US3265504A - Surface treated lithographic plates and their production - Google Patents
Surface treated lithographic plates and their production Download PDFInfo
- Publication number
- US3265504A US3265504A US33026863A US3265504A US 3265504 A US3265504 A US 3265504A US 33026863 A US33026863 A US 33026863A US 3265504 A US3265504 A US 3265504A
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- US
- United States
- Prior art keywords
- water
- lithographic
- sheet
- metal sheet
- bichromate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title description 3
- 229910052751 metal Inorganic materials 0.000 claims description 66
- 239000002184 metal Substances 0.000 claims description 66
- SOCTUWSJJQCPFX-UHFFFAOYSA-N dichromate(2-) Chemical class [O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O SOCTUWSJJQCPFX-UHFFFAOYSA-N 0.000 claims description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 239000000126 substance Substances 0.000 claims description 22
- 230000005660 hydrophilic surface Effects 0.000 claims description 21
- 239000007864 aqueous solution Substances 0.000 claims description 19
- 229920000620 organic polymer Polymers 0.000 claims description 18
- 229920005989 resin Polymers 0.000 claims description 16
- 239000011347 resin Substances 0.000 claims description 16
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- -1 DIAZO Chemical class 0.000 claims description 6
- 230000035945 sensitivity Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 description 26
- 239000002002 slurry Substances 0.000 description 19
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 18
- 239000004615 ingredient Substances 0.000 description 18
- 229910052782 aluminium Inorganic materials 0.000 description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 17
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 15
- 239000012153 distilled water Substances 0.000 description 13
- 229920000642 polymer Polymers 0.000 description 13
- 239000000843 powder Substances 0.000 description 13
- QUBQYFYWUJJAAK-UHFFFAOYSA-N oxymethurea Chemical compound OCNC(=O)NCO QUBQYFYWUJJAAK-UHFFFAOYSA-N 0.000 description 12
- 229950005308 oxymethurea Drugs 0.000 description 12
- 239000008262 pumice Substances 0.000 description 12
- 239000000243 solution Substances 0.000 description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 11
- 125000000664 diazo group Chemical group [N-]=[N+]=[*] 0.000 description 11
- 239000011701 zinc Substances 0.000 description 11
- 229910052725 zinc Inorganic materials 0.000 description 11
- 239000004372 Polyvinyl alcohol Substances 0.000 description 10
- 229920002451 polyvinyl alcohol Polymers 0.000 description 10
- 229920000084 Gum arabic Polymers 0.000 description 9
- 239000000205 acacia gum Substances 0.000 description 9
- 238000005406 washing Methods 0.000 description 9
- 235000010489 acacia gum Nutrition 0.000 description 8
- 238000007605 air drying Methods 0.000 description 8
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Natural products O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 8
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 8
- 229910001220 stainless steel Inorganic materials 0.000 description 7
- 239000010935 stainless steel Substances 0.000 description 7
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 6
- 150000008049 diazo compounds Chemical class 0.000 description 6
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 6
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 6
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 6
- 229910052700 potassium Inorganic materials 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- 241000978776 Senegalia senegal Species 0.000 description 5
- 235000010443 alginic acid Nutrition 0.000 description 5
- 229920000615 alginic acid Polymers 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- 235000007686 potassium Nutrition 0.000 description 5
- 239000011591 potassium Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- YIROYDNZEPTFOL-UHFFFAOYSA-N 5,5-Dimethylhydantoin Chemical compound CC1(C)NC(=O)NC1=O YIROYDNZEPTFOL-UHFFFAOYSA-N 0.000 description 4
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 4
- 229920002307 Dextran Polymers 0.000 description 4
- 108010010803 Gelatin Proteins 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- 239000004349 Polyvinylpyrrolidone-vinyl acetate copolymer Substances 0.000 description 4
- 229920001807 Urea-formaldehyde Polymers 0.000 description 4
- 239000000783 alginic acid Substances 0.000 description 4
- 229960001126 alginic acid Drugs 0.000 description 4
- 150000004781 alginic acids Chemical class 0.000 description 4
- 239000001768 carboxy methyl cellulose Substances 0.000 description 4
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 4
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 229920000159 gelatin Polymers 0.000 description 4
- 239000008273 gelatin Substances 0.000 description 4
- 235000019322 gelatine Nutrition 0.000 description 4
- 235000011852 gelatine desserts Nutrition 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 229920002401 polyacrylamide Polymers 0.000 description 4
- 229920002689 polyvinyl acetate Polymers 0.000 description 4
- 239000011118 polyvinyl acetate Substances 0.000 description 4
- 235000019448 polyvinylpyrrolidone-vinyl acetate copolymer Nutrition 0.000 description 4
- 235000015424 sodium Nutrition 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 235000010413 sodium alginate Nutrition 0.000 description 4
- 239000000661 sodium alginate Substances 0.000 description 4
- 159000000000 sodium salts Chemical class 0.000 description 4
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 3
- 244000171897 Acacia nilotica subsp nilotica Species 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 235000010407 ammonium alginate Nutrition 0.000 description 3
- 239000000728 ammonium alginate Substances 0.000 description 3
- KPGABFJTMYCRHJ-YZOKENDUSA-N ammonium alginate Chemical compound [NH4+].[NH4+].O1[C@@H](C([O-])=O)[C@@H](OC)[C@H](O)[C@H](O)[C@@H]1O[C@@H]1[C@@H](C([O-])=O)O[C@@H](O)[C@@H](O)[C@H]1O KPGABFJTMYCRHJ-YZOKENDUSA-N 0.000 description 3
- 229920003090 carboxymethyl hydroxyethyl cellulose Polymers 0.000 description 3
- 239000005018 casein Substances 0.000 description 3
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 3
- 235000021240 caseins Nutrition 0.000 description 3
- DQJJMWZRDSGUJP-UHFFFAOYSA-N ethenoxyethene;furan-2,5-dione Chemical compound C=COC=C.O=C1OC(=O)C=C1 DQJJMWZRDSGUJP-UHFFFAOYSA-N 0.000 description 3
- 235000010408 potassium alginate Nutrition 0.000 description 3
- 239000000737 potassium alginate Substances 0.000 description 3
