US3705669A - Foamable resinous composition - Google Patents

Foamable resinous composition Download PDF

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US3705669A
US3705669A US44529A US3705669DA US3705669A US 3705669 A US3705669 A US 3705669A US 44529 A US44529 A US 44529A US 3705669D A US3705669D A US 3705669DA US 3705669 A US3705669 A US 3705669A
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percent
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composition
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methacrylate
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US44529A
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Robert P Cox
Leonard A Fish
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Wham O Manufacturing Co
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Wham O Manufacturing Co
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/143Halogen containing compounds
    • C08J9/147Halogen containing compounds containing carbon and halogen atoms only
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/30Materials not provided for elsewhere for aerosols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2207/00Foams characterised by their intended use
    • C08J2207/04Aerosol, e.g. polyurethane foam spray
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2333/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2333/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2333/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2333/10Homopolymers or copolymers of methacrylic acid esters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S521/00Synthetic resins or natural rubbers -- part of the class 520 series
    • Y10S521/91Plural blowing agents for producing nonpolyurethane cellular products

Definitions

  • a pressurized or aerosol can containing a composition of matter for producing a string of plastic foam is [52 us. Cl ..222/394, zoo/2.5 P, zoo/2.5 E; described.
  • the Plastic foam Produced from the 260/25 R, 260/23 R, 2 0/313 H, 260/36 1 aerosol can is in the form of a cohesive plastic body E, 260/333 UA, 260/395 A, 272/1 sufficiently tacky to adhere to inert surfaces such as 511 Int. Cl.
  • a pressurized dispensing container containing a composition comprising a resin for forming a cohesive body of plastic foam, a surfactant for providing a surface of controlled tackiness on the foam and a propellant in which the resin and surfactant are soluble for propelling the composition from the container, and for subsequent expansion to forming the foam.
  • the single phase composition comprises from about 11 to 16 percent of polyisobutyl methacrylate and from about 0.5 to 4.0 percent of sorbitan trioleate dissolved in fluorinated hydrocarbon propellant.
  • a plasticizer and a nonvolatile silicone liquid soluble in the propellant may also be included.
  • a pigment and a flame retardant may also be included.
  • FIG. 1 illustrates a typical pressurized container or aerosol can, including a composition incorporating the principles of this invention.
  • a pressure resistant container such as a conventional aerosol can, a liquid 11, hereinafter described in greater detail, is contained in the can 10 and the space 12 above the liquid contains evaporated propellant as is conventional in aerosol cans.
  • a ball 13 may be inserted in the can 10 so that upon shaking, the liquid in the can is stirred to eliminate any separation of components which may have occurred.
  • the ingredients, except for a pigment are substantially soluble in a propellant and such a ball 13 may not always be required.
  • a tube 14 extends from the top of the can to a point below the surface level of the liquid 1 1 near the bottom of the can so that pressure of the propellant in the space 12 can drive liquid 11 through the tube 14 for expulsion from the can in the conventional manner.
  • the tube 14 is press-fitted into a plastic insert 16 fitted within a metal can top 17.
  • the can top is crimped at its periphery to the top of the can 10 and a soft sealing material 18 is provided within the crimp to prevent gas leakage.
  • a washer-shaped rubber gasket 19 fits between the insert 16 and the can top 17 for providing a seal.
  • a pop pet 21 is fitted for longitudinal motion within the insert 16, and is urged against the gasket 19 by a spring 22.
  • Peripheral ribs 23 on the poppet 21 maintain it centered within the bore of the insert 16 and provide a passage for the contents of the can to reach the gasket 19.
  • a shoulder 24 on the poppet 21 seats against the gasket 19 to prevent the contents of the can from leaking out and act as a valve.
  • a fingertip actuator 26 has a tubular extension 27 extending through the can top 17 and gasket 19 and fitting within the top of the poppet 21 inwardlyof the shoulder 24.
  • a longitudinal slot 28 in the tubular extension 27 provides fluid communication between the interior of the, tube and the space i above the poppet inwardly of the shoulder 24.
  • the can is closed.
  • the tubular extension 27 presses the poppet 21 downwardly against the spring 22 so that the shoulder 24 leaves engagement with the gasket 19.
  • This permits liquid 11 from within the can to flow around the poppet adjacent the ribs 23, through the slot 28 into the tube 27, which is in fluid communication with a conventional nozzle aperture 29 about 0.014 to 0.018 inch diameter.
  • the liquid within the can extrudes from the nozzle 29 as a fine thread or string of foaming plastic.
  • the composition hereinafter provided has sufficient pressure to propel the string 6 inches or more from the nozzle and can provide more than k mile of string.
  • the composition 1 1 in the aerosol can comprises a synthetic resin dissolved in a mixture of a solvent and a pressurized gas propellant, plus a plasticizer for the resin.
  • a synthetic resin dissolved in a mixture of a solvent and a pressurized gas propellant, plus a plasticizer for the resin.
  • Such a composition is in the form of a substantially single phase liquid for best expulsion from a pressurized can, however, a portion of the ingredients may be in suspension, such as a pigment and a flame retardant.
  • the combination of ingredients in the composition yields a product having unique properties when expelled from the pressurized container.
  • the composition As the composition is expelled, it remains in the form of a thin string because of the structural properties of the plasticized resin. Because of the very high vapor pressure of the solvent and propellant, a somewhat tough skin quickly forms on the string as these materials evaporate.
  • the resin is still, however, plastically deformable and as the propellant and solvent within the skin vaporize, the string foams and expands to a few times its original diameter.
  • the skin formed is also somewhat elastic so that as the solvent and propellant diffuse through the skin it collapses again to a string having less than its maximum diameter.
  • the principal structuralstrength .of the composition after foaming is provided by a synthetic resin which is preferably poly-isobutyl methacrylate.
  • the isobutyl methacrylate has four carbon atoms in the side radical and compositions having other alkyl methacrylates having from three to eight carbon atoms in the radical may be substituted in part for the isobutyl methacrylate.
  • a 5050 copolymer of n-butyl methacrylate and isobutyl methacrylate has been found to be suitable.
  • the isobutyl methacrylate is preferred since it has an optimum combination of cohesion, tackiness and adhesion when employed in combination with the other preferred ingredients.
  • other resins such as polyvinyl pyrrilidone, polyvinyl acetate-butyrate, and polyvinyl butyral may be employed.
  • the resin be present in the composition in the pressurized container in the range of from about to 16 percent by weight. It is found that if the quantity of resin is less than about 10 percent by weight that a foamy liquid is obtained upon ejection from the can and the liquid is not suitable for forming a foamy string having appreciable initial cohesion. It is also found that if the quantity of resin 'is higher than about 16 percent by weight, the composition is too viscous for conventional aerosol can nozzles and foamy strings are not readily prepared.
  • the resin be polyisobutyl methacrylate in the proportion of 12.2 percent by weight since such a composition is found to flow freely through conventional aerosol can nozzles to form a foamy string having good structural strength and a proper degree of adhesion to inert surfaces.
  • a second preferred composition has about 11.4 percent by weight of polyisobutyl methacrylate.
  • a preferred propellant for the composition in the pressurized container is dichlorodifluoromethane.
  • This material is commercially available as Freon-l2 or Genetron-l2.
  • the Freon-12 can be mixed with other related compounds to obtain a desired pressure in the aerosol container as is well known.
  • the propellant in the composition does more than just eject the liquid from the pressurized container.
  • the resin and other ingredients hereinafter described preferably have substantial solubility in the propellant so that foaming of the resin occurs as the material is ejected from the container.
