US3921612A - Apparatus for and method of controlling air-fuel mixture in a carburetor of an automotive internal combustion engine - Google Patents

Apparatus for and method of controlling air-fuel mixture in a carburetor of an automotive internal combustion engine Download PDF

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US3921612A
US3921612A US505540A US50554074A US3921612A US 3921612 A US3921612 A US 3921612A US 505540 A US505540 A US 505540A US 50554074 A US50554074 A US 50554074A US 3921612 A US3921612 A US 3921612A
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air
flow
control signal
operative
saw
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US505540A
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Shigeo Aono
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Nissan Motor Co Ltd
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Nissan Motor Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M7/00Carburettors with means for influencing, e.g. enriching or keeping constant, fuel/air ratio of charge under varying conditions
    • F02M7/23Fuel aerating devices
    • F02M7/24Controlling flow of aerating air
    • F02M7/28Controlling flow of aerating air dependent on temperature or pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D35/00Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M3/00Idling devices for carburettors
    • F02M3/08Other details of idling devices
    • F02M3/09Valves responsive to engine conditions, e.g. manifold vacuum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M7/00Carburettors with means for influencing, e.g. enriching or keeping constant, fuel/air ratio of charge under varying conditions
    • F02M7/10Other installations, without moving parts, for influencing fuel/air ratio, e.g. electrical means
    • F02M7/11Altering float-chamber pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M7/00Carburettors with means for influencing, e.g. enriching or keeping constant, fuel/air ratio of charge under varying conditions
    • F02M7/23Fuel aerating devices
    • F02M7/24Controlling flow of aerating air
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S261/00Gas and liquid contact apparatus
    • Y10S261/19Degassers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S261/00Gas and liquid contact apparatus
    • Y10S261/67Carburetors with vented bowl

Definitions

  • ABSTRACT The richness of an air-fuel mixture produced by a carburetor of an internal combustion engine of an automotive vehicle, by increasing the pressure of air behind the fuel in a fuel discharge circuit for enrichment of the air-fuel mixture if the mixture is found excessively lean or injecting pressurized air into the fuel flowing in the fuel discharge circuit for leaning out the mixture if the mixture is found excessively rich.
  • Increasing the air pressure behind the fuel in the fuel discharge circuit gives rise to an increase in the flow rate of the fuel to be discharged and injection of pressurized air into the fuel flowing in the fuel discharge circuit is causative of reduction .of density of the fuel to be discharged and accordingly contribute to reduction of the flow rate. of the fuel discharged from the circuit. 7
  • FIG. I PRIOR ART AIR 6 F/6.2 1 I O Q Q 6 D g B 4,, Q a LL i m 5 1 8i J] ,Qa Qb Qc Qd AIR-FLOW RATE.
  • the present invention relates generally to internal combustion engines of automotive vehicles and, particularly, to mixture induction systems such as carburetors of the automotive internal combustion engines. More specifically, the present invention is concerned with an apparatus for and a method of controlling the richness, or an air-to-fuel ratio, of an air-fuel mixture to be supplied from the carburetor to the combustion chambers of the engine.
  • An object of the present invention is to provide an apparatus for and a method of controlling the air-tofuel ratio of an air-fuel mixture produced in a carburetor of an automotive internal combustion engine so that the air-fuel mixture supplied to the engine is proportioned to an optimum richness throughout the varying operating conditions of the vehicle.
  • first passage means having an outlet end open into a substantially closed space behind the fuel in a fuel discharge circuit of the carburetor where the pressure difference between the fuel outlet and the float chamber become larger; second passage means having an outlet end open into the fuel discharge circuit; a source of pressurized air; air-flow regulator valvelmeans in communication with the source of pressurized air and operative to regulate the flow rate of pressurized air through the valve means when actuated; air-flow shift valve means having a first operative condition providing communication between the air-flow regulator valve means and the first passage means and a second operative condition providing communication between the air-flow regulator valve means and the second passage means; and an electric control unit responsive to predetermined operating conditions of the vehicle and operative to supply a first control signal to the air-flow regulator valve means for varying the flow rate of pressurized air through the regulator valve means in accordance with the operating conditions of the vehicle and a second control signal to the air-flow shift valve means
  • the electric control unit may be so arranged as to be responsive to variation in engine temperature lower than a predetermined level and operative to produce the first control signal which is effective to decrease the rate of flow of pressurized air through the air-flow regulator valve means as the engine temperature rises toward the predetermined level and the second control signal which is effective to hold the air-flow shift valve means in the first operative condition thereof in response to the engine temperature lower than the predetermined level.
  • the electric control unit may be so arranged as to be responsive to variation of the temperature inthe intake manifold of the engine and to idling condition of the engine and operative to produce the first control signal which, in this instance, is effective to increase the rate of flow of pressurized air through the air-flow regulator valve means as the temperature of the intake manifold increases beyond a predetermined level and the second control signal which is effective to hold the air-flow shift valve means in the second operative condition thereof during idling of the engine.
  • the electric control unit forming part of the apparatus according to the present invention may be so arranged as to be responsive to change in the vehicle speed and operative to produce the first control signal which is effective to abruptly increase the rate of flow of pressurized air through the air-flow regulator valve means during an incipient stage of changezof the vehicle speed and the second control signal which is effective to hold the air-flow shift valve in the first operative condition thereof in response to an increase in the vehicle speed and in the second operative condition in response to a decrease in the vehicle speed.
  • the air-flow regulator valve means may comprise an air-inlet port in communication with the source of the pressurized air, an airoutlet port in communication with the air-flow shift valve, a valve member which is movable between a first position providing communication between the airinlet port and the air-outlet port and a second position interrupting the communication between the air-inlet port and the air-outlet port, and electromagnetically operated actuating means responsive to the previously mentioned first control signal for actuating the valve member between the first and second positions thereof when energized and de-energized by the first control signal.
  • the air-flow shift valve means may comprise an air-inlet port in communication with the air-outlet port of the air-flow regulator valve means, a first air-outlet port in communication with the previously mentioned first passage means, a second air-outlet port in communication with the previously mentioned second passage means, a valve member movable between a first position providing communication between the air-inlet port and the first air-outlet port and a second position providing communication between the air-inlet port and the second air-outlet port, and electromagnetically operated actuating means responsive to the second control signal for actuating the valve member into the first or second position thereof when the actuating means is energized or de-energized.
  • a method of controlling the richness of an air-fuel mixture in a carburetor of an internal combustion engine comprising producing a first control signal which is responsive to predetermined operating conditions of the vehicle, a second control signal responsive to an unduly rich or lean condition of the air-fuel mixture being produced in the carburetor, producing a flow of pressurized air, varying the rate of flow of the pressurized air by the first control signal, and injecting the pressurized air into a substantially closed space behind the fuel in a fuel discharge circuit of the carburetor in response to the excessively lean condition of the air-fuel mixture or into the fuel flowing in the fuel discharge circuit in response to the excessively rich condition of the air-fuel mixture in accordance with the second control signal.
  • the richness of the air-fuel mixture to be produced in the carburetor is controlled in accordance with the rate of flow of atmospheric air through the carburetor, the temperature in the engine, the temperature of the cooling water of the engine under idling condition, or the change in the vehicle speed (viz., the accelerating or decelerating condition of the vehicle, the richness of the mixture may be varied in accordance with other operating variables of the vehicle such as the altitude of a road on which the vehicle is running, the temperature in the exhaust system, and/or the concentration or concentrations of one or more specific compounds contained in the exhaust gases.
  • FIG. I is a schematic sectional view which shows a representative example of an arrangement including a carburetor and a fuel discharge circuit of an ordinary automotive internal combustion engine;
  • FIG. 2 is a graph indicating a general tendency of airflow characteristics of a usual carburetor such as the carburetor illustrated in FIG. 1;
  • FIG. 3 is a schematic sectional view, partly in a block diagram, of a preferred embodiment of the apparatus according to the present invention.
  • FIG. 4 is a fragmentary sectional view showing part of a fuel discharge circuit of a variable-area venturi of a constant-vacuum carburetor having incorporated therein a modification of the embodiment illustrated in FIG. 3;
  • FIGS. 5a to 5g are graphs which indicate various waveforms of signals produced in an electrical arrangement forming part of the embodiment illustrated in FIG. 3;
  • FIGS. 6a to 60 are graphs which indicate waveforms of signals which may be produced in the electrical arrangement of the embodiment illustrated in FIG. 3 where it is desired that the device embodying the present invention is so arranged as to be responsive to en gine temperature;
  • FIGS. 7a to are graphs which are similar to'those of FIGS. 60 to 60, respectively, but which show waveformsof signals which may be further produced in the electrical arrangement of the embodiment illustrated in FIG. I where it is desired that the device embodying the present invention is so arranged as to be responsive to the temperature in the intake manifold of the engine;
  • FIGS. and 8c are also similar to FIGS. 6a to be, re-
  • FIG. I a first to FIG. I.
  • a carburetor throttle valve 16 which is rotatable on a shaft 18 between a closed-throttle position illustrated and a full-throttle position.
  • a float chamber or fuel reservoir 20 has positioned therein a float 22, whichispiv otally cantilevered as at 24 to the side wall of the float I chamber 20.
  • the float 22 carries thereon a needle valve 26 which is movable into or out of a fuel inlet port V I 28formed in, for example, the top wall of the float chamber 20 as shown.
  • the fuel inlet port 28 of the float chamber 2% is in constant communication with an out- I let port of a fuel pump (not shown) that delivers fuel to the float bowl 20 when the needle valve 26 is with drawn from the fluid inlet port 28 of the bowl 22 as.
  • a main fuel discharge circuit 30 and an idle and low-speed fuel discharge circuit 32 From the bottom portion of the float bowl 20 do extend a main fuel discharge circuit 30 and an idle and low-speed fuel discharge circuit 32 through a main fuel metering jet 34 and an idle and low-speed fuel metering jet 36, respectively.
  • the main fuel discharge cir; cuit 30 terminates in a fuel discharge nozzle 38 which is open in the venturi 12 while the idle and slow-speed fuel discharge circuit 32 terminates in an idle port 40 and slow-speed ports 42 and 42' bypass the venturi 12 i and the throttle valve 16.
  • the carburetor 10 herein.
  • the float chamber 24 is vented to the atmosphere through a venting passageway 44 which opens into the air horn 14 located upstream of the venturi 12.
  • the construction of the carburetor per se is well known in the art and, therefore, fuirther detailed description thereof will not be herein incorporated.
  • the pressure P is equal to carburetor I0 is shown to have a fixed-area venturi 12 which is located downstream of an air horn l4 and upstream of the pressure which is developed atop the liquid fuel in the float chamber and is, thus, representative of the air pressure obtains behind the liquid fuel to be injected into the venturi 12 through the main fuel discharge circuit 30.
  • FIG. 2 illustrates the variation of the above mentioned coefficient of discharge C in terms of the rate of flow of air Q across the venturi 12 in the carburetor 10 illustrated in FIG. 1.
  • the coefficient of discharge C increases with a generally exponential curve A to B as the air-flow rate Q increases from Q" to Q through a range of relatively low level and with a curve C to D as the air-flow rate Q increases from Q to 0,, through a range of relatively high level, although the coefficient of discharge C, remains substantially constant throughout the range indicated by a curve B to C. From the curves illustrated in FIG.
