US3814145A - Wire mesh welding machine - Google Patents

Wire mesh welding machine Download PDF

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US3814145A
US3814145A US00153757A US15375771A US3814145A US 3814145 A US3814145 A US 3814145A US 00153757 A US00153757 A US 00153757A US 15375771 A US15375771 A US 15375771A US 3814145 A US3814145 A US 3814145A
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Prior art keywords
wire
machine
feed rollers
cross
controller
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US00153757A
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H Gott
G Ritter
K Ritter
J Ritter
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EVG Entwicklungs und Verwertungs GmbH
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EVG Entwicklungs und Verwertungs GmbH
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Priority claimed from AT700070A external-priority patent/AT309185B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F27/00—Making wire network, i.e. wire nets
    • B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
    • B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
    • B23K11/008—Manufacturing of metallic grids or mats by spot welding

Definitions

  • Marmorek 57 ABSTRACT A wire mesh welding machine in which a plurality of line-wires arranged side byside in parallel relation are fed through the machine intermittently and crosswires are fed to the machine at right angles to the linewires and are welded to the line-wires at their respective points of contact, the cross-wires being drawn off a storage reel and cut to length by means of feed rollers and a cutter which are both driven by the main shaft of the machine.
  • the lengths of the individual cross-wires severed from the wire drawn off the storage reels are controlled by an electronic control system which governs the action of the feed rollers in direct dependence on the length of wire unreeled in each cycle of operation of the machine.
  • the electronic control system includes a cycle controller driven by the main shaft of the machine, the cycle controller delivering, in each working cycle of the machine, a start signal which causes a drive between the main shaft and the feed rollers to be engaged, a measured value transducer, controlled by the rotation of the feed'rollers, or by the advance of the cross-wire,
  • a reset signal from the first impulse transmitter subsequently causes the counter-controller to be reset to zero after a time interval corresponding to the feeding of a maximum length of cross-wire.
  • the intermittent movement of the mesh together with the array of line-wires and the newly fed crosswire and the correspondingly intermittent action of the welding electrodes at the end of each step of advance of the mesh are usually controlled by a power-driven main shaft of the machine.
  • This shaft accomplishes one revolution in each work cycle and usually also drives the cutting and feeding device for cutting and feeding of the cross-wires.
  • the cross-wire is advanced across the machine by two feed rollers, clamping the wire between them and advancing it by-friction.
  • the main shaft of the machine drives thefeed rollers by means of a crank which imparts a reciprocating movement to a rack which in turn drives the feed rollers through a uni-directional drive, so that the rollers rotate intermittently and in one direction only.
  • a switching device in the uni-directional drive ensures that the feed rollers rotate always in the desired direction even though the rack passes a dead-center position at the end of each stroke. in order to render cutting and feeding of cross-wires of different lengths possible a driving crank of adjustable length is provided.
  • two pairs of feed rollers are provided.
  • the rollers of each pair rotate in opposite directions in timed relation with the movements of the driving crank.
  • the two pairs of spring-loaded feed rollers alternatively engage the cross-wire feeding it to the machine.
  • the accuracy obtainable by this method is limited by a variety of factors.
  • First the accuracy with which the cross-wire is fed and cut to length is limited by the nature of the uni-directional drive.
  • Such a drive usually comprises a ratchet and pawl device, the accuracy of which depends on the size of the ratchet-teeth.
  • a cycle controller is provided being driven by the main shaft of the machine, the cycle controller delivering, in each working cycle of the machine, a starting signal which causes a drive between the main shaft and the feed rollers to be engaged and wherein a measured value transducer controlled by the rotation of the feed rollers or by the advance of the cross-wire, produces a signal which, through an adjustable counter-controller, taking the place of a reference transducer, causes the drive to be disengaged and the feed rollers to be stopped after feeding
  • the length of the cross wire fed to the machine and severed from the unreeled portion of the wire was determined by the mechanically operating feeding device which was subject to wear.
  • the length of the cross wire is determined, much more accurately,.by direct measurement by means of the measured value transducer cooperating with an adjustable counter-controller.
  • the setting of the adjustable counter-controller may easily .be changed by the operator from one cross-wire length to another withoutinterrupting the operation of the machine.
  • the drive between the main shaft and the feed rollers includes a power transmission system conv terposed between the main shaft and the feed rollers,
  • one of the aligned shafts being geared to the main shaft of themachine by means of a suitable mechanical transmission whereas its other end drives the rotor of an hydrostatic coupling or the driving disc of an hydrostatically operated disengaging coupling whereas the second of the two aligned shafts, one end of which is connected to the housing of the hydrostatic coupling or to the driven disc of the disengaging coupling, and the other end drives the feed rollers.
  • This second shaft is positively connected to' a likewise hydraulically operated brake.
  • an electrohydraulic servo-valve is provided controlling oilpressure in such a way that the coupling is-engaged when the brake is disengaged and vice versa.
  • FIGS. 1 to 3 are diagrammatic representations of three different examples of cross-wire feeding devices forming part of the machine
  • FIG. 4 is a circuit diagram of an electronic controlcircuit forming part of each of the devices shown in FIGS. 1 to 3;
  • FIG. 5 shows a detail of part of an alternative form of an electronic control-circuit
  • FIGS. 6a and 6b show examples of a measured value transducer forming part of the-control-circuits
  • FIG. 7 is a diagram representing a cycle of operations of the devices shown in FIGS. 1 to 3.
  • FIG. 8 is a side view of the line and cross wires being fed into the welding machine
  • FIG. 9 is a plan view of FIG. 8;'
  • FIG. 10 is a cross-sectional view through the welding machine; and 1 FIG. 11 is a detailed view of the wire shearing means i and its actuation.
  • the main shaft 1 of a mesh welding machine drives an hydraulic pump 3, which draws oil from a tank (not shown) and discharges it into a delivery line in which the oil pressure is kept constant by means of an adjustable pressure control valve 6.
  • the intake of the pump and the exhaust from the pressure control valve 6, which leads back to the tank, are indicated by the symbol T (tank).
  • the delivery line connects the pump 3 by way of an oil filter 5 and an electro-hydraulic servo-valve 7 to an hydraulic motor 8.
  • the motor 8 drives the feed rollers 11, ll through gear wheels 9, l0 and 10.
  • the cross wire gripped between the feed rollers is advanced to the machine by friction.
  • the pressure applied to the wire by the feed rollers may be adjusted by means of an adjustment screw 13 shown diagrammatically in the drawing.
  • a cycle controller 2 eg in the form of an impulse transmitter, which operates for example on a photo-electric or an inductive basis.
  • a measured value transducer which is connected to a countercontroller, or reference transducer, for selection and control of the lengths of wire to be fed and cut.
  • the cycle controller 2 together with a measured value transducer 14 controls the electro-hydraulic servo-valve 7.
  • the transducer 14 is mechanically connected to the feed-rollers 11 as can be seen from FIGS. 1 to 3.wherein the transducer 14 is attached tothe shaft which carries gear wheel 9 which drives feed-rollers 11. Other" means mechanically connecting the transducer 14 to the feed-rollers 11' can be used.
  • the main shaft 1 of the mesh welding machine drives, through a gear 18, a first shaft 25 which is mounted in aligned relation to a second shaft 26.
  • The'two shafts 25 and 26 may be .positively connected by an hydrostatic coupling 15.
  • hydraulically actuated mechanical brake 16 is mounted on the second shaft 26 the brake being connected by an oil-duct 27 provided with an electro-hydraulic servo-valve .7' and an oil-filter 5 to the hydrostatic coupling.
  • This device operates as follows: When the electrohydraulic servo-valve 7 hydraulically connects the brake 16 to the hydrostatic coupling'lS by means which will be described later the rotor of the coupling l5, driven by the shaft 25 builds up pressure in all parts connected by the duct 27, until, upon the pressures reaching a predetermined value, the control valve 6 opens.
  • the pressure in the oil-duct 27 releases the brake l6, usually held in engagement by a spring, by acting on a piston and, at the same time, causes the housing of the hydrostatic coupling 15- to rotate, thus positively connecting shafts 25 and 26 so that now the main shaft 1 of the machine drives the feed rollers 11, 11' by way of the gear 18, the aligned shafts 25, 26 and the gear 9, l0, l0.