- KMUONIBRACKNSN-UHFFFAOYSA-N potassium dichromate Chemical compound [K+].[K+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O KMUONIBRACKNSN-UHFFFAOYSA-N 0.000 description 3
- 229940005550 sodium alginate Drugs 0.000 description 3
- KIEOKOFEPABQKJ-UHFFFAOYSA-N sodium dichromate Chemical compound [Na+].[Na+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O KIEOKOFEPABQKJ-UHFFFAOYSA-N 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- MZYRDLHIWXQJCQ-YZOKENDUSA-L potassium alginate Chemical compound [K+].[K+].O1[C@@H](C([O-])=O)[C@@H](OC)[C@H](O)[C@H](O)[C@@H]1O[C@@H]1[C@@H](C([O-])=O)O[C@@H](O)[C@@H](O)[C@H]1O MZYRDLHIWXQJCQ-YZOKENDUSA-L 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 description 1
- 102000009027 Albumins Human genes 0.000 description 1
- 108010088751 Albumins Proteins 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- MGJKQDOBUOMPEZ-UHFFFAOYSA-N N,N'-dimethylurea Chemical compound CNC(=O)NC MGJKQDOBUOMPEZ-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 229940072056 alginate Drugs 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 1
- 229940031574 hydroxymethyl cellulose Drugs 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000001459 lithography Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229960003975 potassium Drugs 0.000 description 1
- 230000001603 reducing effect Effects 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N3/00—Preparing for use and conserving printing surfaces
- B41N3/03—Chemical or electrical pretreatment
- B41N3/036—Chemical or electrical pretreatment characterised by the presence of a polymeric hydrophilic coating
Definitions
- the present invention relates to the art of lithography and more particularly to metal surfaced sheets or plates useful for lithographic platemaking andwherein at least one side of the metal sheet or plate is mechanically grained and simultaneously provided with a thin, tightly bonded, permanent, durable, hydrophilic surface.
- the invention is applicable both to the production of base supports useful for lithographic platemaking and for presensitized lithographic plates.
- a treated metal sheet in accordance with the invention has numerous advantages over conventional lithographic plates made in the standard way from either zinc or aluminum sheets.
- Such conventional lithographic plates have the serious disadvantage that they undergo oxidation and thus the chemical properties of their surfaces undergo continual changes so that there is a storage problem when the plates are kept under normal storage conditions.
- Lithographic plates produced according to this invention Patented August 9, 1966 ice This is extremely undesirable and results in defective prints even though chemical sensitizers are used which are intended to remove residual sensitizer from the non-image areas.
- these untreated plates have a definite tendency to accumulate sensitizer scum or to tone up durlng use.
- Treated metal sheets of the present invention are free from all traces of casein, albumin, etc., which are do not oxidize under normal storage conditions and are characterized by a uniform hydrophili surface.
- lithographic plates Another disadvantage of conventional lithographic plates is that they must be counteretched before the lightsensitive coating is applied. Counteretching removes dirt or graining mud residues, excess oxide and places the plate surfaces in condition to receive the light-sensitive coating. In producing lithographic plates according to the present invention no counteretching is necessary since the metal surfaces are clean, free of oxide and hydrophilic.
- Treated metal sheets of the present invention have an excellent surface which is permanent, durable and hydrophilic and, hence, there is no tendency to scum due to the non-image areas of the printing plate becoming ink receptive on a printing press.
- the present invention greatly reduces or substantially entirely eliminates scumming during printing.
- the new treated metal sheets are utilizable for all four types of lithographic processes, namely, the Deep Etch Process, the Surface Process, the Wipe-On Process and the Presensitized Process.
- a Deep Etch Process a bichromated-gum arabic solution is dried onto a plate surface, exposed through a photographic positive to a light source, developed with an acidic aqueous salt solution to wash away unexposed sensitizer, etched with an acidic ferric chloride solution, plated with electroless copper solution, lacquered and inked.
- the light-hardened stencil isv then removed from the plate by washing with warm water and the areas of the plate which contained the stenci-l are now the non-printing areas, while the areas which have been developed, etched, copperized, lacquered and inked are the printing areas.
- a bichromated casein solution is dried onto the plate surface, exposed through a photographic negative to a light source, coated with a layer of lacquer and then inked and developed with a slightly ammoniacal solution.
- the plate areas which contained the unexposed, developed (washed away) sensitizer become the non-printing areas, whereas the light exposed, lacquered and inked areas become the printing areas.
- a diazo resin solution or a diazo resin combined with a polymer solution is hand coated onto the plate surface, the plate is exposed through a photographic negative, coated with a layer of ink and developed with an acidic gum arabic solution or the exposed plate may be lacquered and developed in a single operation with the use of a lacquer-developer emulsion described in United States Patent No. 2,865,873.
- the unexposed plate areas which were developed and washed away become the non-printing areas of the plate, while the exposed plate areas which were lacquered or inked become the printing areas of the plate.
- a plate surface is precoated with a diazo resin solution or a diazo resin combined with a polymer solution of the type described in United States Patent No. 2,826,501
- the precoated plate is processed in the same manner as in the Wipe-On Process, the essential difference between a Wipe-On plate and a Presensitized plate being that the Presensitized plate is manufactured in such a way that it can be stored for a period of up to several months from the time the Presensitized plate is coated until the time it is processed.
- a Wipe-On plate must be processed within a few hours after being coated.
- silicated metal lithographic plate can be used for Wipe-On, Surface and Presensitized platemaking, its surface cannot be penetrated by the etches conventionally employed in Deep Etch platemaking and thus silicated metal lithographic plates are unsuitable for Deep Each platemaking.
