US3041461A - Photo electric inspecting apparatus - Google Patents

Description

June 26, 1962 H. C. LINDEMANN ETAL PHOTO ELECTRIC INSPECTING APPARATUS 4 Sheets-Sheet 1 Filed May 27. 1958 INVENTOR.

HOWARD C. LINDEMANN DANIEL MINDHEIM ATTORNEY June 26, 1962 H. c. LINDEMANN ETAL 3,041,461

PHOTO ELECTRIC INSPECTING APPARATUS 4 Sheets-Sheet 2 Filed May 27, 1958 VINVENTOR.

HOWARD c. LINDEMANN DANIEL MINDHEIM z/wm ATTORNEY June 26, 1962 H. C. LINDEMANN ETAL PHOTO ELECTRIC INSPECTING APPARATUS 4 Sheets-Sheet 3 Filed May 27. 1958 1 INVENTOR.

HOWARD C. LINDEMANN DANIEL MINDHEIM ATTORNEY June 26, 196 H. c. LINDEMANN ETAL I 3,041,461

PHOTO ELECTRIC INSPECTING APPARATUS Filed May 27, 1958 4 Sheets-Sheet 4 Ff guy ?q J1 INVENTOR.

HOWARD C. LINDEMANN BY DANIEL MINDHEIM ATTORNEY rates The present invention relates to photodyn-amic monitor apparatus for optically inspecting moving sheet material. The term sheet material is used in a generic sense to cover sheets of all kinds including sheets of yarns, threads, fibers or other strands which are not interconnected but extend parallel to one another in substantially the same plane.

The invention is particularly applicable to the textile industry where yarns or other fiber strands are fed in the form of sheets to various machines. For example a sheet of warp yarns is fed to a loom. In order to assure proper operation of the machine, it is necessary to provide means for detecting any break that occurs in any of the yarns. Heretofore it has been customary to run each yarn through a drop-wire connected to suitable indicating or stop-motion mechanism. However, this has the disadvantage that the drop-wires have to be threaded individually, add tension to the yarn, tend to abrade the yarns and do not detect a break until the broken end of the yarn passes the drop-wire.

It is an object of the present invention to provide an improved inspecting apparatus having important advantages over the equipment heretofore available.

Briefly, in accordance with a general aspect of the invention, apparatus is provided for optically inspecting a moving sheet by two beams of luminous flux or two portions of a beam of light directed across a working zone of the apparatus in which the sheet is disposed and through which it moves. One beam portion is directed transversely across one face of the sheet and a second beam portion is directed transversely across the opposite face of the sheet. The beams are positioned in close proximity to the faces of the sheet so that any deviation from the normal of either face interrupts one or both of the light beams. Means sensitive to the intensity of the light beam is provided to detect any diminution of the intensity in the light beams. In one specific embodiment of the invention the moving sheet is inspected optically by a beam of light which is directed transversely across one face of the sheet and then reversed and directed transversely across the opposite face of the sheet so that both faces are inspected by successive portions of asingle beam of light which has the dual role of inspecting both faces. Thus the light transmitting and the light receiving means are positioned on the same edge of the sheet.

In another embodiment of the invention two beams of light are directed transversely across the opposite faces of the sheet from a single light source located adjacent one side edge of the sheet. A light detection means is positioned at the opposite edge of the sheet to detect decreases in the intensity of the light in either beam. Thus, the light transmitting and receiving means are positioned on opposite edges of the sheet.

As applied in inspecting sheets of yarns, the apparatus in accordance with either embodiment of the invention .has the important advantage that it detects a break in a yarn before the broken end reaches the yarn processing apparatus. When a yarn breaks, the sudden release of tension in the yarn generates a wave which travels along the yarn in somewhat the same manner as a ripple produced by throwing a stone in a body of water. When the wave reaches the inspecting station, it me- 3,041,461 Patented June 26, 1962 mentarily intercepts the light of the beam on one or both sides of the sheet and is thereby detected. As compared with conventional drop-wires, the apparatus of the invention has the further advantages that it does not require individual threading of the yarns, adds no drag to the yarn and is more sensitive and reliable in operation.

The characteristics and advantages of the apparatus in accordance with the invention will be more fully understood from the following description and claim in conjunction with the accompanying drawings in which two embodiments of the apparatus are illustrated by way of example. In the drawings:

FIG. 1 is an elevation of apparatus in accordance with one embodiment of the invention, with portions shown in vertical sections.

FIG. 2 is a horizontal section on a larger scale, the section being taken approximately on the line 22 in FIG. 1.