  • the present invention proposes to control the flow rate of the liquid fuel to be injected into the carburetor by varying the air pressure P, behind the liquid fuel or the density d of the liquid fuel in accordance with various operational variables of the automotive vehicle such as the air-flow rate in the carburetor, the vacuum developed in the intake manifold of the engine, the revolution speed of the engine, the engine temperature, the combination of the temperature in the engine intake manifold and the carburetor throttle opening, the accelerating or decelerating conditions of the vehicle, the altitude of a road on which the vehicle is running, the temperature of exhaust gases from the engine, and- /or the concentration or concentrations of a specific compound or compound in the exhaust gases.
  • various operational variables of the automotive vehicle such as the air-flow rate in the carburetor, the vacuum developed in the intake manifold of the engine, the revolution speed of the engine, the engine temperature, the combination of the temperature in the engine intake manifold and the carburetor throttle opening, the accelerating or decelerating conditions of the vehicle,
  • FIG. 3 illustrates the preferred embodiment of the air-fuel mixture control apparatus according to the present invention, wherein the parts and units which have their counterparts in the carburetor shown in FIG. 1 are designated by like reference numerals.
  • the apparatus embodying the present invention as shown in FIG. 3 largely consists of a source 46 of pressurized air, a solenoidoperated air-flow regulator valve unit 48, a solenoidoperated air-flow shift valve unit 50 and an electric control unit which is designated in its entirety by reference numeral 52.
  • the source 46 of pressurized air may be constructed and arranged in any desired manners but is herein shown, by way of example, as consisting of an air-feed pump 54 which is operative to pump out pressurized air from its discharge port and a pressure governor 56 which has an inlet port in communication with the discharge port of the air-feed pump 54 and which is adapted to deliver a substantially constant air pressure from its outlet port.
  • the air-feed pump 54 is usually driven by the power output of the engine (not shown).
  • the solenoid-operated air-flow regulator valve unit 48 comprises an elongate valve housing 58 and a spool valve member 60 which is axially movable in the valve housing 58.
  • the valve housing 58 is formed with an airinlet port 62, an air-outlet port 64 and a vent 66 which is open to the atmospheric air.
  • the air-inlet port 62 of the valve housing 58 is in communication with the outlet port of the pressure governor 56.
  • the spool valve member 60 is formed with axially spaced first and second lands 68 and 70 and a circumferential groove 72 which is located between the lands 68 and 70.
  • the spool valve member 60 is movable between a first axial position having the first land 68 located to uncover the air-inlet port 62 and the second land 70 located to cover the vent 66 and a second axial position having the first land 68 located to cover the air-inlet port 62 and the second land 70 located to uncover the vent 66 as seen in FIG. 3.
  • the circumferential groove 72 of the spool valve member 60 is in constant communication with the air-outlet port 64 irrespective of the axial position of the spool valve member 60 relative to the valve housing 58 so that the air-outlet port communicates through the circumferential groove 72 with the air-inlet port 62 when the spool valve member 60 is in the first axial position thereof and with the vent 66 when the spool valve member 60 is in the second axial position thereof.
  • the spool valve member 60 is biased toward the second axial position thereof by means of a preload spring 74 which is shown to be seated at one end on an outer end face of the first land 68 of the valve member 60 and at the other end on an annular spring seat member 76 which is secured to or integral with the inner peripheral surface of the valve housing 58.
  • the spool valve member 60 further has an axial extension 78 projecting from the outer end face of the first land 68 thereof and has carried at the leading end of the axial extension 78 an armature core 80 which is coaxially surrounded by an exciting coil 82.
  • the armature core 80 and the exciting coil 82 constitute, in combunation, a solenoid to actuate the spool valve member 60 when the exciting coil 82 is energized.
  • the exciting coil 82 of the solenoid is energized from an external source as will be discussed in more detail, then the armature core 80 is driven to axially move from its initial position illustrated and, in turn, drives the spool valve member 60 from the second axial position illustrated in FIG. 3 to the first axial position.
  • the solenoid-operated airflow regulator valve unit 48 has a first condition providing communication between the air-inlet port 62 and the air-outlet port 64 thereof with the exciting coil 82 of the solenoid energized and a second condition interrupting the communication between the ports 62 and 64 and providing communication between the air-outlet port 64 and the vent 66 with the exciting coil 82 of the solenoid de-energized.
  • the solenoid-operated air-flow shift valve unit 50 is constructed largely similarly to the above described airflow regulator valve unit 48 and comprises an elongate valve housing 84 and a spool valve member 86 which is axially movable in the valve housing 84.
  • the valve housing 84 is formed with an air-inlet port 88, a first air-outlet port 90 and a second air-outlet port 92.
  • the air-inlet port 88 is in communication with the air-outlet port 64 of the air-flow regulator valve unit 48.
  • the spool valve member 86 is formed with axially spaced lands 94 and 96 and a circumferential groove 98 which is located between the lands 94 and 96.
  • the spool valve member 86 thusconstructed is movable between a first axial position having the first land 94 located to uncover the first air-outlet port 90 and the second land 96 located to cover the second airoutlet port 92 as illustrated in FIG. 3 and a second axial position having the first land 94 located to cover the first air-outlet port 90 and the second land 96 located to uncover the second air-inlet port 92.
  • the air-inlet port 88 is in constant communication with the circumferential groove 98 in the spool valve member 86 so that the air-inlet port 88 communicates through the circumferential groove 98 with the first air-inlet port 90 when the spool valve member 86 is, as shown, in the first axial position thereof and with the second air-outlet port 92 when the spool valve member 86 is in the second axial position thereof.
  • the spool valve member 86 is biased toward the first axial position by means of a preload spring 100 which is shown to be seated at onev end on an outer end face of the second land 96 of the valve member 86 and at the other end on an end wall of the valve housing 94.
  • the spool valve member 86 has an axial extension 102 projecting from an outer end face of the first land 94 of the valve member 86 and has carried at leading end of the axial extension 102 an armature core 104 which is coaxially surrounded by an exciting coil 106.
  • the armature core 104 and the exciting coil 106 constitute in combination a solenoid to actuate the spool valve member 86 when the coil 106 is energized.
  • the exciting coil 106 is thus energized from an external power source, then the armature core 104 is driven to axiallly move from its initial position illustrated and, in turn, drives the spool valve member 86 from the first axial position to the second axial position.
  • the air-flow shift valve unit 50 has a first operative condition providingcommunication between the air-inlet port 88 and the first air-outlet port 90 with the exciting coil 106 de-energized and a second operative condition providing communication between the airinlet port 88 and the second air-outlet port 92 with the exciting coil 106 energized.
  • the first air-outlet port 90 of the air-flow shift valve unit 50 communicates through a restriction or orifice 108 with an air-inlet port 110 which is formed in the top wall of the float bowl 20.
  • the second air-outlet port 92 of the shift valve unit 50 is branched into main and auxiliary air passageways 112 and 114, respectively.
  • the main air passageway 112 is led through a restriction or orifice 116 to a main air bleed 118 which is open into the previously mentioned 8 main fuel discharge circuit 30 terminating at the fuel discharge nozzle 38.
  • the auxiliary air passageway 114 is led through a restriction or orifice 120 to an auxiliary air bleed 122 which is open into the idle and low-speed fuel discharge circuit 32.
  • the idle and low-speed fuel discharge circuit 32 is herein shown as terminating in the idle port 40 and only one low-speed port 42.
  • Designated by 40a is an idle adjustment screw for adjusting the rate of discharge of the fuel from the jet 128 leading from a main fuel discharge circuit of the 1 carburetor.
  • the two valve units 48 and 50 above described are controlled by the electric control unit 52.
  • the control unit 52 consists of a flow control circuit 130 to control the rate of flow of air through the air-flow regulator valve unit 48 and a flow-shift control circuit 132 to controlthe direction of flow of air through the air-flow shift valve unit 50.
  • the flow control circuit 130 comprises a function generator 134 having a plurality of input terminals which are respectively connected to sensors (not shown) to detect various operating conditions of the vehicle such as the air-flow rate through the carburetor, the vacuum developed in the intake manifold of the engine, the revolution speed of the engine, the temperature in the engine intake manifold, the carburetor throttle opening, the vehicle speed, the altitude of a road on which the vehicle is running, the temperature of the exhaust gases from the engine, and the concentration or concentrations of a compound or compounds contained in the exhaust gases.
  • various operating conditions of the vehicle such as the air-flow rate through the carburetor, the vacuum developed in the intake manifold of the engine, the revolution speed of the engine, the temperature in the engine intake manifold, the carburetor throttle opening, the vehicle speed, the altitude of a road on which the vehicle is running, the temperature of the exhaust gases from the engine, and the concentration or concentrations of a compound or compounds contained in the exhaust gases.
  • the function generator 134 is operative to produce at its output terminal a signal voltage V which is representative of a certain function which is determined from any combination of these operating conditions of the vehicle, examples of the waveforms of the signal voltage V being indicated in FIGS. 5a and 5b.
  • the signal voltage V is.
  • an adding circuit 136 which is constantly biased with a voltage V, having a steady-state saw-tooth waveform as indicated in FIG. 50.
  • the signal voltage V is thus added with the saw-tooth voltage V, in the adding circuit 136 which therefore produces at its output terminal a saw-tooth signal voltage V, which is higher than the saw-tooth voltage V, a value corresponding to the t signal voltage V, as will be seen in FIG. Sdor 5f.
  • the output terminal of the adding circuit 136 is connected to a combination comparator and pulse-generator 138 on which a fixed reference voltage V, is constantly impressed.
  • the combination comparator and puIse-generator 138 is thus operative to compare the saw-tooth signal voltage V supplied from the adding circuit 136 with the reference voltage V, and to produce a pulsating current I when the former is higher than the latter as will be seen in FIG. 5e or 5g.
  • the combination comparator and pulse generator 138 has an output terminal connected through a line 140 to the exciting coil 82 of the solenoid of the air-flow regulator valve unit 48 so that the coil 82 is energized cyclically by the pulsating current I, delivered from the combination comparator and pulse generator 138.
  • the flow-shift control circuit 130 comprises a discriminator 142 which has a plurality of input termin als which are common to those of the function generator 134 and are thus'supplied with signals representative of the previously mentioned various operating conditions of the vehicle.
  • the discriminator 142 is operative to detect from these signals a condition in which the air-fuel mixture being produced in the carburetor is unduly rich or lean for the sensed operating conditions of the vehicle, producing a control signal when such a condition is detected.
  • the discriminator 142 is assumed, by way of example, to be so arranged as to produce a control current I, responsive to an unduly rich air-fuel mixture condition and to produce no output voltage responsive to an unduly lean air-flow mixture condition.
  • the discriminator 142 has an output terminal which is connected through a line 144 to the exciting coil 106 of the solenoid of the air-flow shift valve unit 50.
  • the air flow shift valve 50 is, thus, held in the first operative condition providing the communication between the air-inlet port 88 and the first air-outlet port 90 thereof in the absence of the control current I, at the output terminal of the discriminator 142 and is actuated into the second operative condition providing the communication between the air-inlet port 88 and the second air-outlet port 92 thereof in the presence of the control current I, at the output terminal of the discriminator 142.
  • Designated by reference numeral 146 is a capacitor which may be connected between the output terminal of the discriminator 142 and the exciting coil 106 of the air-flow shift valve unit 50 for the reason to be explained later.
  • control unit 52 As the signals to be fed to the control unit 52, various kinds of variables may be used which are representative of the previously mentioned operating conditions of the vehicle. For the simplicity of description, however, it will be pro tempore assumed that the control unit 52 is arranged to be responsive to the rate of air flow Q through the carburetor. Description will be thereafter made as to the cases in which other variables representative of, for example, the engine temperature, the temperature in the engine intake manifold, the carburetor throttle opening, the vehicle speed or the like.