  • the quantity of propellant employed is the balance of the composition when all of the other ingredients are accounted for. It is particularly preferred, however, that the composition include about percent by weight of Freon-l2 in order to provide good foaming action and ejection from the container under a broad range of conditions.
  • an additional solvent for the resin that is miscible with the propellant to form a sub stantially one-phase composition, that is, only a minor amount of the ingredients is in suspension in the liquid.
  • the solvent also serves to reduce the pressure in the container, and also the rate of evaporation from the foamed string so that adhesion remains for a short time and foaming action continues for a time interval after the string has been ejected from the container.
  • a number of organic solvents miscible with the propellant in which the resin is soluble may be employed, such as methylene chloride, carbon tetrachloride, dichloropheptafluoroethane, difluorochloroethane, tetrafluorodichloroethane or difluoroethane.
  • the solvent be trichloromonofluoromethane which is commercially available as Freon-11.
  • This material is particularly suited since it is readily miscible with the Freon-12 and forms an excellent solvent for isobutyl methacrylate, and further has sufficient vapor pressure to aid the foaming action of the string after it is ejected from the container.
  • the quantity of solvent employed can vary up to about 25 percent by weight of the total composition, however if greater quantity of solvent is employed, the vapor pressure of the combined solvent and propellant is reduced and poor foaming action is obtained.
  • the solvent employed be Freon-11 or trichloromonofluoromethane in a proportion of about 6.6 percent by weight.
  • Freon-1 l is present in a proportion of about 3.75 percent by weight. It is found that these compositions give an optimum foaming action and sufficient temporary tackiness that the string will adhere to most inert surfaces for the time interval required to give the pressurized can of composition a superior play and decorative value.
  • a particularly significant component of the composition is a surface active agent or surfactant in the combination of propellant, solvent and resin.
  • a surface active agent or surfactant in the combination of propellant, solvent and resin.
  • the surface active agent be one having a very low hydrophile-lipophile balance (HLB) and acts as a foaming agent.
  • HLB hydrophile-lipophile balance
  • the hydrophilelipophile balance is a measure of the relative efficacy of the surfactant in water base mixtures and oil base mixtures, i.e., related to the polarity of the liquid.
  • a surfactant with a low HLB is usually employed for oil base mixtures and one with a high I-ILB is preferable for water base mixtures.
  • HLB values By blending different compounds a range of HLB values can be obtained in a surfactant. It is preferred that the HLB of surfactant employed in practice of this invention be less than about 3.0 to obtain the desired balance of foaming, cohesive strength, and adhesion in the foamed string.
  • a particularly suitable surface active agent has been found to be sorbitan trioleate which has a hydrophilclipophile balance of about 1.8. It is also preferred that the surface active agent be present in the range of about 0.5 to 4.0 percent by weight of the composition in the container. When the surface active agent is present in a proportion less than about 0.5 percent by weight, the composition is ejected from a container as a foamy liquid with insufficient cell stability to form a good string. When the surface active agent is present in a proportion greater than about 4.0 percent by weight, the strength is quite stable, however, it remains too tacky and adheres too well and too long to inert sur faces to make a satisfactory play article. Of course, if it is desired for decorative purposes to have adhesion, a higher quantity of surfactant may be used.
  • the surfactant be sorbitan trioleate in a proportion of 2.5 percent by weight of the composition in the container.
  • the sorbitan trioleate is present at 3.3 percent by weight.
  • a substantially nonvolatile silicone liquid such as dimethyl siloxane, methyl phenyl siloxane, or the like in the composition.
  • the silicone fluid is employed as a release or parting agent so that the foamy string is more readily removed from inert surfaces such as walls or the like. It is preferred that the silicone fluid be present in a proportion up to about 0.7 percent by weight of the composition in the container since increased quantities above that amount do not have a significant effect on the ability to strip the string from the surface. This is thought to be due to the fact that only a certain quantity of the silicone can actually be at the surface of the string and higher quantities in the bulk of the foam do not make any significant difference.
  • the silicone serves to reduce the adhesion of the foam string to an inert surface without substantially affecting the cohesive strength of the resin. It is particularly preferred that the nonvolatile silicone liquid be present in the proportion of about 0.35 percent by weight since this proportion is found to give an adequate ability to remove the string from a surface and there is no substantial need to go to higher proportions of this relatively more expensive component.
  • plasticizer tackifier or flexibilizer for the resin to obtain a desired balance between adhesiveness to an inert surface and cohesion and plasticity of the resin.
  • a large number of conventional plasticizers for synthetic resin are known and commercially available. It is preferred that the plasticizer be present in the composition in the container in the range up to about 5.0 percent by weight.
  • the quantity of plasticizer in the composition is varied somewhat dependent on the properties'of the resin. Thus, for example, with polyisobutyl methacrylate resin it is preferred to employ above about 0.1 percent by weight of plasticizer and with a copolymer of n-butyl methacrylate and isobutyl methacrylate a satisfactory string.
  • plasticizer can be formed with no added plasticizer as a separate ingredient since the plasticizing function is' inherent in the resin. If the plasticizer is present intoo smail a proportion for a selected resin, the foam may not he structurally sound and it will collapse into a powder under relatively small forces. In this condition it cannot be readily stripped from a surface since it has inadequate cohesion and low plasticity. On the other hand, if the quantity of plasticizer is greater than about 5.0 percent by weight, the string resulting from ejecting the composition from the container is quite tacky and is generally considered too sticky for a satisfactory play article since it will stick persistently to some surfaces.
  • the plasticizer be dibutyl phthalate in the proportion of about 0.5 percent by weight of the composition in the container. It is found that this proportion of dibutyl phthalate produces a string having good cohesion and plasticity and adequate tackiness without being too tacky.
  • a plasticizer of about 1.0 percent by weight of dimethyl chlorendate is added. This material, which is the dimethyl ester of chlorendic acid, is a nonflammable plasticizer and is preferred from this viewpoint.
  • a preferred upper limit for this plasticizer is about 2 percent since the string may be unduly tacky for optimum play value if more employed.
  • a pigment or dye may be added to produce strings in various colors. It is preferred that a pigment be employed since dyes may bleed from the string and cause stains. The presence of a surfactant adequately maintains the pigments in suspension. In a particularly preferred composition about 2 to 3 percent by weight of pigment is employed in the composition in the container since this is adequate for decorative effect and does not degrade properties of the string. It should be apparent to one skilled in the art that a significant variation in the concentration of dye or pigment can be made since this material is substantially inert as far as the structural properties of the string are concerned until sufficient dry pigment is added to make the composition too viscous, or the extruded foam thread too brittle.
  • the pigment normally has little, if any, effect on either adhesion or cohesion of the string. It should also be apparent that the pigments employed may be either visible pigments or fluorescent pigments as may be desired. A white product is produced if all visible pigments are omitted. A product having a particular decorative effect is obtained by employing aluminum powder in the composition since a silvery tinsel-like string is formed. It will also be apparent that if desired perfumes or other odors may be incorporated in the composition.
  • the foam string does not have significant flammability, flame resistance can be further reduced if desired by adding a few percent of finely divided flame retardant.
  • the string as it comes from the can is virtually nonflammable because of the continued presence of halogenated propellant which has 'not yet evaporated. After the string is dried, it may burn unless a flame retardant is included in the composition.