- Metal sheets treated in accordance with the present invention are, however, eminently suitable for Deep Etch platemaking inasmuch as they can be etched with conventional Deep Etch etches.
- the treated metal sheets of the invention are suitable for use in all lithographic platemaking processes and, hence, a lithographic plant can, if desired, use and store a single type of lithographic printing plate for the Deep Etch, Surface and Wipe-On Processes by using treated metal sheets according to the invention and wherein the metal sheets are made of aluminum, zinc, chromium,
- the bichromate salt utilizable in the present invention may be any water-soluble polychromate formed by acidifying an aqueous solution of a chromate salt and the preferred salts are sodium, potassium and ammonium bichromates.
- Organic polymers useful and operative in the present invention must be water soluble or at least water dispersible and hydrophilic in nature.
- the following organic polymers have been found to be suitable and satisfactory, namely, gum arabic, dextran, carboxymethyl cellulose, the sodium salt of carboxymethyl hydroxymethyl cellulose, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, dimethylol urea, dimethyl hydantoin formaldehyde resins, water-soluble urea formaldehyde resins, gelatin, polyvinyl methyl ether-maleic anhydride copolymer, propylene glycol ester of alginic acid, sodium, potassium or ammonium alginate, polyvinylpyrrolidone-vinyl acetate copolymer, polyvinyl acetate emulsion and arabinogalactin.
- the optimum weight ratio of water-soluble bichromate salt to water-soluble or water-dispersible polymer is 3:1 but the practical range of weight ratios of bichromate salt to polymer are from :1 to 1:3.
- the concentration of water-soluble bichromate salt must be at least 0.03% by weight of the aqueous solution and the maximum concentration is determined by the solubility of the particular bichromate salt.
- the concentration of the water-soluble or water-dispersible organic polymer must be at least 0.01% by weight of the aqueous solution and the maximum practical concentration is determined by the solubility of the particular organic polymer employed and the viscosity of the solution. The maximum viscosity is about 500 centipoises.
- Metal sheets, plates or surfaces which are ideally suited for conversion into a hydrophilic lithographic plate according to the present invention are aluminum, zinc, chromium, 302 stainless steel and magnesium, but it is understood that laminates or electroplates of these metals are just as suitable as solid metal sheets or plates.
- One machine consisted of a horizontally mounted conveyor belt which supported the metal sheet as it was fed under a set of revolving bristle brushes which were positioned on the perimeter of a horizontally mounted This type of plate graining machine is described in United States Patent No. 2,948,087.
- the other type of plate graining machine consisted of a horizontally mounted conveyor belt which supported the metal sheets as they passed under sets of revolving cylindrical brushes mounted horizontally with the axes of the brushes set at right angles to the path of the conveyor belt. The mechanical abrading of the metal sheet results from the brushes scraping an abrasive over the surface of the plate.
- the abrasive is fed to the plate just prior to contact of the plate with the revolving brushes.
- the abrasive is in the form of an aqueous slurry which contains in addition to the abrasive the selected water-soluble bichromate salt and the water-soluble or water-dispersible polymer.
- the metal surface consists of somewhat passivated oxides but in the present invention there is exposure of freshly abraded metal surfaces which are free or very substantially free from oxides and it is these freshly abraded metal surfaces which are exposed to the aqueous solution of bichromate salt and water-soluble or water-dispersible organic polymer.
- Example II Example I was followed except that a polyvinylpyrrolidone resin with a molecular weigh-t of 360,000 was substituted for the polyvinyl alcohol resin.
- Example III Example I was followed except that the slurry composition had the following ingredients and approximate proportions:
- Example Vl Example V was followed except that the metal sheet was of 302 stainless steel instead of aluminum.
- Example VII Example V was followed except that a polymethyl vinyl ether-maleic anhydride interpolymer with a specific viscosity of 0.1 to 0.5 was substituted for the dimethylol urea.
- Example VII was followed except that a zinc metal sheet was substituted for the aluminum sheet.
- a dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying.
- a dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying, said polymer being selected from the group consisting of gum arabic, dextran, carboxymethylcellulose, the sodium salt of carboxymethyl hydroxyethyl cellulose, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, dimethylol urea, dimethyl hydantoin formaldehyde resins, water-soluble urea formaldehyde resins, gelatin, polyvinyl methyl ether-maleic anhydride copolymer, propylene glycol ester of alginic acid, sodium alginate, potassium alginate, ammonium alginate
- a dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate 6 salt and a water dispersible hydrophilic organic polymer followed by drying, the metal sheet being selected from the group consisting of aluminum, zinc, stainless steel, magnesium and the laminates and electroplates thereof.
- a dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying, the water-soluble bichromate salt being selected from the group consisting of sodium, potassium and ammonium bichromates. 5.
- a dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying, said polymer being selected from the group consisting of gum arabic, dextran, carboxymethylcellulose, the sodium salt of carboxymethyl hydroxyethyl cellulose, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, dimethylol urea, dimethyl hydantoin formaldehyde -resins, water-soluble urea formaldehyde resins, gelatin, polyvinyl methyl ether-maleic anhydride copolymer, propylene glycol ester of alginic acid, sodium alginate, potassium alginate, ammoni
- a dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying in which the weight ratio of bichromate to polymer in the aqueous solution is from 10:1 to 1:3.
- a dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surf-ace obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying in which the weight ratio of bichromate to polymer in the aqueous solution is 3:1.
- a dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying in which the weight ratio of bichromate to polymer in the aqueous solution is from 10:1 to 1:3 and the concentration of lbichromate is not less than a minimum of 0.03% and the concentration of polymer is not less than a minimum of 0.01%, based on the weight of the aqueous solution, the maximum amounts of bichromate and polymer being governed by their water solubility and an optimal solution viscosity not in excess of about 500 centipoises.