  • the air-flow rate Q in the carburetor may be directly measured by a flow meter positioned anywhere in the carburetor. In the embodiment illustrated in FIG. 3, however, the air-flow rate Q is assumed to be approximated from a signal 8,, representative of the revolution speed of the crankshaft of the engine and a signal S, representative of the vacuum which is developed in the intake manifold of the engine.
  • the function generator 134 of the control unit 52 When, now, the signals 5,, and S, are fed to the function generator 134 of the control unit 52, the function generator 134 of the control unit 52, the function generator 134 produce a signal voltage V which has a waveform V shown in FIG. 5a if the air-flow rate Q approximated by the function generator 134 from input signals 5,, and S, falls within the range between Q and Q, indicated in FIG. 2 or which has a waveform V,,,
  • the signal voltage V, thus produced from the adding circuit 136 is similar in waveform to the initially supplied saw-tooth voltage V, and is higher then the saw-tooth voltage V, by a value equal to the level V, of the output voltage V from the function generator 134.
  • the saw-tooth signal voltage V, delivered from the adding circuit 136 is supplied to the combination comparator and pulse generator 138 and is compared with the fixed reference voltage V,. (FIG. 5d).
  • the combination comparator and pulse generator 138 produces a pulsating current 1,, having pulsewidths t, (FIG. 5e) which correspond to the intervals in which the saw-tooth signal voltage V, is higher than the reference voltage V, as will be seen from FIGS. 5:! and 5e.
  • the pulsating current thus delivered from the flow control circuit is fed through the line to the exciting coil 82 of the solenoid of the air-flow regulator valve unit 48.
  • the exciting coil 82 is consequently energized in cycles that correspond to the repetition frequency of the pulses P and cyclically actuates the spool valve member 60 into the first axial position thereof, providing communication between the air-inlet port 62 and the air-outlet port 64 at a frequency substantially equal to the pulsating cycles of the current supplied to the coil 106.
  • Pressurized supplied from the air-feed pump 54 through the pressure governor 56 isin this manner passed through the air-flow regulator valve unit 48 to the air-flow shift valve 50 at a frequency and at time intervals which are dictated by the train of pulses P indicated in FIG. 56.
  • the discriminator 142 of the flow shift control circuit 132 forming part of the electric control unit 52 is operative to detect the richness of the air-fuel mixture being produced in the carburetor and delivers the control current I, provided the air-fuel mixture is found to be unduly rich. Under the condition in whch the airflow rate Q is in the range of between 0,, and Q,,, however, the air-fuel mixture produced in the carburetor is unduly lean and, as a consequence, the discriminator 142 remains inoperative to proudce the control current 1,.
  • the exciting coil 106 of the air-flow shift valve unit 50 is therefore kept de-energized so that the spool valve member 86 of the valve unit 50 is maintained in the first axial position illustrated in FIG. 3, providing communication between the air-inlet port 88 and the first air-outlet port 90.
  • Pressurized air which has been passed through the air-flow regulator valve unit 48 is now passed through the air-flow shift valve unit 50 to the air-inlet port 110 of the float bowl 20 and is admitted into the top of the liquid fuel stored in the bowl 20, thereby giving rise to an increase in the air pressure P, behind the liquid fuel to be discharged.
  • the increase in the pressure P, behind the fuel to be discharged results in an increase in the mass flow of the fuel injected from the main fuel discharge nozzle 38 into the venturi 12 (or the variable-area venturi shown in FIG. 4) and is thus effective to enrich the air-fuel mixture produced in the carburetor.
  • the rate of increase in the mass flow of the fueldischarged from the fuel discharge nozzle 38 is largely proportional to the square root of the rate of increase in the pressure of air in the float bowl 20 and the increasing rate of the air pressure P is, in turn, dictated by the pulsewidths and the pulse repetition frequency of the pulsating current I produced from the flow control circuit 130 and accordingly by the waveform V (FIG. a) of the signal voltage V produced by the function generator 134.
  • the approximated rate of air flow Q through the carburetor is at a level Q which is on a higher side of the range of between Q and Q1) So that the signal voltage V delivered from the function generator 134 is at a level V which is lower than the previously mentioned level V as seen in FIG. 5a, the adding circuit 136 will produce a signal voltage V, having a saw-tooth waveform indicated by V in FIG. 5f and as a consequence the pulsating current 1,, produced from the combination comparator and pulse generator 138 will be such that is shown in FIG.
  • the function generator 134 delivers a signal voltage V which now has a waveform V which increases as the air-flow rate Q increases from O to Q indicated in FIG. 5a. If, in this instance, the air-flow rate Q is at a level Q which is on a lower side of the range between Q and Q the signal voltage V will be at a level indicated by V in FIG. 512 so that the signal voltage V, produced from the adding circuit 136 has a saw-tooth waveform which is similar to the waveform V shown in FIG. 5f.
  • the saw-tooth signal voltage V, thus produced from the adding circuit 136 is compared with the reference voltage V, in the combination comparator and pulse generator 138, which produces a pulsating current I composed of a train of pulses which are similar to those shown in FIG. 5g.
  • the air-flow regulator valve unit 48 is consequently actuated into the previously mentioned first condition repeatedly in cycles and at time intervals which are dictated by the pulse repetition frequency and the pulsewidths of the pulses constituting the pulsating current I,,.
  • the discriminator 142 of the flow shift control circuit 132 of the electric control unit 52 is operative to detect the air-to-fuel ratio of the air-fuel mixture being produced in the carburetor.
  • the discriminator 142 delivers the control current I, so that the exciting thereof against the opposing force of the preload'spring 100.
  • Air under pressure is consequently injected through the main and auxiliary air bleeds 118 and 122 leading, in the embodiment shown in FIG. 3, from the first and second air passageways 112 and 114, respec tively, into the main fuel discharge circuit 30and the idle and low-speed fuel discharge circuit 32.
  • the liquid i fuel in the main fuel discharge circuit 30 or the idle and low-speed fuel discharge circuit 32 is thus mixed with air under pressure on its way to the main fuel discharge nozzle 38 or the idle port 40 and the low-speed port 42.
  • the fuel to be ejected from the main fuel discharge nozzle 38 or the idle port 40 and the low-speed port 42 is in an emulsified state with pressurized air injected thereinto and as a consequence reduces its viscosity and accordingly the density thereof.
  • the reduction in the density of the fuel results in a decrease in the mass flow of the fuel injected into the carburetor and gives rise to an increase in the art-tofuel mixture produced in the carburetor.
  • the air-fuel mixture is in this manner leaned out to an optimum richness when the air-flow rate Q through the carbure: i
  • the rate of decrease in the mass flow of the fuel discharged from the main fuel discharge nozzle 38 is largely proportional to the square root of the rate of decrease of the density d of the fuel and, in turn, the decreasing rate of density d of the fuel is dictated by the pulsewidths and the pulse repetition frequency of the pulsating current 1,, supplied to the solenoid of the airflow regulator valve unit 48.
  • the approximated rate of air flow Q computed by the function generator 134 is at a level G, which is on a higher side of the range between Q5 and 0,, so that the signal voltage V delivered from the function generator 134 is at a level V, which is higher than the previously mentioned volt- 7 age level V;
  • the saw-tooth voltage V, produced by the adding circuit 136 will have a waveform which is similar to that indicated in FIG. 5d with the result that the pulsating current I,, delivered from the combination comparator and pulse generator 138 will be such that is illustrated in FIG. 5e.
  • the air-fuel mixture producedin the carburetor when the air-flow rate Q in the carbure tor is in the range of between Q and Q, is leaned out at a rate which decreases as the air-flow rate Q increases from the level Q to the level Q in accordance with the waveform V of the signal voltage V delivered from the function generator 134.
  • the waveforms of the signal voltage V produced by the function generator 134 may be selected and varied in a manner to match the specific performance characteristics of the engine, particularly, the carburetor therefor so that the air-tofuel mixture supplied to the engine is at all times maintained optimum for the varying operating conditions of the vehicle.
  • Major considerations that should be taken into account in determining the waveforms to be produced by the function generator 134 may include the relative positions of the main fuel discharge nozzle 38, the idle port 40 and the low-speed port 42 and the ratio between the discharge rates of the nozzle 38 and the idle and low-speed ports 40 and 42 so that the fuel discharged from the discharge nozzle 38 is prevented from sticking to the throttle valve 16 and failing to be sufficiently atomized in the carburetor especially when the throttle valve 16 is in a closed-throttle or part-throttle position.
  • the engine may malfunction transiently when the flow of pressurized air is shifted in the air-flow shift valve unit 50 by the switching action of the flow shift control circuit 48. Such a temporary malfunction of the engine can be prevented if the capacitor 146 is connected between the output terminal of the discriminator 142 of the flow shift control circuit 132 and the exciting coil 106 of the air-flow shift valve unit 48 as indicated by phantom lines in FIG. 3 so that the control current I, is gradually increased or decreased when the control current is initially delivered from the discriminator 142 or the supply of the current therefrom is interrupted.
  • the air-flow regulator valve unit 48 has been described as being electrically energized by a train of pulses, such is merely by way of example and, therefore, the regulator valve unit 48 may be energized by a current having any other waveform insofar as the valve unit 48 is operable to pass the flow of pressurized air at a rate which is dictated by the waveform produced by the function generator 134.
  • the cyclic operation of the air-flow regulator valve unit 48 by the pulsating current 1, is, however, conductive to reducing the static friction between the inner peripheral surface of the valve housing 58 and the lands 68 and 70 of the spool valve member 60 and will thus guarantee the sen sitive and accurate response of the valve unit 48 to the signal produced by the function generator 134.
  • the dithering motions of the spool valve member 60 of the air-flow regulator valve unit 48 may create pulsations of the pressure of air directed to the float bowl 20 or the fuel discharge circuits and 32.
  • the frequency of the sawtooth voltage V, impressed on the adding circuit 136 may be raised to an appropriate level and/or the orifices 108, 1 12 and 114 and/or the air passageways leading from these orifices may be calibrated to have appropriate cross sectional areas with a view to cancelling the pulsations of the air pressure.
  • FIG. 3 has been described as being operative in responsive to the airflow rate Q in the carburetor or, more specifically, the revolution speed of the engine crankshaft and the vacuum developed in the intake manifold of the engine, this is solely for the pupose of illustration of the apparatus and the method according to the present invention and, thus, the electric control unit 52 may be supplied, in addition to the signals S and S representative of the engine crankshaft revolution and the intake manifold 14 vacuum, with any other signals which are commonly designated by S in FIG. 3.
  • a variable representing the temperature of the engine may be used so as to cope with the cold starting of the engine.
  • the function generator 134 may be so arranged as to produce a signal voltage V which gradually decreases as the engine temperature T,. rises in a relatively low range as indicated in FIG. 6a.
  • the drooping signal voltage V is added with the previously mentioned steady-state sawtooth voltage V, (FIG. 50) and is formed into a sawtooth signal voltage V indicated in FIG. 6b.
  • the sawtooth signal voltage V delivered from the adding circuit 136 is compared with the predetermined reference voltage V, by the combination comparator and pulse generator 138, which thus produces a pulsating current 1,, composed of a train of pulses indicated in FIG. 60 when the input voltage V is higher than the reference voltage V,.
