US3895746A - Positive expulsion tank - Google Patents

Positive expulsion tank Download PDF

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US3895746A
US3895746A US866049A US86604969A US3895746A US 3895746 A US3895746 A US 3895746A US 866049 A US866049 A US 866049A US 86604969 A US86604969 A US 86604969A US 3895746 A US3895746 A US 3895746A
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bladder
bands
subjected
storage space
band
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US866049A
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William H Bauer
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Textron Inc
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Textron Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64GCOSMONAUTICS; VEHICLES OR EQUIPMENT THEREFOR
    • B64G1/00Cosmonautic vehicles
    • B64G1/22Parts of, or equipment specially adapted for fitting in or to, cosmonautic vehicles
    • B64G1/40Arrangements or adaptations of propulsion systems
    • B64G1/402Propellant tanks; Feeding propellants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02KJET-PROPULSION PLANTS
    • F02K9/00Rocket-engine plants, i.e. plants carrying both fuel and oxidant therefor; Control thereof
    • F02K9/42Rocket-engine plants, i.e. plants carrying both fuel and oxidant therefor; Control thereof using liquid or gaseous propellants
    • F02K9/60Constructional parts; Details not otherwise provided for
    • F02K9/605Reservoirs

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  • the fluid propellants are conventionally stored in tanks provided with internal bladders or diaphragms against which pressured gas is applied to expand and displace the bladders, thereby expelling the propellants from the tanks.
  • the present invention relates to a ductile metal bladder or diaphragm initially disposed in telescoped condition and which is subjected on one side to the pressure of a pressurizing fluid to expel the contents of the propellant container.
  • the telescoped annular bands of the ductile metal bladder are alternately subjected to compressive and tension forces.
  • the alternate bands which are subjected to compressive forces are so subjected under the action of axial compressive forces due to the resistance of the metal to the unrolling action and to radial buckling forces due to the pressure of the pressurizing fluid.
  • the construction is such as to assure that the two compressive forces do not exceed the resistance of the bladder material to buckling, whereby the annular bands of the bladder maybe extended into cylindrical side wall form so as to expel the propellant with maximum volumetric efficiency.
  • the maximum permissible length of an unsupported portion of an annular band subjected to compressive forces is a function of the diameter of the band, the material thickness and physical properties, and the pressure required to overcome the rolling resistance of the bladder. I have found that when any portion of a compressively loaded band is exposed beyond the next innermost band and is unsupported, its unsupported length must be less than f?" V73 .657 x/TtT where R is the radius of the band in question, I is the material thickness, E is the modulus of elasticity, and P is the required rolling pressure.
  • the outermost band is disposed so as to be in tension while intermediate compressively loaded bands are supported at least in part by their next innermost bands which are in tension.
  • the innermost band may be disposed to be in tension and will thus require no additional stabilization, but the innermost band also may be disposed to be in compression, in which case it either must be of a length less than that described above or provided with external rigidifying means.
  • the bladder extends or unrolls as a result of a constant axial force, the magnitude of which is a function of the band diameter, wall thickness, material properties and fold radius. From purely stress consideration, it is desirable to make the roll radius large which results in a low rolling pressure. On the other hand, it is necessary to keep the fold radius as small as possible to maintain a high tank volumetric efficiency. It is also critical to select a fold radius which will satisfy the aforementioned requirements and will at the same time minimize the plastic strain requirement of the bladder material during extension, thereby assuring adequate plastic strain margin for any subsequent radial expansion of the bladder. I have found that the minimum practical radius for the folds along which the bladder unrolls is approximately 1.5 times the wall thickness. For those applications where the bladder must expand radially after extension only the outermost fold can tolerate a 1.5! minimum radius; a practical limit for the succeeding inner folds having been determined to be approximately 3 times the wall thickness.
  • FIG. I is a longitudinal section taken along an assembly constructed in accordance with the present invention and illustrating the bladder in its initial condition;
  • FIG. 2 is a view similar to FIG. 1 but showing the bladder partially extended;
  • FIG. 3 is a view similar to FIGS. 1 and 2 but showing the bladder in its fully extended position
  • FIG. 4 is an enlarged view showing details of the bladder in its initial condition
  • FIG. 4A is a view similar to FIG. 4 but showing the effects of the pressurizing fluid on the bladder assemy;
  • FIG. 5 is a view similar to FIG. 4 but showing a modification of the invention
  • FIG. 6 is a view similar to FIG. 5 but showing a further modification of the invention.
  • FIG. 7 is a view illustrating a still further modification of the invention.
  • FIG. 8 is a view similar to FIG. 7 but illustrating the effect of the pressurizing fluid on the bladder construc tion.
  • the liquid storage and positive expulsion package of the invention may comprise a generally cylindrically shaped tank 10 having a rigid cylindrical wall section 12 closed at one end by a bell-shaped end wall 14 which is fitted with a liquid outlet portal 16 into which a delivery conduit 18 is connected. At its other end the tank 10 is closed by means of an end cover wall 20 which is welded to the cylinder wall 12 as indicated at 22 as will be explained hereinafter.
  • the end bell 20 is formed with a gas inlet portal 24 to which connects a pressured gas supply conduit 26.
  • the tank 10 is provided interiorly thereof with a special rolling-telescopic type bladder as indicated generally at 30, which is formed of sheet metal or the like as will also be more fully explained in detail hereinafter.
  • the device When in extended form the device is of a closed-end cup-shaped configuration dimensioned so as to fit into and closely conform to the inner cylindrical wall and discharge end wall portions of the tank.
  • the end wall member 20 of the tank structure includes a perimetrically located annular recess portion as indicated at 32, surrounding the dish-shaped main body portion 34 thereof.
  • the recess 32 accommodates in nested relation therein the bulk of the bladder structure when the latter is compacted into inoperative position as shown in FIGS. 1 and 4, as will also be explained more fully hereinafter.
  • the bladder 30 may be fabricated by the impact extrusion process, explosive forming or other well-known methods of seamless construction thus forming the walls 38 and the head piece 40 of one piece.
