US3596883A - Ultrasonic apparatus - Google Patents

Ultrasonic apparatus Download PDF

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US3596883A
US3596883A US774477A US3596883DA US3596883A US 3596883 A US3596883 A US 3596883A US 774477 A US774477 A US 774477A US 3596883D A US3596883D A US 3596883DA US 3596883 A US3596883 A US 3596883A
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transducers
circuit
electrical circuits
electrical
cleaning apparatus
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US774477A
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Kilian H Brech
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Branson Ultrasonics Corp
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Branson Ultrasonics Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/0207Driving circuits
    • B06B1/0223Driving circuits for generating signals continuous in time
    • B06B1/0238Driving circuits for generating signals continuous in time of a single frequency, e.g. a sine-wave
    • B06B1/0246Driving circuits for generating signals continuous in time of a single frequency, e.g. a sine-wave with a feedback signal
    • B06B1/0253Driving circuits for generating signals continuous in time of a single frequency, e.g. a sine-wave with a feedback signal taken directly from the generator circuit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
    • B06B1/0607Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using multiple elements
    • B06B1/0622Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using multiple elements on one surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B2201/00Indexing scheme associated with B06B1/0207 for details covered by B06B1/0207 but not provided for in any of its subgroups
    • B06B2201/50Application to a particular transducer type
    • B06B2201/55Piezoelectric transducer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B2201/00Indexing scheme associated with B06B1/0207 for details covered by B06B1/0207 but not provided for in any of its subgroups
    • B06B2201/50Application to a particular transducer type
    • B06B2201/58Magnetostrictive transducer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B2201/00Indexing scheme associated with B06B1/0207 for details covered by B06B1/0207 but not provided for in any of its subgroups
    • B06B2201/70Specific application
    • B06B2201/71Cleaning in a tank

Definitions

  • An ultrasonic cleaning apparatus has a plurality of electroacoustic transducers mounted to a container for providing ultrasonic energy to a liquid confined in the con tainer. Each transducer is coupled to an individual electrical 8.6 circuit for forming therewith a separate oscillatory circuit.
  • This invention refers to an ultrasonic apparatus and has par ticular reference to an ultrasonic apparatus usable for cleaning purposes. More specifically, this invention refers to an ultrasonic apparatus using a plurality of electroacoustic transducers which provide ultrasonic energy of a body, typically a quantity of liquid confined in a container.
  • Present ultrasonic cleaning apparatus comprise a steel tank or container fitted with a plurality of electroacoustic transducers adapted to be energized by electrical high frequency energy.
  • the transducers impart sonic energy to a body of liquid in the container and cause cavitation in the liquid.
  • the transducers are mounted to the exposed underside of to a sidewall of the container using mechanical fastening or adhesive bonding means, or alternatively, the transducers may be mounted also in a liquid-proof enclosure which is immersed in the liquid.
  • the plurality of transducers are connected to a common electronic circuit which energizes the transducers and forms an oscillatory circuit therewith, Typically, an arrangement of this type may operate in the frequency range from 18 to 60 kHz. and provide sonic power from 500 watts to many kilowatts.
  • the electronic circuit must be designed for the total power rating of the transducers and that there is a complete shutdown of such an ultrasonic cleaning apparatus if a single major component becomes defective.
  • the various transducers since the various transducers are connected in parallel, they must be selected with regard to their natural mechanical resonance and with respect to their electrical impedance in order that these values match and be compatible.
  • such a plurality of transducers may comprise from two to 24 transducers having a total power rating of many kilowatts. It will be apparent that the pretesting of each transducer and the selection of matched characteristics is time consuming and burdensome. Additionally, a perfect" electrical and mechanical match is difficult to achieve and inevitably the best match is a compromise.
  • each transducer of a plurality is coupled to its own electronic circuit and forms an independently operated oscillatory circuit.
  • This arrangement has been made possible especially by the use of transistorized circuits designed to closely match the power capability of a transducer and by other constructional features which will be described hereafter.
  • the main advantages achieved by this novel arrangement reside in the features that a particular circuit may be or become inoperable without affecting the performance of the other circuits, the possibility of almost instantaneous replacement of a complete electronic circuit and last, but not least, the individual transducers may vary with regard to their respective impedance value and natural mechanical resonant frequency, thus eliminating the need for a matched grouping.
  • an ultrasonic cleaning unit constructed in accordance with this teaching is characterized by greater reliability, ease of maintenance and repair, and continued operation in the event that one or more of the individual circuits or transducers should become defective and inoperative.
