US3581782A - Vapor emission control system - Google Patents

Vapor emission control system Download PDF

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US3581782A
US3581782A US786129A US3581782DA US3581782A US 3581782 A US3581782 A US 3581782A US 786129 A US786129 A US 786129A US 3581782D A US3581782D A US 3581782DA US 3581782 A US3581782 A US 3581782A
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fuel
control system
tank
nozzle
vapors
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US786129A
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George R Onufer
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Russell Burdsall and Ward Bolt and Nut Co
Russell Burdsall and Ward Corp
RB&W Ltd
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Russell Burdsall and Ward Corp
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Assigned to RB&W CORPORATION, A NEW YORK CORP. reassignment RB&W CORPORATION, A NEW YORK CORP. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: RICHARD, E. WRIGHT, III, TRUSTEE FOR THE BRUCE L. NOLLEY TRUST
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/04Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring fuels, lubricants or mixed fuels and lubricants
    • B67D7/0476Vapour recovery systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06Details or accessories
    • B67D7/42Filling nozzles
    • B67D7/54Filling nozzles with means for preventing escape of liquid or vapour or for recovering escaped liquid or vapour

Definitions

  • the disclosed embodiment of the control system includes a delivery conduit or line having a fuel delivery nozzle, an annular sealing means encircling the nozzle adapted to seal the nozzle within the opening to the container or tank, a vapor return line which may be vacuum operated, and a filter or other means adapted to store the vapors.
  • the sealing means includes a flexible annular sleeve which is received within the container opening. The sleeve is expandable in one of the disclosed embodiments to seal the tank opening.
  • the sealing means is provided with a spring-tensioned annular sealing ring adapted to seal the opening to the tank. In the latter embodiment, the vapors are conducted through apertures in the sleeve to the vapor return line.
  • the vapor system of this invention is particularly, but not exclusively adapted to prevent the escape of gasoline or other 2 fuel vapors from the system to the atmosphere during filling of a vehicle fuel tank, underground-storage tank, or other sealed container.
  • the vapors may be stored for later use in a filter or the like, or utilized by the vehicle directly.
  • a fuel delivery line and nozzle is adapted to deliver fuel or the like to a closed container, such as an automotive fuel tank, an annular sealing means encircles and seals the nozzle within the container opening, a vapor return line communicates through the sealing means, and is adapted to provide sealed communication with the container, through the sealing means, to remove vapors displaced from the container, and a vapor storage means may be provided to store the vapors displaced from the container.
  • the annular sealing means includes a flexible annular sealing sleeve, disposed about the nozzle adjacent the fluid delivery end, and adapted to be received within the container opening.
  • An annular sealing portion is provided to sealingly engage the exterior of the container adjacent the opening.
  • the flexible annular sealing sleeve may be expandable, and in one of the disclosed embodiments the sealing sleeve is. tensioned radially outwardly to seal the nozzle within the container opening.
  • the nozzle is provided with an aperture, communicating with the interior of the annular sleeve, and a fluid passage restriction downstream of the aperture is adapted to expand the sleeve radially outwardly under fluid pressurewhen fluid is passed through the nozzle.
  • Another disclosed embodiment of the nozzle assembly of this invention includes an annular sealing ring, which is tensionedtoward the fluid delivery end of the nozzle to seal the nozzle in the container opening.
  • a bellows may also be provided to permit axial movement of the sealing ring, and provide the sealed engagement opposite the fluid delivery end of the nozzle.
  • the vapor return line is disposed in the bellows portion to communicate with the interior of the annular sealing ring and the sleeve portion.
  • the vapor return line communicates with a filter means, which absorbs thefuel vapors displaced from the vehicle fuel tank.
  • the filter may be heated to aid in the stripping of the vapors from the filter means.
  • the filter means may communicate with the carburetor of the truck to permit utilization of the vapors by the truck engine.
  • the filter of this embodiment also communicates with the fuel tank of the truck engine, and the delivery fuel tank.
  • the vapor return line may communicate directly with the underground storage tank, adjacent the bottom thereof, to permit circulation of the fuel vapors through the liquid fuel in the tank. In the latter embodiment, the fuel vapors in the tank may then be distilled, and returned to the underground storage tank.
  • FIG. 1 is a partially cross-sectioned, partially schematic view of the vapor emission control system of this invention utilized in a fuel deliver truck;
  • FIG. 2 is a cross-sectional view of a filter canister shown in FIG. I;
  • FIG. 3 is a partially cross-sectioned view of one embodiment ofthe nozzle assembly of this invention.
  • FIG. 4 is a side elevation ofanother embodiment of the nozzle assembly of this invention.
  • FIG. 5 is a partially cross-sectioned view of the nozzle assembly shown in FIG. 4, received in the opening of a fuel tank;
  • FIG. 6 is a schematic view of the vapor emission control system of this invention utilized in conjunction with an underground storage tank;
  • FIG. 7 is a schematic side view of another embodiment of the vapor emission control system of this invention utilized in conjunction with an underground storage tank;
  • FIG. 8 is a schematic side view of another embodiment of the vapor emission control system of this invention utilized in conjunction with an underground storage tank.
  • FIG. 9 is a schematic side view of another embodiment of the vapor emission control system of this invention utilized in conjunction with an underground storage tank.
  • the embodiment of the vapor control system shown in FIG. 1 includes a fuel delivery line or hose 20, communicating at one.end with the mobile storage tank 22 of a fuel delivery truck 24, and terminating at the opposite end in an improved nozzle assembly 26.
  • the nozzle assembly includes a sealing means 28 adapted to seal the fuel delivery end 30 of the nozzle within the opening to a fuel container, such as the filler neck of an automotive gas tank. The details of the nozzle assembly of this invention will be described more fully hereinbelow.
  • a vapor return line 32 communicates with the interior of the fuel tank, not shown, through the sealing means 28.
  • the pressure of the vapor displaced by the delivered fuel will be sufficient to remove the vapors from the tank, however in this application a vacuum pump 34 is provided to sustain a constant positive flow.
  • the .fuel vapors displaced from the tank are delivered to a filter canister 36 which will be described more fully in the description of FIG. 2.