  • FIGS. 1 and 2 Feeding of the cross wire is interrupted and the length of wire fed is cut off by a cutting device which is not shown in the drawing. Otherwise like parts shown in FIGS. 1 and 2 are designated by like reference numerals and do not, therefore, require further explanation. It should, however, be mentioned that units combining the functions of the coupling 15 and the brake 16 are commercially available. Merely for the sake of clarity the two parts were represented separately in the drawings. j I
  • the driving transmission between the main shaft 1 of the mesh welding'ma-' being provided by a pump 3 driven by a motor 4, preferably an electric motor.
  • An electro-hydraulic servovalve controls the flow of oil in such a way that hydraulic pressure is applied alternatively to the coupling 17, through a duct 30, or to the brake 16, through a duct 31.
  • the action of the servo-valve 7 should be controlled in such a way that both the brake and the coupling are engaged gradually, that is to say gently, in proportion to the current energizing the valve 7, that current itself being gradually increased, by means which will be described later.
  • two branchlines 28 and 29, each one provided with a throttle valve and branching off from the ducts 30 and 31 resp. permit oil fed into the ducts 30 and 31 to drain back to the tank.
  • FIGv 4 shows by way of example an electronic control-circuit by the help of which the length of wire to be fed is determined.
  • the cycle controller 2 driven by the main shaft 1 of the machine is connected through an amplifying AND gate 20 to the coil of an electrohydraulic servo-valve 7.
  • the photo-electricor inductive cycle controller 2 emits a sustained signal while the main shaft 1 accomplishes a specified fraction of a full turn, say 300. While the main shaft 1 rotates through the remaining 60 the cycle controller emits no signal.
  • the duration of the sustained signal is chosen in accordance with the greatest length of cross wire which might be required and allowing for the gear ratio between the main shaft 1 and the feed rollers 11, ll'.'The leading flank of the sustained signal opens the valve 7 starting the rotation of the feed rollers and the trailing flank of the signal resets the counter controller 19, to which the measured value transducer 14 is connected, to zero.
  • FIG. 7 is a representation of how the speed of revolution of the feed rollers 11, 11' is controlled by the combined signals of the cycle controller 2, the' measured value transducer 14 and the counter controller 19.
  • the ordinate of the upper diagram represents the voltage of a sustained v signal emitted by the first impulse transmitter 2, the signal having a leading flank F1 and a trailing flank F2 and being .of constant voltage over an angle of rotation of 300 accomplished by the main shaft 1.
  • the voltage of that signal is applied to one input terminal of an AND gate 20.
  • the counter-controller 19 may now open the hydro-electric valve 7 by applying a voltage to the other input terminal of the AND gate 20.
  • the oil motor is switched in by the valve 7.
  • the main shaft 1 of the machine is connected to the feed rollers 11, 11' by way of the hydrostatic coupling 15 or the hydraulically operated coupling 17 respectively.
  • the feed rollers start to rotate, advancing the cross wire and at the same time the measured value transducer begins to emit a sequence of impulses the 'frequency of which is proportional to the speed of advance of the cross wire.
  • the impulses emitted by the measured value transducer 14 are counted by the counter-controller 19.
  • the counter-controller 19 in its turn applies each time after counting a specified number of impulses control voltages to the input terminal of the AND'gate.
  • the arrangement'might be such that the current energizing the coil of the electro-hydraulic servo-valve increases by increments, each increment being added to the already applied voltage after a certain number of pulses.
  • the length of wire fed to the machine may be severed from the wire drawn off the reel and transported to the weldingstation.
  • the feeding device is ready for commencement of a new feeding cycle.
  • the main shaft 1 of the machine continues to rotate and actuates the cutting device but the feed rollers 11, 11' remain stationary, the pump 3 in the example of FIG. 1 being disconnected from the motor 8 or in the examples of FIGS.- 2 and 3 the main shaft being disengaged from the feed rollers 11, 11.
  • the trailing flank of the sustained signal emitted by the cycle controller 2 will re- I set, through a lead 22, the counter-controller 19 to zero.
  • the second input of the AND gate 20 will be deenergized.
  • the counter-controller'19 is adjustable for selection of the desired fraction of the sustained signal during which the energizing current is supposed to flow. If the longest possible cross wire length is required, the current continues over the entire length of the sustained signal. In all other cases the current passing through the coil of the electro-hydraulic valve 7 flows during a fraction of that length only. It should be observed that if the measured value transducer 14 or the countercontroller 19 failed to close the valve 7 after a suffcient advance of the crosswire, the cross wire will nevertheless be stopped since at the end of the sustained signal from the cycle controller 2 the trailing flank of the sustained signal will put one of the two input terminals of the AND gate 20 at zero voltage, closing the servo-valve 7 and stopping the feeding mechanism.
  • the measured value transducer 14 is driven directly by the feed rollers 11, 11'.
  • FIG. 6a Another arrangement is shown in FIG. 6a.
  • the wire advanced by the feed rollers 11, 11 passes between a pick-up wheel 23 and a supporting wheel 24.
  • These wheels 23, 24 are in their turn rotated by the advancing wire.
  • the measured value transducer 14 is positively connected to the pick-up wheel 23 by sprocket wheels 23a and 14a and a sprocket-chain there between and the transducer 14 emits pulses in proportion to the angle of rotation of the pick-up wheel.
  • FIG. 6b shows a further alternative arrangement for measuring the "distance covered by the wire 12.
  • the distance travelled by the wire 12 is measured by means of a magnetic recording head 32 and a magnetic pick-up head 33. These two conjugate devices are spaced apart by a given distance a as shown in FIG. 6b.
  • a magnetic mark is applied to the cross-wire by the recording head 32.
  • the pick-up head33 thelatter delivers a counting pulse to the counter-controller 19 and at the same time actuates the recording head 32 which in its turn applies another mark to the cross wire 12. Therefore, the pick-up head 33 delivers a counting pulse each time after the'cross wire's covering the distance a.
  • Means guiding the cross-wire fed by the feed-rollers 11 past the recording head and subsequently past the pick-'t l p'head 33 includeforthe quzoma fiQfiQllz. 91 .16! i h j of crosswire 12, for the vertical dii e ct ioniwheels 24 :rotatably fastened to the ends .of beam 160 which is biased into contact with c r9ss-wire;12 by spring 162;
  • a plurality of counter-controllers 19a, 19b, 190 may be provided instead of a single one.
  • Each one of the plurality of counter-controllers' may selectively and individually be connected to the measured value transducer '14 by means of relay switches 21a, 21b, 21c. Connections of the counter-controllers to the measured value transducer may be established by hand, by means of push-buttons or automatically by an appropriate control device or similar program controlling means.
  • the advantage of this arrangement is that a desired length of wire to be fed to the machine may be preselected on each counter-controller 19, permitting the operator to switch the feeding device to the desired length by merely actuating the apropriate push button or by programming a control-device accordingly.
  • FIGS. 8 to 11 for further clarification.
  • Line-wires 101 are fed in parallel relation and spaced apart to a welding machine 100.
  • the line-wires are drawn off supply-reels 102 positioned some distance ahead of the welding machine 100.
  • the line-wires pass through a straightening device 103.
  • a feeding-device such as shown in FIGS. 1 to 3 feeds a cross-wire 12 from the side of and at right angles to the array of line-wires 101 into the welding machine 100.
  • the cross-wire 12 is drawn off a supply-reel 104.
  • the crosswire is pulled off the reel 104 in-a vertical direction so that the reel 104 need not'rotate during the pulling off of the wire.
  • Guide-rollers 105, 106 guide the wire on its way into the welding machine 100.
  • the cross-wires are fed into grooved blocks 107.
  • the blocks 107 are aligned'in spaced relation in a direction transversely of the welding machine 100.
  • the grooves of the blocks 107 which receive the cross-wires 12 are covered by lids 108 which are fastened to arms 109 fixed to a rotatable shaft 110.
  • the lids By rotating the shaft 110 the lids are retracted so as to allow a cross-wire resting in the groove of a block 107 to be lifted out of that groove for feeding of the cross-wire to the welding station.
  • the shaft 110 is actuated by a lever-system which,
  • a gear 111 is fastened to the main shaft 1 of the welding machine.
  • the gear meshes with a pinion 112 which is rotated at constant speed by an electro-motornot shown.
  • Fastened to the main shaft is an eccentric 113 for operation of the means for welding the cross-wires one after the other to the line-wires such as electrode beam 1 16, a crank-pin 114 for operation of the mechanism advancing the welded mesh together with the linewires and for feeding a new cross-wire to the welding station, a cam 115 which operates the shear 141 which cuts the cross-wire just fed to the welding machine.
