US3884424A - Method and apparatus for winding vertical cores - Google Patents

Method and apparatus for winding vertical cores Download PDF

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US3884424A
US3884424A US275746A US27574672A US3884424A US 3884424 A US3884424 A US 3884424A US 275746 A US275746 A US 275746A US 27574672 A US27574672 A US 27574672A US 3884424 A US3884424 A US 3884424A
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Prior art keywords
frame
winding
respect
support
vertical
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US275746A
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Maurice Bosquain
Marcel Bourjot
Maurice Kirsch
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Air Liquide SA
LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
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Air Liquide SA
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Priority claimed from FR6938976A external-priority patent/FR2067677A5/fr
Priority claimed from FR7023899A external-priority patent/FR2096803A2/en
Priority claimed from AU39969/72A external-priority patent/AU471104B2/en
Application filed by Air Liquide SA filed Critical Air Liquide SA
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/02Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled
    • F28D7/024Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled the conduits of only one medium being helically coiled tubes, the coils having a cylindrical configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/06Bending into helical or spiral form; Forming a succession of return bends, e.g. serpentine form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/02Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/027Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers by helically or spirally winding elongated elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F3/00Coiling wire into particular forms
    • B21F3/02Coiling wire into particular forms helically
    • B21F3/04Coiling wire into particular forms helically externally on a mandrel or the like

Definitions

  • PATENTED W20 SHEET 3 [IF 6 PATENTEU mwzoaars SHEET SUF 6 PMENI amzoms SHEET 8 BF 6 METHOD AND APPARATUS FOR WINDING VERTICAL CORES This invention concerns an improved installation for winding sectional materials on to a core or cylinder mount, and also the method of winding the sectional materials on the core.
  • U-sections, hollow pipes, etc, can be wound on to a core industrially by combining translational and rotational movements: to obtain the necessary pitch, the speed of rotation is made dependent on the speed of translation, or vice versa.
  • the pitch desired must at any moment be posted on an installation provided for the purpose, and a set of mechanical, hydraulic, electrical or electronic devices operated instantaneously, in order to obtain relative rotational and translational speeds in a given ratio, the net speeds having to allow for the high inertias of these devices, the varying decelerating effects of the movements of the mechanisms, the irregularity of the forces involved in the operations to be performed, etc. consequently, to take each of these factors into account, highly perfected installations must be available, which means very high costs, lengthy adjustments, and inadequate reliability. The drawbacks are even greater when the pitch does not remain uniform over the whole length of the core.
  • the present invention allows the disadvantages of known processes and installations to be overcome, and in particular it is suitable for use in cases where small or average series are involved. It relates to a simple, more flexible solution, better adapted to-manufacturing and tolerance requirements. It offers a solution that is particularly attractive from the point of view of productivity, for the industrial production of wound heat exchangers of very large dimensions as regards length and diameter, going beyond a critical size governed by the winding processes and installations used up till now.
  • the present invention relates to an installation for winding on a core or cylinder mount, combining a movement of rotation in relation to the vertical axis of the core or mount with a general movement of translation in a given direction along the same axis, carried out by a set of winders which move in relation to a support, which may be mobile, along the same lengthwise axis, the translational and possibly the rotational movement being controlled by a copying process from a template previously prepared on the said core or mount.
  • the rotational movement takes place at a uniform speed.
  • the support is stationary and the general translational movement is made by the set of winders, in relation to the support.
  • the support undergoes a translational movement in the same direction as the general translational movement, the said general translational movement being the resultant of the movements of the support and the set of winders.
  • the general translational movement is the resultant of the movements in opposite directions of the support and the set of winders, the speed of movement of the support being greater than that of the set of winders.
  • the translational movement of the support takes place at a uniform and adjustable speed.
  • the aforementioned support is fixed and mobile in turn, and the set of winders moves in both directions between two extreme positions, an upper one and a lower one, starting the longitudinal movement of the said support and stopping it respectively.
  • instruments for copying a template prepared on the said core or mount and forming the theoretical winding curve transmit their signals to instrument controlling the movements of the said set of winders.
  • the object of the present invention is the provision of an installation for winding on a core or vertical mount, the said installation including a set of winders, the movement of which is controlled by instruments designed to copy a template previously prepared on the said core or mount, and forming the theoretical winding curve.
  • the copying instruments to guide the movements of the set of winders comprise a follower or other similar device, devices for transmitting its signals to a motor, and devices for driv' ing the said motor in response to there signals.
  • the set of winders contains a train of winders, spoolholders, each carrying one of these winders, vertical uprights on which the said spool-holders slide, these uprights being carried by a circular crown or carrousel, which may rotate on the vertical axis of the core or mount.
  • the said circular crown is rotationally mounted on a support that may be able to move along a vertical axis.
  • the aforementioned support consists of a platform, mobile vertically, at least in part, formed from removable gratings shaped like segments of increasing diameter.
  • FIG. 1 is a vertical half-section showing the principal parts of an installation for winding tubing on the vertical core of a heat-exchanger
  • FIG. 2 is a horizontal cross-section roughly along line II-II on FIG. 1;
  • FIG. 3 is an exploded view illustrating the principle of the removable grating
  • FIG. 4 shows, also in vertical section and on a larger scale, the top part of the installation as seen in FIG. 1;
  • FIG. 5 illustrates on a larger scale the central portion of FIG. 1;
  • FIG. 6 is on a still larger scale, an elevational view of the feeling device illustrated in FIG. 1.
  • FIGS. 1 and 2 The installation illustrated mainly in FIGS. 1 and 2 is intended for winding sectional material and more especially sections of tubing 1 about a vertical core 2 for the manufacture of a heat-exchanger on the site of future utilization.
  • the vertical core 2 rests on the ground 3 by means of a support 4.
  • the winding installation comprises principally a plurality of winding devices 6 adapted to be simultaneously rotated and moved up and down about the vertical core 2.
  • the winding devices are suspended from a rotary circular crown 7 (see also FIG. 4), coaxial with the core 2 and supported by a plurality of uprights 8 carried by an annular platform 9, which is adapted to be moved up and down between guide posts 11 which also rest on the ground 3, under the action of hydraulic jacks such as 12, each operated from a pressure fluid source 14 including a motor pump set 15.
  • the top portions of the vertical posts 11 are connected to the top of the vertical core 2 by means of bracing members such as 13.
  • bracing members such as 13.
  • four vertical posts 11 are provided at the angles of a square space on the ground (FIG. 2) and four more posts between the first.
  • the hydraulic jacks 12 are two in number and any conventional means (not shown) are provided for ensuring perfect level up and downmovement of the platform 9.
  • the annular platform 9 comprises a onepiece peripheral portion 17 and a number of removable annular grating portions 20 (FIGS. 1 and 2) forming together a grating with a central opening of variable diameter according to the number of portions removed from the structure.
  • the aim of this grating is so that an attendant can stand on it to carry out preparations, adjustments, and supervise the process of winding the tubes around the core.
  • the inner diameter of the smaller grating portion corresponds to the outer diameter of the core 2, leaving a circular opening 21 allowing sufficient space for at least the first layer of tubing 1 being wound on the core 2.
  • the upper parts of the grating portions 20 are similar to the ring-members of increasing diameters that were used on the tops of kitchen ranges(see FIG. 3) except that instead of being made up of a one-piece complete ring, the different sections thereof are formed from separable ring segments 18.
