US3727065A - Automatic developability control system - Google Patents

Automatic developability control system Download PDF

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US3727065A
US3727065A US00867208A US3727065DA US3727065A US 3727065 A US3727065 A US 3727065A US 00867208 A US00867208 A US 00867208A US 3727065D A US3727065D A US 3727065DA US 3727065 A US3727065 A US 3727065A
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particles
sensing
mixture
toner
charge
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US00867208A
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J Maksymiak
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Xerox Corp
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Xerox Corp
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/06Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/0822Arrangements for preparing, mixing, supplying or dispensing developer
    • G03G15/0848Arrangements for testing or measuring developer properties or quality, e.g. charge, size, flowability
    • G03G15/0849Detection or control means for the developer concentration
    • G03G15/0855Detection or control means for the developer concentration the concentration being measured by optical means
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/55Self-diagnostics; Malfunction or lifetime display
    • G03G15/553Monitoring or warning means for exhaustion or lifetime end of consumables, e.g. indication of insufficient copy sheet quantity for a job
    • G03G15/556Monitoring or warning means for exhaustion or lifetime end of consumables, e.g. indication of insufficient copy sheet quantity for a job for toner consumption, e.g. pixel counting, toner coverage detection or toner density measurement
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S222/00Dispensing
    • Y10S222/01Xerography
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S430/00Radiation imagery chemistry: process, composition, or product thereof
    • Y10S430/166Toner containing

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Dry Development In Electrophotography (AREA)
  • Wet Developing In Electrophotography (AREA)
  • Investigating Or Analysing Materials By Optical Means (AREA)
  • Printers Or Recording Devices Using Electromagnetic And Radiation Means (AREA)
  • Particle Formation And Scattering Control In Inkjet Printers (AREA)
  • Control Or Security For Electrophotography (AREA)

Abstract

A developability control system for an electrostatic recording apparatus in which a sensor including two parallel spaced NESA glass plates through which developer material flows are connected in a circuit wherein each is electrically charged alternately for equal periods of time. While each plate is charged, it is adapted to attract toner. A light source on one side of the two plates and a photocell on the other side ''''senses'''' the sum toner deposit on the two plates at all times thereby effecting a steady state control signal.