  • the cycle controller as shown in FIG. 1 to 3 and, finally, a
  • the main parts of the mesh-advance mechanism are feeding rails 118.
  • a plurality of such rails are distributed at intervals and in parallel relation over the width of the welding machine.
  • the feeding rails 118 and the grooved blocks 107 are arranged in such a way that each feeding rail rests in an interval between two adja-- cent aligned blocks 107.
  • the feeding rails carry hooks 119 capable of engaging cross-wires of the already welded mesh and at their ends the feeding rails carry two closely spaced protrusions 120 between which a cross-wire can be received in order to lift it out of the grooves of the blocks 107 and to transport it to the welding station betweenthe' electrodes 121, 122.
  • the feeding rails 118 are fastened to a beam 123 extending across the entire width of the welding machine.
  • the beam 123 is hinged to two parallel struts 124, 125, the lower ends of. which likewise are hingedly fastened to one arm of a bell-crank-lever 126, the arm of the bell-crank-lever to which the struts are fastened being parallel to the beam 123.
  • the middle of the strut 124 is rotatably fastened to a lever 127 which in its turn is fastened to a shaft 128 pivotably mounted to the frame of the welding machine 100 at both its ends.
  • a lever 129 rigidly fastened to the shaft 128 and a connection rod 130 rotatably fastened to the lever 129 at one end and to the crank pin 114 at the other end, an oscillating rotative motion can be imparted to the shaft 128 and to the lever 127.
  • a second parallel motion drive is composed of the other arm of the bell-crank-lever 126 which is parallel to a lever. 133 and by two parallel struts 131 and 132.
  • the strut 131 and the lever 133 are journalled to a pivot-pin 134 fastened to the machine frame.
  • the strut 132- is pivotably mounted to the lever 133 half-way ,between the pivot 134 and the bearing of a cam-follower roller l35 mounted to the end of the lever 133.
  • a compression-spring always urges the cam follower-roller 135 against the surface of the cam 117.
  • Rotation of the main shaft 1 of the welding machine results in a rocking motion of the lever 129, linked by means of the connecting rod 130 to the crank-pin 114, as well as of the lever 127 since both these levers are rigidly fastened to the shaft 128.
  • the lever 127 being rotatably connected to the strut 124 imparts by means of the parallel motion drive 123, 124, 125, 126 a reciprocating movement to the feeding rails 118.
  • the cam 117 has a cam-lobe extending over half of its circumference.
  • the cam follower roller 135 contacts the sunken part of the cams surface and the feeding rails 118 remain in a position parallel to the line-wires 101 of the welded mesh and move from the position shown in F 1G. to the left.
  • the hooks 119 engage cross-wires which already have been welded to the linewires and pull the welded mesh and the line-wires along with the feeding rails.
  • the protrusions 120 advance a newcross-wire which rests in the recess between the two protrusions to the welding station between the electrodes 121, 122.
  • Rotation of the beam 123 tilts the feeding rails 118 to the right, lowering their free ends, and, at the same time, disengaging the hooks 119 from the cross-wires and depositing the new cross-wire held between the protrusions 120 on the lower welding electrode 121.
  • a cam-operated lever system rotates the shaft 110 a few degrees in clockwise direction removing the lids 108 from the grooves of the grooved blocks 107.
  • the recess between the two-protrusions 120 lifts a newly fed cross-wire out of. the grooves of the grooved blocks 107.
  • This. is the time required for feeding a maximum length of cross-wire.
  • the lobe of a cam strikes a cam-follower 137 at the moment when the shaft 110 starts to rotate in clockwise direction in order to retract the lids 108 from the grooves of the blocks 107.
  • the camffollower 137 is pivotably mounted to one arm of a bell-crank-lever 138 the other arm of which is loaded by a spring 139 and connected by means of a rod 140 to one end of a shear-blade 141.
  • the bell-crank-lever 138 is journalled to a pivot-pin 142 which is fastened to the frame of the machine. Due to the action of the spring 139, the camfollower 137 is always forced against the cams surface.
  • the bell-crank-lever When the lobe of the cam strikes the cam-follower, the bell-crank-lever is rotated counterclockwise imparting a limited rotative movement in clockwise direction to the shear-blade 141 about its pivot 144.
  • Means for'cutting such as shear-blade 141 is situated right in front of a nozzle 143 through which the cross-wire 12, advanced by the feeding system shown in FIGS. 1 to 3, issues'into the grooves of the blocks 107.
  • the cross wire By rotation 'of the shear-blade 141 the cross wire is severed from the strand of wire which is pushed off the reel 104 by means of the cross-wire-feeding system.
  • the eccentriell3 is connected by means of a connecting rod to the electrode beam carrier 151 which is pivotably mounted to the frame of the welding machine at 152.
  • the electrode beam carrier 151 which is pivotably mounted to the frame of the welding machine at 152.
  • the electrode beam 116 is rigidly mounted to the electrode beam carriers 151.
  • the upper electrodes 122 are resiliently guided within the electrode beam by means of guide rods 153 and compression springs 154.
  • the lower electrodes are mounted to the bus-bars, and alternatively connected to either the bus-bar of positive polarity or to the bus-bar of negative polarity.
  • the bus-bars are in conductive connection with the secondaries of a number of transformers mounted in a housing 156.
  • Upper and lower electrodes are distributed over the width of the welding machine in exactly the same spaced relation as are the longitudinal wires 10], so that each longitudinal wire rests between an upper and. lower electrode.
  • the upper electrodes are not connected to the source of electric power but are conductively connected with each other in pairs.
  • the welding current passes from a lower electrode of negative polarity through the cross ing-point formed by a longitudinal wire with the crosswire into the upper electrode opposite the lower electrode of negative polarity, through the lead connecting that electrode with its neighbour and finally through another crossing-point of the neighbouring longitudinal wire with the same cross-wire to a lower electrode of positive polarity.
  • the im- I provement comprising a cycle controller, connected in such a way to said main drive shaft of the machine that it emits a start signal
  • a wire mesh welding machine as claimed in claim 4 further comprising an hydraulic pump, means driving said pump independently of that main drive shaft,
  • said measured value transducer is a pulse transmitter which emits pulses at a frequency proportional to the speed at which the cross wire is advanced by said feed rollers and further comprising means operatively connecting said counter-controller to said electro-hydraulic servo-valve said counter-controller includinga counting device which, after a predetermined number of pulses emitted by the pulse-transmitter have been counted by said counting device, causes said means operatively connecting'said feed rollers'to said main drive shaft to be disengaged by closing that electro-hydraulic servo-valve.
  • a wire mesh welding machine as claimed in' claim 1 wherein said means operatively connecting said feed rollers to said main drive shaft comprise a power transmission system, an electro-hydraulic servo-valve, means operatively connecting said electro-hydraulic servo-valve to said power transmission system and means rendering said electro-hydraulicservo-valve responsive to the signals from both said cycle controller and said counter-controller.
  • a wire mesh welding machine as claimed in claim 2, wherein said means operatively connecting said feed rollers to said main drive shaft comprise an hydraulic pumplbeing continuously driven by said main drive shaft, an hydraulic motor, means operatively connecting said hydraulic motor to said feed rollers and means connecting said hydraulic pump to said hydraulic moatively connecting said feed rollers to said main drive shaft and the trailing flank of said sustained signal causi'ng said electro-hydraulic servo-valve to be closed and said counter-controller to be reset to zero.
  • said counter-controller comprises means producing a control signal which, ineach feeding cycle gradually increases the tension applied at the input terminal of said AND gate to a maximum and susequently gradually reduces that tension to zero.
  • a wire mesh welding machine as claimed in claim 6, comprising a plurality of counter-controllers, each one adjustable for a different length of wire to be fed to said machine and means for selectively connecting said measured value transducer to each one of said plurality of counter-controllers for feeding 'of wires of dif-- v ferent predetermined length.