  • One of the principal objects of this invention is, therefore, the provision of a new and improved ultrasonic apparatus.
  • Another important object of this invention is the provision of an ultrasonic apparatus using a plurality of electroacoustic transducers for providing energy to a body coupled to the transducers, and each transducer being individually connected to a separate electrical circuit, whereby such circuit in conjunction with the associated transducer forms an oscillatory circuit.
  • FIG. ii is a schematic illustration of a typical ultrasonic cleaning apparatus
  • FIG. 2 is a schematic illustration of a preferred mounting ar rangement of an individual electronic circuit
  • FIG. 3 is a schematic illustration indicating the electrical connection of a plurality of electronic circuits to a common alternating current input source
  • FIG. 4 is a schematic electrical circuit diagram of a typical circuit adapted to energize an electroacoustic transducer and form an oscillatory circuit therewith.
  • an ultrasonic cleaning apparatus comprising a container 12 adapted to hold a quantity of liquid 14 into which an object 16 to be cleaned is immersed.
  • the container 112 typically, is a stainless steel tank provided with a flange 13. The flange rests on the rim of a supporting enclosure 18 having a bottom plate 20.
  • each transducer is made of lead zirconate-titanate (PZT) material 2" inches diameter by 0.100" inch thick and attached to the underside of the container 12 by means of a suitably epoxy resin, for instance Shell Chemical Company Epox Adhesive No 929.
  • PZT lead zirconate-titanate
  • each piezoelectric disk may be attached first to a metallic resonator plate and the latter be bonded to the underside of the container 12 as disclosed in copending application for Letters Pat, Ser. No. 736,187 filed June I1, 1968, Kilian H. Brech, entitled Sonic Energy Transducer” and now abandoned.
  • each transducer may be of the clamped sandwich transducer construction as shown for instance in US. Pat. No. 3,066,232, to N. G. Branson, entitled Ultrasonic Transducer," issued Nov. 27, 1962.
  • each of the transducers 20a, 20b, and 20c may comprise a magnetostrictive transducer as illustrated for instance in US. Pat. No. 2,957,994 to C. W. Dickey, entitled Magnetostrictive Transducer, dated Oct. 25, 1960.
  • the transducers attached to the tank are selected generally to have a natural mechanical resonant frequency which is within a predetermined range, for instance 45 to 46 kHz. but it will be appreciated that there may be instances where it is desired that the frequency of the individual transducers differs in order to set up multifrequency resonance conditions in the cleaning bath.
  • a container may be provided with a first set of transducers and circuits for operation at 25 kHz. and a second set for operation at 50 kHz.
  • the oscillatory circuits and transducers can be activated.
  • the transducers for different frequencies vary in size since the mechanical dimension of a transducer determines its mechanical resonance condition.
  • Each of the transducers, FIG. 1, is connected by suitable leads to an associated electrical circuit which, in the preferred embodiment, is mounted on a plug-in card, such as the cards 22a, 22b, and 22c, each card being mechanically supported in an associated rail 24a, 24b, and 24c.
  • the individual circuit cards receive their input power from a common alternating current connector 30 which, via a cable 32 and a circuit switch 34, applies power to the individual circuits contained on the cards 22a, 22b, and 220.
  • FIG. 2 is a schematic view of a circuit. card, preferably of the type known as printed circuit card which contains all of the electrical components and electrical connections for energizing a single electroacoustic transducer.
  • the circuit card 22a as all of the other cards, is slidable with respect to the associated rail, such as rail 24a, and is constructed to plug-in into a stationary connector 23, there being one connector for each of the circuit cards.
  • FIG. 3 shows further, in schematic form, the plurality of circuit cards 22a, 22b, 220, the associated plug-in connectors 23a, 23b, 23c and the electrical connection from these connectors to the common AC power line 32.
  • the individual disk type piezoelectric transducers 20a, 20b, and 200 may receive their electrical high frequency input energy directly from the respective circuit card, without going through the associated connector in order to avoid the additional capacitance provided by the interposition of a multicircuit connector.
  • quick-disconnecting means are provided suitably in the leads between the circuit card and the associated electroacoustic transducer in order to obtain a quick connecting and disconnecting capability.
  • the piezoelectric disks are connected to receive their electrical energy across their respective faces.
  • the frequency of the alternating current electrical energy applied corresponds to the frequency which causes the respective transducer to resonate predominantly in its radial mode.
