor it may be dried. at room temperature'by, allowing it to stand for 'a sufficient period'of time;
After drying the coating has' the property of adhering strongly to the surface. sult of repeated cleaning or use it can be easily renewed.
The treatment is eifective on various textiles such as- Cotton pile rugs may be immersed in the dispersion until the desired pick-up has taken place on the fibers. The fabric is then passed between squeeze rollers and dried to leave the desired coating on the pile.
nited States Patent If eventually removed as a re 2,786,787 Patented Mar. 26, 19 57 The dispersion may be applied to wall paper or to a surface by spraying or painting technique and allowed to dry at room temperature to form a coating having the characteristics above described.
5 The treatment is suited in general for any surface which is subject to particle adherence.
In accordance with this invention a dispersion of aluminum phosphate (A1PO4), a water insoluble phosphate of extremely small particle size, in salt free water.
' Example 1 A dispersion made by mixing 1 part of aluminum-phos phate (AlPO4) of extremely small average particle size (70 millimicrons and below) in 99 parts of salt free water, was stirred vigorously for a period of 10 minutesv A pile fabric having 22 ounces per square yard of pile fiber was treated by immersion face down in this dispersion at room temperature to produce a solids pick-up of 1% on a dry basis on the pile Weight. This corresponds to a pick-up of 0.011 ounce per square yard of exposed fiber surface area.
' Example 2 A dispersion made by mixing 1 part of aluminum phosphate (AlPO4) of extremely small average particle size (70 millimicrons and below) and 0.25 part of trisodium phosphate (NasPO4-l2H2O) and 98.75 parts of salt free water was sprayed at room temperature as a line mist on to the pile surface of an Axminster pile carpet having a 40 backing composed of cotton chain and filler yarns, jute stuffer yarns and one-half inch pile having a weight of.
. 23.2 ounces per square yard composed of a blend of 50% wool and 50% rayon. The pH of the pile may be 4 to 6.5. The spray may be controlled so that the weight of the dispersion taken up by the pile is about 100% of the pile weight and is concentrated on the pile with the backing remaining substantially dry. The carpet is then passed through a drier at a temperature of about 175 F. to remove the water and leave a coating of aluminum phosphate on the pile of about 1% by weight of the pile,
corresponding to about .011 ounce per square yard of exposed fiber surface area. The coating is most concentrated at the free ends of the pile although some of the coating may extend down to the portion of the pile anchored in the backing. 6
Example 3 A dispersion made by mixing 1 part of aluminum phosphat (AlPO4) of extremely small average particle size (70 millimicrons and below), 0.25 part of trisodium '60 phosphate, N213PO4-12H2O), 0.25 part of Carbowax (a polyethylene glycol high molecular weight wax made by Carbide and Carbon Chemicals Corporation), and
98.75 parts .of salt free water, was applied to the exposed fiber surface of a pile fabric containing a blend of carpet wool and viscose rayon by spraying at room temperature. After drying, a pick-up of 1% aluminum phosphate on the pile or .011 ounce per square yard of exposed fiber surface was obtained.
Example 4 dispersion was made by mixing 0.5 part of aluminum phosphate, 0.25 part of trisodium phosphate, and 0.25
arrears? part of Oarbowax into 5916 parts of salt freewater. 'E'hg mixture was stirred vigorously for 10 minutes. This dispersion was used to treat carpet as above.
Example Other materials may beadded to the dispersion states; to improve the soil fepeuencyqimntiee lior exainplg a dispersion was made by mixing 0l5 par t of aluminum phosphate, 0.25 part of Ludo)? snicdfipnde' s old by Du Pont), 0.25 art or tris'odiu'rii pses iate, 0 25 ar: of CarboWax; and 98175 parts of salt nee water. mixture was stirred vigorously fora period or o, rninntes, The dispersion was used to treat carpet as in Examples 1 to 3. n
Other metal oxi es may be used" in precep Ludox, us such as Alon, an aluminum oxide soldb'y Go'dfrey Cabot, Inc'., aluminum aerog'el, titaniili'iioxide, etc. Representative Water dispersions of these materials are set forth in the following table:
ALULIINUM PHOSPHATE AND METAL OXIDES 2o [Oxides'iri water dispersion 'for use in-t'ne treatment' of pil ca'iis't'as'sa" forth-inExample 1.]