  • the fuel delivery truck 24 shown in FIG. 1 may be a conventional gasoline delivery truck having a mobile storage tank 22, a truck motor fuel tank 38, a carburetor 40 controlled by a conventional butterfly valve 42, and an air cleaner 44.
  • the details of the carburetion system are shown schematically to permit description of the entire vapor control system of this invention, and are not considered a portion of this invention.
  • the truck wheels 48, and the cab support 50, are shown to illustrate one suitable location of the vapor control system filter canister 36.
  • the fuel vapors displaced from the vehicle tank or container are vented through the vapor return line 32 into the upper portion of the filter canister 36, as shown in FIG. 2.
  • a check valve 52 is provided between the vacuum pump 34 and the filter canister to prevent air intake during the description cycle described hereinbelow.
  • the fuel vapors enter a chamber 54 at the top of the canister, where they may be conducted directly to the carburetion system 40 of the fuel delivery truck, through line 56, or received into the filter area 58 ofthe canister.
  • a vacuum is established in the carburetor, which will draw the fuel vapors delivered to the chamber 54 into the carburetor, to be burned by the engine as shown in FIG. 1.
  • the fuel vapors preferably enter the carburetor above the butterfly valve 42, so as not to disturb the normal carburetion of the engine.
  • the filter area 58 of the canister is filled with a suitable filter medium capable of absorbing hydrocarbon vapors, such as commercially available activated charcoal.
  • Activated charcoal has an absorption capacity of approximately 8 percent by weight.
  • a filter canister containing 17.3 pounds of activated charcoal will thus absorb 1,000 gallons of gasoline vapors, which should be suitable for most applications. It will be understood, however, that other suitable filter materials may also be utilized; for example, composite materials including charcoal, molecular sieves, and silica gel.
  • the fuel vapors enter the filter area through the screen filter 62, which is adapted to entrap foreign materials.
  • the screen filter 62 is slightly raised above the surrounding plate 64 to entrap water, which may be carried by the entering fuel vapors.
  • the water may then be drained from the canister through line 66, which communicates through a visual indicator or sight glass 68, and drain 70.
  • the filter area 58 of the canister also communicates with the interior of the delivery fuel tank 22, through line 71, and with the delivery truck fuel tank 38, through line 72.
  • the delivery tank 22 and fuel tank 38 are also provided with conventional oneway flow-filtering valves 74 and 76, respectively, which permit the entrance of air as the fuel is removed, but does not permit the escape of fuel vapors.
  • the fuel vapors in the tanks 22 and 38 are thus conducted to the filter canister, into chamber 54, and one-way flow ball check valves 78 and 80, or the like, prevent reverse vapor flow.
  • the base 82 of the filter canister 36 is provided with a plurality of perforations 84 which permit circulation of air into the filter area 58.
  • a heating element 86 may also be provided in the chamber 88, beneath the filter area, to aid in the desorption of vapors from the filter medium.
  • the truck exhaust may be utilized as the heating medium. 11' not, other suitable heating elements may be employed. Air is thus circulated through the apertures 84 in the base of the canister, past the heating element 86, and into the filter area 58 to desorb the fuel vapors entrained by the filter medium.
  • a screen filter 90 has also been provided at the bottom opening to the filter area to entrap foreign matter.
  • a relief tube 92 has been provided to permit the free flow of air through the compacted filter medium.
  • the relief tube consists of alternative communicating sections of hollow tubes 94 and filter screens 96, which provide a low-pressure path for the entering air and desorbed fuel vapors.
  • the base of the relief tube is provided with a perforated cap 98 which permits the entry of vapors, but prevents entry of the filter medium. Air and desorbed fuel vapors may also enter the screen sections 96. The desorbed fuel vapor and air is finally received in the line 100, where it is conducted to the carburetion system 40 of the truck, through line 56.
  • a carbon dioxide fire extinguisher 102 or other suitable fire extinguisher, may be provided which communicates through line 104 with the interior of the canister filter area 58.
  • a fusible plug 106 such as the Wood's metal plug utilized in conventional fire extinguisher sprinkler systems is provided at the end of the line 104, which normally seals the line. In the event of an abnormal increase in temperature, the plug melts, releasing carbon dioxide throughout the entire system.
  • a conventional pressure gauge 108 is provided on the extinguisher to permit periodic checks of the carbon dioxide pressure.
  • An indicatordetector 110 having a line 112 communicating with the base chamber may also be provided which detects the presence of fuel vapors in the chamber 88, indicating that the filter medium is saturated.
  • the preferred embodiment of the indicatordetector includes a check valve 114 connected to the vacuum pump 34 to stop the flow of fuel vapors when the filter medium is saturated, and an indicator, such as a light to signal the operator of the saturated condition. The filter canister may then be replaced, and the filter medium replenished.
  • the embodiment of the nozzle assembly of this invention shown in FIG. 3 includes a delivery nozzle 120, which is adapted to be received in the conventional filler neck or opening of a motor vehicle fuel tank, shown in phantom at 122.
  • the filler nozzle may be a conventional gasoline service station nozzle, such as shown in more detail in FIG. 4, except for certain details which will be described hereinbelow.
  • a flexible sealing member in the form of an annular sealing sleeve or boot 124, seals the delivery end of the nozzle within the filler neck or tank opening, and the vapor return line 126 communicates with the interior of the fuel tank to receive the fuel vapors displaced from the tank as described hereinabove.
  • the sleeve is sealingly secured at one end 128 adjacent the fuel delivery end 130 of the nozzle, and at the other end 132 adjacent the handle portion of the nozzle, not shown.
  • the tubular portion of the nozzle is provided with a plurality of apertures 134 which communicate with the interior of the sleeve 136, and a fluid passage restriction 138 which increases the fluid pressure adjacent the apertures.
  • the flexible sleeve is thus caused to expand during the passage of fluid through the nozzle, sealing the nozzle within the tank opening, as shown in FIG. 3.
  • a plurality of smaller apertures 140 may be provided in the nozzle, downstream of the fluid passage restriction 138, to permit draining of the sleeve 124.
  • the embodiment of the nozzle assembly shown in FIGS. 4 and 5 is also adapted to seal the delivery end of the nozzle within the tank opening, and remove the fuel vapors displaced by the delivered fuel.
