US3259991A - Freeze drying method and apparatus - Google Patents

Freeze drying method and apparatus Download PDF

Info

Publication number
US3259991A
US3259991A US424060A US42406065A US3259991A US 3259991 A US3259991 A US 3259991A US 424060 A US424060 A US 424060A US 42406065 A US42406065 A US 42406065A US 3259991 A US3259991 A US 3259991A
Authority
US
United States
Prior art keywords
vacuum
pressure
dried
chamber
gauge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US424060A
Inventor
Jr George M Illich
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Abbott Laboratories
Original Assignee
Abbott Laboratories
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Abbott Laboratories filed Critical Abbott Laboratories
Priority to US424060A priority Critical patent/US3259991A/en
Application granted granted Critical
Publication of US3259991A publication Critical patent/US3259991A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/04Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
    • F26B5/06Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum the process involving freezing

Definitions

  • Freeze drying methods are used to dry temperature sensitive materials such as biologicals (antibiotics, sera, injectable vitamins, etc.), food products, and pharmaceutical products other than biologicals.
  • freeze drying methods the material to be dried is frozen before applying vacuum and heat in a vacuum chamber. A continuous vacuum is maintained by means of a vacuum pump connected to the chamber. A condenser is generally used to remove the sublimated water vapor.
  • a higher temperature and lower pressure may be applied to the material without concern over melting the material being processed or causing the dry product to blow about the interior of the drier. If the applied heat is increased while the material being dried still contains solid ice, the appearance, flavor, or biological characteristics of the material may be destroyed.
  • the permissible temperatures which may be applied to the material containing ice varies according to the material being dried.
  • the temperature of the material being dried be increased as soon as all of the ice contained therein is Sublimated. Simultaneously, it may be desirable to reduce the pressure within the drying chamber to aid in removing the last remaining amount of moisture. With temperature sensitive materials, such as enzymes or proteins, it may be desirable to maintain the temperature constant throughout the entire drying operation and reduce the pressure when all of the ice has been Sublimated. A problem arises in accurately determining this point so that the temperature can be increased as rapidly and safely as possible and/ or the pressure decreased. Thermocouples are generally used to indicate the temperature of the material being dried but are not entirely satisfactory.
  • Thermocouples measure local temperatures and in a vacuum, relatively small interspaces act as excellent heat insulators so that good thermal contact with the material being dried is difficult to obtain.
  • the problem is more acute where the material is being dried in a multitude of containers; for example, the drying of drugs contained in many small vials. In such a case, the temperature can be checked only at a relatively few points, often resulting in atypical measurements.
  • the ice gradually recedes into the interior of the material being dried so that the thermocouple junction may emerge from the ice before all of the ice has actually been removed from the material. It can thus be seen that it is very important and yet quite difficult, in freeze drying operations, to accurately determine the instant at which the last traces of ice are removed from the material so that drying at a higher temperature and lower pressure can be initiated.
  • the present invention overcomes the noted difficulties and provides a method and apparatus for accurately determining the practical end point of a high vacuum drying operation, such as freeze drying, where water vapor is transported through a vacuum atmosphere.
  • the method may also be utilized in other high vacuum drying operations where a solvent with a molecular weight higher than 3,259,991 Patented July 12, 1966 ice that of air must be removed from the material to be dried.
  • the method of the present invention consists of observing the pressure indications of two separate and dissimilar electrical vacuum pressure measuring devices placed in the vacuum chamber. By proper selection and utilization of control means in conjunction with the vacuum pressure measuring devices, the drying operation can be made automatic, permitting it to proceed unattended.
  • Two gauges are utilized; one an ionization type gauge of the kind described in US. Patent No. 2,497,213, and the other a thermocouple type gauge. In the practice of the method, it is essential that the two gauges be calibrated accurately for a vacuum atmosphere of air. The operation of each type of gauge is based upon different physical properties used in measuring the absolute pressure.
  • Low molecular weight vapors such as water with a molecular weight of 18, as compared with .air having an average molecular weight of 29, cause an ionization type gauge to read lower than for an equivalent pressure of air. Conversely, low molecular weight vapors have higher thermal conductivities and cause thermocouple type gauges to read higher than for an equivalent pressure of air.
  • the two gauges diifer in readingsthe ionization type gauge reading lower than the thermocouple type gauge. The ratio of the readings may be as low as 1 to 2 if the vacuum system has minute air leakage.
  • the gauges When all of the ice has been Sublimated and essentially only air remains in the vacuum atmosphere, the gauges will have corresponding readings since they are originally calibrated accurately for a vacuum atmosphere of air. Thus, the end point of the drying operation, at which time all of the ice has been Sublimated, can be determined accurately and the drying operation to remove the water bound by adsorption can be commenced immediately in order to obtain the desired residual moisture content. If desired, automatic control of the drying operation can be effected by automatic actuation of a vacuum control valve and a programmed heating cycle.
  • FIGURE 1 is a graph showing the pressure readings obtained as a function of time in the evaporation of ice
  • FIGURE 2 is a graph showing the pressure readings obtained as a function of time when erythromycin phosphate is the material being dried;
  • FIGURE 3 is an elevational view of an apparatus embodying the present invention.
  • FIGURE 4 is a schematical representation in crosssection of an apparatus used in putting into practice the method of the invention.
  • FIGURE 1 shows thermocouple vacuum pressure gauge readings (curve I) and ionization type vacuum pressure gauge readings (curve II) in the evaporation of ice utilizing the present invention.
  • thermocouple type gauge as described in High Vacuum Technique by Yarwood, the thermo-E.M.F. developed is recorded by a sensitive galvanometer. The temperature attained by the junction depends on the conductivity, and hence on the pressure. Vapors of lower molecular weight than air, for example water vapor, have higher thermal conductivitie and cause thermocouple type vacuum gaugesto read higher than for an equivalent pressure of air.
  • Ionization type vacuum gauges as described in US. Patent No.
  • the two gauges are first calibrated accurately for a vacuum atmosphere of air. Referring to FIGURE 1, it can be een that in the initial stages of the evaporation of ice, when large amounts of water vapor are present in the drying chamber, the pressure readings of the two gauges are vastly divergent. As evaporation of the ice proceeds and the quantity of water vapor in the drying chamber diminishes, the readings of the two gauges gradually approach each other in magnitude. At point E, all of the ice has been sublimated so that essentially only air remains in the vacuum atmosphere. The two gauges, having initially been calibrated for a vacuum atmosphere of air will thus have corresponding readings as illustrated in FIGURE 1. The effective end point of the drying operation is thus easily and accurately determined.
  • FIGURE 2 the freeze drying operation was carried out in accordance with the present invention, using erythromycin phosphate as the material being dried.
