US3869739A - Cushion or mattress construction - Google Patents

Cushion or mattress construction Download PDF

Info

Publication number
US3869739A
US3869739A US416534A US41653473A US3869739A US 3869739 A US3869739 A US 3869739A US 416534 A US416534 A US 416534A US 41653473 A US41653473 A US 41653473A US 3869739 A US3869739 A US 3869739A
Authority
US
United States
Prior art keywords
casings
bottom walls
coil springs
synthetic fabric
foam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US416534A
Inventor
Donald L Klein
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Marspring Corp
Original Assignee
Marspring Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Marspring Corp filed Critical Marspring Corp
Priority to US416534A priority Critical patent/US3869739A/en
Application granted granted Critical
Publication of US3869739A publication Critical patent/US3869739A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/06Spring inlays
    • A47C27/063Spring inlays wrapped or otherwise protected
    • A47C27/064Pocketed springs
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • A47C27/20Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with springs moulded in, or situated in cavities or openings in foamed material

Definitions

  • the top and bottom of the Casings are [51] Int. Cl. A47c 27/04, A47C 27/20 hesively bonded to the inner Surface of Op and [58] Fleld of Search 5/345, 351, 353, 354 bot wans, and no clips or ties of an are qu' in the construction of the product.
  • the foam 1 1 References C'ted structure is composed of 1a foam UNITED STATES PATENTS Tho on ct a1. 5/353 Crit 3,178,735 f 4/1965 Thompson et a1 across 5/353 3,425,068 2/1969 Bechtoldt 5/353 Primary Attorne aminer em, or
  • e adhesive has a str affinity for the foa nd for the synthetic fabric so a thin layer of th e provides an instanam and the synthetic taneous firm bond between t fabric.
  • the cushion or mattress of the invention in the illus- A cushion or mattress construction is described in trated embodiment shown in FIGS. 1-4, includes a plu- US. Pat. No. 2,862,214 which is assigned to the present assignee.
  • the construction described in the patent includes a boxlike structure composed of latex-coated hair pads which form the top, bottom and sides of the structure.
  • the cavity within the structure is filled with coil springs contained in pockets formed of a burlap strip.
  • the coil springs extend between the top and bottom of the structure, and the springs are completely enclosed in the burlap pockets.
  • the springs and burlap casings completely fill the cavity within the structure.
  • the tops and bottoms of the burlap pockets are glued to the inner surfaces of the top and bottom latex-coated hair pads.
  • the foam is more flexible, easier to cut and handle, and amenable to a wider range of cushion densities, than is the latex hair material used in the prior art.
  • no clips or ties of any kind are used in the construction of the cushion or mattress in the practice of the invention, and the adhesive is the sole element which maintains the product in a unitized condition.
  • FIG. 1 is a perspective view of a cushion or mattress which may be constructed in accordance with the concepts of the invention
  • FIG. 2 is a plan view of the structure of FIG. 1, with the top wall removed to reveal the internal components of the structure;
  • FIG. 3 is a fragmentary sectional view of the structure, on an enlarged scale with respect to the representation of FIG. 2, and taken along the line 3--3 of FIG. 2;
  • FIG. 4 is an exploded perspective representation of the structure, illustrating the various components which make up the assembly.
  • the synthetic fabric used for the casings may be of a type marketed by the Phillips Fibers Corporation of Greenville, South Carolina. Three synthetic fabrics have been used in constructed embodiments of the invention, and all have been found to be satisfactory. These three fabrics, all obtained from the Phillips Fiber Corporation, have the following compositions: Fabric A, 97 percent olefin, 3 percent polyester; Fabric B, 54 percent olefin, 43 percent nylon, 3 percent polyester; and Fabric C, 65 percent olefin, 32 percent nylon, 3 percent polyester.
  • the springs l, encased in the compartments or casing 2of the synthetic fabric material are placed in an internal cavity formed by a box-like structure which, in turn, includes a bottom pad 4, preferably of uniform thickness, side wall pads 5, and a top wall pad 7.
  • the pads 4, 5 and 7 may be composed, for example, of latex or urethane foam, or the equivalent.
  • the coil springs 1 in their compartments 2 are contained within the cavity formed in the interior of the box-like structure in sideby-side relationship, as shown in FIG. 2, with the coil springs extending between the bottom wall 4 and the top wall 7.
  • An adhesive layer 6 on the inner surface of the top wall 7, and on the inner surface of the bottom wall 4, serves to bond the top and bottom walls 7 and 4 to the side walls 5 and to the tops and bottoms of the casings 2 of the synthetic fabric.
  • the synthetic fabric forming the casing 2, and the foam forming the top and bottom walls 7 and 4, each has low porosity, so that relatively small amounts of glue may be used to form the adhesive layers 6, and yet to achieve a firm adhesive bond between the top and bottom walls on one hand and the tops and bottoms of the casings 2 on the other hand.
  • a neoprene base adhesive with resin modifiers has been found to be excellent for the purpose, because of the strong affinity of such an adhesive for the urethane foam and for the synthetic fabric.
  • the resulting structure of the invention is relatively simple to manufacture because of the ease with which the foam and the synthetic fabric can be handled, cut and worked. Also, the assembly is economical because relatively small amounts of adhesive need be used, as compared with the prior art structures, and because of the low porosity of the foam and the synthetic fabric.
  • the invention provides, therefore, an improved cushion or mattress which is relatively economical and easy to fabricate, since it does not require any clips or ties of any kind, and yet which is sturdy in its construction and capable of long usage.
  • a cushion or mattress comprising: by said casings, in which said ,synthetic fabric inan encasing structure defining an enclosed cavity and l d l fi nylon d l t d havmg top and bottom walls formed Oflatex or a thin adhesive layer bonding said casings to the intethane foam material;
  • each of said top and bottom walls a plurality of CO1] springs and a corresponding plural- 5 2 Th r man t t r d ity of synthetic fabric casings for said coil springs 6 Gus O ress S we u 6 me m c completely filli Said cavity in side by side rela 1, in which said adhesive layer comprises a neoprene tionship with said coil springs extending between base adheslve Wlth ymg e ms. said top and bottom walls and completely enclosed

