US3536592A - Rotary coke quenching apparatus - Google Patents

Rotary coke quenching apparatus Download PDF

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US3536592A
US3536592A US762094A US3536592DA US3536592A US 3536592 A US3536592 A US 3536592A US 762094 A US762094 A US 762094A US 3536592D A US3536592D A US 3536592DA US 3536592 A US3536592 A US 3536592A
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quenching
coke
rotary table
bin
quenched
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James A Scharbrough
William Solano
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Salem Brosius Inc
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B39/00Cooling or quenching coke
    • C10B39/10Cooling or quenching coke combined with agitating means, e.g. rotating tables or drums

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  • ROTARY COKE QUENCHING APPARATUS United States Patent 3,536,592 ROTARY COKE QUENCHING APPARATUS James A. Scharbrough and William Solano, Pittsburgh, Pa., assignors to Salem-Brosius, Inc., Pittsburgh, Pa. Filed Sept. 24, 1968, Ser. No. 762,094 Int. Cl. (11% 39/08, 39/10, 39/12 US. Cl. 202230 19 Claims ABSTRACT OF THE DISCLOSURE
  • the present invention relates to apparatus for quenching coke and the like and more particularly to a continuous quenching apparatus.
  • the invention discloses several forms of novel quenching apparatus wherein the depth of the coke or other material and the quantity of quenching fluid are controlled to provide uniform quenching and to eliminate hot spots in the quenched material.
  • the arrangement in wide spread use at the present time involves charging the coke or other material to be quenched into a railroad car upon discharge from the coke ovens or the like.
  • the car is constructed of steel and sized for handling the entire push or charge from an oven.
  • a push varies between 12 and 15 tons and is deposited into the car at a depth of approximately three feet.
  • the temperature of the coke is about 1900 F.
  • the railroad car must then be moved by a switch engine to the quenching station where the car is flooded with water.
  • the railway car remains at the quenching station for about 1 /2 minutes and during this time huge quantities of steam are uncontrollably evolved.
  • the car is again moved by switch engine to a brick-lined wharf where the coke is dumped for further cooling.
  • a railway car loaded with coke is quenched every five minutes or so, and the switch engine operator frequently has difiiculty in locating space on the wharf for discharging the coke.
  • the wharf operator must then visually observe any hot spots in the dumped coke for hand quenching with a water hose.
  • the wharf operator must also, at his dis cretion, determine when the coke has cooled sufiiciently to enter the conveyor belt.
  • Our apparatus involves a rotary table provided with means for depositing the coke thereon and for turning the deposited charge of coke during the quenching operation to ensure uniform quenching. Controlled quantities of water or other quenching fluid are supplied to the hot material on the rotary table so that the material is uniformly reduced in temperature without release of uncontrolled quantities of steam. Thus, the steam can be reclaimed for subsequent use, as desired.
  • the coke oven can be discharged directly to a hopper or the like which in turn discharges the hot coke centrally of the table.
  • the aforementioned railroad car be employed for this purpose, it can be refractory lined as it is not subject to subsequent quenching temperatures. Thus, the life of the railroad car is prolonged to a considerable extent along with a great reduction in maintenance.
  • Our novel quenching apparatus can readily handle the entire push or charge of present day coke ovens.
  • the size of our apparatus can be readily changed, as described below in detail, so that the hopper or bin can handle the charges from two or more coke ovens.
  • the bin or hopper can be provided, if desired, with two or more outlets and an equivalent number of rotary tables.
  • Our novel rotary table is arranged for discharging the quenched coke directly to the coke conveyor so that the aforementioned brick lined wharf or the like is eliminated along with the hand quenching operation.
  • Our novel apparatus affords a substantially continuous coke quenching process, considerable time is saved in that the railroad car, if used, is not held up at the conventional quenching station or at the wharf. Further time saving is effected by eliminating subsequent hand quenching and/ or cooling upon the wharf.
  • our novel apparatus provides uniformity of quenched material, a controlled release of salvageable, by-product steam, and a controlled and uniform moisture content in the quenched coke or other material. Blast furnace charging is greatly facilitated as a result.
  • the Greyson structure includues an annular rotating bin having a grating between an outer shelf portion and an inclined section disposed inwardly thereof.
  • the deposited material is either air cooled or quenched with spray from water pipes.
  • the quenched material is then discharged through the grating to a trough or other receptacle.
  • the Baldwin apparatus likewise uses a rotary device including a tapered annular bed. Quenching is accomplished by water spray pipes, and the quenched material is removed by a deflecting plate onto a conveyor located between a pair of rails. The rotary device is mounted for movement along these rails for juxtapositioning individ ually to a battery of coke ovens.
  • Goodall discloses a quenching water spray from a number of perforated pipes extending across and vertically of a rotatable central structure, which in turn is mounted upon a sliding platform.
  • the material on the rotary structure is discharged by means of a pivoted fence which guides the material onto a screen and thence into a truck to receive the material.
  • the material to be quenched is delivered to the periphery or eccentrically of the rotating structure and there are no means for controlling the depth of the material on the rotary structure.
  • the rotary structure is annular in configuration and is provided with a central fixture for various purposes.
  • a fence or inclined surface of the rotary structure is employed in each case to effect discharge of the quenched materials.
  • quenching apparatus comprising a bin structure having an inlet opening and an outlet opening, a rotary table mounted in spaced relation to said outlet opening so as to receive material to be quenched from said outlet opening upon the central region of said table, means for rotatably mounting and rotating said table, and means for controlling the movement of said material radially outwardly of said central region while subjecting said material to treatment with a quenching fluid.
  • quenching apparatus wherein said quenching fluid is water, said table is substantially enclosed within a hood structure, and duct means are coupled to said hood structure for withdrawing byproduct steam therefrom.
  • outlet opening is generally planar in contour and said table is mounted in spaced generally parallel relation to said outlet opening such that the space between said table and said outlet opening determines a uniform thickness of said material as the latter is conveyed outwardly to the peripheral portions of said table.
  • said motion controlling means includes a plurality of fixed rabbles spaced radially of said table and closely spaced from the material bearing surfaces thereof.