  • the thermocouple vacuum gauge pressure readings are indicated by curve III, and the ionization type vacuum gauge pressure readings are shown by curve IV.
  • Four containers, each containing about 550 milliliters of frozen, heavy paste concentrate of erythromycin phosphate were placed in a vacuum drying chamber. The drying cycle was begun at approximately 50 M. Hg, as determined by the ionization type vacuum pressure gauge. The pressure was then increased to about 300 ,lL. Hg; and after an overnight drying period, as indicated by the dashed portion of curves III and IV, the pressure was increased to about 500 a. Hg.
  • the increases in pressure early in the drying operation were primarily for the purpose of decreasing the overall drying period and to obtain as frequent data points as possible.
  • the drying operation can be conducted at a constant pressure until the major portion of the moisture has been removed, at which time the pressure can be decreased to remove the last remaining amount of moisture. Drying was continued under these conditions, with the moisture content of the erythromycin phosphate gradually being reduced, as indicated by the declining portion'of curve III. At point E the erythromycin phosphate is essentially dry and the two gauges indicate corresponding readings.
  • the present invention also provides an apparatus which is especially well suited for putting into practice the foregoing described method.
  • the essential feature of the apparatus consists in a vacuum drying chamber being provided with two separate and dissimilar vacuum pressure measuring devices as previously described.
  • the two devices can be used for visual and manual monitoring of a freeze drying operation in accordance with the present invention. If desired, by appropriate means, the drying operation can be made entirely automatic.
  • An example of a suitable automatic system utilizing the two dissimilar vacuum pressure measuring devices is as follows.
  • An ionization type vacuum pressure gauge is equipped with a pressure sensing control and transmitting device for operating a pressure control valve such as a vacuum control air bleed or a butterfly type damper valve at the suction side of the vacuum pump to maintain a constant operating pressure within the drying chamber.
  • thermocouple type vacuum pressure gauge is equipped with a pressure sensing control and transmitting device set at the same point as the ionization type gauge pressure control reading. Such a system will permit the drying operation to proceed unattended at a constant heating medium temperature until the thermocouple type gauge sensing device actuates its controller at the set point and transmits a signal, electrically or pneumatically, to a heating device such as a thermostatically controlled immersion type electrical heater in the heating medium circulating system. Likewise, at the set point, the thermocouple type gauge sensing and control device would deactivate the ionization type gauge control device to actuate the vacuum control air bleed; for example, to close it and thereby decrease the pressure for the more complete removal of the small remaining amount of moisture. At this time, the major portion of the ice is removed from the product and a higher temperature and/ or lower pressure may be applied without concern over melting the material being processed or causing the dry product to blow about the interior of the drying chamber.
  • the improved apparatus is respresented in FIGURES 3 and 4.
  • a container 11 in which is confined the material 12 to be dried.
  • a support 13 is provided to hold the container 11 and the material 12 to be dried.
  • Heat can be supplied to the material 12 by any suitable means.
  • a circulating fluid heating system 14 is utilized.
  • a heating fluid 15 is circulated through the system 14 by the pump 16.
  • a heater 17 is used to heat the fluid 15 in the heating system reservoir 18 to desired constant heating temperature.
  • An auxiliary heater 19 is utilized in conjunction with the thermocouple type gauge pressure sensing control and transmitting device 20 to increase the heating temperature at the desired point in the drying cycle.
  • a programmed heating cycle may be used by employing a suitable programming apparatus (not shown) to control the heating means 19, said programming apparatus being actuated by the pressure sensing control and transmitting device 20.
  • the material 12 to be dried may be introduced into the vacuum drying chamber 10 through an opening 21 which may be closed by a door 22.
  • a pressure sensing control and transmitting device 20 is employed in conjunction with the thermocouple type gauge 2.3 to actuate the heating means 19 at the desired point in the drying cycle, as previously described.
  • a pressure sensing control and transmitting device 25 is employed in conjunction with the ionization type gauge 24 to actuate a vacuum pressure control valve 26 located at the vacuum side of the suction pump 27.
  • the function of this pressure sensing control and transmitting device is to operate the vacuum control valve 26 in order to maintain the desired operating pressure.
  • the pressure sensing control and transmitting device 20 will deactivate the pressure sensing control and transmitting device 25, utilized in conjunction with the ionization gauge 24, to actuate the vacuum pressure control valve 26.
  • the pressure control valve 26, which may be a vacuum control air bleed for example, is closed at the appropriate time to thereby decrease the pressure in the vacuum drying chamber 10 and aid in removing the small amount of adsorbed moisture which remains in the material 12 to be dried.
  • the drying temperature can be maintained constant throughout the run.
  • the thermocouple gauge 23 and pressure sensing and control device 26 can be used solely to reduce the pressure within the drying chamber at the desired point in the drying cycle, in the manner described.
  • a condenser 28 is provided to condense the water vapor withdrawn from the material 12.
  • the condenser 28 may be in the form of a cooling coil and may be located in an adjoining chamber rather than in the vacuum drying chamber 10.
  • Valves 29 may be located at various points for displacement of the drying chamber atmosphere, draining condensate, or other purposes.
  • thermocouple type gauge 23 and an ionization type gauge 24 may be employed for visual and manual control of a freeze drying operation.
  • the pressure indications of the two gauges may be observed and when the readings are substantially the same, indicating that the major portion of the ice has been removed from the material being dried, the pressure control valve 26 may be closed to reduce the pressure in the vacuum drying chamber and thereby facilitate the removal of the last amount of moisture remaining in the material.
  • the heating temperature may be safely increased at this time.
  • the ice therein In order to properly freeze dry a material, the ice therein must be sublimed. If the ice in the material is permitted to melt, the properties of the freeze dried material are adversely affected. With the method of the present invention, completion of the initial drying stage, at which point the major portion of the moisture has been removed from the material being dried, can be accurately determined so that initiation of the final drying stage can be started or the operation can be termined, as desired.
  • thermocouple type vacuum gauge and an ionization type vacuum gauge, comprising the steps of: freezing the material; placing the frozen material in the vacuum chamber; applying heat and vacuum to the vacuum chamber to remove moisture from the material being dried; calibrating the thermocouple type vacuum gauge and the ionization type vacuum gauge for a vacuum atmosphere of air; recording the thermocouple type vacuum gauge reading while conducting the drying operation; simultaneously recording the ionization type vacuum gauge reading; and applying additional heat and vacuum to the vacuum chamber when the thermocouple type vacuum gauge reading and the ionization type vacuum gauge reading are essentially the same, at which time the major portion of the moisture has been removed from the material being dried and the vacuum chamber atmosphere is substantially all air.