  • Each segment 18 has an inner shoulder 24 facing upwardly and an outer shoulder 25 facing downwardly.
  • the inner diamcterof the peripheral portion 17 of the annular platform 9 is greater than the maximum diameter of the tubing layer to be wound.
  • the rotary crown 7 is a kind of annular lattice girder made of square section tubes as shown. It is fitted with supporting wheels 31 engaged on a circular rail or race 32 resting on brackets secured to the top portions of the uprights 8 (see also FIG. 4).
  • the rotary movement is imparted to the crown 7 by means of a friction roller 33 engaged on an annular flange 34 secured to the top portion of the crown 7.
  • the friction roller 33 is mounted on the output shaft of a speed variator 36 the input shaft of which belongs to an electric gear motor 37.
  • the speed variator and motor are carried by a fixture plate 38 mounted for pivotal movement on a horizontal shaft 39 carried by a structure 41 secured to the brackets 30.
  • the weight of the assembly formed by the speed variator 36, motor 37, and fixture 38 provide for the force necessary to urge the friction roller 33 in driving engagement against the flange 34.
  • Each winding device 6 carries a spool holder 52 in which a spool 51 of tubing is mounted for rotation on a vertical axis; in the example shown, four winding devices 6 are provided in order to to wind four portions of tubing 1 simultaneously around the core 2.
  • Each winding device 6 has a frame 53 mounted for vertical sliding movement along two upright guides 45 (FIGS. 1, 2 and 5) supported from horizontal beams 46 secured to the underface of the circular crown 7 through intermediate sectional members such as 48.
  • each pair of upright guides 45 are connected together by a horizontal bracing member 47 in order to keep the distance between the equal to the distance between the top end portions of the upright guides.
  • each winding device 6 consists of a horizontal member, to each of which is secured a pair of side plates 50 embracing an upright guide 45 on which are engaged a pair of upper rolls 54 and a pair of lower rolls 55 freely rotatably mounted between the side plates on spindles supported by the plates.
  • Each winding device 6 is suspended from one end of a chain or cable 57 flexing over two pulleys 58, 59 and the other end of the chain or cable carries a balancing counterweight 61.
  • the pulley 59 is an idle one carried by a bracket 60 secured to an upright guide 45 and to the beam 46, while the pulley 58 is mounted on the output shaft 63 of an electric gear motor 64 secured to the beam 46.
  • a lower limit-switch 71 is secured to the lower end of the upright guide 45 and an upper limit-switch 72 secured to the upper end of said upright guide are selectively operable by the lower and upper face, respectively of the side plates 50 and are connected to the motor pump set 15 through wires 73, 74, (FIG. 1) a connection box 75 containing a suitable electrical appliance with an amplifier carried by the rotary crown 7, a set of stationary terminals 76 and two wires 78, 79.
  • the connection box 75 and set of stationary terminal 76 are seen in more detail in FIG. 4.
  • the terminals 76 are carried by an angle support 81 which is secured to the top portion of a vertical post 11.
  • the various wires in the connection box 75 are connected to circular contact rails 83 secured to the top of the rotary crown 7, while the corresponding terminals carried by the support 81 consist of brushes 76 respectively in frictional engagement with the corresponding contact rails 83.
  • Each electric motor 64 to move a winding device vertically is supplied with current from any suitable sources through wires 85 (FIG. 1), the connection box 75, and corresponding contact rails 83 and terminals 76 (FIG. 4), under the control of a feeler or tracer device 88 (FIGS. 1 and 6) which is also connected to the connection box 75 through wires 89.
  • the feeler device 88 is shown in more detail in FIG. 6. It consists mainly of a feeler or tracer finger 91, adapted to engage a prior tube winding 1 or any suitable initial helical template, and secured to a roller 92 rotatably mounted on a shaft 93 which is secured to the outer end of a tubular arm 94 the other end of which is pivotally mounted on a horizontal shaft 95 mounted in a carriage 96 adapted to slide in horizontal guideways 97 carried by the frame 53 of the winding device 6 and biassed towards the central core 2 by a spring device, diagrammatically represented at 99.
  • the feeler 91 is made of a low-friction material such as Teflon.
  • this feeler consists of a cylindrical member with a transverse end groove 102 adapted to engage the helical tube or template.
  • the shaft 95 also carries the arm 104 of a potentiometer 105 with its wires 106, 107, 108, included in the general wire connections 89 above.
  • the platform 9 is initially located in its lowermost position, that is to say the hydraulic jacks 12 are retracted and the winding devices 6 also assume their lowermost position with respect to the platform 9. the core 2.
  • the winding devices 6 In order to control the vertical movement of the winding devices it is therefore necessary to form an initial helical template on the core 2, for instance by helically winding a rope 1A on the core 2, as indicated in broken lines at the top of FIG. 1.
  • the pitch of this template is equal to the pitch of the tubing to be wound on the core.
  • the feeler 91 (FIG. 6) is brought into engagement with the template 1A and the motor 37 is energized causing the circular crown 7 to rotate about the core together with the four winding devices 6 supported thereby, while the four motors 64 cause the corre-' sponding winding devices 6 to be moved upwards in re sponse to the control action of the respective feeler devices 88.
  • any deviation in the level of each winding device from the reference level in relation to the template is translated by the potentiometer into a corresponding voltage-differential signal which is conveyed to the control device, which supplies the motor 64 witha current, the direction and voltage of which correspond respectively to the sign and voltage of the signal emitted by the potentiometer, making the motor rotate in the corresponding direction and at the speed needed to compensate for the deviation.
  • the tube from the reel 51 in each winding device 6 is therefore subjected to a circular movement around the core 2 combined with a vertical movement, so that it is wound helically on the core 2 in correspondance with the template 1A.
  • the side plates 50 in each winding device then reach the corresponding upper end switch 72 thus causing pressure fluid to be supplied to the hydraulic jacks 12 from the corresponding motor pump set 15.
  • the platform 9 is thereby subjected to an upward movement, at a speed previously determined so as to be greater than the absolute vertical speed to be imparted to the Winding devices to obtain correct continuation of a winding operation, so that the feeler devices 88 are compelled to control the motors 64 in the reverse direction for a vertical movement of the winding devices downwards with respect to the ascending platform 9.
  • the linear speed of the hydraulic jacks 12 may be inaccurate, the absolute upward movement of the winding devices takes place at a very accurate speed, controlled by the feeler devices engaged on the template IA carried by the stationary core 2.
  • the side plates 50 of the winding devices then come into engagement with the lower switches 71 which stop the upward movement of the platform 9, now positioned approximately at its uppermost level.
  • the rotary movement of the circular crown 7 is continued and the feeler devices 88 still control the corresponding motors 64 for upward movement of the winding devices with respect to the platform 9, now stationary.
  • the winding devices 6 now reach approximately their uppermost position, with respect not only to the platform 9 but also to the heat exchanger to be manufactured.
  • a first layer of tubing has been wound on the core 2, that is to say four tubes have been simultaneously wound helically beside one another on .the core by the four winding devices 6 respectively.
  • a second layer of tubing may be laid helically over the first layer, either in the same manner or with a reverse pitch if desired, by means of similar operations carried out in reverse order.
  • any combination of vertical movements of the hydraulic jacks 12 to move the platform 9 up and down, and of the winding devices 6 relative to the platform may be adopted as desired, also in combination with the rotational movement of the winding devices around the core, either clockwise or anticlockwise.
