US2946911A - Coated electric lamp - Google Patents

Coated electric lamp Download PDF

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Publication number
US2946911A
US2946911A US69404157A US2946911A US 2946911 A US2946911 A US 2946911A US 69404157 A US69404157 A US 69404157A US 2946911 A US2946911 A US 2946911A
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United States
Prior art keywords
granules
base coat
plastic
bulb
lamp
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Expired - Lifetime
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Richard F Malinowski
Vodicka Vincent
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General Electric Co
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General Electric Co
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Publication date
Application filed by General Electric Co filed Critical General Electric Co
Priority to US69404157 priority Critical patent/US2946911A/en
Priority to FR1213127D priority patent/FR1213127A/en
Priority to GB3468258A priority patent/GB849040A/en
Application granted granted Critical
Publication of US2946911A publication Critical patent/US2946911A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K1/00Details
    • H01K1/28Envelopes; Vessels
    • H01K1/32Envelopes; Vessels provided with coatings on the walls; Vessels or coatings thereon characterised by the material thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K7/00Lamps for purposes other than general lighting
    • H01K7/06Lamps for purposes other than general lighting for decorative purposes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S206/00Special receptacle or package
    • Y10S206/805Rubber band
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S215/00Bottles and jars
    • Y10S215/06Resin-coated bottles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24372Particulate matter
    • Y10T428/24405Polymer or resin [e.g., natural or synthetic rubber, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/25Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • Y10T428/254Polymeric or resinous material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31551Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
    • Y10T428/31634Next to cellulosic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/3188Next to cellulosic
    • Y10T428/31884Regenerated or modified cellulose

Definitions

  • This invention relates in general to electric lamps, especially of the incandescent type, and more particularly to light-diffusing and refracting coatings for electric lamp bulbs and to methods of producing such coatings.
  • Another object of our invention is to provide an electric lamphaving an external light-refracting coating on the lamp envelope which is of relatively light weight and is completely devoid of any sharp edges and points such as would otherwise render the lamp dangerous to handle.
  • Still another object of our invention to provide an electric incandescent lamp having a firmly adherent lightmodifying coating on the lamp envelope of a character such as to create a sparkling or glittering effect to the light emitted by the lamp during operation.
  • a further object of our invention is to provide a novel type of coating for glass lamp bulbs and similar illuminating ware which will act to at least in part refract the light passing therethrough and which is firmly adherent to the glass bulb and highly resistant to dislodgment therefrom.
  • a still further object of our invention is to provide a light-refracting coating on a glass lamp bulb or similar article of 'a character such as to present a snow-like or ice-like appearance.
  • a glass lamp envelope or similar illuminating ware is provided with an external coating consisting of a thin base coat of a transparent organic plastic having a multiplicity of integral faceted protuberances of a transparent organic plastic projecting in random oriented manner from the base coat.
  • the base coat may be constituted either by a clear or a colored transparent lacquer, and the protuberances constituted by faceted particles or granules of a clear or a colored transparent organic plastic, such as polystyrene, acrylics, or cellulose acetate for example.
  • the plastic granules are adherent to and additionally secured to the base coat by small fillets or webs of the said organic plastic integral with the plastic granules and diffused into the base coat at their surface layer of contact therewith.
  • a clear or colored transparent lacquer top coat may be used into which the plastic granules are difliused and which itself is diffused into and tightly bonded to the base coat where thetop coat is injsurface contact with the base coat at the bot toms of the interstitial spaces between the plastic granules.
  • the coatings according to the invention not only possess great strength against dislodgment of the plastic granules from the surface of the glass envelope, but the granules are also free of exposed sharp edges or points such as would otherwise render the lamp envelope dangerous to handle. Besides presenting a very attractive appearance under both lighted and unlighted conditions of the lamp, the coatings according to the invention act to refract the light rays passing therethrough and thereby create a distinctive and appealing sparkling or scintillating eifect.
  • Fig. 1 is an elevation of an electric incandescent lamp having an envelope provided with a light-modifying coating according to the invention, the envelope being shown partly broken away in order to illustrate the interior parts of the lamp.
  • Fig. 2 is a fragmentary sectional view, on a greatly enlarged scale, of a portion of the wall of a glass lamp envelope or other glass illuminating ware provided with a coating comprising our invention.
  • Fig. 3 is a sectional view similar to Fig. 2 showing a modified form of coating comprising our invention.
  • Figs. 4 to 8 are views illustrating the successive steps which may be employed to apply to the envelope of an electric lamp an external light-modifying coating according to the invention.
  • the invention is there shown as applied to an electric incandescent lamp comprising a hermetically sealed transparent glass envelope or bulb 1 provided with a neck portion 2 to which a conventional type lamp base 3 is suitably secured, as by conventional basing cement for instance.
  • the bulb 1 may be of spherical shape as shown, or of any other suitable shape, and it is provided with a reentrant stem 4 which extends into the bulb from the neck 2 thereof and through which are sealed a pair of leading-in wires 5, 6.
  • leading-in wires 5, 6 are electrically connected to the opposite ends of a suitable incandescible filament or light source 7 which may be constituted by a length of tungsten wire of straight, coiled or coiled-coil form and suitably supported in place within the bulb, for example, by means of supplementary filament support wires 8 supported on the glass stem 4.
  • a suitable incandescible filament or light source 7 which may be constituted by a length of tungsten wire of straight, coiled or coiled-coil form and suitably supported in place within the bulb, for example, by means of supplementary filament support wires 8 supported on the glass stem 4.
  • the leading-in wires 5, 6 are electrically connected to the side shell and end eyelet contacts 9 and 10, respectively, of the base 3.
  • the bulb 1 is provided on its exterior surface with a light-modifying coating 11 according to the invention and comprising, in general, a thin layer or base coat 1 2 of a transparent organic plastic having a multiplicity of small faceted particles or granules 13 of transparent organic plastic integral therewith and protruding therefrom in random oriented manner and preferably in closely contiguous relation to one another so as to substantially cover the area of the bulb provided with the coating 11.
  • the light-modifying coating 11 may be applied to a portion only of the surface area of the bulb 1, or it may be applied over substantially the entire exposed surface area of the bulb as shown in Fig. 1.
  • the base layer or coat 12 may consist of a suitable transparent lacquer or varnish, for instance, a cellulosic lacquer such as cellulose acetate or butyrate, and it may be either clear or of any desired transparent color.
  • a suitable transparent lacquer or varnish for instance, a cellulosic lacquer such as cellulose acetate or butyrate, and it may be either clear or of any desired transparent color.