  • This mode of operation is known also as the cross-connected coupling mode, and is revealed for instance in U.S. Pat. No. 2,741,754 issued to H. B. Miller, entitled Dlsk Transducer," dated Apr. 10, 1956.
  • the purpose of this operating mode is to obtain a lower mechanical resonant frequency than that which would be obtained if the transducer disks were resonating at a frequency corresponding to the thickness dimension.
  • FIG. 4 is a schematic electrical circuit diagram of a transistorized class C oscillator adapted to drive piezolelectric disk transducer for causing vibratory energy to be imparted to the container 12 and from there to the liquid 14, producing cavitation in the liquid.
  • the particular electrical circuit shown is only one of a variety of circuits which may be used and no limitation should be inferred.
  • the electrical circuit contained within the dashed outline 44 is the electrical circuit which is contained on a particular circuit card, such as the card 22a, 22b, or 22c. Each circuit disposed on a card together with the associated electroacoustic transducer forms an independent oscillatory circuit.
  • the circuit contained on a respective card is independently fused, such as the fuse 29, FIG. 4.
  • the alternating current input provided from the connector 30 via cable 32 reaches the fuse 29 and causes pulsating unidirectional current to flow through the diode 47, the primary winding 48 of the transformer T and through the transistor 50.
  • the transistor 50 is gated by a feedback circuit which includes the feedback winding 51, the capacitor 52, and the rectifier 53.
  • the piezoelectric transducer element 20a connected to this circuit is coupled in parallel with an inductance 54 across the secondary transformer winding 55, forming the oscillatory load circuit.
  • the winding 56 and the diode 57 act as a clamping circuit during the nonconductive cycle of the transistor 50.
  • This circuit can readily be mounted on a printed circuit card and thereby is quickly installed and replaced in case it becomes defective. Additionally, as will be apparent, if the fuse 29 of a respective circuit blows, the remaining circuits are not affected and continue to operate.
  • lf magnetostrictive transducer means are used, the circuit is modified to provide for the energization of an eiectroacoustic transducer exhibiting an inductive reactance.
  • Such circuits are well known, see for instance U.S. Pat. No. 3,177,4l6 issued to H.S.J. Pijls et al., Apr. 6, 1965, "Driving Oscillator for Producing Supersonic Oscillations.
  • forced air cooling may be provided and the circuit components may be mounted on a metallic surface which includes cooling fins or ribs.
  • each transducer forming with an associated electrical circuit its own oscillatory circuit is characterized by extreme simplicity, ease of manufacture and improved reliability. lmportantly, however, each transducer and associated circuit is permitted to seek its own natural resonant frequency and is able to operate at this point, a condition which is not possible in the prior art arrangements.
  • one transducer may resonate at a frequency of 45.1 kHz.
  • another transducer at 45.3 kHz. and the like rather than all transducers being forced to operate at a single frequency which is a compromise and determined essentially by the resultant characteristic of a group of transducers.
  • the arrangement described and tested by the applicant is one exhibiting improved operating efficiency and most favorable acoustic resonance condition.
  • An ultrasonic cleaning apparatus comprising:
  • a container forming a chamber adapted to hold a body of liquid
  • a plurality of electroacoustic transducers each coupled to a wall of said chamber for providing, responsive to the application of electrical energy, sonic vibrations which are transmitted from each of said transducers to the respective wall of said chamber and thence to a body of liquid within said chamber, and
  • An ultrasonic cleaning apparatus comprising;
  • a container forming a chamber adapted to hold a body of liquid
  • a plurality of electroacoustic transducers mounted to the outside of said chamber on a common surface thereof for providing, responsive to the application of electrical energy, sonic vibrations which are transmitted from each of said transducers to said common surface of said chamber and thence to a body of liquid within said container, and
  • each of said elctroacoustic transducers including a piezoelectric disk.
  • ultrasonic cleaning apparatus comprising a cleaning tank having a chamber for holding a body of liquid and a plurality of electroacoustic transducers coupled to at least one wall of said chamber and responsive to the application thereto of oscillatory electrical voltage to produce sonic vibrations in said walls which are transmitted to said body of liquid from each of said transducers, the improvement comprising:
  • each of said circuits being associated with a different one of said transducers and coupled thereto to cause each respective transducer and associated circuit to operate as an independent oscillatory circuit;

Abstract

An ultrasonic cleaning apparatus has a plurality of electroacoustic transducers mounted to a container for providing ultrasonic energy to a liquid confined in the container. Each transducer is coupled to an individual electrical circuit for forming therewith a separate oscillatory circuit.