  • the head portion 40 is then pressed through the center of the cylindrical wall portion 38 until the traveling perimetric fold line between the pressed-in portion and cylindrical wall portion 38 arrives at a position such as indicated at 42, FIGS. 1, 4.
  • the press operation is then reversed whereby the closed end section 40 of the bladder is again pushed through the center thereof but in opposite direction, until such time as the newly formed traveling fold line reaches a position such as is indicated at 44,
  • FIGS. 1, 4. Thus, as accordion-pleated appearing (in section) folding of the cylindrical wall portion of the bladder is initiated; and this operation is repeated until such time as all of the side wall material of the bladder is compactly pleated as shown in FIGS. 1 and 4.
  • the material of the bladder structure will of course be appropriately annealed from time to time as the operation indicates the need.
  • the bladder 30 is first prepared in fully pleated form as explained hereinabove and is then slip-fitted into the open end of the tank prior to welding of the end cover thereon. It is preferred to spin the extreme lip portion of the bladder device into an outwardly flared configuration as best illustrated at 52 (FIG. 4) whereby the bladder device is precisely positioned incidental to assembly relative to the tank structure. Also, it will be ap preciated that when the end cover 20 is then moved into position for welding to the tank cylinder wall 12, the end lip 52 of the bladder will be sandwiched therebetween to become incorporated in the weldment 22 which thereupon interconncts the parts in fluid-tight pressure-resistant relation. Prior to such assembly of the end cover 20 on the tank a substantially rigid dishshaped head member 55 is set loosely in place against the central inside surface of the cover member 20 between the bladder and the cover 20. The head member 55 is centrally apertured as indicated at 56.
  • the outermost band is indicated by the reference character 60 therein whereas the next innermost band is indicated by the reference character 62, the next band by the reference character 64 and so on for the bands 66, 68 and 70, the innermost band being indicated by the reference character 72.
  • the successive fold lines leading from the outermost band 60 successively to the innermost band 72 are indicated successively by reference characters 74, 76, 78, 80, 82 and 84. It will be appreciated that axial and radial forcesare acting on each of the bands due to the pressure of the pressurizing fluid, one such force being due to the resistance of the folds to unrolling and producing the axial forces and the other being produced by the pressure of the pressurizing fluid acting against the exposed surfaces of the bands.
  • the innermost band 72 will be subjected to axial tension and hoop tension and the outermost band 60 will likewise be so subjected to axial and radial tension.
  • the alternate inwardly disposed bands 64 and 68 will likewise be subjected to axial and hoop tension whereas the remaining bands 62, 66 and 70 are subjected to axial compression and radial compression causing these remaining bands 62, 66 and 70 to deform inwardly in the fashion illustrated in FIG. 4a under the action of the pressurizing fluid.
  • the exposed portion of the band 70 is unsupported whereas the remaining portion thereof is stabilized by the rigidity of the tensioned innermost band 72 which mechanically supports it.
  • the innermost band 72 is stabilized by virtue of the tension forces existing therein due to the pressure of the pressurizing fluid and the same is true for the bands 68 and 64, both of which latter bands because they are coextensive in length with the compressively loaded bands 62 and 66, mechanically support same throughout their lengths and prevent destructuve buckling thereof.
  • the minimum radius should be about l.5t, where t is the thickness of the material. Larger radii will result in less pressure required to unroll along the fold lines, but volumetric efficiency of the system suffers.
  • the radii of the traveling fold lines should be about 1.5! except in cases where the bladder may expand appreciably into contact with the tank. Since the outermost band will not be required to expand, its radius along the traveling fold will still be made about 1.52. For the remaining traveling folds, the radius should be about 3!
  • annular ring or band of rigidifying material indicated by the reference character 97 which may take any convenient form, preferably of light weight, and for that reason may be constructed of honeycomb material.
  • the rigidifying or stabilizing band 97 is brazed or otherwise affixed to the outer surface of the innermost band 90 and lends sufficient rigidity thereto asto withstand the axial and radial compressive forces acting thereupon due to the pressure of the pressurizing fluid as to allow the head wall portion 92 to completely reverse itself and pass through the next outermost band 96.
  • the band 96 will be under tension clue to the axial and ra dial loads thereon whereas the next outermost band 98 will again be in compressed condition with the outermost band 100 again being under tension.
  • the fold line 102 will unroll to shorten the compressed band 98 while correspondingly lengthening the tension bands 100 and 96.
  • the head wall portion 92 will tend to reverse itself and in the process will peel away the securement between the rigidifying band 97 and the innermost band 90, the head wall portion 92 ultimately taking a curve opposite to that shown in FIG. 6.when the bladder assembly is fully extended.
  • the innermost band 90 in this case is stabilized solely by the presence of the rigidifying band 97 whereas the only other band shown which is under compressive forces, the band 98, will be stabilized by virtue of the fact that it is supported by the band 96 which is under tension.
  • the volume of propellant which may be displaced by the diaphragm or bladder between its initial and extended positions isa function not only of the diameter thereof but also of the total length of the cylindrical side wall of the extended bladder represented by the accumulative lengths of the individual annular bands thereof.
  • the point of attachment at 122 of the open free end portion of the bladder along the length of the container 10 also determines the volume of propellant which maybe displaced.
  • the point of attachment I22 may be shifted forwardly a significant amount while the telescoped bands occupy as little space as is possible and define as little volume to the left thereof, in FIG. 7, as is practicable, the head wall portion 124 of the diaphragm according to FIG. 7 again lying in close proximity to the end wall 126 of the container 10.
  • the unsupported length of the innermost band is less than the critically mentioned relationship above mentioned so that this band is inherently stabilized by this relationship but it will be appreciated that the other three bands shown, 108, 112 and 116 which are subjected to compressive forces are of total length materially greater than this critical relationship. However, in each of these cases, the unsupported length thereof as indicated respectively by the reference characters 128, 130 and 132 in FIG. 8 are less than the critical relationship mentioned.
  • the remaining portions of each of these bands is, as is shown in FIG. 8, supported by the next innermost tensioned band in each case.