- a base support utilizable for lithographic platemaking comprising an aluminum sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
- a base support utilizable for lithographic platemaking comprising an aluminum sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
- a base support utilizable for lithographic platemaking comprising an aluminum sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
- a base support utilizable for lithographic platema-king comprising an aluminum sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subject-ion of such sheet to mechanical gnaining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
- a base support utilizable for lithographic platemaking comprising an aluminum sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
- a base support utilizable for lithographic platemaking comprising a stainless steel sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
- a base support utilizable for lithographic platemaking comprising a zinc sheet which is gnained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
- Water 1iters 151.4 Polymethyl vinyl ether-maleic anhydride interpolymer of specific viscosity of 0.1 to 0.5
- a presensitized lithographic plate capable of being stored for periods up to several months without loss of photographic sensitivity which comprises a mechanically grained and chemically treated sheet according to claim 1 having thereon a coating of a light-sensitive organic material.
- a presensitized lithographic plate capable of being stored for periods up 'to several months without loss of photographic sensitivity which comprises a mechanically grained and chemically treated sheet according to claim 1 having thereon a coating of a light-sensitive diazo resin.
- a presensitized lithographic plate capable of being stored for periods up to several months without loss of photographic sensitivity which comprises a mechanically grained and chemically treated sheet according to claim 5 having thereon a coating of a light-sensitive diazo resin.
- a presensitized lithographic plate capable of being stored for periods up to several months without loss of photographic sensitivity which comprises a mechanically grained and chemically treated sheet according to claim 9 having thereon a coating of a light-sensitive diazo resin.
- a presensitized lithographic plate capable of being stored for periods up to several months without loss of photographic sensitivity which comprises a mechanically grained and chemically treated sheet according to claim '10 having thereon a coating of a light-sensitive diazo resin.
- a process for producing a lithographic plate the steps of simultaneously surface treating at least one side of a metal sheet with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer and washing and air drying the thus treated metal sheet.
- the polymer is selected from the group consisting of gum arabic, dextran, carboxymethylcellulose, the sodium salt of carboxymethyl hydroxyethyl cellulose, polyacrylamide, polyvinyl alcohol, polyvinyl
Description
United States Patent 3 265 504 SURFACE TREATED LITHOGRAPHIC PLATES AND THEIR PRODUCTION Robert F. Leonard, East Rockaway, and Daniel Platt, Hicksvill'e, N .Y., assignors to Litho Chemical & Supply (10., Inc., Lynbrook, N.Y., a corporation of New York No Drawing. Filed Dec. 13, 1963, Ser. No. 330,268.
34 Claims. (Cl. 96-75) The present invention relates to the art of lithography and more particularly to metal surfaced sheets or plates useful for lithographic platemaking andwherein at least one side of the metal sheet or plate is mechanically grained and simultaneously provided with a thin, tightly bonded, permanent, durable, hydrophilic surface. The invention is applicable both to the production of base supports useful for lithographic platemaking and for presensitized lithographic plates.
It has been found that the simultaneous mechanical and chemical treatment of metal sheets with an abrasive in combination with an aqueous solution composed of a water-soluble bichrom-ate salt and a water-dispersible organic polymer makes it possible to produce a grained metal sheet having a thin, tightly bonded, hydrophilic surface or coating. The thus treated metal sheet is ideally suited as a base support for lithographic platemaking and particularly in those processes using light-sensitive diazo compounds.
A treated metal sheet in accordance with the invention has numerous advantages over conventional lithographic plates made in the standard way from either zinc or aluminum sheets. Such conventional lithographic plates have the serious disadvantage that they undergo oxidation and thus the chemical properties of their surfaces undergo continual changes so that there is a storage problem when the plates are kept under normal storage conditions. Lithographic plates produced according to this invention Patented August 9, 1966 ice This is extremely undesirable and results in defective prints even though chemical sensitizers are used which are intended to remove residual sensitizer from the non-image areas. In addition, these untreated plates have a definite tendency to accumulate sensitizer scum or to tone up durlng use. Treated metal sheets of the present invention are free from all traces of casein, albumin, etc., which are do not oxidize under normal storage conditions and are characterized by a uniform hydrophili surface.
Another disadvantage of conventional lithographic plates is that they must be counteretched before the lightsensitive coating is applied. Counteretching removes dirt or graining mud residues, excess oxide and places the plate surfaces in condition to receive the light-sensitive coating. In producing lithographic plates according to the present invention no counteretching is necessary since the metal surfaces are clean, free of oxide and hydrophilic.
It is also known that conventional zinc and aluminum lithographic plates are incapable of being used for diazo platemaking since the light-sensitive diazo compounds rapidly decompose or break down upon contact with the metal surfaces which exert a reducing action on the diazo compounds. In the past, it has been suggested that this problem could be overcome by using hydrophilic plasticpaper laminates as a support material for diazo platemaking but these laminates do not have the necessary dimentional stability. In contrast, applicants treated metal sheets are perfectly suited for diazo platemaking since the hydrophilic metal sheets do not act to decompose the lightsensitive diazo compounds and yet they retain the desirable physical properties of zinc and aluminum.
Treated metal sheets of the present invention have an excellent surface which is permanent, durable and hydrophilic and, hence, there is no tendency to scum due to the non-image areas of the printing plate becoming ink receptive on a printing press. The present invention greatly reduces or substantially entirely eliminates scumming during printing.
It is also recognized that during lithographic platemaking bichromate'd casein or like sensitizer is occasionally left on the non-image areas, and when this occurs scumming takes place on such areas due to a tendency to pick up ink during use of the plates on a printing press.
positively removed from the plate surface in the first instance without dependence upon any separate or special chemical 'desensitizingstep.