  • the gasoline delivery nozzle shown in FIG. 4 includes handle portion 152 and a nozzle delivery tube 154.
  • the nozzle disclosed in FIGS. 4 and 5 may be the conventional nozzle used in gasoline service stations, which include a metering valve, not shown, a pistol-type trigger guard 156 and an operating lever or trigger 158, and generally includes an automatic shutoff, not shown, adapted to stop the flow of fuel when the level of fuel in the vehicle tank reaches a predetermined level, such as the delivery end 160 of the nozzle.
  • the sealing member indicated generally at 162 includes an annular sleeve portion 164 adjacent the delivery end 160 of the nozzle, a sealing ring 166 adapted to sealingly abut the entrance to the vehicle fuel tank, or filler pipe shown in phantom in FIG. 5 at 168, and an annular bellows portion 170, connected to the sealing ring 166 opposite the sleeve portion 164.
  • the sleeve portion is generally conical, and is adapted to be received within the tank opening 168, with the delivery end 160 of the nozzle.
  • the forward end of the sleeve portion is secured to the delivery end of the nozzle by a collar 170, secured by screws 172, or the like, and the rearward end of the sleeve may be integral with the sealing ring portion 166, as shown,
  • the bellows portion 170 in this embodiment, includes an integral collar 174, which is sealingly secured to the nozzle delivery tube 154, adjacent the handle portion 152.
  • the collar 174 also includes an integral nipple portion 176 which receives the vapor return line 180, and provides communication between the vapor return line and the interior of the bellows portion 170, the sealing ring portion 166, and the sleeve portion 164.
  • An umbrella-type overload type 182, or the like, may be provided in the collar 174 of the bellows portion to admit air into the bellows portion in the event that the vacuum established by the vapor return line 180 exceeds a predetermined limit, and prevent liquid fuel from being drawn into the line.
  • the sleeve portion is provided with a plurality of vapor intake apertures 184 which receive the fuel vapors displaced from the fuel tank. The vapors are then transmitted through the sealing ring portion and bellows portion to the vapor return line 180, as described hereinabove.
  • the sealing ring portion 166 in this embodiment is tensioned toward the delivery end 160 of the nozzle to aid in the sealing of the nozzle within the fuel tank opening.
  • a coil spring 186 is secured at one end to the collar 170 securing the sleeve portion, and the opposite end is operatively secured to the sealing ring 166.
  • the spring may be molded into the sleeve portion, where a suitable material is used, such as the commercially available synthetic rubber compositions.
  • the normal or free position of the sealing ring portion 166 is shown in FIG. 4.
  • the ring portion When the fuel delivery end 160 of the nozzle and the sleeve portion 164 are inserted into a vehicle filler pipe, and the sealing ring abuts the area adjacent the pipe, the ring portion is forced rearwardly toward the handle portion 152 under the weight of the nozzle. The rearward movement of the ring portion tensions the coil spring 186, providing tensioned engagement between the sealing ring and the area adjacent the filter pipe opening, as shown in FlG. 5. The bellows portion is also collapsed during the movement of the ring portion, but maintains sealed communication between the vapor return line 180 and the sleeve portion 164.
  • a liquid drain aperture 188 is provided in this embodiment in the collar 170, to permit draining of liquid fuel separated from the vapor in the sleeve.
  • the fuel vapors will normally contain a small amount of entrained liquid fuel, which will be separated and drain off because of the increasing area, and reduced vacuum, within the sleeve portion toward the rearward end.
  • the conventional shutoff valve of the conventional gasoline delivery nozzle may also be connected to the sealing ring portion 166, such that fuel will not be delivered through the nozzle unless the ring portion is retracted a predetermined distance, assuring sealed engagement by the ring portion during refueling.
  • FIG. 6 illustrates schematically a simple vapor control system utilized in conjunction with an underground fuel storage tank 190, such as the storage tanks 'used in gasoline service stations.
  • the filter canister 192, fuel line 194 and nozzle assembly 196, vapor return line 198, and vacuum pump 200 may be identical to the embodiments disclosed hereinabove, except that the fuel line normally communicates to a stationary pump, not shown, and the filter canister 192 includes only two inlet lines communicating with the upper chamber of the canister, as shown at 54 in H0. 2.
  • the second line 202 communicates with the underground fuel storage tank 190 to permit fuel vapors displaced from the underground tank during refilling and variations in temperature to be received in the filter canister 192, and absorbed by the filter medium.
  • a one-way ball check valve 204 prevents vapor flow from the canister to the storage tank, and the tank may be vented with a unidirectional valve, not shown which permits entry of air, but prevents the escape of fuel vapors to the atmosphere.
  • the filter medium is replenished as required.
  • the vapor control systems shown in FIGS. 7 to 9 are similar to the system shown in FIG. 6, except that certain additional control elements have been added. The same reference characters have therefore been used to identify similar or identical elements to simplify the description.
  • the vapor control system shown schematically in FIG. 7 includes a fuel vapor line 206 extending from the canister 192 into the underground fuel storage tank, where the vapors are bubbled through the liquid fuel in the tank. The vapors which are not absorbed in the liquid fuel are vented through line 208 to a second filter canister 210, where the vapor is temporarily stored.
  • the filter canister 210 communicates through line 212 with a compressor 214 and a refrigerant coil 216, where the vapors are distilled and eventually returned to the tank as liquidfuel.
  • the filter 210 is provided to avoid the necessity of continuous operation of the compressor. It should be noted that the filter canister 192 shown in FIGS. 7 to 9 may not be necessary in certain applications, in which case the vapor return line 198 will be vented directly to the underground storage tank 190, similar to line 206.
  • the embodiment of the vapor control system shown in F IG. 8 vents the fuel vapors through line 222 to a catalyst contained in canister 224.
  • the catalyst oxidizes the hydrocarbon vapors displaced from the storage tank 190.
  • the vapors may be burned in a controlled system.
  • the embodiment of the vapor emission control system shown in FIG. 9 includes a replaceable and/or disposable filter canister 226, which communicates with the underground storage tank through line 228.
  • the filter canisters may be supplied and replaced by the delivery truck operator.