  • a rigidifying ring 134 may be provided as shown for the purpose of further rigidifying the innermost band 120 and the end or head wall portion 124 may be provided with a series of concentric deformations 136 to resist localized buckling of the head wall portion 124, a similar arrangement being shown and employed in the FIG. 6 modification.
  • bands of material such as those indicated by the reference character 138 in FIG. 5 which are not'attached physically to the diaphragm or bladder assembly but which are merely slipped between adjacent bands thereof as shown to preserve the integrity of the bands and particularly the folds in the event that a pressure reversal takes place across the diaphragm. That is to say, it is possible that during long periods of storage the propellant contained within the container 10 may be subjected to variations in temperature and the like which would increase its pressure so as to exceed that in the space 140, correspondingly tending to reverse the relations of tension, or compression, of the individual bands.
  • the separating bands 138 will prevent deformation of the bands in this reverse direction and will also serve to damp vibrations which may be imparted to the bladder assembly.
  • An expulsion tank assembly comprising, in combination,
  • a cylindrical container having a portion closed at one end wall and having a storage space therein for a usable fluid to be expelled therefrom, telescoped ductile metal bladder defining one end of said storage space and adapted to be extended thereinto to conform closely with the inner surfaces of said container thereby to displace the usable fluid therefrom with high volumetric efficiency, said bladder when extended being of cylindrical form having a cylindrical side wall open at one end and closed at its other end by a head wall portion,
  • said bladder being sealingly secured peripherally around its open end to said container and said side wall of the bladder being initially disposed to present a series of telescoped annular bands, the bands being disposed in close proximity to each other so that the bands successively lead into each other along annular folds of small radius facing alternately toward and away from said storage space and with the innermost band being joined directly to said head wall portion of the bladder, said small radius being set so as not to exceed the ultimate plastic strain capability of the bladder material during expulsion,
  • each of said bands subjected to axial and hoop tension initially overlapping a next outermost band at least along a length thereof which would not expose a length of such next outermost band therebeyond which is greater than
  • R is the radius of the band in question
  • E is the modulus of elasticity
  • t is the material thickness
  • P is the required rolling pressure
  • said means for stabilizing is constituted by the rigidity of said innermost band as effected by the axial and hoop tension forces acting thereon;
  • each of said bands subjected to compressive forces having a portion thereof exposed on said storage space side beyond the next innermost tensioned band.
  • An expulsion tank assembly comprising, in combination,
  • a cylindrical container having a portion closed at one end wall and having a storage space therein for a usable fluid to be expelled therefrom,
  • a telescoped ductile metal bladder defining one end of said storage space and adapted to be extended thereinto to conform closely with the inner surfaces of said container thereby to displace the usable fluid therefrom with high volumetric efficiency, said bladder when extended being of cylindrical form having a cylindrical side wall open at one end and closed at its other end by a head wall portion,
  • said bladder being sealingly secured peripherally around its open end to said container and said side wall of the bladder'being intially disposed to present a series of telescoped annular bands, the bands being disposed in close proximity to each other so that the bands successively lead into each other along annular folds of small radius facing alternately toward and away from said storage space and with the innermost band being joined directly to said head wall portion of the bladder, said small radius being set so as not to exceed the ultimate plastic strain capability of the bladder material during expulsion,
  • each of said bands subjected to axial and hoop tension initially overlapping a next outermost band at least along a length thereof which would not expose a length of such next outermost band therebeyond which is greater than ,2 R +.657 VRt,
  • R is the radius of the band in question
  • E is the modulus of elasticity
  • t is the material thickness
  • P is the required rolling pressure
  • said means for stabilizing comprising a structural band surrounding and joined to said innermost band.
  • An expulsion tank assembly comprising, in combination,
  • a cylindrical container having a portion closed at one end wall and having a storage space therein for a usable fluid to be expelled therefrom,
  • a telescoped ductile metal bladder defining one end of said storage space and adapted to be extended thereinto to conform closely with the inner sur faces of said container thereby to displace the usable fluid therefrom with high volumetric efficiency, said bladder when extended being of cylindrical form having a cylindrical side wall open at one end and closed at its other end by a head wall portion,
  • said bladder being sealingly secured peripherally around its open end to said container and said side wall of the bladder being initially disposed to present a series of telescoped annular bands, the bands being disposed in close proximity to each other so that the bands successively lead into each other along annular folds of small radius facing alternately toward and away from said storage space and with the innermost band being joined directly to said head wall portion of the bladder, said small radius being set so as not to exceed the ultimate plastic strain capability of the bladder material during expulsion,
  • each of said bands subjected to axial and hoop tension initially overlapping a next outermost band at least along a length thereof which would not expose a length of such next outermost band therebeyond which is greater than

Abstract

The telescoped annular bands of a ductile metal bladder are subjected on one side to fluid pressure and caused to unroll along the folds at the ends of the bands so that the bladder is extended into elongate form to expel a usable fluid from a container. The folds are of small radius so that the bands are nested or telescoped in close proximity to each other and those bands subjected to axial and radial compressive forces incidental to the extension of the bladder are stabilized to prevent buckling thereof. The stabilization of intermediate bands subjected to compression is effected mechanically by at least partial support thereof from next inner bands subjected to tension whereas the innermost band, which cannot be thus supported, is stabilized either by forming it so as to be subjected to axial and hoop tension or, if formed to be subjected to compressive forces, either by limiting its length or by reinforcing it with an external rigidifying member.

Description

United States Patent [191 1 3,895,746
Bauer *July 22, 1975 POSITIVE EXPULSION TANK 1,104,267 Published Apr. 6, 1961.
[75] Inventor: William H. Bauer, Grand Island, I
Primary Examiner-Samuel Femberg Attorney, Agent, or Firm-Bean & Bean [73] Assignee: Textron llnc., Providence, RI.
