US3601755A - Electrical jumper and method of making same - Google Patents
Electrical jumper and method of making same Download PDFInfo
- Publication number
- US3601755A US3601755A US512965A US3601755DA US3601755A US 3601755 A US3601755 A US 3601755A US 512965 A US512965 A US 512965A US 3601755D A US3601755D A US 3601755DA US 3601755 A US3601755 A US 3601755A
- Authority
- US
- United States
- Prior art keywords
- flattened
- cross
- flat portion
- wire
- sectional area
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4092—Integral conductive tabs, i.e. conductive parts partly detached from the substrate
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0393—Flexible materials
Definitions
- a round wire has an intermediate portion flattened by applying a rolling pressure leaving the ends of the wire in original round condition for use as terminals.
- Such intermediate portion is sandwiched between two sheets of insulating material which are then laminated to cover only such flattened intermediate portion.
- a plurality of such wires may be so sandwiched between sheets of insulating material with the planes of such flattened portions being coplanar. 1n the flattening operation the crosssectional area of the flattened portion is preferably made less than the cross-sectional area of either end of the wire for enhanced flexibility.
- the present invention relates to connectors for use in electrical circuits, commonly referred to as electrical jumpers and also to the method of making the same.
- this is accomplished by a plurality of insulated wires each having its original round ends but with a flattened intermediate connecting portion that interconnects such round ends.
- Such intermediate flat portion is produced by rolling or otherwise applying pressure to such intermediate portion to deform and flatten the same.
- this flattening is accomplished by placing the intermediate portion of the wire between rollers so that during such flattening, the crosssectional area is reduced with the overall length being increased.
- the individual wires thus flattened are sandwiched between two sheets of plastic in a laminated construction with the round wire ends exposed on either side for soldering into printed circuit boards or other electronic components.
- a specific object of the present invention is to provide a jumper which is economical and simple to manufacture, the same being particularly adaptable to production by machines.
- Another specific object of the present invention is to provide a jumper of this character which has round ends interconnected by an intermediate flat flexible portion.
- Another specific object of the present invention is to provide a method of this character for producing a jumper having desired flexibility and yet with a large enough diameter round end for soldering satisfactorily and conveniently.
- FIG. 1 is a top plan view of a multiconductor jumper embodying features of the present invention, the same being illustrated with approximately three times enlargement and with a portion of the same broken away to more clearly show the flattened intermediate portion of some of the conductors.
- FIG. 2 is a section taken generally as indicated by the line 2-2 in FIG. 1.
- FIG. 3 illustrates steps in the process of making the individual conductors ultimately assembled in the assembly shown in FIG. 1.
- FIGS. 4 and 5 are sectional views taken respectively on the lines 44 and 5-5 in FIG. 2, the insulation in FIG. 4 being removed for clarity.
- a typical jumper assembly includes nine individual and identical electrical conductors -18, each formed from standard round copper wire, the same, however, being formed in accordance with important features of the present invention with a corresponding intermediate flat portion 10A-18A.
- the flat portion of each wire is coplanar and is sandwiched between sheets and 21 of insulating plastic material.
- plastic material may be either of the thermoplastic or thermosetting kind and is suitably processed to encase the flattened portions, with, in some cases, the plastic material being bonded to the plastic sheets in a laminated construction, and in each case with the plastic sheets 20 and 21 maintaining the individual conductors in spaced relation insulated one from the other.
- the flat portion may haye about onehalf the cross-sectional area of the round portion with such flattening and reduction in cross section being accomplished by applying a rolling pressure to the original round wire as indicated in FIG. 3 such that there is an elongation as well as a flattening.
- a typical originally round wire 5 has applied thereto a rolling pressure by a pressure roller 6 which is moved in the direction indicated by the arrow 7 from its position shown in the upper portion of FIG. 3 to its position in the lower portion of FIG. 3 to produce the intermediate flattened portion 5A, such intermediate flattened portion 5A having a cross-sectional area somewhat smaller than the original cross section of the wire 5 so that as a result of this rolling operation, there is an elongation and this is also indicated in FIG. 3 in that the ends 5B and SC in the final configuration are spaced a greater distance apart.