Abstract

A cushion or mattress is provided which is formed of a plastic foam structure having top and bottom walls containing a plurality of coil springs extending between the top and bottom walls, each of the coil springs being completely enclosed in a synthetic fabric casing, and the springs and casings completely filling the interior of the foam structure in a side-by-side relationship. The top and bottom of the casings are adhesively bonded to the inner surface of the top and bottom walls, and no clips or ties of an kind are required in the construction of the product. The foam structure is composed of latex or urethane foam, and the casings are formed of a fabric material composed of olefin, nylon and polyester. The adhesive has a strong affinity for the foam and for the synthetic fabric so that a thin layer of the adhesive provides an instantaneous firm bond between the foam and the synthetic fabric.

Description

Unite States Patent [191 Klein 1 Mar. 11, 1975 1 1 CUSHION OR MATTRESS CONSTRUCTION [75] Inventor: Donald L. Klein, Los Angeles, Calif. ABSTRACT [7 3] Assignee: Marspring Corporation, Los A cushion or mattress is provided w is form f Angeles Calif a plastic foam structure having top bottom s containing a plurality of coil spring tending be- [22] Flled: 1973 tween the top and bottom walls, e of the coil [21] Appl. No.: 416,534 springs b completely enclosed in a s etic fabric casing, a he springs and casings co tely filling the in r of the foam structure in a side-by-side re- [52] US. Cl. 5/353, 5/351 lation The top and bottom of the Casings are [51] Int. Cl. A47c 27/04, A47C 27/20 hesively bonded to the inner Surface of Op and [58] Fleld of Search 5/345, 351, 353, 354 bot wans, and no clips or ties of an are qu' in the construction of the product. The foam 1 1 References C'ted structure is composed of 1a foam UNITED STATES PATENTS Tho on ct a1. 5/353 Crit 3,178,735 f 4/1965 Thompson et a1..... 5/353 3,425,068 2/1969 Bechtoldt 5/353 Primary Attorne aminer em, or
mir A. Nunberg m-Jessup & Beecher tex or urethane and the ngs are formed of a fabr' aterial composed of n, nylon and polyester. e adhesive has a str affinity for the foa nd for the synthetic fabric so a thin layer of th e provides an instanam and the synthetic taneous firm bond between t fabric.
2 Claims, 4 Drawing Figures BACKGROUND OF THE INVENTION DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENT The cushion or mattress of the invention, in the illus- A cushion or mattress construction is described in trated embodiment shown in FIGS. 1-4, includes a plu- US. Pat. No. 2,862,214 which is assigned to the present assignee. The construction described in the patent includes a boxlike structure composed of latex-coated hair pads which form the top, bottom and sides of the structure. The cavity within the structure is filled with coil springs contained in pockets formed of a burlap strip. The coil springs extend between the top and bottom of the structure, and the springs are completely enclosed in the burlap pockets. The springs and burlap casings completely fill the cavity within the structure. The tops and bottoms of the burlap pockets are glued to the inner surfaces of the top and bottom latex-coated hair pads.
The structure described in the patent has enjoyed wide-spread commercial success. However, certain manufacturing difficulties have arisen in the fabrication of the product. For example, effective gluing was found to be very difficult between the rubberized hair pads and the tops and bottoms of the burlap casings. This was because the porous rubberized hair pads absorbed the glue, as did the burlap, so that abnormally large quantities of glue had to be used in order to effectuate a satisfactory bond.
Also, cutting and handling the rubberized hair pads presented problems-since the material is difficult to work with. Also, the oil normally present in the burlap was found to have an adverse effect on the adhesive bond. The disadvantages of the structure described in the patent, both from a manufacturing standpoint and from a use standpoint, are obviated by the improved structure of the present invention. The replacement of the rubberized hair pads by pads of latex or urethane foam in the structure of the present invention, and the replacement of the burlap casings with casings of an olefin/nylon/polyester synthetic fabric, provide homogeneous surfaces of relatively low porosity, so that a superior, complete and uniform bond can be achieved between the casings and the top and bottom walls of the structure with relatively small amounts of glue. Moreover, the foam is more flexible, easier to cut and handle, and amenable to a wider range of cushion densities, than is the latex hair material used in the prior art. Moreover, no clips or ties of any kind are used in the construction of the cushion or mattress in the practice of the invention, and the adhesive is the sole element which maintains the product in a unitized condition.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a cushion or mattress which may be constructed in accordance with the concepts of the invention;