  • thermocouple type vacuum gauge and an ionization type vacuum gauge, comprising the steps of: freezing the material; placing the frozen material in the vacuum chamber; calibrating the thermocouple type vacuum gauge and the ionization type vacuum gauge for a vacuum atmosphere of air; applying vacuum to the vacuum chamber to remove moisture from the material being dried; charting the thermocouple type vacuum gauge reading while conducting the drying operation; simultaneously charting the ionization type vacuum gauge reading; and terminating the drying operation when the thermocouple type vacuum gauge reading and the ionization type vacuum gauge reading are essentially the same; at which time the major portion of the moisture has been removed from the material being dried and the vacuum chamber atmosphere is substantially all air.
  • thermocouple type vacuum gauge In a freeze drying operation conducted in a vacuum chamber having in communication therewith a thermocouple type vacuum gauge and an ionization type vacuum gauge, the method of determining when substantially all of the moisture has been removed from the material being dried, comprising the steps of: calibrating the thermocouple type vacuum gauge and the ionization type vacuum gauge for a vacuum atmosphere of air; producing an impulse in the thermocouple type vacuum gauge indicative of the pressure of the vapors within the vacuum chamber; simultaneously producing an impulse in the ionization type vacuum gauge; and terminating the drying operation when the respective impulses of the thermocouple type vacuum gauge and the ionization type vacuum gauge are essentially the same, at which time the vacuum chamber atmosphere is substantially all air and the major portion of the moisture has been removed from the material being dried.
  • thermocouple type vacuum gauge a thermocouple type vacuum gauge and an ionization type vacuum gauge
  • the method of determining when substantially all of the moisture has been removed from the material being dried comprising the steps of: calibrating the thermocouple type vacuum gauge and the ionization type vacuum gauge for a vacuum atmosphere of air; simultaneously recording the ionization type vacuum gauge reading and the thermocouple type vacuum gauge reading while conducting the drying operation; and terminating the drying operation when the thermocouple type.
  • vacuum gauge reading and the ionization type vacuum gauge reading are essentially the same, at which time the vacuum chamber atmosphere is substantially all air and the major portion of the moisture has been removed from the material being dried.
  • a freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; supporting means within said chamber for supporting the material to be dried; heating means for heating said material; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber; ionization type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; vacuum control means for controlling the vacuum within said vacuum drying chamber; and a pressure sensing control and transmitting device responsive to the thermocouple type vacuum pressure measuring means to actuate and close the vacuum control means when the thermocouple and ionization type vacuum measuring means have substantially the same reading
  • a freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; a support within said chamber for supporting the material to be dried; means coupled to said support for heating said support; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber; ionization type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; vacuum control means for controlling the vacuum within said vacuum drying chamber; and a pressure sensing control and transmitting device responsive to the ionization type vacuum pressure measuring means to actuate and close the vacuum control means when the thermocouple and ionization type vacuum measuring means
  • a freeze drying "apparatus for removing moisture from material to be dried comprising: a vacuum drying chamber wherein the material to be dried is placed; supporting means within said chamber for supporting the material to be dried; heating means for heating said material, means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber; ionization type vacuum pressure measuring means communicating with the chamber for measuring the pressure Within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; and a pressure sensing control and transmitting device responsive to the thermocouple type vacuum pressure measuring means to actuate the heating means when the thermocouple and ionization type vacuum measuring means have substantially the same reading, whereby additional heat is automatically supplied when the major portion of
  • a freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; a Support within said chamber for supporting the material to be dried; heating means coupled to said shelf for heating said support; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber; ionization type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; and a pressure sensing control and transmitting device responsive to the thermocouple type vacuum pressure measuring means to actuate the heating means when the thermocouple and ionization type vacuum measuring means have substantially the same reading, whereby additional heat is automatically supplied when the major
  • a freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; supporting means within said chamber for supporting the material to be dried; heating means for heating said material; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacum pressure measuring means for measuring the pressur within said chamber; ionization type vacuum pressure measuring means for measuring the pressure within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; vacuum control means in communication with the evacuating means for controlling the vacuum within said vacuum drying chamber; pressure sensing control and transmitting means responsive to the thermocouple type vacuum pressure measuring means to actuate the heating means and close the vacuum control means, respectively, when the thermocouple and ionization type vacuum measuring
  • a freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; a support within said chamber for supporting the material to be dried; means coupled to said support for heating said support; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber; ionization type vacuum pressure measuring mean-s communicating with the chamber for measuring the pressure with in said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; vacuum control means in communication with the evacuating means for controlling the vacuum within said vacuum drying chamber; pressure sensing control and transmitting means responsive to the thermocouple type vacuum pressure measuring means and the ionization type vacuum measuring means to
  • a freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; a support within said chamber for supporting the material to be dried; a circulating medium heating system coupled to said support for heating said support; a vacuum pump communicating with the vacuum drying chamber for evacuating said vacuum drying chamber; a condenser disposed within said chamber for condensing moisture withdrawn from the material being dried; a thermocouple type vacuum pressure gaug communicating with the chamber for measuring the pressure Within said chamber; and an ionization type vacuum pressure gauge communicating with the chamber for measuring the pressure within said chamber, said thermocouple type vacuum pressure gauge and ionization type vacuum pressure gauge being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moistur has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air.
  • a freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; supporting means for supporting the material to be dried; means coupled to said supporting means for heating the supporting means; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; said drying chamber having in communication therewith thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means for measuring the pres sure within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; and vacuum control means for controlling the vacuum within said vacuum drying chamber.
  • a freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; heating means for heating said material; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; said drying chamber having in communication therewith thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means for measuring the pressure within said chamber, said thermocoupl type vacuum pressure measuring means and ionization type vacum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air.