  • a solution of cellulose acetate in acetone has been found entirely satisfactory as the material for the base coat 12 which may be applied to the bulb 1 in any suitable manner, as by dipping or spraying.
  • the plastic particles or granules 13 may be made of any suitable transparent organic plastic which is capable of being dissolved in a solvent.
  • Cellulose acetate, and various synthetic resins such as polystyrene and acrylics are examples of suitable organic plastics which have been found to be eminently satisfactory as materials for the granules 13. Of these materials, however, polystyrene is preferred because of'its relatively low cost, among other things.
  • the plastic granules 13 in the final coating may be of any shape having one or more facets or flat faces 14 for refracting the light rays passing therethrough.
  • the plastic granules 13 in the coating may be in the form of regular or truncated cylinders, prisms, pyramids, or cones, or in the form of more or less round beads with one or more fiat sides or facets.
  • the plastic granules 13 are in the form of small truncated cylinders such as are commonly used in the plastic molding industry. Such shaped plastic granules are a standard commercially available product and therefore are relatively inexpensive.
  • the plastic granules 13 may be of a clear plastic or of any transparent colored plastic, as desired. To produce the best lighting effect in conventional size decorative lamps such as Christmas lamps, for instance, the plastic granules 13 should have a size, i.e., maximum and minimum width dimensions, within the range of from approximately to inch.
  • the plastic particles or granules 13 are disposed on the base coat 12 in random oriented manner so as to create an irregular pattern or arrangement of the faceted particles on the lamp bulb and produce a varied light-dispersing effect on the light rays passing through the coating 11.
  • the plastic granules 13 are preferably disposed closely contiguous to one another so as to substantially cover the surface area of the bulb provided with the light-modifying coating.
  • the plastic particles or granules 13 are preferably embedded to a slight degree in the base coat 12 and are at least slightly diffused thereinto at their surface layers of contact therewith, as indicated at 15, so as to in effect constitute an integral part of the base coat .12.
  • This result may be effected by applying and pressing the plastic granules 13 onto the base coat 12 while the surface layer only of the latter is in a softened and tacky state such as results from the brief contacting and superficial redissolving of the previously dried base coat 12 with a solvent therefor, as by the dipping of the lacquer base coated lamp bulb 1 in solvent for both the base coat 12 and the organic plastic granules 13 to be applied onto the bulb.
  • the solvent present in the softened surface layer of the base coat 12 eventually acts to penetrate and dissolve the surface layer of the plastic granules 13 in contact with the base coat 12, thereby causing the plastic granules to diffuse into the base coat at their interfaces, as shown at 15, so as to in effect constitute an integral part of the base coat.
  • the solventpenetrated surface layer portions of the plastic granules 1 3 thus form continuous plastic links 15 between the base coat .12 and the portions of the plastic granules 13 which are not penetrated by the solvent from the base coat.
  • the plastic granules 13 not be embedded all the way through the thickness of the base coat since such a condition would produce clear, i.e. uncolored areas, under the plastic granules such as ordinarily would be undesirable.
  • the plastic particles or granules 13 of the light-modifying coating 11 according to the invention are additionally secured in place on the lamp bulb 1 at their bottom regions, within the interstitial spaces therebetween, by means of fillets or webs 16 of an organic plastic which are diffused into the base coat 12 as indicated at 17 and into which the plastic granules 13 themselves are diffused or bonded, as indicated at 18.
  • the fillets or webs 16 may constitute portions of a thin continuous film or top coat 19 of a suitable transparent lacquer or varnish (such as cellulose acetate for example) which, when applied over the plastic granule coated area of the bulb 1, is in the form of a solution containing solvent for both the base coat 12 and the plastic granules 13.
  • the solvent in the top coat 19 then acts to penetrate and dissolve the surface layers of the base coat 12 and the plastic granules 13 in contact with the top coat solution, thereby causing the top coat 19 to diffuse into and form a solid solution with the base coat 12 as indicated at 17, and the plastic granules 13 to diffuse into and become an integral part of the top coat 19 as indicated at 18, at the respective surfaces of contact therebetween.
  • the solvent-penetrated surface layer portions of the plastic granules 13 and of the base coat 12 thus form continuous plastic links 17 and 18 between the top coat 19 and the portions of the base coat and the plastic granules which are not penetrated by the solvent from the top coat.
  • the top coat 19 may be essentially the same as the base coat 12, that is, a cellulosic lacquer such as cellulose acetate or butyrate. It is preferred, however, that the top coat 19 be of clear character in all cases, irrespective of whether a clear or colored base coat 12 is employed.
  • the fillets or webs 16 of organic plastic which join or unite the plastic granules 13 to the base coat 12, as well as to each other in the case of those granules which are more closely contiguous to one another, are constituted by the material of the plastic granules 13 themselves.
  • This form of coating 20 is produced by suitably applying over the plastic granule coated area of the bulb 1, as by dipping, a volatilizable solution having no solids content and comprising solvent for the plastic granules 13.
  • the solvent in the coating solution then acts to dissolve and render semi-fluid the exposed surfaces of the plastic granules 13, as a result of which the softened plastic of the plastic granules 13 flows down and, in effect, migrates into the fillets or webs of the coating solution which either bridges the gaps between adjacent plastic granules or else fills the corner spaces between the granules and the base coat 12.
  • the material of the plastic granules which has dissolved and migrated into such fillets or webs is left in situ, thereby forming plastic fillets or webs 16 integral with and of the same material as the plastic granules 13.
  • the material of the plastic granules which eventually forms the plastic fillets or webs 16 then also diffuses into the base coat 12 so as to become an integral part thereof.
  • the net result therefore, is a coating 20 comprising a substantially continuous film of an organic plastic material over the surface of the bulb composed of the faceted protuberances or granules 13 and the adjoning fillets or webs .16.
  • Figs. 4 to 8 illustrating a suitable procedure which may be employed to apply a light-modifyingcoating 11 or 20 according to the invention onto a lamp bulb
  • the surface area of the bulb 1 which is to be provided with the coating 11 or 20 (substantially the entire surface area of the bulb in theparticular case illustrated)'is first coated with a layer of the lacquer or varnishwhich is to constitute the base coat 12.
  • this lacquer base coat 12 may be applied to the lamp bulb 1 by dipping it in a reservoir 21 of the lacquer coating material contained in a tank 22 or other container.
  • the lacquer coating material 21 may consist of a viscous solution (e.g., around 27 seconds viscosity measured with a No.