The new treated metal sheets are utilizable for all four types of lithographic processes, namely, the Deep Etch Process, the Surface Process, the Wipe-On Process and the Presensitized Process. In a Deep Etch Process a bichromated-gum arabic solution is dried onto a plate surface, exposed through a photographic positive to a light source, developed with an acidic aqueous salt solution to wash away unexposed sensitizer, etched with an acidic ferric chloride solution, plated with electroless copper solution, lacquered and inked. The light-hardened stencil isv then removed from the plate by washing with warm water and the areas of the plate which contained the stenci-l are now the non-printing areas, while the areas which have been developed, etched, copperized, lacquered and inked are the printing areas. In a Surface Process a bichromated casein solution is dried onto the plate surface, exposed through a photographic negative to a light source, coated with a layer of lacquer and then inked and developed with a slightly ammoniacal solution. The plate areas which contained the unexposed, developed (washed away) sensitizer become the non-printing areas, whereas the light exposed, lacquered and inked areas become the printing areas. In the Wipe-On Process a diazo resin solution or a diazo resin combined with a polymer solution is hand coated onto the plate surface, the plate is exposed through a photographic negative, coated with a layer of ink and developed with an acidic gum arabic solution or the exposed plate may be lacquered and developed in a single operation with the use of a lacquer-developer emulsion described in United States Patent No. 2,865,873. The unexposed plate areas which were developed and washed away become the non-printing areas of the plate, while the exposed plate areas which were lacquered or inked become the printing areas of the plate. In a Presensitized Process a plate surface is precoated with a diazo resin solution or a diazo resin combined with a polymer solution of the type described in United States Patent No. 2,826,501 The precoated plate is processed in the same manner as in the Wipe-On Process, the essential difference between a Wipe-On plate and a Presensitized plate being that the Presensitized plate is manufactured in such a way that it can be stored for a period of up to several months from the time the Presensitized plate is coated until the time it is processed. A Wipe-On plate must be processed within a few hours after being coated.
While a silicated metal lithographic plate can be used for Wipe-On, Surface and Presensitized platemaking, its surface cannot be penetrated by the etches conventionally employed in Deep Etch platemaking and thus silicated metal lithographic plates are unsuitable for Deep Each platemaking. Metal sheets treated in accordance with the present invention are, however, eminently suitable for Deep Etch platemaking inasmuch as they can be etched with conventional Deep Etch etches. It will thus be clearthat the treated metal sheets of the invention are suitable for use in all lithographic platemaking processes and, hence, a lithographic plant can, if desired, use and store a single type of lithographic printing plate for the Deep Etch, Surface and Wipe-On Processes by using treated metal sheets according to the invention and wherein the metal sheets are made of aluminum, zinc, chromium,
ring-shaped support.
I ducing grained, hydrophilic metal sheets capable of use in all types of lithographic platemaking. If either the bichromate salt or the organic polymer only is used in the present system a hydrophilic surface is produced on the grained metal sheet, but the sheet is then not sufficiently passivated to prevent decomposition of light-sensitive diazo compounds upon contact with the incompletely treated metal sheet, it being well known that when a lightsensitive material such as a light-sensitive diazo compound comes into direct contact with a metal surface decomposition unavoidably occurs. An incompletely treated metal sheet can obviously not be used for either Wipe- On or Presensitized lithographic platemaking.
The bichromate salt utilizable in the present invention may be any water-soluble polychromate formed by acidifying an aqueous solution of a chromate salt and the preferred salts are sodium, potassium and ammonium bichromates.
Organic polymers useful and operative in the present invention must be water soluble or at least water dispersible and hydrophilic in nature. The following organic polymers have been found to be suitable and satisfactory, namely, gum arabic, dextran, carboxymethyl cellulose, the sodium salt of carboxymethyl hydroxymethyl cellulose, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, dimethylol urea, dimethyl hydantoin formaldehyde resins, water-soluble urea formaldehyde resins, gelatin, polyvinyl methyl ether-maleic anhydride copolymer, propylene glycol ester of alginic acid, sodium, potassium or ammonium alginate, polyvinylpyrrolidone-vinyl acetate copolymer, polyvinyl acetate emulsion and arabinogalactin.
It has further been found that the optimum weight ratio of water-soluble bichromate salt to water-soluble or water-dispersible polymer is 3:1 but the practical range of weight ratios of bichromate salt to polymer are from :1 to 1:3. The concentration of water-soluble bichromate salt must be at least 0.03% by weight of the aqueous solution and the maximum concentration is determined by the solubility of the particular bichromate salt. The concentration of the water-soluble or water-dispersible organic polymer must be at least 0.01% by weight of the aqueous solution and the maximum practical concentration is determined by the solubility of the particular organic polymer employed and the viscosity of the solution. The maximum viscosity is about 500 centipoises.
Metal sheets, plates or surfaces which are ideally suited for conversion into a hydrophilic lithographic plate according to the present invention are aluminum, zinc, chromium, 302 stainless steel and magnesium, but it is understood that laminates or electroplates of these metals are just as suitable as solid metal sheets or plates.
In carrying out graining two different types of plate graining machines were used and found to be entirely satisfactory. One machine consisted of a horizontally mounted conveyor belt which supported the metal sheet as it was fed under a set of revolving bristle brushes which were positioned on the perimeter of a horizontally mounted This type of plate graining machine is described in United States Patent No. 2,948,087. The other type of plate graining machine consisted of a horizontally mounted conveyor belt which supported the metal sheets as they passed under sets of revolving cylindrical brushes mounted horizontally with the axes of the brushes set at right angles to the path of the conveyor belt. The mechanical abrading of the metal sheet results from the brushes scraping an abrasive over the surface of the plate. The abrasive is fed to the plate just prior to contact of the plate with the revolving brushes. The abrasive is in the form of an aqueous slurry which contains in addition to the abrasive the selected water-soluble bichromate salt and the water-soluble or water-dispersible polymer.