  • FIG. 1 is a vertically sectioned view of one form of quenching apparatus arranged in accordance with our invention
  • FIG. 2 is a partially sectioned top plan view of the apparatus shown in FIG. 1;
  • FIG. 3 is a vertically sectioned view of another form of our novel quenching apparatus.
  • FIG. 4 is a vertically sectioned View of still another modification of our novel quenching apparatus.
  • FIGS. 1 and 2 of the drawings the exemplary form of our quenching apparatus 10 in this example is disposed for use with a refractory lined railroad car 12.
  • the car 12 is individually juxtaposable with a battery of coke ovens in one of which is denoted generally at 14.
  • Oven 14 is provided with an insulating door 16 and the railroad car 12 is mounted upon a railway structure including rails 18 disposed in this example below the coke oven hearth 20. It is also contemplated that car 12 be omitted, and the coke or other quenchable material be pushed directly into our novel quenching apparatus.
  • one or more quenching apparatus 10 can be supplied and mounted upon a railway structure including in this example a number of rails 22.
  • the quenching apparatus includes a support 24 mounted for movement along the rails 22 by means of railway wheels 26 supported upon a number of axles 28.
  • Mounted adjacent the apparatus support 24 is a conventional conveyor 30 to which quenched material is supplied from chute 32 forming part of our quenching apparatus 10.
  • a rotary table 34 is mounted at its central region upon a pivot structure 36 which in turn is positioned upon the upper surface of apparatus support 24.
  • the rotary table 34 is stabilized when rotated relative to the apparatus support 24, by a number of rollers 38 secured to the upper side of support 24 by brackets 40 and engageable with circular track 41 on the lower surface of the rotary table 34.
  • an open bottom bin 42 is supported directly above the central region of the rotary table 34.
  • the bin 42 is lined with a suitable refractory material and is supported upon a beam framework 44 or other suitable structure, the details of which are better shown in FIG. 2 of the drawings.
  • the beam support 44 includes a number of horizontal beam members 46 supported on vertical posts 48, which in turn are mounted on apparatus support 24, as better shown in FIG. 1 of the drawings.
  • a hood 50 including an annular plate 52 and a cylindrical portion 54 substantially encloses the area between the lower end portion or opening 64 of the bin 42 and the upper surfaces of apparatus platform 24, save for the chute 32.
  • rotary table 34 is rotated by means of a suitable and conventional drive 56 (FIG. 1), an output pinion 58 of which engages circular rack 60 on the underside of the rotary table 34.
  • the rotary table 34 in this example, is provided with a high temperature or refractory lined central section 62, which is juxtaposed to the lower opening 64 of the bin 42. Surrounding the refractory section 62 is an annular steel plate 66 or the like onto which the coke is moved during the quenching operation. As the outer peripheral portion of the rotary table represented by the annular plate 66 is contacted by quenching water, a, refractory lining cannot be used in this area. Desirably, the annular plate 66 is removable from the rotary table 34 for replacement or other maintenance.
  • the peripheral edges 68 of the rotary table 34 desirably are closely spaced from the tubular section 54 of the hood 50 to prevent coke or other material to be quenched from dropping into the area 70 generally between the rotary table 34 and the apparatus support 24.
  • the bin 42 for quenchable material is provided also with an upper opening 72 and gate 74, of which the latter can be raised and lowered by suitable mechanism such as a pulley and cable denoted generally at 76.
  • An inlet chute structure 78 is secured to the bin 42 adjacent its upper opening 72.
  • the chute 78 can be juxtaposed to outlet chute 80 of the aforementioned railroad car 12, as better shown in FIG. 1, or the chute can be juxtapositioned (not shown) for direct unloading of oven 14.
  • the railroad car is lined with refractory material 82, as the car is used only for transferring hot coke from the furnace or oven '14 to the quenching apparatus bin 42 and is not subjected to quenching temperatures.
  • quenching water is supplied by means of ring header 90 which in turn is supplied by motor-pump 92 from water trough 94.
  • ring header 90 which in turn is supplied by motor-pump 92 from water trough 94.
  • a plurality of spray pipes 96 are equally spaced in two groups in this example on either side of exit chute 32 and rabble structure 98 described below.
  • the spray pipes 96 extend radially and transversely of the ring header 90, and each of the pipes 96, as in this example, include a plurality of spray nozzles 100 as better shown in FIG. 1.
  • the spray nozzles 100 are spaced along the associated spray pipes 96 and thus provide spray coverage across the radial width of the adjacent portions of the annular plate 66 and the quenchable material thereon.
  • annular plate 66 The remainder of the annular plate 66 is not subjected to a quenching spray so that a period of time is afforded for soaking and the evolution of live steam, While the material to be quenched is revolved upon the rotary table 34.
  • the major proportion of the space 102 within the hood 50 and bounded by the groups of spray pipes 96 affords in effect a collector for evolved steam from the quenching operation.
  • by-products steam is withdrawn from the space 102 by means of duct 104 coupled to a suitable blower 106.
  • the rabble structure 98 facilitates egress of the material to be quenched from the bin opening 64.
  • the rabble structure 98 includes a plurality of rabbles with four such rabbles 106, 108, 110 and 112 being employed in this arrangement of the invention. As shown in FIG. 1 the rabbles 106-112 are afiixed to a like number of stationary shafts 114, which desirably are provided with suitable means (not shown) for angular adjustment about their longitudinal axes.
  • the outermost rabble 106 is disposed to deflect a peripheral portion of the material from the annular plate 66 into the chute 32 and thence to transfer conveyor 30.
  • the remaining rabbles 108112 provide stepwise turning and displacement of the material radially and outwardly across the annular plate 66.
  • the innermost rabble 112 extends into the area directly between the 'wall structure of the bin 42 adjacent its opening 64 and the outer periphery of the central, refractory region 62 of the rotary table 34. This extension of the inner rabble 112 assists in the egress of material from the bin 42 to form a continuously and outwardly moving layer of the material upon the annular quenching plate 66 of the rotary table 34.