- the ends and the intermediate portion are of either the same or different cross-sectional area but preferably, as illustrated in connection with FIG. 3, the crosssectional area of the intermediate portion is less than the cross-sectional area of the original wire, i.e., the cross-sectional area of the unaltered ends.
- the round portion of the wire is intended to be inserted in slightly oversized holes in a printed circuit board, and the flat portion of the wire, because of its geometry, is incapable of being inserted in the circuit board hole.
- a flexible jumper for making electrical connections between circuit elements of, for example, a printed circuit board, said jumper having spaced ends with an integral flat portion of substantially different cross section interconnecting and spacing said ends, and insulating material covering only said flat portion, said spaced ends being terminals and extending outwardly from said insulating material, said flat portion being sufficiently prolonged and of such thinness in said flat portion to provide flexibility between said spaced ends, said flat portion having a cross-sectional area substantially less than the cross-sectional area of one of said ends, said one end being of substantially round solid wire.
Abstract
Description
Claims (1)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US51296565A | 1965-12-10 | 1965-12-10 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3601755A true US3601755A (en) | 1971-08-24 |
Family
ID=24041352
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US512965A Expired - Lifetime US3601755A (en) | 1965-12-10 | 1965-12-10 | Electrical jumper and method of making same |
Country Status (1)
Country | Link |
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US (1) | US3601755A (en) |
Cited By (32)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5014959U (en) * | 1973-06-05 | 1975-02-17 | ||
JPS5027344U (en) * | 1973-07-03 | 1975-03-29 | ||
US3997229A (en) * | 1975-09-15 | 1976-12-14 | Thomas & Betts Corporation | Flexible connecting means |
JPS52141157U (en) * | 1976-04-22 | 1977-10-26 | ||
JPS52141151U (en) * | 1976-04-22 | 1977-10-26 | ||
JPS52142648U (en) * | 1976-04-24 | 1977-10-28 | ||
US4064622A (en) * | 1976-04-30 | 1977-12-27 | Teledyne Electro Mechanisms | Method of making a flexible jumper strip |
DE2727641A1 (en) * | 1976-06-21 | 1977-12-29 | Advanced Circuit Tech | CONNECTING CABLES AND METHOD OF MANUFACTURING IT |
JPS5341657U (en) * | 1976-09-14 | 1978-04-11 | ||
JPS5341655U (en) * | 1976-09-14 | 1978-04-11 | ||
JPS5342367A (en) * | 1976-09-30 | 1978-04-17 | Hitachi Cable | Method of connecting through holes |
US4085502A (en) * | 1977-04-12 | 1978-04-25 | Advanced Circuit Technology, Inc. | Jumper cable |
US4187606A (en) * | 1978-05-08 | 1980-02-12 | Aries Electronics, Inc. | Flexible electrical jumper and method of making same |
FR2480511A1 (en) * | 1980-04-11 | 1981-10-16 | Thomas & Betts Corp | ELECTRIC INTERCONNECTION DEVICE |
US4357750A (en) * | 1976-06-21 | 1982-11-09 | Advanced Circuit Technology Inc. | Jumper cable |
US4556266A (en) * | 1983-02-09 | 1985-12-03 | Thomas & Betts Corporation | Jumper wire material |