Description

Pmm'lmm 01m SHEET 1 [IF 3 INVENTOR. JOHN MAKSYMIAK 6% ATTORNEY PATENTEMPRIOIHYB 3 727, 065
sum 2 F 3 fL F/6' 2 I ,1 P-I ,2: T r
r IZQ Lg; K 59 CHARGING REVERSING VOLTAGE SwncH 60 SUPPLY f [[5 v LEVEL TONER 3 DETECTOR DISPENSOR LAMP AND PHOTOCELL VOLTAGE SUPPLY FIG 3 AUTOMATIC DEVELOPABILITY CONTROL SYSTEM of output copies of the apparatus. In the following description of the present invention, the characteristic of developing material which is to be controlled will be its ability to develop images to a defined density, or in other words the developability of the material. This ability of the material or its developability is often considered as related exclusively to the toner concentration of the material, that is, the ability to develop at defined density can be measured in terms of toner concentration and be returned to its optimum ability by adding toner by'an amount determined by this measurement. Toner concentration, while the most important presented originals having toner requirements ranging anywhere from heavy, solid area coverage to sparse line coverage.
Therefore, the principal object of the invention is to control dispensing in xerographic processing systems such arranged that toner particles will be added to developing material in amounts which are indicative of the optimum developability true toner concentration for any particular instant of time.
A further object of the invention is to maintain consistency in image quality during xerographic processing.
aspect in the ability to develop, is only one aspect.
bility of the material will be different,'even'though Anotherobject of the invention is to determine and maintain at all times the proper ratio of toner-to-carrier in xerographic developing material.
I Another object of the invention is to utilize electroded development for collecting toner, and sensing its-presence throughout the entire area of the sensing means thereby enhancing the accuracy of each sensing cycle. I
Still another object of 'the invention is to utilize the electrode fields and developer motion to clean the toner on the plate opposite the plate that is being developed.
These and other objects of the invention are attained by means of a sensor and control means utilized in conjunction with a toner dispensing device for dispensing toner into a developing apparatus in accordance with the sensed density of toner alternately deposited on eitherof two attracting sensor elements. The amount of useful toner particles in the developingmaterial can be determined by the amount that will be alternately toner concentration is the same; For. the present description then rather than using toner concentration" as the determining factor to be controlled, the allinclusive term developability will be utilized and since this term is broader in scope, it will be understood that developability will enhance all that toner concentration connotes.
The present invention avoids the disadvantages of conventional density sensing devices for controlling the dispensing of toner particles into a developing apparatus used in electrostatic processing equipment. Generally, the density sensing methods which utilize the periodic collection of toner particles on a NESA glass plate with electrically isolated sections placed in a developing apparatus include the step of sensing light transmission through one area of the plate as a function of toner concentration. In effect the plate is developed" with the toner particles and, since a field is placed upon the plate for this purpose, the developing action results in edge development due to the electric field edge-effect. For' automatic electrostatic processing wherein large high speed production runs are frequent, the resultant periodic peak senses are not efficient as a consistent developability indication means because of the sudden changes in toner content resulting from the high speed production of randomly deposited upon the plates, each being charged with a voltage to set up the proper field between the plates. This toner determination is utilized to control the amount of active toner within the apparatus. The sensor, having. two surfaces each capable of carrying a charge placed thereon, is positioned within the apparatus to receive some of the developing material falling between the surfaces. Potentials are alternately placed upon the surfaces cyclically thereby reversing the electric field between the surfaces cyclically. This causes toner to be attracted to and cleaned from the surfaces cyclically. While one surface is provided with an attracting field, the other surface serves as a development electrode for the solid area development of the attracting surface since the electric field between the surfaces will be uniform. The amount of toner attracted to each surface when it is charged to attract toner for any particular period of time is related to or a function of the developability in the developer apparatus. The surfaces are connected in an electrical circuit which produces a steady state signal set for optimum condition and which, when deviated from a concentration of toner along the edges of the sensing rather the amount of light occluded from an area seen" by a photocell. Because of the resultant fringe development, the accumulation of toner for any sensing cycle is not as accurate indication of the toner concentration as may be needed for high speed, solid area reproduction. I
' In the U.S. Pat. No. 3,376,854to Kamola there is disclosed a toner control device which also utilizes a conductive glass sensing-surface. However, in this device, it is the density of ,toner accumulation that is sensed.
There is also present the same problems regarding anon-uniform electric field across the surface due to the electric field edge-effect. Upon development of the surface, there is an uneven deposition of toner which is at tracted to the edges of the surface while leaving a depletion: of toner deposition in the center. Sensing of the'toner densityon this glass surface is confined to a relatively small area in the central portion of the surface wherein itis believed toner deposition is relatively uniform. One of the disadvantages here, of course, is
'that the area being sensed is relatively small, thereby minimizing'thejsensitivity that the sensing system is capable of acquiring. Another critical disadvantage is that there is slower responsebecause of the longer time for toner to deposit in the center active area. The
' depletion of toner in the central portion of the surface also signifies a poor development utilization which cannot provide a good, a'ccurate basis for toner density sensing'which will be a good indication of toner concentration. I ,In U.S. Pat. No. 3,399,652, to Gawro n, the reflectability of toner deposition on a charged surface is utilized to determine toner concentration. However, since the sensing plates in the patenteddevice are'charged' with a single potential, it is questionableas to the magnitude and the distribution of the resulting field.- Consequently, it is questionable as tolthe distribution of the toner particles on the sensing plates .for measurement purposes. Sincefthe patenteddevice also utilizes a lens with a light source, it is more probable that light rays arefocused on a small area on each of the disclosed fins thereby providing a small scan area. v
I These disadvantages are overcome by the present invention which utilizes an, electroded development technique so that the electric field resulting from a charged sensing surface and a spaced surface'that is either electrically grounded or has an opposite charge applied thereto is unidirectional and uniform. With this arrangement, upon development of the sensing surface by. the toner particles being attracted thereto, the
depositionfof the toner is uniform throughout the sensing surface thereby insuring an adequate quantity of the particles for density determining purposes. In addition, the-entire area thereof maybe utilized for this density determination, thereby enhancing the sensitivity of the sensing system for providing more accurate determination of developability of the development material. The electrodedsensor issimpler and more reliable than -the sensors.described in the Snelling and Kamola patents and simpler, more reliable and more sensitive than the fins in the Gawron probe.
A preferredform of the invention is shown in the accompanying drawings inwhich:
. FIG. 1 is a schematic sectional view of a typical electrostatic reproduction machine embodying the principles of the invention;