Description

United States Patent l 1 I I Killian 1H1. lBrecli Non-walls, Conn.
Nov. 6, 1968 Aug. 3, 1971 Brannon instruments, Incorporated Stamford, Conn.
Inventor Appl. No. Filed Patented Assignee ULTRASONIC AIPIPAIRATIUS 8 Claims, 4 Drawing Figs.
IU.S. Cl 259/72, 134/184 Int. Cl 1101i 11/02 Field 011 Search 259/72, 1,
DIG. 44, DIG. 41; 68/3 SS; 134/1; 318/116;
21/102 A, 54 A', 51/DIG. 11; 310/26, 8.1. 8.2, 8.3,
Primary Examiner-Leon G. Machlin Attorney-Ervin B. Steinberg ABSTRACT: An ultrasonic cleaning apparatus has a plurality of electroacoustic transducers mounted to a container for providing ultrasonic energy to a liquid confined in the con tainer. Each transducer is coupled to an individual electrical 8.6 circuit for forming therewith a separate oscillatory circuit.
\ 1., y "'I.' T :T s l8\ z s r y l r (2 xv //)i// Patented Aug. 3, 1971 3,596,883
2 Sheets-Sheet 2 FIG 209 INVENTOR.
K I LIAN H. BRECH ULTRASONIC APPARATUS This invention refers to an ultrasonic apparatus and has par ticular reference to an ultrasonic apparatus usable for cleaning purposes. More specifically, this invention refers to an ultrasonic apparatus using a plurality of electroacoustic transducers which provide ultrasonic energy of a body, typically a quantity of liquid confined in a container.
Present ultrasonic cleaning apparatus, excepting small units, comprise a steel tank or container fitted with a plurality of electroacoustic transducers adapted to be energized by electrical high frequency energy. The transducers, in turn, impart sonic energy to a body of liquid in the container and cause cavitation in the liquid. Most frequently, the transducers are mounted to the exposed underside of to a sidewall of the container using mechanical fastening or adhesive bonding means, or alternatively, the transducers may be mounted also in a liquid-proof enclosure which is immersed in the liquid. The plurality of transducers, all connected electrically in parallel, are connected to a common electronic circuit which energizes the transducers and forms an oscillatory circuit therewith, Typically, an arrangement of this type may operate in the frequency range from 18 to 60 kHz. and provide sonic power from 500 watts to many kilowatts.
It will be apparent that the electronic circuit must be designed for the total power rating of the transducers and that there is a complete shutdown of such an ultrasonic cleaning apparatus if a single major component becomes defective. Moreover, since the various transducers are connected in parallel, they must be selected with regard to their natural mechanical resonance and with respect to their electrical impedance in order that these values match and be compatible. In a typical ultrasonic apparatus such a plurality of transducers may comprise from two to 24 transducers having a total power rating of many kilowatts. It will be apparent that the pretesting of each transducer and the selection of matched characteristics is time consuming and burdensome. Additionally, a perfect" electrical and mechanical match is difficult to achieve and inevitably the best match is a compromise.
The invention described hereafter discloses a unitized design wherein each transducer of a plurality is coupled to its own electronic circuit and forms an independently operated oscillatory circuit. This arrangement has been made possible especially by the use of transistorized circuits designed to closely match the power capability of a transducer and by other constructional features which will be described hereafter. The main advantages achieved by this novel arrangement reside in the features that a particular circuit may be or become inoperable without affecting the performance of the other circuits, the possibility of almost instantaneous replacement of a complete electronic circuit and last, but not least, the individual transducers may vary with regard to their respective impedance value and natural mechanical resonant frequency, thus eliminating the need for a matched grouping.
It is obvious, therefore, that an ultrasonic cleaning unit constructed in accordance with this teaching is characterized by greater reliability, ease of maintenance and repair, and continued operation in the event that one or more of the individual circuits or transducers should become defective and inoperative.
One of the principal objects of this invention is, therefore, the provision of a new and improved ultrasonic apparatus.
Another important object of this invention is the provision of an ultrasonic apparatus using a plurality of electroacoustic transducers for providing energy to a body coupled to the transducers, and each transducer being individually connected to a separate electrical circuit, whereby such circuit in conjunction with the associated transducer forms an oscillatory circuit.