  • the number of spray pipes 96 in each group 96a or 96b of spray pipes will depend on the incoming temperature of the material to be quenched, the dimension or distance 86 between the bin opening 64 and the rotary table 34, the width of the annular plate 96, and the rotational rate of table 34. These variables, together with the sizes of the spray pipes 96 and their nozzles 100 and the water head developed by pump 92 can be readily measured or calculated by those skilled in the art to obtain the parameters of a given application of the invention.
  • each rabble 106-112 is determined by the dimension 86 as better shown in FIG. 1 of the drawings.
  • the number of rabbles which can be varied as aforesaid and as shown in FIG. 3 of the drawings, is determined primarily by the radial width of annular plate 66 of FIGS. 1 and 2 or annular plate 66' of FIG. 3. Desirably, the lower edges of the rabbles are closely spaced from upper surface of the annular plate 66.
  • the bin structure 42' is sized for a considerably larger capacity of hot coke or other quenchable material.
  • the size of the rotary table 34' is likewise made proportionately larger.
  • the structure of the quenching apparatus 10 is basically similar to that shown in FIGS. 1 and 2 save that a pair of modified rabble structures 118 and chutes 32', 126 are provided and the apparatus 10' is mounted for stationary operation upon a floor or other suitable support 120. Consequently, the water trough 94 of FIGS. 1 and 2 is omitted together with the track mounted apparatus support 24, although it will be understood that the quenching apparatus 10' can be mounted for movement along suitable tracks therefor in the manner depicted in FIGS. 1 and 2.
  • a second array of rollers 122 are provided for engagement with a second circular track 124 on the underside of the rotary table 34'.
  • Each of the rabble structures 118 is juxtaposed to an outlet chute 32 or 126 for conveying quenched material to transfer conveyor 30' or 128 respectively.
  • a group of spray tubes 130 or 132 are mounted on each side of each rabble structure 118 of FIG. 3. It will be understood of course that a different grouping of spray pipes can be provided and that other suitable means for applying quenching fluid can be used depending upon the specific application of our invention.
  • each rabble structure 118 includes six rabbles 134, 136 and 138.
  • the outermost rabble 134 of each rabble structure deflects a peripheral portion of the layer of quenched material from the annular plate 66' and into the associated chute 32' or 126.
  • the innermost rabbles 138 on the other hand aid in the egress of high temperature material from bin 42', as described in connection with the inward rabble 112 of FIGS. 1 and 2.
  • the remaining or intermediate rabbles 136 of each rabble structure 118 provide turning of the material and its stepwise out-ward and radial movement across the width of the annular plate 66'. From the outlet chutes 32' and 126 the quenched material is conveyed from the quenching apparatus 10 by means of transfer conveyors 30' and 128 to the site of subsequent use.
  • the quenching apparatus 140 includes a common bin structure 142 having multiple outlet nozzles 144, with three such nozzles being employed in this arrangement, although a different number obviously can be employed.
  • a rotary table 146 is disposed in this example below and substantially concentrically of the outlet opening 148 of each nozzle 144.
  • Each rotary table 146 is provided with one or more rabble structures, outlet chutes, transfer conveyors and a quenching spray system, all of which have been described previously but are omitted from FIG. 4 for clarity.
  • Each rotary table 146 is supported on pivot structure 36 mounted on a suitable support 120. If desired the rotary table 146 can be stabilized by one or more circular arrays of roller structures as shown in FIG. 2 or 3.
  • each rotary table 146 is enclosed in a hood structure 50' coupled to a by-product steam out let (not shown).
  • the hood 50' can be constructed as described previously in connection with FIGS. 1 and 2.
  • Each outlet nozzle 144 of the bin 142 desirably is connected thereto through a frusto-conical section 150. Accordingly, movement of hot coke or other material from the bin 142 is directed downwardly and outwardly onto the rotary table 146 as denoted by chain reference lines 152.
  • the frusto-conical sections 159 can be omitted and rectangular sections denoted by chain outlines 154 thereof can be substituted. However, the build up of residual material in the rectangular sections -154 will assume a frusto-conical shape conforming substantially to the frusto-conical sections 150.
  • each rotary table 146 is provided with a correspondingly larger central refractory section or hearth 156 in order to accommodate the initial movement of high temperature material from the nozzles 144.
  • a water spray system (not shown in FIG. 4) or the like can be mounted above the annular plate 158 of each rotary table 146, after the manner described in the preceding figures.
  • rabbles structures for each of the rotary tables 146 can be mounted generally behind or both behind and in front of each nozzle 144 together with outlet chutes (not shown in FIG. 4) for communication with a common transfer conveyor extending generally parallel to the array of rotary tables 146.
  • Each of the rabble structures, with one such structure being displaced from a desired position behind the nozzle 144 and depicted in chain outline 160 in FIG.
  • the innermost rabble 162 thereof extends over the outer peripheral edge portion of the rotary table hearth -156, rather than directly under the wall structure of the outlet nozzle 1-44.
  • the inmost rabble 162 is disposed thusly owing to the downward and outward movement of the material to be quenched.
  • quenching apparatus comprising a bin structure having an inlet opening and an outlet opening, a rotary table mounted in spaced relation below said outlet opening so as to receive material to be quenched from said outlet opening upon a central region of said table, means for rotatably mounting and rotating said table substantially concentrically of said outlet opening, and means for controlling the movement of said 8 material radially outwardly from said central region and for subjecting said material to treatment with a quenching fluid.
  • a pheriphery of said outlet opening is generally planar in contour and said table is mounted in spaced generally parallel relation to said outlet opening periphery such that the space between a material receiving surface of said table and said outlet opening periphery determines a uniform thickness of said material as the latter is conveyed outwardly to the peripheral portions of said table.
  • said motion controlling means include a plurality of fixed rabbles spaced radially of said table and closely spaced from the material bearing surfaces thereof, said rabbles being stepped across a peripheral region of said table and outwardly of the central region thereof.
  • said motion controlling means include a plurality of fixed rabbles positioned in an array extending radially of said table and juxtaposed to said chute, said rabbles being disposed to effect stepwise outward displacement of said material, the outermost one of said rabbles deflecting a peripheral portion of said material into said chute, whereby each portion of said material undergoes multiple revolutions with said table.