  • the signal representative of the temperature of the engine being started from cold disables the discriminator 142 from producing the control current 1
  • the exciting coil 106 of the solenoid-operated air-flow shift valve unit 50 is consequently held in the first operative condition thereof providing communication between the air-inlet port 88 and the first air-outlet port 90 as shown.
  • Pressurized air delivered from the air-feed pump 54 is thus directed through the valve units 48 and 50 into the float bowl 20 at rate which is dictated by the pulse repetition frequency and the pulsewidths of the pulsating current I fed to the exciting coil 82 of the air-flow regulator valve unit 48.
  • the air-fuel mixture produced in the carburetor is enriched by reason of the increased air pressure P, behind the fuel to be discharged from the main fuel discharge circuit 30 and the idle and low-speed fuel discharge circuit 32 during cold starting of the engine.
  • the engine fails to operate properly if the air-fuel mixture supplied thereto is unduly enriched when the temperature in the intake manifold of the engine is increased to cause reduction in the density of the mixture flowing into the combustion chambers of the engine, especially during idling of the engine.
  • the additional signals 5,, to be supplied to the function generator 132 and the discriminator 142 of the electric control circuit 52 may include a signal representative of the temperature in the intake manifold of the engine and a signal representative of the idling condition of the engine.
  • the function generator 132 is responsive to the signal representative of the temperature T,,, of the engine intake manifold and is thus operative to produce a signal voltage V,,, which has a waveform gradually increasing as the temperature T,, of the engine intake manifold increases as indicated in FIG. 70.
  • the signal voltage V,,, thus delivered from the function generator 132 is added with the saw-tooth voltage V, in the adding circuit 134 and is formed into a saw-tooth signal voltage V shown in FIG. 7b.
  • the saw-tooth signal voltage V is then compared with the predetermined reference voltage V, in the combination comparator and pulse generator 138 so that, when the former is higher than the latter, a pulsating current l,,,,, is produced which is composed of a train of pulses indicated in FIG. 7c.
  • the discriminator 142 is responsive to the signal representative of the idling condition of the engine and is operative to produce the control current l
  • the exciting coil 106 of the sole-' noid-operated air-flow shift valve unit 50 is energized by the control current I, so that the shift valve unit 50 is actuated from the first operative condition into the second operative condition thereof, providing communication between the air-inlet port 88 and the second air-inlet port 92 of the valve unit 50. Pressurized air is now injected into the main fuel discharge circuit and the idle and low-speed fuel discharge circuit 32 through the main and auxiliary air bleeds 118 and 122, respectively.
  • the richness of the air-fuel mixture to be supplied to the engine may be increased or descreased when the vehicle is accelerated or decelerated, respectively.
  • a change of vehicle speed may be used as one of the additional signals 8,, to be supplied to the function generator 132 and the discriminator 142.
  • the function generator 132 may be so arranged as to produce a signal voltage V,. having an upwardly convex waveform having a relatively steep tail ramp or, in other words, a relatively short rise-time and a gradually disclining leading ramp or a relatively long fall-time as indicated in FIG. 8a.
  • Asaw-tooth signal voltage V shown in FIG. 8b is obtained in the adding circuit 134 from this signal voltage V,.
  • the discriminator 142 of the flow shift control circuit 132 is responsive to the signal representative of the change in the vehicle speed andproduces the control current I, is the signal is indicative of a decrease in the vehicle speed, viz., a decelerating condition of the vehicle.
  • the solenoid-operated air-flow shift valve unit 50 When, thus, the vehicle is decelerated during normal cruising, the solenoid-operated air-flow shift valve unit 50 is energized by the control current l from the discriminator 142 and is actuated from the first operative condition into the second operative condition thereof. Pressurized air is in this manner injected into the fuel being directed toward the main fuel discharge nozzle 38 and the idle and low-speed ports 40 and 42 with a consequent decrease in the richness of the air-fuel mixture produced in the carburetor at an incipient stage of the decelerating condition of the vehicle.
  • the signal voltage V. produced by the function generator 132 steeply rises in response to the initial decrease of the vehicle speed as will be seen in FIG.
  • the air-flow shift valve unit 50 remains de-energized in the absence of the control current from the discriminator 142 andis maintained in the I first operative condition. Pressurized air is therefore directed into the float bowl 20 and enriches the air-fuel mixture produced in the carburetor during an incipient stage of the acceleration of the vehicle.
  • sig-. nals representative of the altitude of a road on which the vehicle is running
  • the temperature of the exhaust gases and/or the concentration or concentrations of one or more specific compounds contained in the exhaust gases maybe impressed on the electric control unit 52 of the embodiment illustrated in FIG. 3.
  • An apparatus for controlling the richness of an airfuel mixture produced by a carburetor of an internal combustion engine of an automotive vehicle comprising first passage means having an outlet end open into a substantially closed space behind the fuel in a fuel discharge circuit of the carburetor; second passage means having an outlet end open into said fuel discharge .cir-.
  • a source of pressurized air in communication with the source of pres surized air and operative to regulate the flow rate of pressurized air through the valve means when actuated;
  • air-flow shift valve means having a first operative condition providing communication between said air-flow regulator valve means and said first passage means and i a second operative condition providing communication between said air-flow regulator valve means and said 5 second passage means; and an electric control unit responsive to predetermined operating conditions of the vehicle and operative to supply a first control signal to said air-flow regulator valve means for varying the flow rate of pressurized air through the regulator valve means in accordance with said operating conditions of the vehicle and a second controlsignal to said air-flow shift valve means for holding the air-flow shift valve in said first operative condition when the vehicle operating conditions are representative of an excessively lean condition of the air-fuel mixture being produced in the carburetor or in said second operative condition when the vehicle operating conditions are representative of an excessively rich condition of the air-fuel mixture.
  • said electric control unit comprises a flow control circuit responsive to the rate of flow of atmospheric air in the carburetor and operative to produce a train of pulses having pulsewidths which are decreased as the rate of flow of atmospheric air in the carburetor increase in the range lower than said first predetermined level and which are increased as the rate of flow of atmospheric air in the carburetor decrease in the range higher than said second predetermined level, said train of pulses constituting said first control signal.
  • said air-flow regulator valve means comprises electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the air-flow regulator valve means into open condition in cycles which are dictated by said pulses produced by said flow control circuit.
  • said airflow shift valve means comprises electromagnetically operated actuating means electrically connected to said electric control unit for being energized by said second control signal for actuating the shift valve means between said first and second operative conditions thereof.
  • said flow control circuit comprises function generating means operative to produce a signal voltage having a waveform which gradually declines as the rate of flow of atmospheric air in the carburetor increases in the range lower than said first predetermined level and which gradually increases as the rate of flow of atmospheric air in the carburetor increases in the range higher than said second predetermined level, adding means for adding a steady-state saw-tooth voltage to the signal voltage delivered from said function generating means for producing a saw-tooth signal voltage, and comparing and pulse generating means for comparing said saw-tooth signal voltage with a predetermined reference voltage and producing said train of pulses when the saw-tooth signal voltage is higher than said reference voltage.
  • said electric control unit is responsive to variation in engine temperature lower than a predetermined level and is operative to produce said first control signal which is effective to decrease the rate of flow of pressurized air through said air-flow regulator valve means as the engine temperature rises toward said predetermined level and said second control signal which is effective to hold said air-flow shift valve means in said first operative condition thereof in response to the engine temperature lower than said predetermined level.
  • said electric circuit comprises a flow control circuit responsive to the variations in the engine temperature lower than said predetermined level and operative to produce a train of pulses having pulsewidths which are decreased as the engine temperature rises toward said predetermined level, said train of pulses constituting said second control signal.
  • said air-flow regulator valve means comprise electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the air-flow regulator valve means into open condition in cycles which are dictated by said pulses produced by said flow control circuit when the engine temperature is lower than said predetermined level.
  • said air-flow shift valve means comprises electromagnetically operated actuating means electrically connected to said flow shift control circuit for being energized by said second control signal for actuating the shift valve means between said first and second operative conditions thereof.
  • said flow control circuit comprises function generating means operative to produce a signal voltage having a waveform which gradually declines as the engine temperature rises toward said predetermined level, adding means for adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, and comparing and pulse generating means for comparing said saw-tooth signal voltage with a predetermined reference voltage and producing said train of pulses when the saw-tooth signal voltage is higher than the reference voltage.
  • said electric control unit is responsive to variation in the temperature in the intake manifold of the engine and to idling condition of the engine and is operative to produce said first control signal which is effective to increase the rate of flow of pressurized air through said air-flow regulator valve means as the intake manifold temperature rises beyond a predetermined level and said second control signal which is effective to hold said air-flow shift valve means in said second operative condition thereof during idling of the engine.
  • said electric control unit comprises a flow control circuit responsive to the variation in the temperature in the engine intake manifold and operative to produce a train of pulses having pulsewidths which are increased as the intake manifold temperature rises beyond said predetermined level, said train of pulses constituting said first control signal, and a flow shift control circuit responsive to the idling condition of the engine and operative to produce a control current when the engine is in the idling condition, said control current constituting said second control signal.
  • said air-flow regulator valve means comprise electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the air-flow regulator valve means into open condition in cycles which are dictated by said pulses produced by said flow control circuit when the intake manifold temperature is higher than said predetermined level.
  • said air-flow shift valve means comprises electromagnetically operated actuating means electrically connected to said electric control unit for being energized by said control current for actuating the shift valve means between said first and second operative conditions thereof.
  • said flow control circuit comprises function generating means operative to produce a signalvoltage having a waveform which gradually increases as the cooling water temperature rises beyond said predetermined level, adding means for adding a steady-state saw-tooth fluid, an air-outlet port in communication with said air-,
  • flow shift valve means a valve member which is movable between a first position providing communication between the air-inlet port and the air-outlet port and a second position interrupting the communication between the ports, and electromagnetically operated ac-' tuating means responsive to said first control signal for waveform to said signal voltage for producing a sawtooth signal voltage, and comparing and pulse generating means for comparing said saw-tooth signal voltage with a predetermined reference voltage and producing said train of pulses when the saw-tooth signal voltage is higher than the reference voltage.
  • said electric control unit is responsive to change in the vehicle speed and is operative to produce said first control signal which is effective to abruptly increase the rate'of flow of pressurized air through said air-flow regulator valve means during an incipient stage of change of the vehicle speed and said second control signal which is effective to hold said air-flow shift valve means in said first operative condition thereof in response to an increase in the vehicle speed and in said second operative condition thereof in response to a decrease in the vehicle speed.
  • electric control unit comprises a flow control circuit responsive to the change in the vehicle speed and operative to produce a train of pulses having pulse-widths which are abruptly increased at said incipient stage of the change of the vehicle speed, said train of pulses constituting said first control signal, and a flow shift.
  • control circuit responsive to an increase and a decrease in the vehicle speed and operative to produce a control current when the vehicle speed is increased or decreased, said control current constituting said second control signal.
  • said air-flow regulator valve means comprise electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the regulator valve means into open condition in cycles which are dictated by said pulses, produced by said flow control circuit during the incipient stage of the change of the vehicle speed.
  • said flow control circuit comprises function generating means operative to produce a signal voltage having a waveform with a relatively short risetime in response to a change in the vehicle speed, adding means for adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, and comparing and pulse generating means for comparing said sawtooth voltage with a predetermined reference voltage actuating said valve member between said first and second positions when energized and de-energized by the first control signal.