Parts Parts Metal Oxides Parts Parts AIPO; TSP ;Carbowax 0. 25 0.25 Alon (A1100 0,-25; Ogle.
0. 50 0.25 T10: (Titano'xL. 0. 25 0. 2a.
0. 50 0.25 hydrous alumina. O. 25 0:25
Example 7 A combination of oxides'm-ay'be' usedto aidi'th f aluminum phosphate in giving 'soil resistance; Fonex -fl. ample, a dispersion was made by mixing0.5 'parto'f' aluminum phosphate, 0.25ipart of Alon, 0.25 part'of; Ludox, 0.25 part of trisodium'phosphate, 0. 25pa'rt of" Carbowax, and 98.5 parts of salt free'water. Thiskiis persion was used to treat carpet as in'Examples 1 to 3.
Example 8 Other water insoluble inorganic materials having par ticle sizes of a colloidal nature such as silicates and clays; may also be used as an addition to the aluminum, phos' phate to improve its soil resistance properties. For ex- ,ln" ample, adispersion may-he made by mixing 0.5 part of aluminum phosphate, 0.25 part of Veegum '(an aluminum magnesium silicate made by the Vanderbilt'CoJ, 0.125 part of trisodium phosphate, 0.125;p'art of Carbowax, and 99 parts of salt free water. This mixture was stirred l vigorously and used to treat carpetas in Example I.
Example'9 A dispersion prepared as set" forthin the answer amples and containing 5% solids maybeappliewb' a brush to a standard wall paperwhile on the wall Landloa 4 painted surface in a quantity to produce a 'so'l ids' coating of .01 ounce per squareyar'd."
Example 10 Ailat non-pile fabric (fla'g --bunting,"weight4.75 ouncesper square yard) may be passed through a dispersion pre pared as set forth in the aboveexamples and between squee ze rollers to leave a solids pick-up of"from=i1% to 1.5% by weight when dryycorresponding to about .0091" g ounce tg olfi ounce per square yard of exposed fiber surface area.
Exarnple 11 Additions may be made to the AlPOi dispersion to satisfy the need for other properties such as (1) lowering whitening effect by the addition of metal, oxides; (2) improvement of hand b 'the' addition of known softening agent-s; ("3) improv ent of change by the addition of dy' jser oth'e e 10 matter. 7v
g In any of the above examples her kriowiii wetting and dispersing agents ma paused n .pla'ce.i ,0f thetrisodium phosphate, or, if desired, the w'e ttirig or dispersing agent Also othe'r'waxesmaiybe in p laice' of the Carbowax for improving the handiand decreasing theQli'arshn ess of thetreat'e'dsurface or the" warm-84y" be omitted if not required for aparticular purpose. t I g p V y p The spraying or dipping may hecontrolled so that the desired Weight ofc'oating' is formed; v v A coating of 5% ro1 115% dry solids based on the weight of the pile has been fdundrnost effective for many types of pile materials although the coating maybe varied from 25% to 5% for some purposes. Ari excess of the composition maybe used'biut usually does not further decreasetlreadlieren ce er soil particles and may increase the whitening effect: In addition it rnay result in excess dusting' and' maybec'om noticeable in the feel of the materia'L' p v; The surface area'or fiber co'iite'ama' be calculated by the following equation:
Where W equals the total weightiof "fiber persquarc yard; As equals the elfe'ctive'exposecl iib erl surface area (in square yards) er; square yard of'fabric'; 'D' equals average density of the fibe r in pounds per" cubic'yard calculated by- (specific gravity) X1685; 'df'equals'aver'ag diameter of thefiber in ya rds'calculated by (fiberdiameter in' microns) 1.0 9 5 :10 and'E equal'sfaTfactor showing the averagef degree ofjpen'et'ra'ti on of the. treating dispersion expresse d as a"fraction"of"th'e total'fiber area i assey be fused; coating" technique,
like these same limits in ounces of coating'pi' square yard apply. If pile surfac the coinpositionf rnafrni the pile and totlre'backing. f
Standard detergents,'iwett n g an 'dispe be used withtheabove"dispersions*if'desii These are particularly useful to effect a combination of cleaning and treating.
Obviously the above treatment can be applied to fibers prior to spinning, to yarn prior to weaving or to fabrics after weaving.