  • the pitch of the helical tubing wound on the core is corresponds strictly to the pitch desired, since the vertical speed of the winding devices 6 with respect to the core is determined with accuracy, under the control of the feeler devices, engaged against a pattern 1A or a previous tube wound helically on the core.
  • the platform 9 may be kept stationary during the whole operation of the installation, the only vertical movement being then. assumed by the winding devies 6 moving up and down with respect to the stationary platform 9, while being of course still moved around the core together with the circular crown 7 from which they are suspended.
  • hydraulic jacks 12 may be used to move the platform 9 up and down such as a cable or chain system, with winches.
  • the platform 9 might be designed as a stationary member.
  • An installation for winding elongated material such as sections of tube about a vertical core comprising:
  • a substantially horizontal and annular platform having acentral opening of adjustable dimension, surrounding said vertical core with at least a first layer of said sectional material wound thereon,
  • At least one winding device carried on said annular platform, comprising a support, means mounting said support for rotation around said central opening, a frame, means mounting said frame on said support for vertical movement with respect thereto, means rotatably supporting a spool of said sectional material on said frame,
  • first power means for imparting a rotary movement to said support with respect to said annular plat form
  • control means associated with said winding device, for controlling the vertical movement of said frame together with said spool of sectional material, ac-
  • control means comprising:
  • a feeler device mounted on said frame of the winding device, comprising sensing means for detecting the level of said frame in relation to said contour and for delivering a signal translating any deviation in the level of said frame with respect to the level of said contour,
  • said sensing means of the feeler device comprising: feeling means comprising a finger adapted to engage said contour, a supporting arm on which said finger is secured, a pivot horizontally mounted in said feeler device, on which said supporting arm is perpendicularly secured, said supporting arm being pivotally movable about said pivot, a potentiometer comprising an arm integral with said supporting arm, said potentiometer emitting a voltage-differential signal and translating any deviation in the level of the frame of said winding device with respect to the reference level of said contour and a amplifier for said voltage-differential signal,
  • said second power means comprising an electrical motor supplied with a current resulting from said voltage-differential signal.
  • said finger comprising a member having a groove adapted to engage said contour, a shaft secured to said supporting arm, said member being rotatably mounted at the end opposite to said groove on said shaft at the end thereof opposite to said pivot.
  • An installation for winding elongated material such as sections of tube about a vertical core comprising:
  • a substantially horizontal and annular platform having a central opening of adjustable dimension, surrounding said vertical core with at least a first layer of said sectional material wound thereon,
  • At least one winding device carried on said annular platform comprising a support, means mounting said support for rotation around said central opening, a frame, means mounting said frame on saidsupport for vertical movement with respect thereto, means rotatably supporting a spool of said sectional material on said frame,
  • first power means for imparting a rotary movement to said support with respect to said annular platform
  • control means associated with said winding device, for controlling the vertical movement of said frame together with said spool of sectional material, according to a contour of said vertical core, said control means comprising:
  • a feeler device mounted on said frame of the winding device, comprising sensing means for detecting the level of said frame in relation to said contour and for delivering a signal translating any deviation in the level of said frame with respect to the level of said contour,
  • said annular platform comprising a circular raceway coaxial with a circular central opening of said platfonn, a plurality of uprights fixedly secured at one end on said annular platform and at the other end to said circular raceway
  • said support of said winding device comprising a circular crown coaxial with said circular raceway and with said circular central opening, rotatably engaged on said circular raceway, from which said frame of said winder device is suspended, and with respect to which said frame is vertically movable
  • said first power means comprising a motor for imparting a rotary movement to said circular crown with respect to said circular raceway.
  • said circular crown comprising an annular flange secured on the top portion of said crown, said first power means further comprising a roller engaged on said annular flange and driven by said motor.
  • said support of said winding device comprising an upright guide secured to said circular crown and suspended therefrom, on which said frame of the winding device is mounted, and means vertically slidably mounting said frame with respect to said upright guide.
  • said support comprising two parallel upright guides on which said frame of the winding device is mounted, said upright guides being connected to one another at their lower ends by a horizontal bracing member, said frame being vertically slidable with respect to said upright guides.
  • said winding device further comprising two pulleys secured to said circular crown, one of which is idle whereas the other is driven, one cable flexing over said pulleys, having one end from which said frame is suspended and another end carrying a counterweight, and wherein said second power means comprises a motor the output shaft of which is connected to said drivable pulley, and means for driving said second power means in response to the signal delivered by the sensing means of the feeler device.
  • a substantially horizontal and annular platform having a central opening of adjustable dimension, surrounding said vertical core with at least a first layer of said sectional material wound thereon,
  • At least one winding device carried on said annular platform comprising a support, means mounting said support for rotation around said central opening, a frame, means mounting said frame on said to the level of said contour,
  • control means for imparting a vertical movement to said frame together with said spool of said sectional material, with respect to said suptogether with said spool of sectional material, according to a contour of said vertical core, said control means comprising:
  • a feeler device mounted on said frame of the windsupport for vertical movement with respect 5 ing device comprising sensing means for detectthereto, means rotatably supporting a spool of said ing the level of said frame in relation to said consectional material on said frame, tour and for delivering a signal translating any first power means for imparting a rotary movement deviation in the level of said frame with respect to said support with respect to said annular platto the level of said contour, form, v 0 second power means for imparting a vertical movecontrol means associated with said winding device, ment to said frame together with said spool of for controlling the vertical movement of said frame said sectional material, with respect to said suptogether with said spool of sectional material, acport, acting in response to said signal to compencording to a contour of said vertical core, said eonsate for said deviation in the level of said frame, trol means comprising: said annular platfonn comprising a one-piece a feeler device mounted on said frame of the windout
  • controlling the vertical movement of said winding said winding device comprising a lower limit means according to said template, by detecting the switch and an upper limit switch fixedly secured level of said winding means in relation to said temto said support, adapted to be actuated by said plate, and any deviation of said level with respect vertically-movable frame, one of which is conto the reference level of :said template, and by imnected to a terminal actuating said third power parting a vertical movement to said winding means means for causing a vertical movement of said to compensate for said any deviation,
  • a substantially horizontal and annular platform having a central opening of adjustable dimension, surrounding said vertical core with at least a first layer of said sectional material wound thereon,
  • At least one winding device carried on said annular vertical movement of said winding means.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Winding Filamentary Materials (AREA)

Abstract

Installation for winding on a core or cylinder mount, by combining a movement of rotation in relation to the vertical axis of the core or mount with a general movement of translation in a given direction along this same axis, carried out by a set of winders which move relation relationn to a support, which may be mobile, along the same lengthwise axis, the translational and possibly the rotational movement being controlled by a copying device from a template previously prepared on the said core or mount. This copying device comprises a follower or similar device, devices for transmitting its signals to a motor, and devices for driving the said motor in response to these signals. The motor actuates the movement of a set of winders in both directions between two end positions, an upper one and a lower one, setting off the longitudinal movement of the said support and stopping it, respectively.

Description

United States Patent Bosquain et al.