FIG. 2 is a plan view of the structure of FIG. 1, with the top wall removed to reveal the internal components of the structure;
FIG. 3 is a fragmentary sectional view of the structure, on an enlarged scale with respect to the representation of FIG. 2, and taken along the line 3--3 of FIG. 2; and
FIG. 4 is an exploded perspective representation of the structure, illustrating the various components which make up the assembly.
rality of helically coiled springs 1 which are encased in compartments 2 provided in a strip 3 of synthetic fabric material. The fabric material thereby provides casings for each of the coil springs l, and the fabric casings completely enclose the individual coil springs.
The synthetic fabric used for the casings may be of a type marketed by the Phillips Fibers Corporation of Greenville, South Carolina. Three synthetic fabrics have been used in constructed embodiments of the invention, and all have been found to be satisfactory. These three fabrics, all obtained from the Phillips Fiber Corporation, have the following compositions: Fabric A, 97 percent olefin, 3 percent polyester; Fabric B, 54 percent olefin, 43 percent nylon, 3 percent polyester; and Fabric C, 65 percent olefin, 32 percent nylon, 3 percent polyester.
The springs l, encased in the compartments or casing 2of the synthetic fabric material are placed in an internal cavity formed by a box-like structure which, in turn, includes a bottom pad 4, preferably of uniform thickness, side wall pads 5, and a top wall pad 7. The pads 4, 5 and 7 may be composed, for example, of latex or urethane foam, or the equivalent. The coil springs 1 in their compartments 2 are contained within the cavity formed in the interior of the box-like structure in sideby-side relationship, as shown in FIG. 2, with the coil springs extending between the bottom wall 4 and the top wall 7.
An adhesive layer 6 on the inner surface of the top wall 7, and on the inner surface of the bottom wall 4, serves to bond the top and bottom walls 7 and 4 to the side walls 5 and to the tops and bottoms of the casings 2 of the synthetic fabric. The synthetic fabric forming the casing 2, and the foam forming the top and bottom walls 7 and 4, each has low porosity, so that relatively small amounts of glue may be used to form the adhesive layers 6, and yet to achieve a firm adhesive bond between the top and bottom walls on one hand and the tops and bottoms of the casings 2 on the other hand. A neoprene base adhesive with resin modifiers has been found to be excellent for the purpose, because of the strong affinity of such an adhesive for the urethane foam and for the synthetic fabric.
The resulting structure of the invention is relatively simple to manufacture because of the ease with which the foam and the synthetic fabric can be handled, cut and worked. Also, the assembly is economical because relatively small amounts of adhesive need be used, as compared with the prior art structures, and because of the low porosity of the foam and the synthetic fabric.
The invention provides, therefore, an improved cushion or mattress which is relatively economical and easy to fabricate, since it does not require any clips or ties of any kind, and yet which is sturdy in its construction and capable of long usage.
Having described the invention as related to a particular embodiment, there is no intention that the inven tion should be limited by any of the details of the description, unless otherwise specified. Rather, the invention is intended to be construed within its spirit and scope as set forth in the accompanying claims.
What is claimed is:
3 4 l. A cushion or mattress comprising: by said casings, in which said ,synthetic fabric inan encasing structure defining an enclosed cavity and l d l fi nylon d l t d havmg top and bottom walls formed Oflatex or a thin adhesive layer bonding said casings to the intethane foam material;
. rior surface of each of said top and bottom walls. a plurality of CO1] springs and a corresponding plural- 5 2 Th r man t t r d ity of synthetic fabric casings for said coil springs 6 Gus O ress S we u 6 me m c completely filli Said cavity in side by side rela 1, in which said adhesive layer comprises a neoprene tionship with said coil springs extending between base adheslve Wlth ymg e ms. said top and bottom walls and completely enclosed

Claims (2)