FIG. 2 is a sectional view of a toner sensorutilized in ment of a toner dispensing sensing and control system in which the present invention may be utilized;
FIG. 4 is a graphical illustration of the densities indicative of toner deposition on the sensing surfaces and, therefore, the toner concentration showing the steady-state conditions; and
FIG. 5 is a graphical illustration of the composite output as it would appear for a particular production run.
For a general understanding of a typical electrostatic processing system in which the invention maybe incorporated, reference is had to FIG. 1 in which various components of a typical system are schematically illustrated. As in all electrostatic systems such as a xerographic machine of the type illustrated, a light image of a document to be reproduced is projected onto the sensitized surface'of a xerographic plate to form an electrostatic latent image thereon. Thereafter, the latent image is developed with an oppositely charged developing material comprising carrier beads and smaller toner particles triboelectrically adhering thereto to form a xerographic powder "image, corresponding to the latent image on the plate surface. The powder image is then electrostatically transferred to a support surface to which it may be fixed by a fusing device whereby the powder image is caused permanently to adhere to the support surface. r
The electrostatically 'attractable developing material commonly used in dry electrostatic printing comprises a pigmented resinous powder referred to here as toner and a carrier of larger granular beads formed with glass, sand, polymer material or steel cores coated with a material removed in the triboelectric series from the toner so that a triboelectric charge is generated between the toner'powder and the granular carrier. The carrier also provides mechanical'control so that the toner can be readily handled and brought into con- ,tact withthe exposed xerographic surface. The toner is beads are brought back into the developing system for the machine wherein it is mixed with developing material and a new supply of toner prior to reuse.
In the illustrated machine, an original D to be copiedis placed upon a transparent support platen P fixedly arranged in an illumination assembly generally indicated by the reference numeral 10. While upon the platen, an illumination system flashes light rays upon the original thereby producing image rays corresponding to the informational areas on the original. The image rays are projected by means of an optical system to an exposure station A for exposing the photosensitive surface of a moving xerographic plate in the form of a flexible photoconductive belt 12.
The exposure of the belt surface to the light image discharges the photoconductive layer in the areas struck by light, whereby there remains on the belt a latent electrostatic image in image configuration corresponding to the light image projected from the original on the supporting platen. As the belt surface continues its movement, the electrostatic image passes through a working zone or developing station B in tically conveying mechanisms which carry developing material .to the upper part of the belt assembly whereat the material is dispensed and directed to cascade down over'the upwardly moving inclined selenium belt 12 in order to provide development of the electrostatic image.
As the developing material is cascaded over the xerographic plate, toner particles in the development material are deposited on the belt surface to formpowder images. As toner powder images are formed system which converts rotary motion of an electrical motor to reciprocable movement. Preferably, a single revolution of a rotary element in the device 32, say, in the form of a motor shaft, will produce one reciprocable cycle of the plate 31, thereby insuring the dispensing of predictable quantities of toner. Further details of the plate 31, the linkage system and mechanical device 32 are not necessary to understand the additional toner particles are supplied to the developing material in proportion to the amount of toner deposited on the belt during xe'rographic processing. For this purpose, a toner dispenser generallyindicated by reference numeral 15 is used to accurately meter toner to the developer material in the developer assembly 14. I
The developed electrostatic image is transported by the belt 12 to a transfer station C whereat a sheet of copy paper is moved at aspeed in synchronism with the moving belt in order to accomplish transfer of the developer image. There is provided at this station a suitable sheet transport mechanism adapted to transport sheets of paper from a paper handling mechanism generally indicated by the reference numeral 18 to the developed image on the belt at the station B.
After the sheet is stripped from the belt 12, it is conveyed into a fuser assembly generally indicated by the reference numeral 21 wherein the developed and transferred xerogra'phic powderimage-on the sheet material is permanently affixed thereto. After fusing, the
finished copy is discharged from the apparatusat a suitable point for collection externally of the apparatus. I ltjisbelieved that the foregoing description is suffi cient for the purposes of this application to show the general operation of an electrostatic copier using an illumination system constructed in accordance with the .invention. For further details concerning the specific shown is formedas a rectangular open-ended boxihaving tapering side and end walls. I
The bottom wall of the hopper may comprise a sliding perforated plate. 31 adapted for sliding movement horizontally of the hopper for metering the flow of toner from the hopper. The toner thus dispensed is mixed with the developing material in the developer housing for the apparatus 14 to become almost immediately effective in the developing process. The metering provided by the plate 31' may be controlled by a mechanical device, generally indicated by the reference numeral 32, such as a cam plate or linkage present invention. A preferred form of these devices is illustrated and described in the copending application Ser. No. 731,966 filed on May 24, 1968 in the name of C. D. Wilson. v
In the operation of the toner dispenser, a supply of toner particles is placed within the hopper, the hopper walls and the dispensing plate 31 forming a reservoir for the toner particles. Upon reciprocation of the plate 31 by the device 32, a metered quantity of toner particles will be permitted to enter the apparatus 14. Since thetoner dispenser 15 dispenses a uniform quantity of toner for a given stroke length of the metering plate 31, it is apparent that the quantity of toner delivered by the toner dispenser may be varied by varying the number of strokes per actuation of the device 32. I In order to control the dispensing of toner from the toner dispenser 15, there is shown in FIG. 2 the details of an automatic control system which ultimately 32 in single revolution step-by-step operation in accordance. with the demands of the control system as it determines the relationship of the toner concentration of the developing material with optimum toner conditions. Basically, the toner dispensing control system comprises a sensor generally indicated by the reference number 40 mounted within the developer assembly housing 14 by suitable means which electrically insulates the sensor from surrounding structures. Elongated baffle plates 41 are arranged below .a horizontal conveyor 42 for the conveyor system for the developer 7 7 system and are adapted todirect some of the developer material cascading from the conveyor 42 into the developer zone B. The plates 41 are positioned at angles relative to the vertical'and arranged in such a way as to guide developer material falling therebetween into the sensor 40.
The sensor 40 comprises a housing 45 attached to the lower edges of the plates 41, and is formed with a funnel-shaped inlet opening 46 for presenting a circular flow orifice 47 through which entering development material may pass. The diameter of this orifice is such that the rate of flow of developing material through it remains constant. Within the housing 45 there is positioned a first sensor plate 48 arranged in a vertical plane and having a generally rectangular configuration. For practical purposes the plate may be of a size having approximately one-half inch for each side. A second sensor plate 50 is also arrange in the housing 45 parallel with the plate 48 and spaced therefrom a short distance. The plates 48, 50 are formed of NESA glass, a trademark of the Pittsburgh Glass Company, which is generally tin oxide coated glass that is 'transparent to white light.