[ Notice: The portion of the term of this 57 S C patent subsequent to Feb. 10, 1987,
has been disclaimed' The telescoped annular bands of a ductile metal bladder are subjected on one side to fluid pressure and Filed? g- 1969 caused to unroll along the folds at the ends of the [21] AppL NOJ 866,049 bands so that the bladder is extended into elongate form to expel a usable fluid from a container. The
Related S. Application ata folds are of small radius so that the bands are nested [63] COntinuaIlQnin-paft of S N 571,933, A 11 or telescoped in close proximity to each other and 1966, Pat. No. 3,494,513. those bands subjected to axial and radial compressive forces incidental to the extension of the bladder are [52] US. Cl. 222/3865; 60/3948 stabilized to prevent buckling thereof. The stabiliza- [51 Int. Cl B67d 5/42 tion of intermediate bands subjected to compression is [58] Field of Search 222/3865; 60/3948, 259 effected mechanically by at least partial support thereof from next inner bands subjected to tension [56] References Cited whereas the innermost band, which cannot be thus UNITED STATES PATENTS supported, is stabilized either by forming it so as to be 3 190 562 6/1965 Atwood et al 222/386 5 subjected to axial and hoop tension or, if formed to be 3 275 193 9/1966 Barr ..'.IIIIlI"""III1Ii ZZZ/386:5 Subjected to compressive forces either by limiting its 332961803 l/1967 Kroekel 60/3948 length Or by reinforcing it with an external rigidifyiiig b OTHER PUBLICATIONS mem er German Printed Application: Mebus Appl. No. 3 Claims, 9 Drawing Figures L/OU/D PROPELLHNT PATENTED JUL 2 2 m5 SHEET T N A L L E 2 P m p D L U 0 L i L I. m w m 2 2 H//K 5 4 2 a M 2 I N V15 U R BY WILLIAM H. BAUER QM "QMM A TTOPNEYS l PATENTED JUL 2 2 ms SHEET A TTORNEYS PATENTEDJUL 22 I975 SHEET Lgiaw 2332044 A TTORNEYS PATENTED JUL 2 2 ms SHEET Qm 4/3m ATTORNEYS PATENTED JUL 2 2 I975 INVENTOR WILLIAM H.8AUER POSITIVE EXPULSION TANK CROSS REFERENCE TO RELATED APPLICATION This application is a continuation-in-part of my copending application Ser. No. 571,938 filed Aug. ll, 1966 now US. Pat. No. 3,494,513.
BACKGROUND OF THE INVENTION In a spacecraft the fluid propellants are conventionally stored in tanks provided with internal bladders or diaphragms against which pressured gas is applied to expand and displace the bladders, thereby expelling the propellants from the tanks. Basically, it is a problem to provide such systems so that substantially the entire interior of the tank may be occupied with propellant and that substantially all of the stored propellant may be expelled therefrom for its intended use, regardless of attitude in space and/or gravity effects thereon; and also that the pressured bladder parts be chemically compatible with the gas and liquid materials coming in contact therewith.
BRIEF SUMMARY OF THE INVENTION The present invention relates to a ductile metal bladder or diaphragm initially disposed in telescoped condition and which is subjected on one side to the pressure of a pressurizing fluid to expel the contents of the propellant container. The telescoped annular bands of the ductile metal bladder are alternately subjected to compressive and tension forces. The alternate bands which are subjected to compressive forces are so subjected under the action of axial compressive forces due to the resistance of the metal to the unrolling action and to radial buckling forces due to the pressure of the pressurizing fluid. The construction is such as to assure that the two compressive forces do not exceed the resistance of the bladder material to buckling, whereby the annular bands of the bladder maybe extended into cylindrical side wall form so as to expel the propellant with maximum volumetric efficiency.
Stabilization of the bladder to permit its full extension and thus achieve maximum volumetric efficiency is effected. The maximum permissible length of an unsupported portion of an annular band subjected to compressive forces is a function of the diameter of the band, the material thickness and physical properties, and the pressure required to overcome the rolling resistance of the bladder. I have found that when any portion of a compressively loaded band is exposed beyond the next innermost band and is unsupported, its unsupported length must be less than f?" V73 .657 x/TtT where R is the radius of the band in question, I is the material thickness, E is the modulus of elasticity, and P is the required rolling pressure. The outermost band is disposed so as to be in tension while intermediate compressively loaded bands are supported at least in part by their next innermost bands which are in tension. The innermost band may be disposed to be in tension and will thus require no additional stabilization, but the innermost band also may be disposed to be in compression, in which case it either must be of a length less than that described above or provided with external rigidifying means.
The bladder extends or unrolls as a result of a constant axial force, the magnitude of which is a function of the band diameter, wall thickness, material properties and fold radius. From purely stress consideration, it is desirable to make the roll radius large which results in a low rolling pressure. On the other hand, it is necessary to keep the fold radius as small as possible to maintain a high tank volumetric efficiency. It is also critical to select a fold radius which will satisfy the aforementioned requirements and will at the same time minimize the plastic strain requirement of the bladder material during extension, thereby assuring adequate plastic strain margin for any subsequent radial expansion of the bladder. I have found that the minimum practical radius for the folds along which the bladder unrolls is approximately 1.5 times the wall thickness. For those applications where the bladder must expand radially after extension only the outermost fold can tolerate a 1.5! minimum radius; a practical limit for the succeeding inner folds having been determined to be approximately 3 times the wall thickness.
BRIEF DESCRIPTION OF THE DRAWING FIGURES FIG. I is a longitudinal section taken along an assembly constructed in accordance with the present invention and illustrating the bladder in its initial condition;
FIG. 2 is a view similar to FIG. 1 but showing the bladder partially extended;
FIG. 3 is a view similar to FIGS. 1 and 2 but showing the bladder in its fully extended position;
FIG. 4 is an enlarged view showing details of the bladder in its initial condition;
FIG. 4A is a view similar to FIG. 4 but showing the effects of the pressurizing fluid on the bladder assemy;
FIG. 5 is a view similar to FIG. 4 but showing a modification of the invention;
FIG. 6 is a view similar to FIG. 5 but showing a further modification of the invention;
FIG. 7 is a view illustrating a still further modification of the invention; and
FIG. 8 is a view similar to FIG. 7 but illustrating the effect of the pressurizing fluid on the bladder construc tion.