Description

y 1966 s. M. ILLICH, JR 3,259,991
FREEZE DRYING METHOD AND APPARATUS Filed Jan. 7, 1965 2 Sheets-Sheet 2 I \\1- H1]. IHM WI Minn! UM Inventor George M. Ill/ch Jr.
3 fldab 6. Fain" fl'Horneg United States Patent 3 259 991 FREEZE DRYING MErrioD AND APPARATUS George M. Illich, Jr., Lake Forest, Ill., assignor to Abbott Laboratories, North Chicago, Ill., a corporation of Illinois Filed Jan. 7, 1965, Ser. No. 424,060 13 Claims. (Cl. 34-5) This invention relates to high vacuum drying operations and in particular to an improved means for determining the practical end point of freeze drying operations.
Freeze drying methods are used to dry temperature sensitive materials such as biologicals (antibiotics, sera, injectable vitamins, etc.), food products, and pharmaceutical products other than biologicals. In freeze drying methods, the material to be dried is frozen before applying vacuum and heat in a vacuum chamber. A continuous vacuum is maintained by means of a vacuum pump connected to the chamber. A condenser is generally used to remove the sublimated water vapor. As soon as all of the ice is removed from the material being dried, a higher temperature and lower pressure may be applied to the material without concern over melting the material being processed or causing the dry product to blow about the interior of the drier. If the applied heat is increased while the material being dried still contains solid ice, the appearance, flavor, or biological characteristics of the material may be destroyed. Of course, the permissible temperatures which may be applied to the material containing ice varies according to the material being dried.
For maximum efiiciency of the drying operation, it is desirable that the temperature of the material being dried be increased as soon as all of the ice contained therein is Sublimated. Simultaneously, it may be desirable to reduce the pressure within the drying chamber to aid in removing the last remaining amount of moisture. With temperature sensitive materials, such as enzymes or proteins, it may be desirable to maintain the temperature constant throughout the entire drying operation and reduce the pressure when all of the ice has been Sublimated. A problem arises in accurately determining this point so that the temperature can be increased as rapidly and safely as possible and/ or the pressure decreased. Thermocouples are generally used to indicate the temperature of the material being dried but are not entirely satisfactory. Thermocouples measure local temperatures and in a vacuum, relatively small interspaces act as excellent heat insulators so that good thermal contact with the material being dried is difficult to obtain. The problem is more acute where the material is being dried in a multitude of containers; for example, the drying of drugs contained in many small vials. In such a case, the temperature can be checked only at a relatively few points, often resulting in atypical measurements. In addition, as drying proceeds, the ice gradually recedes into the interior of the material being dried so that the thermocouple junction may emerge from the ice before all of the ice has actually been removed from the material. It can thus be seen that it is very important and yet quite difficult, in freeze drying operations, to accurately determine the instant at which the last traces of ice are removed from the material so that drying at a higher temperature and lower pressure can be initiated.
The present invention overcomes the noted difficulties and provides a method and apparatus for accurately determining the practical end point of a high vacuum drying operation, such as freeze drying, where water vapor is transported through a vacuum atmosphere. The method may also be utilized in other high vacuum drying operations where a solvent with a molecular weight higher than 3,259,991 Patented July 12, 1966 ice that of air must be removed from the material to be dried.
The method of the present invention consists of observing the pressure indications of two separate and dissimilar electrical vacuum pressure measuring devices placed in the vacuum chamber. By proper selection and utilization of control means in conjunction with the vacuum pressure measuring devices, the drying operation can be made automatic, permitting it to proceed unattended. Two gauges are utilized; one an ionization type gauge of the kind described in US. Patent No. 2,497,213, and the other a thermocouple type gauge. In the practice of the method, it is essential that the two gauges be calibrated accurately for a vacuum atmosphere of air. The operation of each type of gauge is based upon different physical properties used in measuring the absolute pressure. Low molecular weight vapors such as water with a molecular weight of 18, as compared with .air having an average molecular weight of 29, cause an ionization type gauge to read lower than for an equivalent pressure of air. Conversely, low molecular weight vapors have higher thermal conductivities and cause thermocouple type gauges to read higher than for an equivalent pressure of air. During the early part of a high vacuum drying operation, the two gauges diifer in readingsthe ionization type gauge reading lower than the thermocouple type gauge. The ratio of the readings may be as low as 1 to 2 if the vacuum system has minute air leakage. When all of the ice has been Sublimated and essentially only air remains in the vacuum atmosphere, the gauges will have corresponding readings since they are originally calibrated accurately for a vacuum atmosphere of air. Thus, the end point of the drying operation, at which time all of the ice has been Sublimated, can be determined accurately and the drying operation to remove the water bound by adsorption can be commenced immediately in order to obtain the desired residual moisture content. If desired, automatic control of the drying operation can be effected by automatic actuation of a vacuum control valve and a programmed heating cycle.
The practice of the method and apparatus used in practicing the method will be better understood upon consideration of the following description with reference to the following drawings, in which:
FIGURE 1 is a graph showing the pressure readings obtained as a function of time in the evaporation of ice;
FIGURE 2 is a graph showing the pressure readings obtained as a function of time when erythromycin phosphate is the material being dried;
FIGURE 3 is an elevational view of an apparatus embodying the present invention;
FIGURE 4 is a schematical representation in crosssection of an apparatus used in putting into practice the method of the invention.
With particular reference to the drawings, FIGURE 1 shows thermocouple vacuum pressure gauge readings (curve I) and ionization type vacuum pressure gauge readings (curve II) in the evaporation of ice utilizing the present invention. In a thermocouple type gauge, as described in High Vacuum Technique by Yarwood, the thermo-E.M.F. developed is recorded by a sensitive galvanometer. The temperature attained by the junction depends on the conductivity, and hence on the pressure. Vapors of lower molecular weight than air, for example water vapor, have higher thermal conductivitie and cause thermocouple type vacuum gaugesto read higher than for an equivalent pressure of air. Ionization type vacuum gauges, as described in US. Patent No. 2,497,213 or Vacuum Technique by Dushman, will read lower than for an equivalent pressure of airwhen measuring the pressure of low molecular weight vapors. In utilizing the method of the present invention, the two gauges are first calibrated accurately for a vacuum atmosphere of air. Referring to FIGURE 1, it can be een that in the initial stages of the evaporation of ice, when large amounts of water vapor are present in the drying chamber, the pressure readings of the two gauges are vastly divergent. As evaporation of the ice proceeds and the quantity of water vapor in the drying chamber diminishes, the readings of the two gauges gradually approach each other in magnitude. At point E, all of the ice has been sublimated so that essentially only air remains in the vacuum atmosphere. The two gauges, having initially been calibrated for a vacuum atmosphere of air will thus have corresponding readings as illustrated in FIGURE 1. The effective end point of the drying operation is thus easily and accurately determined.
In FIGURE 2, the freeze drying operation was carried out in accordance with the present invention, using erythromycin phosphate as the material being dried. The thermocouple vacuum gauge pressure readings are indicated by curve III, and the ionization type vacuum gauge pressure readings are shown by curve IV. Four containers, each containing about 550 milliliters of frozen, heavy paste concentrate of erythromycin phosphate were placed in a vacuum drying chamber. The drying cycle was begun at approximately 50 M. Hg, as determined by the ionization type vacuum pressure gauge. The pressure was then increased to about 300 ,lL. Hg; and after an overnight drying period, as indicated by the dashed portion of curves III and IV, the pressure was increased to about 500 a. Hg. The increases in pressure early in the drying operation were primarily for the purpose of decreasing the overall drying period and to obtain as frequent data points as possible. In practice, the drying operation can be conducted at a constant pressure until the major portion of the moisture has been removed, at which time the pressure can be decreased to remove the last remaining amount of moisture. Drying was continued under these conditions, with the moisture content of the erythromycin phosphate gradually being reduced, as indicated by the declining portion'of curve III. At point E the erythromycin phosphate is essentially dry and the two gauges indicate corresponding readings. In order to remove adsorbed moisture, it is desirable to reduce the pressure in the drying chamber at the end of the cycle. Accordingly, after the point E was reached, the pressure in the drying chamber was reduced from about 500 a. Hg to 100 ,u. Hg, resulting in points E and E Subsequently, the operating pressure was adjusted down to the ultimate vacuum for the system, and at point E the cycle was terminated. Since after point E is reached, the atmosphere in the drying chamber is essentially air, the two gauge readings are substantially the same. SiX hundred sixteen grams of dry, moisture-free erythromycin phosphate in the form of a firm pulverizable cake was recovered.