The spacing between the plates 48, 50 may be on the order of one-tenth of an inch and is arranged below the flow orifice 47 in the inlet portion 46 of the housing 45. Developing material flows by action of gravitythrough clean the I 7 the flow orifice. 47 and between the plates 48 and 50, through the sensor 40 and out .of the sensor by way of v the outlet portion 51. The material is thenconveyed by a duct 52 connected between the outlet 51 and the lower conveyor 53for the developing apparatus 14 in order-to return the material back into the developing system for the machine.
Each of the plates 48, 50 is connected by a conductor 54, 55 respectively to a reversing switch 56 which,
in turn, is connected electrically to a source 57 of direct current. The reversing switch 56 comprises a pairof micro-switches actuable by a rotatably cam 58 mounted on the shaft; of a slow speed motor 59.
Preferably, the cam is driven with a speed of 60 revolutions per minute in order to effect a complete cycle of switch 56 actuation during each second of time. Each cycle of switch actuationprovid'es one complete cycle of charging of the sensing plates 48, 50,.as will be discussed below. Instead of the switch 56, the cam 58 and the motor 59, other suitable means, such as an electronic switching circuit may. be employed to acquire reverse cyclic charging of the plates 48, 50.
fecting the energization of the lampduring sensing operation, say for example, when the machine is turned I Sensing control is accomplished by the present invention by continuously measuring the amount of toner particles that accumulates on both of the plates 48, 50 during multiple cycles of attract and clean actions. As previously indicated, a single sensing cycle includes the time when one of the plates 48, 50 attracts toner while the other repels it, and when the other plate attracts .while the first attracting plate repels. Therefore,
during a sensing cycle, each of the plates 48, 50 attracts toner particles for half the cycle time and each repels toner particles for the other half of the cycle. Cleaning may be accomplished if the plate which is not in the attract mode has'a repelling field for the negative toner, as determined by the difference in potential between the two plates. For example, cleaning will During operation of the sensor 40, an electric,potential of a particular polarity and of a predetermined amount to attract'and retain toner particles is applied alternately to the plates 48, 50. .As one of the plates is electrically charged to attract toner particles, the other has applied thereto a charge .of a polarity which will repel --toner'particle s therefrom during this time. As
- each of the plates are alternately. charged positively-and (negatively, each plate duringa cycle will attract toner for a short period of time and then immediately repel the same toner. As previously stated, each cycle has an expanse of time, preferably on the orderofonesecond occur if the clean plate has a potential at ground, or
' at a negative potential, or at a positive potential, but
one which is less than that on the attractplate. If at a negative potential, cleaning will occur if the clean plateis less negative (that is, closer to zero) than the density-of negatively charged toner buildup or cleaning whereby, for the first half cycle or for a duration of one-half second, toner particles are attracted and, for
the second half of the cycle, toner particles are repelled; During the second half of each cycle wherein .toner: particles; are 'repelled,Ithe continuously flowing relative to the sensing plate 48, when the same is cyclically charged with attract or'fclean potentials, The
curveD illustrates thedensity of the sensing plate 50 when-this plate, is cyclically charged with attract. or .fclean potentials. As the plates 48, 50 are alternately charged with positive and negative potentials, the attractand clean operations for each plate result in developing 'material movingbetween the; plates will A particular plate having the -repellingcharge thereon. C
In the above description,'it has been assumed that the toner particles are provided with'negative charges so that wheneither of the plates 48,50 has applied thereto a proper field, the toner-particles will be attracted thereon.- This electrical convention is merely illustrative and has been chosen only' fordesc'riptive purposes. The sensor plates function equally well with either positively or negatively charged' toner with the same plate potentialconditions. V The sensor 40- also includes a photocell-P-l positioned in close proximity to the side of the sensor plate .48 away from. the space between the sensor plates. A
lamp L-l-is also mounted in the sensor 40and is arranged in close proximity tothe side of the sensor plate 50away from the spacing between sensor plates and alignment with the'plates and the photocell P-lLThe relative positioning of the photocell and the lamp is such that the photocell will receivethelight rays of the lampthrough the'cascading developer 'materialstream between the sensor plates and'the accumulated toner on first one and then the otherfor each "attractf clean cycle. The. lampv is connected to .a suitable source of electrical power to a control circuitfor efthe de'nsity acquiring high and low peaks, as evidenced bythe shape offithe curves C and D. Actually, the
I curvesare of the same generalshape and are approximately out of phase with each other. As theplate 48 is charged positively, toner buildup increases while at the same time, toner previously built up on the plate 50, is being cleaned off this plate. The summation of the densities due to the presence of toner on both plates at anyone time is illustrated by the curve S, and this produces a summation signal in the photocell P-l. The curve S is shownas a straight line because of the similarities in its two component curves C and D. In practice, however, the curves C and D may differ slightly, resulting in a curve S which may possess a slight ripple. in any event, the curve S indicates the summation density of toner'presence on-the plates 48, 50 and-the toner that is flowing. between the. plates but not adhering to either. For optimum conditions, the
density will remain as the steady state condition having a fairly constant amplitude.
In othertoner sensing devices, which employ only a I single sensing plate or surface, only one of the curves C or D is available and the variations of density highs and lows usually' require sophisticated electronics in order to'produce effective On-Off conditions of toneraddition.
The functional diagram in FIG. 3 illustrates the general operation to which the sensor 40 may be applied. Assuming the sensor 40 is provided with lamp andlphotocell voltages and that the charging voltage is disp'osed to be applied to either of the plates 48, 50, the system is in condition for control operation. As the motor 59 is energized, say for example, as the reproduction machine is placedin its operating mode,
.the attract voltage is applied to the plates 48, 50 alternately, and the sensor 40 will then be in condition to control toner addition in the developing system for the machine. As toner in the developing system depletes during machine operation, the steady state output level of the photocell P-l in the sensor is detected by a level detector circuit 60, which may be preset with a predetermined threshold level, indicative of optimum the developing system. The dispenser adds toner in small amounts until the signal from the level detector 60 terminates. v
In FIG. 5 the curve O-illustrates the density conditions for a typical production run of the machine lasting approximately minutes. The dotted line A illustrates the density experienced by the sensing plates 48, 50 at optimum toner content conditions and will be considered a sense line. At this line optimum developability conditions exist and below this level, toner must be added. The portionO illustrates the situation wherein toner is not being removed with the machine in the operating condition, say for-instance, when copies are not being produced. The downwardly sloping portion 0, illustrates the gradual depletion of toner in the developing system during the production of copies comprising material in type or printed form or to what is generally considered as line copy. it is noticed that the density'slowly decreases in time as the production run continues toward completion. The positions of the various portions of the curve 0 such as portions 0 and 0 relative to the sense line A have been shown greatly exaggerated in FIG. 5 in order to better illustrate the different control actions of. the toner control system. Actually, the portions of the' curve 0 may be just off the level illustrated by the line A.
