US3383159A - Combustion elements - Google Patents

Combustion elements Download PDF

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US3383159A
US3383159A US524868A US52486866A US3383159A US 3383159 A US3383159 A US 3383159A US 524868 A US524868 A US 524868A US 52486866 A US52486866 A US 52486866A US 3383159 A US3383159 A US 3383159A
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aluminum
combustion
elements
slurry
fibers
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US524868A
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Jr Roger M Smith
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American Thermocatalytic Corp
Alzeta Corp
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American Thermocatalytic Corp
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Priority to JP41051517A priority patent/JPS4938653B1/ja
Priority to DE19661529169 priority patent/DE1529169B1/en
Priority to GB52971/66A priority patent/GB1164629A/en
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Assigned to ACUREX CORPORATION reassignment ACUREX CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: CHEMO-THERMIC INDUSTRIES, INC., A NY CORP.
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C99/00Subject-matter not provided for in other groups of this subclass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/12Radiant burners
    • F23D14/16Radiant burners using permeable blocks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/24Radiant bodies or panels for radiation heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C2700/00Special arrangements for combustion apparatus using fluent fuel
    • F23C2700/04Combustion apparatus using gaseous fuel
    • F23C2700/043Combustion apparatus using gaseous fuel for surface combustion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D2212/00Burner material specifications
    • F23D2212/10Burner material specifications ceramic
    • F23D2212/103Fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D2212/00Burner material specifications
    • F23D2212/20Burner material specifications metallic
    • F23D2212/203Particles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

Definitions

  • This invention relates to infrared generators and, more particularly, to an improved combustion element capable of emitting radiant energy. More specifically, this invention relates to a method of improving the efficiency and usefulness of heretofore known combustion elements and to the improved elements.
  • Combustion elements refer to devices permeable to the passage of gases which serve to promote gaseous combustion on or below their surfaces in such a fashion that the combustion is flameless and causes the surface of the element to incandesce and emit radiant energy.
  • Combustion elements of this type have found use in various heating devices; for example, in devices use-d for heating spaces not amenable to central heating such as piers, warehouses, armories, freight cars and the like, as well as in industrial processing and in applications Where a conveniently portable and substantially instantaneous source of heat is desired.
  • Convenient combustion elements of this type are disclosed, for example, in US. Patents Numbers 3,191,659 and 3,179,156. Such elements conventionally contain gaspermeable ceramic surfaces on a suitable support.
  • powdered aluminum has a very surprising effect upon the performance of combustion elements.
  • powdered aluminum tends to substantially decrease the carbon monoxide production during combustion of a constant fuel-air mixture, while, at the same time increasing resistance to thermal flashback and also increasing one or both of infrared energy output and element life.
  • the aluminum permits a reason-able range of variation in the fuel-air ratio and velocity.
  • powdered aluminum-containing elements can be adjusted to a low fuel-air patio and low fuel-air velocity without causing flash-back to occur.
  • the aluminumcontaining elements can be adjusted to a rich mixture, low mixture velocity or high heat sink conditions without causing flashback.
  • a combustion element can be coated with or dipped into d-ry powdered aluminum or into an aqueous slurry containing suspended aluminum.
  • a suitable powdered aluminum-containing paint can also be brushed or sprayed on.
  • a particularly preferred means of combining aluminum with the combustion elements involves admixing powdered aluminum with the components that are used to manufacture the combustion element prior to such manufacture.
  • powdered aluminum can be admixed with the components of the mixture being accreted. This procedure apparently promotes uniformity of aluminum powder throughout the combustion element and, therefore, appears to lead to even better results.
  • the type of aluminum powder employed is of some consequence, since the oxide contained should be reasonably limited. If alumina (aluminum oxide) powder is employed in place of powdered aluminum the results of this invention are not achieved. This is particularly illustrated by the fact that powdered aluminum enhances the performance of combustion elements already containing alumina. Accordingly, the powdered aluminum should be substantially elemental aluminum and preferably should not contain more than about 15% by weight of impurities. A small quantity of oxide will almost invariably be present because of the nature of aluminum, but such oxides in small quantities can apparently be tolerated but is best minimized. Small quantities of other elements in admixture with or alloyed with the aluminum can be tolerated provided they are substantially non-reactive under the conditions of operation so as not to detract from the efiiciency of the inventive improvement.
  • the aluminum powder particle size can vary widely. For example, aluminum powder averaging in particle size from about 10 mesh to 325 mesh can safely be employed. Smaller particle size aluminum is generally very difiicult to handle but if carefully treated could yield reasonably good results too.
  • elemental aluminum employed need not be very large. When applied to the external surface of a combustion element it is generally adequate to apply a visually homogeneous coating of powdered aluminum over the entire element surface. In this context the actual weight percentage of aluminum based upon the weight of the element would have very little meaning, since it would depend to a large extent upon the constituents of the element.
  • the precise weight percentage of aluminum does not appear to be overly critical. There should be enough aluminum powder employed so as to promote a uniform dispersion of aluminum throughout the final combustion element, and the particles of aluminum should be sufliciently close together as to yield optimum combustion efficiency.
  • the precise quantity of aluminum would generally best be determined by the process of trial and error with respect to any given manufacturing process. As a rough guide it has been found that the results of this invention can be achieved when aluminum is impregnated in such a fashion that powdered aluminum constitutes on the order of about 20 to 80% by weight, preferably about 30 to 75% 'by weight of the ceramic material making up the combustion element. This calculation is made ignoring the weight of any metal screen or other support upon which any ceramic materials are supported and ignoring the weight of a y external protective screen.
  • the carbon monoxide level generally deemed to be permissible in the exhaust gases from a combustion element is about 0.04% by volume of the total gas evolved and for some purposes even less. Greater proportions of carbon monoxide are dangerous since its use in a confined space could lead to the build up of a toxic atmosphere.
  • Carbon monoxide content of exhaust gas percent by volume was in excess of the 0.04% figure, but after dusting with aluminum the carbon monoxide content decreased substantially so as to be within the tolenable limits. Similarly, improved results were achieved in infrared intensity and in the lives of the combustion elements.
  • the aluminum also serves to increase the life of combustion elements.
  • a particular combustion element was employed in operation, in the absence of a dusting of aluminum powder on its surface, ⁇ a life expectancy of between 80 and 300 hours was observed.
  • identical elements were dusted with aluminum, in service lives in excess of 1000 hours were achieved.