[ 51 May 20, 1975 [54] METHOD AND APPARATUS FOR WINDING 3255.976 6/1966 Mede 242/721 3,262,647 7/1966 Harrison 242/7.l6 3,380,675 4/1968 Baxter, Jr. et al. 242/721 [75] Inventors: Maurice Bosquain, Paris; Marcel B 'ot,L' V S" tM g dm aur Prtmary Examiner-Billy S. Taylor Champigny Sur 'Mame a" of France Attorney, Agent, or Firm-Young & Thompson [73] Assignee: -LAir Liquide, Societe Anonyme pour lEtude et IExploitation des [57] ABSTRACT Procedes George Claude, Paris, France Installation for winding on a core or cylinder mount. by combining a movement of rotation in relation to [22] Filed: July 27, 1972 the vertical axis of the core or mount with a general 2 J 7 movement of translation in a given direction along this i 1] App! NO 27 46 same axis, carried out by a set of winders which move relation to a support, which may be mobile, along [30] Foreign Application Priority Data the same lengthwise axis, the translational and Nov. 13, 1969 France 69.38976 P y the rotational movement being Controlled y July 9, 1970 France 70.23899 8 py device from a templme Previously Prepared Mar. 14, 1972 Australia 39969/72 On the Said core or mount This py device prises a follower or similar device, devices for trans- [52] us. C1. 242/7.02; 57/10; 242/721; mitting its signals to a motor, n devices for ri g 242/153 R the said motor in response to these signals. 1111- CL 1321f 1321f B6511 57/28 The motor actuates the movement of a set of winders Field of Search 242/721, 7-22, in both directions between two end positions, an 2 /7 158 140/921 upper one and a lower one, setting off the longitudinal movement of the said support and stopping it, [56] References Cited respectively.
UNITED STATES PATENTS 3 089 656 5/1963 Crom 242/721 14 6 D'awmg "tt I 37 a? 31 7 5,. 7; 76
49 57 64 t J 1" 515 Y 157 7 22:. 4 5- 8 I ||l i r t/ 5L 4 PATENT Hmmms SHEE] 2 BF 6 FIG. 2
PATENTED W20 SHEET 3 [IF 6 PATENTEU mwzoaars SHEET SUF 6 PMENI amzoms SHEET 8 BF 6 METHOD AND APPARATUS FOR WINDING VERTICAL CORES This invention concerns an improved installation for winding sectional materials on to a core or cylinder mount, and also the method of winding the sectional materials on the core.
It is known that any sectional materials, wires, cables,
U-sections, hollow pipes, etc, can be wound on to a core industrially by combining translational and rotational movements: to obtain the necessary pitch, the speed of rotation is made dependent on the speed of translation, or vice versa.
The provision of such control, to ensure a uniform series of spirals, entails major expenditure, particularly if high precision is desired.
The pitch desired must at any moment be posted on an installation provided for the purpose, and a set of mechanical, hydraulic, electrical or electronic devices operated instantaneously, in order to obtain relative rotational and translational speeds in a given ratio, the net speeds having to allow for the high inertias of these devices, the varying decelerating effects of the movements of the mechanisms, the irregularity of the forces involved in the operations to be performed, etc. consequently, to take each of these factors into account, highly perfected installations must be available, which means very high costs, lengthy adjustments, and inadequate reliability. The drawbacks are even greater when the pitch does not remain uniform over the whole length of the core.
The present invention allows the disadvantages of known processes and installations to be overcome, and in particular it is suitable for use in cases where small or average series are involved. It relates to a simple, more flexible solution, better adapted to-manufacturing and tolerance requirements. It offers a solution that is particularly attractive from the point of view of productivity, for the industrial production of wound heat exchangers of very large dimensions as regards length and diameter, going beyond a critical size governed by the winding processes and installations used up till now.
The present invention relates to an installation for winding on a core or cylinder mount, combining a movement of rotation in relation to the vertical axis of the core or mount with a general movement of translation in a given direction along the same axis, carried out by a set of winders which move in relation to a support, which may be mobile, along the same lengthwise axis, the translational and possibly the rotational movement being controlled by a copying process from a template previously prepared on the said core or mount.
According to one embodiment of the invention, the rotational movement takes place at a uniform speed.
According to another embodiment, the support is stationary and the general translational movement is made by the set of winders, in relation to the support.
According to yet another embodiment of the invention, the support undergoes a translational movement in the same direction as the general translational movement, the said general translational movement being the resultant of the movements of the support and the set of winders.
According to yet another embodiment of the invention, the general translational movement is the resultant of the movements in opposite directions of the support and the set of winders, the speed of movement of the support being greater than that of the set of winders.
According to one embodiment of the invention, the translational movement of the support takes place at a uniform and adjustable speed.
According to another embodiment of the invention, the aforementioned support is fixed and mobile in turn, and the set of winders moves in both directions between two extreme positions, an upper one and a lower one, starting the longitudinal movement of the said support and stopping it respectively.
According to yet another embodiment of the invention, instruments for copying a template prepared on the said core or mount and forming the theoretical winding curve transmit their signals to instrument controlling the movements of the said set of winders.
More precisely, the object of the present invention is the provision of an installation for winding on a core or vertical mount, the said installation including a set of winders, the movement of which is controlled by instruments designed to copy a template previously prepared on the said core or mount, and forming the theoretical winding curve.
According to one method of constructing the installation involved in the present invention, the copying instruments to guide the movements of the set of winders comprise a follower or other similar device, devices for transmitting its signals to a motor, and devices for driv' ing the said motor in response to there signals.
According to another embodiment of the invention, the set of winders contains a train of winders, spoolholders, each carrying one of these winders, vertical uprights on which the said spool-holders slide, these uprights being carried by a circular crown or carrousel, which may rotate on the vertical axis of the core or mount.
According to yet another form of embodiment of the invention, the said circular crown is rotationally mounted on a support that may be able to move along a vertical axis.
According to yet another embodiment of the installation involved in the present invention, the aforementioned support consists of a platform, mobile vertically, at least in part, formed from removable gratings shaped like segments of increasing diameter.
Other objects and advantages of the invention will be apparent by reference to the following detailed description together with the accompanying drawings, in which:
FIG. 1 is a vertical half-section showing the principal parts of an installation for winding tubing on the vertical core of a heat-exchanger;
FIG. 2 is a horizontal cross-section roughly along line II-II on FIG. 1;
FIG. 3 is an exploded view illustrating the principle of the removable grating;
FIG. 4 shows, also in vertical section and on a larger scale, the top part of the installation as seen in FIG. 1;
FIG. 5 illustrates on a larger scale the central portion of FIG. 1;
And FIG. 6 is on a still larger scale, an elevational view of the feeling device illustrated in FIG. 1.
The installation illustrated mainly in FIGS. 1 and 2 is intended for winding sectional material and more especially sections of tubing 1 about a vertical core 2 for the manufacture of a heat-exchanger on the site of future utilization.
The vertical core 2 rests on the ground 3 by means of a support 4. The winding installation comprises principally a plurality of winding devices 6 adapted to be simultaneously rotated and moved up and down about the vertical core 2. The winding devices are suspended from a rotary circular crown 7 (see also FIG. 4), coaxial with the core 2 and supported by a plurality of uprights 8 carried by an annular platform 9, which is adapted to be moved up and down between guide posts 11 which also rest on the ground 3, under the action of hydraulic jacks such as 12, each operated from a pressure fluid source 14 including a motor pump set 15.
The top portions of the vertical posts 11 are connected to the top of the vertical core 2 by means of bracing members such as 13. In the embodiment illustrated, four vertical posts 11 are provided at the angles of a square space on the ground (FIG. 2) and four more posts between the first. As an example, the hydraulic jacks 12 are two in number and any conventional means (not shown) are provided for ensuring perfect level up and downmovement of the platform 9.