Further and still other objects of this invention will be more readily apparent by reference to the following description when taken in conjunction with the accompanying drawings, in which:
FIG. ii, is a schematic illustration of a typical ultrasonic cleaning apparatus;
FIG. 2 is a schematic illustration of a preferred mounting ar rangement of an individual electronic circuit;
FIG. 3 is a schematic illustration indicating the electrical connection of a plurality of electronic circuits to a common alternating current input source, and
FIG. 4 is a schematic electrical circuit diagram of a typical circuit adapted to energize an electroacoustic transducer and form an oscillatory circuit therewith.
Referring now to the figures and FIG. l in particular, there is shown, as a typical example, an ultrasonic cleaning apparatus comprising a container 12 adapted to hold a quantity of liquid 14 into which an object 16 to be cleaned is immersed. The container 112, typically, is a stainless steel tank provided with a flange 13. The flange rests on the rim of a supporting enclosure 18 having a bottom plate 20.
The bottom of the container 12 is provided on its exterior surface with a plurality of piezoelectric disks 20a, 20b, and 200, each of these disks being an electroacoustic transducer adapted to receive electrical energy and provide acoustic energy to the bottom of the tank 12 and the liquid M for causing cavitation. Typically, each transducer is made of lead zirconate-titanate (PZT) material 2" inches diameter by 0.100" inch thick and attached to the underside of the container 12 by means of a suitably epoxy resin, for instance Shell Chemical Company Epox Adhesive No 929. Alternatively, each piezoelectric disk may be attached first to a metallic resonator plate and the latter be bonded to the underside of the container 12 as disclosed in copending application for Letters Pat, Ser. No. 736,187 filed June I1, 1968, Kilian H. Brech, entitled Sonic Energy Transducer" and now abandoned. Still further, each transducer may be of the clamped sandwich transducer construction as shown for instance in US. Pat. No. 3,066,232, to N. G. Branson, entitled Ultrasonic Transducer," issued Nov. 27, 1962. Also, without deviating from the principle of this invention, each of the transducers 20a, 20b, and 20c may comprise a magnetostrictive transducer as illustrated for instance in US. Pat. No. 2,957,994 to C. W. Dickey, entitled Magnetostrictive Transducer, dated Oct. 25, 1960.
The transducers attached to the tank are selected generally to have a natural mechanical resonant frequency which is within a predetermined range, for instance 45 to 46 kHz. but it will be appreciated that there may be instances where it is desired that the frequency of the individual transducers differs in order to set up multifrequency resonance conditions in the cleaning bath. Typically, a container may be provided with a first set of transducers and circuits for operation at 25 kHz. and a second set for operation at 50 kHz. Depending on the configuration and size of the charge to be cleaned, one or both of the oscillatory circuits and transducers can be activated. As is well understood by those skilled in the art, the transducers for different frequencies vary in size since the mechanical dimension of a transducer determines its mechanical resonance condition.
Each of the transducers, FIG. 1, is connected by suitable leads to an associated electrical circuit which, in the preferred embodiment, is mounted on a plug-in card, such as the cards 22a, 22b, and 22c, each card being mechanically supported in an associated rail 24a, 24b, and 24c. The individual circuit cards receive their input power from a common alternating current connector 30 which, via a cable 32 and a circuit switch 34, applies power to the individual circuits contained on the cards 22a, 22b, and 220.
FIG. 2 is a schematic view of a circuit. card, preferably of the type known as printed circuit card which contains all of the electrical components and electrical connections for energizing a single electroacoustic transducer. The circuit card 22a, as all of the other cards, is slidable with respect to the associated rail, such as rail 24a, and is constructed to plug-in into a stationary connector 23, there being one connector for each of the circuit cards.
FIG. 3 shows further, in schematic form, the plurality of circuit cards 22a, 22b, 220, the associated plug-in connectors 23a, 23b, 23c and the electrical connection from these connectors to the common AC power line 32. The individual disk type piezoelectric transducers 20a, 20b, and 200, may receive their electrical high frequency input energy directly from the respective circuit card, without going through the associated connector in order to avoid the additional capacitance provided by the interposition of a multicircuit connector. However, quick-disconnecting means are provided suitably in the leads between the circuit card and the associated electroacoustic transducer in order to obtain a quick connecting and disconnecting capability.