It is well recognized that some water-soluble or waterdispersible organic polymers react under the influence of ultraviolet and near ultraviolet electromagnetic radiation with water-soluble bichromate salts to produce a hydrophylic film former with reduced water solubility. Such films can be easily removed from a lithographic plate surface by immersion in water or by gentle abrasion. Such films therefore cannot be considered as durable or permanent hydrophilic surfaces, whereas the hydrophilic surfaces imparted to the metal sheets in accordance with this invention are extremely durable and thus permanent. It can be assumed that the major difference in the resulting hydrophilic films is due to the chemical nature of the metal surface when it comes in contact with a bichromated water-soluble polymer. Under prior practice the metal surface consists of somewhat passivated oxides but in the present invention there is exposure of freshly abraded metal surfaces which are free or very substantially free from oxides and it is these freshly abraded metal surfaces which are exposed to the aqueous solution of bichromate salt and water-soluble or water-dispersible organic polymer.
The invention is illustrated by the following non-limitative examples.
Example I,
Distilled water m 1000 Polyvinyl alcohol (99% hydrolyzed) grams 1O Ammonium bichromate do 30 Pumice powder do 227 Silicon carbide powder do 227 The plate was washed thoroughly with a water spray and forced air dried.
Example II Example I was followed except that a polyvinylpyrrolidone resin with a molecular weigh-t of 360,000 was substituted for the polyvinyl alcohol resin.
Example III Example I was followed except that the slurry composition had the following ingredients and approximate proportions:
Distilled water ml 1000 Potassium bichromate grams 75 Gum arabic do 15 Pumice powder do 227 Silicon carbide powder do 227 Example IV Example I was followed except that the slurry composition had the following ingredients and approximate proportions:
Distilled water ml 1000 Dimethylol urea grams 10 Sodium bichromate do 30 Pumice powder do 454 Example V A 19%" x 23" x .012" sheet of 1100 (formerly known as 28) aluminum was degreased by immersion at 68 F. for fifteen minutes in the following:
Water liters 4.8 Ethylene glycol monomethyl ether do 3.2 Sodium carbonate "grams-.. 86 Sodium phosphate (tribasic) do 28.4
Water liters 151.4 Dimethylol urea kilograms 1.25 Ammonium bichromate do 3.77 Silicon carbide powder do 18 The plate was washed thoroughly with a water and dried under infrared heater bars.
Example Vl Example V was followed except that the metal sheet was of 302 stainless steel instead of aluminum.
Example VII Example V was followed except that a polymethyl vinyl ether-maleic anhydride interpolymer with a specific viscosity of 0.1 to 0.5 was substituted for the dimethylol urea.
spray Example VIII Example VII was followed except that a zinc metal sheet was substituted for the aluminum sheet.
What is claimed is:
1. A dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying.
2. A dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying, said polymer being selected from the group consisting of gum arabic, dextran, carboxymethylcellulose, the sodium salt of carboxymethyl hydroxyethyl cellulose, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, dimethylol urea, dimethyl hydantoin formaldehyde resins, water-soluble urea formaldehyde resins, gelatin, polyvinyl methyl ether-maleic anhydride copolymer, propylene glycol ester of alginic acid, sodium alginate, potassium alginate, ammonium alginate, polyvinylpyrrolidone-vinyl acetate copolymer, polyvinyl acetate emulsion and arabinogalactin.
3. A dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate 6 salt and a water dispersible hydrophilic organic polymer followed by drying, the metal sheet being selected from the group consisting of aluminum, zinc, stainless steel, magnesium and the laminates and electroplates thereof.
4. A dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying, the water-soluble bichromate salt being selected from the group consisting of sodium, potassium and ammonium bichromates. 5. A dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying, said polymer being selected from the group consisting of gum arabic, dextran, carboxymethylcellulose, the sodium salt of carboxymethyl hydroxyethyl cellulose, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, dimethylol urea, dimethyl hydantoin formaldehyde -resins, water-soluble urea formaldehyde resins, gelatin, polyvinyl methyl ether-maleic anhydride copolymer, propylene glycol ester of alginic acid, sodium alginate, potassium alginate, ammonium .alginate, polyvinylpyrrolidone-vinyl acetate copolymer, polyvinyl acetate emulsion and arabinogalactin, the metal sheet being selected from the group consisting of aluminum, zinc, stainless steel, magnesium and the laminates and electroplates thereof, the water-soluble bichromate salt being selected from the group consisting of sodium, potassium and ammonium bichromates.
6. A dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying in which the weight ratio of bichromate to polymer in the aqueous solution is from 10:1 to 1:3.
7. A dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surf-ace obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying in which the weight ratio of bichromate to polymer in the aqueous solution is 3:1.
8. A dimensionally stable base support utilizable for lithographic platemaking comprising a metal sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of said metal sheet to mechanical and chemical treatment with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer followed by drying in which the weight ratio of bichromate to polymer in the aqueous solution is from 10:1 to 1:3 and the concentration of lbichromate is not less than a minimum of 0.03% and the concentration of polymer is not less than a minimum of 0.01%, based on the weight of the aqueous solution, the maximum amounts of bichromate and polymer being governed by their water solubility and an optimal solution viscosity not in excess of about 500 centipoises.
9. A base support utilizable for lithographic platemaking comprising an aluminum sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
Distilled water ml 1000 Polyvinyl alcohol (99% hydrolyzed) grams 10 Ammonium bichromate do 30 Pumice powder do 227 Silicon carbide powder do 227 followed by washing and air drying.
10. A base support utilizable for lithographic platemaking comprising an aluminum sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
Distilled water ml 1000 Polyvinylpyrrolidone resin of a molecular weight of 360,000 grams 10 Ammonium bichrornate do 30 Pumice powder do 227 Silicon carbide powder do 227 followed by washing and air drying.