What is claimed is:
l. A textile fabric having a surface coating of discrete, pre-formed aluminum phosphate, the average particle size of said aluminum phosphate being not greater than about 70 millimicrons, the coating being present on the material in an amount of from about 0.25% to about of the weight of the fabric, said coating having the property of reducing the tendency of the surface to pick up and retain soil particles.
2. A textile fabric as set forth in claim 1 having a backing and pile elements anchored therein, the pile elements forming the exposed surface and having the coating of the particles of aluminum phosphate.
3. A textile fabric as set forth in claim 1 in which the surface coating includes a softening agent.
4. A textile fabric as set forth in claim 1 in which the coating also includes a finely-divided metal oxide.
5. A textile fabric as set forth in claim 1 in which the metal oxide is aluminum oxide.
6. A textile fabric as set forth in claim 1 in which the metal oxide is silicon oxide.
7. The method of reducing the particle adherence characteristics of a textile fabric without producing an undesirable color change therein, which comprises applying to a surface of said fabric a dilute liquid dispersion containing pre-formed particles of aluminum phosphate having an average particle size not greater than about 70 millimicrons, and removing the dispersion vehicle from the fabric, the amount of dispersion applied to the surface being such as to leave thereOn an amount of the aluminum phosphate equal to about 0.25% to about 5% of the Weight of the fabric.
8. The method of claim 7 in which the dispersion of the aluminum phosphate includes a wetting and dispersion agent.
9. The method of claim 7 in which the dispersion of aluminum phosphate includes a softening agent.
10. The method of claim 7 in which the dispersion of aluminum phosphate also includes a finely-divided metal oxide.
11. The method of claim 10 in which the metal oxide is aluminum oxide.
12. The method of claim 10 in which the metal oxide is silicon oxide.
References Cited in the file of this patent UNITED STATES PATENTS 1,434,549 Lewis et al. Nov. 7, 1922 1,983,349 Dreyfus Dec. 4, 1934 2,033,977 Dreyfus Mar. 17, 1936 2,230,656 Scholler Feb. 4, 1941 2,570,750 Bauer Oct. 9, 1951 2,587,505 Moody Feb. 26, 1952 2,622,307 Cogovan et al. Dec. 23, 1952 OTHER REFERENCES Synthetic Organic Chemicals, 12th edition, July 1, 1946, pages 22 and 23, Carbide and Carbon Chemicals Corp.
Claims (1)
1. A TEXTILE FABRIC HAVING A SURFACE COATING OF DISCRETE, PRE-FORMED ALUMINUM PHOSPHATE, THE AVERAGE PARTICLE SIZE OF SAID ALUMINUM PHOSPHATE BEING NOT GREATER THAN ABOUT 70 MILLIMICRONS, THE COATING BEING PRESENT ON THE MATERIAL IN AN AMOUNT OF FROM ABOUT 0.25% TO ABOUT 5% OF THE WEIGHT OF THE FABRIC, SAID COATING HAVING THE PROPERTY OF REDUCING THE TENDENCY OF THE SURFACE TO PICK UP AND RETAIN SOIL PARTICLES.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE537252D BE537252A (en) | 1954-04-13 | ||
US422987A US2786787A (en) | 1954-04-13 | 1954-04-13 | Textile fabric rendered soil resistant with aluminum phosphate and method of producing same |
GB9035/55A GB787476A (en) | 1954-04-13 | 1955-03-28 | Method of improving soil resistance of textile fabrics |
FR1124633D FR1124633A (en) | 1954-04-13 | 1955-04-12 | Improvements relating to the treatment of surfaces to reduce the adhesion of particles to them |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US422987A US2786787A (en) | 1954-04-13 | 1954-04-13 | Textile fabric rendered soil resistant with aluminum phosphate and method of producing same |
Publications (1)
Publication Number | Publication Date |
---|---|
US2786787A true US2786787A (en) | 1957-03-26 |
Family
ID=23677223
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US422987A Expired - Lifetime US2786787A (en) | 1954-04-13 | 1954-04-13 | Textile fabric rendered soil resistant with aluminum phosphate and method of producing same |