The present invention also provides an apparatus which is especially well suited for putting into practice the foregoing described method. The essential feature of the apparatus consists in a vacuum drying chamber being provided with two separate and dissimilar vacuum pressure measuring devices as previously described. The two devices can be used for visual and manual monitoring of a freeze drying operation in accordance with the present invention. If desired, by appropriate means, the drying operation can be made entirely automatic. An example of a suitable automatic system utilizing the two dissimilar vacuum pressure measuring devices is as follows. An ionization type vacuum pressure gauge is equipped with a pressure sensing control and transmitting device for operating a pressure control valve such as a vacuum control air bleed or a butterfly type damper valve at the suction side of the vacuum pump to maintain a constant operating pressure within the drying chamber. A thermocouple type vacuum pressure gauge is equipped with a pressure sensing control and transmitting device set at the same point as the ionization type gauge pressure control reading. Such a system will permit the drying operation to proceed unattended at a constant heating medium temperature until the thermocouple type gauge sensing device actuates its controller at the set point and transmits a signal, electrically or pneumatically, to a heating device such as a thermostatically controlled immersion type electrical heater in the heating medium circulating system. Likewise, at the set point, the thermocouple type gauge sensing and control device would deactivate the ionization type gauge control device to actuate the vacuum control air bleed; for example, to close it and thereby decrease the pressure for the more complete removal of the small remaining amount of moisture. At this time, the major portion of the ice is removed from the product and a higher temperature and/ or lower pressure may be applied without concern over melting the material being processed or causing the dry product to blow about the interior of the drying chamber.
The improved apparatus is respresented in FIGURES 3 and 4. Within the vacuum drying chamber 10 is placed a container 11 in which is confined the material 12 to be dried. In the illustrated embodiment, a support 13 is provided to hold the container 11 and the material 12 to be dried. Heat can be supplied to the material 12 by any suitable means. As illustrated, a circulating fluid heating system 14 is utilized. A heating fluid 15 is circulated through the system 14 by the pump 16. A heater 17 is used to heat the fluid 15 in the heating system reservoir 18 to desired constant heating temperature. An auxiliary heater 19 is utilized in conjunction with the thermocouple type gauge pressure sensing control and transmitting device 20 to increase the heating temperature at the desired point in the drying cycle. If desired, a programmed heating cycle may be used by employing a suitable programming apparatus (not shown) to control the heating means 19, said programming apparatus being actuated by the pressure sensing control and transmitting device 20. The material 12 to be dried may be introduced into the vacuum drying chamber 10 through an opening 21 which may be closed by a door 22. Within the vacuum drying chamber 10 there is provided a thermocouple type vacuum pressure gauge 23 and an ionization type vacuum pressure gauge 24, both of which are initially calibrated for a vacuum atmosphere of air. A pressure sensing control and transmitting device 20 is employed in conjunction with the thermocouple type gauge 2.3 to actuate the heating means 19 at the desired point in the drying cycle, as previously described. Likewise, a pressure sensing control and transmitting device 25 is employed in conjunction with the ionization type gauge 24 to actuate a vacuum pressure control valve 26 located at the vacuum side of the suction pump 27. The function of this pressure sensing control and transmitting device is to operate the vacuum control valve 26 in order to maintain the desired operating pressure. When the thermocuple type gauge 23 reaches the set point, at which time the major portion of the moisture has been removed from the material being dried, the pressure sensing control and transmitting device 20 will deactivate the pressure sensing control and transmitting device 25, utilized in conjunction with the ionization gauge 24, to actuate the vacuum pressure control valve 26. In this way, the pressure control valve 26, which may be a vacuum control air bleed for example, is closed at the appropriate time to thereby decrease the pressure in the vacuum drying chamber 10 and aid in removing the small amount of adsorbed moisture which remains in the material 12 to be dried. When drying temperature-sensitive materials such as enzymes or proteins, the drying temperature can be maintained constant throughout the run. In such a case, the thermocouple gauge 23 and pressure sensing and control device 26 can be used solely to reduce the pressure within the drying chamber at the desired point in the drying cycle, in the manner described.
A condenser 28 is provided to condense the water vapor withdrawn from the material 12. The condenser 28 may be in the form of a cooling coil and may be located in an adjoining chamber rather than in the vacuum drying chamber 10. Valves 29 may be located at various points for displacement of the drying chamber atmosphere, draining condensate, or other purposes.
As illustrated in FIGURE 3, a thermocouple type gauge 23 and an ionization type gauge 24 may be employed for visual and manual control of a freeze drying operation. The pressure indications of the two gauges may be observed and when the readings are substantially the same, indicating that the major portion of the ice has been removed from the material being dried, the pressure control valve 26 may be closed to reduce the pressure in the vacuum drying chamber and thereby facilitate the removal of the last amount of moisture remaining in the material. The heating temperature may be safely increased at this time.
In order to properly freeze dry a material, the ice therein must be sublimed. If the ice in the material is permitted to melt, the properties of the freeze dried material are adversely affected. With the method of the present invention, completion of the initial drying stage, at which point the major portion of the moisture has been removed from the material being dried, can be accurately determined so that initiation of the final drying stage can be started or the operation can be termined, as desired.
Others can readily adapt the present invention in other specific forms by employing one or more of the novel features disclosed, or equivalents thereof. All such practice of the invention is considered to be a part hereof provided it falls within the scope of the appended claims.
What is claimed is:
1. A method of drying a temperature sensitive material in a vacuum chamber having in communication therewith a thermocouple type vacuum gauge and an ionization type vacuum gauge, comprising the steps of: freezing the material; placing the frozen material in the vacuum chamber; applying heat and vacuum to the vacuum chamber to remove moisture from the material being dried; calibrating the thermocouple type vacuum gauge and the ionization type vacuum gauge for a vacuum atmosphere of air; recording the thermocouple type vacuum gauge reading while conducting the drying operation; simultaneously recording the ionization type vacuum gauge reading; and applying additional heat and vacuum to the vacuum chamber when the thermocouple type vacuum gauge reading and the ionization type vacuum gauge reading are essentially the same, at which time the major portion of the moisture has been removed from the material being dried and the vacuum chamber atmosphere is substantially all air.
2. A method of drying a temperature sensitive material in a vacuum chamber having in communication therewith a thermocouple type vacuum gauge and an ionization type vacuum gauge, comprising the steps of: freezing the material; placing the frozen material in the vacuum chamber; calibrating the thermocouple type vacuum gauge and the ionization type vacuum gauge for a vacuum atmosphere of air; applying vacuum to the vacuum chamber to remove moisture from the material being dried; charting the thermocouple type vacuum gauge reading while conducting the drying operation; simultaneously charting the ionization type vacuum gauge reading; and terminating the drying operation when the thermocouple type vacuum gauge reading and the ionization type vacuum gauge reading are essentially the same; at which time the major portion of the moisture has been removed from the material being dried and the vacuum chamber atmosphere is substantially all air.