The annular platform 9 comprises a onepiece peripheral portion 17 and a number of removable annular grating portions 20 (FIGS. 1 and 2) forming together a grating with a central opening of variable diameter according to the number of portions removed from the structure. The aim of this grating is so that an attendant can stand on it to carry out preparations, adjustments, and supervise the process of winding the tubes around the core.
The inner diameter of the smaller grating portion corresponds to the outer diameter of the core 2, leaving a circular opening 21 allowing sufficient space for at least the first layer of tubing 1 being wound on the core 2.
The upper parts of the grating portions 20 are similar to the ring-members of increasing diameters that were used on the tops of kitchen ranges(see FIG. 3) except that instead of being made up of a one-piece complete ring, the different sections thereof are formed from separable ring segments 18. Each segment 18 has an inner shoulder 24 facing upwardly and an outer shoulder 25 facing downwardly.
The inner diamcterof the peripheral portion 17 of the annular platform 9 is greater than the maximum diameter of the tubing layer to be wound. v
The rotary crown 7 is a kind of annular lattice girder made of square section tubes as shown. It is fitted with supporting wheels 31 engaged on a circular rail or race 32 resting on brackets secured to the top portions of the uprights 8 (see also FIG. 4). The rotary movement is imparted to the crown 7 by means of a friction roller 33 engaged on an annular flange 34 secured to the top portion of the crown 7. The friction roller 33 is mounted on the output shaft of a speed variator 36 the input shaft of which belongs to an electric gear motor 37. The speed variator and motor are carried by a fixture plate 38 mounted for pivotal movement on a horizontal shaft 39 carried by a structure 41 secured to the brackets 30. The weight of the assembly formed by the speed variator 36, motor 37, and fixture 38 provide for the force necessary to urge the friction roller 33 in driving engagement against the flange 34.
Each winding device 6 carries a spool holder 52 in which a spool 51 of tubing is mounted for rotation on a vertical axis; in the example shown, four winding devices 6 are provided in order to to wind four portions of tubing 1 simultaneously around the core 2. Each winding device 6 has a frame 53 mounted for vertical sliding movement along two upright guides 45 (FIGS. 1, 2 and 5) supported from horizontal beams 46 secured to the underface of the circular crown 7 through intermediate sectional members such as 48.
The lower end portions of each pair of upright guides 45 are connected together by a horizontal bracing member 47 in order to keep the distance between the equal to the distance between the top end portions of the upright guides.
The frame 53 of each winding device 6 consists of a horizontal member, to each of which is secured a pair of side plates 50 embracing an upright guide 45 on which are engaged a pair of upper rolls 54 and a pair of lower rolls 55 freely rotatably mounted between the side plates on spindles supported by the plates.
Each winding device 6 is suspended from one end of a chain or cable 57 flexing over two pulleys 58, 59 and the other end of the chain or cable carries a balancing counterweight 61. The pulley 59 is an idle one carried by a bracket 60 secured to an upright guide 45 and to the beam 46, while the pulley 58 is mounted on the output shaft 63 of an electric gear motor 64 secured to the beam 46.
A lower limit-switch 71 is secured to the lower end of the upright guide 45 and an upper limit-switch 72 secured to the upper end of said upright guide are selectively operable by the lower and upper face, respectively of the side plates 50 and are connected to the motor pump set 15 through wires 73, 74, (FIG. 1) a connection box 75 containing a suitable electrical appliance with an amplifier carried by the rotary crown 7, a set of stationary terminals 76 and two wires 78, 79. The connection box 75 and set of stationary terminal 76 are seen in more detail in FIG. 4. The terminals 76 are carried by an angle support 81 which is secured to the top portion of a vertical post 11. The various wires in the connection box 75 are connected to circular contact rails 83 secured to the top of the rotary crown 7, while the corresponding terminals carried by the support 81 consist of brushes 76 respectively in frictional engagement with the corresponding contact rails 83.
Each electric motor 64 to move a winding device vertically is supplied with current from any suitable sources through wires 85 (FIG. 1), the connection box 75, and corresponding contact rails 83 and terminals 76 (FIG. 4), under the control of a feeler or tracer device 88 (FIGS. 1 and 6) which is also connected to the connection box 75 through wires 89.
The feeler device 88 is shown in more detail in FIG. 6. It consists mainly of a feeler or tracer finger 91, adapted to engage a prior tube winding 1 or any suitable initial helical template, and secured to a roller 92 rotatably mounted on a shaft 93 which is secured to the outer end of a tubular arm 94 the other end of which is pivotally mounted on a horizontal shaft 95 mounted in a carriage 96 adapted to slide in horizontal guideways 97 carried by the frame 53 of the winding device 6 and biassed towards the central core 2 by a spring device, diagrammatically represented at 99.
The feeler 91 is made of a low-friction material such as Teflon. In the example contemplated, this feeler consists of a cylindrical member with a transverse end groove 102 adapted to engage the helical tube or template. The shaft 95 also carries the arm 104 of a potentiometer 105 with its wires 106, 107, 108, included in the general wire connections 89 above.
The installation above described may be operated in different ways.
In one version, the platform 9 is initially located in its lowermost position, that is to say the hydraulic jacks 12 are retracted and the winding devices 6 also assume their lowermost position with respect to the platform 9. the core 2. In order to control the vertical movement of the winding devices it is therefore necessary to form an initial helical template on the core 2, for instance by helically winding a rope 1A on the core 2, as indicated in broken lines at the top of FIG. 1. The pitch of this template is equal to the pitch of the tubing to be wound on the core.
The feeler 91 (FIG. 6) is brought into engagement with the template 1A and the motor 37 is energized causing the circular crown 7 to rotate about the core together with the four winding devices 6 supported thereby, while the four motors 64 cause the corre-' sponding winding devices 6 to be moved upwards in re sponse to the control action of the respective feeler devices 88. V
Any deviation in the level of each winding device from the reference level in relation to the template is translated by the potentiometer into a corresponding voltage-differential signal which is conveyed to the control device, which supplies the motor 64 witha current, the direction and voltage of which correspond respectively to the sign and voltage of the signal emitted by the potentiometer, making the motor rotate in the corresponding direction and at the speed needed to compensate for the deviation.
The tube from the reel 51 in each winding device 6 is therefore subjected to a circular movement around the core 2 combined with a vertical movement, so that it is wound helically on the core 2 in correspondance with the template 1A.
The side plates 50 in each winding device then reach the corresponding upper end switch 72 thus causing pressure fluid to be supplied to the hydraulic jacks 12 from the corresponding motor pump set 15. The platform 9 is thereby subjected to an upward movement, at a speed previously determined so as to be greater than the absolute vertical speed to be imparted to the Winding devices to obtain correct continuation of a winding operation, so that the feeler devices 88 are compelled to control the motors 64 in the reverse direction for a vertical movement of the winding devices downwards with respect to the ascending platform 9. Although the linear speed of the hydraulic jacks 12 may be inaccurate, the absolute upward movement of the winding devices takes place at a very accurate speed, controlled by the feeler devices engaged on the template IA carried by the stationary core 2. t 1
The side plates 50 of the winding devices then come into engagement with the lower switches 71 which stop the upward movement of the platform 9, now positioned approximately at its uppermost level. The rotary movement of the circular crown 7 is continued and the feeler devices 88 still control the corresponding motors 64 for upward movement of the winding devices with respect to the platform 9, now stationary.