1. A CUSHION OR MATTRESS COMPRISING: AN ENCASING STRUCTURE DEFINING AN ENCLOSED CAVITY AND HAVING TOP AND BOTTOM WALLS FORMED OF LATEX OR URETHANE FOAM MATERIAL; A PLURALITY OF COIL SPRINGS AND CORRESPONDING PLURALITY OF SYNTHETIC FABRIC CASTINGS FOR SAID COIL SPRINGS COMPLETELY FILLING SAD CAVITY IN SIDE-BY-SIDE RELATIONSHIP WITH SAID COIL SPRINGS EXTENDING BETWEEN SAID TOP AND BOTTOM WALLS AND COMPLETELY ENCLOSED BY SAID CASINGS, IN WHICH SAID SYNTHETIC FABRIC INCLUDES OLEFIN, NYLON AND POLYESTER; AND A THIN ADHESIVE LAYER BONDING SAID CASINGS TO THE INTERIOR SURFACE OF EACH OF SAID TOP AND BOTTOM WALLS.
1. A cushion or mattress comprising: an encasing structure defining an enclosed cavity and having top and bottom walls formed of latex or urethane foam material; a plurality of coil springs and a corresponding plurality of synthetic fabric casings for said coil springs completely filling said cavity in side-by-side relationship with said coil springs extending between said top and bottom walls and completely enclosed by said casings, in which said synthetic fabric includes olefin, nylon and polyester; and a thin adhesive layer bonding said casings to the interior surface of each of said top and bottom walls.
US416534A 1973-11-16 1973-11-16 Cushion or mattress construction Expired - Lifetime US3869739A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US416534A US3869739A (en) 1973-11-16 1973-11-16 Cushion or mattress construction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US416534A US3869739A (en) 1973-11-16 1973-11-16 Cushion or mattress construction

Publications (1)

Publication Number Publication Date
US3869739A true US3869739A (en) 1975-03-11

Family

ID=23650345

Family Applications (1)

Application Number Title Priority Date Filing Date
US416534A Expired - Lifetime US3869739A (en) 1973-11-16 1973-11-16 Cushion or mattress construction

Country Status (1)

Country Link
US (1) US3869739A (en)