  • said electric control unit comprises a flow control circuit responsive to said operating conditions of the vehicle and operative to produce a train of pulses having pulsewidths dictated by the vehicle operating conditions whereby said actuating means is energized in cycles by said pulses produced from the flow control circuit, said train of pulses constituting said first control signal.
  • said air-flow shift valve means comprises an air-inlet port in communication with said air-flow regulator 'valve means, a first air-outlet port in communication with said first passage means, a second air-outlet port in communication with said second passage means, a valve member which is movable between a first porition providing communication between said air-inlet port and said first air-outlet port and a second position providing communication between said air-inlet port and said second air-outlet port, and electromagnetie cally operated actuating means responsive to said sec,
  • said electric control unit comprises a flow shift control circuit responsive to said operating conditions of the vehicle and operative to produce a control current recondition of the air-fuel mixture being produced in the, I carburetor, producing a flow of pressurized air, varying the rate of flow of pressurized air by said first control signal, and injecting the pressurized air into a substantially closed space behind the fuel in a fuel discharge circuit of the carburetor in response to the excessively lean condition of the air-fuel mixture or into the fuel flowing in the fuel discharge circuit in response to the excessively rich condition of the air-fuel mixture in ac-. cordance with said second control signal.
  • said first control signal is effective to decrease the rate of injection of said pressurized air as the rate of flow of atmospheric air in the carburetor increases in a range lower than a first predetermined level and to increase the rate of injection of the pressurized air as the rate of flow of atmospheric air increases in a range higher than a second predetermined level and in which said second control signal is effective to direct the flow of pressurized air into said space responsive to the unduly lean condition of the air-fuel mixture and into the fuel flowing in the fuel discharge circuit in response to the unduly rich condition of the air-fuel mixture.
  • said first control signal is produced by producing a signal voltage having a waveform which gradually decreases as the rate of flow of atmospheric air in the carburetor increases in the range lower than said first predetermined level and which gradually increases as the rate of flow of atmospheric air increases in the range higher than said second predetermined level, adding a steadystate saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing said sawtooth signal voltage with a predetermined reference voltage and producing a train of pulses as said first control signal when the saw-tooth signal voltage is higher than said reference voltage, said train of pulses constituting said first control signal.
  • said first control signal is produced by producing a signal voltage having a waveform which gradually increases as the cooling water temperature rises beyond said predetermined level, adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing the saw-tooth signal voltage be added to the signal voltage with a predetermined reference voltage and producing a train of pulses as said first 22 control signal when the saw-tooth signal voltage is higher than said reference voltage.
  • a method as claimed in claim 33 in which said first control signal is effective to decrease the rate of injection of said pressurized air as the engine temperature increases in a range lower than a predetermined level and in which said second control signal is effective to direct the flow of said pressurized air into said space behind the fuel in the fuel discharge circuit in response to the engine temperature lower than said predetermined level.
  • a method as claimed in claim 34 in which said first control signal is produced by producing a signal voltage having a waveform which gradually decreases as the engine temperature risestoward said predetermined level, adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing the saw-tooth signal voltage with a predetermined reference voltage and producing a train of pulses as said first control signal when the saw-tooth signal voltage is higher than the reference voltage.
  • said first control signal is effective to abruptly increase the rate of injection of said pressurized air during an incipient stage of change of the vehicle speed and said second control signal is effective to direct the flow of said presssurized air into said space behind the fuel in the fuel discharge circuit in response to an increase in the vehicle speed and into the fuel flowing in the fuel discharge circuit in response to a decrease in the vehicle speed.
  • said first control signal is produced by producing a signal voltage having a waveform which has a relatively short resetime responsive to the change in the vehicle speed, adding a steady-stage saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing the saw-tooth signal voltage with a predetermined reference voltage, and producing a train of pulses as said first control signal when the saw-tooth

Abstract

The richness of an air-fuel mixture produced by a carburetor of an internal combustion engine of an automotive vehicle, by increasing the pressure of air behind the fuel in a fuel discharge circuit for enrichment of the air-fuel mixture if the mixture is found excessively lean or injecting pressurized air into the fuel flowing in the fuel discharge circuit for leaning out the mixture if the mixture is found excessively rich. Increasing the air pressure behind the fuel in the fuel discharge circuit gives rise to an increase in the flow rate of the fuel to be discharged and injection of pressurized air into the fuel flowing in the fuel discharge circuit is causative of reduction of density of the fuel to be discharged and accordingly contribute to reduction of the flow rate of the fuel discharged from the circuit.

Description

United States Patent [1 1' Aono [ 3,921,612 1451 Nov. 25, 1975 [75] Inventor:
[73] Assignee: Nissan Motor Company Limited,
Yokohama, Japan [22] Filed: Sept. 13, 1974 [21] Appl. NO.: 505,540
Shigeo Aono, Seki, Japan [30] Foreign Application Priority Data Sept. 19, 1973 Japan 48-105701 [52] US. Cl. 123/119 R; 123/32 EA; 123/103 R; 261/72 R; 261/121 8; 261/19; 261/39 R;
[51] Int. Cl. F02B 32/00; F24F 3/14, F02D 11/08 [58] -'Field of Search 123/32 EA, 32 AE, 119 R, 123/103 R; 261/72 R, 121 B, 19, 39 R [56] References Cited UNITED STATES PATENTS 3,307,837 3/1967 Winkler 261/DIG. 67
3,548,792 12/1970 Palmer 123/32 EA 3,768,259 10/1973 Camahan; 60/276 4 3,855,974 12/1974 Mayer... 123/119 R Masaki 123/32 EA Primary ExqminerCharles J. Myhre Assistant Examiner-Ronald B. Cop
[ 71 ABSTRACT The richness of an air-fuel mixture produced by a carburetor of an internal combustion engine of an automotive vehicle, by increasing the pressure of air behind the fuel in a fuel discharge circuit for enrichment of the air-fuel mixture if the mixture is found excessively lean or injecting pressurized air into the fuel flowing in the fuel discharge circuit for leaning out the mixture if the mixture is found excessively rich. Increasing the air pressure behind the fuel in the fuel discharge circuit gives rise to an increase in the flow rate of the fuel to be discharged and injection of pressurized air into the fuel flowing in the fuel discharge circuit is causative of reduction .of density of the fuel to be discharged and accordingly contribute to reduction of the flow rate. of the fuel discharged from the circuit. 7
38 Claims, 20 Drawing Figures US. Patent Nov. 25, 1975 Sheet 1 of4 3,921,612
FIG. I PRIOR ART AIR 6 F/6.2 1 I O Q Q 6 D g B 4,, Q a LL i m 5 1 8i J] ,Qa Qb Qc Qd AIR-FLOW RATE. Q
APPARATUS FOR AND METHOD OF CONTROLLING AIR-FUEL MIXTURE IN A CARBURETOR OF AN AUTOMOTIVE INTERNAL COMBUSTION ENGINE The present invention relates generally to internal combustion engines of automotive vehicles and, particularly, to mixture induction systems such as carburetors of the automotive internal combustion engines. More specifically, the present invention is concerned with an apparatus for and a method of controlling the richness, or an air-to-fuel ratio, of an air-fuel mixture to be supplied from the carburetor to the combustion chambers of the engine.
It is well known in the art of the carburetors of the automotive internal combustion engines that the flow rate of fuel into the carburetor varies with the rate of flow of air through the carburetor and is causative of formation of an excessively lean or excessively rich airfuel mixture responsive to a relatively high or low flow rate of air through the carburetor. Various attempts have thus far been made to compensate for the excessive richness or leanness of the air-fuel mixture but none of such attempts have proved completely successful.
An object of the present invention is to provide an apparatus for and a method of controlling the air-tofuel ratio of an air-fuel mixture produced in a carburetor of an automotive internal combustion engine so that the air-fuel mixture supplied to the engine is proportioned to an optimum richness throughout the varying operating conditions of the vehicle.
In accordance with one important aspect of the present invention, such an object will be accomplished basically in an apparatus which comprises first passage means having an outlet end open into a substantially closed space behind the fuel in a fuel discharge circuit of the carburetor where the pressure difference between the fuel outlet and the float chamber become larger; second passage means having an outlet end open into the fuel discharge circuit; a source of pressurized air; air-flow regulator valvelmeans in communication with the source of pressurized air and operative to regulate the flow rate of pressurized air through the valve means when actuated; air-flow shift valve means having a first operative condition providing communication between the air-flow regulator valve means and the first passage means and a second operative condition providing communication between the air-flow regulator valve means and the second passage means; and an electric control unit responsive to predetermined operating conditions of the vehicle and operative to supply a first control signal to the air-flow regulator valve means for varying the flow rate of pressurized air through the regulator valve means in accordance with the operating conditions of the vehicle and a second control signal to the air-flow shift valve means for holding the air-flow shift valve in the first operative condition when the vehicle operating conditions are representative of an excessively lean condition of the air-fuel mixture being produced in the carburetor or in the second operative condition when the vehicle operating conditions are representative of an excessively rich condition of the air-fuel mixture, The electric control unit may be responsive to the rate of flow of atmospheric air in the carburetor and operative to produce the first control signal which is effective to decrease the 2 rate of fiow of pressurized air through the air-flow re gulator valve means when the rate of flow of atmospheric air in the carburetor increases in a range lower than a first predetermined level and to increase the rate of flow of pressurized air through the regulator valve means when the rate of flow of atmospheric air in the carburetor increases in a range higher than a second predetermined level and the second control signal which is effective to hold the air-flow shift valve means in the first operative conditionwhen the rate of flow of atmospheric air in the carburetor is lower than the first predetermined level and in the second operative condition when the rate of flow of atmospheric air in the carburetor is higher than the first predetermined level. Or otherwise, the electric control unit may be so arranged as to be responsive to variation in engine temperature lower than a predetermined level and operative to produce the first control signal which is effective to decrease the rate of flow of pressurized air through the air-flow regulator valve means as the engine temperature rises toward the predetermined level and the second control signal which is effective to hold the air-flow shift valve means in the first operative condition thereof in response to the engine temperature lower than the predetermined level. Where desired, the electric control unit may be so arranged as to be responsive to variation of the temperature inthe intake manifold of the engine and to idling condition of the engine and operative to produce the first control signal which, in this instance, is effective to increase the rate of flow of pressurized air through the air-flow regulator valve means as the temperature of the intake manifold increases beyond a predetermined level and the second control signal which is effective to hold the air-flow shift valve means in the second operative condition thereof during idling of the engine. Or still otherwise, the electric control unit forming part of the apparatus according to the present invention may be so arranged as to be responsive to change in the vehicle speed and operative to produce the first control signal which is effective to abruptly increase the rate of flow of pressurized air through the air-flow regulator valve means during an incipient stage of changezof the vehicle speed and the second control signal which is effective to hold the air-flow shift valve in the first operative condition thereof in response to an increase in the vehicle speed and in the second operative condition in response to a decrease in the vehicle speed. The air-flow regulator valve means may comprise an air-inlet port in communication with the source of the pressurized air, an airoutlet port in communication with the air-flow shift valve, a valve member which is movable between a first position providing communication between the airinlet port and the air-outlet port and a second position interrupting the communication between the air-inlet port and the air-outlet port, and electromagnetically operated actuating means responsive to the previously mentioned first control signal for actuating the valve member between the first and second positions thereof when energized and de-energized by the first control signal. Likewise, the air-flow shift valve means may comprise an air-inlet port in communication with the air-outlet port of the air-flow regulator valve means, a first air-outlet port in communication with the previously mentioned first passage means, a second air-outlet port in communication with the previously mentioned second passage means, a valve member movable between a first position providing communication between the air-inlet port and the first air-outlet port and a second position providing communication between the air-inlet port and the second air-outlet port, and electromagnetically operated actuating means responsive to the second control signal for actuating the valve member into the first or second position thereof when the actuating means is energized or de-energized.