Abstract

A wire mesh welding machine in which a plurality of line-wires arranged side by side in parallel relation are fed through the machine intermittently and cross-wires are fed to the machine at right angles to the line-wires and are welded to the line-wires at their respective points of contact, the cross-wires being drawn off a storage reel and cut to length by means of feed rollers and a cutter which are both driven by the main shaft of the machine. The lengths of the individual cross-wires severed from the wire drawn off the storage reels are controlled by an electronic control system which governs the action of the feed rollers in direct dependence on the length of wire unreeled in each cycle of operation of the machine. The electronic control system includes a cycle controller driven by the main shaft of the machine, the cycle controller delivering, in each working cycle of the machine, a start signal which causes a drive between the main shaft and the feed rollers to be engaged, a measured value transducer, controlled by the rotation of the feed rollers, or by the advance of the cross-wire, which produces a signal which, through an adjustable counter-controller, acting as a reference transducer, causes the drive to be disengaged again and the feed rollers to be stopped after feeding of a predetermined length of wire. A reset signal from the first impulse transmitter subsequently causes the counter-controller to be reset to zero after a time interval corresponding to the feeding of a maximum length of cross-wire.

Description

United States Patent 1191 Gott et al.
[ 1 WIRE MESH WELDING MACHINE [75] Inventors: Hans Gott; Klaus Ritter; Josef Ritter;'Gerliard Ritter, all of Graz,
Austria [73] Assignee: EVG Entwicklungsund Verwertungs-Gesellschaft m.b.H., Graz, Austria [22 Filed: June 16,1971
211 Appl. No.: 153,757
[30] Foreign Application Priority Data References Cited UNITED STATES PATENTS 2,603,688 7/1952 Cole et a1... ll3/l R 2.758837 8/1956 Littell et a1. 226/145 3,124,290 3/1964 Lloyd 226/143 3,194,935 7/1965 Stoeckel 140/112 3,213,898 10/1965 Le Grady et a1 l40/l 12 3,310,074 3/1967 Huck et ul. l40/l 12 3,362,601 l/l968 Ford et a1. 226/145 3,392,895 7/1968 Ellner et Lil. 226/152 X 3,394,853 7/1968 Foley et a1. 226/134 X 3,431,952 3/1969 Golt et a1 140/112 3,513,741 5/1970 Shullenherg 83/369 FOREIGN PATENTS OR APPLICATIONS 594,060 3/1960 Canada 83/369- Austria 7000/70 June 4, 1974 Primary Examiner--Charles W. Lanham Assistant Examiner-E. M. Combs Attorney, Agent, or Firm-Ernest F. Marmorek 57 ABSTRACT A wire mesh welding machine in which a plurality of line-wires arranged side byside in parallel relation are fed through the machine intermittently and crosswires are fed to the machine at right angles to the linewires and are welded to the line-wires at their respective points of contact, the cross-wires being drawn off a storage reel and cut to length by means of feed rollers and a cutter which are both driven by the main shaft of the machine. The lengths of the individual cross-wires severed from the wire drawn off the storage reels are controlled by an electronic control system which governs the action of the feed rollers in direct dependence on the length of wire unreeled in each cycle of operation of the machine. The electronic control system includes a cycle controller driven by the main shaft of the machine, the cycle controller delivering, in each working cycle of the machine, a start signal which causes a drive between the main shaft and the feed rollers to be engaged, a measured value transducer, controlled by the rotation of the feed'rollers, or by the advance of the cross-wire,
which produces a signal which, through an adjustable counter-controller,acting as a reference transducer, causes the drive to be disengaged again and the feed rollers to be stopped after feeding of a predetermined length of wire. A reset signal from the first impulse transmitter subsequently causes the counter-controller to be reset to zero after a time interval corresponding to the feeding of a maximum length of cross-wire.
13 Claims, 12 Drawing Figures I l 9 i l IIIIIIIIIIIIHIIIIllllllllllll PATENTEDJUH 4 I914 3;814 .1'45
sum u at 7 FIGS r -I98 -22 PATENTEDJUH 41914 3.814.145
saw a or 1 WIRE MESH WELDING MACHINE In wire mesh welding machinesfor the'manufacture and fed to the machine in parallel relation and spaced apart from one another. Theline-wires are advanced between two rows of welding electrodes extending across the full width of the machine. The cross-wires, on the other hand, are fed to the machine from the side and at right angles to the line-wires at a distance ahead of the rows of welding electrodes, so that each crosswire extends across the array of line-wires.-The mesh having been welded between the rows of electrodes is intermittently advanced together with the attached array of line-wires and a newly fed cross-wire, the movement continuing until the new cross-wire reaches in its turn the welding station between the electrodes, where it is welded to the. line-wires.
The intermittent movement of the mesh together with the array of line-wires and the newly fed crosswire and the correspondingly intermittent action of the welding electrodes at the end of each step of advance of the mesh are usually controlled by a power-driven main shaft of the machine. This shaft accomplishes one revolution in each work cycle and usually also drives the cutting and feeding device for cutting and feeding of the cross-wires.
In a known feeding device the cross-wire is advanced across the machine by two feed rollers, clamping the wire between them and advancing it by-friction.
The main shaft of the machine drives thefeed rollers by means of a crank which imparts a reciprocating movement to a rack which in turn drives the feed rollers through a uni-directional drive, so that the rollers rotate intermittently and in one direction only. A switching device in the uni-directional drive ensures that the feed rollers rotate always in the desired direction even though the rack passes a dead-center position at the end of each stroke. in order to render cutting and feeding of cross-wires of different lengths possible a driving crank of adjustable length is provided.
' In another known device two pairs of feed rollers are provided. The rollers of each pair rotate in opposite directions in timed relation with the movements of the driving crank. The two pairs of spring-loaded feed rollers alternatively engage the cross-wire feeding it to the machine.
in the operation of such feeding devices a difficulty arises if different lengths of cross-wires are to be fed selectively to the welding machine in order to produce wire-mesh of different widths. In such cases the operator has to adjust the machine accordingly by adjusting the length of the driving-crank. To this end the operator has to stop the machine after which the length of the crank can be adjusted by sliding the crank-pin in a guide by means of a threaded spindle or the like. A
graduated scale may be attached to the crank-pin guide and the crank-pin may be provided with an indicator mark indicating the selected length of cross-wire. However, the accuracy obtainable by this method is limited by a variety of factors. First the accuracy with which the cross-wire is fed and cut to length is limited by the nature of the uni-directional drive. Such a drive usually comprises a ratchet and pawl device, the accuracy of which depends on the size of the ratchet-teeth. The
smaller the teeth the greater the accuracy.
Moreover, all these movements require a certain length of time. The cross-wire has to be fed to the machine, cut off and advanced towards the welding station before the next cross-wire can be fed. in a fast running machine the time available for all these operations may not be sufficient. The problem, therefore, is to satisfy the two conflicting requirements of accuracy, on the one hand, and speed on the other hand.
It is the object of the present invention to provide a new feeding and cutting device for feeding cross-wires 'to mesh-welding-machines and cutting the cross-wires to lengths, such a feeding and cutting device comprising a pair of feed-rollers for intermittently unreeling wire from a storage reel and feeding the unreeled lengths of wire at right angles across an array of line wires and cutting means for finally severing the lengths of wire fed to the machine from the wire drawn off the reel.
[t is a further object of the invention to provide a feeding and cutting device of considerably improved accuracy of operation as compared with devices hitherto known.
It is still a further object of the invention to provide a feeding and cutting device rapidly adjustable to different cross-wire lengths without requiring the interruption of the machines operation.
With these aims in view, according to this invention, in amesh welding machine in which cross-wires are fed to the machine from the side and at right angles to an array of line-wires and in which the cross-wires are welded to the line-wires at their respective crossing points, a length of wire being unreeled from a storage reel in each working cycle of the machine by feed rollers which are driven by the main shaft of the machine, after which a length of wire is cut ofi from the unreeled wire so as to form an individual cross wire, a cycle controller is provided being driven by the main shaft of the machine, the cycle controller delivering, in each working cycle of the machine, a starting signal which causes a drive between the main shaft and the feed rollers to be engaged and wherein a measured value transducer controlled by the rotation of the feed rollers or by the advance of the cross-wire, produces a signal which, through an adjustable counter-controller, taking the place of a reference transducer, causes the drive to be disengaged and the feed rollers to be stopped after feeding of a predetermined length of wire, a second signal from the cycle controller subsequently resetting the counter-controller to zero after a time interval corresponding to the feeding of a maximum length of wire.
Up to now the length of the cross wire fed to the machine and severed from the unreeled portion of the wire was determined by the mechanically operating feeding device which was subject to wear. According to the present invention the length of the cross wire is determined, much more accurately,.by direct measurement by means of the measured value transducer cooperating with an adjustable counter-controller. The setting of the adjustable counter-controller may easily .be changed by the operator from one cross-wire length to another withoutinterrupting the operation of the machine.