The winding devices 6 now reach approximately their uppermost position, with respect not only to the platform 9 but also to the heat exchanger to be manufactured.
Otherwise stated, a first layer of tubing has been wound on the core 2, that is to say four tubes have been simultaneously wound helically beside one another on .the core by the four winding devices 6 respectively.
A second layer of tubing may be laid helically over the first layer, either in the same manner or with a reverse pitch if desired, by means of similar operations carried out in reverse order.
As the outer diameter of the successive layers of tubing ound becomes greater, successive portions of the grating 20 are removed.
Any combination of vertical movements of the hydraulic jacks 12 to move the platform 9 up and down, and of the winding devices 6 relative to the platform, may be adopted as desired, also in combination with the rotational movement of the winding devices around the core, either clockwise or anticlockwise. In any case, whatever the rotational speed of the circular crown 7 and the inaccuracy of the speed of the hydraulic jack 12, the pitch of the helical tubing wound on the core is corresponds strictly to the pitch desired, since the vertical speed of the winding devices 6 with respect to the core is determined with accuracy, under the control of the feeler devices, engaged against a pattern 1A or a previous tube wound helically on the core.
In another version, particularly for heat exhangers of lesser height, the platform 9 may be kept stationary during the whole operation of the installation, the only vertical movement being then. assumed by the winding devies 6 moving up and down with respect to the stationary platform 9, while being of course still moved around the core together with the circular crown 7 from which they are suspended.
Obviously,the present invention is not confined to the embodiment described and represented: there are many other possible variations for those skilled in the art, depending on the applications contemplated, and without in any way departing from the spirit of the invention.. V
For instance, other means than the hydraulic jacks 12 may be used to move the platform 9 up and down such as a cable or chain system, with winches.
Also in simplified installations, the platform 9 might be designed as a stationary member.
What is claimed is:
1. An installation for winding elongated material such as sections of tube about a vertical core, comprising:
a vertical core,
a substantially horizontal and annular platform having acentral opening of adjustable dimension, surrounding said vertical core with at least a first layer of said sectional material wound thereon,
at least one winding device: carried on said annular platform, comprising a support, means mounting said support for rotation around said central opening, a frame, means mounting said frame on said support for vertical movement with respect thereto, means rotatably supporting a spool of said sectional material on said frame,
first power means for imparting a rotary movement to said support with respect to said annular plat form,
control means associated with said winding device, for controlling the vertical movement of said frame together with said spool of sectional material, ac-
cording to a contour of said vertical core, said control means comprising:
a feeler device mounted on said frame of the winding device, comprising sensing means for detecting the level of said frame in relation to said contour and for delivering a signal translating any deviation in the level of said frame with respect to the level of said contour,
second power means for imparting a vertical movement to said frame together with said spool or said sectional material, with respect to said support, acting in response to said signal to compensate for said deviation in the level of said frame, said sensing means of the feeler device comprising: feeling means comprising a finger adapted to engage said contour, a supporting arm on which said finger is secured, a pivot horizontally mounted in said feeler device, on which said supporting arm is perpendicularly secured, said supporting arm being pivotally movable about said pivot, a potentiometer comprising an arm integral with said supporting arm, said potentiometer emitting a voltage-differential signal and translating any deviation in the level of the frame of said winding device with respect to the reference level of said contour and a amplifier for said voltage-differential signal,
said second power means comprising an electrical motor supplied with a current resulting from said voltage-differential signal.
2. An installation according to claim 1, said finger comprising a member having a groove adapted to engage said contour, a shaft secured to said supporting arm, said member being rotatably mounted at the end opposite to said groove on said shaft at the end thereof opposite to said pivot.
3. An installation according to claim 1, guideways carried by the frame of said winding device, said feeler device being mounted in a carriage adapted to slide horizontally in said guide-ways, and a spring device biassing said carriage towards the central opening of said annular platform.
4. An installation for winding elongated material such as sections of tube about a vertical core, comprising:
a vertical core,
a substantially horizontal and annular platform having a central opening of adjustable dimension, surrounding said vertical core with at least a first layer of said sectional material wound thereon,
at least one winding device carried on said annular platform, comprising a support, means mounting said support for rotation around said central opening, a frame, means mounting said frame on saidsupport for vertical movement with respect thereto, means rotatably supporting a spool of said sectional material on said frame,
first power means for imparting a rotary movement to said support with respect to said annular platform,
control means associated with said winding device, for controlling the vertical movement of said frame together with said spool of sectional material, according to a contour of said vertical core, said control means comprising:
a feeler device mounted on said frame of the winding device, comprising sensing means for detecting the level of said frame in relation to said contour and for delivering a signal translating any deviation in the level of said frame with respect to the level of said contour,
second power means for imparting a vertical movement to said frame together with said spool of said sectional material, with respect to said support, acting in response to said signal to compensate for said deviation in the level of said frame, said annular platform comprising a circular raceway coaxial with a circular central opening of said platfonn, a plurality of uprights fixedly secured at one end on said annular platform and at the other end to said circular raceway, said support of said winding device comprising a circular crown coaxial with said circular raceway and with said circular central opening, rotatably engaged on said circular raceway, from which said frame of said winder device is suspended, and with respect to which said frame is vertically movable, said first power means comprising a motor for imparting a rotary movement to said circular crown with respect to said circular raceway.
5. An installation according to claim 4, said circular crown comprising an annular flange secured on the top portion of said crown, said first power means further comprising a roller engaged on said annular flange and driven by said motor.
6. An installation according to claim 5, and means pivotally mounting said first power means on a horizontal shaft secured to said circular raceway and to said uprights.
7. An installation according to claim 4, said support of said winding device comprising an upright guide secured to said circular crown and suspended therefrom, on which said frame of the winding device is mounted, and means vertically slidably mounting said frame with respect to said upright guide.
8. An installation according to claim 7, said support comprising two parallel upright guides on which said frame of the winding device is mounted, said upright guides being connected to one another at their lower ends by a horizontal bracing member, said frame being vertically slidable with respect to said upright guides.
9. An installation according to claim 7, said winding device further comprising two pulleys secured to said circular crown, one of which is idle whereas the other is driven, one cable flexing over said pulleys, having one end from which said frame is suspended and another end carrying a counterweight, and wherein said second power means comprises a motor the output shaft of which is connected to said drivable pulley, and means for driving said second power means in response to the signal delivered by the sensing means of the feeler device.