FIG. 3 is a vertical section taken approximately on the line 3-3 in FIG. 2.

FIG. 4 is an enlarged fragmentary elevation as viewed approximately from the line 4-4 in FIG. 1.

FIG. 5 is a section taken approximately on the line 55 in FIG. 4.

FIG. 6 is a section taken approximately on the line 66 in FIG. 4.

FIG. 7 is a section taken approximately on the line 7-7 in FIG. 4.

FIG. 8 is an elevation of the apparatus with portions shown in vertical section in accordance with another embodiment of the invention.

FIG. 9 is a vertical section of the light transmitting unit of the apparatus of FIG. 8.

FIG. 10 is a vertical section of the light receiving unit of the apparatus of 'FIG. 8.

MG. 11 is an elevation of the light transmitting unit as viewed from the edge of the sheet being inspected by the apparatus of FIG. 8.

Apparatus for inspecting a moving sheet of material in accordance with a first embodiment of the invention comprises a support or frame, light transmitting means mounted on the support adjacent one side edge of the sheet outside of a working zone in which the sheet moves and adapted to direct a beam of light transversely across one face of the sheet approximately parallel to and close to the sheet, light reversing means mounted on the support adjacent the opposite side edge of the sheet outside of the working zone and comprising means for intercepting the light beam and redirecting it transversely across the opposite face of the sheet and light sensing means mounted on the support adjacent the light transmitting means in position to receive the redirected light beam. As the light transmitting and light receiving or sensing elements are located at the same side of the sheet they are conveniently combined into a single unit.

As illustrated by way of example in the drawings, the apparatus comprises a frame or support -1, a light transmitting and receiving unit 2 mounted on the support adjacent one side edge of a sheet of material S that is to be inspected and a light reversing or redirecting unit 3 mounted on the support adjacent the opposite side edge of the sheet S. The sheet S moves through a working zone disposed between the light transmitting unit 2 and redirecting unit 3. The support is shown as comprising an elongated tubular member 5 which is preferably of rectangular cross section and is supported adjacent its opposite ends by cross bars 6 which are welded or otherwise secured to the tubular member. Each of the cross bars 6 is supported at its opposite ends by shock mounts v7 having threaded stems 8, engaging nuts 9 on a stand 10. By manipulation of the nuts 9 the tubular member 5 can be accurately positioned with respect to the sheet S, which in known manner is positioned by running over a suitable bar or other guide. The support further comprises end membersll and 12 which engage opposite ends of the tubular member 5 and are secured firmly in place by an elongated bolt 13 which extends through the tubular member 5 and both of the end members 11 and 12. As will be seen in FIG. 1, the end member 11 supports the transmitting and receiving unit 2 and the end member 12 supports the light reversing unit 3.

The transmitting and receiving unit 2 comprises a housing 15 secured to the end member 11 by a stud bolt 16 in such manner that the housing is tiltable about the axis of the bolt 11 when the bolt is loosened and is then held in selected position by tightening the bolt. The housing 15 contains a light transmitting element shown as comprising a lamp 17 held by a base 18 which is adjustably mounted in the housing by means of adjustment screws 19 (FIG. 2). The screws 19 are adjustable to position to lamp accurately in alignment with a tubular light guide 20 which opens in a window 21 in the housing 15 and contains a condensing lens 22. The lamp and light guide are positioned so as to direct a beam of light B transversely across one face of a sheet of material S that'is to be inspected, the light beam being substantially parallel to the sheet. The light beam B is reversed and redirected by the reversing unit 3--described more fully below-so as to be directed back toward the transmitting and receiving unit 2 but on the opposite side of the sheet S. The outgoing portion of the beam is designated B1 while the return portion is designated B2 (FIG. 1)., The returning beam B2 enters a window 24 in the housing 15 and is directed by a tubular light guide 25 'onto a light sensing element shown as comprising a phototube 27.. The receiving light guide 25 is parallel to the transmitting light guide 20- but is ofiset from it both vertically and laterally as clearly shown in FIGS. 1, 2 and 3. I V