US4718863A (en) * | 1986-05-02 | 1988-01-12 | Thomas & Betts Corporation | Jumper cable having clips for solder connections |
US5030137A (en) * | 1990-01-30 | 1991-07-09 | Amphenol Interconnect Products Corporation | Flat cable jumper |
DE4013620C1 (en) * | 1990-04-27 | 1991-07-18 | Eberhard 8766 Grossheubach De Koepf | Flexible flat cable connector - has U=shaped connecting pins which can be bent into hollow cylindrical shape |
US5041015A (en) * | 1990-03-30 | 1991-08-20 | Cal Flex, Inc. | Electrical jumper assembly |
US5049089A (en) * | 1990-08-17 | 1991-09-17 | Eastman Kodak Company | Low cost arch connector |
GB2254197A (en) * | 1991-03-25 | 1992-09-30 | Manweb Plc | Tail block electrical connector. |
WO1993024939A1 (en) * | 1992-06-02 | 1993-12-09 | Advanced Circuit Technology, Inc. | Laminated conductive material, multiple conductor cables and methods of manufacturing such cables |
US5306874A (en) * | 1991-07-12 | 1994-04-26 | W.I.T. Inc. | Electrical interconnect and method of its manufacture |
US5387111A (en) * | 1993-10-04 | 1995-02-07 | Motorola, Inc. | Electrical connector |
US5509204A (en) * | 1993-10-25 | 1996-04-23 | Sadigh-Behzadi; Amir-Akbar | Method of forming a flat flexible jumper |
US6469261B2 (en) * | 2000-07-27 | 2002-10-22 | Yazaki Corporation | Wiring unit |
DE20300294U1 (en) * | 2003-01-09 | 2004-05-19 | Robert Bosch Gmbh | Connection means for flexible electrical connection of printed circuit boards |
US6835081B2 (en) | 2002-11-25 | 2004-12-28 | Pent Technologies, Inc. | Snap fit modular electrical distribution block |
DE102007057444A1 (en) | 2007-11-29 | 2009-06-04 | Robert Bosch Gmbh | Connecting means for flexible electrical connection of printed circuit boards |
US20160005510A1 (en) * | 2014-07-07 | 2016-01-07 | Eunsung Industrial Inc. | Flexible flat cable for low voltage differential signaling |
EP3076488A1 (en) * | 2015-03-31 | 2016-10-05 | SUMIDA flexible connections GmbH | Electrical connector |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB198739A (en) * | 1922-03-01 | 1923-06-01 | Henry Charles Braun | Improvements in and relating to insulated electric conductors |
US2258750A (en) * | 1940-12-12 | 1941-10-14 | Eichwald Benjamin | Terminal block |
US2351632A (en) * | 1942-04-27 | 1944-06-20 | Pierce John B Foundation | Polarized outlet section for electric wiring systems |
US2558008A (en) * | 1947-01-14 | 1951-06-26 | Int Standard Electric Corp | Terminal bank |
US2596528A (en) * | 1949-10-25 | 1952-05-13 | Aircraft Marine Prod Inc | Electrical connector having coaxial barrels of different diameters |
US2745931A (en) * | 1953-03-25 | 1956-05-15 | Erie Resistor Corp | Resistors and method of making the same |
FR1175923A (en) * | 1957-06-07 | 1959-04-02 | Advanced training in electrical conductors | |
US2910766A (en) * | 1953-02-24 | 1959-11-03 | Pritikin Nathan | Method of producing an electrical component |
US2994058A (en) * | 1958-05-29 | 1961-07-25 | Sanders Associates Inc | Printed circuit article |
US3196657A (en) * | 1959-07-16 | 1965-07-27 | Howard A Fromson | Method of making tubing |
US3221286A (en) * | 1961-07-31 | 1965-11-30 | Sperry Rand Corp | Connector for printed circuit strip transmission line |
-
1965
- 1965-12-10 US US512965A patent/US3601755A/en not_active Expired - Lifetime