  • said motion controlling means include a plurality of fixed rabbles disposed stepwise across said table peripheral portions, each of said rabbles substantially co-extending with said material thickness.
  • said quenching fluid is water
  • means are provided for supplying said water to a peripheral portion of said table and outwardly of said central region
  • a water trough is disposed substantially parallel to said guideways, said trough substantially co-extending therewith
  • said supply means include a duct extendable into said trough and movable therealong with movement of said apparatus support.
  • WILBUR L. BASCOMB 111.
  • Primary Examiner D. EDWARDS Assistant Examiner US. Cl. X.R. 201-39

Description

1970 .1. A. SCHARBROUGH ETA!- 3,535,592
ROTARY COKE QUENICHING APPARATUS Filed Sept. 24, 1968 I 4 Sheets-Sheet 1 Oct. 27, 1970 J. A. SCHARBROUGH ETAL 3,536,592
ROTARY COKE QUENCHING APPARATUS Filed Sept. 24, 1968 4 Sheets-Sheet 2 Oct. 27, 1970 J. A. SCHARBROUGH ETA!- 3,536,592
ROTARY COKE QUENCHING APPARATUS Filed Sept. 24, 1968 4 Sheets-Sheet s Oct. 27, 1970 J. A. SCHARBRQUGH ErAL 3,536,592
ROTARY COKE QUENCHING APPARATUS United States Patent 3,536,592 ROTARY COKE QUENCHING APPARATUS James A. Scharbrough and William Solano, Pittsburgh, Pa., assignors to Salem-Brosius, Inc., Pittsburgh, Pa. Filed Sept. 24, 1968, Ser. No. 762,094 Int. Cl. (11% 39/08, 39/10, 39/12 US. Cl. 202230 19 Claims ABSTRACT OF THE DISCLOSURE The present invention relates to apparatus for quenching coke and the like and more particularly to a continuous quenching apparatus. In consequence, the invention discloses several forms of novel quenching apparatus wherein the depth of the coke or other material and the quantity of quenching fluid are controlled to provide uniform quenching and to eliminate hot spots in the quenched material.
Although many quenching arrangements have been previously disclosed, the arrangement in wide spread use at the present time involves charging the coke or other material to be quenched into a railroad car upon discharge from the coke ovens or the like. The car is constructed of steel and sized for handling the entire push or charge from an oven. At the present time a push varies between 12 and 15 tons and is deposited into the car at a depth of approximately three feet. At this time the temperature of the coke is about 1900 F. The railroad car must then be moved by a switch engine to the quenching station where the car is flooded with water. The railway car remains at the quenching station for about 1 /2 minutes and during this time huge quantities of steam are uncontrollably evolved.
After the quenching operation the car is again moved by switch engine to a brick-lined wharf where the coke is dumped for further cooling. In many cases, a railway car loaded with coke is quenched every five minutes or so, and the switch engine operator frequently has difiiculty in locating space on the wharf for discharging the coke. The wharf operator must then visually observe any hot spots in the dumped coke for hand quenching with a water hose. The wharf operator must also, at his dis cretion, determine when the coke has cooled sufiiciently to enter the conveyor belt.
Many disadvantages of this widely used quenching op- 'eration are immediately apparent, in addition to the undesirable batch operational feature. Steam is generated irregularly and in large quantities rendering cleaning, control, and subsequent use of the steam virtually impossible. The railway car requires a tremendous amount of maintenance owing to hauling high temperature coke and being alternately subjected to cold water temperatures. Quenching uniformity and the useful life of the wharf conveyor are at the mercy of the wharf operator. The hot coke is not uniformly quenched with the material at the top of the layer receiving far more water than the material at the bottom. The coke therefore is undesirable for certain subsequent uses, for example, blast furnace operation as it is not uniform in moisture content.
As the blast furnace operator does not know the exact moisture content of the coke, he can only guess at the precise carbon content of the blast furnace charge, based on the weight of coke.
We overcome these and other disadvantages of the prior art by providing apparatus for continuously quenching coke or similar hot material. Our apparatus involves a rotary table provided with means for depositing the coke thereon and for turning the deposited charge of coke during the quenching operation to ensure uniform quenching. Controlled quantities of water or other quenching fluid are supplied to the hot material on the rotary table so that the material is uniformly reduced in temperature without release of uncontrolled quantities of steam. Thus, the steam can be reclaimed for subsequent use, as desired.
Various means can be employed for transferring hot coke to the rotary table forming part of my invention. For example, the coke oven can be discharged directly to a hopper or the like which in turn discharges the hot coke centrally of the table. If the aforementioned railroad car be employed for this purpose, it can be refractory lined as it is not subject to subsequent quenching temperatures. Thus, the life of the railroad car is prolonged to a considerable extent along with a great reduction in maintenance.
Our novel quenching apparatus can readily handle the entire push or charge of present day coke ovens. However, the size of our apparatus can be readily changed, as described below in detail, so that the hopper or bin can handle the charges from two or more coke ovens. In the latter case the bin or hopper can be provided, if desired, with two or more outlets and an equivalent number of rotary tables.
Our novel rotary table is arranged for discharging the quenched coke directly to the coke conveyor so that the aforementioned brick lined wharf or the like is eliminated along with the hand quenching operation. As our novel apparatus affords a substantially continuous coke quenching process, considerable time is saved in that the railroad car, if used, is not held up at the conventional quenching station or at the wharf. Further time saving is effected by eliminating subsequent hand quenching and/ or cooling upon the wharf.
Most importantly, our novel apparatus provides uniformity of quenched material, a controlled release of salvageable, by-product steam, and a controlled and uniform moisture content in the quenched coke or other material. Blast furnace charging is greatly facilitated as a result.
We are aware of previously proposed quenching apparatus involving rotary structures, for example the US. patents to Greyson 2,480,726; Baldwin 1,501,977; and Goodall 928,590.