10. An installation for winding elongated material such as sections of tube about a vertical core, compris mg:
a vertical core,
a substantially horizontal and annular platform having a central opening of adjustable dimension, surrounding said vertical core with at least a first layer of said sectional material wound thereon,
at least one winding device carried on said annular platform, comprising a support, means mounting said support for rotation around said central opening, a frame, means mounting said frame on said to the level of said contour,
second power means for imparting a vertical movement to said frame together with said spool of said sectional material, with respect to said suptogether with said spool of sectional material, according to a contour of said vertical core, said control means comprising:
a feeler device mounted on said frame of the windsupport for vertical movement with respect 5 ing device, comprising sensing means for detectthereto, means rotatably supporting a spool of said ing the level of said frame in relation to said consectional material on said frame, tour and for delivering a signal translating any first power means for imparting a rotary movement deviation in the level of said frame with respect to said support with respect to said annular platto the level of said contour, form, v 0 second power means for imparting a vertical movecontrol means associated with said winding device, ment to said frame together with said spool of for controlling the vertical movement of said frame said sectional material, with respect to said suptogether with said spool of sectional material, acport, acting in response to said signal to compencording to a contour of said vertical core, said eonsate for said deviation in the level of said frame, trol means comprising: said annular platfonn comprising a one-piece a feeler device mounted on said frame of the windouter portion, and removable annular inner poring device, comprising sensing means for detecttions having respective different diameters, forming the level of said frame in relation to said coning said central opening, each annular inner portour and for delivering a signal translating any tion comprising separable segments. deviation in the level of said frame with respect 12. A method for winding elongated material such as sections of tube about a vertical core, comprising:
initially forming a helical template on said vertical core, having a pitch in correspondence with the pitch of the first layer of said sectional material to port, acting in response to said signal to compenbe wound,
sate for said deviation in the level of said frame, b. simultaneously rotating and moving vertically said annular platform being mounted for vertical winding means provided with said sectional matemovement with respect to the ground, and third rial about and along said vertical core, whereby power means for imparting said vertical movesaid first layer is wound around said vertical core, ment to said platform with respect to the ground, c. controlling the vertical movement of said winding said winding device comprising a lower limit means according to said template, by detecting the switch and an upper limit switch fixedly secured level of said winding means in relation to said temto said support, adapted to be actuated by said plate, and any deviation of said level with respect vertically-movable frame, one of which is conto the reference level of :said template, and by imnected to a terminal actuating said third power parting a vertical movement to said winding means means for causing a vertical movement of said to compensate for said any deviation,
annular platform, while the other of said limit d. repeating operations (c) and (d) for the other subswitches is connected to a terminal stopping said sequent layers of said sectional material to be third power means for stopping the said vertical wound, and using the previous layer of said secmovement of the annular platform. tional material as said template for controlling the 11. An installation for winding elongated material such as sections of tube about a vertical core, comprising:
a vertical core,
a substantially horizontal and annular platform having a central opening of adjustable dimension, surrounding said vertical core with at least a first layer of said sectional material wound thereon,
at least one winding device carried on said annular vertical movement of said winding means.
13. A method according to claim 12, and moving said winding means with a constant rotational speed about said vertical core.
14. A method according to claim 12, and supporting said winding means on an annular platform, vertically movable along said vertical crore, further comprising:
e. controlling the vertical movement of said winding means acording to operation (c), between a lower platform, comprising a support, means mounting limit position and an upper limit position with resaid support for rotation around said central openspect to said platform,
ing, a frame, means mounting said frame on said f. vertically moving said annular platform when said support for vertical movement with respect winding means reach one of said limit positions,
thereto, means rotatably supporting a spool of said and stopping the vertical movement of said platsectional material on said frame, form when said winding; means reach the other first power means for imparting a rotary movement limit position, and maintaining the vertical speed of to said support with respect to said annular platsaid annular platform greater than the vertical f r speed of said winding means with respect to said control means associated with said winding device, annular platform.
for controlling the vertical movement ofsaid frame 0

Claims (14)

1. An installation for winding elongated material such as sections of tube about a vertical core, comprising: a vertical core, a substantially horizontal and annular platform having a central opening of adjustable dimension, surrounding said vertical core with at least a first layer of said sectional material wound thereon, at least one winding device carried on said annular platform, comprising a support, means mounting said support for rotation around said central opening, a frame, means mounting said frame on said support for vertical movement with respect thereto, means rotatably supporting a spool of said sectional material on said frame, first power means for imparting a rotary movement to said support with respect to said annular platform, control means associated with said winding device, for controlling the vertical movement of said frame together with said spool of sectional material, according to a contour of said vertical core, said control means comprising: a feeler device mounted on said frame of the winding device, comprising sensing means for detecting the level of said frame in relation to said contour and for delivering a signal translating any deviation in the level of said frame with respect to the level of said contour, second power means for imparting a vertical movement to said frame together with said spool or said sectional material, with respect to said support, acting in response to said signal to compensate for said deviation in the level of said frame, said sensing means of the feeler device comprising: feeling means comprising a finger adapted to engage said contour, a supporting arm on which said finger is secured, a pivot horizontally mounted in said feeler device, on which said supporting arm is perpendicularly secured, said supporting arm being pivotally movable about said pivot, a potentiometer comprising an arm integral with said supporting arm, said potentiometer emitting a voltage-differential signal and translating any deviation in the level of the frame of said winding device with respect to the reference level of said contour and a amplifier for said voltagedifferential signal, said second power means comprising an electrical motor supplied with a current resulting from said voltage-differential signal.
2. An installation according to claim 1, said finger comprising a member having a groove adapted to engage said contour, a shaft secured to said supporting arm, said member being rotatably mounted at the end opposite to said groove on said shaft at the end thereof opposite to said pivot.
3. An installation according to claim 1, guideways carried by the frame of said winding device, said feeler device being mounted in a carriage adapted to slide horizontally in said guide-ways, and a spring device biassing said carriage towards the central opening of said annular platform.
4. An installation for winding elongated material such as sections of tube about a vertical core, comprising: a vertical core, a substantially horizontal and annular platform having a central opening of adjustable dimension, surrounding said vertical core With at least a first layer of said sectional material wound thereon, at least one winding device carried on said annular platform, comprising a support, means mounting said support for rotation around said central opening, a frame, means mounting said frame on said support for vertical movement with respect thereto, means rotatably supporting a spool of said sectional material on said frame, first power means for imparting a rotary movement to said support with respect to said annular platform, control means associated with said winding device, for controlling the vertical movement of said frame together with said spool of sectional material, according to a contour of said vertical core, said control means comprising: a feeler device mounted on said frame of the winding device, comprising sensing means for detecting the level of said frame in relation to said contour and for delivering a signal translating any deviation in the level of said frame with respect to the level of said contour, second power means for imparting a vertical movement to said frame together with said spool of said sectional material, with respect to said support, acting in response to said signal to compensate for said deviation in the level of said frame, said annular platform comprising a circular raceway coaxial with a circular central opening of said platform, a plurality of uprights fixedly secured at one end on said annular platform and at the other end to said circular raceway, said support of said winding device comprising a circular crown coaxial with said circular raceway and with said circular central opening, rotatably engaged on said circular raceway, from which said frame of said winder device is suspended, and with respect to which said frame is vertically movable, said first power means comprising a motor for imparting a rotary movement to said circular crown with respect to said circular raceway.
5. An installation according to claim 4, said circular crown comprising an annular flange secured on the top portion of said crown, said first power means further comprising a roller engaged on said annular flange and driven by said motor.
6. An installation according to claim 5, and means pivotally mounting said first power means on a horizontal shaft secured to said circular raceway and to said uprights.
7. An installation according to claim 4, said support of said winding device comprising an upright guide secured to said circular crown and suspended therefrom, on which said frame of the winding device is mounted, and means vertically slidably mounting said frame with respect to said upright guide.
8. An installation according to claim 7, said support comprising two parallel upright guides on which said frame of the winding device is mounted, said upright guides being connected to one another at their lower ends by a horizontal bracing member, said frame being vertically slidable with respect to said upright guides.