As illustrated in H65. 1, 3 and 4 forming a typical embodiment, the piezoelectric disks are connected to receive their electrical energy across their respective faces. The frequency of the alternating current electrical energy applied corresponds to the frequency which causes the respective transducer to resonate predominantly in its radial mode. This mode of operation is known also as the cross-connected coupling mode, and is revealed for instance in U.S. Pat. No. 2,741,754 issued to H. B. Miller, entitled Dlsk Transducer," dated Apr. 10, 1956. The purpose of this operating mode is to obtain a lower mechanical resonant frequency than that which would be obtained if the transducer disks were resonating at a frequency corresponding to the thickness dimension.
FIG. 4 is a schematic electrical circuit diagram of a transistorized class C oscillator adapted to drive piezolelectric disk transducer for causing vibratory energy to be imparted to the container 12 and from there to the liquid 14, producing cavitation in the liquid. The particular electrical circuit shown is only one of a variety of circuits which may be used and no limitation should be inferred. The electrical circuit contained within the dashed outline 44 is the electrical circuit which is contained on a particular circuit card, such as the card 22a, 22b, or 22c. Each circuit disposed on a card together with the associated electroacoustic transducer forms an independent oscillatory circuit.
The circuit contained on a respective card is independently fused, such as the fuse 29, FIG. 4. The alternating current input provided from the connector 30 via cable 32 reaches the fuse 29 and causes pulsating unidirectional current to flow through the diode 47, the primary winding 48 of the transformer T and through the transistor 50. The transistor 50 is gated by a feedback circuit which includes the feedback winding 51, the capacitor 52, and the rectifier 53. The piezoelectric transducer element 20a connected to this circuit is coupled in parallel with an inductance 54 across the secondary transformer winding 55, forming the oscillatory load circuit. The winding 56 and the diode 57 act as a clamping circuit during the nonconductive cycle of the transistor 50. This circuit can readily be mounted on a printed circuit card and thereby is quickly installed and replaced in case it becomes defective. Additionally, as will be apparent, if the fuse 29 of a respective circuit blows, the remaining circuits are not affected and continue to operate.
lf magnetostrictive transducer means are used, the circuit is modified to provide for the energization of an eiectroacoustic transducer exhibiting an inductive reactance. Such circuits are well known, see for instance U.S. Pat. No. 3,177,4l6 issued to H.S.J. Pijls et al., Apr. 6, 1965, "Driving Oscillator for Producing Supersonic Oscillations.
in cases where the circuit dissipates more than a moderate amount of heat, forced air cooling may be provided and the circuit components may be mounted on a metallic surface which includes cooling fins or ribs.
It has been found that the unitized construction described hereinabove, that is, each individual transducer forming with an associated electrical circuit its own oscillatory circuit, is characterized by extreme simplicity, ease of manufacture and improved reliability. lmportantly, however, each transducer and associated circuit is permitted to seek its own natural resonant frequency and is able to operate at this point, a condition which is not possible in the prior art arrangements. Thus, one transducer may resonate at a frequency of 45.1 kHz., another transducer at 45.3 kHz. and the like, rather than all transducers being forced to operate at a single frequency which is a compromise and determined essentially by the resultant characteristic of a group of transducers. Clearly, the arrangement described and tested by the applicant is one exhibiting improved operating efficiency and most favorable acoustic resonance condition.
What I claimed is:
1. An ultrasonic cleaning apparatus comprising:
a container forming a chamber adapted to hold a body of liquid;
a plurality of electroacoustic transducers each coupled to a wall of said chamber for providing, responsive to the application of electrical energy, sonic vibrations which are transmitted from each of said transducers to the respective wall of said chamber and thence to a body of liquid within said chamber, and
a plurality of independently operable electrical circuits for energizing said transducers, one circuit associated with each of said transducers and coupled to cause each respective transducer and associated circuit to operate as an independent oscillatory circuit, whereby failure of any one of said transducers or its associated circuit will not prevent continued energization of others of said transducers.
2. An ultrasonic cleaning apparatus comprising;
a container forming a chamber adapted to hold a body of liquid;
a plurality of electroacoustic transducers mounted to the outside of said chamber on a common surface thereof for providing, responsive to the application of electrical energy, sonic vibrations which are transmitted from each of said transducers to said common surface of said chamber and thence to a body of liquid within said container, and
a plurality of independently operable electrical circuits for energizing said transducers, one circuit associated with each of said transducers and coupled to cause each respective transducer and associated circuit to operate as an independent oscillatory circuit, whereby failure of any one of said transducers or its associated circuit will not prevent continued energization of others of said transducers.