  • a vapor emission control system for preventing escape of fuel vapor to the atmosphere during transfer of liquid fuel to a fuel-holding tank, comprising, in combination:
  • a delivery tank adapted to contain a supply of liquid fuel for delivery to the holding tank
  • a delivery conduit communicating at one end with liquid fuel in the delivery tank and terminating at the other end in a delivery nozzle, sealing means at the nozzle adapted to establish a vaportight connection between the nozzle and the holding tank,
  • the nozzle comprising a canister of absorptive material, said canister having means venting the absorptive material to the ambient atmosphere,
  • a vapor return line communicating at one end through said sealing means with the holding tank to which the nozzle is sealingly connected and communicating at the opposite end with said means for absorbing fuel vapor
  • sealing means includes a flexible annular sealing sleeve, disposed about said nozzle and adapted to be received within the holding tank opening, and an annular sealing portion adapted to sealingly engage the exterior of the I holding tank opening.
  • nozzle includes an opening communicating with the interior of said annular sealing sleeve and a fluid passage restriction downstream of said opening adapted to expand said sleeve radially outwardly under fluid pressure when fluid is passed through said conduit.
  • sealing portion is a flexible annular ring
  • said sealing means includes a bellows portion secured to said sealing ring opposite said sleeve and to said conduit opposite said ring portion, permitting axial movement of said ring portion into sealing engagement adjacent the holding tank opening.

Abstract

A vapor emission control system suitable for gasoline and other fuel delivery systems, adapted to eliminate the escape of fuel vapors to the atmosphere, and permit utilization of these vapors by the system. The disclosed embodiment of the control system includes a delivery conduit or line having a fuel delivery nozzle, an annular sealing means encircling the nozzle adapted to seal the nozzle within the opening to the container or tank, a vapor return line which may be vacuum operated, and a filter or other means adapted to store the vapors. In the disclosed embodiment of the nozzle assembly, the sealing means includes a flexible annular sleeve which is received within the container opening. The sleeve is expandable in one of the disclosed embodiments to seal the tank opening. In another embodiment, the sealing means is provided with a spring-tensioned annular sealing ring adapted to seal the opening to the tank. In the latter embodiment, the vapors are conducted through apertures in the sleeve to the vapor return line.

Description

United States Patent [72] Inventor George R. Onut'er Bloomfield Hills, Mich.
[21] Appl. No. 786,129
[22] Filed Dec. 23, 1968 [45] Patented June 1,1971
[73] Assignee Russell, Burdsall & Ward Bolt and Nut Co.
Livonia, Mich.
[54] VAPOR EMISSION CONTROL SYSTEM [56] References Cited UNlTED STATES PATENTS 2,140,811 12/1938 Poole l4l/59(X) 2,802,492 8/1957 Gosselin 141/52(X) 2,832,378 4/1958 Beavon.... 141/287 2,908,299 10/1959 Gosselin 141/287 3,289,711 12/1966 Hall 55/387(UX) 3,352,294 11/1967 Biller etal. 55/387(UX) FOREIGN PATENTS 1,292,909 4/1962 France 14 1 I290 1,301,459 7/1962 France 141/290 Primary Examiner-Allan D. l-lerrmann Attorney-Burton and Parker ABSTRACT: A vapor emission control system suitable for gasoline and other fuel delivery systems, adapted to eliminate the escape of fuel vapors to the atmosphere, and permit utilization of these vapors by the system. The disclosed embodiment of the control system includes a delivery conduit or line having a fuel delivery nozzle, an annular sealing means encircling the nozzle adapted to seal the nozzle within the opening to the container or tank, a vapor return line which may be vacuum operated, and a filter or other means adapted to store the vapors. 1n the disclosed embodiment of the nozzle assembly, the sealing means includes a flexible annular sleeve which is received within the container opening. The sleeve is expandable in one of the disclosed embodiments to seal the tank opening. In another embodiment, the sealing means is provided with a spring-tensioned annular sealing ring adapted to seal the opening to the tank. In the latter embodiment, the vapors are conducted through apertures in the sleeve to the vapor return line.
PATENTEI] JUN 1197: 3,581,782
SHEET 2 [1F 4 INVENTOR 60P6 A 04 0/29? flw 4,5 Fm
ATTORNEYS PATENTED JUN nan SHEET 3 0F 4 INVENTOR 61501964 A. O/VU/QC'R BY ATTORNEYS VAPOR EMISSION CONTROL SYSTEM FIELD OF THE INVENTION The vapor system of this invention is particularly, but not exclusively adapted to prevent the escape of gasoline or other 2 fuel vapors from the system to the atmosphere during filling of a vehicle fuel tank, underground-storage tank, or other sealed container. The vapors may be stored for later use in a filter or the like, or utilized by the vehicle directly.
SUMMARY OF THE INVENTION V the atmosphere, depending on temperature and pressure conditions. Fuel delivery trucks are also presently utilized to directly fill vehicles in businesses requiring a large number of vehicles, such as cab companies and delivery and service facilities. The problem is compounded when the vehicles are stored indoors, because municipal codes generally prohibit refilling of the vehicles in an enclosed area. The vehicles must therefore be individually driven out of the storage area or garage and refilled outdoors. This procedure results in considerable time and cost. The escape of fuel vapors during the refilling of automobiles has also made it impossible to enclose the pump area of service stations, and has resulted in explosions and fires resulting from the careless use of cigarettes or other lighted material. It is an object of this invention to eliminate the escape of fuel vapors during refilling, .thus eliminating the loss of fuel, and reducing the safety hazard.