In accordance with another important aspect of the present invention, there will be provided a method of controlling the richness of an air-fuel mixture in a carburetor of an internal combustion engine, comprising producing a first control signal which is responsive to predetermined operating conditions of the vehicle, a second control signal responsive to an unduly rich or lean condition of the air-fuel mixture being produced in the carburetor, producing a flow of pressurized air, varying the rate of flow of the pressurized air by the first control signal, and injecting the pressurized air into a substantially closed space behind the fuel in a fuel discharge circuit of the carburetor in response to the excessively lean condition of the air-fuel mixture or into the fuel flowing in the fuel discharge circuit in response to the excessively rich condition of the air-fuel mixture in accordance with the second control signal.
While it has been stated in the above description that I the richness of the air-fuel mixture to be produced in the carburetor is controlled in accordance with the rate of flow of atmospheric air through the carburetor, the temperature in the engine, the temperature of the cooling water of the engine under idling condition, or the change in the vehicle speed (viz., the accelerating or decelerating condition of the vehicle, the richness of the mixture may be varied in accordance with other operating variables of the vehicle such as the altitude of a road on which the vehicle is running, the temperature in the exhaust system, and/or the concentration or concentrations of one or more specific compounds contained in the exhaust gases.
The features of the apparatus and method according to the present invention will become more apparent from the following description taken in conjunction with the accompanying drawings, in which:
FIG. I is a schematic sectional view which shows a representative example of an arrangement including a carburetor and a fuel discharge circuit of an ordinary automotive internal combustion engine;
FIG. 2 is a graph indicating a general tendency of airflow characteristics of a usual carburetor such as the carburetor illustrated in FIG. 1;
FIG. 3 is a schematic sectional view, partly in a block diagram, of a preferred embodiment of the apparatus according to the present invention;
FIG. 4 is a fragmentary sectional view showing part of a fuel discharge circuit of a variable-area venturi of a constant-vacuum carburetor having incorporated therein a modification of the embodiment illustrated in FIG. 3;
FIGS. 5a to 5g are graphs which indicate various waveforms of signals produced in an electrical arrangement forming part of the embodiment illustrated in FIG. 3;
FIGS. 6a to 60 are graphs which indicate waveforms of signals which may be produced in the electrical arrangement of the embodiment illustrated in FIG. 3 where it is desired that the device embodying the present invention is so arranged as to be responsive to en gine temperature;
FIGS. 7a to are graphs which are similar to'those of FIGS. 60 to 60, respectively, but which show waveformsof signals which may be further produced in the electrical arrangement of the embodiment illustrated in FIG. I where it is desired that the device embodying the present invention is so arranged as to be responsive to the temperature in the intake manifold of the engine; I
and d FIGS. and 8c are also similar to FIGS. 6a to be, re-
spectively but now show waveforms of signalswhich may be produced where it is desired that the device em; bodying the present invention is so arranged as to be responsive to accelerating and decelerating conditions of the vehicle.
Referring to the drawings, first to FIG. I, a
a carburetor throttle valve 16 which is rotatable on a shaft 18 between a closed-throttle position illustrated and a full-throttle position. A float chamber or fuel reservoir 20 has positioned therein a float 22, whichispiv otally cantilevered as at 24 to the side wall of the float I chamber 20. The float 22 carries thereon a needle valve 26 which is movable into or out of a fuel inlet port V I 28formed in, for example, the top wall of the float chamber 20 as shown. The fuel inlet port 28 of the float chamber 2% is in constant communication with an out- I let port of a fuel pump (not shown) that delivers fuel to the float bowl 20 when the needle valve 26 is with drawn from the fluid inlet port 28 of the bowl 22 as.
shown. From the bottom portion of the float bowl 20 do extend a main fuel discharge circuit 30 and an idle and low-speed fuel discharge circuit 32 through a main fuel metering jet 34 and an idle and low-speed fuel metering jet 36, respectively. The main fuel discharge cir; cuit 30 terminates in a fuel discharge nozzle 38 which is open in the venturi 12 while the idle and slow-speed fuel discharge circuit 32 terminates in an idle port 40 and slow-speed ports 42 and 42' bypass the venturi 12 i and the throttle valve 16. The carburetor 10 herein.
shown is assumed to be of the balanced type and,
thus, the float chamber 24) is vented to the atmosphere through a venting passageway 44 which opens into the air horn 14 located upstream of the venturi 12. The construction of the carburetor per se is well known in the art and, therefore, fuirther detailed description thereof will not be herein incorporated.
In the carburetor thus constructed and arranged, the
fuel in the float chamber 20 is injected from the fuel f where C is a constant herein called the coefficient of discharge" of liquid fuel, S is the cross sectional area of the fuel discharge nozzle 38, g is the acceleration due to gravity, dis the density of the liquid fuel, P is the ab 7 solute pressure prevailing in the air horn 14 or up stream of the venturi 12 of the carburetor l0, andP- is the pressure developed immediately downstream of the I venturi 12. In the shown carburetor It) in which the float chamber Ztl is vented to the air horn 1141 through the venting passageway 44, the pressure P, is equal to carburetor I0 is shown to have a fixed-area venturi 12 which is located downstream of an air horn l4 and upstream of the pressure which is developed atop the liquid fuel in the float chamber and is, thus, representative of the air pressure obtains behind the liquid fuel to be injected into the venturi 12 through the main fuel discharge circuit 30.
FIG. 2 illustrates the variation of the above mentioned coefficient of discharge C in terms of the rate of flow of air Q across the venturi 12 in the carburetor 10 illustrated in FIG. 1. As will be evident from FIG. 2, the coefficient of discharge C increases with a generally exponential curve A to B as the air-flow rate Q increases from Q" to Q through a range of relatively low level and with a curve C to D as the air-flow rate Q increases from Q to 0,, through a range of relatively high level, although the coefficient of discharge C, remains substantially constant throughout the range indicated by a curve B to C. From the curves illustrated in FIG. 2 and from the previously shown mathematic relation between the coefficient of discharge C; and the mass flow of the fuel, it will be apparent that the mass flow of the fuel to be injected into the venturi 12 of the carburetor l2 varies in a non-linear relation which follows the curve A to B and the curve C to D as the air-flow rate Q across the venturi 12 varies in the range between Q, amd Q,, or the range between Q and 0 As a result of such a non-linear variation of the flow rate of the fuel to be injected into the venturi 12 of the carburetor, the air-fuel mixture produced in the carburetor will be excessively leaned out if the air-flow rate Q falls within the range between Q and Q and excessively enriched if the air-flow rate Q falls within the range between Q and 0a.
To compensate for the excessive leanness or richness of the air-fuel mixture, a variety of attempts have thus far been made. Provision of the bypass ports including the idle port 40 and the slow- speed ports 42 and 42 in the carburetor 10 as shown in FIG. 1 is one of such attempts. Another attempt is to provide two or more venturi tubes as in double or tripple venturi carburetors so that the flow characteristics resulting from the non-linear variation of the mass flows of the fuel into the individual venturi tubes are cancelled or moderated by each other. None of the attempts thus far made has, however, succeeded in providing linearly varying fuel flow characteristics of the carburetor and, for this reason, only practical compromise has been to design and engineer a carburetor that will exclusively match the inherent performance characteristics of an engine of a particular make. Such a compromise will apparently give rise to reduction in the production efficiency and an increase in the production cost of the carburetor.
The present invention proposes to control the flow rate of the liquid fuel to be injected into the carburetor by varying the air pressure P, behind the liquid fuel or the density d of the liquid fuel in accordance with various operational variables of the automotive vehicle such as the air-flow rate in the carburetor, the vacuum developed in the intake manifold of the engine, the revolution speed of the engine, the engine temperature, the combination of the temperature in the engine intake manifold and the carburetor throttle opening, the accelerating or decelerating conditions of the vehicle, the altitude of a road on which the vehicle is running, the temperature of exhaust gases from the engine, and- /or the concentration or concentrations of a specific compound or compound in the exhaust gases.
Reference will now be made to FIG. 3 which illustrates the preferred embodiment of the air-fuel mixture control apparatus according to the present invention, wherein the parts and units which have their counterparts in the carburetor shown in FIG. 1 are designated by like reference numerals. The apparatus embodying the present invention as shown in FIG. 3 largely consists of a source 46 of pressurized air, a solenoidoperated air-flow regulator valve unit 48, a solenoidoperated air-flow shift valve unit 50 and an electric control unit which is designated in its entirety by reference numeral 52.
The source 46 of pressurized air may be constructed and arranged in any desired manners but is herein shown, by way of example, as consisting of an air-feed pump 54 which is operative to pump out pressurized air from its discharge port and a pressure governor 56 which has an inlet port in communication with the discharge port of the air-feed pump 54 and which is adapted to deliver a substantially constant air pressure from its outlet port. The air-feed pump 54 is usually driven by the power output of the engine (not shown).
The solenoid-operated air-flow regulator valve unit 48 comprises an elongate valve housing 58 and a spool valve member 60 which is axially movable in the valve housing 58. The valve housing 58 is formed with an airinlet port 62, an air-outlet port 64 and a vent 66 which is open to the atmospheric air. The air-inlet port 62 of the valve housing 58 is in communication with the outlet port of the pressure governor 56. On the other hand, the spool valve member 60 is formed with axially spaced first and second lands 68 and 70 and a circumferential groove 72 which is located between the lands 68 and 70. The spool valve member 60 is movable between a first axial position having the first land 68 located to uncover the air-inlet port 62 and the second land 70 located to cover the vent 66 and a second axial position having the first land 68 located to cover the air-inlet port 62 and the second land 70 located to uncover the vent 66 as seen in FIG. 3. The circumferential groove 72 of the spool valve member 60 is in constant communication with the air-outlet port 64 irrespective of the axial position of the spool valve member 60 relative to the valve housing 58 so that the air-outlet port communicates through the circumferential groove 72 with the air-inlet port 62 when the spool valve member 60 is in the first axial position thereof and with the vent 66 when the spool valve member 60 is in the second axial position thereof. The spool valve member 60 is biased toward the second axial position thereof by means of a preload spring 74 which is shown to be seated at one end on an outer end face of the first land 68 of the valve member 60 and at the other end on an annular spring seat member 76 which is secured to or integral with the inner peripheral surface of the valve housing 58. The spool valve member 60 further has an axial extension 78 projecting from the outer end face of the first land 68 thereof and has carried at the leading end of the axial extension 78 an armature core 80 which is coaxially surrounded by an exciting coil 82. The armature core 80 and the exciting coil 82 constitute, in combunation, a solenoid to actuate the spool valve member 60 when the exciting coil 82 is energized. When, thus, the exciting coil 82 of the solenoid is energized from an external source as will be discussed in more detail, then the armature core 80 is driven to axially move from its initial position illustrated and, in turn, drives the spool valve member 60 from the second axial position illustrated in FIG. 3 to the first axial position. Thus, the solenoid-operated airflow regulator valve unit 48 has a first condition providing communication between the air-inlet port 62 and the air-outlet port 64 thereof with the exciting coil 82 of the solenoid energized and a second condition interrupting the communication between the ports 62 and 64 and providing communication between the air-outlet port 64 and the vent 66 with the exciting coil 82 of the solenoid de-energized.