3. In a freeze drying operation conducted in a vacuum chamber having in communication therewith a thermocouple type vacuum gauge and an ionization type vacuum gauge, the method of determining when substantially all of the moisture has been removed from the material being dried, comprising the steps of: calibrating the thermocouple type vacuum gauge and the ionization type vacuum gauge for a vacuum atmosphere of air; producing an impulse in the thermocouple type vacuum gauge indicative of the pressure of the vapors within the vacuum chamber; simultaneously producing an impulse in the ionization type vacuum gauge; and terminating the drying operation when the respective impulses of the thermocouple type vacuum gauge and the ionization type vacuum gauge are essentially the same, at which time the vacuum chamber atmosphere is substantially all air and the major portion of the moisture has been removed from the material being dried.
4. In a freeze drying operation conducted in a vacuum chamber having in communication therewith a thermocouple type vacuum gauge and an ionization type vacuum gauge, the method of determining when substantially all of the moisture has been removed from the material being dried, comprising the steps of: calibrating the thermocouple type vacuum gauge and the ionization type vacuum gauge for a vacuum atmosphere of air; simultaneously recording the ionization type vacuum gauge reading and the thermocouple type vacuum gauge reading while conducting the drying operation; and terminating the drying operation when the thermocouple type. vacuum gauge reading and the ionization type vacuum gauge reading are essentially the same, at which time the vacuum chamber atmosphere is substantially all air and the major portion of the moisture has been removed from the material being dried.
5. A freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; supporting means within said chamber for supporting the material to be dried; heating means for heating said material; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber; ionization type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; vacuum control means for controlling the vacuum within said vacuum drying chamber; and a pressure sensing control and transmitting device responsive to the thermocouple type vacuum pressure measuring means to actuate and close the vacuum control means when the thermocouple and ionization type vacuum measuring means have substantially the same reading, whereby the pressure within the drying chamber is automatically reduced when the major portion of the moisture has been removed from the material being dried.
6. A freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; a support within said chamber for supporting the material to be dried; means coupled to said support for heating said support; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber; ionization type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; vacuum control means for controlling the vacuum within said vacuum drying chamber; and a pressure sensing control and transmitting device responsive to the ionization type vacuum pressure measuring means to actuate and close the vacuum control means when the thermocouple and ionization type vacuum measuring means have substantially the same reading, whereby the pressure within the drying chamber is automatically reduced when the major portion of the moisture has been removed from the material being dried.
7. A freeze drying "apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; supporting means within said chamber for supporting the material to be dried; heating means for heating said material, means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber; ionization type vacuum pressure measuring means communicating with the chamber for measuring the pressure Within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; and a pressure sensing control and transmitting device responsive to the thermocouple type vacuum pressure measuring means to actuate the heating means when the thermocouple and ionization type vacuum measuring means have substantially the same reading, whereby additional heat is automatically supplied when the major portion of the moisture has been removed from the material being dried.
8. A freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; a Support within said chamber for supporting the material to be dried; heating means coupled to said shelf for heating said support; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber; ionization type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; and a pressure sensing control and transmitting device responsive to the thermocouple type vacuum pressure measuring means to actuate the heating means when the thermocouple and ionization type vacuum measuring means have substantially the same reading, whereby additional heat is automatically supplied when the major portion of the moisture has been removed from the material being dried.
9. A freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; supporting means within said chamber for supporting the material to be dried; heating means for heating said material; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacum pressure measuring means for measuring the pressur within said chamber; ionization type vacuum pressure measuring means for measuring the pressure within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; vacuum control means in communication with the evacuating means for controlling the vacuum within said vacuum drying chamber; pressure sensing control and transmitting means responsive to the thermocouple type vacuum pressure measuring means to actuate the heating means and close the vacuum control means, respectively, when the thermocouple and ionization type vacuum measuring means have substantially the same reading, whereby additional heat is automatically supplied and the pressure within the drying chamber is automatically reduced when the major portion of the moisture has been removed from the material being dried.
iii. A freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; a support within said chamber for supporting the material to be dried; means coupled to said support for heating said support; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; thermocouple type vacuum pressure measuring means communicating with the chamber for measuring the pressure within said chamber; ionization type vacuum pressure measuring mean-s communicating with the chamber for measuring the pressure with in said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; vacuum control means in communication with the evacuating means for controlling the vacuum within said vacuum drying chamber; pressure sensing control and transmitting means responsive to the thermocouple type vacuum pressure measuring means and the ionization type vacuum measuring means to actuate the heating means and close the vacuum control means, respectively, when the thermocouple and ionization type vacuum measuring means have substantially the sam reading, whereby additional heat s automatically supplied and the pressure within the drymg chamber is automatically reduced when the major portion of the moisture has been removed from the material being dried.
11. A freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; a support within said chamber for supporting the material to be dried; a circulating medium heating system coupled to said support for heating said support; a vacuum pump communicating with the vacuum drying chamber for evacuating said vacuum drying chamber; a condenser disposed within said chamber for condensing moisture withdrawn from the material being dried; a thermocouple type vacuum pressure gaug communicating with the chamber for measuring the pressure Within said chamber; and an ionization type vacuum pressure gauge communicating with the chamber for measuring the pressure within said chamber, said thermocouple type vacuum pressure gauge and ionization type vacuum pressure gauge being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moistur has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air.
12. A freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; supporting means for supporting the material to be dried; means coupled to said supporting means for heating the supporting means; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; said drying chamber having in communication therewith thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means for measuring the pres sure within said chamber, said thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air; and vacuum control means for controlling the vacuum within said vacuum drying chamber.
13. A freeze drying apparatus for removing moisture from material to be dried, comprising: a vacuum drying chamber wherein the material to be dried is placed; heating means for heating said material; means for evacuating the vacuum drying chamber; a condenser for condensing moisture withdrawn from the material being dried; said drying chamber having in communication therewith thermocouple type vacuum pressure measuring means and ionization type vacuum pressure measuring means for measuring the pressure within said chamber, said thermocoupl type vacuum pressure measuring means and ionization type vacum pressure measuring means being calibrated for a vacuum atmosphere of air so that their pressure readings will be substantially the same when the major portion of the moisture has been removed from the material being dried and the vacuum drying chamber atmosphere is essentially air.
References Cited by the Examiner UNITED STATES PATENTS 2,994,132 '8/1961 Neumann 34-5 3,020,645 2/1962 COpson 34-5 3,078,586 2/1963 Rey 345 3,178,829 4/1965 Cox 34-5 3,192,643 7/1965 Rieutord 34-5 WILLIAM J. WYE, Primary Examiner.