The Greyson structure includues an annular rotating bin having a grating between an outer shelf portion and an inclined section disposed inwardly thereof. The deposited material is either air cooled or quenched with spray from water pipes. The quenched material is then discharged through the grating to a trough or other receptacle.
The Baldwin apparatus likewise uses a rotary device including a tapered annular bed. Quenching is accomplished by water spray pipes, and the quenched material is removed by a deflecting plate onto a conveyor located between a pair of rails. The rotary device is mounted for movement along these rails for juxtapositioning individ ually to a battery of coke ovens.
Goodall discloses a quenching water spray from a number of perforated pipes extending across and vertically of a rotatable central structure, which in turn is mounted upon a sliding platform. The material on the rotary structure is discharged by means of a pivoted fence which guides the material onto a screen and thence into a truck to receive the material.
In the cited patents, the material to be quenched is delivered to the periphery or eccentrically of the rotating structure and there are no means for controlling the depth of the material on the rotary structure. The rotary structure is annular in configuration and is provided with a central fixture for various purposes. A fence or inclined surface of the rotary structure is employed in each case to effect discharge of the quenched materials.
None of these references discloses means for depositing the material to be quenched centrally upon the rotary structure, for uniformly controlling the depth thereof, or for salvaging by-product steam. Moreover, there are no means disclosed for turning the material being quenched. Other differences will be disclosed as this description proceeds.
We accomplish these desirable results by providing in quenching apparatus, the combination comprising a bin structure having an inlet opening and an outlet opening, a rotary table mounted in spaced relation to said outlet opening so as to receive material to be quenched from said outlet opening upon the central region of said table, means for rotatably mounting and rotating said table, and means for controlling the movement of said material radially outwardly of said central region while subjecting said material to treatment with a quenching fluid.
We also desirably provide similar quenching apparatus wherein said quenching fluid is water, said table is substantially enclosed within a hood structure, and duct means are coupled to said hood structure for withdrawing byproduct steam therefrom.
We also desirably provide similar quenching apparatus wherein the central area of said table is a high temperature refractory structure, said structure being disposed for initial contact by said material when issuing from said outlet opening.
We also desirably provide similar quenching apparatus wherein said outlet opening is generally planar in contour and said table is mounted in spaced generally parallel relation to said outlet opening such that the space between said table and said outlet opening determines a uniform thickness of said material as the latter is conveyed outwardly to the peripheral portions of said table.
We also desirably provide similar quenching apparatus wherein said motion controlling means includes a plurality of fixed rabbles spaced radially of said table and closely spaced from the material bearing surfaces thereof.
We also desirably provide similar quenching apparatus wherein said bin structure is provided with a plurality of spaced outlet openings, a rotary table is spacedly juxtaposed to each of said outlet openings, and motion controlling means are mounter respectively adjacent said tables.
We also desirably provide similar quenching apparatus wherein said rotary table is mounted upon an apparatus support, means are provided for mounting said support for movement along guideways extending generally along a battery of furnaces capable of producing said high temperature material.
During the foregoing discussion, various objects, features and advantages of the invention have been set forth. These and other objects, features and advantages of the invention together with structural details thereof will be elaborated upon during the forthcoming description of certain presently preferred embodiments of the invention and presently preferred methods of practicing the same.
In the accompanying drawings we have shown certain presently preferred embodiments of the invention and have illustrated certain presently preferred methods of practicing the same, wherein:
FIG. 1 is a vertically sectioned view of one form of quenching apparatus arranged in accordance with our invention;
FIG. 2 is a partially sectioned top plan view of the apparatus shown in FIG. 1;
FIG. 3 is a vertically sectioned view of another form of our novel quenching apparatus; and
FIG. 4 is a vertically sectioned View of still another modification of our novel quenching apparatus.
Referrin now more particularly to FIGS. 1 and 2 of the drawings the exemplary form of our quenching apparatus 10 in this example is disposed for use with a refractory lined railroad car 12. In this application the car 12 is individually juxtaposable with a battery of coke ovens in one of which is denoted generally at 14. Oven 14 is provided with an insulating door 16 and the railroad car 12 is mounted upon a railway structure including rails 18 disposed in this example below the coke oven hearth 20. It is also contemplated that car 12 be omitted, and the coke or other quenchable material be pushed directly into our novel quenching apparatus.
Depending upon the number of coke ovens in the battery, one or more quenching apparatus 10 can be supplied and mounted upon a railway structure including in this example a number of rails 22. The quenching apparatus includes a support 24 mounted for movement along the rails 22 by means of railway wheels 26 supported upon a number of axles 28. Mounted adjacent the apparatus support 24 is a conventional conveyor 30 to which quenched material is supplied from chute 32 forming part of our quenching apparatus 10.
A rotary table 34 is mounted at its central region upon a pivot structure 36 which in turn is positioned upon the upper surface of apparatus support 24. The rotary table 34 is stabilized when rotated relative to the apparatus support 24, by a number of rollers 38 secured to the upper side of support 24 by brackets 40 and engageable with circular track 41 on the lower surface of the rotary table 34.
In this arrangement of our invention, an open bottom bin 42 is supported directly above the central region of the rotary table 34. The bin 42 is lined with a suitable refractory material and is supported upon a beam framework 44 or other suitable structure, the details of which are better shown in FIG. 2 of the drawings. Briefly, the beam support 44 includes a number of horizontal beam members 46 supported on vertical posts 48, which in turn are mounted on apparatus support 24, as better shown in FIG. 1 of the drawings. A hood 50 including an annular plate 52 and a cylindrical portion 54 substantially encloses the area between the lower end portion or opening 64 of the bin 42 and the upper surfaces of apparatus platform 24, save for the chute 32. Within this enclosed area, rotary table 34 is rotated by means of a suitable and conventional drive 56 (FIG. 1), an output pinion 58 of which engages circular rack 60 on the underside of the rotary table 34.