  • a particularly preferred flame retardant is hexabromobenzene in the form of a finely divided powder which can be added to the composition in any proportion up to the point where the string becomes dry and crumbly due to an excess of the essentially inert powder. It is particularly preferred that the hexabromobenzene be present in a proportion greater than about 4 percent by weight in order to obtain a practical level of nonflammability.
  • a string of plastic foam is permitted to dry and suspended from one end in a vertical direction. A match held to the lower end may cause a flammable string to burn. A nonflammable string does not propagate the flame up the string and is self extinguishing when the flame is removed.
  • the hexabromobenzene is present in .less than about 4 percent, the string may burn slowly.
  • the string When the hexabromobenzene is present in a proportion greater than about 4 percent by weight, the string is essentially nonflammable.
  • hexabromobenzene concentration of about 5.6 percent by weight in order to achieve substantially complete nonflammability without unduly drying the string.
  • I-Iexabromobenzene in this concentration is preferred since it provides nonflammability and is nontoxic.
  • the proportion of hexabromobenzene can be varied somewhat depending on the particle size and it is particularly preferred that a small particle size in the order of only a few microns be employed since low concentrations provide significant flame retarding and are more readily dispersed the liquid composition for preventing segregation and clogging of the fine nozzle orifice.
  • flame retardant materials can also be employed in the composition if desired.
  • Other compositions that are substantially insoluble in the liquid composition include sodium bicarbonate, antimony trioxide, and hexabromocyclododecane. These latter two materials are considered toxic and are not suitable for some applications.
  • Other suitable flame retardants include tris-2,chloroethyl phosphate, tris-dibromopropyl phosphate, and tris-dichloropropyl phosphate. Theselatter three flame retardants are soluble in the liquid composition and if used are employed in lieu of other plasticizer in the composition. Excess amounts of any of these latter fire retardants will over-flexibilize the strings and make them too tacky.
  • a conventional aerosol can had 12 grams of isobutyl methacrylate and 2 grams of pigment placed therein. Thereafter 14. ml. of a premixed solution was added to the can. The premixed solution was formed of 48.6 percent by volume of Freon-l l, 2.8 percent of silicone liquid (viscosity 65 centistokes), 20.8 percent of sorbitan trioleate, and 27.8 percent of dibutyl phthalate. The can was then closed and pressurized with 50 ml. of Freon-l2.
  • This composition in a pressurized container is sufficient for forming a great length of foamed string (over 5; mile) having sufiicient adhesion to support its own weight when adhered to inert surfaces such as windows and the like and a sufficient cohesiveness and plasticity to be readily removed from such surfaces merely by grasping an end of the string and pulling away from the surface.
  • aerosol cans may be charged with 12.20 percent of polyisobutyl methacrylate, 2.49 percent of sorbitan trioleate, 0.44 percent of dibutyl phthalate, 0.35 percent of silicone liquid, 2.07 percent of pigments, 6.60 percent of trichloromonofluoromethane and the balance or 75.85 percent of dichlorodifluoromethane, all percentages being by weight.
  • Such an aerosol can is found to be highly entertaining and strings of good strength and plasticity are obtained with a proper tackiness and limited adhesion.
  • aerosol cans may be charged with about 11.4 percent of polyisobutylmethacrylate, about 3.3 percent of sorbitan trioleate, about 1.0 percent of dimethyl chlorendate, about 2.8 percent of pigments, about 5.6 percent of hexabromobenzene, about 3.75 percent of trichloromonofluoromethane, and a balance of about 72 percent of dichlorodifluoromethane, all percentages being by weight.
  • An aerosol can filled with this composition is found to be highly entertaining, and strings of good strength, plasticity, and nonflammability are obtained with proper tackiness and limited adhesion so that the final string temporarily adheres to inert sur-' faces and is readily stripped therefrom.
  • composition charged was substantially the same except the quantities of sorbitan trioleate and trichloromonofluoromethane were approximately half of that set forth in the first example, and good strings were obtained.
  • quantities of resin, pigment, silicone liquid, and surfactant were about the same as in the example of the preceding paragraph and the quantities of trichloromonofluoromethane and dibutyl phthalate were increased to about 9.9 percent and 4.35 percent, respectively, with the propellant proportionately reduced.
  • Another satisfactory example employs about 12.2 percent by weight of a 50-50 copolymer of n-butyl methacrylate and isobutyl methacrylate, about 2 percent of pigment, about 6.6 percent of Freon-l1, about 0.4 percent of silicone liquid, about 2.5 percent of sorbitan trioleate, and a balance of Freon-l2.
  • a toy or decorative combination comprising: a pressurized container; from about to 16 percent by weight of an alkyl methacrylate resin in the container, said resin having from three to eight carbon atoms in the attached radical;
  • sorbitan trioleate in said alkyl methacrylate resin in the range of from about 0.5 to 4.0 percent by weight of the total composition
  • a toy or decorative combination as defined in claim 1 further comprising:
  • a toy or decorative combination as defined in claim 2 further comprising more than about 4 percent by weight of hexabromobenzene.
  • composition consisting essentially of:
  • a resin selected from the group consisting of polyisobutyl methacrylate, copolymers of n-butyl methacrylate and isobutyl methacrylate, polyisopropyl methacrylate, polyisopentyl methacrylate, polyisohexyl methacrylate, polyisoheptyl methacrylate, and polyiso-octyl methacrylate; from 0.5 to 4.0 percent by weight of sorbitan trioleate;
  • fluorinated hydrocarbon propellant for ejecting the composition from a pressurized container as the principal balance of the composition.
  • composition as defined in claim 4 wherein the fiuorinated hydrocarbon comprises up to about 25 percent by weight of trichloromonofluoromethane;
  • composition as defined in claim 5 wherein the plasticizer is selected from the group consisting of dibutyl phthalate and dimethyl chlorendate.
  • composition consisting essentially of:
  • a resin selected from the group consisting of polyisobutyl methacrylate, and copolymers of isobutyl methacrylate and n-butyl methacrylate;
  • plasticizer for the resin selected from the group consisting of dibutyl phthalate and dimethyl chlorendate;
  • fluorinated hydrocarbon propellant for ejecting the composition from a pressurized container as the principal balance of the composition, wherein the fluorinated hydrocarbon comprises up to about 25 percent by weight of trichloromonofiuoromethane;
  • composition as defined in claim 4 further comprisingmore than about 4 percent by weight'of hexabromobenzene.
  • the propellant comprises up to about 25 percent by weight of trichloromonofluoromethane and a balance of principally dichlororlifluoromethane.
  • a toy or decorative article comprising:
  • valve means for controlling flow from the container
  • composition in the container comprising:
  • methacrylate resin for forming a cohesive body of plastic foam after ejection from the container, selected from the group consisting of polyisobutyl methacrylate, and copolymers of n-butyl methacrylate and isobutyl methacrylate,
  • plasticizer means for assuring plasticity of the body of foam selected from the group consisting of dibutyl phthalate, dimethyl chloroendate;
  • propellant means comprising up to about 25 percent by weight of trichloromonofluoromethane and a balance of principally dichlorodifluoromethane for ejecting the composition from the container, said resin, plasticizer, and sorbitan trioleate being substantially soluble in the propellant; and nozzle means for ejecting the composition from the container as an elongated string of plastic foam.
  • An article as defined in claim 10 further comprising up to about 0.7 percent by weight of substantially nonvolatile silicone liquid in the composition.
  • An article as defined in claim 10 further comprising more than about 4 percent by weight of hexabromobenzene.
  • a toy or decorative article comprising:
  • valve means for controlling ejection of material from the container
  • nozzle means for ejecting material from the container as an elongated body
  • composition in the container for forming an elongated string of plastic foam sufficiently tacky to support the weight of said body and less than sufficiently tacky to have an adhesion to an inert surface greater than the cohesion of the body of foam said composition consisting essentially of;
  • a toy or decorative article comprising:
  • valve means for controlling ejection of material from the container
  • composition in the container for forming an elongated string of plastic foam sufficiently tacky to support the weight of said body and less than sufficiently tacky to have an adhesion to an inert surface greater than the cohesion of the body of foam said composition consisting essentially of;