The reversing unit 3 comprises a prism 30 (FIG. 5) having faces 31, 32 and 33. 'The prism is received in a'box-shaped housing 35 having a peripheral flange portion 36 and a removable cover'37 secured to the housing by a plurality of screws 38 and 39 (FIG. 4). The prism 30 is positioned in the housing with its face 31 facing forwardly and engaged by the cover 37. The cover 37 is provided with two circular windows 40 and 41 which are approximately the same size and are spaced apart the same distance as windows 21 and 24 of the transmitting and receiving housing 15. The prism housing 35 is received in a recess 42 of a base 43 and is ad justably mounted on the base by the Allen-head screws 44, 45, 46 and 47. Screws 44, 45 and 46 extend through untapped holes in the flange portion 36 of the housing 35 and screw into tapped holes 'in the base 43. Screw 47 .is screwed into a tapped hole in the flange portion of V the housing 35 and its inner end bears against the base 43. Screw 39, which is one of the screws securing the cover 37 on the housing, extends through the flange portion of the housing and its inner end engages the base 43 so as to provide a fulcrum midway between the screws 44 and 45. Hence by loosening screw 44 and tightening screw 45 the prism housing 45 can be tilted relative to 7 'thebase 43 about an axis defined by the'inner ends of screws 39 and 47. By loosening screw 47 and tightening screw 46 the housing 35 can he tilted relative to the base 43 about an axis defined by screws 44, 39 and 45. It will thus be seen that thehousing is tiltable about mutually perpendicular axes and is thus capable of universal adjustment relative to the base. The base 43 is mounted on the end member 12 0f the support by a stud'bolt 49 which is similar to and coaxial with the stud bolt 16 by means of which the housing 15 of the transmitting and receiving unit 2'is mounted on the end member 11 ofthe support. When the stud bolt 49 is loosened,

. i the base 43 together with the prism andprism housing 4 are rotatably adjustable about the axis of the bolt 49 which is then tightened to hold the base and prism in selected position.

The prism mounting base 43 is positioned on the support 12 so that a line joining the windows 40 and 41 in the cover of the prism housing is parallel to a line joining the windows 21 and 24 in the housing 15 of the transmitting and receiving unit 2. The outgoing portion B1 of the beam of light transmitted from the lamp 17 is received through the window 40 in the cover of the prism housing enters the prism through the front face 31 which is disposed perpendicular to the beam, is reflected successively by prism faces 32, 31 and 33 and then emitted through the window 41 of the prism housing. The faces 32' and 33 of the prism are disposed at an angle of less than 45 degrees to the front face 31 and are preferably silvered. The front face 31 need not be silvered as the angle of incidence is less than the critical angle. By adjusting the screws 44, 45, 46 and 47 the prism 30 is accurately positioned so that the return portion B2 of the beam reflected by the prisms is directed into the window 24 and light guide 25 of the light sensing element 27. The light guide 25 receives only the parallel rays of the return beam B2 and substantially excludes from the phototube 27 any stray light rays. By rotating the housing 15 of the transmitting and receiving unit 2 and the base 43 of the reversing unit 3 about the axis of stud bolt 16 and 49 the outgoing portion B1 of the light beam and the return portion B2 can be positioned closer to or farther from the sheet of material S as desired. The mounts 7 of the support 5 provide further means of positioning the light beam accurately relative to the sheets.

From the foregoing description it will be seen that under .normal conditions the outgoing portion B1 of the light beam B is transmitted transversely across one face of the sheet of material S being inspected. The light beam is received and reversed by the reversing unit 3, the return portion B2 of the beam being directed transversely across the opposite face of the sheet S and being received by the light sensing element 27. Any stray portion or fiber projecting upwardly from the sheet S will intercept .at least a portion of the light of the outgoing beam B1 and in like manner any downward projection will intercept at least a portion of the return beam .B2. For example if the apparatus is being used to inspect a sheet of yarns and one of the yarns break, the resulting wave propagated along the yarn will cause the yarn to vibrate sothat it intercepts one or both portions of the light beam B. Any interception of either the outgoing or return portion of the beam causes a decrease in the light falling on the phototube 27, thereby producing a signal which may be utilized in any desired manner, for example to notify an attendant or to actuate stop-motion mechanism. 7

As illustrated. in FIGS. 2 and 3 the housing 15 of the transmitting and receiving unit further accommodates an amplifier 50 comprising tubes 51, 52 and 53. The phototube 27 is suitably connected to the input of the amplifier .50. ,A light meter 54 mounted in the housing 15 is con- V uention provides simple and effective apparatus for scanning both sides ofmoving sheet material by successive portions of a single light beam.

7 Apparatus for inspecting a moving sheet of material if accordance with a second embodiment of the inventior includes a support for frame and light transmitting mean: mounted on the support adjacent to one side edge 01 the sheet and adapted to direct a pair of beams of light transversely across the two faces of the sheet. The beams of light are approximately parallel to and in close proximity to the sheet. Sensing means mounted on the support are operatively positioned at the other side edge of the sheet to receive the light beams. The sensing means includes a light intensity detecting element to detect the interception of either light beam by portions of the sheet.