  • this reactivation of the surface of the lacquer base coat 12 may be accomplished by immersing or dipping the lamp bulb 1 to a predetermined level in a reservoir 23 of acetone or other solvent contained in a tank or other container 24.
  • the lacquer base coated lamp bulb 1 is maintained in contact with, i.e., kept immersed in the acetone or other reactivator solvent, for -a period of time (for example from ten to twenty seconds or thereabouts at room temperature) sufficient to superficially dissolve and soften the surface of the base coat 12 to a predetermined depth.
  • a layer of the plastic particles or granules 13, for example, polystyrene plastic granules, is applied to and pressed against thesoftened and tacky surface of the base coat 12 on the lamp bulb 1. This may be conveniently accomplished bysupporting the bulb 1 in a closed container 25 in a position above a bed or loose filling 26 of the plastic granules 13 contained therein (-Fig.
  • the filling 26 of plastic granules 13 in the container 25 is preferably sufficient to completely submerge the bulb 1 to a depth of at least about /z inch or so above thetop of the bulb.
  • the weight of that portion of the plastic granule filling 26 lying above the top of the bulb then exerts the necessary pressure on the rest of the granules 13in the container 25 to not only insure the pressing of plastic granules into engagement with and more or less'unifor-mly over the entire tacky surface area of the bulb, but to also efiect the pressing of the granules against the bulb with sufficient pressure to cause them to partially embed themselves in the base coat.
  • a transparent liquid medium comprising solvent for the organic plastic granules :13 is applied completely over the plastic granule coated area of the bulb.
  • the solvent-containing film thus applied to the bulb acts to trap and so temporarily prevents the volatilization of the reactivator solvent remaining in the surface layer of the base coat 12 between as well as underneath the plastic granules 13.
  • the particular transparent liquid medium employed for the final coating step will depend on the type of finished coating 11 or 20 desired.
  • the lamp bulb 1 following the application of the layer of plastic granules 13 thereto is coated with a relatively low viscosity (e.g., from approximately 9 to 11 seconds viscosity measured with a No.
  • the plastic granule coated lamp bulb 1 instead of being dipped in a bath 27 of transparent lacquer to form a top coat 19 over the plastic granules 13, is dipped in a bath 27 of a volatilizale liquid medium comprising solvent for the plastic of which the granules 13 are composed.
  • the volatizable solvent-containing medium employed for the bath 27 may comprise a mixture of xylene and turpentine in the proportions, for example, of approximately parts of xylene to 50 parts of turpentine.
  • the bulb is allowed to remain in the volatilizable solvent-containing bath 27 for about 15 to 30 seconds, after which it is then suitably dried, for example, by placing the lamp in a heated atmosphere having a temperature of, for example, from 50 to 60 C.
  • the final coating 20 produced in this man.- ner presents an ice-like appearance which, like the coating 11, is also very attractive and decorative.
  • light-dispersing coatings 11 and 20 constructed and prepared in accordance with our invention will act to refract the light rays from the filament 7 or other concentrated light source of the lamp in a manner such as to create the impression of a great many tiny light sources on the surface of the bulb. A sparkling or scintillating lighting effect is thereby produced which is highly appealing and of especial utility for decorative lighting efiects such as for Christmas tree and other decorative lighting purposes.
  • An electric lamp comprising a transparent glass bulb containing a light source and having a light refracting and light-transmitting.coating on at least a portion of the exterior surface thereof comprising a thin layer of a transparent organic plastic having a multiplicity of integral faceted protuberances of a transparent organic plastic projecting in random oriented manner therefrom, substantially all of said protuberances having a minimum width dimension of at least several hundredths of an inch.
  • An electric lamp comprising a transparent glass bulb containing a light source and having a light-refracting and light-transmitting coating on at least a portion of the exterior surface thereof comprising a thin base coat of a transparent lacquer and a layer of faceted granules of a transparent organic plastic adherent to and protruding from the said base coat in random oriented manner, the material of the surface portions of said granules in contact with said base coat being penetrated by solvent therefor from said base coat and constituting a continuous plastic link between said base coat and the unpenetrated portions of said granules, substantially all of said granules having a minimum width dimension of at least several hundredths of an inch.
  • An electric lamp comprising a transparent glass bulb containing a light source and having a light-retracting and light-transmitting coating on at least a portion of the exterior surface thereof comprising a thin base coat of a transparent lacquer, a layer of faceted granules of a transparent organic plastic adherent to and protruding from the said base coat in random oriented manner, substantially all of said granules having a minimum width dimension of at least several hundredths of an inch, and a lacquer top coat extending completely over the said plastic granules and over the portions of the lacquer base coat exposed in the interstitial spaces therebetween, the material of the surface portions of said granules and said base coat in contact with said top coat being penetrated and acted on by solvent therefor from said top coat and constituting a continuous plastic link between said top coat and the uupenetrated portions of said granules and base coat.
  • An electnic lamp comprising a transparent glass bulb containing a light source and having a light-retracting and light-transmitting coating on at least a portion of the exterior surface thereof comprising a thin base coat of a transparent lacquer and a layer of faceted granules of a transparent organic plastic attached to and projecting from the said base coat in random oriented manner, substantially all of said plastic granules having a minimum width dimension of at least several hundredths of an inch and being closely contiguous to one another and being joined to and securely braced against dislodgment from the base coat at their bottom regions by small fillets of said organic plastic, the material of the surface portions of said granules and said base coat in contact with the said fillets being penetrated and acted on by solvent therefor from said fillets and constituting a continuous plastic link between said fillets and the unpenetrated portions of said granules and base coat.