Country Status (4)
Country | Link |
---|---|
US (1) | US2786787A (en) |
BE (1) | BE537252A (en) |
FR (1) | FR1124633A (en) |
GB (1) | GB787476A (en) |
Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2891874A (en) * | 1957-03-07 | 1959-06-23 | Du Pont | Process for increasing soil-resistance of fibers, a composition therefor and process for producing it |
US2909451A (en) * | 1956-04-27 | 1959-10-20 | American Cyanamid Co | Process for preparing aluminum phosphate dispersion and process of treating pile fabric with the resulting dispersion |
US2922393A (en) * | 1957-01-31 | 1960-01-26 | Otto J Munz | Sea farming |
US3030235A (en) * | 1958-03-13 | 1962-04-17 | American Viscose Corp | Discoloration-resistant regenerated cellulose articles |
US3645780A (en) * | 1966-08-08 | 1972-02-29 | Monsanto Co | Improving soil resistance through the use of rare earth metal containing compounds |
US3853588A (en) * | 1972-07-19 | 1974-12-10 | Du Pont | Vinylidene chloride-topcoated, orthophosphate-coated polymeric objects |
US3853587A (en) * | 1972-07-19 | 1974-12-10 | Du Pont | Ferric phosphate coated polymeric shaped objects |
US3853591A (en) * | 1972-07-19 | 1974-12-10 | Du Pont | Phosphate coated polymeric shaped objects |
US3885079A (en) * | 1972-07-19 | 1975-05-20 | Du Pont | Phosphate coated polymeric shaped objects |
US3895164A (en) * | 1971-11-24 | 1975-07-15 | Key Chemicals Inc | Process for imparting friction properties to a base material and the resultant product |
US3955017A (en) * | 1971-11-26 | 1976-05-04 | Imperial Chemical Industries Limited | Method of coating metal phosphates on organic polymeric substrates |
US4015050A (en) * | 1970-12-11 | 1977-03-29 | Imperial Chemical Industries Limited | Plastics film with an aluminium phosphate coating |
US5908663A (en) * | 1996-02-01 | 1999-06-01 | Minnesota Mining And Manufacturing Company | Topical carpet treatment |
US6874834B2 (en) | 1996-10-07 | 2005-04-05 | Phd, Inc. | Linear slide gripper |
US20050095933A1 (en) * | 2003-11-03 | 2005-05-05 | Kimbrell William C. | Textile substrates, compositions useful for treating textile substrates, and related methods |
US20070010150A1 (en) * | 2005-07-11 | 2007-01-11 | Xinggao Fang | Textile materials exbiting enhanced soil-release properties and process for producing the same |
US20070130695A1 (en) * | 2005-12-12 | 2007-06-14 | Eduardo Torres | Soil release agent |
US20070130694A1 (en) * | 2005-12-12 | 2007-06-14 | Michaels Emily W | Textile surface modification composition |
US20070131892A1 (en) * | 2005-12-12 | 2007-06-14 | Valenti Dominick J | Stain repellant and release fabric conditioner |
US20070199157A1 (en) * | 2006-02-28 | 2007-08-30 | Eduardo Torres | Fabric conditioner enhancing agent and emulsion and dispersant stabilizer |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1434549A (en) * | 1919-10-16 | 1922-11-07 | Lewis Green Mcadam & Knowland | Process of flash-proofing fabrics |
US1983349A (en) * | 1930-09-29 | 1934-12-04 | Dreyfus Camille | Textile material and method of making the same |
US2033977A (en) * | 1931-09-14 | 1936-03-17 | Dreyfus Henry | Treatment of filaments, fabrics, and the like |
US2230656A (en) * | 1936-08-29 | 1941-02-04 | Scholler Brothers Inc | Stable waterproofing composition |
US2570750A (en) * | 1948-10-21 | 1951-10-09 | Whitaker Co Fred | Brashening of wool |
US2587505A (en) * | 1945-10-25 | 1952-02-26 | Bigelow Sanford Carpet Co | Pile fabric floor covering and pile yarn therefor made from cleaned and degreased wool sliver |
US2622307A (en) * | 1951-03-08 | 1952-12-23 | Mohawk Carpet Mills Inc | Soil-resistant pile fabric |
-
0
- BE BE537252D patent/BE537252A/xx unknown
-
1954
- 1954-04-13 US US422987A patent/US2786787A/en not_active Expired - Lifetime
-
1955