Cited By (54)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2451729A1 (en) * 1979-03-19 1980-10-17 Simmons Co ASSEMBLY OF SPRINGS WITH BUDDLED CASES AND JOINED IN A CHAPEL
US4234983A (en) * 1978-10-02 1980-11-25 Simmons Company Thermally welded spring pockets
US4768253A (en) * 1986-10-06 1988-09-06 Boyd William A Sleeper sofa mattress
US5016305A (en) * 1989-10-05 1991-05-21 Nv B'linea Innerspring construction for mattresses, cushions, and the like and process for manufacturing said construction
US5040255A (en) * 1990-06-06 1991-08-20 Barber Manufacturing Company, Inc. Cushion or mattress structure
EP0629369A1 (en) * 1993-06-18 1994-12-21 Giancarlo Mariani Flexible cushion particularly for armchairs, couches and pieces of furniture in general
US5438718A (en) * 1988-08-05 1995-08-08 Slumberland Holdings Limited Spring units for mattresses and the like
EP0699406A1 (en) * 1994-09-02 1996-03-06 Norma Boxmeer B.V. A combination of a mattress and a bed frame
EP0748603A1 (en) * 1995-06-13 1996-12-18 La Compagnie Continentale Simmons Mattress
NL1001032C2 (en) * 1995-08-23 1997-02-25 Matrassen En Ledikantenfabriek Resilient mattress arrangement
US5699998A (en) * 1993-02-01 1997-12-23 Zysman; Milton Manufacture of pocket spring assemblies
US5724686A (en) * 1997-02-25 1998-03-10 Eastern Sleep Products, Inc. Cushion or mattress border support
US6056278A (en) * 1996-08-07 2000-05-02 Leggett And Platt, Inc. Seating suspension assembly and method
ES2151356A1 (en) * 1997-07-29 2000-12-16 Alana Aizpuru Alberto Pneumatic mattress.
WO2001065978A2 (en) * 2000-03-08 2001-09-13 Graebe Kurtis F Bed mattress with air cells and spring pockets
US6315275B1 (en) 1995-09-18 2001-11-13 Furniture Row Technologies, Llc Pocket spring assembly and methods
US6367881B1 (en) 1999-10-14 2002-04-09 L & P Property Management Company Coil seating assembly
US6643876B2 (en) * 2001-11-21 2003-11-11 Denver Mattress Co., Llc No-flip mattress and methods for their construction
US6698166B2 (en) 1995-09-18 2004-03-02 Springquilt Industries Ltd. Pocket spring assembly and methods
US20040117913A1 (en) * 2000-01-13 2004-06-24 Dreamwell, Ltd. Bed construction with reduced sagging
US20040148706A1 (en) * 2001-11-21 2004-08-05 Denver Mattress Co. Llc No-flip mattress systems and methods
US20040187217A1 (en) * 2003-03-28 2004-09-30 Barman Bruce G. Unitized thermoplastic foam structures
US20050000026A1 (en) * 2002-10-15 2005-01-06 Gladney Richard F. Tray support for a mattress
US20050081298A1 (en) * 2003-10-17 2005-04-21 Wright Richard S. Mattress assembly and manufacturing process for a mattress using adhesive patches
US20050097676A1 (en) * 2003-11-10 2005-05-12 Denver Mattress Co. Llc High comfort mattresses and methods for constructing them
WO2005065493A1 (en) * 2003-12-31 2005-07-21 Dreamwell, Ltd. Methods for manufacturing encased mattresses
US20060048304A1 (en) * 2004-09-07 2006-03-09 Boyd Dennis M Knock down foam bed
US20060059631A1 (en) * 2004-09-17 2006-03-23 Denver Mattress Co., Llc Mattress systems and methods of making
US20060096032A1 (en) * 2003-11-10 2006-05-11 Denver Mattress Co. Llc High comfort mattresses having fiberballs
WO2006089705A2 (en) * 2005-02-22 2006-08-31 Spiroplex Gmbh Upholstery spring device
GB2430151A (en) * 2005-09-17 2007-03-21 Harrison A Upholstered unit
US20070204407A1 (en) * 2006-08-14 2007-09-06 Youn Jae Lee Foam Integrated Innerspring Mattress And Method of Manufacture
US20080244828A1 (en) * 2007-04-06 2008-10-09 Sealy Technology Llc Mattress foundation with perimeter structure
US20090222985A1 (en) * 2008-03-06 2009-09-10 L&P Property Management Company Stackable bedding foundation having pocketed topper
US20090313764A1 (en) * 2006-06-26 2009-12-24 Latexco Nv Foams formulated with rubber composition based springs
US20100115703A1 (en) * 2005-01-25 2010-05-13 Kluft Earl S Mattress design
US20110047708A1 (en) * 2009-09-02 2011-03-03 Denver Mattress Co. Llc Mattresses with heat dissipation
US20110173757A1 (en) * 2009-09-02 2011-07-21 Denver Mattress Co. Llc Cushioning devices and methods
GB2485407A (en) * 2010-11-12 2012-05-16 Harrison Spinks Beds Ltd Resilient core comprising columns formed from folded pockets filled with resilient material
CN102588487A (en) * 2012-02-21 2012-07-18 喜临门家具股份有限公司 Variable-diameter columnar type gas pressure spring
WO2013041894A1 (en) 2011-09-20 2013-03-28 GAÀLHAB Szivacsfeldolgozó Kft. Method for manufacturing a foam coating, as well as a spring mattress insert and a foam based article manufactured by the method
WO2015065504A1 (en) * 2013-10-28 2015-05-07 Davis Laura M Low peak pressure body support
US20150342362A1 (en) * 2014-05-30 2015-12-03 Sealy Technology, Llc Pocket coil spring assembly including flexible foam
US9854921B2 (en) * 2013-01-10 2018-01-02 Dreamwell, Ltd. Active airflow temperature controlled bedding systems
US20180271300A1 (en) * 2017-03-22 2018-09-27 Dong Guan Aconic Fabric Co., Ltd Air-conditioned mattress
US20190045933A1 (en) * 2017-08-11 2019-02-14 Mohsen Edalati Body support device and method
US20190223601A1 (en) * 2018-01-25 2019-07-25 Anji Grand Orient Furniture Co.,Ltd Chair cushion and its supporting structure
US10598242B2 (en) 2016-05-20 2020-03-24 Sealy Technology, Llc Coil springs with non-linear loading responses and mattresses including the same
US11033114B2 (en) 2015-12-17 2021-06-15 Sealy Technology, Llc Coil-in-coil spring with variable loading response and mattresses including the same
US11051631B2 (en) 2016-01-21 2021-07-06 Sealy Technology, Llc Coil-in-coil springs with non-linear loading responses and mattresses including the same
US11076705B2 (en) 2014-05-30 2021-08-03 Sealy Technology, Llc Spring core with integrated cushioning layer
US20220087441A1 (en) * 2019-11-25 2022-03-24 Guangzhou Lianrou Machinery & Equipment Co., Ltd. Pocket spring string, pocket spring mattress core, and mattress
IT202100020693A1 (en) * 2021-08-02 2023-02-02 Quarrata Forniture S R L SEMI-FINISHED PRODUCT FOR THE CONSTRUCTION OF A SPRING MATTRESS AND MATTRESS INCLUDING SAID SEMI-FINISHED PRODUCT
GB2610899A (en) * 2021-09-21 2023-03-22 Hs Products Ltd Recyclable mattress and method of manufacture