At the pointP, the density level extends below the optimum density line A thereby resulting in the production of a corrective signal by the level detector 60 for causing the addition of more toner to the developing system. The portion 0 of the curve indicates the result of this toner addition as the production run continues for line copy until the portion 0 is reached wherein toner content is at its original'level. The portion 0,, illustrates toner depletion for solid area coverage now being produced by the machine. It is noted that the depletion of toner for solid area production is quite rapid compared to the depletion of toner during long In the event the toner supply has been exhausted during machine operation, the level detector 60 will continuously produce an add" signal. However, toner cannot be added to the system and its depletion, as noted by the portion 0 will continue downwardly. At the level B, a suitable signal device may be incorporated into the machine in order to warn the operator of this toner depletion condition. If necessary, a machine shut-off signal may be produced in order to cause machine shutdown if this is more desirable than a warning signal.
From the foregoing it will be apparent that the sensor 40 is, in effect,- a'miniature cascade developing device wherein the development of either of the plates 48, 50 is enhanced by the other plate serving as a development electrode. Development is effected by means of an electrode-field and not by fringe fields which occur whena single surface is employed without the influence of a parallel spaced surface having a charge for producing an electric field therebetween. The development then on each of the plates 48, 50 is complete; that is, the distribution of toner throughout the plate is uniform. In other words, the entire sensing surface is essentially utilized for'development thus providing a larger relative area from which density may be measured' which in turn allows better density averaging. Thephotocell P-1 may then be applied to the entire sensing surface area instead of merely the conventional copy production. Again, as the toner depletion reaches the optimum level A, the toner dispenser is again actuated for adding toner to the system.
small area utilized for scanning or sensing, and thus incorporates better control sensitivity into the control system.
While the invention has been described with reference to the structure disclosed, it is not confined to the details set forth; but is intended to cover such modifications, or changes as may come within the scope of the following claims.
What is claimed is:
l. A device for sensing electrostatically charged particles in a mixture of particulate materiaL'including a pair of spaced apart surfaces each being capable 0F carrying an electrical charge adapted to attract the charged particles,
means for producing relative movement between at least some portions of the mixture and said surfaces and with the portions therebetween,
means for alternately producing an attracting charge on one of the surfaces and then the other surface for each of a series of sensing cycles, and
means for detecting the particles attracted to the surfaces during said series of cycles.
2. A device for sensing electrostatically charged particles in a mixture of particulate material, including a pair of spaced apart surfaces each being capable of carrying an electrical charge when in an electric field for attracting the charged particles,
means for producing relative movement between at least some portions of the mixture and said surfaces and with the portions therebetween,
energizing means for producing an electric field between said surfaces, said energizing means being adapted to reverse the direction of said electric field alternately for each of aseries of sensing cycles, and
means for detecting the particles attracted to the surfaces during said series of cycles.
3. A device for sensing electrostatically charged particles in a mixture of particulate material, including 1-1 v a pair-of spaced apart surfaces each being capable of carrying an electrical'charge adapted to attract the charged particles and an electrical charge adapted I to repel the particles, meansfor producing relative movement between the surfaces and some of the mixture with the latter therebetween, means for simultaneously producing an attracting charge on one of the surfaces and repelling charge on the other and then to reverse these charge relationships for'each of a'series of sensing cycles, and means for detecting the particles attracted to the surfaces during said series of cycles. 4. An apparatus for maintaining the developability of developing material, including a sensing surface adapted to carry a toner attracting charge, l t means for producing an attracting charge'on'said surface, said attracting charge being capable '.of developing the surface with a quantity of toner related to a desired predetermined'level of developability of the material, means for forming a unidirectional electric field'with said surface when said surface has an, attracting charge thereon thereby effecting solid area developmentof-the surface,
said surface being arranged to be applied to the vdeveloping material with movement relative thereto in order to permit attraction of the tone upon said'surface, and f v p v means for detecti g the toner attracted to said surface. 5. The apparatus-of claim 4wherein said means for forming an electric field includes a development electrode spaced generally parallel to said surface.
'6 A device for sensing electrostatically charged particles in a mixture of particulate material, including a sensing surface capable of carrying an electrical charge adapted to attract the charged particle's, energizing means for. producing an-attracting charge on saidsurface, g means for producing relative movement between at least some portions of the mixture andsaid surface, means arranged in cooperation with the charge on i said surface for applying a uniform electric field over substantially all of said surface thereby effecting uniform deposition of the attracted particles on said surface, and U a I means for detecting the particles on said surface as a function of the developability of the particles in the mixture. v 7. A device for sensing electrostatically charged particles in a mixture of particulate material, including a sensing surface capable of carrying an electrical charge adapted to attract the charged particles, energizing means for producing an attracting charge means for producing relativemovement between at least some portions of the mixture and said surface,
means cooperable with said energizing means for applying a uniform electric field over substantially all of said surface thereby effecting uniform deposition of the attracted particles on saidsurface, and means for detecting the particles on said surface as a function of the developability of the particles in l the mixture. 8. A device for sensing electrostatically charged particles in a mixture of particulate material, including a sensing surface capable of carrying an electrical charge adapted to attract the charged particles,
means for producing relative movement between at least some portions of the mixture and said surface,
; mean'sfor producing an attracting charge on said surface and applying a uniform electric field over substantially all of said surface thereby effecting uniform deposition of the attracted particles on saidsui'face, and
means for detecting the particles on said surface as a function of the developability of the particles in the mixture.
. 9. A device for sensing electrostatically charged particles in a mixture of particulate material, including a sensing surface capable of carrying an electrical charge adapted to attract the charged particles, energizing means for producing an attracting charge on said surfaces, means for producing relative movement between at least some portions of the mixture and said surface, means'cooperable with said energizing means for applying a uniform electric field over substantially all of said surface thereby effecting uniform deposition of the attracted particles on said surface, and means for determining the presence of the charged particles as the same are being attracted to the surface. 10. A device fordeterrnining the proportional relationship of electrostatically charged particles in a mixture of particulate material, including