3. An ultrasonic cleaning apparatus as set forth in claim 2, each of said elctroacoustic transducers including a piezoelectric disk.
4. An ultrasonic cleaning apparatus as set forth in claim 2, said electroacoustic transducers and circuits operating substantially in the same frequency range.
5. An ultrasonic cleaning apparatus as set forth in claim 2, said electrical circuits being unitized assemblies, each assembly replaceable independent of other assemblies.
6. An ultrasonic cleaning apparatus as set forth in claim 5, said electrical circuits being mounted on respective circuit cards.
7. An ultrasonic cleaning apparatus as set forth in claim 2, each of said electrical circuits being provided with independent overload protection.
8. ln ultrasonic cleaning apparatus comprising a cleaning tank having a chamber for holding a body of liquid and a plurality of electroacoustic transducers coupled to at least one wall of said chamber and responsive to the application thereto of oscillatory electrical voltage to produce sonic vibrations in said walls which are transmitted to said body of liquid from each of said transducers, the improvement comprising:
a plurality of independently operable electrical circuits for developing and applying oscillatory voltage to said transducers, each of said circuits being associated with a different one of said transducers and coupled thereto to cause each respective transducer and associated circuit to operate as an independent oscillatory circuit;
tegral separately replaceable quick-disconnect circuit;
whereby upon failure of any of said electrical circuits the others of said electrical circuits will continue to supply oscillatory voltage to their associated transducers, and any electrical circuit which has failed may be readily removed and replaced.

Claims (8)

1. An ultrasonic cleaning apparatus comprising: a container forming a chamber adapted to hold a body of liquid; a plurality of electroacoustic transducers each coupled to a wall of said chamber for providing, responsive to the application of electrical energy, sonic vibrations which are transmitted from each of said transducers to the respective wall of said chamber and thence to a body of liquid within said chamber, and a plurality of independently operable electrical circuits for energizing said transducers, one circuit associated with each of said transducers and coupled to cause each respective transducer and associated circuit to operate as an independent oscillatory circuit, whereby failure of any one of said transducers or its associated circuit will not prevent continued energization of others of said transducers.
2. An ultrasonic cleaning apparatus comprising; a container forming a chamber adapted to hold a body of liquid; a plurality of electroacoustic transducers mounted to the outside of said chamber on a common surface thereof for providing, responsive to the application of electrical energy, sonic vibrations which are transmitted from each of said transducers to said common surface of said chamber and thence to a body of liquid within said container, and a plurality of independently operable electrical circuits for eNergizing said transducers, one circuit associated with each of said transducers and coupled to cause each respective transducer and associated circuit to operate as an independent oscillatory circuit, whereby failure of any one of said transducers or its associated circuit will not prevent continued energization of others of said transducers.
3. An ultrasonic cleaning apparatus as set forth in claim 2, each of said elctroacoustic transducers including a piezoelectric disk.
4. An ultrasonic cleaning apparatus as set forth in claim 2, said electroacoustic transducers and circuits operating substantially in the same frequency range.
5. An ultrasonic cleaning apparatus as set forth in claim 2, said electrical circuits being unitized assemblies, each assembly replaceable independent of other assemblies.
6. An ultrasonic cleaning apparatus as set forth in claim 5, said electrical circuits being mounted on respective circuit cards.
7. An ultrasonic cleaning apparatus as set forth in claim 2, each of said electrical circuits being provided with independent overload protection.
8. In ultrasonic cleaning apparatus comprising a cleaning tank having a chamber for holding a body of liquid and a plurality of electroacoustic transducers coupled to at least one wall of said chamber and responsive to the application thereto of oscillatory electrical voltage to produce sonic vibrations in said walls which are transmitted to said body of liquid from each of said transducers, the improvement comprising: a plurality of independently operable electrical circuits for developing and applying oscillatory voltage to said transducers, each of said circuits being associated with a different one of said transducers and coupled thereto to cause each respective transducer and associated circuit to operate as an independent oscillatory circuit; a common electrical source of supply power for all of said electrical circuits; and independent overload protection means for each of said electrical circuits responsive to occurrence of an overload condition in any one of said electrical circuits to isolate it from said source and from others of said electrical circuits; each of said electrical circuits being constructed as an integral separately replaceable quick-disconnect circuit; whereby upon failure of any of said electrical circuits the others of said electrical circuits will continue to supply oscillatory voltage to their associated transducers, and any electrical circuit which has failed may be readily removed and replaced.