DETAILED DESCRIPTION OF THE INVENTION As illustrated herein by way of example, the liquid storage and positive expulsion package of the invention may comprise a generally cylindrically shaped tank 10 having a rigid cylindrical wall section 12 closed at one end by a bell-shaped end wall 14 which is fitted with a liquid outlet portal 16 into which a delivery conduit 18 is connected. At its other end the tank 10 is closed by means of an end cover wall 20 which is welded to the cylinder wall 12 as indicated at 22 as will be explained hereinafter. The end bell 20 is formed with a gas inlet portal 24 to which connects a pressured gas supply conduit 26.
The tank 10 is provided interiorly thereof with a special rolling-telescopic type bladder as indicated generally at 30, which is formed of sheet metal or the like as will also be more fully explained in detail hereinafter. When in extended form the device is of a closed-end cup-shaped configuration dimensioned so as to fit into and closely conform to the inner cylindrical wall and discharge end wall portions of the tank. Thus, as illustrated at FIG. 3, when the open end lip portion of the bladder 30 is fixed to the intake end of the tank wall structure and the bladder is extended, it comprises a lining device closely hugging the interior of the tank. The end wall member 20 of the tank structure includes a perimetrically located annular recess portion as indicated at 32, surrounding the dish-shaped main body portion 34 thereof. The recess 32 accommodates in nested relation therein the bulk of the bladder structure when the latter is compacted into inoperative position as shown in FIGS. 1 and 4, as will also be explained more fully hereinafter.
The bladder 30 may be fabricated by the impact extrusion process, explosive forming or other well-known methods of seamless construction thus forming the walls 38 and the head piece 40 of one piece. The head portion 40 is then pressed through the center of the cylindrical wall portion 38 until the traveling perimetric fold line between the pressed-in portion and cylindrical wall portion 38 arrives at a position such as indicated at 42, FIGS. 1, 4. The press operation is then reversed whereby the closed end section 40 of the bladder is again pushed through the center thereof but in opposite direction, until such time as the newly formed traveling fold line reaches a position such as is indicated at 44,
FIGS. 1, 4. Thus, as accordion-pleated appearing (in section) folding of the cylindrical wall portion of the bladder is initiated; and this operation is repeated until such time as all of the side wall material of the bladder is compactly pleated as shown in FIGS. 1 and 4. The material of the bladder structure will of course be appropriately annealed from time to time as the operation indicates the need.
To assemble the device of the invention the bladder 30 is first prepared in fully pleated form as explained hereinabove and is then slip-fitted into the open end of the tank prior to welding of the end cover thereon. It is preferred to spin the extreme lip portion of the bladder device into an outwardly flared configuration as best illustrated at 52 (FIG. 4) whereby the bladder device is precisely positioned incidental to assembly relative to the tank structure. Also, it will be ap preciated that when the end cover 20 is then moved into position for welding to the tank cylinder wall 12, the end lip 52 of the bladder will be sandwiched therebetween to become incorporated in the weldment 22 which thereupon interconncts the parts in fluid-tight pressure-resistant relation. Prior to such assembly of the end cover 20 on the tank a substantially rigid dishshaped head member 55 is set loosely in place against the central inside surface of the cover member 20 between the bladder and the cover 20. The head member 55 is centrally apertured as indicated at 56.
Referring now more particularly to FIG. 4a, the outermost band is indicated by the reference character 60 therein whereas the next innermost band is indicated by the reference character 62, the next band by the reference character 64 and so on for the bands 66, 68 and 70, the innermost band being indicated by the reference character 72. The successive fold lines leading from the outermost band 60 successively to the innermost band 72 are indicated successively by reference characters 74, 76, 78, 80, 82 and 84. It will be appreciated that axial and radial forcesare acting on each of the bands due to the pressure of the pressurizing fluid, one such force being due to the resistance of the folds to unrolling and producing the axial forces and the other being produced by the pressure of the pressurizing fluid acting against the exposed surfaces of the bands. Thus, in the configuration shown in FIGS. 1-4, and as is illustrated in FIG. 4a, the innermost band 72 will be subjected to axial tension and hoop tension and the outermost band 60 will likewise be so subjected to axial and radial tension. The alternate inwardly disposed bands 64 and 68 will likewise be subjected to axial and hoop tension whereas the remaining bands 62, 66 and 70 are subjected to axial compression and radial compression causing these remaining bands 62, 66 and 70 to deform inwardly in the fashion illustrated in FIG. 4a under the action of the pressurizing fluid. It will be noted that a portion of the band 70 is exposed beyond the innermost band 72 as indicated by the reference character L and I have found that the length of this exposed portion of any band which is otherwise unsupported must not exceed about where R is the radius of the band in question, I is the material thickness, E is the modulus of elasticity, and P is the required rolling pressure. If this length is exceeded, the band in question may deflect inwardly sufficiently to prevent the next innermost band from unrolling therepast and a localized buckling and overlapping of interlocked metal layers will result which prevents the diaphragm from attaining its fully extended length, and thus will detract from the volumetric efficiency of the device. Thus, insofar as FIG. 4a is-concerned, the exposed portion of the band 70 is unsupported whereas the remaining portion thereof is stabilized by the rigidity of the tensioned innermost band 72 which mechanically supports it. The innermost band 72, on the other hand, is stabilized by virtue of the tension forces existing therein due to the pressure of the pressurizing fluid and the same is true for the bands 68 and 64, both of which latter bands because they are coextensive in length with the compressively loaded bands 62 and 66, mechanically support same throughout their lengths and prevent destructuve buckling thereof.