Claims (1)

1. A METHOD OF DRYING A TEMPERATURE SENSITIVE MATERIAL IN A VACUUM CHAMBER HAVING IN COMMUNICATION THEREWITH A THERMOCOUPLE TYPE VACUUM GAUGE AND AN IONIZATION TYPE VACUUM GAUGE, COMPRISING THE STEPS OF: FREEZING THE MATERIAL; PLACING THE FROZEN MATERIAL IN THE VACUUM CHAMBER; APPLYING HEAT AND VACUUM TO THE VACUUM CHAMBER TO REMOVE MOISTURE FROM THE MATERIAL BEING DRIED; CALIBRATING THE THERMOCOUPLE TYPE VACUUM GAUGE AND THE IONIZATION TYPE VACUUM GAUGE FOR A VACUUM ATMOSPHERE OF AIR; RECORDING THE THERMOCOUPLE TYPE VACUUM GAUGE READING WHILE CONDUCTING THE DRYING OPERATION; SIMULTANEOUSLY RECORDING THE IONIZATION TYPE VACUUM GAUGE READING; AND APPLYING ADDITIONAL HEAT AND VACUUM TO THE VACUUM CHAMBER WHEN THE THERMOCOUPLE TYPE VACUUM GAUGE READING AND THE IONIZATION TYPE VACUUM GAUGE READING ARE ESSENTIALLY THE SAME, AT WHICH TIME THE MAJOR PORTION OF THE MOISTURE HAS BEEN REMOVED FROM THE MATERIAL BEING DRIED AND THE VACUUM CHAMBER ATMOSPHERE IS SUBSTANTIALLY ALL AIR.
US424060A 1965-01-07 1965-01-07 Freeze drying method and apparatus Expired - Lifetime US3259991A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US424060A US3259991A (en) 1965-01-07 1965-01-07 Freeze drying method and apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US424060A US3259991A (en) 1965-01-07 1965-01-07 Freeze drying method and apparatus

Publications (1)

Publication Number Publication Date
US3259991A true US3259991A (en) 1966-07-12

Family

ID=23681294

Family Applications (1)

Application Number Title Priority Date Filing Date
US424060A Expired - Lifetime US3259991A (en) 1965-01-07 1965-01-07 Freeze drying method and apparatus

Country Status (1)

Country Link
US (1) US3259991A (en)