The rotary table 34, in this example, is provided with a high temperature or refractory lined central section 62, which is juxtaposed to the lower opening 64 of the bin 42. Surrounding the refractory section 62 is an annular steel plate 66 or the like onto which the coke is moved during the quenching operation. As the outer peripheral portion of the rotary table represented by the annular plate 66 is contacted by quenching water, a, refractory lining cannot be used in this area. Desirably, the annular plate 66 is removable from the rotary table 34 for replacement or other maintenance. The peripheral edges 68 of the rotary table 34 desirably are closely spaced from the tubular section 54 of the hood 50 to prevent coke or other material to be quenched from dropping into the area 70 generally between the rotary table 34 and the apparatus support 24.
The bin 42 for quenchable material is provided also with an upper opening 72 and gate 74, of which the latter can be raised and lowered by suitable mechanism such as a pulley and cable denoted generally at 76. An inlet chute structure 78 is secured to the bin 42 adjacent its upper opening 72. The chute 78 can be juxtaposed to outlet chute 80 of the aforementioned railroad car 12, as better shown in FIG. 1, or the chute can be juxtapositioned (not shown) for direct unloading of oven 14. In this example the railroad car is lined with refractory material 82, as the car is used only for transferring hot coke from the furnace or oven '14 to the quenching apparatus bin 42 and is not subjected to quenching temperatures.
After the hot coke is dumped into the bin 42, rotation of the rotary table 34 causes the coke to disperse out wardly onto the annular plate 66 of the table 34 at a uniform depth denoted by chain outline 84. This depth is determined by the distance between the lower outlet 64 of the bin 42 and the juxtaposed refractory section of the table 34 as denoted by dimensional bracket 86. The dimension 86 can be varied depending upon placement of the table 34 and the desired depth of coke or other material upon the annular plate 66. To facilitate issue of quenchable material from the bottom opening 64 of bin 42, the edges of the openings 64 are rounded inwardly as denoted by reference character 88.
As better shown in FIG. 2 quenching water is supplied by means of ring header 90 which in turn is supplied by motor-pump 92 from water trough 94. Desirably, the
- trough 94 co-extends with rails 22 upon which the apparatus platform 24 is mounted. Thus, a supply of water is available irrespective of the position of the quenching apparatus along its track 22.
A plurality of spray pipes 96 are equally spaced in two groups in this example on either side of exit chute 32 and rabble structure 98 described below. The spray pipes 96 extend radially and transversely of the ring header 90, and each of the pipes 96, as in this example, include a plurality of spray nozzles 100 as better shown in FIG. 1. The spray nozzles 100 are spaced along the associated spray pipes 96 and thus provide spray coverage across the radial width of the adjacent portions of the annular plate 66 and the quenchable material thereon.
The remainder of the annular plate 66 is not subjected to a quenching spray so that a period of time is afforded for soaking and the evolution of live steam, While the material to be quenched is revolved upon the rotary table 34. Thus, the major proportion of the space 102 within the hood 50 and bounded by the groups of spray pipes 96 affords in effect a collector for evolved steam from the quenching operation. In this example, by-products steam is withdrawn from the space 102 by means of duct 104 coupled to a suitable blower 106.
Turning of the material to be quenched on the annular plate 66 and diverting a portion thereof into the chute 32 are functions of the aforementioned rabble structure 98. In addition the rabble structure 98 facilitates egress of the material to be quenched from the bin opening 64. In furtherance of these purposes the rabble structure 98 includes a plurality of rabbles with four such rabbles 106, 108, 110 and 112 being employed in this arrangement of the invention. As shown in FIG. 1 the rabbles 106-112 are afiixed to a like number of stationary shafts 114, which desirably are provided with suitable means (not shown) for angular adjustment about their longitudinal axes.
With the quenching apparatus 10 being arranged for rotation of its rotary table 34 in a clockwise direction, as denoted by arrow 116, the outermost rabble 106 is disposed to deflect a peripheral portion of the material from the annular plate 66 into the chute 32 and thence to transfer conveyor 30. The remaining rabbles 108112 provide stepwise turning and displacement of the material radially and outwardly across the annular plate 66. With the disposition of the rabble structure between the groups of spray pipes 96 the deflection and turning of the material to be quenched by the inward rabbles 108- 112 exposes the underportions of the layer of material to the succeeding group of spray pipes 96a (FIG. 2).
Additionally the innermost rabble 112 extends into the area directly between the 'wall structure of the bin 42 adjacent its opening 64 and the outer periphery of the central, refractory region 62 of the rotary table 34. This extension of the inner rabble 112 assists in the egress of material from the bin 42 to form a continuously and outwardly moving layer of the material upon the annular quenching plate 66 of the rotary table 34.
The number of spray pipes 96 in each group 96a or 96b of spray pipes will depend on the incoming temperature of the material to be quenched, the dimension or distance 86 between the bin opening 64 and the rotary table 34, the width of the annular plate 96, and the rotational rate of table 34. These variables, together with the sizes of the spray pipes 96 and their nozzles 100 and the water head developed by pump 92 can be readily measured or calculated by those skilled in the art to obtain the parameters of a given application of the invention.
Likewise the size and number of rabbles, such as the rabbles 106112 can be varied for a given application, although desirably the height of each rabble 106-112 is determined by the dimension 86 as better shown in FIG. 1 of the drawings. The number of rabbles, which can be varied as aforesaid and as shown in FIG. 3 of the drawings, is determined primarily by the radial width of annular plate 66 of FIGS. 1 and 2 or annular plate 66' of FIG. 3. Desirably, the lower edges of the rabbles are closely spaced from upper surface of the annular plate 66.
In the quenching apparatus 10' of FIG. 3 the bin structure 42' is sized for a considerably larger capacity of hot coke or other quenchable material. The size of the rotary table 34' is likewise made proportionately larger. The structure of the quenching apparatus 10 is basically similar to that shown in FIGS. 1 and 2 save that a pair of modified rabble structures 118 and chutes 32', 126 are provided and the apparatus 10' is mounted for stationary operation upon a floor or other suitable support 120. Consequently, the water trough 94 of FIGS. 1 and 2 is omitted together with the track mounted apparatus support 24, although it will be understood that the quenching apparatus 10' can be mounted for movement along suitable tracks therefor in the manner depicted in FIGS. 1 and 2. To support the increased weight of the rotary table 34' and for additional stabilization, a second array of rollers 122 are provided for engagement with a second circular track 124 on the underside of the rotary table 34'.