  • Flashback is the name given to the situation in which gas below the surface of the combustion element begins to burn and progressively burns backward in the direction of the fuel supply, making the element inoperative and frequently leading to fires and/or explosions.
  • flashback There are two types of flashback, both equally dangerous and to be avoided.
  • the velocity of gases passing through the element and the element pore size are such that the flame front progressively moves back toward the fuel source prematurely igniting the feed gases.
  • the element surface becomes hotter and hotter with the heat gradually flowing to the internal surface of the element, until an internal temperature suflicient to cause premature fuel ignition occurs.
  • powdered aluminum is of particularly desirable value when employed in connection with the type of combustion elements manufactured in accordance with the procedure described in US. Permit No. 3,179,156. In
  • an aqueous slurry of element-forming material is prepared and then accreted upon a foraminous surface through the application of differential pressure, as for example, by a suction forcefrom the interior of a screen, thereby causing fluids to pass through the screen and retaining fibers and other materials on the surface of the screen.
  • the product is removed from the slurry, dried, and subsequently treated in the desired fashion to produce the final combustion element.
  • the slurry will contain a plurality of fibers which should be amorphous and be resistant without melting to temperatures of at least about 1800 F. and preferably at least about 2300 F. and preferably have a diameter of under about 10 microns and be of adequate mechanical strength.
  • the preferred fibers are inorganic and comprise substantial portions of both alumina and silica. Fiber lengths less than about 1 inch are preferred. However, fiber length should exceed fiber diameter.
  • Other fibers that can be employed include such fibers .as quartz fibers, vitreous silica fibers and other generally available ceramic fibers. See, for example, those fibers described in Chapter 8 of Inorganic Fibres by C. Z. Carroll-Proczynski.
  • An example of a useful commercially available fiber is Kaowool, which is produced by terating a melt of alumina and silica above the crystallization temperature. Kaowool fiber is stated by the manufacture to have the following characteristics:
  • Density.ln bulk form Kaowool may be packed to densities of 3 to 10 lb. per cu. ft.
  • Kaovvool fibers are produced by treatment of a melt of alumina and silica, at .a temperature above that at which crystallization takes place, the treatment to produce the fibers being well known.
  • the alumina may be increased to approximately 53.3%, with corresponding reduction of silica content.
  • Another fiber which can be used in accordance with thi invention is commercially available as Fi-berfrax Ceramic Fiber-Bulk Fiber, manufactured by the Carborundum Company, Niagara Falls, NY.
  • the fiber length is up to one and one half inches.
  • the mean diameter of the fibers is two and one half microns.
  • the melting point of the fibers is above 3200 F., and the fibers may be used to 2300 F.
  • the fibers include 51.2% A1 0 47.4% S-iO and trace elements.
  • the bulk fiber, at a density of six pounds per cubic foot, has a thermal conductivity at a mean temperature of 2000 F. of 2.92.
  • a binding agent should also be contained in the aqueous slurry.
  • a mixture of aluminum nitrate and colloidal alumina can be employed as the binding agent.
  • the purpose of a binding agent is to serve to hold the fibers together both at room temperature and under the conditions of expected use, i.e. under temperatures on the order of 2000 F. Any binders serving this function can be used and in an amount adequate to accomplish this function.
  • Gel-s formed from aluminum nitrate and colloidal alumina (e.g Baymal colloidal alumina) in gel forming proportions are particularly satisfactory for this purpose.
  • Other gels formed from aluminum nitrate or silica gel can also be used as well as any other conventional material meeting the requirements.
  • the slurry preferably also contains a finely divided filler which is non-reactive under the conditions of manufacture and is capable of vaporizing completely without leaving any residue at a temperature between about 200 F. and about 1000 F.
  • Representative fillers include such materials as methyl methacrylate, camphor, and menthol. When an element containing a filler is heated to the curing temperature, the filler vaporizes and escapes, leaving in its place a structure of substantially uniform porosity throughout the element, the pores in the interior being interconnected with those on the surface due to the vaporization of the filler particles.
  • the ratio of the filler when employed, to fibers will generally vary from about 0.1:1 to 24: l by weight.
  • the proportion and size of filler of methyl methacrylate or other filler depends upon the desired porosity as well as upon the size of the openings of the foraminous support.
  • the quantity of fibrous material added to the slurry is adjusted so as to permit the accretion of the coating on the foraminous base within a reasonable period of time, as for example from about one second to about two minutes. Longer periods of time for accretion do not affect the quality of the product but are economically unjustified. Shorter periods of time than one second are too fast for accurate dimensional control.
  • the lower the fibrous content of the slurry the longer the time required to build up a coating of a given thickness on the foraminous base.
  • the slurry will also preferably contain from about A to one gram of powdered aluminum per gram of fiber.
  • the assembly is removed from the slurry and dried in any suitable drying apparatus for a sufficient time to eliminate moisture.
  • a temperature on the order of 100 to 150 F. for a period of one hour is general-1y satisfactory.
  • the product is heated slowly from room temperature to an optimum curing temperature of between about 1000 F. and 1500 F.
  • the methyl methacrylate or other filler vaporizes, leaving an extremely uniform and highly porous wall structure comprising the refractory fibers coated with aluminum oxide formed from the aluminum nitrate as a result of chemical decomposition thereof and also containing the colloidal alumina and the powdered aluminum. Because of the nature of aluminum, the powdered aluminum particles in the final product will probably have a very fine skin of aluminum oxide on the exterior surface of the particles, but the interior of each particle will be substantially elemental aluminum.
  • Example 1 The following procedure was employed to manufacture combustion elements used in the tests described in this application:
  • a gallon of gel 1.0 gram of Baymal colloidal alumina and 78.9 grams of aluminum nitrate-9 hydrate are employed per gallon of water.
  • the alumina is added first with agitation such as from a shear pump for about ten minutes.
  • the required amount of aluminum nitrate preferably in the form of an aqueous solution of density of about 1.21 to 1.26, is then added slowly with continued agitation. Agitation is then continued for an additional period of time, about five minutes, to form a gel.
  • the appropriate quantity of fibers is added to the gel with agitation.
  • Kaowool fiber about 8.5 gms. of p re-chopped fiber is added per gallon of gel.
  • agitation using a shear pump is preferably run for two minutes.
  • This powder has an average particle diameter of 50+ microns, a specific gravity of about 2.72 and an average mesh distribution of through 12 mesh, 35% through 200 mesh and 15% through 325 mesh and rated by the manufacturer as substantially dust-free.