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3487554A (en) * 1965-09-23 1970-01-06 George Tooby Method and apparatus for dehydrating materials
US3521373A (en) * 1967-07-20 1970-07-21 Vincenzo Pagnozzi Process and plant for the vacuum drying of wood in the form of planks or laths
US3594913A (en) * 1968-10-04 1971-07-27 George Tooby Method for dehydrating materials
US4620373A (en) * 1984-07-23 1986-11-04 Laskowski Donald R Dry kiln and method
US4780964A (en) * 1987-11-30 1988-11-01 Fts Systems, Inc. Process and device for determining the end of a primary stage of freeze drying
US5433020A (en) * 1993-04-29 1995-07-18 Altos Engineering, Inc. Apparatus and method for vacuum drying
US5519946A (en) * 1992-03-12 1996-05-28 The Boc Group, Inc. Freeze dryer shelf
US5688333A (en) * 1994-12-27 1997-11-18 U.S. Philips Corporation Method of bulk washing and drying of discrete components
US5689895A (en) * 1996-10-31 1997-11-25 S.P. Industries, Inc., The Virtis Division Probe positioning device for a flask freeze drying
WO2008042408A2 (en) * 2006-10-03 2008-04-10 Wyeth Lyophilization methods and apparatuses
US20100064541A1 (en) * 2008-09-17 2010-03-18 Slack Howard C Method for reconditioning fcr apg-68 tactical radar units
US7987614B2 (en) * 2004-04-12 2011-08-02 Erickson Robert W Restraining device for reducing warp in lumber during drying
WO2011095756A1 (en) * 2010-02-05 2011-08-11 Powder Systems Limited Improvements relating to drying apparatus.
US8701307B2 (en) 2008-09-17 2014-04-22 Howard C. Slack Method for cleaning and reconditioning FCR APG-68 tactical radar units

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2994132A (en) * 1956-08-22 1961-08-01 Neumann Karlheinz Freeze drying apparatus
US3020645A (en) * 1959-01-26 1962-02-13 Raytheon Co Method and apparatus for control of freeze drying
US3078586A (en) * 1959-06-11 1963-02-26 Ct Nat De La Rech Schientifiqu Preserving water-containing organic or inorganic substances
US3178829A (en) * 1962-05-25 1965-04-20 J P Devine Mfg Company Process and apparatus for freeze dehydrating of food material
US3192643A (en) * 1961-01-17 1965-07-06 Usifroid Apparatus for regulating freeze-drying operations

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2994132A (en) * 1956-08-22 1961-08-01 Neumann Karlheinz Freeze drying apparatus
US3020645A (en) * 1959-01-26 1962-02-13 Raytheon Co Method and apparatus for control of freeze drying
US3078586A (en) * 1959-06-11 1963-02-26 Ct Nat De La Rech Schientifiqu Preserving water-containing organic or inorganic substances
US3192643A (en) * 1961-01-17 1965-07-06 Usifroid Apparatus for regulating freeze-drying operations
US3178829A (en) * 1962-05-25 1965-04-20 J P Devine Mfg Company Process and apparatus for freeze dehydrating of food material

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3487554A (en) * 1965-09-23 1970-01-06 George Tooby Method and apparatus for dehydrating materials
US3521373A (en) * 1967-07-20 1970-07-21 Vincenzo Pagnozzi Process and plant for the vacuum drying of wood in the form of planks or laths
US3594913A (en) * 1968-10-04 1971-07-27 George Tooby Method for dehydrating materials
US4620373A (en) * 1984-07-23 1986-11-04 Laskowski Donald R Dry kiln and method
US4780964A (en) * 1987-11-30 1988-11-01 Fts Systems, Inc. Process and device for determining the end of a primary stage of freeze drying
US5519946A (en) * 1992-03-12 1996-05-28 The Boc Group, Inc. Freeze dryer shelf
US5433020A (en) * 1993-04-29 1995-07-18 Altos Engineering, Inc. Apparatus and method for vacuum drying
US5688333A (en) * 1994-12-27 1997-11-18 U.S. Philips Corporation Method of bulk washing and drying of discrete components
US5689895A (en) * 1996-10-31 1997-11-25 S.P. Industries, Inc., The Virtis Division Probe positioning device for a flask freeze drying
US7987614B2 (en) * 2004-04-12 2011-08-02 Erickson Robert W Restraining device for reducing warp in lumber during drying
WO2008042408A2 (en) * 2006-10-03 2008-04-10 Wyeth Lyophilization methods and apparatuses
WO2008042408A3 (en) * 2006-10-03 2008-11-27 Wyeth Corp Lyophilization methods and apparatuses
US20100064541A1 (en) * 2008-09-17 2010-03-18 Slack Howard C Method for reconditioning fcr apg-68 tactical radar units
US8056256B2 (en) * 2008-09-17 2011-11-15 Slack Associates, Inc. Method for reconditioning FCR APG-68 tactical radar units
US8701307B2 (en) 2008-09-17 2014-04-22 Howard C. Slack Method for cleaning and reconditioning FCR APG-68 tactical radar units
WO2011095756A1 (en) * 2010-02-05 2011-08-11 Powder Systems Limited Improvements relating to drying apparatus.

Similar Documents

Publication Publication Date Title
US3259991A (en) Freeze drying method and apparatus
US3192643A (en) Apparatus for regulating freeze-drying operations
Sandall et al. The relationship between transport properties and rates of freeze‐drying of poultry meat
US2994132A (en) Freeze drying apparatus
US6226887B1 (en) Freeze drying methods employing vapor flow monitoring and/or vacuum pressure control
US9879909B2 (en) Method for monitoring the secondary drying in a freeze-drying process
US3687612A (en) Method of controlling relative humidity in gaseous sterilizers
CN101793458B (en) Vacuum freezing drying device with functions of DSC and microstructure observation
Rulkens et al. Retention of volatile compounds in freeze‐drying slabs of malto‐dextrin
US4615178A (en) Apparatus and method for controlling a vacuum cooler
Quast et al. Dry layer permeability and freeze‐drying rates in concentrated fluid systems
US3145562A (en) Apparatus and method for ascertaining optimum drying conditions
US5280678A (en) Method and apparatus for monitoring the processing of a material
JP3850442B2 (en) Method for measuring residual moisture during post-drying in freeze-drying process
US3078586A (en) Preserving water-containing organic or inorganic substances
Rene et al. Vacuum freeze-drying of a liquid in a vial: determination of heat and mass-transfer coefficients and optimisation of operating pressure
GB1587409A (en) Freeze drying
Stapley Freeze drying
Pisano et al. Freeze-drying monitoring via Pressure Rise Test: The role of the pressure sensor dynamics
US3176408A (en) Freeze drying apparatus and method
US3487554A (en) Method and apparatus for dehydrating materials
JP3981569B2 (en) Drying equipment
US3552030A (en) Isothermal drying apparatus and method
CN110146401A (en) A kind of test method freezing water content in milk sweets
CN201615678U (en) Vacuum freeze drying device with DSC and microstructure observation functions