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2862214A (en) * 1956-10-04 1958-12-02 Marspring Corp Cushion or mattress construction and method of manufacture
US2878012A (en) * 1954-07-15 1959-03-17 Rockwell Standard Co Bellows damper
US3178735A (en) * 1962-05-18 1965-04-20 Prelude Corp Construction for cushion, mattress and chair
US3425068A (en) * 1967-08-07 1969-02-04 Barber Mfg Co Inc Spring-foam cushion

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2878012A (en) * 1954-07-15 1959-03-17 Rockwell Standard Co Bellows damper
US2862214A (en) * 1956-10-04 1958-12-02 Marspring Corp Cushion or mattress construction and method of manufacture
US3178735A (en) * 1962-05-18 1965-04-20 Prelude Corp Construction for cushion, mattress and chair
US3425068A (en) * 1967-08-07 1969-02-04 Barber Mfg Co Inc Spring-foam cushion

Cited By (91)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4234983A (en) * 1978-10-02 1980-11-25 Simmons Company Thermally welded spring pockets
US4234984A (en) * 1979-03-19 1980-11-25 Simmons Company Pocketed spring assembly
FR2451729A1 (en) * 1979-03-19 1980-10-17 Simmons Co ASSEMBLY OF SPRINGS WITH BUDDLED CASES AND JOINED IN A CHAPEL
US4768253A (en) * 1986-10-06 1988-09-06 Boyd William A Sleeper sofa mattress
US5438718A (en) * 1988-08-05 1995-08-08 Slumberland Holdings Limited Spring units for mattresses and the like
US5016305A (en) * 1989-10-05 1991-05-21 Nv B'linea Innerspring construction for mattresses, cushions, and the like and process for manufacturing said construction
US5040255A (en) * 1990-06-06 1991-08-20 Barber Manufacturing Company, Inc. Cushion or mattress structure
US5699998A (en) * 1993-02-01 1997-12-23 Zysman; Milton Manufacture of pocket spring assemblies
EP0629369A1 (en) * 1993-06-18 1994-12-21 Giancarlo Mariani Flexible cushion particularly for armchairs, couches and pieces of furniture in general
EP0699406A1 (en) * 1994-09-02 1996-03-06 Norma Boxmeer B.V. A combination of a mattress and a bed frame
EP0748603A1 (en) * 1995-06-13 1996-12-18 La Compagnie Continentale Simmons Mattress
FR2735338A1 (en) * 1995-06-13 1996-12-20 Simmons Cie Continentale MATTRESS FOR BEDDING
NL1001032C2 (en) * 1995-08-23 1997-02-25 Matrassen En Ledikantenfabriek Resilient mattress arrangement
US6698166B2 (en) 1995-09-18 2004-03-02 Springquilt Industries Ltd. Pocket spring assembly and methods
US6315275B1 (en) 1995-09-18 2001-11-13 Furniture Row Technologies, Llc Pocket spring assembly and methods
US6467240B2 (en) * 1995-09-18 2002-10-22 Furniture Row Technologies, Llc Pocket spring assembly and methods
US6056278A (en) * 1996-08-07 2000-05-02 Leggett And Platt, Inc. Seating suspension assembly and method
US5724686A (en) * 1997-02-25 1998-03-10 Eastern Sleep Products, Inc. Cushion or mattress border support
ES2151356A1 (en) * 1997-07-29 2000-12-16 Alana Aizpuru Alberto Pneumatic mattress.
US6367881B1 (en) 1999-10-14 2002-04-09 L & P Property Management Company Coil seating assembly
US6760940B2 (en) * 2000-01-13 2004-07-13 Dreamwell, Ltd. Bed construction with reduced sagging
US20070151034A1 (en) * 2000-01-13 2007-07-05 Dreamwell, Ltd. Bed construction with reduced sagging
US7444706B2 (en) 2000-01-13 2008-11-04 Dreamwell Ltd. Bed construction with reduced sagging
US7096528B2 (en) 2000-01-13 2006-08-29 Dreamwell, Ltd. Bed construction with reduced sagging
US20040117913A1 (en) * 2000-01-13 2004-06-24 Dreamwell, Ltd. Bed construction with reduced sagging
US6317912B1 (en) * 2000-03-08 2001-11-20 Kurtis F. Graebe Bed mattress with air cells and spring pockets
WO2001065978A3 (en) * 2000-03-08 2002-02-07 Kurtis F Graebe Bed mattress with air cells and spring pockets
WO2001065978A2 (en) * 2000-03-08 2001-09-13 Graebe Kurtis F Bed mattress with air cells and spring pockets
US20040148706A1 (en) * 2001-11-21 2004-08-05 Denver Mattress Co. Llc No-flip mattress systems and methods
US6643876B2 (en) * 2001-11-21 2003-11-11 Denver Mattress Co., Llc No-flip mattress and methods for their construction
US6952850B2 (en) 2001-11-21 2005-10-11 Denver Mattress Llc No-flip mattress systems and methods