Preferably, the drive between the main shaft and the feed rollers includes a power transmission system conv terposed between the main shaft and the feed rollers,
one of the aligned shafts being geared to the main shaft of themachine by means of a suitable mechanical transmission whereas its other end drives the rotor of an hydrostatic coupling or the driving disc of an hydrostatically operated disengaging coupling whereas the second of the two aligned shafts, one end of which is connected to the housing of the hydrostatic coupling or to the driven disc of the disengaging coupling, and the other end drives the feed rollers. This second shaft is positively connected to' a likewise hydraulically operated brake. In an oil-duct connecting the actuating means of the brake and the coupling, an electrohydraulic servo-valve is provided controlling oilpressure in such a way that the coupling is-engaged when the brake is disengaged and vice versa.
Some examples of mesh welding machines according to the invention will now be described with reference to the accompanying drawings, in which:
FIGS. 1 to 3 are diagrammatic representations of three different examples of cross-wire feeding devices forming part of the machine;
FIG. 4 is a circuit diagram of an electronic controlcircuit forming part of each of the devices shown in FIGS. 1 to 3;
FIG. 5 shows a detail of part of an alternative form of an electronic control-circuit;
FIGS. 6a and 6b show examples of a measured value transducer forming part of the-control-circuits;
FIG. 7 is a diagram representing a cycle of operations of the devices shown in FIGS. 1 to 3.
FIG. 8 is a side view of the line and cross wires being fed into the welding machine;
FIG. 9 is a plan view of FIG. 8;'
FIG. 10 is a cross-sectional view through the welding machine; and 1 FIG. 11 is a detailed view of the wire shearing means i and its actuation.
In the feeding device or means for feeding an array of line wires intermittently side by side in parallel relation as shown in FIG. I, the main shaft 1 of a mesh welding machine drives an hydraulic pump 3, which draws oil from a tank (not shown) and discharges it into a delivery line in which the oil pressure is kept constant by means of an adjustable pressure control valve 6. The intake of the pump and the exhaust from the pressure control valve 6, which leads back to the tank, are indicated by the symbol T (tank).
The delivery line connects the pump 3 by way of an oil filter 5 and an electro-hydraulic servo-valve 7 to an hydraulic motor 8. The motor 8 drives the feed rollers 11, ll through gear wheels 9, l0 and 10. The cross wire gripped between the feed rollers is advanced to the machine by friction. The pressure applied to the wire by the feed rollers may be adjusted by means of an adjustment screw 13 shown diagrammatically in the drawing.
. Mounted on the main shaft 1 is a cycle controller 2, eg in the form of an impulse transmitter, which operates for example on a photo-electric or an inductive basis. Mounted on the shaft of the motor 8 is a measured value transducer which is connected to a countercontroller, or reference transducer, for selection and control of the lengths of wire to be fed and cut.
The cycle controller 2 together with a measured value transducer 14 controls the electro-hydraulic servo-valve 7. This control system will be described in greater detail later with reference to FIGS. 4 and 5 of the drawings. The transducer 14 is mechanically connected to the feed-rollers 11 as can be seen from FIGS. 1 to 3.wherein the transducer 14 is attached tothe shaft which carries gear wheel 9 which drives feed-rollers 11. Other" means mechanically connecting the transducer 14 to the feed-rollers 11' can be used.
In the feeding'device shown in FIG. 2 the main shaft 1 of the mesh welding machine drives, through a gear 18, a first shaft 25 which is mounted in aligned relation to a second shaft 26. The'two shafts 25 and 26 may be .positively connected by an hydrostatic coupling 15. An
hydraulically actuated mechanical brake 16 is mounted on the second shaft 26 the brake being connected by an oil-duct 27 provided with an electro-hydraulic servo-valve .7' and an oil-filter 5 to the hydrostatic coupling. I
This device operates as follows: When the electrohydraulic servo-valve 7 hydraulically connects the brake 16 to the hydrostatic coupling'lS by means which will be described later the rotor of the coupling l5, driven by the shaft 25 builds up pressure in all parts connected by the duct 27, until, upon the pressures reaching a predetermined value, the control valve 6 opens. The pressure in the oil-duct 27 releases the brake l6, usually held in engagement by a spring, by acting on a piston and, at the same time, causes the housing of the hydrostatic coupling 15- to rotate, thus positively connecting shafts 25 and 26 so that now the main shaft 1 of the machine drives the feed rollers 11, 11' by way of the gear 18, the aligned shafts 25, 26 and the gear 9, l0, l0. a
If, on the other hand,-the electro-hydraulic valve 7 connects the coupling 15 to the exhaust line to' the oil tank (T) pressure in line 27 drops to zero with the result that the brake 16 is applied by its spring and the coupling 15 disengaged, the rotor of the hydrostatic coupling idling within the housing.
Feeding of the cross wire is interrupted and the length of wire fed is cut off by a cutting device which is not shown in the drawing. Otherwise like parts shown in FIGS. 1 and 2 are designated by like reference numerals and do not, therefore, require further explanation. It should, however, be mentioned that units combining the functions of the coupling 15 and the brake 16 are commercially available. Merely for the sake of clarity the two parts were represented separately in the drawings. j I
In the example shown in F IG. 3 the driving transmission between the main shaft 1 of the mesh welding'ma-' being provided by a pump 3 driven by a motor 4, preferably an electric motor. An electro-hydraulic servovalve controls the flow of oil in such a way that hydraulic pressure is applied alternatively to the coupling 17, through a duct 30, or to the brake 16, through a duct 31.
Preferably the action of the servo-valve 7 should be controlled in such a way that both the brake and the coupling are engaged gradually, that is to say gently, in proportion to the current energizing the valve 7, that current itself being gradually increased, by means which will be described later. In order to obtain gradual action of the coupling 17 and the brake 16 two branchlines 28 and 29, each one provided with a throttle valve and branching off from the ducts 30 and 31 resp. permit oil fed into the ducts 30 and 31 to drain back to the tank.
By this arrangement oil constantly circulates through the electro-hydraulic valve 7 since the ducts 30 and 31 connect that valve to the pump and the coupling.
FIGv 4 shows by way of example an electronic control-circuit by the help of which the length of wire to be fed is determined. The cycle controller 2 driven by the main shaft 1 of the machine is connected through an amplifying AND gate 20 to the coil of an electrohydraulic servo-valve 7. The photo-electricor inductive cycle controller 2 emits a sustained signal while the main shaft 1 accomplishes a specified fraction of a full turn, say 300. While the main shaft 1 rotates through the remaining 60 the cycle controller emits no signal. The duration of the sustained signal is chosen in accordance with the greatest length of cross wire which might be required and allowing for the gear ratio between the main shaft 1 and the feed rollers 11, ll'.'The leading flank of the sustained signal opens the valve 7 starting the rotation of the feed rollers and the trailing flank of the signal resets the counter controller 19, to which the measured value transducer 14 is connected, to zero.
FIG. 7 is a representation of how the speed of revolution of the feed rollers 11, 11' is controlled by the combined signals of the cycle controller 2, the' measured value transducer 14 and the counter controller 19.
On the abscisses of both diagrams a full revolution of the main shaft through 360 is plotted. The ordinate of the upper diagram represents the voltage of a sustained v signal emitted by the first impulse transmitter 2, the signal having a leading flank F1 and a trailing flank F2 and being .of constant voltage over an angle of rotation of 300 accomplished by the main shaft 1. The voltage of that signal is applied to one input terminal of an AND gate 20. The counter-controller 19 may now open the hydro-electric valve 7 by applying a voltage to the other input terminal of the AND gate 20. In the embodiment of the invention according to FIG. 1 the oil motor is switched in by the valve 7. In the embodiments of the inventionaccording to FIGS. 2 and 3 the main shaft 1 of the machine is connected to the feed rollers 11, 11' by way of the hydrostatic coupling 15 or the hydraulically operated coupling 17 respectively.
The feed rollers start to rotate, advancing the cross wire and at the same time the measured value transducer begins to emit a sequence of impulses the 'frequency of which is proportional to the speed of advance of the cross wire.
The impulses emitted by the measured value transducer 14 are counted by the counter-controller 19. The counter-controller 19 in its turn applies each time after counting a specified number of impulses control voltages to the input terminal of the AND'gate. By
these control voltages the current energizing the coil of the electro-hydraulic servo-valve isfirst increased till it reaches its maximal value and then reduced to zero again. v
The arrangement'might be such that the current energizing the coil of the electro-hydraulic servo-valve increases by increments, each increment being added to the already applied voltage after a certain number of pulses.