It will also be evident from FIG. 4a that the bands 60, 64, 68 and 72 which are subjected to tension forces are unrolled along the respective fold lines 74, 78 and 82 thereby to elongate at the expense of the intermediate bands 62, and 66 and 70 which are compressively loaded. Thus, the compressively loaded bands become progressively shorter in length from their initial condition so that if they are properly stabilized in their initial state, they will remain so throughout the operation of the extension of the diaphragm. It is important to note that no rolling takes place along the fold lines 76, and 84 and, for this reason, their radii may be as sharp as is practical to form. To limit the pressure required to unroll along the fold lines 74, 78 and 82, however, the minimum radius should be about l.5t, where t is the thickness of the material. Larger radii will result in less pressure required to unroll along the fold lines, but volumetric efficiency of the system suffers. Thus, the radii of the traveling fold lines should be about 1.5! except in cases where the bladder may expand appreciably into contact with the tank. Since the outermost band will not be required to expand, its radius along the traveling fold will still be made about 1.52. For the remaining traveling folds, the radius should be about 3! to prevent rupture of the material due to exceeding the plasciated that the innermost band 90 of the bladder is not stabilized by the pressure of the pressurizing fluid inasmuch as this innermost band, because of its disposition as shown, will be subjected to axial and radial compressive forces and it will also be appreciated that its length is sufficiently great as to assure that the device ordinarily would buckle due to the pressure of the pressurizing fluid. However, such an arrangement as is shown in FIG. 6 may be beneficial under many circumstances inasmuch as it will appear from the showing that the diaphragm or bladder is very compactly arranged within the container 10 inclusive of the head wall portion 92 thereof which very closely fits the end wall or dome 94 of the container. Stabilization in the case of FIG. 6 is achieved by an annular ring or band of rigidifying material indicated by the reference character 97 and which may take any convenient form, preferably of light weight, and for that reason may be constructed of honeycomb material. The rigidifying or stabilizing band 97 is brazed or otherwise affixed to the outer surface of the innermost band 90 and lends sufficient rigidity thereto asto withstand the axial and radial compressive forces acting thereupon due to the pressure of the pressurizing fluid as to allow the head wall portion 92 to completely reverse itself and pass through the next outermost band 96. In the configuration of FIG. 6, the band 96 will be under tension clue to the axial and ra dial loads thereon whereas the next outermost band 98 will again be in compressed condition with the outermost band 100 again being under tension. Thus, in FIG. 6, the fold line 102 will unroll to shorten the compressed band 98 while correspondingly lengthening the tension bands 100 and 96. At the same time, the head wall portion 92 will tend to reverse itself and in the process will peel away the securement between the rigidifying band 97 and the innermost band 90, the head wall portion 92 ultimately taking a curve opposite to that shown in FIG. 6.when the bladder assembly is fully extended. It will be appreciated from FIG. 6 that the innermost band 90 in this case is stabilized solely by the presence of the rigidifying band 97 whereas the only other band shown which is under compressive forces, the band 98, will be stabilized by virtue of the fact that it is supported by the band 96 which is under tension.
In the modification according to FIG. 7, a combination of pressure and mechanical stabilization is employed for the various bands of the diaphragm system which are subjected to compressive forces by the ac tion of the pressurizing fluid. In the modification shown, the successive bands beginning from the outermost band are indicated by reference characters 106,
108,110,112,l14,116,118 and 120. It will be appreciated that the volume of propellant which may be displaced by the diaphragm or bladder between its initial and extended positions isa function not only of the diameter thereof but also of the total length of the cylindrical side wall of the extended bladder represented by the accumulative lengths of the individual annular bands thereof. Furthermore, as is shown in FIG. 7, and as is employed to some degree or another in all of the previously described Figures, the point of attachment at 122 of the open free end portion of the bladder along the length of the container 10 also determines the volume of propellant which maybe displaced. With the arrangement shown in FIG. 7, the point of attachment I22 may be shifted forwardly a significant amount while the telescoped bands occupy as little space as is possible and define as little volume to the left thereof, in FIG. 7, as is practicable, the head wall portion 124 of the diaphragm according to FIG. 7 again lying in close proximity to the end wall 126 of the container 10. The unsupported length of the innermost band is less than the critically mentioned relationship above mentioned so that this band is inherently stabilized by this relationship but it will be appreciated that the other three bands shown, 108, 112 and 116 which are subjected to compressive forces are of total length materially greater than this critical relationship. However, in each of these cases, the unsupported length thereof as indicated respectively by the reference characters 128, 130 and 132 in FIG. 8 are less than the critical relationship mentioned. The remaining portions of each of these bands is, as is shown in FIG. 8, supported by the next innermost tensioned band in each case.
A rigidifying ring 134 may be provided as shown for the purpose of further rigidifying the innermost band 120 and the end or head wall portion 124 may be provided with a series of concentric deformations 136 to resist localized buckling of the head wall portion 124, a similar arrangement being shown and employed in the FIG. 6 modification.
Regardless of the type of stabilization employed, it may be desirable under some circumstances to provide bands of material such as those indicated by the reference character 138 in FIG. 5 which are not'attached physically to the diaphragm or bladder assembly but which are merely slipped between adjacent bands thereof as shown to preserve the integrity of the bands and particularly the folds in the event that a pressure reversal takes place across the diaphragm. That is to say, it is possible that during long periods of storage the propellant contained within the container 10 may be subjected to variations in temperature and the like which would increase its pressure so as to exceed that in the space 140, correspondingly tending to reverse the relations of tension, or compression, of the individual bands. The separating bands 138 will prevent deformation of the bands in this reverse direction and will also serve to damp vibrations which may be imparted to the bladder assembly.
What is claimed is:
1. An expulsion tank assembly comprising, in combination,
a cylindrical container having a portion closed at one end wall and having a storage space therein for a usable fluid to be expelled therefrom, telescoped ductile metal bladder defining one end of said storage space and adapted to be extended thereinto to conform closely with the inner surfaces of said container thereby to displace the usable fluid therefrom with high volumetric efficiency, said bladder when extended being of cylindrical form having a cylindrical side wall open at one end and closed at its other end by a head wall portion,
said bladder being sealingly secured peripherally around its open end to said container and said side wall of the bladder being initially disposed to present a series of telescoped annular bands, the bands being disposed in close proximity to each other so that the bands successively lead into each other along annular folds of small radius facing alternately toward and away from said storage space and with the innermost band being joined directly to said head wall portion of the bladder, said small radius being set so as not to exceed the ultimate plastic strain capability of the bladder material during expulsion,
means for introducing pressurizing fluid against that side of said bladder facing away from said storage space and at a pressure sufficient to unroll said side wall along those folds facing said storage space to extend said bladder as aforesaid, whereby alternate bands are subjected to axial tension and hoop tension while the remaining bands are subjected to axial compression and hoop compression due respectively in each case to the resistance of the metal to unrolling and the radial pressure of said pressurizing fluid,
each of said bands subjected to axial and hoop tension initially overlapping a next outermost band at least along a length thereof which would not expose a length of such next outermost band therebeyond which is greater than where R is the radius of the band in question, E is the modulus of elasticity, t is the material thickness, and P is the required rolling pressure,
means for stabilizing said innermost band during extension of the bladder whereby the bladder may attain its fully extended state the fold line leading from said innermost band to the next outermost band facing away from said storage space whereby said means for stabilizing is constituted by the rigidity of said innermost band as effected by the axial and hoop tension forces acting thereon; and
each of said bands subjected to compressive forces having a portion thereof exposed on said storage space side beyond the next innermost tensioned band.