  • An electric lamp comprising a transparent glass bulb containing a light source and having a light-refracting and light-transmitting coating on at least a portion of the exterior surface thereof comprising a thin base coat of a transparent lacquer, a layer of faceted granules of a transparent organic plastic of the group consisting of polystyrene, acrylics and cellulose acetate substantially covering the said portion of the bulb and adherent to and protruding from the said base coat in random oriented manner, substantially all of said granules having a minimum width dimension of at least several hundredths of an inch, and a lacquer top coat extending completely over the said plastic granules and over the portions of the lacquer base coat exposed in the interstitial spaces therebetween, the material of the surface portions of said granules and said base coat in contact with said top coat being penetrated and acted on by solvent therefor from said top coat and constituting a continuous plastic link between said top coat and the uupenetrated portions of said
  • An electric lamp comprising a transparent glass bulb containing a light source and having a light-refracting and lighttransmitting coating on 'at least a portion of the exterior surface thereof comprising a thin base coat of a transparent lacquer, and a layer of faceted granules of a transparent organic plastic of the group consisting of polystyrene, acrylics and cellulose acetate substantially entirely covering the said portion of the bulb and adherent to and protruding from the said base coat in random oriented manner, substantially all of said plastic granules having a minimum width dimension of at least several hundredths of an inch and being closely contiguous to one another and joined to and securely braced against dislodgment from the base coat at their bottom regions by small fillets of said organic plastic, the material of the surface portions of said granules and said base coat in contact with the said fillets being penetrated and acted on by solvent therefor from said fillets and constituting a continuous plastic link between said fillets
  • An electric incandescent lamp comprising a transparent glass bulb containing a filament and having a light-refracting and light-transmitting coating on substantially its entire exterior surface comprising a thin base coat of a transparent lacquer, a layer of faceted granules of transparent polystyrene plastic substantially entirely covering the said bulb and adherent to and protruding from; the said base coat in random oriented manner, said plastic granules having minimum and maximum width dimensions within the range of from approximately to A1 inch, and a lacquer top coat extending completely over the said plastic granules and over the portions of the lacquer base coat exposed in the interstitial spaces therebetween, the material of the surface portions of said granules and said base coat in contact with each other and with said top coat being penetrated and acted on by solvent there for from said base coat and from said topcoat and constituting continuous plastic links between said base coat and the unpenetrated portions of said granules and between said top coat and the uupenetrated portions
  • An electric incandescent lamp comprising a transparent glass bulb containing a filament and having a light-refracting and light-transmitting coating on substantially its entire exterior surface comprising a thin base coat of transparent lacquer and a layer of faceted granules of transparent polystyrene plastic substantially entirely covering the said bulb and attached to and projecting from the said base coat in random oriented manner, said plastic granules having minimum and maximum width dimensions within the range of from approximately to /8 inch and being closely contiguous to one another and joined to and securely braced against dislodgment from the base coat at their bottom regions by small fillets of polystyrene plastic integral with said 9 plastic, the material of the surface portions of said granules and said base coat in contact with each other and with the said fillets being penetrated and acted on by solvent therefor from said base coat and from said fillets and constituting continuous plastic links between said base coat and the unpenetrated portions of said granules and between said fillet
  • An electric lamp comprising a transparent glass bulb containing a light source and having a light-refracting and light-transmitting coating on at least a portion of the exterior surface thereof comprising a thin base coat of a transparent colored lacquer, a layer of faceted granules of a transparent organic plastic adherent to and protruding from the said base coat in random oriented manner, said granules having a minimum width dimension of at least several hundredths of an inch, a preponderance of said granules being embedded in said colored base coat only partway through the thickness thereof whereby to leave a suflicient thickness of said colored base coat underneath the said embedded granules to effectively filter the light passing therethrough from said light source, said plastic granules being joined, to and securely braced against dislodgement from the base coat at their bottom regions by small fillets of an organic plastic, the material of the surface portions of said granules and said base coat in contact with the said fillets being penetrate

Description

y 1960 R. F. MALINOWSKI ETA!- 2,946,911
COATED ELECTRIC LAMP Filed Nov. 1, 1957 ITWVGBTW L'OT'S'.
Richar'd "E MaLinowski, VmceTT-"L' vodlcka, b3 fa/"4A m i tovneg.
United States Patent Ofice 2,946,911 Patented July 26, 1960 2,946,911 COATED ELECTRIC LAMP Richard F. Malinowski, Cleveland, and Vincent Vodicka,
' South Euclid, Ohio, assignors to General Electric Company, a corporation of New York This invention relates in general to electric lamps, especially of the incandescent type, and more particularly to light-diffusing and refracting coatings for electric lamp bulbs and to methods of producing such coatings.
It has been proposed heretofore to provide electric lamp bulbs or envelopes with light-modifying coatings composed of small glass beads of various shapes as of round, square or prismatic form, suitably fastened to the surface of the glass bulb as by means of a varnish or other binding medium. This provided a lamp having a distinctive appearance and produces a very appealing decorative lighting eifect eminently suitable for various lighting purposes such as, Christmas tree and display lighting, luminous signs, and the like. Such prior type glass bead coatings, however, have not possessed adequate adherence strength against dislodgement of the glass beads from the glass bulb during ordinary handling, shipment and use of the lamps. Moreover, because of the sharp edges and corners which are normally characteristic of glass beads formed with one or more fiat faces or facets, as where they are in the form of prisms, pyramids, cylinders and the like, a lamp bulb having an external coating comprised of such sharp-edged beads would be highly objectionable from a safety standpoint. This is due to the danger of persons handling the lamp becoming cut or scratched by the sharp exposed edges and points of the coating.
It is an object of our invention, therefore, to provide an electric lamp having a firmly adherent and mechanically strong external light-refracting coating on the lamp envelope which will withstand all normal handling and usage of the lamp without becoming dislodged therefrom.
Another object of our invention is to provide an electric lamphaving an external light-refracting coating on the lamp envelope which is of relatively light weight and is completely devoid of any sharp edges and points such as would otherwise render the lamp dangerous to handle.
Still another object of our invention to to provide an electric incandescent lamp having a firmly adherent lightmodifying coating on the lamp envelope of a character such as to create a sparkling or glittering effect to the light emitted by the lamp during operation.
A further object of our invention is to provide a novel type of coating for glass lamp bulbs and similar illuminating ware which will act to at least in part refract the light passing therethrough and which is firmly adherent to the glass bulb and highly resistant to dislodgment therefrom.
A still further object of our invention is to provide a light-refracting coating on a glass lamp bulb or similar article of 'a character such as to present a snow-like or ice-like appearance.
Briefly stated, in accordance with one aspect of the invention, a glass lamp envelope or similar illuminating ware is provided with an external coating consisting of a thin base coat of a transparent organic plastic having a multiplicity of integral faceted protuberances of a transparent organic plastic projecting in random oriented manner from the base coat. According to a further aspect of the invention, the base coat may be constituted either by a clear or a colored transparent lacquer, and the protuberances constituted by faceted particles or granules of a clear or a colored transparent organic plastic, such as polystyrene, acrylics, or cellulose acetate for example. The plastic granules are adherent to and additionally secured to the base coat by small fillets or webs of the said organic plastic integral with the plastic granules and diffused into the base coat at their surface layer of contact therewith. Alternatively, a clear or colored transparent lacquer top coat may be used into which the plastic granules are difliused and which itself is diffused into and tightly bonded to the base coat where thetop coat is injsurface contact with the base coat at the bot toms of the interstitial spaces between the plastic granules.