In the vapor control system of this invention, a fuel delivery line and nozzle is adapted to deliver fuel or the like to a closed container, such as an automotive fuel tank, an annular sealing means encircles and seals the nozzle within the container opening, a vapor return line communicates through the sealing means, and is adapted to provide sealed communication with the container, through the sealing means, to remove vapors displaced from the container, and a vapor storage means may be provided to store the vapors displaced from the container. In the preferred embodiment of the nozzle assembly of this invention, the annular sealing means includes a flexible annular sealing sleeve, disposed about the nozzle adjacent the fluid delivery end, and adapted to be received within the container opening. An annular sealing portion is provided to sealingly engage the exterior of the container adjacent the opening. The flexible annular sealing sleeve may be expandable, and in one of the disclosed embodiments the sealing sleeve is. tensioned radially outwardly to seal the nozzle within the container opening. In this embodiment, the nozzle is provided with an aperture, communicating with the interior of the annular sleeve, and a fluid passage restriction downstream of the aperture is adapted to expand the sleeve radially outwardly under fluid pressurewhen fluid is passed through the nozzle. Another disclosed embodiment of the nozzle assembly of this invention includes an annular sealing ring, which is tensionedtoward the fluid delivery end of the nozzle to seal the nozzle in the container opening. A. spiral spring is received about the nozzle end to provide the tensioned engagement. A bellows may also be provided to permit axial movement of the sealing ring, and provide the sealed engagement opposite the fluid delivery end of the nozzle. In this embodiment the vapor return line is disposed in the bellows portion to communicate with the interior of the annular sealing ring and the sleeve portion.
In the preferred embodiment of the control system of this invention, the vapor return line communicates with a filter means, which absorbs thefuel vapors displaced from the vehicle fuel tank. The filter may be heated to aid in the stripping of the vapors from the filter means. Where the fuel vapor control system is utilized in combination with a fuel delivery truck, or the like, the filter means may communicate with the carburetor of the truck to permit utilization of the vapors by the truck engine. The filter of this embodiment also communicates with the fuel tank of the truck engine, and the delivery fuel tank. Where the vapor control system of this invention is utilized in combination with an underground storage tank, the vapor return line may communicate directly with the underground storage tank, adjacent the bottom thereof, to permit circulation of the fuel vapors through the liquid fuel in the tank. In the latter embodiment, the fuel vapors in the tank may then be distilled, and returned to the underground storage tank.
Other advantages and meritorious features will more fully appear from the following description, claims and accompanying drawings, wherein:
FIG. 1 is a partially cross-sectioned, partially schematic view of the vapor emission control system of this invention utilized in a fuel deliver truck;
FIG. 2 is a cross-sectional view of a filter canister shown in FIG. I;
FIG. 3 is a partially cross-sectioned view of one embodiment ofthe nozzle assembly of this invention;
FIG. 4 is a side elevation ofanother embodiment of the nozzle assembly of this invention;
FIG. 5 is a partially cross-sectioned view of the nozzle assembly shown in FIG. 4, received in the opening of a fuel tank;
FIG. 6 is a schematic view of the vapor emission control system of this invention utilized in conjunction with an underground storage tank;
FIG. 7 is a schematic side view of another embodiment of the vapor emission control system of this invention utilized in conjunction with an underground storage tank;
FIG. 8 is a schematic side view of another embodiment of the vapor emission control system of this invention utilized in conjunction with an underground storage tank; and
FIG. 9 is a schematic side view of another embodiment of the vapor emission control system of this invention utilized in conjunction with an underground storage tank.
DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiment of the vapor control system shown in FIG. 1 includes a fuel delivery line or hose 20, communicating at one.end with the mobile storage tank 22 of a fuel delivery truck 24, and terminating at the opposite end in an improved nozzle assembly 26. The nozzle assembly includes a sealing means 28 adapted to seal the fuel delivery end 30 of the nozzle within the opening to a fuel container, such as the filler neck of an automotive gas tank. The details of the nozzle assembly of this invention will be described more fully hereinbelow. A vapor return line 32 communicates with the interior of the fuel tank, not shown, through the sealing means 28. In.certain vapor control system applications, the pressure of the vapor displaced by the delivered fuel will be sufficient to remove the vapors from the tank, however in this application a vacuum pump 34 is provided to sustain a constant positive flow. In this embodiment, the .fuel vapors displaced from the tank are delivered to a filter canister 36 which will be described more fully in the description of FIG. 2.
The fuel delivery truck 24 shown in FIG. 1 may bea conventional gasoline delivery truck having a mobile storage tank 22, a truck motor fuel tank 38, a carburetor 40 controlled by a conventional butterfly valve 42, and an air cleaner 44. The details of the carburetion system are shown schematically to permit description of the entire vapor control system of this invention, and are not considered a portion of this invention. The truck wheels 48, and the cab support 50, are shown to illustrate one suitable location of the vapor control system filter canister 36.
The fuel vapors displaced from the vehicle tank or container are vented through the vapor return line 32 into the upper portion of the filter canister 36, as shown in FIG. 2. A check valve 52 is provided between the vacuum pump 34 and the filter canister to prevent air intake during the description cycle described hereinbelow. The fuel vapors enter a chamber 54 at the top of the canister, where they may be conducted directly to the carburetion system 40 of the fuel delivery truck, through line 56, or received into the filter area 58 ofthe canister. During normal operation of a vehicle engine, a vacuum is established in the carburetor, which will draw the fuel vapors delivered to the chamber 54 into the carburetor, to be burned by the engine as shown in FIG. 1. The fuel vapors preferably enter the carburetor above the butterfly valve 42, so as not to disturb the normal carburetion of the engine. A ball check valve 60, or the like, prevents the flow of fuel vapors through the line 56 when the truck engine is not operating, and there is no vacuum in the carburetor.
The filter area 58 of the canister is filled with a suitable filter medium capable of absorbing hydrocarbon vapors, such as commercially available activated charcoal. Activated charcoal has an absorption capacity of approximately 8 percent by weight. A filter canister containing 17.3 pounds of activated charcoal will thus absorb 1,000 gallons of gasoline vapors, which should be suitable for most applications. It will be understood, however, that other suitable filter materials may also be utilized; for example, composite materials including charcoal, molecular sieves, and silica gel. The fuel vapors enter the filter area through the screen filter 62, which is adapted to entrap foreign materials. The screen filter 62 is slightly raised above the surrounding plate 64 to entrap water, which may be carried by the entering fuel vapors. The water may then be drained from the canister through line 66, which communicates through a visual indicator or sight glass 68, and drain 70.
In this embodiment of the vapor control system, the filter area 58 of the canister also communicates with the interior of the delivery fuel tank 22, through line 71, and with the delivery truck fuel tank 38, through line 72. The delivery tank 22 and fuel tank 38 are also provided with conventional oneway flow-filtering valves 74 and 76, respectively, which permit the entrance of air as the fuel is removed, but does not permit the escape of fuel vapors. The fuel vapors in the tanks 22 and 38 are thus conducted to the filter canister, into chamber 54, and one-way flow ball check valves 78 and 80, or the like, prevent reverse vapor flow.