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB198739A (en) * | 1922-03-01 | 1923-06-01 | Henry Charles Braun | Improvements in and relating to insulated electric conductors |
US2258750A (en) * | 1940-12-12 | 1941-10-14 | Eichwald Benjamin | Terminal block |
US2351632A (en) * | 1942-04-27 | 1944-06-20 | Pierce John B Foundation | Polarized outlet section for electric wiring systems |
US2558008A (en) * | 1947-01-14 | 1951-06-26 | Int Standard Electric Corp | Terminal bank |
US2596528A (en) * | 1949-10-25 | 1952-05-13 | Aircraft Marine Prod Inc | Electrical connector having coaxial barrels of different diameters |
US2910766A (en) * | 1953-02-24 | 1959-11-03 | Pritikin Nathan | Method of producing an electrical component |
US2745931A (en) * | 1953-03-25 | 1956-05-15 | Erie Resistor Corp | Resistors and method of making the same |
FR1175923A (en) * | 1957-06-07 | 1959-04-02 | Advanced training in electrical conductors | |
US2994058A (en) * | 1958-05-29 | 1961-07-25 | Sanders Associates Inc | Printed circuit article |
US3196657A (en) * | 1959-07-16 | 1965-07-27 | Howard A Fromson | Method of making tubing |
US3221286A (en) * | 1961-07-31 | 1965-11-30 | Sperry Rand Corp | Connector for printed circuit strip transmission line |
Cited By (39)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5014959U (en) * | 1973-06-05 | 1975-02-17 | ||
JPS5027344U (en) * | 1973-07-03 | 1975-03-29 | ||
US3997229A (en) * | 1975-09-15 | 1976-12-14 | Thomas & Betts Corporation | Flexible connecting means |
JPS52141157U (en) * | 1976-04-22 | 1977-10-26 | ||
JPS52141151U (en) * | 1976-04-22 | 1977-10-26 | ||
JPS52142648U (en) * | 1976-04-24 | 1977-10-28 | ||
US4064622A (en) * | 1976-04-30 | 1977-12-27 | Teledyne Electro Mechanisms | Method of making a flexible jumper strip |
FR2356247A1 (en) * | 1976-06-21 | 1978-01-20 | Advanced Circuit Tech | FLAT CABLE FOR FLYING CONNECTIONS |
DE2727641A1 (en) * | 1976-06-21 | 1977-12-29 | Advanced Circuit Tech | CONNECTING CABLES AND METHOD OF MANUFACTURING IT |
US4357750A (en) * | 1976-06-21 | 1982-11-09 | Advanced Circuit Technology Inc. | Jumper cable |
JPS5341657U (en) * | 1976-09-14 | 1978-04-11 | ||
JPS5341655U (en) * | 1976-09-14 | 1978-04-11 | ||
JPS5342367A (en) * | 1976-09-30 | 1978-04-17 | Hitachi Cable | Method of connecting through holes |
US4085502A (en) * | 1977-04-12 | 1978-04-25 | Advanced Circuit Technology, Inc. | Jumper cable |
US4187606A (en) * | 1978-05-08 | 1980-02-12 | Aries Electronics, Inc. | Flexible electrical jumper and method of making same |
FR2480511A1 (en) * | 1980-04-11 | 1981-10-16 | Thomas & Betts Corp | ELECTRIC INTERCONNECTION DEVICE |
DE3113879A1 (en) * | 1980-04-11 | 1981-12-10 | Thomas & Betts Corp., 08869 Raritan, N.J. | ELECTRICAL CONNECTING DEVICE |
US4556266A (en) * | 1983-02-09 | 1985-12-03 | Thomas & Betts Corporation | Jumper wire material |
US4718863A (en) * | 1986-05-02 | 1988-01-12 | Thomas & Betts Corporation | Jumper cable having clips for solder connections |
US5030137A (en) * | 1990-01-30 | 1991-07-09 | Amphenol Interconnect Products Corporation | Flat cable jumper |
US5041015A (en) * | 1990-03-30 | 1991-08-20 | Cal Flex, Inc. | Electrical jumper assembly |