2. An expulsion tank assembly comprising, in combination,
a cylindrical container having a portion closed at one end wall and having a storage space therein for a usable fluid to be expelled therefrom,
a telescoped ductile metal bladder defining one end of said storage space and adapted to be extended thereinto to conform closely with the inner surfaces of said container thereby to displace the usable fluid therefrom with high volumetric efficiency, said bladder when extended being of cylindrical form having a cylindrical side wall open at one end and closed at its other end by a head wall portion,
said bladder being sealingly secured peripherally around its open end to said container and said side wall of the bladder'being intially disposed to present a series of telescoped annular bands, the bands being disposed in close proximity to each other so that the bands successively lead into each other along annular folds of small radius facing alternately toward and away from said storage space and with the innermost band being joined directly to said head wall portion of the bladder, said small radius being set so as not to exceed the ultimate plastic strain capability of the bladder material during expulsion,
means for introducing pressurizing fluid against that side of said bladder facing away from said storage space and at a pressure sufficient to unroll said side wall along those folds facing said storage space to extend said bladder as aforesaid, whereby alternate bands are subjected to axial tension and hoop tension while the remaining bands are subjected to axial compression and hoop compression due respectively in each case to the resistance of the 1 metal to unrolling and the radial pressure of said pressurizing fluid,
each of said bands subjected to axial and hoop tension initially overlapping a next outermost band at least along a length thereof which would not expose a length of such next outermost band therebeyond which is greater than ,2 R +.657 VRt,
where R is the radius of the band in question, E is the modulus of elasticity, t is the material thickness, and P is the required rolling pressure,
means for stabilizing said innermost band during extension of the bladder whereby the bladder may attain its fully extended state the fold line leading from said innermost band to the next outermost band facing toward said storage space whereby said innermost band is subjected to axial and hoop compression forces, said means for stabilizing comprising a structural band surrounding and joined to said innermost band.
3. An expulsion tank assembly comprising, in combination,
a cylindrical container having a portion closed at one end wall and having a storage space therein for a usable fluid to be expelled therefrom,
a telescoped ductile metal bladder defining one end of said storage space and adapted to be extended thereinto to conform closely with the inner sur faces of said container thereby to displace the usable fluid therefrom with high volumetric efficiency, said bladder when extended being of cylindrical form having a cylindrical side wall open at one end and closed at its other end by a head wall portion,
said bladder being sealingly secured peripherally around its open end to said container and said side wall of the bladder being initially disposed to present a series of telescoped annular bands, the bands being disposed in close proximity to each other so that the bands successively lead into each other along annular folds of small radius facing alternately toward and away from said storage space and with the innermost band being joined directly to said head wall portion of the bladder, said small radius being set so as not to exceed the ultimate plastic strain capability of the bladder material during expulsion,
means for introducing pressurizing fluid against that side of said bladder facing away from said storage space and at a pressure sufficient to unroll said side wall along those folds facing said storage space to extend said bladder as aforesaid, whereby alternate bands are subjected to axial tension and hoop tension while the remaining bands are subjected to axial compression and hoop compression due respectively in each case to the resistance of the metal to unrolling and the radial pressure of said pressurizing fluid,
each of said bands subjected to axial and hoop tension initially overlapping a next outermost band at least along a length thereof which would not expose a length of such next outermost band therebeyond which is greater than

Claims (3)

1. An expulsion tank assembly comprising, in combination, a cylindrical container having a portion closed at one end wall and having a storage space therein for a usable fluid to be expelled therefrom, a telescoped ductile metal bladder defining one end of said storage space and adapted to be extended thereinto to conform closely with the inner surfaces of said container thereby to displace the usable fluid therefrom with high volumetric efficiency, said bladder when extended being of cylindrical form having a cylindrical side wall open at one end and closed at its other end by a head wall portion, said bladder being sealingly secured peripherally around its open end to said container and said side wall of the bladder being initially disposed to present a series of telescoped annular bands, the bands being disposed in close proximity to each other so that the bands successively lead into each other along annular folds of small radius facing alternately toward and away from said storage space and with the innermost band being joined directly to said head wall portion of the bladder, said small radius being set so as not to exceed the ultimate plastic strain capability of the bladder material during expulsion, means for introducing pressurizing fluid against that side of said bladder facing away from said storage space and at a pressure sufficient to unroll said side wall along those folds facing said storage space to extend said bladder as aforesaid, whereby alternate bands are subjected to axial tension and hoop tension while the remaining bands are subjected to axial compression and hoop compression due respectively in each case to the resistance of the metal to unrolling and the radial pressure of said pressurizing fluid, each of said bands subjected to axial and hoop tension initially overlapping a next outermost band at least along a length thereof which would not expose a length of such next outermost band therebeyond which is greater than