As illustrated by way of example, FIG. 8 shows the apparatus comprising a frame or support 1', alight trans mitting unit 2', mounted on the support outside of the working zone adjacent one side edge of a sheet of ma terial S' that is to be inspected, and a light receiving unit 3' mounted on the support outside of the working zone adjacent the opposite side edge of the sheet S. The support is shown as comprising an elongated tubular member 5, which is preferably of rectangular crossseetion and is supported adjacent its opposite ends by cross bars 6' which are Welded or otherwise secured to the tubular member. Each of the cross bars 6 is supported at its ends by shock mounts 7 having threaded stems 8' engaging nuts 9 on a stand 10'.

By manipulating the nuts 9', the tubular member 5' can be accurately positioned with respect to the sheet S which in known manner is positioned by running over a suitable bar or frame. It should be noted that although the sheet S is shown in a horizontal position, the apparatus is equally suitable for inspecting vertically positioned sheets provided the same relative orientation is maintained between the light beams and the sheet S. The respective base members 109 and 111 of the light transmitting unit and the light receiving unit rest on opposite ends of the tubular member 5 and are secured firmly in place by bolts 113 which extend through the tubular member 5' and the base members 109 and 111. Although only two bolts 113 are shown associated with each base member there are actually four to ensure positive engagement and stability.

During operation, the light transmitting unit 2 transmits a light beam B1 transversely across one face of the sheet S and a second beam of light B2 transversely across the opposite face of the sheet S. The beams of light B1 and B2 are each projected parallel to and in close proximity to the faces of the sheet S. The light receiving unit 3' is positioned to receive these beams of light. Thus, whenever a yarn in the sheet is broken, either one or the other of the light beams B1 or B2 is intercepted and there is a momentary decrease in the intensity of the light received by the light receiving unit 3'. In particular, light from a light source 100 in the light transmitting unit 2' is formed into a parallel beam by a collimating means 102 and divided into two spaced parallel beams by the apertures 104a and 10417. The parallel beams thus formed are accepted by the apertures 106a and ltlb in the light receiving unit 3'. These two beams are converged by a beam converging means 108 into a single beam. The intensity of the single beam is monitored by a light intensity detection means 110. Whenever there is a decrease in the intensity of this single beam because of the interception of either one of the beams B1 or B2, the light intensity detection means 110 can transmit a signal.

FIG. 9 shows the light transmitting unit 2' in greater detail. A housing 112 which rests on base member 109 contains a light shource 100 and provides support for the collimating means 102. The light source 100 includes a vacuum tube 100a and high frequency coil 10Gb to provide a source of high frequency electrical energy to a lamp 100a The collimating means 102, which is shown as comprising a hollow cylinder or tube 126 containing a diaphragm 114 and a condensing lens 116 mounted in a retainer 117 forms a beam of light which is parallel to the axis of the collimating means. A pair of slits or apertures 104a and 104k in a cap or lens hood 118 di- 6 vides this parallel beam into a pair of thin parallel beams which straddle the sheet 8'.

Means is provided for focusing and aligning the collimating means. A collar 119 secured to the front of the housing 112 by screws 121 is tapped at three or four circumferentially spaced points to receive adjusting screws which bear on a collar 122 secured in selected position on the front end portion of the tube 126 by a set screw 124. The rear end portion of the tube 126 is supported in an aperture in a partition in such manner as to permit slight movement of the front end of the tube laterally or vertically by the adjusting screws 120 to aim the light beams accurately toward the light receiving unit. A set screw 127 in the partition 125 releasably holds the rear end of the tube 126. Loosening the set screws 124 and 127 permits longitudinal movement of the tube to focus the lens 116. The diaphragm 114 is held between a sleeve 115 and a spring 128 which acts between the diaphragm and the lens retainer 117, and is selectively positioned by sliding the sleeve 115 longitudinally in the tube 126 and looking it by a set screw 129. The cap 118 is rotatable on the tube 126 to position the slits 104a and 104k parallel to the yarn sheet and is frictionally held in selected position.