The coatings according to the invention not only possess great strength against dislodgment of the plastic granules from the surface of the glass envelope, but the granules are also free of exposed sharp edges or points such as would otherwise render the lamp envelope dangerous to handle. Besides presenting a very attractive appearance under both lighted and unlighted conditions of the lamp, the coatings according to the invention act to refract the light rays passing therethrough and thereby create a distinctive and appealing sparkling or scintillating eifect.
Further objects and advantages of our invention will appear from the following detailed description of species thereof and from the accompanying drawing.
In the drawing,
Fig. 1 is an elevation of an electric incandescent lamp having an envelope provided with a light-modifying coating according to the invention, the envelope being shown partly broken away in order to illustrate the interior parts of the lamp.
Fig. 2 is a fragmentary sectional view, on a greatly enlarged scale, of a portion of the wall of a glass lamp envelope or other glass illuminating ware provided with a coating comprising our invention.
Fig. 3 is a sectional view similar to Fig. 2 showing a modified form of coating comprising our invention, and
Figs. 4 to 8 are views illustrating the successive steps which may be employed to apply to the envelope of an electric lamp an external light-modifying coating according to the invention.
Referring to Fig. 1, the invention is there shown as applied to an electric incandescent lamp comprising a hermetically sealed transparent glass envelope or bulb 1 provided with a neck portion 2 to which a conventional type lamp base 3 is suitably secured, as by conventional basing cement for instance. The bulb 1 may be of spherical shape as shown, or of any other suitable shape, and it is provided with a reentrant stem 4 which extends into the bulb from the neck 2 thereof and through which are sealed a pair of leading-in wires 5, 6. Interiorly of the bulb, the leading-in wires 5, 6 are electrically connected to the opposite ends of a suitable incandescible filament or light source 7 which may be constituted by a length of tungsten wire of straight, coiled or coiled-coil form and suitably supported in place within the bulb, for example, by means of supplementary filament support wires 8 supported on the glass stem 4. Exteriorly of the bulb 1, the leading-in wires 5, 6 are electrically connected to the side shell and end eyelet contacts 9 and 10, respectively, of the base 3.
The bulb 1 is provided on its exterior surface with a light-modifying coating 11 according to the invention and comprising, in general, a thin layer or base coat 1 2 of a transparent organic plastic having a multiplicity of small faceted particles or granules 13 of transparent organic plastic integral therewith and protruding therefrom in random oriented manner and preferably in closely contiguous relation to one another so as to substantially cover the area of the bulb provided with the coating 11. The light-modifying coating 11 may be applied to a portion only of the surface area of the bulb 1, or it may be applied over substantially the entire exposed surface area of the bulb as shown in Fig. 1. The base layer or coat 12 may consist of a suitable transparent lacquer or varnish, for instance, a cellulosic lacquer such as cellulose acetate or butyrate, and it may be either clear or of any desired transparent color. A solution of cellulose acetate in acetone has been found entirely satisfactory as the material for the base coat 12 which may be applied to the bulb 1 in any suitable manner, as by dipping or spraying.
The plastic particles or granules 13 may be made of any suitable transparent organic plastic which is capable of being dissolved in a solvent. Cellulose acetate, and various synthetic resins such as polystyrene and acrylics are examples of suitable organic plastics which have been found to be eminently satisfactory as materials for the granules 13. Of these materials, however, polystyrene is preferred because of'its relatively low cost, among other things. For the purposes of the invention, the plastic granules 13 in the final coating may be of any shape having one or more facets or flat faces 14 for refracting the light rays passing therethrough. Thus, as representative examples, the plastic granules 13 in the coating may be in the form of regular or truncated cylinders, prisms, pyramids, or cones, or in the form of more or less round beads with one or more fiat sides or facets. In the particular case illustrated, the plastic granules 13 are in the form of small truncated cylinders such as are commonly used in the plastic molding industry. Such shaped plastic granules are a standard commercially available product and therefore are relatively inexpensive. The plastic granules 13 may be of a clear plastic or of any transparent colored plastic, as desired. To produce the best lighting effect in conventional size decorative lamps such as Christmas lamps, for instance, the plastic granules 13 should have a size, i.e., maximum and minimum width dimensions, within the range of from approximately to inch.
As shown in Figs. 2 and 3, the plastic particles or granules 13 are disposed on the base coat 12 in random oriented manner so as to create an irregular pattern or arrangement of the faceted particles on the lamp bulb and produce a varied light-dispersing effect on the light rays passing through the coating 11. In addition, the plastic granules 13 are preferably disposed closely contiguous to one another so as to substantially cover the surface area of the bulb provided with the light-modifying coating.
In accordance with the invention, the plastic particles or granules 13 are preferably embedded to a slight degree in the base coat 12 and are at least slightly diffused thereinto at their surface layers of contact therewith, as indicated at 15, so as to in effect constitute an integral part of the base coat .12. This result may be effected by applying and pressing the plastic granules 13 onto the base coat 12 while the surface layer only of the latter is in a softened and tacky state such as results from the brief contacting and superficial redissolving of the previously dried base coat 12 with a solvent therefor, as by the dipping of the lacquer base coated lamp bulb 1 in solvent for both the base coat 12 and the organic plastic granules 13 to be applied onto the bulb. Whenthe plastic granules 13 are then pressed against such a reactivated tacky surface layer of the base coat 12, the solvent present in the softened surface layer of the base coat 12 eventually acts to penetrate and dissolve the surface layer of the plastic granules 13 in contact with the base coat 12, thereby causing the plastic granules to diffuse into the base coat at their interfaces, as shown at 15, so as to in effect constitute an integral part of the base coat. The solventpenetrated surface layer portions of the plastic granules 1 3 thus form continuous plastic links 15 between the base coat .12 and the portions of the plastic granules 13 which are not penetrated by the solvent from the base coat. Particularly where a colored type of base coat 12 is employed, it is preferable that the plastic granules 13 not be embedded all the way through the thickness of the base coat since such a condition would produce clear, i.e. uncolored areas, under the plastic granules such as ordinarily would be undesirable.