  • the slurry containing the aluminum should not be allowed to stand for more than about twenty-four hours before use.
  • a foraminous support having a suitable shape, such as a tube where the combustion element is intended to be a tube or some other shape when another shape is desired, is inserted into the slurry and connected to a suitable source of vacuum so as to create a flow of slurry across the openings of the support and thereby cause accretion of solids thereon.
  • any shape combustion element can be manufactured in this manner, there being no necessity of limiting the product to tubular shape.
  • the element need not be completely composed of ceramic materials.
  • the element can be cube shaped, i.e. containing six sides any one of which or even all of which can be made of porous ceramic materials deposited in accordance with this description. Other sides can be impermeable.
  • Suitable apparatus for accomplishing the accretion is illustrated in the aforementioned U.S. Patent No. 3,179,156.
  • the element comprising the mandrel and the accreted layer is dried either at room temperature for 48 hours or at F. for 3 hours and is then heated slowly using suitable heating equipment to a temperature of between about 1000 F. and 1400 F. and maintained at that temperature for a period of time sufiicient to vaporize all of the methyl methacrylate and to burn out any residual carbon. Excess air can be added to insure complete burn out.
  • Example 2 Several combustion elements were manufactured in tubular form having dimensions of 1.75 inches outer diameter by 6.275 inches long with a thickness of accreted layer of 0.275 inch using a draw time of 14 seconds following the procedure of Example 1 but omitting the presence of powdered aluminum as a slurry component. Thereafter each element was dusted with a powdered metal as shown in Table II. The quantity of powdered metal applied was sufiicient to produce a visually homogeneous coating on the element surface. The treated elements were then placed in a radiant module containing a close-d cavity. A mixture of natural gas and air was passed into the test device and maintained at a rate of 30,000 B.t.u. per hour.
  • thermopile manufactured by Central Scientific Company. This thermopile was a commercially available instrument consisting of hot and cold junctions which developed approximately 1 milli- I TABLE 11 Treatment Time, Cavity Flashback Destruction min. Te1np., F.
  • the data in Table II shows that the untreated combustion element exhibited flashback through 40% of the core after 3 /2 minutes of operation.
  • the zinc dusted combustion element did not show any flashback after 6 minutes, but did show the beginning of hot spots after 3 minutes of operation.
  • the nickel dusted element showed flashback at 7 minutes of operation with holes occurring immediately thereafter.
  • the manganese dusted element began to disintegrate after only 2 minutes of operation.
  • the aluminum dusted combustion element showed neither holes nor hot spots after 11 minutes but cracks began to appear indicating that its useful life was fairly limited and flashback did not occur until 9 /2 minutes of operation.
  • dusting with aluminum yielded about a three-fold superiority over the untreated element in this destructive test. None of the other metals employed was as useful.
  • the element produced from an aluminum containing slurry was the most desirable of all since after the destructive test was carried out for 40 minutes at 2000 F., no flashback had yet occurred and no signs of cracking, hot spots or hole formation had occurred.
  • Example 3 A gallon of a dispersion containing 120 gms. of Baymal colloidal alumina, 78.9 gms. of AI(NO ).9H O, 8.5 gms. Kaowool fibers and 93.5 gms. of methyl methacrylate was prepared in accordance with the procedure of Example 1. 800 ml. of this dispersion was measured out and 0.1% by weight of aluminum was mixed therewith. Three tubular combustion elements were prepared by inserting a tubular screen into the slurry and applying suction to accrete fibers on the screens for a period of 2 /2 seconds and thereafter removed from the slurry. Vacuum application was and ignited so as to cause the element to incandesce. The sensing element of the thermopile was located five feet from the reflector in which the element being tested was located.
  • the aluminum powder employed was a commercial product, Alcoa atomized powder No. 1220 DP.
  • Additional combustion elements were made up in the same fashion containing 0.2% and 0.3% by weight of aluminum powder respectively. Additional elements were made up without aluminum to serve as controls.
  • Example 4 A number of combustion elements in tubular form were prepared following the procedure of Example 1 but the quantity of Alcoa 1220 aluminum powder added to the slurry varied. After the elements were prepared, they were employed in a radiant heating device having a gas orifice of 0.0060 inch with a mixture of propane and oxygen. Radiant output of the element was tested with a radiometer located 52 inches from the outer tip of the element. Carbon monoxide content of the exhaust gases was measured using an infrared gas analyzer. Results are recorded below on the basis of an average reading with five separate elements.
  • Example 5 TABLE IV Average percent Powdered aluminum per Average radiant carbon monoxide pound slurry flux, B.t.u./fi:. hr. by volume in exhaust gas
  • Example 5 Several combustion elements were prepared following the procedure in Example 1 using 0.75 gram powdered aluminum of varying types per pound of slurry. After the elements were prepared, they were employed in a radiant heating device having a gas orifice of 0.0060 inch with a mixture of propane and oxygen. Carbon monoxide content of the exhaust gas was measured by infrared techniques. Results are recorded in Table V.
  • Example 6 Several tubular combustion elements were prepared following the procedure of Example 1 but omitting aluminum and reducing the methacrylate content to grams of fiber in order 'to decrease porosity and increase CO output beyond acceptable levels as a result of increased back pressure, leading to the inspiration of less air than would otherwise be present.
  • the elements were generally cylindrical in shape and were accreted on a wire mesh mandrel by applying vacuum for 2 /2 seconds. The final element was 3.15 inches long, with an outer diameter of 0.65 inch and a thickness of accreted material of 0.15 inch.
  • a homogeneous coating of Alcoa 1220 DP aluminum powder was dusted onto the surface of each. They were tested for carbon monoxide output in a radiant heating device having a 7 mil orifice at several propane gas pressures and constant air rate.
  • a combustion element adapted for use in a combustion apparatus and characterized by an ability to promote the substantially flameless, infrared generating combustion of gases flowing therethrough, the method comprising accreting a shaped fibrous element on a foraminous support inserted in a slurry having suspended therein a plurality of fibers of a type, size, composition and concentration and with required binders adequate to yield a combustion element having the desired porosity and infrared generating characteristics, and completing the element, the improvement, which substantially improves the characteristics of the combustion element by increasing its serviceability in use, comprising incorporating at least about 0.1% by weight of powdered, substantially elemental aluminum into the slurry prior to accretion.