- 1955-03-28 GB GB9035/55A patent/GB787476A/en not_active Expired
- 1955-04-12 FR FR1124633D patent/FR1124633A/en not_active Expired
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1434549A (en) * | 1919-10-16 | 1922-11-07 | Lewis Green Mcadam & Knowland | Process of flash-proofing fabrics |
US1983349A (en) * | 1930-09-29 | 1934-12-04 | Dreyfus Camille | Textile material and method of making the same |
US2033977A (en) * | 1931-09-14 | 1936-03-17 | Dreyfus Henry | Treatment of filaments, fabrics, and the like |
US2230656A (en) * | 1936-08-29 | 1941-02-04 | Scholler Brothers Inc | Stable waterproofing composition |
US2587505A (en) * | 1945-10-25 | 1952-02-26 | Bigelow Sanford Carpet Co | Pile fabric floor covering and pile yarn therefor made from cleaned and degreased wool sliver |
US2570750A (en) * | 1948-10-21 | 1951-10-09 | Whitaker Co Fred | Brashening of wool |
US2622307A (en) * | 1951-03-08 | 1952-12-23 | Mohawk Carpet Mills Inc | Soil-resistant pile fabric |
Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2909451A (en) * | 1956-04-27 | 1959-10-20 | American Cyanamid Co | Process for preparing aluminum phosphate dispersion and process of treating pile fabric with the resulting dispersion |
US2922393A (en) * | 1957-01-31 | 1960-01-26 | Otto J Munz | Sea farming |
US2891874A (en) * | 1957-03-07 | 1959-06-23 | Du Pont | Process for increasing soil-resistance of fibers, a composition therefor and process for producing it |
US3030235A (en) * | 1958-03-13 | 1962-04-17 | American Viscose Corp | Discoloration-resistant regenerated cellulose articles |
US3645780A (en) * | 1966-08-08 | 1972-02-29 | Monsanto Co | Improving soil resistance through the use of rare earth metal containing compounds |
US4015050A (en) * | 1970-12-11 | 1977-03-29 | Imperial Chemical Industries Limited | Plastics film with an aluminium phosphate coating |
US3895164A (en) * | 1971-11-24 | 1975-07-15 | Key Chemicals Inc | Process for imparting friction properties to a base material and the resultant product |
US3955017A (en) * | 1971-11-26 | 1976-05-04 | Imperial Chemical Industries Limited | Method of coating metal phosphates on organic polymeric substrates |
US3853588A (en) * | 1972-07-19 | 1974-12-10 | Du Pont | Vinylidene chloride-topcoated, orthophosphate-coated polymeric objects |
US3885079A (en) * | 1972-07-19 | 1975-05-20 | Du Pont | Phosphate coated polymeric shaped objects |
US3853591A (en) * | 1972-07-19 | 1974-12-10 | Du Pont | Phosphate coated polymeric shaped objects |
US3853587A (en) * | 1972-07-19 | 1974-12-10 | Du Pont | Ferric phosphate coated polymeric shaped objects |
US5908663A (en) * | 1996-02-01 | 1999-06-01 | Minnesota Mining And Manufacturing Company | Topical carpet treatment |
US6874834B2 (en) | 1996-10-07 | 2005-04-05 | Phd, Inc. | Linear slide gripper |
US20050095933A1 (en) * | 2003-11-03 | 2005-05-05 | Kimbrell William C. | Textile substrates, compositions useful for treating textile substrates, and related methods |
US20070010150A1 (en) * | 2005-07-11 | 2007-01-11 | Xinggao Fang | Textile materials exbiting enhanced soil-release properties and process for producing the same |
US20070130695A1 (en) * | 2005-12-12 | 2007-06-14 | Eduardo Torres | Soil release agent |
US20070130694A1 (en) * | 2005-12-12 | 2007-06-14 | Michaels Emily W | Textile surface modification composition |
US20070131892A1 (en) * | 2005-12-12 | 2007-06-14 | Valenti Dominick J | Stain repellant and release fabric conditioner |
US7655609B2 (en) | 2005-12-12 | 2010-02-02 | Milliken & Company | Soil release agent |
US20070199157A1 (en) * | 2006-02-28 | 2007-08-30 | Eduardo Torres | Fabric conditioner enhancing agent and emulsion and dispersant stabilizer |
Also Published As
Publication number | Publication date |
---|---|
BE537252A (en) | 1900-01-01 |
GB787476A (en) | 1957-12-11 |
FR1124633A (en) | 1956-10-15 |
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