The base 82 of the filter canister 36 is provided with a plurality of perforations 84 which permit circulation of air into the filter area 58. A heating element 86 may also be provided in the chamber 88, beneath the filter area, to aid in the desorption of vapors from the filter medium. Where the vapor control system of this invention is utilized in conjunction with a fuel delivery truck, such as shown in FIG. 1, the truck exhaust may be utilized as the heating medium. 11' not, other suitable heating elements may be employed. Air is thus circulated through the apertures 84 in the base of the canister, past the heating element 86, and into the filter area 58 to desorb the fuel vapors entrained by the filter medium. A screen filter 90 has also been provided at the bottom opening to the filter area to entrap foreign matter. In this embodiment of the canister, a relief tube 92 has been provided to permit the free flow of air through the compacted filter medium. The relief tube consists of alternative communicating sections of hollow tubes 94 and filter screens 96, which provide a low-pressure path for the entering air and desorbed fuel vapors. The base of the relief tube is provided with a perforated cap 98 which permits the entry of vapors, but prevents entry of the filter medium. Air and desorbed fuel vapors may also enter the screen sections 96. The desorbed fuel vapor and air is finally received in the line 100, where it is conducted to the carburetion system 40 of the truck, through line 56.
This embodiment of the vapor control system of this invention includes several safety features, some of which have already been described, including the check valves. A carbon dioxide fire extinguisher 102, or other suitable fire extinguisher, may be provided which communicates through line 104 with the interior of the canister filter area 58. A fusible plug 106, such as the Wood's metal plug utilized in conventional fire extinguisher sprinkler systems is provided at the end of the line 104, which normally seals the line. In the event of an abnormal increase in temperature, the plug melts, releasing carbon dioxide throughout the entire system. A conventional pressure gauge 108 is provided on the extinguisher to permit periodic checks of the carbon dioxide pressure. An indicatordetector 110 having a line 112 communicating with the base chamber may also be provided which detects the presence of fuel vapors in the chamber 88, indicating that the filter medium is saturated. The preferred embodiment of the indicatordetector includes a check valve 114 connected to the vacuum pump 34 to stop the flow of fuel vapors when the filter medium is saturated, and an indicator, such as a light to signal the operator of the saturated condition. The filter canister may then be replaced, and the filter medium replenished.
The embodiment of the nozzle assembly of this invention shown in FIG. 3 includes a delivery nozzle 120, which is adapted to be received in the conventional filler neck or opening of a motor vehicle fuel tank, shown in phantom at 122. The filler nozzle may be a conventional gasoline service station nozzle, such as shown in more detail in FIG. 4, except for certain details which will be described hereinbelow. A flexible sealing member, in the form of an annular sealing sleeve or boot 124, seals the delivery end of the nozzle within the filler neck or tank opening, and the vapor return line 126 communicates with the interior of the fuel tank to receive the fuel vapors displaced from the tank as described hereinabove. The sleeve is sealingly secured at one end 128 adjacent the fuel delivery end 130 of the nozzle, and at the other end 132 adjacent the handle portion of the nozzle, not shown. The tubular portion of the nozzle is provided with a plurality of apertures 134 which communicate with the interior of the sleeve 136, and a fluid passage restriction 138 which increases the fluid pressure adjacent the apertures. The flexible sleeve is thus caused to expand during the passage of fluid through the nozzle, sealing the nozzle within the tank opening, as shown in FIG. 3. A plurality of smaller apertures 140 may be provided in the nozzle, downstream of the fluid passage restriction 138, to permit draining of the sleeve 124.
The embodiment of the nozzle assembly shown in FIGS. 4 and 5 is also adapted to seal the delivery end of the nozzle within the tank opening, and remove the fuel vapors displaced by the delivered fuel. The gasoline delivery nozzle shown in FIG. 4 includes handle portion 152 and a nozzle delivery tube 154. The nozzle disclosed in FIGS. 4 and 5 may be the conventional nozzle used in gasoline service stations, which include a metering valve, not shown, a pistol-type trigger guard 156 and an operating lever or trigger 158, and generally includes an automatic shutoff, not shown, adapted to stop the flow of fuel when the level of fuel in the vehicle tank reaches a predetermined level, such as the delivery end 160 of the nozzle. The sealing member, indicated generally at 162, includes an annular sleeve portion 164 adjacent the delivery end 160 of the nozzle, a sealing ring 166 adapted to sealingly abut the entrance to the vehicle fuel tank, or filler pipe shown in phantom in FIG. 5 at 168, and an annular bellows portion 170, connected to the sealing ring 166 opposite the sleeve portion 164.
The sleeve portion is generally conical, and is adapted to be received within the tank opening 168, with the delivery end 160 of the nozzle. The forward end of the sleeve portion is secured to the delivery end of the nozzle by a collar 170, secured by screws 172, or the like, and the rearward end of the sleeve may be integral with the sealing ring portion 166, as shown, The bellows portion 170, in this embodiment, includes an integral collar 174, which is sealingly secured to the nozzle delivery tube 154, adjacent the handle portion 152. The collar 174 also includes an integral nipple portion 176 which receives the vapor return line 180, and provides communication between the vapor return line and the interior of the bellows portion 170, the sealing ring portion 166, and the sleeve portion 164. An umbrella-type overload type 182, or the like, may be provided in the collar 174 of the bellows portion to admit air into the bellows portion in the event that the vacuum established by the vapor return line 180 exceeds a predetermined limit, and prevent liquid fuel from being drawn into the line. The sleeve portion is provided with a plurality of vapor intake apertures 184 which receive the fuel vapors displaced from the fuel tank. The vapors are then transmitted through the sealing ring portion and bellows portion to the vapor return line 180, as described hereinabove.