Upon reaching, after a number of incremental increases, the maximum voltage the electro-magnetic servo-valve 7 is completely open and oil may pass through the valve suffering minimum resistance. In a like manner the tension applied to the electrohydraulic servo-valve is decreased again. So the rate of rotation of the feed rollers 11, ll gradually increases and decreases as has been shown in the diagrams in' FIG. 7
Now the length of wire fed to the machine may be severed from the wire drawn off the reel and transported to the weldingstation. The feeding device is ready for commencement of a new feeding cycle. After closing the servo-valve 7 completely, the main shaft 1 of the machinecontinues to rotate and actuates the cutting device but the feed rollers 11, 11' remain stationary, the pump 3 in the example of FIG. 1 being disconnected from the motor 8 or in the examples of FIGS.- 2 and 3 the main shaft being disengaged from the feed rollers 11, 11. After sufficient rotation of the main shaft 1 the trailing flank of the sustained signal emitted by the cycle controller 2 will re- I set, through a lead 22, the counter-controller 19 to zero. At the same time also the second input of the AND gate 20 will be deenergized.
The counter-controller'19 is adjustable for selection of the desired fraction of the sustained signal during which the energizing current is supposed to flow. If the longest possible cross wire length is required, the current continues over the entire length of the sustained signal. In all other cases the current passing through the coil of the electro-hydraulic valve 7 flows during a fraction of that length only. It should be observed that if the measured value transducer 14 or the countercontroller 19 failed to close the valve 7 after a suffcient advance of the crosswire, the cross wire will nevertheless be stopped since at the end of the sustained signal from the cycle controller 2 the trailing flank of the sustained signal will put one of the two input terminals of the AND gate 20 at zero voltage, closing the servo-valve 7 and stopping the feeding mechanism.
In the above shown examples of the invention digital controllers were supposed to be used. But if so desired analogous controllers might be used instead.
In the embodiment of the invention shown in FIGS. 1 to 3 the measured value transducer 14 is driven directly by the feed rollers 11, 11'. Another arrangement is shown in FIG. 6a. In that case the wire advanced by the feed rollers 11, 11 passes between a pick-up wheel 23 and a supporting wheel 24. These wheels 23, 24 are in their turn rotated by the advancing wire. The measured value transducer 14 is positively connected to the pick-up wheel 23 by sprocket wheels 23a and 14a and a sprocket-chain there between and the transducer 14 emits pulses in proportion to the angle of rotation of the pick-up wheel.
FIG. 6b shows a further alternative arrangement for measuring the "distance covered by the wire 12. In this case the distance travelled by the wire 12 is measured by means of a magnetic recording head 32 and a magnetic pick-up head 33. These two conjugate devices are spaced apart by a given distance a as shown in FIG. 6b. A magnetic mark is applied to the cross-wire by the recording head 32. When that mark passes the pick-up head33 thelatter delivers a counting pulse to the counter-controller 19 and at the same time actuates the recording head 32 which in its turn applies another mark to the cross wire 12. Therefore, the pick-up head 33 delivers a counting pulse each time after the'cross wire's covering the distance a. Means guiding the cross-wire fed by the feed-rollers 11 past the recording head and subsequently past the pick-'t l p'head 33 includeforthe quzoma fiQfiQllz. 91 .16! i h j of crosswire 12, for the vertical dii e ct ioniwheels 24 :rotatably fastened to the ends .of beam 160 which is biased into contact with c r9ss-wire;12 by spring 162;
The last two examples have the advantage that signal pulses can only be emitted if the cross wire actually has covered the distance a. a
As shown in FIG. a plurality of counter-controllers 19a, 19b, 190 may be provided instead of a single one. Each one of the plurality of counter-controllers'may selectively and individually be connected to the measured value transducer '14 by means of relay switches 21a, 21b, 21c. Connections of the counter-controllers to the measured value transducer may be established by hand, by means of push-buttons or automatically by an appropriate control device or similar program controlling means. The advantage of this arrangement is that a desired length of wire to be fed to the machine may be preselected on each counter-controller 19, permitting the operator to switch the feeding device to the desired length by merely actuating the apropriate push button or by programming a control-device accordingly.
Reference is had to FIGS. 8 to 11 for further clarification.
Line-wires 101 are fed in parallel relation and spaced apart to a welding machine 100. The line-wires are drawn off supply-reels 102 positioned some distance ahead of the welding machine 100. Before entering the welding machine 100, the line-wires pass through a straightening device 103.
A feeding-device such as shown in FIGS. 1 to 3 feeds a cross-wire 12 from the side of and at right angles to the array of line-wires 101 into the welding machine 100.
The cross-wire 12 is drawn off a supply-reel 104. In order to reduce resistance to a minimum, the crosswire is pulled off the reel 104 in-a vertical direction so that the reel 104 need not'rotate during the pulling off of the wire. Guide- rollers 105, 106 guide the wire on its way into the welding machine 100.
The cross-wires are fed into grooved blocks 107. The blocks 107 are aligned'in spaced relation in a direction transversely of the welding machine 100. The grooves of the blocks 107 which receive the cross-wires 12 are covered by lids 108 which are fastened to arms 109 fixed to a rotatable shaft 110. By rotating the shaft 110 the lids are retracted so as to allow a cross-wire resting in the groove of a block 107 to be lifted out of that groove for feeding of the cross-wire to the welding station. The shaft 110 is actuated by a lever-system which,
8 not being essential for the invention, is not shown in the drawingand which is actuated by the main shaft of the welding machine 100. v
A gear 111 is fastened to the main shaft 1 of the welding machine. The gear meshes with a pinion 112 which is rotated at constant speed by an electro-motornot shown. Fastened to the main shaft is an eccentric 113 for operation of the means for welding the cross-wires one after the other to the line-wires such as electrode beam 1 16, a crank-pin 114 for operation of the mechanism advancing the welded mesh together with the linewires and for feeding a new cross-wire to the welding station, a cam 115 which operates the shear 141 which cuts the cross-wire just fed to the welding machine. the cycle controller as shown in FIG. 1 to 3 and, finally, a
'second'cam 117 which likewise serves to operate the mesh-advance mechanism.
The main parts of the mesh-advance mechanism are feeding rails 118. A plurality of such rails are distributed at intervals and in parallel relation over the width of the welding machine. The feeding rails 118 and the grooved blocks 107 are arranged in such a way that each feeding rail rests in an interval between two adja-- cent aligned blocks 107.
On their upper surfaces, the feeding rails carry hooks 119 capable of engaging cross-wires of the already welded mesh and at their ends the feeding rails carry two closely spaced protrusions 120 between which a cross-wire can be received in order to lift it out of the grooves of the blocks 107 and to transport it to the welding station betweenthe' electrodes 121, 122.
At their other ends, the feeding rails 118 are fastened to a beam 123 extending across the entire width of the welding machine. At each of its ends the beam 123 is hinged to two parallel struts 124, 125, the lower ends of. which likewise are hingedly fastened to one arm of a bell-crank-lever 126, the arm of the bell-crank-lever to which the struts are fastened being parallel to the beam 123.
The middle of the strut 124 is rotatably fastened to a lever 127 which in its turn is fastened to a shaft 128 pivotably mounted to the frame of the welding machine 100 at both its ends. By means of a lever 129 rigidly fastened to the shaft 128 and a connection rod 130 rotatably fastened to the lever 129 at one end and to the crank pin 114 at the other end, an oscillating rotative motion can be imparted to the shaft 128 and to the lever 127.
The two parallel struts 124 and 125, together with the beam 123 and the arm of the bell-crank-lever 126 which is parallel to the beam 123, form a parallel motion drive. A second parallel motion drive is composed of the other arm of the bell-crank-lever 126 which is parallel to a lever. 133 and by two parallel struts 131 and 132.
The strut 131 and the lever 133 are journalled to a pivot-pin 134 fastened to the machine frame. The strut 132-is pivotably mounted to the lever 133 half-way ,between the pivot 134 and the bearing of a cam-follower roller l35 mounted to the end of the lever 133. A compression-spring always urges the cam follower-roller 135 against the surface of the cam 117.
Rotation of the main shaft 1 of the welding machine results in a rocking motion of the lever 129, linked by means of the connecting rod 130 to the crank-pin 114, as well as of the lever 127 since both these levers are rigidly fastened to the shaft 128. The lever 127 being rotatably connected to the strut 124 imparts by means of the parallel motion drive 123, 124, 125, 126 a reciprocating movement to the feeding rails 118.