  • the slurry prior to accretion comprises powdered aluminum, a plurality of silica-alumina fibers, a binding agent and a particulate [filler capable of volatilizing completely at a temperature between 200 F. and 1'l00 F.
  • binding agent is a mixture of aluminum nitrate and colloidal alumina in gel-forming proportions to one another and the filler is methyl methacry-late.
  • silica-alumina fibers are amorphous, have a melting point in excess of 2300 F., a length not in excess of about 1 inch and a diameter not in excess of about 10 microns.

Description

United States Patent 0 3,383,159 COMBUSTION ELEMENTS Roger M. Smith, in, Roslyn Harbor, N.Y., assignor to American Thermocatalytic Corporation, Mineola, N.Y., a corporation of New York No Drawing. Fiied Feb. 3, 1966, Ser. No. 524,868
8 Claims. (Cl. 431-7) ABSTRACT OF THE DHSCLQSURE This invention relates to the discovery that combustion elements used for emitting radiant energy can be improved by the incorporation of aluminum upon or Within the surface upon which combustion takes place.
This invention relates to infrared generators and, more particularly, to an improved combustion element capable of emitting radiant energy. More specifically, this invention relates to a method of improving the efficiency and usefulness of heretofore known combustion elements and to the improved elements.
Combustion elements, as used herein, refer to devices permeable to the passage of gases which serve to promote gaseous combustion on or below their surfaces in such a fashion that the combustion is flameless and causes the surface of the element to incandesce and emit radiant energy. Combustion elements of this type have found use in various heating devices; for example, in devices use-d for heating spaces not amenable to central heating such as piers, warehouses, armories, freight cars and the like, as well as in industrial processing and in applications Where a conveniently portable and substantially instantaneous source of heat is desired. Convenient combustion elements of this type are disclosed, for example, in US. Patents Numbers 3,191,659 and 3,179,156. Such elements conventionally contain gaspermeable ceramic surfaces on a suitable support.
While known combustion elements are frequently satisfactory in use, it is generally required that careful control be exercised over the precise dimensions and operating conditions of the element and, particularly, over the porosity of the element and the back pressure and flow rate through which the gases to be burned enter the combustion element. Additionally, extremely precise control over the ratio of fuel gases such as propane and air must be maintained in order to minimize the amount of combustion byproduct carbon monoxide produced and given off into the surrounding atmosphere. Such conventional elements ope-rate in an entirely satisfactory manner if all parameters are properly adjusted and the one optimum fuel-air ratio and fuel-air mixture flow velocity is employed for the particular porosity and composition of the element. Any deviation from the optimum tends to increase the likelihood of carbon monoxide production and flashback.
It has now been found that powdered aluminum has a very surprising effect upon the performance of combustion elements. When combined in any fashion with a combustion element, powdered aluminum tends to substantially decrease the carbon monoxide production during combustion of a constant fuel-air mixture, while, at the same time increasing resistance to thermal flashback and also increasing one or both of infrared energy output and element life. Further-more, the aluminum permits a reason-able range of variation in the fuel-air ratio and velocity. Unlike the case of conventional elements, powdered aluminum-containing elements can be adjusted to a low fuel-air patio and low fuel-air velocity without causing flash-back to occur. In addition, the aluminumcontaining elements can be adjusted to a rich mixture, low mixture velocity or high heat sink conditions without causing flashback.
'Many different means for combining the combustion element with aluminum can be employed. For example, powdered aluminum can be applied to the surface of a combustion element. Alternatively, a combustion element can be coated with or dipped into d-ry powdered aluminum or into an aqueous slurry containing suspended aluminum. A suitable powdered aluminum-containing paint can also be brushed or sprayed on.
A particularly preferred means of combining aluminum with the combustion elements involves admixing powdered aluminum with the components that are used to manufacture the combustion element prior to such manufacture. For example, if the combustion element is manufactured by accreting a plurality of fibres on a foraminous mandrel followed by further treating the accreted fibres to produce the desired element, powdered aluminum can be admixed with the components of the mixture being accreted. This procedure apparently promotes uniformity of aluminum powder throughout the combustion element and, therefore, appears to lead to even better results.
The type of aluminum powder employed is of some consequence, since the oxide contained should be reasonably limited. If alumina (aluminum oxide) powder is employed in place of powdered aluminum the results of this invention are not achieved. This is particularly illustrated by the fact that powdered aluminum enhances the performance of combustion elements already containing alumina. Accordingly, the powdered aluminum should be substantially elemental aluminum and preferably should not contain more than about 15% by weight of impurities. A small quantity of oxide will almost invariably be present because of the nature of aluminum, but such oxides in small quantities can apparently be tolerated but is best minimized. Small quantities of other elements in admixture with or alloyed with the aluminum can be tolerated provided they are substantially non-reactive under the conditions of operation so as not to detract from the efiiciency of the inventive improvement.
The aluminum powder particle size can vary widely. For example, aluminum powder averaging in particle size from about 10 mesh to 325 mesh can safely be employed. Smaller particle size aluminum is generally very difiicult to handle but if carefully treated could yield reasonably good results too.
The amounts of elemental aluminum employed need not be very large. When applied to the external surface of a combustion element it is generally adequate to apply a visually homogeneous coating of powdered aluminum over the entire element surface. In this context the actual weight percentage of aluminum based upon the weight of the element would have very little meaning, since it would depend to a large extent upon the constituents of the element.
Similarly, when powdered aluminum is incorporated in the constituents used to manufacture the combustion elements, the precise weight percentage of aluminum does not appear to be overly critical. There should be enough aluminum powder employed so as to promote a uniform dispersion of aluminum throughout the final combustion element, and the particles of aluminum should be sufliciently close together as to yield optimum combustion efficiency. The precise quantity of aluminum would generally best be determined by the process of trial and error with respect to any given manufacturing process. As a rough guide it has been found that the results of this invention can be achieved when aluminum is impregnated in such a fashion that powdered aluminum constitutes on the order of about 20 to 80% by weight, preferably about 30 to 75% 'by weight of the ceramic material making up the combustion element. This calculation is made ignoring the weight of any metal screen or other support upon which any ceramic materials are supported and ignoring the weight of a y external protective screen.
The carbon monoxide level generally deemed to be permissible in the exhaust gases from a combustion element is about 0.04% by volume of the total gas evolved and for some purposes even less. Greater proportions of carbon monoxide are dangerous since its use in a confined space could lead to the build up of a toxic atmosphere.