9. An installation according to claim 7, said winding device further comprising two pulleys secured to said circular crown, one of which is idle whereas the other is driven, one cable flexing over said pulleys, having one end from which said frame is suspended and another end carrying a counterweight, and wherein said second power means comprises a motor the output shaft of which is connected to said drivable pulley, and means for driving said second power means in response to the signal delivered by the sensing means of the feeler device.
10. An installation for winding elongated material such as sections of tube about a vertical core, comprising: a vertical core, a substantially horizontal and annular platform having a central opening of adjustable dimension, surrounding said vertical core with at least a first layer of said sectional material wound thereon, at least one winding device carried on said annular platform, comprising a support, means mounting said support for rotation around said central opening, a Frame, means mounting said frame on said support for vertical movement with respect thereto, means rotatably supporting a spool of said sectional material on said frame, first power means for imparting a rotary movement to said support with respect to said annular platform, control means associated with said winding device, for controlling the vertical movement of said frame together with said spool of sectional material, according to a contour of said vertical core, said control means comprising: a feeler device mounted on said frame of the winding device, comprising sensing means for detecting the level of said frame in relation to said contour and for delivering a signal translating any deviation in the level of said frame with respect to the level of said contour, second power means for imparting a vertical movement to said frame together with said spool of said sectional material, with respect to said support, acting in response to said signal to compensate for said deviation in the level of said frame, said annular platform being mounted for vertical movement with respect to the ground, and third power means for imparting said vertical movement to said platform with respect to the ground, said winding device comprising a lower limit switch and an upper limit switch fixedly secured to said support, adapted to be actuated by said vertically-movable frame, one of which is connected to a terminal actuating said third power means for causing a vertical movement of said annular platform, while the other of said limit switches is connected to a terminal stopping said third power means for stopping the said vertical movement of the annular platform.
11. An installation for winding elongated material such as sections of tube about a vertical core, comprising: a vertical core, a substantially horizontal and annular platform having a central opening of adjustable dimension, surrounding said vertical core with at least a first layer of said sectional material wound thereon, at least one winding device carried on said annular platform, comprising a support, means mounting said support for rotation around said central opening, a frame, means mounting said frame on said support for vertical movement with respect thereto, means rotatably supporting a spool of said sectional material on said frame, first power means for imparting a rotary movement to said support with respect to said annular platform, control means associated with said winding device, for controlling the vertical movement of said frame together with said spool of sectional material, according to a contour of said vertical core, said control means comprising: a feeler device mounted on said frame of the winding device, comprising sensing means for detecting the level of said frame in relation to said contour and for delivering a signal translating any deviation in the level of said frame with respect to the level of said contour, second power means for imparting a vertical movement to said frame together with said spool of said sectional material, with respect to said support, acting in response to said signal to compensate for said deviation in the level of said frame, said annular platform comprising a one-piece outer portion, and removable annular inner portions having respective different diameters, forming said central opening, each annular inner portion comprising separable segments.
12. A method for winding elongated material such as sections of tube about a vertical core, comprising: a. initially forming a helical template on said vertical core, having a pitch in correspondence with the pitch of the first layer of said sectional material to be wound, b. simultaneously rotating and moving vertically winding means provided with said sectional material about and along said vertical core, whereby said first layer is wound around said vertical core, c. controlling the vertical movement of said winding means according to said template, by deteCting the level of said winding means in relation to said template, and any deviation of said level with respect to the reference level of said template, and by imparting a vertical movement to said winding means to compensate for said any deviation, d. repeating operations (c) and (d) for the other subsequent layers of said sectional material to be wound, and using the previous layer of said sectional material as said template for controlling the vertical movement of said winding means.
13. A method according to claim 12, and moving said winding means with a constant rotational speed about said vertical core.
14. A method according to claim 12, and supporting said winding means on an annular platform, vertically movable along said vertical core, further comprising: e. controlling the vertical movement of said winding means acording to operation (c), between a lower limit position and an upper limit position with respect to said platform, f. vertically moving said annular platform when said winding means reach one of said limit positions, and stopping the vertical movement of said platform when said winding means reach the other limit position, and maintaining the vertical speed of said annular platform greater than the vertical speed of said winding means with respect to said annular platform.
US275746A 1969-11-13 1972-07-27 Method and apparatus for winding vertical cores Expired - Lifetime US3884424A (en)

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Application Number Priority Date Filing Date Title
FR6938976A FR2067677A5 (en) 1969-11-13 1969-11-13
FR7023899A FR2096803A2 (en) 1970-07-09 1970-07-09 Automatic copier for winding tubes of heat - exchangers
AU39969/72A AU471104B2 (en) 1972-03-14 1972-03-14 Process and installation for manufacturing a heat exchanger

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4155158A (en) * 1976-11-19 1979-05-22 Technip Apparatus for winding tubes around a core
US4671465A (en) * 1985-03-20 1987-06-09 Kollmorgen Corporation Method and apparatus for winding slotted armatures
US5299749A (en) * 1992-03-24 1994-04-05 Air Products And Chemicals, Inc. Method of winding hollow fiber membranes
US5720445A (en) * 1995-11-17 1998-02-24 Mitsubishi Jukogyo Kabushiki Kaisha Apparatus for winding reinforcing fibers around column
US8545754B2 (en) 2009-04-23 2013-10-01 Medtronic, Inc. Radial design oxygenator with heat exchanger
CN103878218A (en) * 2014-04-14 2014-06-25 凤城市朋泰高压电器配套有限公司 Cooling copper tube coiling machine
WO2020253992A1 (en) * 2019-06-21 2020-12-24 Linde Gmbh Thermal prestressing for the bundled tubes of a wound heat transfer system

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US3089656A (en) * 1960-09-09 1963-05-14 John M Crom Wire spacing mechanism
US3255976A (en) * 1962-07-09 1966-06-14 Bendix Corp Winding machine
US3262647A (en) * 1963-07-25 1966-07-26 True Trace Corp Variable pitch coil winding device
US3380675A (en) * 1965-02-05 1968-04-30 Black Clawson Co Filament winding machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3089656A (en) * 1960-09-09 1963-05-14 John M Crom Wire spacing mechanism
US3255976A (en) * 1962-07-09 1966-06-14 Bendix Corp Winding machine
US3262647A (en) * 1963-07-25 1966-07-26 True Trace Corp Variable pitch coil winding device
US3380675A (en) * 1965-02-05 1968-04-30 Black Clawson Co Filament winding machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4155158A (en) * 1976-11-19 1979-05-22 Technip Apparatus for winding tubes around a core
US4671465A (en) * 1985-03-20 1987-06-09 Kollmorgen Corporation Method and apparatus for winding slotted armatures
US5299749A (en) * 1992-03-24 1994-04-05 Air Products And Chemicals, Inc. Method of winding hollow fiber membranes
US5720445A (en) * 1995-11-17 1998-02-24 Mitsubishi Jukogyo Kabushiki Kaisha Apparatus for winding reinforcing fibers around column
US8545754B2 (en) 2009-04-23 2013-10-01 Medtronic, Inc. Radial design oxygenator with heat exchanger
CN103878218A (en) * 2014-04-14 2014-06-25 凤城市朋泰高压电器配套有限公司 Cooling copper tube coiling machine
WO2020253992A1 (en) * 2019-06-21 2020-12-24 Linde Gmbh Thermal prestressing for the bundled tubes of a wound heat transfer system

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