Abstract

A pressurized or ''''aerosol'''' can containing a composition of matter for producing a string of plastic foam is described. The plastic foam produced from the aerosol can is in the form of a cohesive plastic body sufficiently tacky to adhere to inert surfaces such as walls, windows or the like to support the weight of the foam, however, of insufficient tackiness to adhere with a force greater than the cohesive strength of the foam so that the foamed body can be readily removed from surfaces to which it lightly adheres. Such a combination has substantial play and decorative utility.

Description

United States Patent Cox et al. 51 Dec. 12, 1972 FOAMABLE RESINOUS COMPOSITION I Reiel'elwes Cited [72] Inventors:' Robert P. Cox, Madison, Wis.; UNITED STATES PATENTS Lemar! Fish 3,419,506 [2/1968 Gander ..2o0/33.s UA [73] Assignee: Wham-O Manufacturing Company, .41 3 11/1968 Ohwl San Gabriel Calif 2,773,855 l2/l956 Hochberg et al. ..260l33.8 UA
[221 Filed: June 1970 Primary Examiner-Murray Tillman Assistant Examiner-Wilbert J. Briggs, Sr. 21 l. I 1 App No 44,529 Attorney-Christie, Parker & Hale Related US. Application Data [57] ABSTRACT [63] Contlnuatlon-m-part of Ser. No. 860,854, Sept. 24,
1969, abandoned. A pressurized or aerosol can containing a composition of matter for producing a string of plastic foam is [52 us. Cl ..222/394, zoo/2.5 P, zoo/2.5 E; described. The Plastic foam Produced from the 260/25 R, 260/23 R, 2 0/313 H, 260/36 1 aerosol can is in the form of a cohesive plastic body E, 260/333 UA, 260/395 A, 272/1 sufficiently tacky to adhere to inert surfaces such as 511 Int. Cl. .coar 47/10, C08f 29/46 walls, windows or the like to pp the weight of the [53] Fi f S h 260/25 E, 25 p 23 R, 23 AC, foam, however, of insufficient tackiness to adhere with 260/33'.8 UA, 31.8 H; 27-2/1, DIG. l; 273/1, DIG. 16; 222/394 a force greater than the cohesive strength of the foam so that the foamed body can be readily removed from surfaces to which it lightly adheres. Such a combination has substantial play and decorative utility.
14 Claims, 1 Drawing Figure FOAMABLE RESINOUS COMPOSITION This is a continuation-in-part of US. Pat. application Ser. No. 860,854, filed Sept. 24, 1969 now abandoned.
BACKGROUND As is well know, children have considerable imagination and virtually any material having a new combination of properties can have substantial play value in their hands. In order to be satisfactory for use by children, the article must be substantially non-toxic and otherwise harmless in the hands of the children, and must be relatively simple to operate.
Thus, a simple, reliable, and safe toy or play article is desirable.
SUMMARY OF THE INVENTION Thus, in the practice of this invention, according to a preferred embodiment, there is provided a pressurized dispensing container containing a composition comprising a resin for forming a cohesive body of plastic foam, a surfactant for providinga surface of controlled tackiness on the foam and a propellant in which the resin and surfactant are soluble for propelling the composition from the container, and for subsequent expansion to forming the foam.
In particular, in a preferredembodiment the single phase composition comprises from about 11 to 16 percent of polyisobutyl methacrylate and from about 0.5 to 4.0 percent of sorbitan trioleate dissolved in fluorinated hydrocarbon propellant. A plasticizer and a nonvolatile silicone liquid soluble in the propellant may also be included. A pigment and a flame retardant may also be included.
DRAWING Objects and many of the attendant advantages of this invention will be apparent as the same becomes better understood by reference to the following description when considered in connection with the accompany drawing which illustrates a typical pressurized container containing a composition for forming a foamed plastic string.
DESCRIPTION The drawing illustrates a typical pressurized container or aerosol can, including a composition incorporating the principles of this invention. As illustrated in this embodiment, there is provided a pressure resistant container such as a conventional aerosol can, a liquid 11, hereinafter described in greater detail, is contained in the can 10 and the space 12 above the liquid contains evaporated propellant as is conventional in aerosol cans.
If desired, a ball 13 may be inserted in the can 10 so that upon shaking, the liquid in the can is stirred to eliminate any separation of components which may have occurred. In the usual practice of this invention, the ingredients, except for a pigment, are substantially soluble in a propellant and such a ball 13 may not always be required.
A tube 14 extends from the top of the can to a point below the surface level of the liquid 1 1 near the bottom of the can so that pressure of the propellant in the space 12 can drive liquid 11 through the tube 14 for expulsion from the can in the conventional manner. The tube 14 is press-fitted into a plastic insert 16 fitted within a metal can top 17. The can top is crimped at its periphery to the top of the can 10 and a soft sealing material 18 is provided within the crimp to prevent gas leakage.
A washer-shaped rubber gasket 19 fits between the insert 16 and the can top 17 for providing a seal. A pop pet 21 is fitted for longitudinal motion within the insert 16, and is urged against the gasket 19 by a spring 22. Peripheral ribs 23 on the poppet 21 maintain it centered within the bore of the insert 16 and provide a passage for the contents of the can to reach the gasket 19. A shoulder 24 on the poppet 21 seats against the gasket 19 to prevent the contents of the can from leaking out and act as a valve.
0n the top of the can a fingertip actuator 26 has a tubular extension 27 extending through the can top 17 and gasket 19 and fitting within the top of the poppet 21 inwardlyof the shoulder 24. A longitudinal slot 28 in the tubular extension 27 provides fluid communication between the interior of the, tube and the space i above the poppet inwardly of the shoulder 24.
As illustrated in the drawing, the can is closed. When the actuator 26 is depressed, the tubular extension 27 presses the poppet 21 downwardly against the spring 22 so that the shoulder 24 leaves engagement with the gasket 19. This permits liquid 11 from within the can to flow around the poppet adjacent the ribs 23, through the slot 28 into the tube 27, which is in fluid communication with a conventional nozzle aperture 29 about 0.014 to 0.018 inch diameter. The liquid within the can extrudes from the nozzle 29 as a fine thread or string of foaming plastic. The composition hereinafter provided has sufficient pressure to propel the string 6 inches or more from the nozzle and can provide more than k mile of string.
In a preferred embodiment the composition 1 1 in the aerosol can comprises a synthetic resin dissolved in a mixture of a solvent and a pressurized gas propellant, plus a plasticizer for the resin. Such a composition is in the form of a substantially single phase liquid for best expulsion from a pressurized can, however, a portion of the ingredients may be in suspension, such as a pigment and a flame retardant.
The combination of ingredients in the composition yields a product having unique properties when expelled from the pressurized container. As the composition is expelled, it remains in the form of a thin string because of the structural properties of the plasticized resin. Because of the very high vapor pressure of the solvent and propellant, a somewhat tough skin quickly forms on the string as these materials evaporate. The resin is still, however, plastically deformable and as the propellant and solvent within the skin vaporize, the string foams and expands to a few times its original diameter. The skin formed is also somewhat elastic so that as the solvent and propellant diffuse through the skin it collapses again to a string having less than its maximum diameter.
As the skin initially forms, there is a degree of tackiness to the surface so that the string will adhere to inert surfaces such as windows, walls, and the like with sufficient adhesion to support the weight of the foamy string. The tackiness of the surface soon disappears and the string does not thereafter readily adhere to inert surfaces. Once the string has adhered to a surface when the skin is slightly tacky, it remains adhered unless disturbed; however, the degree of adhesion to inert surfaces is appreciably less than the cohesive strength of the string so that the string is readily manually peeled from the surfaces. Since substantially nonvolatile plasticizers and silicone fluids are employed in the composition, it remains quite plastic and readily deformable for a substantial period of time after ejection from the can. The period over which substantial plasticity and adhesion are retained is in the order of several weeks or longer.
In order to obtain this unique combination of properties, a combination of ingredients is employed in the composition. The principal structuralstrength .of the composition after foaming is provided by a synthetic resin which is preferably poly-isobutyl methacrylate. The isobutyl methacrylatehas four carbon atoms in the side radical and compositions having other alkyl methacrylates having from three to eight carbon atoms in the radical may be substituted in part for the isobutyl methacrylate. Thus, for example, a 5050 copolymer of n-butyl methacrylate and isobutyl methacrylate has been found to be suitable.
Other methacrylate resins that may form strings of appropriate tackiness include polyisopropyl methacrylate, polyisopentyl methacrylate, polyisohexyl methacrylate, polyisoheptyl methacrylate and polyisooctyl methacrylate. Greater or lesser amounts of plasticizer than the preferred quantity hereinafter described may be employed with these resins to provide a balance of cohesive strength and surface tackiness, the exact quantity required being a function of the inherent properties of the unmodified resins in the aerosol propellant, and readily determined empirically. The isobutyl methacrylate is preferred since it has an optimum combination of cohesion, tackiness and adhesion when employed in combination with the other preferred ingredients. With a suitable combination of other materials, particularly solvent, other resins such as polyvinyl pyrrilidone, polyvinyl acetate-butyrate, and polyvinyl butyral may be employed.
It is preferred that the resin be present in the composition in the pressurized container in the range of from about to 16 percent by weight. It is found that if the quantity of resin is less than about 10 percent by weight that a foamy liquid is obtained upon ejection from the can and the liquid is not suitable for forming a foamy string having appreciable initial cohesion. It is also found that if the quantity of resin 'is higher than about 16 percent by weight, the composition is too viscous for conventional aerosol can nozzles and foamy strings are not readily prepared.
It is particularly preferred that the resin be polyisobutyl methacrylate in the proportion of 12.2 percent by weight since such a composition is found to flow freely through conventional aerosol can nozzles to form a foamy string having good structural strength and a proper degree of adhesion to inert surfaces. A second preferred composition has about 11.4 percent by weight of polyisobutyl methacrylate. Compositions with higher proportions of resin form strings that are less foamy, and compositions with lower concentrations of resin form weaker strings prior to evaporation of all of the solvent and propellant.