Each of the rabble structures 118 is juxtaposed to an outlet chute 32 or 126 for conveying quenched material to transfer conveyor 30' or 128 respectively. As in the case of the rabble structure 98 of FIG. 1 a group of spray tubes 130 or 132 are mounted on each side of each rabble structure 118 of FIG. 3. It will be understood of course that a different grouping of spray pipes can be provided and that other suitable means for applying quenching fluid can be used depending upon the specific application of our invention.
In the arrangement of FIG. 3 each rabble structure 118 includes six rabbles 134, 136 and 138. The outermost rabble 134 of each rabble structure deflects a peripheral portion of the layer of quenched material from the annular plate 66' and into the associated chute 32' or 126. The innermost rabbles 138 on the other hand aid in the egress of high temperature material from bin 42', as described in connection with the inward rabble 112 of FIGS. 1 and 2. The remaining or intermediate rabbles 136 of each rabble structure 118 provide turning of the material and its stepwise out-ward and radial movement across the width of the annular plate 66'. From the outlet chutes 32' and 126 the quenched material is conveyed from the quenching apparatus 10 by means of transfer conveyors 30' and 128 to the site of subsequent use.
It will be understood of course that these regions within the enclosing hood 50' and disposed generally to the front and rear of the bin 42', as viewed in FIG. 3, can be coupled to a by-product steam duct system (not shown in FIG. 3) including for example the duct and blower 104, 106 of FIG. 1.
Another arrangement of our invention is illustrated in FIG. 4 of the drawings. The quenching apparatus 140 includes a common bin structure 142 having multiple outlet nozzles 144, with three such nozzles being employed in this arrangement, although a different number obviously can be employed. A rotary table 146 is disposed in this example below and substantially concentrically of the outlet opening 148 of each nozzle 144. Each rotary table 146 is provided with one or more rabble structures, outlet chutes, transfer conveyors and a quenching spray system, all of which have been described previously but are omitted from FIG. 4 for clarity. Each rotary table 146 is supported on pivot structure 36 mounted on a suitable support 120. If desired the rotary table 146 can be stabilized by one or more circular arrays of roller structures as shown in FIG. 2 or 3.
Desirably, each rotary table 146 is enclosed in a hood structure 50' coupled to a by-product steam out let (not shown). The hood 50' can be constructed as described previously in connection with FIGS. 1 and 2.
Each outlet nozzle 144 of the bin 142 desirably is connected thereto through a frusto-conical section 150. Accordingly, movement of hot coke or other material from the bin 142 is directed downwardly and outwardly onto the rotary table 146 as denoted by chain reference lines 152. Alternatively, the frusto-conical sections 159 can be omitted and rectangular sections denoted by chain outlines 154 thereof can be substituted. However, the build up of residual material in the rectangular sections -154 will assume a frusto-conical shape conforming substantially to the frusto-conical sections 150. Owing to the downward and outward movement of the material to be quenched as denoted by the chain lines 152 each rotary table 146 is provided with a correspondingly larger central refractory section or hearth 156 in order to accommodate the initial movement of high temperature material from the nozzles 144.
A water spray system (not shown in FIG. 4) or the like can be mounted above the annular plate 158 of each rotary table 146, after the manner described in the preceding figures. 'Ihe rabbles structures for each of the rotary tables 146 can be mounted generally behind or both behind and in front of each nozzle 144 together with outlet chutes (not shown in FIG. 4) for communication with a common transfer conveyor extending generally parallel to the array of rotary tables 146. Each of the rabble structures, with one such structure being displaced from a desired position behind the nozzle 144 and depicted in chain outline 160 in FIG. 4 can be arranged such that the innermost rabble 162 thereof extends over the outer peripheral edge portion of the rotary table hearth -156, rather than directly under the wall structure of the outlet nozzle 1-44. The inmost rabble 162 is disposed thusly owing to the downward and outward movement of the material to be quenched.
From the foregoing it will be apparent that we have disclosed novel and eflicient forms of apparatus for quenching coke and the like. While we have shown and described certain presently preferred embodiments of the invention and have illustrated certain presently preferred methods of practicing the same, it is to be distinctly understood that the invention is not limited thereto but may be variously embodied and practiced Within the scope of the following claims.
We claim:
1. In quenching apparatus, the combination comprising a bin structure having an inlet opening and an outlet opening, a rotary table mounted in spaced relation below said outlet opening so as to receive material to be quenched from said outlet opening upon a central region of said table, means for rotatably mounting and rotating said table substantially concentrically of said outlet opening, and means for controlling the movement of said 8 material radially outwardly from said central region and for subjecting said material to treatment with a quenching fluid.
2. The combination according to claim 1 wherein said quenching fluid is water, said table is substantially enclosed within a hood structure, said hood structure substantially surrounding said bin structure, and duct means are coupled to said hood structure for withdrawing byproduct steam therefrom.
3. The combination according to claim 1 wherein a chute is mounted adjacent an outer periphery of said table and said movement controlling means for conducting material from said table to external transfer means.
4. The combination according to claim 1 wherein supply means for said quenching fluid are mounted generally above a peripheral portion of said table, said supply means at least partially surrounding said bin structure.
5. The combination according to claim 4 wherein said supply means are provided with first and second outlet means disposed one on each side of material deflecting means forming part of said motion controlling means.
6. The combination according to claim 2 wherein said hood is stationary and is generally circular in contour, said rotary table is of similar peripheral contour, and the peripheral edges of said table are closely spaced from juxtaposed surfaces of said hood structure to minimize the loss of said material therebetween.
7. The combination according to claim 1 wherein the central area of said table is a high temperature refractory structure, said structure being disposed for initial contact by said material upon issuing from said outlet openmg.
8. The combination according to claim 1 wherein a pheriphery of said outlet opening is generally planar in contour and said table is mounted in spaced generally parallel relation to said outlet opening periphery such that the space between a material receiving surface of said table and said outlet opening periphery determines a uniform thickness of said material as the latter is conveyed outwardly to the peripheral portions of said table.