The sealing ring portion 166 in this embodiment is tensioned toward the delivery end 160 of the nozzle to aid in the sealing of the nozzle within the fuel tank opening. A coil spring 186 is secured at one end to the collar 170 securing the sleeve portion, and the opposite end is operatively secured to the sealing ring 166. The spring may be molded into the sleeve portion, where a suitable material is used, such as the commercially available synthetic rubber compositions. The normal or free position of the sealing ring portion 166 is shown in FIG. 4. When the fuel delivery end 160 of the nozzle and the sleeve portion 164 are inserted into a vehicle filler pipe, and the sealing ring abuts the area adjacent the pipe, the ring portion is forced rearwardly toward the handle portion 152 under the weight of the nozzle. The rearward movement of the ring portion tensions the coil spring 186, providing tensioned engagement between the sealing ring and the area adjacent the filter pipe opening, as shown in FlG. 5. The bellows portion is also collapsed during the movement of the ring portion, but maintains sealed communication between the vapor return line 180 and the sleeve portion 164. A liquid drain aperture 188 is provided in this embodiment in the collar 170, to permit draining of liquid fuel separated from the vapor in the sleeve. The fuel vapors will normally contain a small amount of entrained liquid fuel, which will be separated and drain off because of the increasing area, and reduced vacuum, within the sleeve portion toward the rearward end. The conventional shutoff valve of the conventional gasoline delivery nozzle may also be connected to the sealing ring portion 166, such that fuel will not be delivered through the nozzle unless the ring portion is retracted a predetermined distance, assuring sealed engagement by the ring portion during refueling.
FIG. 6 illustrates schematically a simple vapor control system utilized in conjunction with an underground fuel storage tank 190, such as the storage tanks 'used in gasoline service stations. The filter canister 192, fuel line 194 and nozzle assembly 196, vapor return line 198, and vacuum pump 200 may be identical to the embodiments disclosed hereinabove, except that the fuel line normally communicates to a stationary pump, not shown, and the filter canister 192 includes only two inlet lines communicating with the upper chamber of the canister, as shown at 54 in H0. 2. The second line 202 communicates with the underground fuel storage tank 190 to permit fuel vapors displaced from the underground tank during refilling and variations in temperature to be received in the filter canister 192, and absorbed by the filter medium. A one-way ball check valve 204, or the like, prevents vapor flow from the canister to the storage tank, and the tank may be vented with a unidirectional valve, not shown which permits entry of air, but prevents the escape of fuel vapors to the atmosphere. The filter medium is replenished as required.
The vapor control systems shown in FIGS. 7 to 9 are similar to the system shown in FIG. 6, except that certain additional control elements have been added. The same reference characters have therefore been used to identify similar or identical elements to simplify the description. The vapor control system shown schematically in FIG. 7 includes a fuel vapor line 206 extending from the canister 192 into the underground fuel storage tank, where the vapors are bubbled through the liquid fuel in the tank. The vapors which are not absorbed in the liquid fuel are vented through line 208 to a second filter canister 210, where the vapor is temporarily stored. The filter canister 210 communicates through line 212 with a compressor 214 and a refrigerant coil 216, where the vapors are distilled and eventually returned to the tank as liquidfuel. The filter 210 is provided to avoid the necessity of continuous operation of the compressor. It should be noted that the filter canister 192 shown in FIGS. 7 to 9 may not be necessary in certain applications, in which case the vapor return line 198 will be vented directly to the underground storage tank 190, similar to line 206. The filtered one-way intake valve 218, provided in the embodiments shown in FIGS. 7 to 9, admits air to the storage tank 190 through line 220, but does not permit the escape of fuel vapors.
The embodiment of the vapor control system shown in F IG. 8 vents the fuel vapors through line 222 to a catalyst contained in canister 224. The catalyst oxidizes the hydrocarbon vapors displaced from the storage tank 190. Alternatively, the vapors may be burned in a controlled system. The embodiment of the vapor emission control system shown in FIG. 9 includes a replaceable and/or disposable filter canister 226, which communicates with the underground storage tank through line 228. The filter canisters may be supplied and replaced by the delivery truck operator.
What I claim is:
1. A vapor emission control system for preventing escape of fuel vapor to the atmosphere during transfer of liquid fuel to a fuel-holding tank, comprising, in combination:
a delivery tank adapted to contain a supply of liquid fuel for delivery to the holding tank,
a delivery conduit communicating at one end with liquid fuel in the delivery tank and terminating at the other end in a delivery nozzle, sealing means at the nozzle adapted to establish a vaportight connection between the nozzle and the holding tank,
means for absorbing fuel vapors in the holding tank during filling thereof by the nozzle comprising a canister of absorptive material, said canister having means venting the absorptive material to the ambient atmosphere,
a vapor return line communicating at one end through said sealing means with the holding tank to which the nozzle is sealingly connected and communicating at the opposite end with said means for absorbing fuel vapor,
means establishing communication between the vapor return line and the absorptive material in the canister spaced from the means for venting the absorptive material to the atmosphere whereby fuel vapors entering the canister are compelled to pass through the absorptive material before discharge to the atmosphere, and means in said vapor return line for pumping fuel vapors therethrough from the holding tank to said means for absorbing fuel vapors at a volumetric rate substantially equal to the displacement rate of fuel vapor in the holding tank by liquid fuel entering it from said nozzle and imposing a positive pressure upon the absorptive material in the canister compelling vapors to defuse through the absorptive material in the canister between the vapor return line and said means venting the absorptive material to the atmosphere.
2. The vapor emission control system defined in claim 1 characterized in that said sealing means includes a flexible annular sealing sleeve, disposed about said nozzle and adapted to be received within the holding tank opening, and an annular sealing portion adapted to sealingly engage the exterior of the I holding tank opening.
3. The vapor emission control system defined in claim 2, characterized in that said flexible annular sealing sleeve is expandable and tensioned radially outwardly to seal said nozzle within the holding tank opening.
4. The vapor emission control system defined in claim 3, characterized in that said nozzle includes an opening communicating with the interior of said annular sealing sleeve and a fluid passage restriction downstream of said opening adapted to expand said sleeve radially outwardly under fluid pressure when fluid is passed through said conduit.
5. The vapor emission control system defined in claim 2, characterized in that the end of said annular sealing sleeve is secured to the nozzle, and said sleeve includes a spring means biasing said sealing portion toward the free end of the nozzle into sealing engagement about the holding tank opening.