US20050000026A1 (en) * 2002-10-15 2005-01-06 Gladney Richard F. Tray support for a mattress
US20040187217A1 (en) * 2003-03-28 2004-09-30 Barman Bruce G. Unitized thermoplastic foam structures
WO2004093606A1 (en) * 2003-03-28 2004-11-04 Sealy Technology Llc Unitized thermoplastic foam structures
CN1767776B (en) * 2003-03-28 2011-02-02 锡利技术有限公司 Unitized thermoplastic foam structures
US7082635B2 (en) * 2003-03-28 2006-08-01 Sealy Technology Llc Unitized thermoplastic foam structures
US7200884B2 (en) 2003-10-17 2007-04-10 Dreamwell Ltd. Mattress assembly and manufacturing process for a mattress using adhesive patches
US20050081298A1 (en) * 2003-10-17 2005-04-21 Wright Richard S. Mattress assembly and manufacturing process for a mattress using adhesive patches
US7424762B2 (en) 2003-10-17 2008-09-16 Dreamwell, Ltd. Mattress assembly and manufacturing process for a mattress using adhesive patches
US20070186350A1 (en) * 2003-10-17 2007-08-16 Dreamwell, Ltd. Mattress assembly and manufacturing process for a mattress using adhesive patches
US20080092302A1 (en) * 2003-11-10 2008-04-24 Denver Mattress Co. Llc High comfort mattresses having fiberballs
US7284494B2 (en) 2003-11-10 2007-10-23 Denver Mattress Co., Llc High comfort mattresses having fiberballs
US20110067215A1 (en) * 2003-11-10 2011-03-24 Denver Mattress Co. Llc High comfort mattresses having fiberballs
US8448315B2 (en) 2003-11-10 2013-05-28 Denver Mattress Co., Llc High comfort mattresses having fiberballs
US20050097676A1 (en) * 2003-11-10 2005-05-12 Denver Mattress Co. Llc High comfort mattresses and methods for constructing them
US6895620B1 (en) 2003-11-10 2005-05-24 Denver Mattress Co., Llc High comfort mattresses and methods for constructing them
US7617788B2 (en) 2003-11-10 2009-11-17 Denver Mattress Co., Llc High comfort mattresses having fiberballs
US20060096032A1 (en) * 2003-11-10 2006-05-11 Denver Mattress Co. Llc High comfort mattresses having fiberballs
WO2005065493A1 (en) * 2003-12-31 2005-07-21 Dreamwell, Ltd. Methods for manufacturing encased mattresses
US20060048304A1 (en) * 2004-09-07 2006-03-09 Boyd Dennis M Knock down foam bed
US20060059631A1 (en) * 2004-09-17 2006-03-23 Denver Mattress Co., Llc Mattress systems and methods of making
US7617556B2 (en) 2004-09-17 2009-11-17 Denver Mattress Co., Llc Mattress systems and methods of making
US20100115703A1 (en) * 2005-01-25 2010-05-13 Kluft Earl S Mattress design
US7917980B2 (en) * 2005-01-25 2011-04-05 Kluft Earl S Mattress design
US7850153B2 (en) 2005-02-22 2010-12-14 Spiroplex Gmbh Pad spring device
CN101123900B (en) * 2005-02-22 2010-05-19 斯皮罗普勒克斯有限责任公司 Upholstery spring device
WO2006089705A2 (en) * 2005-02-22 2006-08-31 Spiroplex Gmbh Upholstery spring device
EP1692974A3 (en) * 2005-02-22 2006-11-02 spiroplex GmbH Upholstery spring arrangement
WO2006089705A3 (en) * 2005-02-22 2006-12-21 Spiroplex Gmbh Upholstery spring device
US20080128965A1 (en) * 2005-02-22 2008-06-05 Spiroplex Gmbh Pad Spring Device
GB2430151A (en) * 2005-09-17 2007-03-21 Harrison A Upholstered unit
US20090313764A1 (en) * 2006-06-26 2009-12-24 Latexco Nv Foams formulated with rubber composition based springs
US20070204407A1 (en) * 2006-08-14 2007-09-06 Youn Jae Lee Foam Integrated Innerspring Mattress And Method of Manufacture
US7644461B2 (en) * 2006-08-14 2010-01-12 Zinus, Inc. Foam integrated innerspring mattress and method of manufacture
US7788746B2 (en) 2007-04-06 2010-09-07 Sealy Technology Llc Mattress foundation with perimeter structure
US20080244828A1 (en) * 2007-04-06 2008-10-09 Sealy Technology Llc Mattress foundation with perimeter structure
US20090222985A1 (en) * 2008-03-06 2009-09-10 L&P Property Management Company Stackable bedding foundation having pocketed topper
US20110173757A1 (en) * 2009-09-02 2011-07-21 Denver Mattress Co. Llc Cushioning devices and methods
US20110047708A1 (en) * 2009-09-02 2011-03-03 Denver Mattress Co. Llc Mattresses with heat dissipation