The solenoid-operated air-flow shift valve unit 50 is constructed largely similarly to the above described airflow regulator valve unit 48 and comprises an elongate valve housing 84 and a spool valve member 86 which is axially movable in the valve housing 84. The valve housing 84 is formed with an air-inlet port 88, a first air-outlet port 90 and a second air-outlet port 92. The air-inlet port 88 is in communication with the air-outlet port 64 of the air-flow regulator valve unit 48.On the other hand, the spool valve member 86 is formed with axially spaced lands 94 and 96 and a circumferential groove 98 which is located between the lands 94 and 96. The spool valve member 86 thusconstructed is movable between a first axial position having the first land 94 located to uncover the first air-outlet port 90 and the second land 96 located to cover the second airoutlet port 92 as illustrated in FIG. 3 and a second axial position having the first land 94 located to cover the first air-outlet port 90 and the second land 96 located to uncover the second air-inlet port 92. The air-inlet port 88 is in constant communication with the circumferential groove 98 in the spool valve member 86 so that the air-inlet port 88 communicates through the circumferential groove 98 with the first air-inlet port 90 when the spool valve member 86 is, as shown, in the first axial position thereof and with the second air-outlet port 92 when the spool valve member 86 is in the second axial position thereof. The spool valve member 86 is biased toward the first axial position by means of a preload spring 100 which is shown to be seated at onev end on an outer end face of the second land 96 of the valve member 86 and at the other end on an end wall of the valve housing 94. The spool valve member 86 has an axial extension 102 projecting from an outer end face of the first land 94 of the valve member 86 and has carried at leading end of the axial extension 102 an armature core 104 which is coaxially surrounded by an exciting coil 106. The armature core 104 and the exciting coil 106 constitute in combination a solenoid to actuate the spool valve member 86 when the coil 106 is energized. When the exciting coil 106 is thus energized from an external power source, then the armature core 104 is driven to axiallly move from its initial position illustrated and, in turn, drives the spool valve member 86 from the first axial position to the second axial position. The air-flow shift valve unit 50 has a first operative condition providingcommunication between the air-inlet port 88 and the first air-outlet port 90 with the exciting coil 106 de-energized and a second operative condition providing communication between the airinlet port 88 and the second air-outlet port 92 with the exciting coil 106 energized.
The first air-outlet port 90 of the air-flow shift valve unit 50 communicates through a restriction or orifice 108 with an air-inlet port 110 which is formed in the top wall of the float bowl 20. On the other hand, the second air-outlet port 92 of the shift valve unit 50 is branched into main and auxiliary air passageways 112 and 114, respectively. The main air passageway 112 is led through a restriction or orifice 116 to a main air bleed 118 which is open into the previously mentioned 8 main fuel discharge circuit 30 terminating at the fuel discharge nozzle 38. Likewise, the auxiliary air passageway 114 is led through a restriction or orifice 120 to an auxiliary air bleed 122 which is open into the idle and low-speed fuel discharge circuit 32. The idle and low-speed fuel discharge circuit 32 is herein shown as terminating in the idle port 40 and only one low-speed port 42. Designated by 40a is an idle adjustment screw for adjusting the rate of discharge of the fuel from the jet 128 leading from a main fuel discharge circuit of the 1 carburetor. With the variable-area venturi thus constructed, the main air passageway 112 leading from the second air-outlet port 92 of the air-flow shift valve unit 50 of the apparatus shown in FIG. 3 may open into the fuel jet 128.
The two valve units 48 and 50 above described are controlled by the electric control unit 52. The control unit 52 consists of a flow control circuit 130 to control the rate of flow of air through the air-flow regulator valve unit 48 and a flow-shift control circuit 132 to controlthe direction of flow of air through the air-flow shift valve unit 50. The flow control circuit 130 comprises a function generator 134 having a plurality of input terminals which are respectively connected to sensors (not shown) to detect various operating conditions of the vehicle such as the air-flow rate through the carburetor, the vacuum developed in the intake manifold of the engine, the revolution speed of the engine, the temperature in the engine intake manifold, the carburetor throttle opening, the vehicle speed, the altitude of a road on which the vehicle is running, the temperature of the exhaust gases from the engine, and the concentration or concentrations of a compound or compounds contained in the exhaust gases. The function generator 134 is operative to produce at its output terminal a signal voltage V which is representative of a certain function which is determined from any combination of these operating conditions of the vehicle, examples of the waveforms of the signal voltage V being indicated in FIGS. 5a and 5b. The signal voltage V is.
fed to an adding circuit 136 which is constantly biased with a voltage V, having a steady-state saw-tooth waveform as indicated in FIG. 50. The signal voltage V is thus added with the saw-tooth voltage V, in the adding circuit 136 which therefore produces at its output terminal a saw-tooth signal voltage V, which is higher than the saw-tooth voltage V, a value corresponding to the t signal voltage V, as will be seen in FIG. Sdor 5f. The output terminal of the adding circuit 136 is connected to a combination comparator and pulse-generator 138 on which a fixed reference voltage V, is constantly impressed. The combination comparator and puIse-generator 138 is thus operative to compare the saw-tooth signal voltage V supplied from the adding circuit 136 with the reference voltage V, and to produce a pulsating current I when the former is higher than the latter as will be seen in FIG. 5e or 5g. The combination comparator and pulse generator 138 has an output terminal connected through a line 140 to the exciting coil 82 of the solenoid of the air-flow regulator valve unit 48 so that the coil 82 is energized cyclically by the pulsating current I, delivered from the combination comparator and pulse generator 138.
On the other hand, the flow-shift control circuit 130 comprises a discriminator 142 which has a plurality of input termin als which are common to those of the function generator 134 and are thus'supplied with signals representative of the previously mentioned various operating conditions of the vehicle. The discriminator 142 is operative to detect from these signals a condition in which the air-fuel mixture being produced in the carburetor is unduly rich or lean for the sensed operating conditions of the vehicle, producing a control signal when such a condition is detected. In the present context, the discriminator 142 is assumed, by way of example, to be so arranged as to produce a control current I, responsive to an unduly rich air-fuel mixture condition and to produce no output voltage responsive to an unduly lean air-flow mixture condition. The discriminator 142 has an output terminal which is connected through a line 144 to the exciting coil 106 of the solenoid of the air-flow shift valve unit 50. The air flow shift valve 50 is, thus, held in the first operative condition providing the communication between the air-inlet port 88 and the first air-outlet port 90 thereof in the absence of the control current I, at the output terminal of the discriminator 142 and is actuated into the second operative condition providing the communication between the air-inlet port 88 and the second air-outlet port 92 thereof in the presence of the control current I, at the output terminal of the discriminator 142. Designated by reference numeral 146 is a capacitor which may be connected between the output terminal of the discriminator 142 and the exciting coil 106 of the air-flow shift valve unit 50 for the reason to be explained later.
Operation of the mixture control apparatus thus constructed and arranged will now be described with'reference to FIG. 3 and concurrently to FIGS. 5a to 5g.
As the signals to be fed to the control unit 52, various kinds of variables may be used which are representative of the previously mentioned operating conditions of the vehicle. For the simplicity of description, however, it will be pro tempore assumed that the control unit 52 is arranged to be responsive to the rate of air flow Q through the carburetor. Description will be thereafter made as to the cases in which other variables representative of, for example, the engine temperature, the temperature in the engine intake manifold, the carburetor throttle opening, the vehicle speed or the like.
The air-flow rate Q in the carburetor may be directly measured by a flow meter positioned anywhere in the carburetor. In the embodiment illustrated in FIG. 3, however, the air-flow rate Q is assumed to be approximated from a signal 8,, representative of the revolution speed of the crankshaft of the engine and a signal S, representative of the vacuum which is developed in the intake manifold of the engine.
When, now, the signals 5,, and S, are fed to the function generator 134 of the control unit 52, the function generator 134 of the control unit 52, the function generator 134 produce a signal voltage V which has a waveform V shown in FIG. 5a if the air-flow rate Q approximated by the function generator 134 from input signals 5,, and S, falls within the range between Q and Q, indicated in FIG. 2 or which has a waveform V,,,
shown in FIG. 5b if the approximated air-flow rate Q falls within the range between Q0 and Q. As seen in FIG. 5a, the signal voltage V droops as the air-flow rate Q increases from Q to Q, whereas, as seen in FIG. 5b the signal voltage V,,, gradually rises as the air-flow rate Q increases from Q, to 0,.
when, thus, the signal voltage V of the waveform V,,,, is delivered from the function generator 134 and if the air-flow rate Q is at a level O, (which is assumed to be on a lower side of the range Q,,Q,, as seen in FIG. 5a), the voltage V will be at a level indicated by V, in FIG. 50a so that the adding circuit 136 supplied with the steady-state saw-tooth voltage V, shown in FIG. 5c produces a signal voltage V which has a saw-tooth waveform V indicated in FIG. 5d. The signal voltage V, thus produced from the adding circuit 136 is similar in waveform to the initially supplied saw-tooth voltage V, and is higher then the saw-tooth voltage V, by a value equal to the level V, of the output voltage V from the function generator 134. The saw-tooth signal voltage V, delivered from the adding circuit 136 is supplied to the combination comparator and pulse generator 138 and is compared with the fixed reference voltage V,. (FIG. 5d). The combination comparator and pulse generator 138 produces a pulsating current 1,, having pulsewidths t, (FIG. 5e) which correspond to the intervals in which the saw-tooth signal voltage V, is higher than the reference voltage V, as will be seen from FIGS. 5:! and 5e. The pulsating current thus delivered from the flow control circuit is fed through the line to the exciting coil 82 of the solenoid of the air-flow regulator valve unit 48. The exciting coil 82 is consequently energized in cycles that correspond to the repetition frequency of the pulses P and cyclically actuates the spool valve member 60 into the first axial position thereof, providing communication between the air-inlet port 62 and the air-outlet port 64 at a frequency substantially equal to the pulsating cycles of the current supplied to the coil 106. Pressurized supplied from the air-feed pump 54 through the pressure governor 56 isin this manner passed through the air-flow regulator valve unit 48 to the air-flow shift valve 50 at a frequency and at time intervals which are dictated by the train of pulses P indicated in FIG. 56. Simultaneously as the pulsating current 1,, is thus produced from the flow control circuit 130, the discriminator 142 of the flow shift control circuit 132 forming part of the electric control unit 52 is operative to detect the richness of the air-fuel mixture being produced in the carburetor and delivers the control current I, provided the air-fuel mixture is found to be unduly rich. Under the condition in whch the airflow rate Q is in the range of between 0,, and Q,,, however, the air-fuel mixture produced in the carburetor is unduly lean and, as a consequence, the discriminator 142 remains inoperative to proudce the control current 1,. The exciting coil 106 of the air-flow shift valve unit 50 is therefore kept de-energized so that the spool valve member 86 of the valve unit 50 is maintained in the first axial position illustrated in FIG. 3, providing communication between the air-inlet port 88 and the first air-outlet port 90. Pressurized air which has been passed through the air-flow regulator valve unit 48 is now passed through the air-flow shift valve unit 50 to the air-inlet port 110 of the float bowl 20 and is admitted into the top of the liquid fuel stored in the bowl 20, thereby giving rise to an increase in the air pressure P, behind the liquid fuel to be discharged. As will be understood from the previously shown mathematic rela- 1 1 tion, the increase in the pressure P, behind the fuel to be discharged results in an increase in the mass flow of the fuel injected from the main fuel discharge nozzle 38 into the venturi 12 (or the variable-area venturi shown in FIG. 4) and is thus effective to enrich the air-fuel mixture produced in the carburetor. The rate of increase in the mass flow of the fueldischarged from the fuel discharge nozzle 38 is largely proportional to the square root of the rate of increase in the pressure of air in the float bowl 20 and the increasing rate of the air pressure P is, in turn, dictated by the pulsewidths and the pulse repetition frequency of the pulsating current I produced from the flow control circuit 130 and accordingly by the waveform V (FIG. a) of the signal voltage V produced by the function generator 134. If,
thus, the approximated rate of air flow Q through the carburetor is at a level Q which is on a higher side of the range of between Q and Q1) So that the signal voltage V delivered from the function generator 134 is at a level V which is lower than the previously mentioned level V as seen in FIG. 5a, the adding circuit 136 will produce a signal voltage V, having a saw-tooth waveform indicated by V in FIG. 5f and as a consequence the pulsating current 1,, produced from the combination comparator and pulse generator 138 will be such that is shown in FIG. 5g, having pulsewidths 1 which are smaller than the pulsewidths I, of the pulsating current C produced when the air-flow rate Q is lower than Q From this, it will be apparent that, when the air-flow rate Q is at a relatively high level in the range of between Q and Q,,, the pressure P of air behind the liquid fuel to be discharged into the venturi of the carburetor stepped up at a relatively low rate and accordingly the air-fuel mixture produced in the carburetor is enriched at a moderate rate.