A preferred propellant for the composition in the pressurized container is dichlorodifluoromethane. This material is commercially available as Freon-l2 or Genetron-l2. The Freon-12 can be mixed with other related compounds to obtain a desired pressure in the aerosol container as is well known. The propellant in the composition does more than just eject the liquid from the pressurized container. In addition, the resin and other ingredients hereinafter described preferably have substantial solubility in the propellant so that foaming of the resin occurs as the material is ejected from the container.
The quantity of propellant employed is the balance of the composition when all of the other ingredients are accounted for. It is particularly preferred, however, that the composition include about percent by weight of Freon-l2 in order to provide good foaming action and ejection from the container under a broad range of conditions.
In addition to the principal propellant employed, it is often desirable to employ an additional solvent for the resin that is miscible with the propellant to form a sub stantially one-phase composition, that is, only a minor amount of the ingredients is in suspension in the liquid. The solvent also serves to reduce the pressure in the container, and also the rate of evaporation from the foamed string so that adhesion remains for a short time and foaming action continues for a time interval after the string has been ejected from the container. A number of organic solvents miscible with the propellant in which the resin is soluble may be employed, such as methylene chloride, carbon tetrachloride, dichloropheptafluoroethane, difluorochloroethane, tetrafluorodichloroethane or difluoroethane.
When using polyisobutyl methacrylate as the resin, it is particularly preferred, however, that the solvent be trichloromonofluoromethane which is commercially available as Freon-11. This material is particularly suited since it is readily miscible with the Freon-12 and forms an excellent solvent for isobutyl methacrylate, and further has sufficient vapor pressure to aid the foaming action of the string after it is ejected from the container. The quantity of solvent employed can vary up to about 25 percent by weight of the total composition, however if greater quantity of solvent is employed, the vapor pressure of the combined solvent and propellant is reduced and poor foaming action is obtained. If no solvent with the propellant is employed, the surface of the string dries or skins over rapidly and adhesion to inert surfaces is decreased. In the absence of any solvent in addition to the propellant, string forming and foaming do occur in a satisfactory manner, however, the full ability to adhere the string to inert surfaces like windows is noticeably degraded.
It is particularly preferred that the solvent employed be Freon-11 or trichloromonofluoromethane in a proportion of about 6.6 percent by weight. In a second preferred composition Freon-1 l is present in a proportion of about 3.75 percent by weight. It is found that these compositions give an optimum foaming action and sufficient temporary tackiness that the string will adhere to most inert surfaces for the time interval required to give the pressurized can of composition a superior play and decorative value.
A particularly significant component of the composition is a surface active agent or surfactant in the combination of propellant, solvent and resin. It will be readily appreciated by one skilled in the art that a number of surface active agents are commercially available and may be employed in the practice of this invention. It is preferred that the surface active agent be one having a very low hydrophile-lipophile balance (HLB) and acts as a foaming agent. The hydrophilelipophile balance is a measure of the relative efficacy of the surfactant in water base mixtures and oil base mixtures, i.e., related to the polarity of the liquid. A surfactant with a low HLB is usually employed for oil base mixtures and one with a high I-ILB is preferable for water base mixtures. By blending different compounds a range of HLB values can be obtained in a surfactant. It is preferred that the HLB of surfactant employed in practice of this invention be less than about 3.0 to obtain the desired balance of foaming, cohesive strength, and adhesion in the foamed string.
A particularly suitable surface active agent has been found to be sorbitan trioleate which has a hydrophilclipophile balance of about 1.8. It is also preferred that the surface active agent be present in the range of about 0.5 to 4.0 percent by weight of the composition in the container. When the surface active agent is present in a proportion less than about 0.5 percent by weight, the composition is ejected from a container as a foamy liquid with insufficient cell stability to form a good string. When the surface active agent is present in a proportion greater than about 4.0 percent by weight, the strength is quite stable, however, it remains too tacky and adheres too well and too long to inert sur faces to make a satisfactory play article. Of course, if it is desired for decorative purposes to have adhesion, a higher quantity of surfactant may be used.
It is particularly preferred that the surfactant be sorbitan trioleate in a proportion of 2.5 percent by weight of the composition in the container. In a second preferred embodiment the sorbitan trioleate is present at 3.3 percent by weight. At these compositions, the string is found to have just the proper tackiness for adhesion to inert surfaces and also the resultant string has the proper structural strength and cell wall stability to maintain its own weight when initially applied and has sufficient cohesive strength relative to its adhesion to other surfaces so that it can be readily peeled therefrom after use.
It is also desirable to employ a substantially nonvolatile silicone liquid such as dimethyl siloxane, methyl phenyl siloxane,, or the like in the composition. The silicone fluid is employed as a release or parting agent so that the foamy string is more readily removed from inert surfaces such as walls or the like. It is preferred that the silicone fluid be present in a proportion up to about 0.7 percent by weight of the composition in the container since increased quantities above that amount do not have a significant effect on the ability to strip the string from the surface. This is thought to be due to the fact that only a certain quantity of the silicone can actually be at the surface of the string and higher quantities in the bulk of the foam do not make any significant difference.
If no silicone fluid at all is employed, a foam is still obtained in the form of a string that can be removed from inert surfaces. It is found, however, that the foam is more readily removed with the silicone present.
Thus, the silicone serves to reduce the adhesion of the foam string to an inert surface without substantially affecting the cohesive strength of the resin. It is particularly preferred that the nonvolatile silicone liquid be present in the proportion of about 0.35 percent by weight since this proportion is found to give an adequate ability to remove the string from a surface and there is no substantial need to go to higher proportions of this relatively more expensive component.
Another ingredient in the preferred composition in the container is a plasticizer, tackifier or flexibilizer for the resin to obtain a desired balance between adhesiveness to an inert surface and cohesion and plasticity of the resin. A large number of conventional plasticizers for synthetic resin are known and commercially available. It is preferred that the plasticizer be present in the composition in the container in the range up to about 5.0 percent by weight. The quantity of plasticizer in the composition is varied somewhat dependent on the properties'of the resin. Thus, for example, with polyisobutyl methacrylate resin it is preferred to employ above about 0.1 percent by weight of plasticizer and with a copolymer of n-butyl methacrylate and isobutyl methacrylate a satisfactory string. can be formed with no added plasticizer as a separate ingredient since the plasticizing function is' inherent in the resin. If the plasticizer is present intoo smail a proportion for a selected resin, the foam may not he structurally sound and it will collapse into a powder under relatively small forces. In this condition it cannot be readily stripped from a surface since it has inadequate cohesion and low plasticity. On the other hand, if the quantity of plasticizer is greater than about 5.0 percent by weight, the string resulting from ejecting the composition from the container is quite tacky and is generally considered too sticky for a satisfactory play article since it will stick persistently to some surfaces.
It is particularly preferred that the plasticizer be dibutyl phthalate in the proportion of about 0.5 percent by weight of the composition in the container. It is found that this proportion of dibutyl phthalate produces a string having good cohesion and plasticity and adequate tackiness without being too tacky. In a second preferred embodiment a plasticizer of about 1.0 percent by weight of dimethyl chlorendate is added. This material, which is the dimethyl ester of chlorendic acid, is a nonflammable plasticizer and is preferred from this viewpoint. A preferred upper limit for this plasticizer is about 2 percent since the string may be unduly tacky for optimum play value if more employed.
In order to enhance the play and decorative value of the composition in the pressurized can, a pigment or dye may be added to produce strings in various colors. It is preferred that a pigment be employed since dyes may bleed from the string and cause stains. The presence of a surfactant adequately maintains the pigments in suspension. In a particularly preferred composition about 2 to 3 percent by weight of pigment is employed in the composition in the container since this is adequate for decorative effect and does not degrade properties of the string. It should be apparent to one skilled in the art that a significant variation in the concentration of dye or pigment can be made since this material is substantially inert as far as the structural properties of the string are concerned until sufficient dry pigment is added to make the composition too viscous, or the extruded foam thread too brittle. The pigment normally has little, if any, effect on either adhesion or cohesion of the string. It should also be apparent that the pigments employed may be either visible pigments or fluorescent pigments as may be desired. A white product is produced if all visible pigments are omitted. A product having a particular decorative effect is obtained by employing aluminum powder in the composition since a silvery tinsel-like string is formed. It will also be apparent that if desired perfumes or other odors may be incorporated in the composition.
Although the foam string does not have significant flammability, flame resistance can be further reduced if desired by adding a few percent of finely divided flame retardant. The string as it comes from the can is virtually nonflammable because of the continued presence of halogenated propellant which has 'not yet evaporated. After the string is dried, it may burn unless a flame retardant is included in the composition.
A particularly preferred flame retardant is hexabromobenzene in the form of a finely divided powder which can be added to the composition in any proportion up to the point where the string becomes dry and crumbly due to an excess of the essentially inert powder. It is particularly preferred that the hexabromobenzene be present in a proportion greater than about 4 percent by weight in order to obtain a practical level of nonflammability. In one test of flammability, a string of plastic foam is permitted to dry and suspended from one end in a vertical direction. A match held to the lower end may cause a flammable string to burn. A nonflammable string does not propagate the flame up the string and is self extinguishing when the flame is removed. When the hexabromobenzene is present in .less than about 4 percent, the string may burn slowly.