The cam 117 has a cam-lobe extending over half of its circumference. During the first half of a full clockwise turn of the main shaft the cam follower roller 135 contacts the sunken part of the cams surface and the feeding rails 118 remain in a position parallel to the line-wires 101 of the welded mesh and move from the position shown in F 1G. to the left. During that movement the hooks 119 engage cross-wires which already have been welded to the linewires and pull the welded mesh and the line-wires along with the feeding rails. The protrusions 120 advance a newcross-wire which rests in the recess between the two protrusions to the welding station between the electrodes 121, 122.
When the main shaft has rotated through 180 degrees the feeding rails 118 have reached their extreme lefthand position. Now the lobe of the cam 117 strikes the cam-follower-roller 135 rotating the lever. 133 a few degrees in clockwise direction about its pivot 134. The struts 131 and 132 force the bell crank-lever 126 to rotate in the same direction and, finally,'the same angle of rotation is also imparted to the beam 123 by way of the struts 124, 125.
Rotation of the beam 123 tilts the feeding rails 118 to the right, lowering their free ends, and, at the same time, disengaging the hooks 119 from the cross-wires and depositing the new cross-wire held between the protrusions 120 on the lower welding electrode 121.
While the main shaft 1 of the weldingmachine continues to rotate the feeding rails move back to the right towards their starting position. During the second half of the rotation of the main shaft 1 the cam-followerroller 135 rides over the raised part of the cams surface thus keeping the feeding rails 118 inclined with re spect to the line-wires 101 of the mesh. The hooks 119 are kept out of engagement with the cross-wires and the free ends of the feeding rails 118 are lowered to such an extentthat they can pass underneath the crosswires which have been fed into the grooves of the grooved blocks 107 by means of the cross-wire-feeding device.
Shortly before the feeding rails again reach starting position, a cam-operated lever system, not shown in the drawings, rotates the shaft 110 a few degrees in clockwise direction removing the lids 108 from the grooves of the grooved blocks 107. Themoment when the feeding rails have returned to their extreme right-hand position the cam-follower-roller 135 leaves mesh. At the sametime the recess between the two-protrusions 120 lifts a newly fed cross-wire out of. the grooves of the grooved blocks 107.
Then, the shaft 110 is rotated back to the position shown in FIG. 10, the lids 108 covering again the grooves of. the grooved blocks 107. The time interval between the closing of the lids 108, after removal of a cross-wire 12 from the grooves of the blocks 107 up to the opening of the lids 108, which immediately precedes the removal of a newly fed cross-wire 12, is free for feeding of a new cross-wire 12 by means of the feedtheir I ing mechanism which is an object of this invention.
This. is the time required for feeding a maximum length of cross-wire.
The lobe of a cam strikes a cam-follower 137 at the moment when the shaft 110 starts to rotate in clockwise direction in order to retract the lids 108 from the grooves of the blocks 107. The camffollower 137 is pivotably mounted to one arm of a bell-crank-lever 138 the other arm of which is loaded by a spring 139 and connected by means of a rod 140 to one end of a shear-blade 141. The bell-crank-lever 138 is journalled to a pivot-pin 142 which is fastened to the frame of the machine. Due to the action of the spring 139, the camfollower 137 is always forced against the cams surface.
When the lobe of the cam strikes the cam-follower, the bell-crank-lever is rotated counterclockwise imparting a limited rotative movement in clockwise direction to the shear-blade 141 about its pivot 144. Means for'cutting such as shear-blade 141 is situated right in front of a nozzle 143 through which the cross-wire 12, advanced by the feeding system shown in FIGS. 1 to 3, issues'into the grooves of the blocks 107. By rotation 'of the shear-blade 141 the cross wire is severed from the strand of wire which is pushed off the reel 104 by means of the cross-wire-feeding system.
Now the new cross-wire 12 is ready to be lifted out of the grooves of the blocks 107 by means of the feeding rails- 118, as has been previously described. The eccentriell3 is connected by means of a connecting rod to the electrode beam carrier 151 which is pivotably mounted to the frame of the welding machine at 152. Usually, there are two eccentrics 113, two connecting rods 150 and two electrode beam carriers 151, one at each end of the electrode beam 116.
The electrode beam 116 is rigidly mounted to the electrode beam carriers 151. The upper electrodes 122 are resiliently guided within the electrode beam by means of guide rods 153 and compression springs 154.
The lower electrodes are mounted to the bus-bars, and alternatively connected to either the bus-bar of positive polarity or to the bus-bar of negative polarity.
The bus-bars are in conductive connection with the secondaries of a number of transformers mounted in a housing 156. Upper and lower electrodes are distributed over the width of the welding machine in exactly the same spaced relation as are the longitudinal wires 10], so that each longitudinal wire rests between an upper and. lower electrode.
The upper electrodes are not connected to the source of electric power but are conductively connected with each other in pairs. The welding current passes from a lower electrode of negative polarity through the cross ing-point formed by a longitudinal wire with the crosswire into the upper electrode opposite the lower electrode of negative polarity, through the lead connecting that electrode with its neighbour and finally through another crossing-point of the neighbouring longitudinal wire with the same cross-wire to a lower electrode of positive polarity.
As the main shaft 1 rotates a reciprocating movement is imparted to the electrode beam by means of the eccentrics 113 and the connecting rods 150, resiliently pressing the crossing-points of the longitudinal wires and a cross-wire between the upper and lower electrodes, each time when the eccentrics pass through .means operatively connected to said main driving shaft for welding said cross wires one after the other to said line wires at their respective crossing points, said means for feeding said cross wires comprising a storage reel for storing a supply of wire, a pair of feed rollers for unreeling wire from said storage reel, means operatively connecting said feed rollers to said main driving shaft whereby said feed rollers are operated to unreel a length'of wire-fromsaid storage reel ineach working cycle of said machine and means operativelyconnected to said main driving shaft for cutting said unreeled length of wire to form individual cross wires, the im- I provement comprising a cycle controller, connected in such a way to said main drive shaft of the machine that it emits a start signal in each working cycle of the machine, said start signal serving to engage said means connecting said feed rollers to said main drive shaft in order to impact rotary motion to said feed rollers for unreeling wire from said storage reel and feeding the unreeled wire to said machine, a measured value transducer emitting a signal representing the length of wire unreeled from the storage reel and fed to the machine, a preadjustable counter-controller acting as a reference transducer, means for transmitting said signal emitted by said measured value transducer to said countercontroller, said counter-controller disconnecting said first and second feeding means and causing said feed rollers to stop when a predetermined length of wire has been unreeled and fed to the machine by said feed rollers, said cycle controller emitting after a time interval corresponding to the unreeling ofa maximum length of tary motion, an hydraulically operated brake acting on said second shaft, means operatively connecting said second shaft to said feed-rollers, means operatively connecting said first shaft to said main drive shaft and means connecting said e'lectro-hydraulic servo-valve to said brake and said coupling means, said valve selectively engaging or disengaging said coupling means and releasing said brake when the coupling is engaged.
5. A wire mesh welding machine as claimed in claim 4, further comprising an hydraulic pump, means driving said pump independently of that main drive shaft,
and hydraulic ducts connecting said pump to said brake and said hydraulic coupling means, said electrohydraulic servo-valve being interposed in-said ducts between said brake and said coupling means.
6. A wire mesh welding machine as claimed in claim 2, wherein said measured value transducer is a pulse transmitter which emits pulses at a frequency proportional to the speed at which the cross wire is advanced by said feed rollers and further comprising means operatively connecting said counter-controller to said electro-hydraulic servo-valve said counter-controller includinga counting device which, after a predetermined number of pulses emitted by the pulse-transmitter have been counted by said counting device, causes said means operatively connecting'said feed rollers'to said main drive shaft to be disengaged by closing that electro-hydraulic servo-valve. v
,7. A wire-mesh welding machine as claimed in claim 6, further comprising an energizing circuit for said electro-hydraulic servo-valve, said energizing circuit comprising an AND gate and means connecting said AND sustained signal causing said electro-hydraulic servovalve to be opened in order to engage said means opercross wire a reset signal resetting the coun'tercontroller.