2. An expulsion tank assembly comprising, in combination, a cylindrical container having a portion closed at one end wall and having a storage space therein for a usable fluid to be expelled therefrom, a telescoped ductile metal bladder defining one end of said storage space and adapted to be extended thereinto to conform closely with the inner surfaces of said container thereby to displace the usable fluid therefrom with high volumetric efficiency, said bladder when extended being of cylindrical form having a cylindrical side wall open at one end and closed at its other end by a head wall portion, said bladder being sealingly secured peripherally around its open end to said container and said side wall of the bladder being intially disposed to present a series of telescoped annular bands, the bands being disposed in close proximity to each other so that the bands successively lead into each other along annular folds of small radius facing alternately toward and away from said storage space and with the innermost band being joined directly to said head wall portion of the bladder, said small radius being set so as not to exceed the ultimate plastic strain capability of the bladder material during expulsion, means for introducing pressurizing fluid against that side of said bladder facing away from said storage space and at a pressure sufficient to unroll said side wall along those folds facing said storage space to extend said bladder as aforesaid, whereby alternate bands are subjected to axial tension and hoop tension while the remaining bands are subjected to axial compression and hoop compression due respectively in each case to the resistance of the metal to unrolling and the radial pressure of said pressurizing fluid, each of said bands subjected to axial and hoop tension initially overlapping a next outermost band at least along a length thereof which would not expose a length of such next outermost band therebeyond which is greater than
3. An expulsion tank assembly comprising, in combination, a cylindrical container having a portion closed at one end wall and having a storage space therein for a usable fluid to be expelled therefrom, a telescoped ductile metal bladder defining one end of said storage space and adapted to be extended thereinto to conform closely with the inner surfaces of said container thereby to displace the usable fluid therefrom with high volumetric efficiency, said bladder when extended being of cylindrical form having a cylindrical side wall open at one end and closed at its other end by a head wall portion, said bladder being sealingly secured peripherally around its open end to said container and said side wall of the bladder being initially disposed to present a series of telescoped annular bands, the bands being disposed in close proximity to each other so that the bands successively lead into each other along annular folds of small radius facing alternately toward and away from said storage space and with the innermost band being joined directly to said head wall portion of the bladder, said small radius being set so as not to exceed the ultimate plastic strain capability of the bladder material during expulsion, means for introducing pressurizing fluid against that side of said bladder facing away from said storage space and at a pressure sufficient to unroll said side wall along those folds facing said storage space to extend said bladder as aforesaid, whereby alternate bands are subjected to axial tension and hoop tension while the remaining bands are subjected to axial compression and hoop compression due respectively in each case to the resistance of the metal to unrolling and the radial pressure of said pressurizing fluid, each of said bands subjected to axial and hoop tension initially overlapping a next outermost band at least along a length thereof which would not expose a length of such next outermost band therebeyond which is greater than
US866049A 1966-08-11 1969-08-06 Positive expulsion tank Expired - Lifetime US3895746A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4533067A (en) * 1982-08-09 1985-08-06 United Technologies Corporation Fluid medium storage and expulsion apparatus
US6343713B1 (en) 1993-06-29 2002-02-05 Robert Henry Abplanalp Flexible barrier member useful in aerosol dispensers
US6390332B2 (en) * 2000-01-24 2002-05-21 Riso Kagayu Corporation Liquid container
US6419129B1 (en) 1994-06-02 2002-07-16 Robert Henry Abplanalp Flexible barrier member useful in aerosol dispensers
US20040194196A1 (en) * 2003-04-02 2004-10-07 Muderlak Kenneth J. Apparatus and method for automatically cleaning a tank-style toilet
US20090206111A1 (en) * 2008-02-19 2009-08-20 Snecma Tank having a piston pressurized by hot gas
US20160008842A1 (en) * 2014-07-11 2016-01-14 Airbus Operations Limited Device for Dispensing a Sealant or other Material
CN111232250A (en) * 2020-01-17 2020-06-05 上海空间推进研究所 Plate type surface tension storage tank
US11067037B2 (en) 2018-07-16 2021-07-20 Moog Inc. Three-dimensional monolithic diaphragm tank

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Publication number Priority date Publication date Assignee Title
US3190562A (en) * 1962-11-13 1965-06-22 A & J Designers Inc Dispensing apparatus
US3275193A (en) * 1964-12-21 1966-09-27 Aircraft Armaments Inc Container and method relating to telescopically expanded diaphragms
US3296803A (en) * 1963-05-20 1967-01-10 Sealol Storage tank for discharging fluids in a blend

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3190562A (en) * 1962-11-13 1965-06-22 A & J Designers Inc Dispensing apparatus
US3296803A (en) * 1963-05-20 1967-01-10 Sealol Storage tank for discharging fluids in a blend
US3275193A (en) * 1964-12-21 1966-09-27 Aircraft Armaments Inc Container and method relating to telescopically expanded diaphragms

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4533067A (en) * 1982-08-09 1985-08-06 United Technologies Corporation Fluid medium storage and expulsion apparatus
US6343713B1 (en) 1993-06-29 2002-02-05 Robert Henry Abplanalp Flexible barrier member useful in aerosol dispensers
US6419129B1 (en) 1994-06-02 2002-07-16 Robert Henry Abplanalp Flexible barrier member useful in aerosol dispensers
US6390332B2 (en) * 2000-01-24 2002-05-21 Riso Kagayu Corporation Liquid container
US20040194196A1 (en) * 2003-04-02 2004-10-07 Muderlak Kenneth J. Apparatus and method for automatically cleaning a tank-style toilet
FR2927668A1 (en) * 2008-02-19 2009-08-21 Snecma Sa PISTON TANK PRESSURIZED BY HOT GASES.
US20090206111A1 (en) * 2008-02-19 2009-08-20 Snecma Tank having a piston pressurized by hot gas
EP2093408A1 (en) * 2008-02-19 2009-08-26 Snecma Tank pressurised by heated gases
US8499983B2 (en) 2008-02-19 2013-08-06 Snecma Tank having a piston pressurized by hot gas
US20160008842A1 (en) * 2014-07-11 2016-01-14 Airbus Operations Limited Device for Dispensing a Sealant or other Material
US11067037B2 (en) 2018-07-16 2021-07-20 Moog Inc. Three-dimensional monolithic diaphragm tank
US11920542B2 (en) 2018-07-16 2024-03-05 Moog Inc. Three-dimensional monolithic diaphragm tank
CN111232250A (en) * 2020-01-17 2020-06-05 上海空间推进研究所 Plate type surface tension storage tank
CN111232250B (en) * 2020-01-17 2021-10-29 上海空间推进研究所 Plate type surface tension storage tank

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