When the hexabromobenzene is present in a proportion greater than about 4 percent by weight, the string is essentially nonflammable.
It is particularly preferred to employ a hexabromobenzene concentration of about 5.6 percent by weight in order to achieve substantially complete nonflammability without unduly drying the string. I-Iexabromobenzene in this concentration is preferred since it provides nonflammability and is nontoxic. The proportion of hexabromobenzene can be varied somewhat depending on the particle size and it is particularly preferred that a small particle size in the order of only a few microns be employed since low concentrations provide significant flame retarding and are more readily dispersed the liquid composition for preventing segregation and clogging of the fine nozzle orifice.
Other flame retardant materials can also be employed in the composition if desired. Other compositions that are substantially insoluble in the liquid composition include sodium bicarbonate, antimony trioxide, and hexabromocyclododecane. These latter two materials are considered toxic and are not suitable for some applications. Other suitable flame retardants include tris-2,chloroethyl phosphate, tris-dibromopropyl phosphate, and tris-dichloropropyl phosphate. Theselatter three flame retardants are soluble in the liquid composition and if used are employed in lieu of other plasticizer in the composition. Excess amounts of any of these latter fire retardants will over-flexibilize the strings and make them too tacky.
In a particular example of application of the principles of this invention, a conventional aerosol can had 12 grams of isobutyl methacrylate and 2 grams of pigment placed therein. Thereafter 14. ml. of a premixed solution was added to the can. The premixed solution was formed of 48.6 percent by volume of Freon-l l, 2.8 percent of silicone liquid (viscosity 65 centistokes), 20.8 percent of sorbitan trioleate, and 27.8 percent of dibutyl phthalate. The can was then closed and pressurized with 50 ml. of Freon-l2. This composition in a pressurized container is sufficient for forming a great length of foamed string (over 5; mile) having sufiicient adhesion to support its own weight when adhered to inert surfaces such as windows and the like and a sufficient cohesiveness and plasticity to be readily removed from such surfaces merely by grasping an end of the string and pulling away from the surface.
In a preferred example of a composition useful in practice of this invention, aerosol cans may be charged with 12.20 percent of polyisobutyl methacrylate, 2.49 percent of sorbitan trioleate, 0.44 percent of dibutyl phthalate, 0.35 percent of silicone liquid, 2.07 percent of pigments, 6.60 percent of trichloromonofluoromethane and the balance or 75.85 percent of dichlorodifluoromethane, all percentages being by weight. Such an aerosol can is found to be highly entertaining and strings of good strength and plasticity are obtained with a proper tackiness and limited adhesion.
In another preferred example of composition useful in practice of this invention, aerosol cans may be charged with about 11.4 percent of polyisobutylmethacrylate, about 3.3 percent of sorbitan trioleate, about 1.0 percent of dimethyl chlorendate, about 2.8 percent of pigments, about 5.6 percent of hexabromobenzene, about 3.75 percent of trichloromonofluoromethane, and a balance of about 72 percent of dichlorodifluoromethane, all percentages being by weight. An aerosol can filled with this composition is found to be highly entertaining, and strings of good strength, plasticity, and nonflammability are obtained with proper tackiness and limited adhesion so that the final string temporarily adheres to inert sur-' faces and is readily stripped therefrom.
In still another example the composition charged was substantially the same except the quantities of sorbitan trioleate and trichloromonofluoromethane were approximately half of that set forth in the first example, and good strings were obtained. In one satisfactory composition the quantities of resin, pigment, silicone liquid, and surfactant were about the same as in the example of the preceding paragraph and the quantities of trichloromonofluoromethane and dibutyl phthalate were increased to about 9.9 percent and 4.35 percent, respectively, with the propellant proportionately reduced.
Another satisfactory example employs about 12.2 percent by weight of a 50-50 copolymer of n-butyl methacrylate and isobutyl methacrylate, about 2 percent of pigment, about 6.6 percent of Freon-l1, about 0.4 percent of silicone liquid, about 2.5 percent of sorbitan trioleate, and a balance of Freon-l2.
Although only a few specific examples have been given of aerosol containers filled with compositions according to the principles of this invention, it will be readily appreciated by one skilled in the art that many modifications and variations of the present invention can be made.
What is claimed is: t 1. A toy or decorative combination comprising: a pressurized container; from about to 16 percent by weight of an alkyl methacrylate resin in the container, said resin having from three to eight carbon atoms in the attached radical;
sufficient plasticizer dissolved in said alkyl methacrylate resin for plasticizing the alkyl methacrylate resin and maintaining its cohesion and making the surface sufficiently tacky to adhere to an inert surface with an adhesion less than its cohesion;
sorbitan trioleate in said alkyl methacrylate resin in the range of from about 0.5 to 4.0 percent by weight of the total composition; and
sufficient fluorinated hydrocarbon propellant for ejecting the composition from the pressurized container, the propellant being substantially miscible with the alkyl methacrylate resin, the plasticizer, and the surfactant in the composition for ejecting the composition from the pressurized container as a foamed plastic string having sufficient surface tackiness toadhere to an inert surface with an adhesion less than the cohesive strength of the body of foam. U
2. A toy or decorative combination as defined in claim 1 further comprising:
up to about 0.7 percent by weight of a substantially nonvolatile silicone liquid soluble in the composition;and
up to about 25 percent'by weight of a solvent for the alkyl methacrylate resin that is miscible with the propellant.
3. A toy or decorative combination as defined in claim 2 further comprising more than about 4 percent by weight of hexabromobenzene.
4. A composition consisting essentially of:
from 10 to 16 percent by weight of a resin selected from the group consisting of polyisobutyl methacrylate, copolymers of n-butyl methacrylate and isobutyl methacrylate, polyisopropyl methacrylate, polyisopentyl methacrylate, polyisohexyl methacrylate, polyisoheptyl methacrylate, and polyiso-octyl methacrylate; from 0.5 to 4.0 percent by weight of sorbitan trioleate;
from 0.1 to 5.0 percent by weight of plasticizer for the resin; and
fluorinated hydrocarbon propellant for ejecting the composition from a pressurized container as the principal balance of the composition.
5. A composition as defined in claim 4 wherein the fiuorinated hydrocarbon comprises up to about 25 percent by weight of trichloromonofluoromethane; and
the balance is principally dichlorodifluoromethane.
6. A composition as defined in claim 5 wherein the plasticizer is selected from the group consisting of dibutyl phthalate and dimethyl chlorendate.
7. A composition consisting essentially of:
from 10 to 16 percent by weight of a resin selected from the group consisting of polyisobutyl methacrylate, and copolymers of isobutyl methacrylate and n-butyl methacrylate;
from 0.5 to 4.0 percent by weight of sorbitan trioleate;
from 0.5 to 5.0 percent by weight of plasticizer for the resin, selected from the group consisting of dibutyl phthalate and dimethyl chlorendate; and
fluorinated hydrocarbon propellant for ejecting the composition from a pressurized container as the principal balance of the composition, wherein the fluorinated hydrocarbon comprises up to about 25 percent by weight of trichloromonofiuoromethane; and
the balance is principally dichlorodifluoromethane.
8. A composition as defined in claim 4 further comprisingmore than about 4 percent by weight'of hexabromobenzene.
9. A toy or decorative combination as defined in claim 1, wherein the plasticizer is present in the proportion of about 0.1 to 5.0 percent by weight of the composition; and
the propellant comprises up to about 25 percent by weight of trichloromonofluoromethane and a balance of principally dichlororlifluoromethane.
10. A toy or decorative article comprising:
a pressure resistant container;
valve means for controlling flow from the container;
a composition in the container comprising:
from about 10 to 16 percent by weight of methacrylate resin for forming a cohesive body of plastic foam after ejection from the container, selected from the group consisting of polyisobutyl methacrylate, and copolymers of n-butyl methacrylate and isobutyl methacrylate,
from about 0.1 to 5.0 percent by weight of plasticizer means for assuring plasticity of the body of foam, selected from the group consisting of dibutyl phthalate, dimethyl chloroendate;
from about 0.5 to 4.0 percent by weight of sorbitan trioleate for controlling tackiness of the body of foam, and
propellant means comprising up to about 25 percent by weight of trichloromonofluoromethane and a balance of principally dichlorodifluoromethane for ejecting the composition from the container, said resin, plasticizer, and sorbitan trioleate being substantially soluble in the propellant; and nozzle means for ejecting the composition from the container as an elongated string of plastic foam.
11. An article as defined in claim 10 further comprising up to about 0.7 percent by weight of substantially nonvolatile silicone liquid in the composition.
12. An article as defined in claim 10 further comprising more than about 4 percent by weight of hexabromobenzene.
13. A toy or decorative article comprising:
a pressure resistant container;
valve means for controlling ejection of material from the container;
nozzle means for ejecting material from the container as an elongated body; and
a composition in the container for forming an elongated string of plastic foam sufficiently tacky to support the weight of said body and less than sufficiently tacky to have an adhesion to an inert surface greater than the cohesion of the body of foam, said composition consisting essentially of;
about 12.2 percent by weight of polyisobutyl methacrylate;
about 2.5 percent by weight of sorbitan trioleate;
about 0.44 percent by weight of dibutyl phthalate;
about 0.35 percent by weight of silicone liquid;
a sufficient quantity of pigment to enhance a decorative effect;
about 6.60 percent by trichloromonofluoromethane; and
a balance'of dichlorodifluoromethane.
14. A toy or decorative article comprising:
a pressure resistant container;
valve means for controlling ejection of material from the container;
weight of nozzle means for ejecting material from the container as an elongated body; and
a composition in the container for forming an elongated string of plastic foam sufficiently tacky to support the weight of said body and less than sufficiently tacky to have an adhesion to an inert surface greater than the cohesion of the body of foam, said composition consisting essentially of;
about 1 1.4 percent by weight of polyisobutyl methacrylate;
about 3.3 percent by weight of sorbitan trioleate;
about 1.0 percent by weight of dimethyl chlorendate;
about 5 .6 percent by weight of hexabromobenzene;
a sufficient quantity of pigment to enhance a decorative effect;
about 3.75 percent by trichloromonofluoromethane; and
a balance of dichlorodifluoromethane.
ii l III l weight of