' 11. A base support utilizable for lithographic platemaking comprising an aluminum sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
Distilled water ml 1000 Potassium bichromate grams 75 Gum arabic do Pumice powder do 227 Silicon carbide powder do 227 followed by washing and air drying.
12. A base support utilizable for lithographic platema-king comprising an aluminum sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subject-ion of such sheet to mechanical gnaining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
Distilled water ml. 1000 Dimethylol urea grams 10 Sodium bichromate do 30 Pumice powder do 454 followed by washing and air drying.
113. A base support utilizable for lithographic platemaking comprising an aluminum sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
Water liters 151.4 Dimethylol urea kilogr-ams 1.25 Ammonium bichr-omate do 3.77 Silicon carbide powder do 18 followed by washing and air drying.
I14. A base support utilizable for lithographic platemaking comprising a stainless steel sheet which is grained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
Water liters 151.4 Dimethylol urea kilograms 1.25 Ammonium bichromate do 3.77 Silicon carbide powder do 18 Water liters 151.4 Polymethyl vinyl ether-maleic ianhydride interpolymer of specific viscosity of 0.1 to 0.5
kilograms 1.25 Ammonium bichromate do 3 .77 Silicon carbide powder do 18 followed by washing and air drying.
16. A base support utilizable for lithographic platemaking comprising a zinc sheet which is gnained and provided on at least one side thereof with a thin tightly bonded durable hydrophilic surface obtained by the simultaneous subjection of such sheet to mechanical graining and chemical treatment with a slurry composed of the following ingredients in approximately the following proportions:
Water 1iters 151.4 Polymethyl vinyl ether-maleic anhydride interpolymer of specific viscosity of 0.1 to 0.5
kilograms 1.25 Ammonium bichromate do 3.77 Silicon carbide powder do 18 followed by washing and air drying.
I17. A presensitized lithographic plate capable of being stored for periods up to several months without loss of photographic sensitivity which comprises a mechanically grained and chemically treated sheet according to claim 1 having thereon a coating of a light-sensitive organic material.
1%. A presensitized lithographic plate capable of being stored for periods up 'to several months without loss of photographic sensitivity which comprises a mechanically grained and chemically treated sheet according to claim 1 having thereon a coating of a light-sensitive diazo resin.
19. A presensitized lithographic plate capable of being stored for periods up to several months without loss of photographic sensitivity which comprises a mechanically grained and chemically treated sheet according to claim 5 having thereon a coating of a light-sensitive diazo resin.
20. A presensitized lithographic plate capable of being stored for periods up to several months without loss of photographic sensitivity which comprises a mechanically grained and chemically treated sheet according to claim 9 having thereon a coating of a light-sensitive diazo resin.
21. A presensitized lithographic plate capable of being stored for periods up to several months without loss of photographic sensitivity which comprises a mechanically grained and chemically treated sheet according to claim '10 having thereon a coating of a light-sensitive diazo resin.
22. In a process for producing a lithographic plate, the steps of simultaneously surface treating at least one side of a metal sheet with an abrasive and with an aqueous solution of a water-soluble bichromate salt and a water dispersible hydrophilic organic polymer and washing and air drying the thus treated metal sheet.
23. A process according to claim 22, in which the polymer is selected from the group consisting of gum arabic, dextran, carboxymethylcellulose, the sodium salt of carboxymethyl hydroxyethyl cellulose, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, dimethylol urea, dimethyl hydant-oin formaldehyde resins, water-soluble urea formaldehyde resins, gelatin, polyvinyl methyl ethermaleic anhydride copolymer, propylene glycol ester of alginic acid, sodium alginate, potassium alignate, ammonium alginate, polyvinylpyrrolidone-vinyl acetate copolymer, polyvinyl acetate emulsion and arabinogalactin.
24. A process according to claim 22, in which the metal sheet is selected from the group consisting of aluminum,
zinc, stainless steel, magnesium and the laminates and v electroplates thereof.
:25. A process according to claim 22, in which the bichromate salt is selected from the group consisting of sodium, potassium and ammonium bich-romates.
26. In a process for producing a lithographic plate, the steps of passing a metal sheet in a horizontal plane under revolving bristle brushes while the sheet is covered with a slurry made up of the following ingredients in approximately the following proportions:
Distilled water ml 1000 Polyvinyl alcohol (99% hydrolyzed) grams 10 Ammonium bichromate do 30 Pumice powder .do 227 Silicon carbide powder do 227 27. In a process for producing a lithographic plate, the steps of passing a metal sheet in a horizontal plane under revolving bristle brushes while the sheet is covered with a slurry made up of the following ingredients in approximately the following proportions:
28. In a process for producing a lithographic plate, the steps of passing a metal sheet in a horizontal plane under revolving bristle brushes while the sheet is covered with a slurry made up of the following ingredients in approximately the following proportions:
Distilled water ml 1000 Potassium bichromate grams 75 Gum arabic do 15 Pumice powder do 227 Silicon carbide powder do 227 29. In a process for producing a lithographic plate, the steps of passing a metal sheet in a horizontal plane under revolving bristle brushes while the sheet is covered with a slurry made up of the following ingredients in approximately the following proportions:
Distilled water ml Dimethylol urea grams 30. In a process for producing a lithographic plate, the steps of passing a metal sheet in a horizontal plane under revolving bristle brushes while the sheet is covered with a slurry made up of the following ingredients in approximately the following proportions:
Water liters 151.4 Dimethylol urea kilograms 1.25 Ammonium bichromate do 3.77 Silicon carbide powder do.. 18
31. In a process for producing a lithographic plate, the steps of passing an aluminum sheet in a horizontal plane under revolving bristle brushes while the sheet is covered with a slurry made up of the following ingredients in approximately the following proportions:
Distilled water ml 1000 Polyvinyl alcohol (99% hydrolyzed) grams 10 Ammonium bichromate do 30 Pumice powder do 227 Silicon carbide powder do 227 32. In a process for producing a lithographic plate, the steps of passing a stainless steel sheet in a horizontal plane under revolving bristle brushes while the sheet is covered with a slurry made up of the following ingredients in approximately the following proportions:
Distilled water ml 1000 Polyvinyl alcohol (99% hydrolyzed) grams \10 Ammonium bichromate do 30 Pumice powder do 227 Silicon carbide powder do 227 33. In a process for producing a lithographic plate, the steps of passing a metal sheet in a horizontal plane under revolving bristle brushes while the sheet is covered with a slurry made up of the following ingredients in approximately the following proportions:
Distilled water ml 1000 A polymethyl vinyl ether-maleic anhydride interpolymer having a specific viscosity of 0.1 to 0.5 -grams 10 Sodium bichromate do 30 Pumice powder do 454 34. In a process for producing a lithographic plate, the steps of passing a zinc sheet in a horizontal plane under revolving bristle brushes while the sheet is covered with slurry made up of the following ingredients in approximately the following proportions:
Water liters 151.4 Dimethyl urea k-ilograms 1.25 Ammonium bichromate do 3.77 Silcon carbide powder do 18 No references cited.