FIG. 10 shows in greater detail the light receiving unit 3'. A housing 130 resting on base member 111 contains the light intensity detection means 110 and beam converging means 108. The beam converging means 108 comprises a tube or sleeve 132 having a lens retainer 134 at its front end, closest to the edge of the sheet S, a second lens retainer 136 at its other end and a diaphragm 137 interposed between the lens retainers. A light compression spring 138 holds the diaphragm 137 in place against the end of a sleeve 139 interposed between the diaphragm and the lens retainer 136. A cap or hood 140 having parallel slit apertures 106a and 106b is fitted over the front end of the lens sleeve 132 to transmit beams B1 and B2 to the beam converging means 108.

A lens unit 142 in the lens retainer 134 converges the beams of light which pass through the slits of the cap 140 and focuses the light of the beams within a slit 144 in the lens retainer 136. The light passes through an aperture in the diaphragm 137 which blocks stray light rays. The slit 144 is oriented parallel to the slits 106a and 1061) so as to receive the light images of the beams B1 and B2 focused by the lens unit 142 and to exclude the passage of any extraneous light. A diverging lens unit 146 mounted in the lens retainer 136 spreads the light passing through the slit 144 and directs it on the active element of the light intensity detection means 110. The detection means 110 is preferably a photomultiplier or other phototube which is highly sensitive to small changes in light intensity.

The lens retainer 134 is axially slidable in the tube 132 to focus the lens 142 on the slit 144 of the lens retainer 136 and is locked in selected position by a set screw 148. The forward end of the tube 132 is adjustable vertically and laterally to align the optical system of the beam converging means 108 with the beams B1 and B2 by means of a plurality of circumferentially spaced screws 150 which extend through threaded holes in a collar 151 fixed on the forward wall of the housing 130 and bearing on a collar 152 locked to the tube 132 by a set screw 154. The rear end portion of tube 132 extends through an aperture 156 in a partition 157 of the housing 130 and is supported by a narrow lip portion 158 of the aperture which serves as a fulcrum to permit angilar adjustment of the tube 132 by means of the aligning screws 156. The tube 132 is further held by a set screw 160 in the partition 157. When set screws 154 and 160 are loosened, the tube 132 is slidable axially to adjust its position relative to the phototube 110. The cap 140 is rotatable so as to align its slit apertures 106a and 106b 75 parallel to apertures 104a and 104b in the cap 1 18 of the light transmitting unit justed position.

It will be noted thattthe light receiving unit 3 is similar in construction to the light transmitting unit 2. While FIG. 11 is a front view of the light transmitting unit 2, the front of the light receiving unit 3 is similar.

The output of the phototube 110 is connected to a suitable output circuit for example a cathode follower 162 and suitable amplification means (not shown) to amplify the signals transmitted by. the phototube to a level usable for actuating a stop-motion, operating visual oraudio signals or other device.

It will thus be seen that this second embodiment of the invention also provides simple and effective apparatus for scanning both sides of a moving sheet of material by employing two light beams transmitted from a light transmitting unit position at one edge of the moving sheet and received by a light receiving unit positioned at the other edge of the moving sheet.

While two preferred embodiments of the invention have been illustrated'in the drawings and particularly described, it will :be understood that the invention in no way is limited to these embodiments and that modifications may be made within the scope of the appended claim.

What I claim and desire to secure by Letters Patent is:

Apparatus for inspecting a moving sheet of material, comprising a support, light transmitting means mounted on said support adjacent one side edge of said sheet, said transmitting means comprising a light source and means and is frictionally heldin addirecting a beam of light from said source transversely across one face of said sheet parallel to and close to said sheet, light reversing means mounted on said support adjacent the opposite side edge of said sheet and com: prising means intercepting said beam and redirecting it transversely across the opposite face of said sheet parallel to and close to the sheet and light sensing means mounted on said support adjacent said light transmitting means in position to receive said redirected light beam, said sensing means being responsive to the interception of said beam on either side of said sheet, said support comprising a rigid tubular member extending transversely of said sheet and parallel to said sheet and end supports secured on the opposite ends of said rigid tubular member, means for mounting said transmitting means and sensing means on one of said end supports, and means for mounting said reversing means on the other of said end supports.

References Cited in the file of this patent UNITED STATES PATENTS 2,106,612 La Pierre et a1 Jan. 25, 1938 2,213,024 Cole Aug. .27, 1940 2,233,483 Metcalf Mar. 4, 1941 2,237,811 Cookrell Apr. 8, 1941 2,246,501 Bradner et al. June 24, 1941 2,295,327 Bendz Sept. 8, 1942 2,372,162 Ryan Mar. 20, 1945 2,636,603 Feick et al. Apr. 28, 1953 2,967,947 Flock Jan. 10, 1961

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