Claims (13)

  1. 2. A toy or decorative combination as defined in claim 1 further comprising: up to about 0.7 percent by weight of a substantially nonvolatile silicone liquid soluble in the composition; and up to about 25 percent by weight of a solvent for the alkyl methacrylate resin that is miscible with the propellant.
  2. 3. A toy or decorative combination as defined in claim 2 further comprising more than about 4 percent by weight of hexabromobenzene.
  3. 4. A composition consisting essentially of: from 10 to 16 percent by weight of a resin selected from the group consisting of polyisobutyl methacrylate, copolymers of n-butyl methacrylate and isobutyl methacrylate, polyisopropyl methacrylate, polyisopentyl methacrylate, polyisohexyl methacrylate, polyisoheptyl methacrylate, and polyiso-octyl methacrylate; from 0.5 to 4.0 percent by weight of sorbitan trioleate; from 0.1 to 5.0 percent by weight of plasticizer for the resin; and fluorinated hydrocarbon propellant for ejecting the composition from a pressurized container as the principal balance of the composition.
  4. 5. A composition as defined in claim 4 wherein the fluorinated hydrocarbon comprises up to about 25 percent by weight of trichloromonofluoromethane; and the balance is principally dichlorodifluoromethane.
  5. 6. A composition as defined in claim 5 wherein the plasticizer is selected from the group consisting of dibutyl phthalate and dimethyl chlorendate.
  6. 7. A composition consisting essentially of: from 10 to 16 percent by weight of a resin selected from the group consisting of polyisobutyl methacrylate, and copolymers of isobutyl methacrylate and n-butyl methacrylate; from 0.5 to 4.0 percent by weight of sorbitan trioleate; from 0.5 to 5.0 percent by weight of plasticizer for the resin, selected from the group consisting of dibutyl phthalate and dimethyl chlorendate; And fluorinated hydrocarbon propellant for ejecting the composition from a pressurized container as the principal balance of the composition, wherein the fluorinated hydrocarbon comprises up to about 25 percent by weight of trichloromonofluoromethane; and the balance is principally dichlorodifluoromethane.
  7. 8. A composition as defined in claim 4 further comprising more than about 4 percent by weight of hexabromobenzene.
  8. 9. A toy or decorative combination as defined in claim 1, wherein the plasticizer is present in the proportion of about 0.1 to 5.0 percent by weight of the composition; and the propellant comprises up to about 25 percent by weight of trichloromonofluoromethane and a balance of principally dichlorodifluoromethane.
  9. 10. A toy or decorative article comprising: a pressure resistant container; valve means for controlling flow from the container; a composition in the container comprising: from about 10 to 16 percent by weight of methacrylate resin for forming a cohesive body of plastic foam after ejection from the container, selected from the group consisting of polyisobutyl methacrylate, and copolymers of n-butyl methacrylate and isobutyl methacrylate, from about 0.1 to 5.0 percent by weight of plasticizer means for assuring plasticity of the body of foam, selected from the group consisting of dibutyl phthalate, dimethyl chloroendate; from about 0.5 to 4.0 percent by weight of sorbitan trioleate for controlling tackiness of the body of foam, and propellant means comprising up to about 25 percent by weight of trichloromonofluoromethane and a balance of principally dichlorodifluoromethane for ejecting the composition from the container, said resin, plasticizer, and sorbitan trioleate being substantially soluble in the propellant; and nozzle means for ejecting the composition from the container as an elongated string of plastic foam.
  10. 11. An article as defined in claim 10 further comprising up to about 0.7 percent by weight of substantially nonvolatile silicone liquid in the composition.
  11. 12. An article as defined in claim 10 further comprising more than about 4 percent by weight of hexabromobenzene.
  12. 13. A toy or decorative article comprising: a pressure resistant container; valve means for controlling ejection of material from the container; nozzle means for ejecting material from the container as an elongated body; and a composition in the container for forming an elongated string of plastic foam sufficiently tacky to support the weight of said body and less than sufficiently tacky to have an adhesion to an inert surface greater than the cohesion of the body of foam, said composition consisting essentially of; about 12.2 percent by weight of polyisobutyl methacrylate; about 2.5 percent by weight of sorbitan trioleate; about 0.44 percent by weight of dibutyl phthalate; about 0.35 percent by weight of silicone liquid; a sufficient quantity of pigment to enhance a decorative effect; about 6.60 percent by weight of trichloromonofluoromethane; and a balance of dichlorodifluoromethane.
  13. 14. A toy or decorative article comprising: a pressure resistant container; valve means for controlling ejection of material from the container; nozzle means for ejecting material from the container as an elongated body; and a composition in the container for forming an elongated string of plastic foam sufficiently tacky to support the weight of said body and less than sufficiently tacky to have an adhesion to an inert surface greater than the cohesion of the body of foam, said composition consisting essentially of; about 11.4 percent by weight of polyisobutyl methacrylate; about 3.3 percent by weight of sorbitan trioleate; about 1.0 percent by weight of dimethyl chlorendate; about 5.6 percent by weight of hexabromobenzene; a sufficient quantity of pigment to enhance a decorative effect; about 3.75 percent by weight of trichloromonofluoromethane; and a balance of dichlorodifluoromethane.
US44529A 1970-06-08 1970-06-08 Foamable resinous composition Expired - Lifetime US3705669A (en)

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Application Number Priority Date Filing Date Title
US4452970A 1970-06-08 1970-06-08
GB5164172A GB1413151A (en) 1970-06-08 1972-11-09 Plastic foam
NL7216743A NL7216743A (en) 1970-06-08 1972-12-08 Foamable resin compsn - used in aerosol container as toy for children

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US3705669A true US3705669A (en) 1972-12-12

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US44529A Expired - Lifetime US3705669A (en) 1970-06-08 1970-06-08 Foamable resinous composition

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NL (1) NL7216743A (en)