Claims (10)

1. A device for sensing electrostatically charged particles in a mixture of particulate material, including a pair of spaced apart surfaces each being capable oF carrying an electrical charge adapted to attract the charged particles, means for producing relative movement between at least some portions of the mixture and said surfaces and with the portions therebetween, means for alternately producing an attracting charge on one of the surfaces and then the other surface for each of a series of sensing cycles, and means for detecting the particles attracted to the surfaces during said series of cycles.
2. A device for sensing electrostatically charged particles in a mixture of particulate material, including a pair of spaced apart surfaces each being capable of carrying an electrical charge when in an electric field for attracting the charged particles, means for producing relative movement between at least some portions of the mixture and said surfaces and with the portions therebetween, energizing means for producing an electric field between said surfaces, said energizing means being adapted to reverse the direction of said electric field alternately for each of a series of sensing cycles, and means for detecting the particles attracted to the surfaces during said series of cycles.
3. A device for sensing electrostatically charged particles in a mixture of particulate material, including a pair of spaced apart surfaces each being capable of carrying an electrical charge adapted to attract the charged particles and an electrical charge adapted to repel the particles, means for producing relative movement between the surfaces and some of the mixture with the latter therebetween, means for simultaneously producing an attracting charge on one of the surfaces and repelling charge on the other and then to reverse these charge relationships for each of a series of sensing cycles, and means for detecting the particlEs attracted to the surfaces during said series of cycles.
4. An apparatus for maintaining the developability of developing material, including a sensing surface adapted to carry a toner attracting charge, means for producing an attracting charge on said surface, said attracting charge being capable of developing the surface with a quantity of toner related to a desired predetermined level of developability of the material, means for forming a unidirectional electric field with said surface when said surface has an attracting charge thereon thereby effecting solid area development of the surface, said surface being arranged to be applied to the developing material with movement relative thereto in order to permit attraction of the toner upon said surface, and means for detecting the toner attracted to said surface.
5. The apparatus of claim 4 wherein said means for forming an electric field includes a development electrode spaced generally parallel to said surface.
6. A device for sensing electrostatically charged particles in a mixture of particulate material, including a sensing surface capable of carrying an electrical charge adapted to attract the charged particles, energizing means for producing an attracting charge on said surface, means for producing relative movement between at least some portions of the mixture and said surface, means arranged in cooperation with the charge on said surface for applying a uniform electric field over substantially all of said surface thereby effecting uniform deposition of the attracted particles on said surface, and means for detecting the particles on said surface as a function of the developability of the particles in the mixture.
7. A device for sensing electrostatically charged particles in a mixture of particulate material, including a sensing surface capable of carrying an electrical charge adapted to attract the charged particles, energizing means for producing an attracting charge on said surface, means for producing relative movement between at least some portions of the mixture and said surface, means cooperable with said energizing means for applying a uniform electric field over substantially all of said surface thereby effecting uniform deposition of the attracted particles on said surface, and means for detecting the particles on said surface as a function of the developability of the particles in the mixture.
8. A device for sensing electrostatically charged particles in a mixture of particulate material, including a sensing surface capable of carrying an electrical charge adapted to attract the charged particles, means for producing relative movement between at least some portions of the mixture and said surface, means for producing an attracting charge on said surface and applying a uniform electric field over substantially all of said surface thereby effecting uniform deposition of the attracted particles on said surface, and means for detecting the particles on said surface as a function of the developability of the particles in the mixture.
9. A device for sensing electrostatically charged particles in a mixture of particulate material, including a sensing surface capable of carrying an electrical charge adapted to attract the charged particles, energIzing means for producing an attracting charge on said surfaces, means for producing relative movement between at least some portions of the mixture and said surface, means cooperable with said energizing means for applying a uniform electric field over substantially all of said surface thereby effecting uniform deposition of the attracted particles on said surface, and means for determining the presence of the charged particles as the same are being attracted to the surface.
10. A device for determining the proportional relationship of electrostatically charged particles in a mixture of particulate material, including a pAir of spaced apart surfaces each being capable of carrying an electrical charge, means for producing movement of the material between said surfaces and in contact therewith, means for alternately and simultaneously producing an attracting charge on one of the surfaces and a cleaning charge on the other surface for each of a series of sensing cycles, and, means for detecting the sum of particle deposit on the surfaces at all times during said series of sensing cycles.
US00867208A 1969-10-17 1969-10-17 Automatic developability control system Expired - Lifetime US3727065A (en)