6. The vapor emission control system defined in claim 5, characterized in that said sealing portion is a flexible annular ring, and said sealing means includes a bellows portion secured to said sealing ring opposite said sleeve and to said conduit opposite said ring portion, permitting axial movement of said ring portion into sealing engagement adjacent the holding tank opening.
7. The vapor emission control system defined in claim 6, characterized in that said vapor return line is received within said bellows portion in communication with the interior of said ring portion and said sleeve portion, and said sleeve por tion includes an aperture establishing communication with said holding tank.
8. The vapor emission control system defined in claim 1, characterized in that said filter means communicates with the delivery tank, to permit transfer of vapors therebetween.
9. The vapor emission control system defined in claim 1, characterized in that said means for storing fuel vapors communicates with said delivery tank to permit stripping of the vapors from the fuel storing means and return to the fuel delivery tank.
10. The vapor emission control system defined in claim 9, characterized in that said means for storing fuel vapors is heated to aid in the stripping process.
1]. The vapor emission control system defined in claim 1, characterized in that said delivery tank is the bulk fuel storage tank of a fuel delivery truck, and said means for storing fuel vapors communicates with the vacuum side of the carburetor of the delivery truck to draw the vapors stored in the storage means into the intake of the truck engine.
12. The fuel vapor control system defined in claim 1, characterized in that said delivery tank is an underground fuel storage tank, and said holding tank is the fuel tank of a vehicle.
UNITED STATES PATENT OFFICE 56g CERTIFICATE OF CORRECTION Patent No. 3,581,782 Dated June 1, 1971 Inventor(s) George R- ufer It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
In column 7, line 20, delete "filter";
following "means" insert for absorbing fuel vapors.
In column 8, line 5, change "storing" to absorbing-; line 8, change "storing" to absorbing-; line 12, change "storing" to absorbingi line 15, change "storage" to absorbing.
Signed and sealed this 2nd day of November 1 971 (SEAL) Attest:
EDWARD M.FLETCHER,JR. ROBERT GOTTSCHALK Attesting Officer Acting Commissionercf Patents

Claims (11)

  1. 2. The vapor emission control system defined in claim 1 characterized in that said sealing means includes a flexible annular sealing sleeve, disposed about said nozzle and adapted to be received within the holding tank opening, and an annular sealing portion adapted to sealingly engage the exterior of the holding tank opening.
  2. 3. The vapor emission control system defined in claim 2, characterized in that said flexible annular sealing sleeve is expandable and tensioned radially outwardly to seal said nozzle within the holding tank opening.
  3. 4. The vapor emission control system defined in claim 3, characterized in that said nozzle includes an opening communicating with the interior of said annular sealing sleeve and a fluid passage restriction downstream of said opening adapted to expand said sleeve radially outwardly under fluid pressure when fluid is passed through said conduit.
  4. 5. The vapor emission control system defined in claim 2, characterized in that the end of said annular sealing sleeve is secured to the nozzle, and said sleeve includes a spring means biasing said sealing portion toward the free end of the nozzle into sealing engagement about the holding tank opening.
  5. 6. The vapor emission control system defined in claim 5, characterized in that said sealing portion is a flexible annular ring, and said sealing means includes a bellows portion secured to said sealing ring opposite said sleeve and to said conduit opposite said ring portion, permitting axial movement of said ring portion into sealing engagement adjacent the holding tank opening.
  6. 7. The vapor emission control system defined in claim 6, characterized in that said vapor return line is received within said bellows portion in communication with the interior of said ring portion and said sleeve portion, and said Sleeve portion includes an aperture establishing communication with said holding tank.
  7. 8. The vapor emission control system defined in claim 1, characterized in that said filter means communicates with the delivery tank, to permit transfer of vapors therebetween.
  8. 9. The vapor emission control system defined in claim 1, characterized in that said means for storing fuel vapors communicates with said delivery tank to permit stripping of the vapors from the fuel storing means and return to the fuel delivery tank.
  9. 10. The vapor emission control system defined in claim 9, characterized in that said means for storing fuel vapors is heated to aid in the stripping process.
  10. 11. The vapor emission control system defined in claim 1, characterized in that said delivery tank is the bulk fuel storage tank of a fuel delivery truck, and said means for storing fuel vapors communicates with the vacuum side of the carburetor of the delivery truck to draw the vapors stored in the storage means into the intake of the truck engine.
  11. 12. The fuel vapor control system defined in claim 1, characterized in that said delivery tank is an underground fuel storage tank, and said holding tank is the fuel tank of a vehicle.
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US3748829A (en) * 1970-07-02 1973-07-31 Calgon Corp Adsorbing evaporative emission during fueling of automotive vehicles
US3710830A (en) * 1970-08-31 1973-01-16 S Gilson Hydrocarbon vapor collecting apparatus
US3713273A (en) * 1971-05-03 1973-01-30 R Coffee Method and apparatus for storing gases and fueling internal combustion engines
JPS4858406A (en) * 1971-11-11 1973-08-16
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US3850208A (en) * 1972-03-03 1974-11-26 C Hamilton Positive displacement vapor control apparatus for fluid transfer
US3776283A (en) * 1972-06-15 1973-12-04 Gulf Research Development Co Vapor recovery system
US3899009A (en) * 1972-07-07 1975-08-12 John C Taylor Fuel nozzle vapor return adaptor
US3815327A (en) * 1972-09-15 1974-06-11 C Viland Method and apparatus for preventing loss of hydrocarbons to atmosphere
US3881894A (en) * 1972-10-05 1975-05-06 George R Onufer Vapor emission control system and method
US3805857A (en) * 1972-11-17 1974-04-23 Texaco Inc Vaporizable fuel transfer system and seal therefor
US3826291A (en) * 1972-12-11 1974-07-30 Mobil Oil Corp Dispensing volatile hydrocarbon fuels
US4039306A (en) * 1973-01-02 1977-08-02 Taylor John C Adsorber apparatus
US4131141A (en) * 1973-08-13 1978-12-26 Joseph Weissenbach Contained volatile liquids vapor retention system
US3840055A (en) * 1973-08-15 1974-10-08 Atlantic Richfield Co Vapor recovery apparatus
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