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US3970620A (en) * 1974-01-28 1976-07-20 Diamond Shamrock Corporation Polyvinylchloride compositions for frothing
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US4328319A (en) * 1980-10-27 1982-05-04 Restech Research Limited Partnership Process for preparing propellant compositions forming foamed structures containing open and/or closed cells
US4350774A (en) * 1979-12-14 1982-09-21 Frank Scotti Polymeric foam caulking compositions
US4381066A (en) * 1982-05-10 1983-04-26 Page Edward H Polymeric foam caulking compositions
US4415099A (en) * 1981-06-11 1983-11-15 Grow Group, Inc. Apparatus for maintaining free movement of a mixing object in a pressurized container
US4422877A (en) * 1980-10-28 1983-12-27 Restech Research Limited Partnership Synthetic polymer-propellant compositions forming cold foamed structures having a temperature at least 30° C. below ambient temperature and containing open and/or closed cells
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US5124395A (en) * 1991-04-25 1992-06-23 Radiator Specialty Company Non-ozone depleting, non-flammable tire sealer and inflater composition
US5341970A (en) * 1993-02-19 1994-08-30 Woods John R Acoustic ceiling patch spray
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US5988455A (en) * 1994-12-16 1999-11-23 The Sherwin-Williams Company Latex aerosol paint products
US6121210A (en) * 1998-03-12 2000-09-19 Dap Products Inc. Foamable silicone oil compositions and methods of use thereof
US6284077B1 (en) 1997-08-29 2001-09-04 Dap Products Inc. Stable, foamed caulk and sealant compounds and methods of use thereof
US6291536B1 (en) 1998-02-07 2001-09-18 Dap Products Inc. Foamed caulk and sealant compounds
US6333365B1 (en) 1996-09-19 2001-12-25 Dap Products Inc. Stable, foamed caulk and sealant compounds and methods of use thereof
US20030042329A1 (en) * 2001-08-28 2003-03-06 A-Way Hunting Products, Inc. Scented foam string for hunting
US20050065240A1 (en) * 2003-09-24 2005-03-24 Kyte William J, Grout composition, dispenser therefor, and method of use
US20050065256A1 (en) * 2003-09-24 2005-03-24 Kyte William J. Textured grout compositon, dispenser therefor, and method of use
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GB2415908A (en) * 2004-07-09 2006-01-11 Ethicon Inc Vacuum wound dressings
US20070066499A1 (en) * 2005-09-19 2007-03-22 Conopco, Inc., D/B/A Unilever Self-supporting aerosol cleansing composition
US20100063640A1 (en) * 2008-09-05 2010-03-11 David Olmstead Programmable Animal Lure Aerosol Dispenser
US20110049179A1 (en) * 2004-10-08 2011-03-03 Homax Products, Inc. Aerosol systems and methods for dispensing texture material
US20110209435A1 (en) * 2010-01-28 2011-09-01 Custom Building Products, Inc. Rapid curing water resistant composition for grouts, fillers and thick coatings
US8349068B2 (en) 2010-01-28 2013-01-08 Custom Building Products, Inc. Rapid curing water resistant composition for grouts, fillers and thick coatings
US8505786B2 (en) 1992-02-24 2013-08-13 Homax Products, Inc. Actuator systems and methods for aerosol wall texturing
US8561840B2 (en) 2004-07-02 2013-10-22 Homax Products, Inc. Aerosol spray texture apparatus for a particulate containing material
US8584898B2 (en) 1992-02-24 2013-11-19 Homax Products, Inc. Systems and methods for applying texture material to ceiling surfaces
US8701944B2 (en) 1992-02-24 2014-04-22 Homax Products, Inc. Actuator systems and methods for aerosol wall texturing
US8784942B2 (en) 2007-04-04 2014-07-22 Homax Products, Inc. Spray texture material compositions, systems, and methods with anti-corrosion characteristics
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US9156042B2 (en) 2011-07-29 2015-10-13 Homax Products, Inc. Systems and methods for dispensing texture material using dual flow adjustment
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US9248457B2 (en) 2011-07-29 2016-02-02 Homax Products, Inc. Systems and methods for dispensing texture material using dual flow adjustment
US9382060B1 (en) 2007-04-05 2016-07-05 Homax Products, Inc. Spray texture material compositions, systems, and methods with accelerated dry times
US9435120B2 (en) 2013-03-13 2016-09-06 Homax Products, Inc. Acoustic ceiling popcorn texture materials, systems, and methods
USD787326S1 (en) 2014-12-09 2017-05-23 Ppg Architectural Finishes, Inc. Cap with actuator
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US3912666A (en) * 1969-02-06 1975-10-14 Spitzer Joseph G Emulsified propellant compositions for foamed structures such as applicator pads, and process
US3912665A (en) * 1969-02-06 1975-10-14 Spitzer Joseph G Emulsified propellant compositions for foamed structures such as applicator pads, and process
US4036673A (en) * 1973-12-28 1977-07-19 Congoleum Corporation Method for installing surface covering or the like
US3970620A (en) * 1974-01-28 1976-07-20 Diamond Shamrock Corporation Polyvinylchloride compositions for frothing
US3880158A (en) * 1974-04-04 1975-04-29 Johnson & Johnson Spray-spun bandage composition
US4350774A (en) * 1979-12-14 1982-09-21 Frank Scotti Polymeric foam caulking compositions
US4328319A (en) * 1980-10-27 1982-05-04 Restech Research Limited Partnership Process for preparing propellant compositions forming foamed structures containing open and/or closed cells
US4422877A (en) * 1980-10-28 1983-12-27 Restech Research Limited Partnership Synthetic polymer-propellant compositions forming cold foamed structures having a temperature at least 30° C. below ambient temperature and containing open and/or closed cells
US4415099A (en) * 1981-06-11 1983-11-15 Grow Group, Inc. Apparatus for maintaining free movement of a mixing object in a pressurized container
US4381066A (en) * 1982-05-10 1983-04-26 Page Edward H Polymeric foam caulking compositions
WO1985003457A1 (en) * 1984-02-13 1985-08-15 Toernell Goeran Stirring member for liquid suspensions in sealed spray container
US4640623A (en) * 1984-02-13 1987-02-03 Toernell Goeran Stirring member for liquid suspensions in sealed spray containers
US4968735A (en) * 1984-12-05 1990-11-06 Page Edward H Aerosol water based paint
US4970242A (en) * 1989-08-18 1990-11-13 Nationwide Industries, Inc. Anhydrous, nonflammable tire sealer and inflator
US5124395A (en) * 1991-04-25 1992-06-23 Radiator Specialty Company Non-ozone depleting, non-flammable tire sealer and inflater composition
US8985392B2 (en) 1992-02-24 2015-03-24 Homax Products, Inc. Systems and methods for applying texture material to ceiling surfaces
US8701944B2 (en) 1992-02-24 2014-04-22 Homax Products, Inc. Actuator systems and methods for aerosol wall texturing
US8584898B2 (en) 1992-02-24 2013-11-19 Homax Products, Inc. Systems and methods for applying texture material to ceiling surfaces
US8887953B2 (en) 1992-02-24 2014-11-18 Homax Products, Inc. Systems and methods for applying texture material to ceiling surfaces
US8505786B2 (en) 1992-02-24 2013-08-13 Homax Products, Inc. Actuator systems and methods for aerosol wall texturing
US9845185B2 (en) 1992-02-24 2017-12-19 Ppg Architectural Finishes, Inc. Systems and methods for applying texture material
US9079703B2 (en) 1992-02-24 2015-07-14 Homax Products, Inc. Actuator systems and methods for aerosol wall texturing
US9181020B2 (en) 1992-02-24 2015-11-10 Homax Products, Inc. Actuator systems and methods for aerosol wall texturing
US5476879A (en) * 1993-02-19 1995-12-19 Spraytex, Inc. Acoustic ceiling patch spray
US5505344A (en) * 1993-02-19 1996-04-09 Spraytex, Inc. Acoustic ceiling patch spray
US5341970A (en) * 1993-02-19 1994-08-30 Woods John R Acoustic ceiling patch spray
US8844765B2 (en) 1993-03-12 2014-09-30 Homax Products, Inc. Aerosol spray texture apparatus for a particulate containing material
US5988455A (en) * 1994-12-16 1999-11-23 The Sherwin-Williams Company Latex aerosol paint products
US6333365B1 (en) 1996-09-19 2001-12-25 Dap Products Inc. Stable, foamed caulk and sealant compounds and methods of use thereof
US6395794B2 (en) 1996-09-19 2002-05-28 Dap Products Inc. Stable, foamed caulk and sealant compounds and methods of use thereof
US6284077B1 (en) 1997-08-29 2001-09-04 Dap Products Inc. Stable, foamed caulk and sealant compounds and methods of use thereof
US6291536B1 (en) 1998-02-07 2001-09-18 Dap Products Inc. Foamed caulk and sealant compounds
US6414044B2 (en) 1998-02-07 2002-07-02 Dap Products Inc. Foamed caulk and sealant compounds
US6121210A (en) * 1998-03-12 2000-09-19 Dap Products Inc. Foamable silicone oil compositions and methods of use thereof
US20030042329A1 (en) * 2001-08-28 2003-03-06 A-Way Hunting Products, Inc. Scented foam string for hunting
US7073732B2 (en) * 2001-08-28 2006-07-11 A-Way Hunting Products, Inc. Scented foam string for hunting
US9132953B2 (en) 2003-04-10 2015-09-15 Homax Products, Inc. Dispenser for aerosol systems
US8820656B2 (en) 2003-04-10 2014-09-02 Homax Products, Inc. Dispenser for aerosol systems
US20050065240A1 (en) * 2003-09-24 2005-03-24 Kyte William J, Grout composition, dispenser therefor, and method of use
US20050065256A1 (en) * 2003-09-24 2005-03-24 Kyte William J. Textured grout compositon, dispenser therefor, and method of use
US7241828B2 (en) 2003-09-24 2007-07-10 H.B. Fuller & Co. Textured grout composition, dispenser therefor, and method of use
US9187236B2 (en) 2004-01-28 2015-11-17 Homax Products, Inc. Aerosol system for repairing a patched portion of a surface
US9248951B2 (en) 2004-01-28 2016-02-02 Homax Products, Inc. Texture material for covering a repaired portion of a textured surface
US20050197437A1 (en) * 2004-03-08 2005-09-08 Roanoke Companies Group, Inc. Stain-resistant grout composition, dispenser therefor, and method of use
US9004316B2 (en) 2004-07-02 2015-04-14 Homax Products, Inc. Aerosol spray texture apparatus for a particulate containing material
US8561840B2 (en) 2004-07-02 2013-10-22 Homax Products, Inc. Aerosol spray texture apparatus for a particulate containing material
GB2415908A (en) * 2004-07-09 2006-01-11 Ethicon Inc Vacuum wound dressings
US20110049179A1 (en) * 2004-10-08 2011-03-03 Homax Products, Inc. Aerosol systems and methods for dispensing texture material
US9004323B2 (en) 2004-10-08 2015-04-14 Homax Products, Inc. Aerosol systems and methods for dispensing texture material
US8172113B2 (en) * 2004-10-08 2012-05-08 Homax Products, Inc. Aerosol systems and methods for dispensing texture material
US8622255B2 (en) 2004-10-08 2014-01-07 Homax Products, Inc. Aerosol systems and methods for dispensing texture material
US20070066499A1 (en) * 2005-09-19 2007-03-22 Conopco, Inc., D/B/A Unilever Self-supporting aerosol cleansing composition
US8784942B2 (en) 2007-04-04 2014-07-22 Homax Products, Inc. Spray texture material compositions, systems, and methods with anti-corrosion characteristics
US9580233B2 (en) 2007-04-04 2017-02-28 Ppg Architectural Finishes, Inc. Spray texture material compositions, systems, and methods with anti-corrosion characteristics
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US8883902B2 (en) 2007-04-04 2014-11-11 Homax Products, Inc. Aerosol dispensing systems and methods and compositions for repairing interior structure surfaces
US9592527B2 (en) 2007-04-05 2017-03-14 Ppg Architectural Finishes, Inc. Spray texture material compositions, systems, and methods with accelerated dry times
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US20100063640A1 (en) * 2008-09-05 2010-03-11 David Olmstead Programmable Animal Lure Aerosol Dispenser
US8876966B2 (en) 2010-01-28 2014-11-04 Custom Building Products, Inc. Rapid curing water resistant composition for grouts, fillers and thick coatings
US20110209435A1 (en) * 2010-01-28 2011-09-01 Custom Building Products, Inc. Rapid curing water resistant composition for grouts, fillers and thick coatings
US8349068B2 (en) 2010-01-28 2013-01-08 Custom Building Products, Inc. Rapid curing water resistant composition for grouts, fillers and thick coatings
US8357238B2 (en) 2010-01-28 2013-01-22 Custom Building Products, Inc. Rapid curing water resistant composition for grouts, fillers and thick coatings
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Also Published As

Publication number Publication date
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GB1413151A (en) 1975-11-05

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