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JP (1) JPS508938B1 (en)
BE (1) BE757430A (en)
CA (1) CA934806A (en)
CH (1) CH514168A (en)
CS (1) CS169811B2 (en)
DE (1) DE2050021C3 (en)
ES (1) ES384593A1 (en)
FR (1) FR2066411A5 (en)
GB (1) GB1318895A (en)
GT (1) GT197017976A (en)
NL (1) NL166807C (en)
PL (1) PL81051B1 (en)
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SU (1) SU597347A3 (en)

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US3791744A (en) * 1972-02-22 1974-02-12 Dyk Res Corp Van Xerographic toner concentration measuring apparatus and method
US3872825A (en) * 1973-08-06 1975-03-25 Xerox Corp Particle concentration detector
JPS5034243A (en) * 1973-07-26 1975-04-02
JPS5092180A (en) * 1973-12-14 1975-07-23
US3924462A (en) * 1971-08-06 1975-12-09 Hoechst Ag Method of measuring the toner concentration of a developer circulating in an electrophotographic reproduction machine
US3926145A (en) * 1974-03-04 1975-12-16 Honeywell Inf Systems Toner concentration detector
US4043293A (en) * 1976-05-03 1977-08-23 Xerox Corporation Developability regulating apparatus
US4078520A (en) * 1977-06-02 1978-03-14 Xerox Corporation Vibrating screen filter for toner density measuring apparatus
US4111151A (en) * 1977-05-19 1978-09-05 Xerox Corporation Multi-particle developability regulating system
DE2927477A1 (en) * 1978-07-08 1980-01-24 Ricoh Kk DEVICE AND METHOD FOR MEASURING THE DEVELOPMENT CAPACITY OF A PULVERIZED DEVELOPER FOR ELECTROSTATOGRAPHY
US4346985A (en) * 1979-06-25 1982-08-31 Xerox Corporation Automatic development control
US4431300A (en) * 1982-02-16 1984-02-14 Xerox Corporation Automatic developability sensing in electrophotographic printing
US4451135A (en) * 1982-04-20 1984-05-29 Olympus Optical Company Limited Toner concentration detecting device
US4662313A (en) * 1985-10-23 1987-05-05 Xerox Corporation Image density controller
US5426486A (en) * 1994-02-22 1995-06-20 Eastman Kodak Company Toner monitor having magnetic field control
US5905510A (en) * 1995-09-21 1999-05-18 Nec Corporation Toner content monitoring system for use in a recording head for ink-jet printer
US20040009015A1 (en) * 2002-06-03 2004-01-15 Kohta Fujimori Toner conveying device and image forming apparatus including the toner conveying device
US20140016977A1 (en) * 2012-07-10 2014-01-16 Canon Kabushiki Kaisha Developer accommodating container and image forming apparatus