In a particular series of tests in which :a visually homogeneous coating of powdered aluminum was dusted on to three combustion elements which were deliberately manufactured (as in Example 6 below) to have high carbon monoxide emissions and then tested in use with propane gas at 30 p.s.i.g. pressure, the following car bon monoxide levels were achieved in the combustion gases:
Carbon monoxide content of exhaust gas percent by volume In each case the carbon monoxide content of the exhaust gases of the undusted combustion element was in excess of the 0.04% figure, but after dusting with aluminum the carbon monoxide content decreased substantially so as to be within the tolenable limits. Similarly, improved results were achieved in infrared intensity and in the lives of the combustion elements.
For reasons as yet unknown the aluminum also serves to increase the life of combustion elements. For example, when a particular combustion element was employed in operation, in the absence of a dusting of aluminum powder on its surface, \a life expectancy of between 80 and 300 hours was observed. When identical elements were dusted with aluminum, in service lives in excess of 1000 hours were achieved.
One of the major problems of using combustion elements is the possibility that flashback may occur. Flashback is the name given to the situation in which gas below the surface of the combustion element begins to burn and progressively burns backward in the direction of the fuel supply, making the element inoperative and frequently leading to fires and/or explosions.
There are two types of flashback, both equally dangerous and to be avoided. In the first type, the velocity of gases passing through the element and the element pore size are such that the flame front progressively moves back toward the fuel source prematurely igniting the feed gases. In the second type of flashback, the element surface becomes hotter and hotter with the heat gradually flowing to the internal surface of the element, until an internal temperature suflicient to cause premature fuel ignition occurs.
The combination of known combustion elements with powdered aluminum appears to substantially eliminate the danger of flashback for reasons also as yet un- 'known; and, accordingly, precise control over flow velocity and fuel-air ratios is no longer critical.
In addition, the use of powdered aluminum increases combustion efiiciency and infrared output.
The use of powdered aluminum is of particularly desirable value when employed in connection with the type of combustion elements manufactured in accordance with the procedure described in US. Permit No. 3,179,156. In
4 this method an aqueous slurry of element-forming material is prepared and then accreted upon a foraminous surface through the application of differential pressure, as for example, by a suction forcefrom the interior of a screen, thereby causing fluids to pass through the screen and retaining fibers and other materials on the surface of the screen. After the foraminous surface is coated by accretion from the slurry with the appropriate quantity of materials, the product is removed from the slurry, dried, and subsequently treated in the desired fashion to produce the final combustion element. Generally the slurry will contain a plurality of fibers which should be amorphous and be resistant without melting to temperatures of at least about 1800 F. and preferably at least about 2300 F. and preferably have a diameter of under about 10 microns and be of adequate mechanical strength.
The preferred fibers are inorganic and comprise substantial portions of both alumina and silica. Fiber lengths less than about 1 inch are preferred. However, fiber length should exceed fiber diameter. Other fibers that can be employed include such fibers .as quartz fibers, vitreous silica fibers and other generally available ceramic fibers. See, for example, those fibers described in Chapter 8 of Inorganic Fibres by C. Z. Carroll-Proczynski. An example of a useful commercially available fiber is Kaowool, which is produced by terating a melt of alumina and silica above the crystallization temperature. Kaowool fiber is stated by the manufacture to have the following characteristics:
Use limit:
Magnesia, MgO Trace Calcia, CaO 0.1 Alkalies as Na O 0.2 Boric Ianhydride, B 0 0.08
Density.ln bulk form Kaowool may be packed to densities of 3 to 10 lb. per cu. ft.
Kaovvool fibers are produced by treatment of a melt of alumina and silica, at .a temperature above that at which crystallization takes place, the treatment to produce the fibers being well known.
In the chemical analysis, the alumina may be increased to approximately 53.3%, with corresponding reduction of silica content.
Another fiber which can be used in accordance with thi invention is commercially available as Fi-berfrax Ceramic Fiber-Bulk Fiber, manufactured by the Carborundum Company, Niagara Falls, NY. The fiber length is up to one and one half inches. The mean diameter of the fibers is two and one half microns. The melting point of the fibers is above 3200 F., and the fibers may be used to 2300 F. The fibers include 51.2% A1 0 47.4% S-iO and trace elements. The bulk fiber, at a density of six pounds per cubic foot, has a thermal conductivity at a mean temperature of 2000 F. of 2.92.
A binding agent should also be contained in the aqueous slurry. For example, a mixture of aluminum nitrate and colloidal alumina can be employed as the binding agent. The purpose of a binding agent is to serve to hold the fibers together both at room temperature and under the conditions of expected use, i.e. under temperatures on the order of 2000 F. Any binders serving this function can be used and in an amount adequate to accomplish this function. Gel-s formed from aluminum nitrate and colloidal alumina (e.g Baymal colloidal alumina) in gel forming proportions are particularly satisfactory for this purpose. Other gels formed from aluminum nitrate or silica gel can also be used as well as any other conventional material meeting the requirements.
In addition, the slurry preferably also contains a finely divided filler which is non-reactive under the conditions of manufacture and is capable of vaporizing completely without leaving any residue at a temperature between about 200 F. and about 1000 F. Representative fillers include such materials as methyl methacrylate, camphor, and menthol. When an element containing a filler is heated to the curing temperature, the filler vaporizes and escapes, leaving in its place a structure of substantially uniform porosity throughout the element, the pores in the interior being interconnected with those on the surface due to the vaporization of the filler particles. The ratio of the filler when employed, to fibers, will generally vary from about 0.1:1 to 24: l by weight. The proportion and size of filler of methyl methacrylate or other filler depends upon the desired porosity as well as upon the size of the openings of the foraminous support.
Generally, the quantity of fibrous material added to the slurry is adjusted so as to permit the accretion of the coating on the foraminous base within a reasonable period of time, as for example from about one second to about two minutes. Longer periods of time for accretion do not affect the quality of the product but are economically unjustified. Shorter periods of time than one second are too fast for accurate dimensional control. The lower the fibrous content of the slurry, the longer the time required to build up a coating of a given thickness on the foraminous base. The slurry will also preferably contain from about A to one gram of powdered aluminum per gram of fiber.