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US4940494A (en) * 1983-07-06 1990-07-10 Snef Electro Mecanique Process and equipment for cleaning large electromechanical parts
US4527901A (en) * 1983-11-21 1985-07-09 Ultrasonic Power Corporation Ultrasonic cleaning tank
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US5711327A (en) * 1995-10-10 1998-01-27 Fields; John T. System for vibration cleaning of articles including radiators
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US6295999B1 (en) 1996-09-30 2001-10-02 Verteq, Inc. Wafer cleaning method
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US6039059A (en) * 1996-09-30 2000-03-21 Verteq, Inc. Wafer cleaning system
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US7117876B2 (en) 1996-09-30 2006-10-10 Akrion Technologies, Inc. Method of cleaning a side of a thin flat substrate by applying sonic energy to the opposite side of the substrate
US7268469B2 (en) 1996-09-30 2007-09-11 Akrion Technologies, Inc. Transducer assembly for megasonic processing of an article and apparatus utilizing the same
US7211932B2 (en) 1996-09-30 2007-05-01 Akrion Technologies, Inc. Apparatus for megasonic processing of an article
EP0965816A2 (en) 1998-06-17 1999-12-22 MYCRONA Gesellschaft für innovative Messtechnik mbH Device to measure the geometrical contour of an object
EP0965816A3 (en) * 1998-06-17 2002-06-19 MYCRONA Gesellschaft für innovative Messtechnik mbH Device to measure the geometrical contour of an object
US6030463A (en) * 1998-07-24 2000-02-29 Rusczyk; Lester Lee System and method for ultrasonic cleaning and degreasing
US20080050285A1 (en) * 2002-03-01 2008-02-28 Ngk Insulators, Ltd. Reaction cell and operation method thereof
US7341697B2 (en) * 2002-03-01 2008-03-11 Ngk Insulators, Ltd. Reaction cell and operation method thereof
US20040005722A1 (en) * 2002-03-01 2004-01-08 Ngk Insulators, Ltd. Reaction cell and operation method thereof
US7191787B1 (en) * 2003-02-03 2007-03-20 Lam Research Corporation Method and apparatus for semiconductor wafer cleaning using high-frequency acoustic energy with supercritical fluid
US20070283979A1 (en) * 2003-11-05 2007-12-13 Goodson J M Ultrasonic Processing Method and Apparatus with Multiple Frequency Transducers
US20070283985A1 (en) * 2003-11-05 2007-12-13 Goodson J M Ultrasonic Processing Method and Apparatus with Multiple Frequency Transducers
US20080095667A1 (en) * 2004-09-22 2008-04-24 Miyuki Murakami Agitation Apparatus, Vessel, And Analysis Apparatus Including Agitation Apparatus
US8430555B2 (en) * 2004-09-22 2013-04-30 Beckman Coulter, Inc. Agitation apparatus, vessel, and analysis apparatus including agitation apparatus
US8310131B2 (en) 2004-11-05 2012-11-13 Megasonic Sweeping, Inc. Megasonic processing apparatus with frequency sweeping of thickness mode transducers
US20100012148A1 (en) * 2004-11-05 2010-01-21 Goodson J Michael Megasonic processing apparatus with frequency sweeping of thickness mode transducers
US20080170464A1 (en) * 2005-08-23 2008-07-17 Olympus Corporation Analyzing apparatus, supply apparatus, agitation apparatus, and agitation method
US8353619B2 (en) * 2006-08-01 2013-01-15 Covaris, Inc. Methods and apparatus for treating samples with acoustic energy
US20080031094A1 (en) * 2006-08-01 2008-02-07 Covaris, Inc. Methods and apparatus for treating samples with acoustic energy
EP1964957A1 (en) 2007-02-28 2008-09-03 Instytut Wlokien Naturalnych The method and apparatus for intensification of wet textile processes
US20110083708A1 (en) * 2009-10-12 2011-04-14 Ultrasonic Power Corporation Ultrasonic Cleaning System with Transducer Failure Indicator
US9475099B2 (en) * 2009-10-12 2016-10-25 Ultrasonic Power Corporation Ultrasonic cleaning system with transducer failure indicator
US20120264228A1 (en) * 2011-04-15 2012-10-18 Diagenode S.A. Method and apparatus for fragmenting dna sequences
US9464314B2 (en) * 2011-04-15 2016-10-11 Diagenode S.A. Fragmenting DNA sequences longer than 10,000 BP using ultrasonication

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