9. The combination according to claim 1 wherein said motion controlling means include a plurality of fixed rabbles spaced radially of said table and closely spaced from the material bearing surfaces thereof, said rabbles being stepped across a peripheral region of said table and outwardly of the central region thereof.
10. The combination according to claim 9 wherein said rabbles are angularly disposed relative to the direction of movement of adjacent surfaces of said table so that said rabbles provide a stepwise outward turning and displacement of said material upon said table so that each portion of said material undergoes such multiple revolutions with said table as determined by the number of said rabbles.
11. The combination according to claim 10 wherein the innermost one of said rabbles extend into the outer peripheral portion of said table central region to aid in the flow of said material through the space between said table and said outlet opening.
12. The combination according to claim 3 wherein said motion controlling means include a plurality of fixed rabbles positioned in an array extending radially of said table and juxtaposed to said chute, said rabbles being disposed to effect stepwise outward displacement of said material, the outermost one of said rabbles deflecting a peripheral portion of said material into said chute, whereby each portion of said material undergoes multiple revolutions with said table.
13. The combination according to claim 1 wherein said bin structure is provided with a plurality of spaced outlet openings, a rotary table is similarly and spacedly juxtaposed to each of said outlet openings, and quenching and movement controlling means are mounted adjacent each of said tables.
14. The combination according to claim 13 wherein a number of outlet chutes are disposed respectively adjacent said tables for communication with common transfer means.
15. The combination according to claim 8 wherein said motion controlling means include a plurality of fixed rabbles disposed stepwise across said table peripheral portions, each of said rabbles substantially co-extending with said material thickness.
16. The combination according to claim 1 wherein said rotary table is mounted upon an apparatus support, means are provided for mounting said support for movement along guideways extending generally along a bat tery of furnaces capable of producing said high temperature material.
17. The combination according to claim 16 wherein a refractory lined transfer carriage for said material is interposed for movement generally between said guideways and said furnace battery, said carriage having inlet and outlet openings juxtaposable respectively with said bin inlet opening and an outlet opening of each of said furnaces.
18. The combination according to claim 1 wherein a refractory lined transfer carriage for said material is interposed on guideways between said bin structure and 25 a battery of furnaces producing said high temperature material. 4
19. The combination according to claim 16 wherein said quenching fluid is water, means are provided for supplying said water to a peripheral portion of said table and outwardly of said central region, a water trough is disposed substantially parallel to said guideways, said trough substantially co-extending therewith, and said supply means include a duct extendable into said trough and movable therealong with movement of said apparatus support.
References Cited UNITED STATES PATENTS 982,590 l/l911 Goodall 202227 1,502,977 7/ 1924 Baldwin 202--227 2,480,726 8/ 1949 Greyson 202-230 3,448,012 6/1969 Allred 20133 FOREIGN PATENTS 266,286 7/ 1927 Great Britain.
WILBUR L. BASCOMB, 111., Primary Examiner D. EDWARDS, Assistant Examiner US. Cl. X.R. 201-39
US762094A 1968-09-24 1968-09-24 Rotary coke quenching apparatus Expired - Lifetime US3536592A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3652403A (en) * 1968-12-03 1972-03-28 Still Fa Carl Method and apparatus for the evacuation of coke from a furnace chamber
US3676305A (en) * 1968-12-05 1972-07-11 Koppers Gmbh Heinrich Dust collector for a by-product coke oven
US3868309A (en) * 1972-08-31 1975-02-25 Koppers Co Inc Hot coke transfer system
US3870604A (en) * 1972-09-28 1975-03-11 Salem Corp Mobile rotary type continuous coke quencher
US4213828A (en) * 1977-06-07 1980-07-22 Albert Calderon Method and apparatus for quenching coke
US4213827A (en) * 1977-01-05 1980-07-22 Albert Calderon Method and apparatus for quenching coke

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11626271B2 (en) 2020-06-18 2023-04-11 Tokyo Electron Limited Surface fluorination remediation for aluminium oxide electrostatic chucks

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US982590A (en) * 1909-04-24 1911-01-24 Albert Goodall Apparatus for quenching, screening, and loading coke.
US1502977A (en) * 1922-08-12 1924-07-29 Robins Conveying Belt Co Apparatus for quenching coke
GB266286A (en) * 1926-02-20 1927-07-21 Collin & Co Improvements in or relating to coking retorts
US2480726A (en) * 1944-01-22 1949-08-30 Kaiser Company Inc Rotary cooling bin
US3448012A (en) * 1967-02-01 1969-06-03 Marathon Oil Co Rotary concentric partition in a coke oven hearth

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US982590A (en) * 1909-04-24 1911-01-24 Albert Goodall Apparatus for quenching, screening, and loading coke.
US1502977A (en) * 1922-08-12 1924-07-29 Robins Conveying Belt Co Apparatus for quenching coke
GB266286A (en) * 1926-02-20 1927-07-21 Collin & Co Improvements in or relating to coking retorts
US2480726A (en) * 1944-01-22 1949-08-30 Kaiser Company Inc Rotary cooling bin
US3448012A (en) * 1967-02-01 1969-06-03 Marathon Oil Co Rotary concentric partition in a coke oven hearth

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3652403A (en) * 1968-12-03 1972-03-28 Still Fa Carl Method and apparatus for the evacuation of coke from a furnace chamber
US3676305A (en) * 1968-12-05 1972-07-11 Koppers Gmbh Heinrich Dust collector for a by-product coke oven
US3868309A (en) * 1972-08-31 1975-02-25 Koppers Co Inc Hot coke transfer system
US3870604A (en) * 1972-09-28 1975-03-11 Salem Corp Mobile rotary type continuous coke quencher
US4213827A (en) * 1977-01-05 1980-07-22 Albert Calderon Method and apparatus for quenching coke
US4213828A (en) * 1977-06-07 1980-07-22 Albert Calderon Method and apparatus for quenching coke

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JPS4813321B1 (en) 1973-04-26
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DE1947840A1 (en) 1970-11-26
NL141239B (en) 1974-02-15
BE739322A (en) 1970-03-02

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