After vacuum is applied to the foraminous mandrel assembly, and a sufficient thickness of material has been accreted thereon, the assembly is removed from the slurry and dried in any suitable drying apparatus for a sufficient time to eliminate moisture. A temperature on the order of 100 to 150 F. for a period of one hour is general-1y satisfactory. Thereafter the productis heated slowly from room temperature to an optimum curing temperature of between about 1000 F. and 1500 F. During this time, the methyl methacrylate or other filler vaporizes, leaving an extremely uniform and highly porous wall structure comprising the refractory fibers coated with aluminum oxide formed from the aluminum nitrate as a result of chemical decomposition thereof and also containing the colloidal alumina and the powdered aluminum. Because of the nature of aluminum, the powdered aluminum particles in the final product will probably have a very fine skin of aluminum oxide on the exterior surface of the particles, but the interior of each particle will be substantially elemental aluminum.
The following examples illustrate the preferred mode of carrying out the invention.
Example 1 The following procedure was employed to manufacture combustion elements used in the tests described in this application:
To form a gallon of gel, 1.0 gram of Baymal colloidal alumina and 78.9 grams of aluminum nitrate-9 hydrate are employed per gallon of water. The alumina is added first with agitation such as from a shear pump for about ten minutes. The required amount of aluminum nitrate, preferably in the form of an aqueous solution of density of about 1.21 to 1.26, is then added slowly with continued agitation. Agitation is then continued for an additional period of time, about five minutes, to form a gel.
When it is desired to form the complete slurry for use in accreting the combustion element, the appropriate quantity of fibers is added to the gel with agitation. When employing Kaowool fiber, about 8.5 gms. of p re-chopped fiber is added per gallon of gel. At this point, agitation using a shear pump is preferably run for two minutes.
Thereafter, about 93.5 gms. of 24 30 mesh methyl methacrylate per gallon of gel is added slowly, care being taken to prevent formation of lumps. This is 1-1 gms. of filler per gram of fiber. Agitation is continued for a substantial period of time (at least three hours and preferably longer, i.e. about twelve hours) in order to eliminate any entrapped air. At this point it is convenient to add powdered aluminum. 6.5 gms. of Alcoa Type 1220 DP atomized aluminum powder is preferably added per gallon of slurry. This powder has an average particle diameter of 50+ microns, a specific gravity of about 2.72 and an average mesh distribution of through 12 mesh, 35% through 200 mesh and 15% through 325 mesh and rated by the manufacturer as substantially dust-free. The slurry containing the aluminum should not be allowed to stand for more than about twenty-four hours before use.
After the slurry is thoroughly agitated, a foraminous support having a suitable shape, such as a tube where the combustion element is intended to be a tube or some other shape when another shape is desired, is inserted into the slurry and connected to a suitable source of vacuum so as to create a flow of slurry across the openings of the support and thereby cause accretion of solids thereon.
It is apparent that any shape combustion element can be manufactured in this manner, there being no necessity of limiting the product to tubular shape. Furthermore, the element need not be completely composed of ceramic materials. For example, the element can be cube shaped, i.e. containing six sides any one of which or even all of which can be made of porous ceramic materials deposited in accordance with this description. Other sides can be impermeable.
Suitable apparatus for accomplishing the accretion is illustrated in the aforementioned U.S. Patent No. 3,179,156. After accretion to the desired thickness, frequently about A1. inch, the element comprising the mandrel and the accreted layer is dried either at room temperature for 48 hours or at F. for 3 hours and is then heated slowly using suitable heating equipment to a temperature of between about 1000 F. and 1400 F. and maintained at that temperature for a period of time sufiicient to vaporize all of the methyl methacrylate and to burn out any residual carbon. Excess air can be added to insure complete burn out.
Example 2 Several combustion elements were manufactured in tubular form having dimensions of 1.75 inches outer diameter by 6.275 inches long with a thickness of accreted layer of 0.275 inch using a draw time of 14 seconds following the procedure of Example 1 but omitting the presence of powdered aluminum as a slurry component. Thereafter each element was dusted with a powdered metal as shown in Table II. The quantity of powdered metal applied was sufiicient to produce a visually homogeneous coating on the element surface. The treated elements were then placed in a radiant module containing a close-d cavity. A mixture of natural gas and air was passed into the test device and maintained at a rate of 30,000 B.t.u. per hour. Observations were made to determine the flashback characteristics and also the presence of any hot spots, i.e. areas in which flames appear and also to determine whether holes appeared or whether cracks occurred. The cavity temperature was maintained at approximately 2000 F. This method of testing is a destructive test frequently employed for this purpose. Only the relative proportions are significant and not the actual values obtained. The results are recorded in Table II as items A through E, inclusive.
The destructive test was then repeated using an identical combustion element, except that the slurry used to prepare it contained powdered aluminum in the proportions set out in Example 1. The results of this test are recorded in Table II as item F.
continued for an additional seconds. The elements were then dried and fired and tested for radiant energy output in a commercial radiant thermopile manufactured by Central Scientific Company. This thermopile was a commercially available instrument consisting of hot and cold junctions which developed approximately 1 milli- I TABLE 11 Treatment Time, Cavity Flashback Destruction min. Te1np., F.
A No treatment 2 1, 975 3% 2, 000 40% of core.
4 2,000 70% of core... Holes and pitting. (B) Dusted with Zinc 1% 1,950
3 1,975 I'Iot spots. 4 2,000 D0. 5% 2, 000 Do. 6 2,000 Holes. (0) Dusted with Nickel 1 1,000 2 g 2, 000 4 2, 000 4 g 2, 000 7 2,000 of core 8 2,000 (l Holes. 0 2,000 More holes. (D) Dusted with Manganese 1 1,000 1% 1, 975 2 1,075 Hot spots, element disintegrating.
6 2,000 Very hot spots,
element disintegrating.
4% 1, 975 None (E) Dusted with Aluminum 2 2,000
9% 2.000 of cor 10 2 2, 000 .do Core shows begining of cracks, no hot spots.
11 2,000 d0 Core cracks Worsened, no hot spots.
(Fl Produced from Aluminum- Containing Slurry 40 2.000 None.... None.
The data in Table II shows that the untreated combustion element exhibited flashback through 40% of the core after 3 /2 minutes of operation. The zinc dusted combustion element did not show any flashback after 6 minutes, but did show the beginning of hot spots after 3 minutes of operation. The nickel dusted element showed flashback at 7 minutes of operation with holes occurring immediately thereafter. The manganese dusted element began to disintegrate after only 2 minutes of operation. In contrast, the aluminum dusted combustion element showed neither holes nor hot spots after 11 minutes but cracks began to appear indicating that its useful life was fairly limited and flashback did not occur until 9 /2 minutes of operation. Thus, dusting with aluminum yielded about a three-fold superiority over the untreated element in this destructive test. None of the other metals employed was as useful. The element produced from an aluminum containing slurry was the most desirable of all since after the destructive test was carried out for 40 minutes at 2000 F., no flashback had yet occurred and no signs of cracking, hot spots or hole formation had occurred.