The plastic particles or granules 13 of the light-modifying coating 11 according to the invention are additionally secured in place on the lamp bulb 1 at their bottom regions, within the interstitial spaces therebetween, by means of fillets or webs 16 of an organic plastic which are diffused into the base coat 12 as indicated at 17 and into which the plastic granules 13 themselves are diffused or bonded, as indicated at 18. As shown in Fig. 2, the fillets or webs 16 may constitute portions of a thin continuous film or top coat 19 of a suitable transparent lacquer or varnish (such as cellulose acetate for example) which, when applied over the plastic granule coated area of the bulb 1, is in the form of a solution containing solvent for both the base coat 12 and the plastic granules 13. The solvent in the top coat 19 then acts to penetrate and dissolve the surface layers of the base coat 12 and the plastic granules 13 in contact with the top coat solution, thereby causing the top coat 19 to diffuse into and form a solid solution with the base coat 12 as indicated at 17, and the plastic granules 13 to diffuse into and become an integral part of the top coat 19 as indicated at 18, at the respective surfaces of contact therebetween. The solvent-penetrated surface layer portions of the plastic granules 13 and of the base coat 12 thus form continuous plastic links 17 and 18 between the top coat 19 and the portions of the base coat and the plastic granules which are not penetrated by the solvent from the top coat. The top coat 19 may be essentially the same as the base coat 12, that is, a cellulosic lacquer such as cellulose acetate or butyrate. It is preferred, however, that the top coat 19 be of clear character in all cases, irrespective of whether a clear or colored base coat 12 is employed. By virtue of the diffusion of the continuous film or top coat 19 into the base coat 12 at the regions between the plastic granules l3 and the diffusion of the plastic granules 13 into the top coat 19, the plastic granules and the top coat virtually become an integral part of the base coat 12 and thus contribute greatly to the mechanical strength of the final coating 11. As a result, an exceedingly firm attachment of the plastic granules 13 to the bulb 1 against dislodgment therefrom is produced.
In the modified form of coating 20 shown in Fig. 3, the fillets or webs 16 of organic plastic, which join or unite the plastic granules 13 to the base coat 12, as well as to each other in the case of those granules which are more closely contiguous to one another, are constituted by the material of the plastic granules 13 themselves. This form of coating 20 is produced by suitably applying over the plastic granule coated area of the bulb 1, as by dipping, a volatilizable solution having no solids content and comprising solvent for the plastic granules 13. The solvent in the coating solution then acts to dissolve and render semi-fluid the exposed surfaces of the plastic granules 13, as a result of which the softened plastic of the plastic granules 13 flows down and, in effect, migrates into the fillets or webs of the coating solution which either bridges the gaps between adjacent plastic granules or else fills the corner spaces between the granules and the base coat 12. Upon subsequent volatilization of the fillets or webs of coating soltuion in the gaps between the adjacent plastic granules, the material of the plastic granules which has dissolved and migrated into such fillets or webs is left in situ, thereby forming plastic fillets or webs 16 integral with and of the same material as the plastic granules 13. Moreover, by applying the final solvent coat to the bulb before the complete volatilization of the solvent remaining in the'surface layer of the base coat 12 from the previous reactivating step, the material of the plastic granules which eventually forms the plastic fillets or webs 16 then also diffuses into the base coat 12 so as to become an integral part thereof. The net result, therefore, is a coating 20 comprising a substantially continuous film of an organic plastic material over the surface of the bulb composed of the faceted protuberances or granules 13 and the adjoning fillets or webs .16. A tough and high strength coating 20, exceedingly resistant to dislodgment of the light-refracting granules 13 from the surface of the bulb 1, is thereby obtained.
Referring now. to Figs. 4 to 8 illustrating a suitable procedure which may be employed to apply a light-modifyingcoating 11 or 20 according to the invention onto a lamp bulb, the surface area of the bulb 1 which is to be provided with the coating 11 or 20 (substantially the entire surface area of the bulb in theparticular case illustrated)'is first coated with a layer of the lacquer or varnishwhich is to constitute the base coat 12. As shown in Fig. 4, this lacquer base coat 12 may be applied to the lamp bulb 1 by dipping it in a reservoir 21 of the lacquer coating material contained in a tank 22 or other container. The lacquer coating material 21 may consist of a viscous solution (e.g., around 27 seconds viscosity measured with a No. 20 Du Pont cup at 70 F.) of cellulose acetate in a solvent such as acetone. Following the removal of the lacquer coated lamp bulb 1 from the lacquer base coat dipping tank 22, the lacquer film 12 on the lamp bulb is allowed to dry'or set, after which the portion of the surface layer of the dried base coat 12 which is to be covered with plastic granules 13 is then reactivated or softened by applying thereover a suitable reactivator solvent for the lacquer of the base coat 12, such as acetone for example. As shown in Fig. 5, this reactivation of the surface of the lacquer base coat 12 may be accomplished by immersing or dipping the lamp bulb 1 to a predetermined level in a reservoir 23 of acetone or other solvent contained in a tank or other container 24. The lacquer base coated lamp bulb 1 is maintained in contact with, i.e., kept immersed in the acetone or other reactivator solvent, for -a period of time (for example from ten to twenty seconds or thereabouts at room temperature) sufficient to superficially dissolve and soften the surface of the base coat 12 to a predetermined depth.
Within a very short time, i.e., a minute or so, after the reactivation or softening of the surface layer of the lacquer base coat -12 on the lamp bulb 1, and while the said surface layer is still in a tacky condition, a layer of the plastic particles or granules 13, for example, polystyrene plastic granules, is applied to and pressed against thesoftened and tacky surface of the base coat 12 on the lamp bulb 1. This may be conveniently accomplished bysupporting the bulb 1 in a closed container 25 in a position above a bed or loose filling 26 of the plastic granules 13 contained therein (-Fig. 6) and then inverting the container 25 and the bulb 1 supported therein so as to cause the filling 26 of plastic granules 13 in the container to completely envelop or submerge the bulb 1, as shown in Fig. 7. To assure the uniform coverage of the lamp bulb 1 with plastic granules '13 so as to avoid the occurrence of undesired open areas in the applied layer of granules, the filling 26 of plastic granules 13 in the container 25 is preferably sufficient to completely submerge the bulb 1 to a depth of at least about /z inch or so above thetop of the bulb. In this manner, the weight of that portion of the plastic granule filling 26 lying above the top of the bulb then exerts the necessary pressure on the rest of the granules 13in the container 25 to not only insure the pressing of plastic granules into engagement with and more or less'unifor-mly over the entire tacky surface area of the bulb, but to also efiect the pressing of the granules against the bulb with sufficient pressure to cause them to partially embed themselves in the base coat. This assures adequate adherence of the plastic granules to the bulb, for a limited time following the granule application step, such as to prevent the granules from falling off the bulb when the latter is removed from the bed 26 of plastic granules in the container 25.