DE4013620C1 (en) * | 1990-04-27 | 1991-07-18 | Eberhard 8766 Grossheubach De Koepf | Flexible flat cable connector - has U=shaped connecting pins which can be bent into hollow cylindrical shape |
US5049089A (en) * | 1990-08-17 | 1991-09-17 | Eastman Kodak Company | Low cost arch connector |
GB2254197A (en) * | 1991-03-25 | 1992-09-30 | Manweb Plc | Tail block electrical connector. |
US5306874A (en) * | 1991-07-12 | 1994-04-26 | W.I.T. Inc. | Electrical interconnect and method of its manufacture |
WO1993024939A1 (en) * | 1992-06-02 | 1993-12-09 | Advanced Circuit Technology, Inc. | Laminated conductive material, multiple conductor cables and methods of manufacturing such cables |
US5387111A (en) * | 1993-10-04 | 1995-02-07 | Motorola, Inc. | Electrical connector |
US5509204A (en) * | 1993-10-25 | 1996-04-23 | Sadigh-Behzadi; Amir-Akbar | Method of forming a flat flexible jumper |
US6469261B2 (en) * | 2000-07-27 | 2002-10-22 | Yazaki Corporation | Wiring unit |
US6991485B2 (en) | 2002-11-25 | 2006-01-31 | Pent Technologies | Snap fit modular electrical distribution block |
US6835081B2 (en) | 2002-11-25 | 2004-12-28 | Pent Technologies, Inc. | Snap fit modular electrical distribution block |
US20050095890A1 (en) * | 2002-11-25 | 2005-05-05 | Pent Technologies, Inc. | Snap fit modular electrical distribution block |
US20040137766A1 (en) * | 2003-01-09 | 2004-07-15 | Juergen Kurle | Connecting device for flexible electrical connection of circuit boards |
US6811409B2 (en) | 2003-01-09 | 2004-11-02 | Robert Bosch Gmbh | Connecting device for flexible electrical connection of circuit boards |
DE20300294U1 (en) * | 2003-01-09 | 2004-05-19 | Robert Bosch Gmbh | Connection means for flexible electrical connection of printed circuit boards |
DE102007057444A1 (en) | 2007-11-29 | 2009-06-04 | Robert Bosch Gmbh | Connecting means for flexible electrical connection of printed circuit boards |
US20160005510A1 (en) * | 2014-07-07 | 2016-01-07 | Eunsung Industrial Inc. | Flexible flat cable for low voltage differential signaling |
US9716328B2 (en) * | 2014-07-07 | 2017-07-25 | Eunsung Industrial Inc. | Flexible flat cable for low voltage differential signaling |
EP3076488A1 (en) * | 2015-03-31 | 2016-10-05 | SUMIDA flexible connections GmbH | Electrical connector |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: ELTRA CORPORATION, OHIO Free format text: CERTIFIED COPY OF MERGER FILED IN THE OFFICE OF SECRETARY OF STATE OF DELAWARE ON JUNE 6, 1980, SHOWING MERGER AND CHANGE OF NAME OF ASSIGNOR;ASSIGNOR:ATREL CORPORATION;REEL/FRAME:003992/0237 Effective date: 19811020 Owner name: ELTRA CORPORATION, A CORP. OF NY Free format text: CERTIFIED COPY OF MERGER FILED IN THE OFFICE OF SECRETARY OF STATE OF DELAWARE ON JUNE 6, 1980, SHOWING MERGER AND CHANGE OF NAME OF ASSIGNOR;ASSIGNOR:ATREL CORPORATION (INTO);REEL/FRAME:003992/0237 Effective date: 19811020 |
|
AS | Assignment |
Owner name: ALLIED CORPORATION, NEW JERSEY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ELTRA CORPORATION;REEL/FRAME:004026/0293 Effective date: 19820531 Owner name: ALLIED CORPORATION; COLUMBIA RD. AND PARK AVE., MO Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:ELTRA CORPORATION;REEL/FRAME:004026/0293 Effective date: 19820531 |