Example 3 A gallon of a dispersion containing 120 gms. of Baymal colloidal alumina, 78.9 gms. of AI(NO ).9H O, 8.5 gms. Kaowool fibers and 93.5 gms. of methyl methacrylate was prepared in accordance with the procedure of Example 1. 800 ml. of this dispersion was measured out and 0.1% by weight of aluminum was mixed therewith. Three tubular combustion elements were prepared by inserting a tubular screen into the slurry and applying suction to accrete fibers on the screens for a period of 2 /2 seconds and thereafter removed from the slurry. Vacuum application was and ignited so as to cause the element to incandesce. The sensing element of the thermopile was located five feet from the reflector in which the element being tested was located.
The aluminum powder employed was a commercial product, Alcoa atomized powder No. 1220 DP.
Additional combustion elements were made up in the same fashion containing 0.2% and 0.3% by weight of aluminum powder respectively. Additional elements were made up without aluminum to serve as controls.
The results obtained in this test are set forth in Table III. These results indicate the substantial increase in radiant energy output when aluminum is employed compared to when it is absent.
TABLE III Thermopile Average percent Element N o. 1 Incorporated reading, increase in Additive millivolts 1 radiant energy output 3 1 Element size was 2 inches long by 0.95 external diameter by 0.103 inch thickness of deposited material. Draw time was 23 seconds.
3 Based upon average reading for control elements Nos. 1, 2 and 3 of 7.. mv.
3 Millivolt reading is directly proportional to radiant energy output.
Example 4 A number of combustion elements in tubular form were prepared following the procedure of Example 1 but the quantity of Alcoa 1220 aluminum powder added to the slurry varied. After the elements were prepared, they were employed in a radiant heating device having a gas orifice of 0.0060 inch with a mixture of propane and oxygen. Radiant output of the element was tested with a radiometer located 52 inches from the outer tip of the element. Carbon monoxide content of the exhaust gases was measured using an infrared gas analyzer. Results are recorded below on the basis of an average reading with five separate elements.
TABLE IV Average percent Powdered aluminum per Average radiant carbon monoxide pound slurry flux, B.t.u./fi:. hr. by volume in exhaust gas Example 5 Several combustion elements were prepared following the procedure in Example 1 using 0.75 gram powdered aluminum of varying types per pound of slurry. After the elements were prepared, they were employed in a radiant heating device having a gas orifice of 0.0060 inch with a mixture of propane and oxygen. Carbon monoxide content of the exhaust gas was measured by infrared techniques. Results are recorded in Table V.
Example 6 Several tubular combustion elements were prepared following the procedure of Example 1 but omitting aluminum and reducing the methacrylate content to grams of fiber in order 'to decrease porosity and increase CO output beyond acceptable levels as a result of increased back pressure, leading to the inspiration of less air than would otherwise be present. The elements were generally cylindrical in shape and were accreted on a wire mesh mandrel by applying vacuum for 2 /2 seconds. The final element was 3.15 inches long, with an outer diameter of 0.65 inch and a thickness of accreted material of 0.15 inch. After completion, a homogeneous coating of Alcoa 1220 DP aluminum powder was dusted onto the surface of each. They were tested for carbon monoxide output in a radiant heating device having a 7 mil orifice at several propane gas pressures and constant air rate.
Percent carbon monoxide by volume Propane pressure, p.s.i.g. m exhaust; gas
Control (no Al) 1 0. 1533 A 0. 0175 0. 0175 0. 0145 0. 0240 0. 0105 B..- 0. 0170 0. 0165 0. 0160 0. 0210 0. 0235 C 0. 0180 0. 0285 0. 0215 0. 0255 0. 0355 X Average of three tests.
yield an improvement and when the fibers coated with binding agents are deposited on the foraminous support and powdered aluminum is deposited therewith and hence impregnated throughout the fibrous deposit, the improvement obtained is significantly better than when powdered aluminum is merely dusted on the surface of the finished element.
Having thus described the invention, that which is desired to be protected by Letters Patent is as follows:
1. In a method of manufacturing a combustion element adapted for use in a combustion apparatus and characterized by an ability to promote the substantially flameless, infrared generating combustion of gases flowing therethrough, the method comprising accreting a shaped fibrous element on a foraminous support inserted in a slurry having suspended therein a plurality of fibers of a type, size, composition and concentration and with required binders adequate to yield a combustion element having the desired porosity and infrared generating characteristics, and completing the element, the improvement, which substantially improves the characteristics of the combustion element by increasing its serviceability in use, comprising incorporating at least about 0.1% by weight of powdered, substantially elemental aluminum into the slurry prior to accretion.
2. The method of claim 1 in which the slurry prior to accretion comprises powdered aluminum, a plurality of silica-alumina fibers, a binding agent and a particulate [filler capable of volatilizing completely at a temperature between 200 F. and 1'l00 F.
3. The method of claim 2 in which the binding agent is a mixture of aluminum nitrate and colloidal alumina in gel-forming proportions to one another and the filler is methyl methacry-late.
4. The method of claim 3 wherein substantially all of the particles of the powdered aluminum are smaller than 10 mesh.
*5. The method of claim 3 wherein the silica-alumina fibers are amorphous, have a melting point in excess of 2300 F., a length not in excess of about 1 inch and a diameter not in excess of about 10 microns.
6. The method of claim 5 wherein after accretion of the fibrous element on the foraminous base, the element is heated to a temperature sufiicient to strengthen the fibrous element and volatilize the methyl methacrylate thereby yielding a substantially uniformly gas permeable structure.
7. A method of improving the characteristics of combustion elements adapted for use in a combustion apparatus capable of passing desired quantities of fuel gas through the elements, said combustion elements being characterized by an ability to promote substantially flameless infrared radiation generating combustion of gases rfiowing therethrough, the method comprising combining powdered metallic aluminum with a mass of amorphous inorganic fibers so as to distribute the aluminum throughout the mass of fibers, and firing and subsequently operating the resulting mass at a temperature below 2000 F. under such conditions as to maintain the integrity of the metallic aluminum powder.
'8. The method as in claim 7 wherein the combustion element is in Substantially tubular form.