GB2485407A (en) * 2010-11-12 2012-05-16 Harrison Spinks Beds Ltd Resilient core comprising columns formed from folded pockets filled with resilient material
WO2013041894A1 (en) 2011-09-20 2013-03-28 GAÀLHAB Szivacsfeldolgozó Kft. Method for manufacturing a foam coating, as well as a spring mattress insert and a foam based article manufactured by the method
CN102588487A (en) * 2012-02-21 2012-07-18 喜临门家具股份有限公司 Variable-diameter columnar type gas pressure spring
US9854921B2 (en) * 2013-01-10 2018-01-02 Dreamwell, Ltd. Active airflow temperature controlled bedding systems
WO2015065504A1 (en) * 2013-10-28 2015-05-07 Davis Laura M Low peak pressure body support
US20150342362A1 (en) * 2014-05-30 2015-12-03 Sealy Technology, Llc Pocket coil spring assembly including flexible foam
US9936815B2 (en) * 2014-05-30 2018-04-10 Sealy Technology, Llc Pocket coil spring assembly including flexible foam
US11076705B2 (en) 2014-05-30 2021-08-03 Sealy Technology, Llc Spring core with integrated cushioning layer
US11033114B2 (en) 2015-12-17 2021-06-15 Sealy Technology, Llc Coil-in-coil spring with variable loading response and mattresses including the same
US11051631B2 (en) 2016-01-21 2021-07-06 Sealy Technology, Llc Coil-in-coil springs with non-linear loading responses and mattresses including the same
US10598242B2 (en) 2016-05-20 2020-03-24 Sealy Technology, Llc Coil springs with non-linear loading responses and mattresses including the same
US10935098B2 (en) 2016-05-20 2021-03-02 Sealy Technology, Llc Coil springs with non-linear loading responses and mattresses including the same
US20180271300A1 (en) * 2017-03-22 2018-09-27 Dong Guan Aconic Fabric Co., Ltd Air-conditioned mattress
US11622634B2 (en) * 2017-03-22 2023-04-11 Dong Guan Aconic Fabric Co., Ltd. Air-conditioned mattress
US10849429B2 (en) * 2017-08-11 2020-12-01 Mohsen Edalati Body support device and method
US20190045933A1 (en) * 2017-08-11 2019-02-14 Mohsen Edalati Body support device and method
US10729249B2 (en) * 2018-01-25 2020-08-04 Anji Grand Orient Furniture Co., Ltd Chair cushion and its supporting structure
US20190223601A1 (en) * 2018-01-25 2019-07-25 Anji Grand Orient Furniture Co.,Ltd Chair cushion and its supporting structure
US20220087441A1 (en) * 2019-11-25 2022-03-24 Guangzhou Lianrou Machinery & Equipment Co., Ltd. Pocket spring string, pocket spring mattress core, and mattress
IT202100020693A1 (en) * 2021-08-02 2023-02-02 Quarrata Forniture S R L SEMI-FINISHED PRODUCT FOR THE CONSTRUCTION OF A SPRING MATTRESS AND MATTRESS INCLUDING SAID SEMI-FINISHED PRODUCT
EP4129119A1 (en) * 2021-08-02 2023-02-08 Quarrata Forniture S.r.l. Semi-finished product for making a spring mattress, mattress comprising said semi-finished product and related method
GB2610899A (en) * 2021-09-21 2023-03-22 Hs Products Ltd Recyclable mattress and method of manufacture

Similar Documents

Publication Publication Date Title
US3869739A (en) Cushion or mattress construction
US3462779A (en) Cushion
US3222697A (en) Profiled polyurethane foam articles of manufacture
US3191197A (en) Mattress construction
US2862214A (en) Cushion or mattress construction and method of manufacture
US5040255A (en) Cushion or mattress structure
US3822426A (en) Mattress topper pad and border stabilizer
EP1330171B1 (en) Pocketed coil spring
US2446775A (en) Innerspring mattress construction
US3401411A (en) Upholstery construction
CA2044355A1 (en) Mattress with removable insert
US2257994A (en) Mattress
US3178735A (en) Construction for cushion, mattress and chair
US3165761A (en) Spring and molded cushion
US3106207A (en) Sanitary napkin and method of manufacture
GB1483433A (en) Mattresses and the like
US2626408A (en) Combined innerspring and rubber mattress
US3273179A (en) Insulator for foam pads and method of making the same
US3206776A (en) Insulated air mattress
US2403043A (en) Mattress
US2761493A (en) Upholstery cushions
GB1194360A (en) Improvements relating to Mattresses, Cushions or the Like.
US2512007A (en) Cushion
US3920609A (en) Method of producing a spring core mattress
US2412953A (en) Mattress construction