NORMAN G. TORCHIN, Primary Examiner.
A. D. RICOI, Assistant Examiner.
Claims (2)
1. A DIMENSIONALLY STABLE BASE SUPPORT UTILIZABLE FOR LITHOGRAPHIC PLATEMAKING COMPRISING A METAL SHEET WHICH IS GRAINED AND PROVIDED ON AT LEAST ONE SIDE THEREOF WITH A THIN TIGHTLY BONDED DURABLE HYDROPHILIC SURFACE OBTAINED BY THE SIMULTANEOUS SUBJECTION OF SAID METAL SHEET TO MECHANICAL AND CHEMICAL TREATMENT WITH AN ABRASIVE AND WITH AN AQUEOUS SOLUTION OF A WATER-SOLUBLE BICHROMATE SALT AND A WATER DISPERSIBLE HYDROPHILIC ORGANIC POLYMER FOLLOWED BY DRYING.
18. A PRESENSITIZED LITHOGRAPHIC PLATE CAPABLE OF BEING STORED FOR PERIODS UP TO SEVERAL MONTHS WITHOUT LOSS OF PHOTOGRAPHIC SENSITIVITY WHICH COMPRISES A MECHANICALLY GRAINED AND CHEMICALLY TREATED SHEET ACCORDING TO CLAIM 1 HAVING THEREON A COATING OF A LIGHT-SENSITIVE DIAZO RESIN.
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3765894A (en) * | 1967-04-03 | 1973-10-16 | Polychrome Corp | Elevated image printing plate |
US3860426A (en) * | 1972-12-22 | 1975-01-14 | Eastman Kodak Co | Subbed lithographic printing plate |
US3891516A (en) * | 1970-08-03 | 1975-06-24 | Polychrome Corp | Process of electrolyically anodizing a mechanically grained aluminum base and article made thereby |
US4143021A (en) * | 1976-07-23 | 1979-03-06 | The Dow Chemical Company | Composition suitable for use as desensitizing gumming solution for lithographic printing plates |
US4186250A (en) * | 1975-04-07 | 1980-01-29 | The Dow Chemical Company | Method of desensitizing image-bearing lithographic plates |
US4200688A (en) * | 1975-04-07 | 1980-04-29 | The Dow Chemical Company | Method of treating image-bearing lithographic plates |
US4232105A (en) * | 1978-09-14 | 1980-11-04 | Oji Paper Co., Ltd. | Photosensitive lithographic printing plate with hydrophilic sublayer |
US4266481A (en) * | 1975-04-07 | 1981-05-12 | The Dow Chemical Company | Image-bearing lithographic plates with desensitizing coating |
DE3150278A1 (en) * | 1981-12-02 | 1983-07-07 | Toyo Kohan Co., Ltd., Tokyo | Metal offset plate and method of manufacturing it |
EP0689096A1 (en) | 1994-06-16 | 1995-12-27 | Eastman Kodak Company | Lithographic printing plates utilizing an oleophilic imaging layer |
-
1963
- 1963-12-13 US US33026863 patent/US3265504A/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
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None * |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3765894A (en) * | 1967-04-03 | 1973-10-16 | Polychrome Corp | Elevated image printing plate |
US3891516A (en) * | 1970-08-03 | 1975-06-24 | Polychrome Corp | Process of electrolyically anodizing a mechanically grained aluminum base and article made thereby |
US3860426A (en) * | 1972-12-22 | 1975-01-14 | Eastman Kodak Co | Subbed lithographic printing plate |
US4186250A (en) * | 1975-04-07 | 1980-01-29 | The Dow Chemical Company | Method of desensitizing image-bearing lithographic plates |
US4200688A (en) * | 1975-04-07 | 1980-04-29 | The Dow Chemical Company | Method of treating image-bearing lithographic plates |
US4266481A (en) * | 1975-04-07 | 1981-05-12 | The Dow Chemical Company | Image-bearing lithographic plates with desensitizing coating |
US4143021A (en) * | 1976-07-23 | 1979-03-06 | The Dow Chemical Company | Composition suitable for use as desensitizing gumming solution for lithographic printing plates |
US4232105A (en) * | 1978-09-14 | 1980-11-04 | Oji Paper Co., Ltd. | Photosensitive lithographic printing plate with hydrophilic sublayer |
DE3150278A1 (en) * | 1981-12-02 | 1983-07-07 | Toyo Kohan Co., Ltd., Tokyo | Metal offset plate and method of manufacturing it |
EP0689096A1 (en) | 1994-06-16 | 1995-12-27 | Eastman Kodak Company | Lithographic printing plates utilizing an oleophilic imaging layer |
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