Shortly after the application of the plastic granules 13 to the tacky base coat v12, and before complete volatilization of the reactivator solvent remaining in the surface layer of the base coat 12 from the previous base coat reactivation step, a transparent liquid medium comprising solvent for the organic plastic granules :13 is applied completely over the plastic granule coated area of the bulb. The solvent-containing film thus applied to the bulb acts to trap and so temporarily prevents the volatilization of the reactivator solvent remaining in the surface layer of the base coat 12 between as well as underneath the plastic granules 13. The reactivator solvent thus trapped in the base coat 12 under-neath the plastic granules -13 then eventually dissolves the undersides of the plastic granules, thereby causing the latter to slightly diffuse into the base coat and, in effect, become integral therewith. The particular transparent liquid medium employed for the final coating step will depend on the type of finished coating 11 or 20 desired. Thus, to produce the form of coating 11 shown in Fig. 2, the lamp bulb 1, following the application of the layer of plastic granules 13 thereto, is coated with a relatively low viscosity (e.g., from approximately 9 to 11 seconds viscosity measured with a No. 20 Du Pont cup at 70 F.) transparent lacquer, for example a solution of cellulose acetate in acetone, to thereby produce the final top coat 19. The application of this top coat 19 to the lamp bulb may be conveniently accomplished by dipping the lamp bulb in a bath 27 of the cellulose acetate solution within a container 28, as shown in Fig. 8. Following the removal of the coated bulb 1 from the dipping bath 27, the top coating 19 is then dried in a suitable manner to cornplete the manufacture of the coated lamp bulb 1. The final coating 11 produced in this manner presents a distinctive snow-like appearance, both in the lighted and unlightedcondition of the lamp, which is very attractive and decorative.
To produce the coating 20 of Fig. 3, the plastic granule coated lamp bulb 1, instead of being dipped in a bath 27 of transparent lacquer to form a top coat 19 over the plastic granules 13, is dipped in a bath 27 of a volatilizale liquid medium comprising solvent for the plastic of which the granules 13 are composed. For example, where the granules 13 are composed of polystyrene, the volatizable solvent-containing medium employed for the bath 27 may comprise a mixture of xylene and turpentine in the proportions, for example, of approximately parts of xylene to 50 parts of turpentine. The bulb is allowed to remain in the volatilizable solvent-containing bath 27 for about 15 to 30 seconds, after which it is then suitably dried, for example, by placing the lamp in a heated atmosphere having a temperature of, for example, from 50 to 60 C. The final coating 20 produced in this man.- ner presents an ice-like appearance which, like the coating 11, is also very attractive and decorative.
Because of the fiat faces or facets 14 on the plastic granules 13, light-dispersing coatings 11 and 20 constructed and prepared in accordance with our invention will act to refract the light rays from the filament 7 or other concentrated light source of the lamp in a manner such as to create the impression of a great many tiny light sources on the surface of the bulb. A sparkling or scintillating lighting effect is thereby produced which is highly appealing and of especial utility for decorative lighting efiects such as for Christmas tree and other decorative lighting purposes. Moreover, because the plastic particles or granules 13 constitue an integral part of light-modifying coatings 11 and 20 according to the invention, and thus add mechanical strength thereto, such light-modifying coatings therefore are extremely tough and resistant to damage by dislodgrnent of the plastic granules 13 from the surface of the bulb. As a result, lamps provided with coatings 11 or 20 according to the invention can be subjected to all normal handling, shipping and service conditions without fear of the coating becoming damaged.
What we claim as new and desire to secure by Letters Patent of the United States is:
1. An electric lamp comprising a transparent glass bulb containing a light source and having a light refracting and light-transmitting.coating on at least a portion of the exterior surface thereof comprising a thin layer of a transparent organic plastic having a multiplicity of integral faceted protuberances of a transparent organic plastic projecting in random oriented manner therefrom, substantially all of said protuberances having a minimum width dimension of at least several hundredths of an inch.
2. An electric lamp comprising a transparent glass bulb containing a light source and having a light-refracting and light-transmitting coating on at least a portion of the exterior surface thereof comprising a thin base coat of a transparent lacquer and a layer of faceted granules of a transparent organic plastic adherent to and protruding from the said base coat in random oriented manner, the material of the surface portions of said granules in contact with said base coat being penetrated by solvent therefor from said base coat and constituting a continuous plastic link between said base coat and the unpenetrated portions of said granules, substantially all of said granules having a minimum width dimension of at least several hundredths of an inch.
3. An electric lamp comprising a transparent glass bulb containing a light source and having a light-retracting and light-transmitting coating on at least a portion of the exterior surface thereof comprising a thin base coat of a transparent lacquer, a layer of faceted granules of a transparent organic plastic adherent to and protruding from the said base coat in random oriented manner, substantially all of said granules having a minimum width dimension of at least several hundredths of an inch, and a lacquer top coat extending completely over the said plastic granules and over the portions of the lacquer base coat exposed in the interstitial spaces therebetween, the material of the surface portions of said granules and said base coat in contact with said top coat being penetrated and acted on by solvent therefor from said top coat and constituting a continuous plastic link between said top coat and the uupenetrated portions of said granules and base coat.
4. An electnic lamp comprising a transparent glass bulb containing a light source and having a light-retracting and light-transmitting coating on at least a portion of the exterior surface thereof comprising a thin base coat of a transparent lacquer and a layer of faceted granules of a transparent organic plastic attached to and projecting from the said base coat in random oriented manner, substantially all of said plastic granules having a minimum width dimension of at least several hundredths of an inch and being closely contiguous to one another and being joined to and securely braced against dislodgment from the base coat at their bottom regions by small fillets of said organic plastic, the material of the surface portions of said granules and said base coat in contact with the said fillets being penetrated and acted on by solvent therefor from said fillets and constituting a continuous plastic link between said fillets and the unpenetrated portions of said granules and base coat.
5. An electric lamp comprising a transparent glass bulb containing a light source and having a light-refracting and light-transmitting coating on at least a portion of the exterior surface thereof comprising a thin base coat of a transparent lacquer, a layer of faceted granules of a transparent organic plastic of the group consisting of polystyrene, acrylics and cellulose acetate substantially covering the said portion of the bulb and adherent to and protruding from the said base coat in random oriented manner, substantially all of said granules having a minimum width dimension of at least several hundredths of an inch, and a lacquer top coat extending completely over the said plastic granules and over the portions of the lacquer base coat exposed in the interstitial spaces therebetween, the material of the surface portions of said granules and said base coat in contact with said top coat being penetrated and acted on by solvent therefor from said top coat and constituting a continuous plastic link between said top coat and the uupenetrated portions of said granules and base coat.