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JPS51140296A (en) * 1975-05-30 1976-12-03 Seiko Seiki Co Ltd Apparatus for compensating for wearing down of grindstone of grinding machine

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US3094049A (en) * 1961-02-03 1963-06-18 Xerox Corp Xerographic developer measuring apparatus
US3233781A (en) * 1963-05-08 1966-02-08 Savin Business Machines Corp Toner control system
US3376854A (en) * 1966-06-01 1968-04-09 Xerox Corp Automatic toner dispensing control
US3399652A (en) * 1967-06-14 1968-09-03 Addressograph Multigraph Automatic toner concentrate detector
US3430606A (en) * 1968-01-02 1969-03-04 Xerox Corp Electroscopic particle sensor
US3526338A (en) * 1968-01-02 1970-09-01 Xerox Corp Method and controller for dispensing electroscopic material

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US3094049A (en) * 1961-02-03 1963-06-18 Xerox Corp Xerographic developer measuring apparatus
US3233781A (en) * 1963-05-08 1966-02-08 Savin Business Machines Corp Toner control system
US3376854A (en) * 1966-06-01 1968-04-09 Xerox Corp Automatic toner dispensing control
US3399652A (en) * 1967-06-14 1968-09-03 Addressograph Multigraph Automatic toner concentrate detector
US3430606A (en) * 1968-01-02 1969-03-04 Xerox Corp Electroscopic particle sensor
US3526338A (en) * 1968-01-02 1970-09-01 Xerox Corp Method and controller for dispensing electroscopic material

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3924462A (en) * 1971-08-06 1975-12-09 Hoechst Ag Method of measuring the toner concentration of a developer circulating in an electrophotographic reproduction machine
US3791744A (en) * 1972-02-22 1974-02-12 Dyk Res Corp Van Xerographic toner concentration measuring apparatus and method
JPS5034243A (en) * 1973-07-26 1975-04-02
JPS5925220B2 (en) * 1973-07-26 1984-06-15 株式会社リコー Toner remaining amount detection device for electrophotographic dry developing device
US3872825A (en) * 1973-08-06 1975-03-25 Xerox Corp Particle concentration detector
JPS5092180A (en) * 1973-12-14 1975-07-23
US3926145A (en) * 1974-03-04 1975-12-16 Honeywell Inf Systems Toner concentration detector
US4043293A (en) * 1976-05-03 1977-08-23 Xerox Corporation Developability regulating apparatus
US4111151A (en) * 1977-05-19 1978-09-05 Xerox Corporation Multi-particle developability regulating system
US4078520A (en) * 1977-06-02 1978-03-14 Xerox Corporation Vibrating screen filter for toner density measuring apparatus
US4266141A (en) * 1978-07-08 1981-05-05 Ricoh Company, Ltd. Toner developing ability measuring system for electrostatography
DE2927477A1 (en) * 1978-07-08 1980-01-24 Ricoh Kk DEVICE AND METHOD FOR MEASURING THE DEVELOPMENT CAPACITY OF A PULVERIZED DEVELOPER FOR ELECTROSTATOGRAPHY
US4346985A (en) * 1979-06-25 1982-08-31 Xerox Corporation Automatic development control
US4431300A (en) * 1982-02-16 1984-02-14 Xerox Corporation Automatic developability sensing in electrophotographic printing
US4451135A (en) * 1982-04-20 1984-05-29 Olympus Optical Company Limited Toner concentration detecting device
US4662313A (en) * 1985-10-23 1987-05-05 Xerox Corporation Image density controller
US5426486A (en) * 1994-02-22 1995-06-20 Eastman Kodak Company Toner monitor having magnetic field control
US5905510A (en) * 1995-09-21 1999-05-18 Nec Corporation Toner content monitoring system for use in a recording head for ink-jet printer
US20040009015A1 (en) * 2002-06-03 2004-01-15 Kohta Fujimori Toner conveying device and image forming apparatus including the toner conveying device
US6917779B2 (en) * 2002-06-03 2005-07-12 Ricoh Company, Ltd. Toner conveying device and image forming apparatus including the toner conveying device
US20140016977A1 (en) * 2012-07-10 2014-01-16 Canon Kabushiki Kaisha Developer accommodating container and image forming apparatus
US9423760B2 (en) * 2012-07-10 2016-08-23 Canon Kabushiki Kaisha Developer accommodating container and image forming apparatus

Also Published As

Publication number Publication date
BE757430A (en) 1971-04-13
DE2050021B2 (en) 1978-05-03
JPS508938B1 (en) 1975-04-08
CH514168A (en) 1971-10-15
SU597347A3 (en) 1978-03-05
PL81051B1 (en) 1975-08-30
ES384593A1 (en) 1973-01-16
DE2050021A1 (en) 1971-04-29
GT197017976A (en) 1972-03-17
DE2050021C3 (en) 1978-12-21
NL7014901A (en) 1971-04-20
FR2066411A5 (en) 1971-08-06
GB1318895A (en) 1973-05-31
CS169811B2 (en) 1976-07-29
NL166807C (en) 1981-09-15
SE369114B (en) 1974-08-05
NL166807B (en) 1981-04-15
CA934806A (en) 1973-10-02

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