2. A wire mesh welding machine as claimed in' claim 1 wherein said means operatively connecting said feed rollers to said main drive shaft comprise a power transmission system, an electro-hydraulic servo-valve, means operatively connecting said electro-hydraulic servo-valve to said power transmission system and means rendering said electro-hydraulicservo-valve responsive to the signals from both said cycle controller and said counter-controller.
3. A wire mesh welding machine as claimed in claim 2, wherein said means operatively connecting said feed rollers to said main drive shaft comprise an hydraulic pumplbeing continuously driven by said main drive shaft, an hydraulic motor, means operatively connecting said hydraulic motor to said feed rollers and means connecting said hydraulic pump to said hydraulic moatively connecting said feed rollers to said main drive shaft and the trailing flank of said sustained signal causi'ng said electro-hydraulic servo-valve to be closed and said counter-controller to be reset to zero.
8. A wire mesh welding machine as claimed in claim 7, wherein said counter-controller comprises means producing a control signal which, ineach feeding cycle gradually increases the tension applied at the input terminal of said AND gate to a maximum and susequently gradually reduces that tension to zero.
9. A wire mesh welding machine as claimed in claim 6, comprising a plurality of counter-controllers, each one adjustable for a different length of wire to be fed to said machine and means for selectively connecting said measured value transducer to each one of said plurality of counter-controllers for feeding 'of wires of dif-- v ferent predetermined length.
10. A wire mesh welding machine as claimed in claim 9, wherein said means selectively connecting said measured value transducer to anyone of said plurality .of
1, further comprising a pick-up wheel, a supporting wheel conjugate to said pick-up wheel, means guiding said cross-wire from said feed rollers to said pick-up ing head and subsequently past that pick-up head, means in said recording head to provide magnetic signal marks on said cross-wire and means interconnecting said recording head and said pick-up head so that a further magnetic signal mark is provided on said cross-wire when a preceeding mark is picked up by said pick-up head and means connecting said pick-up head to said counter-controller for counting the signals emitted by said pick-up head in order to control the length of wire fed to the machine.

Claims (13)

1. In a wire mesh welding machine comprising a main driving shaft, first means operatively connected to said main driving shaft for feeding an array of line wires intermittently side by side in parallel relation through said machine, second means for feeding cross wires successively to said machine from the side of and at right angles to said array of line wires and welding means operatively connected to said main driving shaft for welding said cross wires one after the other to said line wires at their respective crossing points, said means for feeding said cross wires comprising a storage reel for storing a supply of wire, a pair of feed rollers for unreeling wire from said storage reel, means operatively connecting said feed rollers to said main driving shaft whereby said feed rollers are operated to unreel a length of wire from said storage reel in each working cycle of said machine and means operatively connected to said main driving shaft for cutting said unreeled length of wire to form individual cross wires, the improvement comprising a cycle controller, connected in such a way to said main drive shaft of the machine that it emits a start signal in each working cycle of the machine, said start signal serving to engage said means connecting said feed rollers to said main drive shaft in order to impact rotary motion to said feed rollers for unreeling wire from said storage reel and feeding the unreeled wire to said machine, a measured value transducer emitting a signal representing the length of wire unreeled from the storage reel and fed to the machine, a preadjustable counter-controller acting as a reference transducer, means for transmitting said signal emitted by said measured value transducer to said counter-controller, said counter-controller disconnecting said first and second feeding means and causing said feed rollers to stop when a predetermined length of wire has been unreeled and fed to the machine by said feed rollers, said cycle controller emitting after a time interval corresponding to the unreeling of a maximum length of cross wire a reset signal resetting the counter-controller.
2. A wire mesh welding machine as claimed in claim 1 wherein said means operatively connecting said feed rollers to said main drive shaft comprise a power transmission system, an electro-hydraulic servo-valve, means operatively connecting said electro-hydraulic servo-valve to said power transmission system and means rendering said electro-hydraulic servo-valve responsive to the signals from both said cycle controller and said counter-controller.
3. A wire mesh welding machine as claimed in claim 2, wherein said means operatively connecting said feed rollers to said main drive shaft comprise an hydraulic pump being continuously driven by said main drive shaft, an hydraulic motor, means operatively connecting said hydraulic motor to said feed rollers and meaNs connecting said hydraulic pump to said hydraulic motor, an hydraulic servo-valve being interposed between said hydraulic pump and said hydraulic motor for control of the operation of said motor.
4. A wire mesh welding machine as claimed in claim 2, wherein said means operatively connecting said feed rollers to said main drive shaft comprise first and second shafts mounted in aligned relation, hydraulic coupling means disengageably coupling said shafts for rotary motion, an hydraulically operated brake acting on said second shaft, means operatively connecting said second shaft to said feed-rollers, means operatively connecting said first shaft to said main drive shaft and means connecting said electro-hydraulic servo-valve to said brake and said coupling means, said valve selectively engaging or disengaging said coupling means and releasing said brake when the coupling is engaged.
5. A wire mesh welding machine as claimed in claim 4, further comprising an hydraulic pump, means driving said pump independently of that main drive shaft, and hydraulic ducts connecting said pump to said brake and said hydraulic coupling means, said electro-hydraulic servo-valve being interposed in said ducts between said brake and said coupling means.
6. A wire mesh welding machine as claimed in claim 2, wherein said measured value transducer is a pulse transmitter which emits pulses at a frequency proportional to the speed at which the cross wire is advanced by said feed rollers and further comprising means operatively connecting said counter-controller to said electro-hydraulic servo-valve said counter-controller including a counting device which, after a predetermined number of pulses emitted by the pulse-transmitter have been counted by said counting device, causes said means operatively connecting said feed rollers to said main drive shaft to be disengaged by closing that electro-hydraulic servo-valve.
7. A wire-mesh welding machine as claimed in claim 6, further comprising an energizing circuit for said electro-hydraulic servo-valve, said energizing circuit comprising an AND gate and means connecting said AND gate to both said counter-controller and said cycle controller, whereby when said AND gate receives a sustained signal from said cycle controller in part of each working cycle of the machine, the leading flank of said sustained signal causing said electro-hydraulic servo-valve to be opened in order to engage said means operatively connecting said feed rollers to said main drive shaft and the trailing flank of said sustained signal causing said electro-hydraulic servo-valve to be closed and said counter-controller to be reset to zero.
8. A wire mesh welding machine as claimed in claim 7, wherein said counter-controller comprises means producing a control signal which, in each feeding cycle gradually increases the tension applied at the input terminal of said AND gate to a maximum and susequently gradually reduces that tension to zero.
9. A wire mesh welding machine as claimed in claim 6, comprising a plurality of counter-controllers, each one adjustable for a different length of wire to be fed to said machine and means for selectively connecting said measured value transducer to each one of said plurality of counter-controllers for feeding of wires of different predetermined length.
10. A wire mesh welding machine as claimed in claim 9, wherein said means selectively connecting said measured value transducer to anyone of said plurality of counter-controllers comprise program controlling means.
11. A wire mesh welding machine as claimed in claim 1, further comprising means mechanically connecting said measured value transducer to said feed rollers.
12. A wire mesh welding machine as claimed in claim 1, further comprising a pick-up wheel, a supporting wheel conjugate to said pick-up wheel, means guiding said cross-wire from said feed rollers to said pick-up wheel whereby said pick-up wheel is rotated through an angle depending on the length of said croSs wire unreeled by said feed rollers and means mechanically connecting said measured value transducer to said pick-up wheel.
13. A wire mesh welding machine as claimed in claim 1, wherein said measured value transducer comprises a magnetic recording head, a magnetic pick-up head, means mounting said magnetic pick-up head at a specified distance from said recording head, means guiding said cross wire fed by said feed rollers past said recording head and subsequently past that pick-up head, means in said recording head to provide magnetic signal marks on said cross-wire and means interconnecting said recording head and said pick-up head so that a further magnetic signal mark is provided on said cross-wire when a preceeding mark is picked up by said pick-up head and means connecting said pick-up head to said counter-controller for counting the signals emitted by said pick-up head in order to control the length of wire fed to the machine.
US00153757A 1970-07-31 1971-06-16 Wire mesh welding machine Expired - Lifetime US3814145A (en)

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Application Number Priority Date Filing Date Title
AT700070A AT309185B (en) 1970-07-31 1970-07-31 Device for cross wire feed in a mesh welding machine
GB6064470A GB1276780A (en) 1970-07-31 1970-12-21 Wire mesh welding machine

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US3921428A (en) * 1975-01-02 1975-11-25 Sterling Tool Company Web processing apparatus and electric control therefor
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