6. An electric lamp comprising a transparent glass bulb containing a light source and having a light-refracting and lighttransmitting coating on 'at least a portion of the exterior surface thereof comprising a thin base coat of a transparent lacquer, and a layer of faceted granules of a transparent organic plastic of the group consisting of polystyrene, acrylics and cellulose acetate substantially entirely covering the said portion of the bulb and adherent to and protruding from the said base coat in random oriented manner, substantially all of said plastic granules having a minimum width dimension of at least several hundredths of an inch and being closely contiguous to one another and joined to and securely braced against dislodgment from the base coat at their bottom regions by small fillets of said organic plastic, the material of the surface portions of said granules and said base coat in contact with the said fillets being penetrated and acted on by solvent therefor from said fillets and constituting a continuous plastic link between said fillets and the uupenetrated portions of said granules and base coat.
7. An electric incandescent lamp comprising a transparent glass bulb containing a filament and having a light-refracting and light-transmitting coating on substantially its entire exterior surface comprising a thin base coat of a transparent lacquer, a layer of faceted granules of transparent polystyrene plastic substantially entirely covering the said bulb and adherent to and protruding from; the said base coat in random oriented manner, said plastic granules having minimum and maximum width dimensions within the range of from approximately to A1 inch, and a lacquer top coat extending completely over the said plastic granules and over the portions of the lacquer base coat exposed in the interstitial spaces therebetween, the material of the surface portions of said granules and said base coat in contact with each other and with said top coat being penetrated and acted on by solvent there for from said base coat and from said topcoat and constituting continuous plastic links between said base coat and the unpenetrated portions of said granules and between said top coat and the uupenetrated portions of said granules and base coat.
8. An electric incandescent lamp comprising a transparent glass bulb containing a filament and having a light-refracting and light-transmitting coating on substantially its entire exterior surface comprising a thin base coat of transparent lacquer and a layer of faceted granules of transparent polystyrene plastic substantially entirely covering the said bulb and attached to and projecting from the said base coat in random oriented manner, said plastic granules having minimum and maximum width dimensions within the range of from approximately to /8 inch and being closely contiguous to one another and joined to and securely braced against dislodgment from the base coat at their bottom regions by small fillets of polystyrene plastic integral with said 9 plastic, the material of the surface portions of said granules and said base coat in contact with each other and with the said fillets being penetrated and acted on by solvent therefor from said base coat and from said fillets and constituting continuous plastic links between said base coat and the unpenetrated portions of said granules and between said fillets and the unpenetrated portions of said granules and base coat.
9. An electric lamp comprising a transparent glass bulb containing a light source and having a light-refracting and light-transmitting coating on at least a portion of the exterior surface thereof comprising a thin base coat of a transparent colored lacquer, a layer of faceted granules of a transparent organic plastic adherent to and protruding from the said base coat in random oriented manner, said granules having a minimum width dimension of at least several hundredths of an inch, a preponderance of said granules being embedded in said colored base coat only partway through the thickness thereof whereby to leave a suflicient thickness of said colored base coat underneath the said embedded granules to effectively filter the light passing therethrough from said light source, said plastic granules being joined, to and securely braced against dislodgement from the base coat at their bottom regions by small fillets of an organic plastic, the material of the surface portions of said granules and said base coat in contact with the said fillets being penetrated and acted on by solvent therefor from said fillets and constituting a continuous plastic link between said fillets and the unpenetrated portions of said granules and base coat.
References Cited in the file of this patent UNITED STATES PATENTS Haines Nov. 1, Ruth May 12, Fuwa et a1. Apr. 19, Winninghoif Aug, 28, Sheppard et a1. June 9, Prochazka J an. 12, Laise -2 May 10, Melton et a1 Dec. 24, Bachman July 22, Cassellini Oct. 12, Ayers Jan. 18, Levi et a1 Aug. 6, Jenner Oct. 17, Pipkin Mar. 20, Pipkin Jan. 27, Barnes Apr. 12, Yen Dec. 20, Barnes Feb. 7, Pipkin Feb. 19, Coney Apr. 2, Root May 21, Carpenter Oct. 22,
FOREIGN PATENTS Australia Aug. 17,
OTHER REFERENCES Plastics in Lighting, Illum. Eng, November 1956; pages 731 to 742.
US69404157 1957-11-01 1957-11-01 Coated electric lamp Expired - Lifetime US2946911A (en)

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US2527010A (en) * 1947-12-26 1950-10-24 Myron S Jenner Method and means for coloring plastic surfaces
US2706262A (en) * 1950-07-15 1955-04-12 American Optical Corp Diffusion coated articles
US2727833A (en) * 1950-11-03 1955-12-20 American Cyanamid Co Capsule finishing process
US2781654A (en) * 1953-10-01 1957-02-19 Gen Electric Coated lamp
US2793136A (en) * 1953-10-08 1957-05-21 United Shoe Machinery Corp Slip-resistant surfaces and processes for making the same
US2810660A (en) * 1954-02-01 1957-10-22 Westinghouse Electric Corp Diffusing reflecting coating and method of preparing same
US2787559A (en) * 1956-01-09 1957-04-02 Eastman Kodak Co Process for increasing the heat resistance of cellulose acetate butyrate coatings onflash bulbs

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3067352A (en) * 1959-02-05 1962-12-04 Gen Electric Coated electric lamp and method of manufacture
US3039283A (en) * 1960-11-08 1962-06-19 Vincent J Buscemi Method of ornamenting glass
US3200280A (en) * 1960-12-13 1965-08-10 Universal Coatings Inc Decorative light source
US3209192A (en) * 1960-12-29 1965-09-28 Westinghouse Electric Corp Decorative electric lamp with specular coating
US3377184A (en) * 1962-09-26 1968-04-09 Kukoff Milton Decorative fabric
US3815865A (en) * 1971-07-13 1974-06-11 Dart Ind Inc Thermoplastic shielded glass bottle with highly roughened surface
US4459506A (en) * 1982-11-08 1984-07-10 Premier Industrial Corporation Incandescent illuminating device with antifragility coating
US4483890A (en) * 1983-01-24 1984-11-20 Hallmark Cards, Inc. Decorating with shrink film
US4721877A (en) * 1984-09-28 1988-01-26 Kabushiki Kaisha Toshiba Light diffusive coating and a lamp having the coating

Also Published As

Publication number Publication date
FR1213127A (en) 1960-03-29
GB849040A (en) 1960-09-21

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