References Cited UNITED STATES PATENTS 2,741,822 4/1956 Udy 106-65 X 3,086,876 4/ 1963 Griggs et al. l06-65 X 3,179,156 4/1965 Weiss et al l58-l16 3,255,027 6/ 1966 Talsma.
3,324,924 6/1967 Hailstone et al l58-99 JAMES W. WESTHAVER, Primary Examiner.
UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,383,159 May 14, 1968 Roger M. Smith, Jr.
It is certified that error appears in the above identified patent and that said Letters Patent are hereby corrected as shown below:
Column 8, TABLE III, texts of footnote numbered "2" should read 3 texts of footnote numbered "3" should read 2 Signed and sealed this 28th day of October 1969.
(SEAL) Attest:
Edward M. Fletcher, Jr. E. JR.
Attesting Officer Commissioner of Patents
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US3691097A (en) * 1970-06-15 1972-09-12 Du Pont Uniform composite structures of catalyst and fibrous refractory
US3928961A (en) * 1971-05-13 1975-12-30 Engelhard Min & Chem Catalytically-supported thermal combustion
US4381970A (en) * 1982-02-05 1983-05-03 Craig Laurence B Thermocatalytic reactor and process for producing same
JPS58173302A (en) * 1982-03-11 1983-10-12 アルゼタ コーポレーション Improved gas combustion with low nox discharge
US4455196A (en) * 1982-02-05 1984-06-19 Thermocatalytic Corporation Thermocatalytic reactor and process for producing same
US4519770A (en) * 1980-06-30 1985-05-28 Alzeta Corp. Firetube boiler heater system
US4599066A (en) * 1984-02-16 1986-07-08 A. O. Smith Corp. Radiant energy burner
US4654000A (en) * 1979-11-16 1987-03-31 Smith Thomas M Infra-red generators and matrix therefor
US4746287A (en) * 1986-01-17 1988-05-24 Gas Research Institute Fiber matrix burner composition with aluminum alloys and method of formulation
US4749303A (en) * 1986-05-08 1988-06-07 Keizer Gregory J Heater for asphalt pavement or the like
US4784599A (en) * 1982-05-14 1988-11-15 Garbo Paul W Liquid fuel combustion with porous fiber burner
US4865543A (en) * 1984-08-30 1989-09-12 Garbo Paul W Liquid fuel combustion with porous fiber burner
US4899696A (en) * 1985-09-12 1990-02-13 Gas Research Institute Commercial storage water heater process
AU623809B2 (en) * 1990-03-12 1992-05-21 Shirakawa, Shiro High temperature-generating method and application thereof
US5165887A (en) * 1991-09-23 1992-11-24 Solaronics Burner element of woven ceramic fiber, and infrared heater for fluid immersion apparatus including the same
US5447666A (en) * 1992-05-20 1995-09-05 Canadian Gas Research Institute Method of forming radiant fiber burner
EP0694735A1 (en) 1994-07-25 1996-01-31 Alzeta Corporation Combustive destruction of noxious substances
DE4433184C1 (en) * 1994-09-17 1996-03-07 Buderus Heiztechnik Gmbh Combustion bar for atmospheric gas burner
US5595816A (en) * 1995-06-06 1997-01-21 Alzeta Corporation Unsintered perforated ceramic fiber plates useful as burner faces
US5711661A (en) * 1994-05-03 1998-01-27 Quantum Group, Inc. High intensity, low NOx matrix burner
US6213757B1 (en) 1995-06-07 2001-04-10 Quantum Group Inc. Advanced emissive matrix combustion

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US3179156A (en) * 1962-01-17 1965-04-20 American Thermocatalytic Corp Space heater
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Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3691097A (en) * 1970-06-15 1972-09-12 Du Pont Uniform composite structures of catalyst and fibrous refractory
US3928961A (en) * 1971-05-13 1975-12-30 Engelhard Min & Chem Catalytically-supported thermal combustion
US4654000A (en) * 1979-11-16 1987-03-31 Smith Thomas M Infra-red generators and matrix therefor
US4519770A (en) * 1980-06-30 1985-05-28 Alzeta Corp. Firetube boiler heater system
US4381970A (en) * 1982-02-05 1983-05-03 Craig Laurence B Thermocatalytic reactor and process for producing same
US4455196A (en) * 1982-02-05 1984-06-19 Thermocatalytic Corporation Thermocatalytic reactor and process for producing same
JPS58173302A (en) * 1982-03-11 1983-10-12 アルゼタ コーポレーション Improved gas combustion with low nox discharge
JPS6319764B2 (en) * 1982-03-11 1988-04-25 Aruzeta Corp
US4784599A (en) * 1982-05-14 1988-11-15 Garbo Paul W Liquid fuel combustion with porous fiber burner
US4599066A (en) * 1984-02-16 1986-07-08 A. O. Smith Corp. Radiant energy burner
US4865543A (en) * 1984-08-30 1989-09-12 Garbo Paul W Liquid fuel combustion with porous fiber burner
US4899696A (en) * 1985-09-12 1990-02-13 Gas Research Institute Commercial storage water heater process
US4746287A (en) * 1986-01-17 1988-05-24 Gas Research Institute Fiber matrix burner composition with aluminum alloys and method of formulation
US4749303A (en) * 1986-05-08 1988-06-07 Keizer Gregory J Heater for asphalt pavement or the like
AU623809B2 (en) * 1990-03-12 1992-05-21 Shirakawa, Shiro High temperature-generating method and application thereof
US5165887A (en) * 1991-09-23 1992-11-24 Solaronics Burner element of woven ceramic fiber, and infrared heater for fluid immersion apparatus including the same
US5447666A (en) * 1992-05-20 1995-09-05 Canadian Gas Research Institute Method of forming radiant fiber burner
US5711661A (en) * 1994-05-03 1998-01-27 Quantum Group, Inc. High intensity, low NOx matrix burner
EP0694735A1 (en) 1994-07-25 1996-01-31 Alzeta Corporation Combustive destruction of noxious substances
DE4433184C1 (en) * 1994-09-17 1996-03-07 Buderus Heiztechnik Gmbh Combustion bar for atmospheric gas burner
US5595816A (en) * 1995-06-06 1997-01-21 Alzeta Corporation Unsintered perforated ceramic fiber plates useful as burner faces
US6213757B1 (en) 1995-06-07 2001-04-10 Quantum Group Inc. Advanced emissive matrix combustion

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