When, on the other hand, the flow rate Q of air through the carburetor is within the range of between Q and Q indicated in FIG. 2, then the function generator 134 delivers a signal voltage V which now has a waveform V which increases as the air-flow rate Q increases from O to Q indicated in FIG. 5a. If, in this instance, the air-flow rate Q is at a level Q which is on a lower side of the range between Q and Q the signal voltage V will be at a level indicated by V in FIG. 512 so that the signal voltage V, produced from the adding circuit 136 has a saw-tooth waveform which is similar to the waveform V shown in FIG. 5f. The saw-tooth signal voltage V, thus produced from the adding circuit 136 is compared with the reference voltage V, in the combination comparator and pulse generator 138, which produces a pulsating current I composed of a train of pulses which are similar to those shown in FIG. 5g. The air-flow regulator valve unit 48 is consequently actuated into the previously mentioned first condition repeatedly in cycles and at time intervals which are dictated by the pulse repetition frequency and the pulsewidths of the pulses constituting the pulsating current I,,. Simultaneously as the pulsating current I,, is in this manner supplied from the flow control circuit 130, the discriminator 142 of the flow shift control circuit 132 of the electric control unit 52 is operative to detect the air-to-fuel ratio of the air-fuel mixture being produced in the carburetor. When the air-flow rate Q in the carburetor falls within the range of betweenQc and Q,1, the air-fuel mixture produced in the carburetor is unduly rich for the operating conditions of the vehicle as previously mentioned and, for this reason, the discriminator 142 delivers the control current I, so that the exciting thereof against the opposing force of the preload'spring 100. The communication which has been established between the air-inlet port 88 and the first air-outlet port 90 of the valve unit 50 with the secondair-outlet port 90 closed by the first land 94 of the spool valve member 86 and, instead, communication is provided between the air-inlet port 88 and the second air-outlet port 92 of the valve unit 50 through the circumferential groove 98 in the valve member 86 with the second land 96 of the spool valve member 86 moved off the second air-outlet port 92. Pressurized air cyclically passed through the air-flow regulator valve unit 48 is now di-, rected through the air-flow shift valve 50 to the previously mentioned first and second air passageways1l2 and 114. Air under pressure is consequently injected through the main and auxiliary air bleeds 118 and 122 leading, in the embodiment shown in FIG. 3, from the first and second air passageways 112 and 114, respec tively, into the main fuel discharge circuit 30and the idle and low-speed fuel discharge circuit 32. The liquid i fuel in the main fuel discharge circuit 30 or the idle and low-speed fuel discharge circuit 32 is thus mixed with air under pressure on its way to the main fuel discharge nozzle 38 or the idle port 40 and the low-speed port 42.
The fuel to be ejected from the main fuel discharge nozzle 38 or the idle port 40 and the low-speed port 42 is in an emulsified state with pressurized air injected thereinto and as a consequence reduces its viscosity and accordingly the density thereof. As will be understood from the previously shown mathematical relation, the reduction in the density of the fuel results in a decrease in the mass flow of the fuel injected into the carburetor and gives rise to an increase in the art-tofuel mixture produced in the carburetor. The air-fuel mixture is in this manner leaned out to an optimum richness when the air-flow rate Q through the carbure: i
tor is at the level O in the range of between Q and Q The rate of decrease in the mass flow of the fuel discharged from the main fuel discharge nozzle 38 is largely proportional to the square root of the rate of decrease of the density d of the fuel and, in turn, the decreasing rate of density d of the fuel is dictated by the pulsewidths and the pulse repetition frequency of the pulsating current 1,, supplied to the solenoid of the airflow regulator valve unit 48. If, thus, the approximated rate of air flow Q computed by the function generator 134 is at a level G, which is on a higher side of the range between Q5 and 0,, so that the signal voltage V delivered from the function generator 134 is at a level V, which is higher than the previously mentioned volt- 7 age level V;, as seen in FIG. 5b, the saw-tooth voltage V, produced by the adding circuit 136 will have a waveform which is similar to that indicated in FIG. 5d with the result that the pulsating current I,, delivered from the combination comparator and pulse generator 138 will be such that is illustrated in FIG. 5e. From this it will be understood that the air-fuel mixture producedin the carburetor when the air-flow rate Q in the carbure tor is in the range of between Q and Q,, is leaned out at a rate which decreases as the air-flow rate Q increases from the level Q to the level Q in accordance with the waveform V of the signal voltage V delivered from the function generator 134. The waveforms of the signal voltage V produced by the function generator 134 may be selected and varied in a manner to match the specific performance characteristics of the engine, particularly, the carburetor therefor so that the air-tofuel mixture supplied to the engine is at all times maintained optimum for the varying operating conditions of the vehicle. Major considerations that should be taken into account in determining the waveforms to be produced by the function generator 134 may include the relative positions of the main fuel discharge nozzle 38, the idle port 40 and the low-speed port 42 and the ratio between the discharge rates of the nozzle 38 and the idle and low- speed ports 40 and 42 so that the fuel discharged from the discharge nozzle 38 is prevented from sticking to the throttle valve 16 and failing to be sufficiently atomized in the carburetor especially when the throttle valve 16 is in a closed-throttle or part-throttle position.
The engine may malfunction transiently when the flow of pressurized air is shifted in the air-flow shift valve unit 50 by the switching action of the flow shift control circuit 48. Such a temporary malfunction of the engine can be prevented if the capacitor 146 is connected between the output terminal of the discriminator 142 of the flow shift control circuit 132 and the exciting coil 106 of the air-flow shift valve unit 48 as indicated by phantom lines in FIG. 3 so that the control current I, is gradually increased or decreased when the control current is initially delivered from the discriminator 142 or the supply of the current therefrom is interrupted.
Although, moreover, the air-flow regulator valve unit 48 has been described as being electrically energized by a train of pulses, such is merely by way of example and, therefore, the regulator valve unit 48 may be energized by a current having any other waveform insofar as the valve unit 48 is operable to pass the flow of pressurized air at a rate which is dictated by the waveform produced by the function generator 134. The cyclic operation of the air-flow regulator valve unit 48 by the pulsating current 1,, is, however, conductive to reducing the static friction between the inner peripheral surface of the valve housing 58 and the lands 68 and 70 of the spool valve member 60 and will thus guarantee the sen sitive and accurate response of the valve unit 48 to the signal produced by the function generator 134. The dithering motions of the spool valve member 60 of the air-flow regulator valve unit 48 may create pulsations of the pressure of air directed to the float bowl 20 or the fuel discharge circuits and 32. Where this is an important consideration, the frequency of the sawtooth voltage V, impressed on the adding circuit 136 may be raised to an appropriate level and/or the orifices 108, 1 12 and 114 and/or the air passageways leading from these orifices may be calibrated to have appropriate cross sectional areas with a view to cancelling the pulsations of the air pressure.
While the embodiment illustrated in FIG. 3 has been described as being operative in responsive to the airflow rate Q in the carburetor or, more specifically, the revolution speed of the engine crankshaft and the vacuum developed in the intake manifold of the engine, this is solely for the pupose of illustration of the apparatus and the method according to the present invention and, thus, the electric control unit 52 may be supplied, in addition to the signals S and S representative of the engine crankshaft revolution and the intake manifold 14 vacuum, with any other signals which are commonly designated by S in FIG. 3.
As one of the additional input signals 5,, which may be impressed on the function generator 134 and the discriminator 132, a variable representing the temperature of the engine may be used so as to cope with the cold starting of the engine. In this instance, the function generator 134 may be so arranged as to produce a signal voltage V which gradually decreases as the engine temperature T,. rises in a relatively low range as indicated in FIG. 6a. The drooping signal voltage V, is added with the previously mentioned steady-state sawtooth voltage V, (FIG. 50) and is formed into a sawtooth signal voltage V indicated in FIG. 6b. The sawtooth signal voltage V delivered from the adding circuit 136 is compared with the predetermined reference voltage V, by the combination comparator and pulse generator 138, which thus produces a pulsating current 1,, composed of a train of pulses indicated in FIG. 60 when the input voltage V is higher than the reference voltage V,. On the other hand, the signal representative of the temperature of the engine being started from cold disables the discriminator 142 from producing the control current 1 The exciting coil 106 of the solenoid-operated air-flow shift valve unit 50 is consequently held in the first operative condition thereof providing communication between the air-inlet port 88 and the first air-outlet port 90 as shown. Pressurized air delivered from the air-feed pump 54 is thus directed through the valve units 48 and 50 into the float bowl 20 at rate which is dictated by the pulse repetition frequency and the pulsewidths of the pulsating current I fed to the exciting coil 82 of the air-flow regulator valve unit 48. The air-fuel mixture produced in the carburetor is enriched by reason of the increased air pressure P, behind the fuel to be discharged from the main fuel discharge circuit 30 and the idle and low-speed fuel discharge circuit 32 during cold starting of the engine. The rae of injection of pressurized air into the float bowl 20 is diminished and accordingly the air-to-fuel ratio of the mixture is reduced (viz, the air-fuel mixture is made leaner) as the engine temperature T increases toward an ordinary operating level as will be understood from the pulse train shown in FIG. 60.
It is well known that the engine fails to operate properly if the air-fuel mixture supplied thereto is unduly enriched when the temperature in the intake manifold of the engine is increased to cause reduction in the density of the mixture flowing into the combustion chambers of the engine, especially during idling of the engine. For the purpose of preventing this condition from being invited in the engine, the additional signals 5,, to be supplied to the function generator 132 and the discriminator 142 of the electric control circuit 52 may include a signal representative of the temperature in the intake manifold of the engine and a signal representative of the idling condition of the engine. In this instance, the function generator 132 is responsive to the signal representative of the temperature T,,, of the engine intake manifold and is thus operative to produce a signal voltage V,,, which has a waveform gradually increasing as the temperature T,, of the engine intake manifold increases as indicated in FIG. 70. As will be understood from the previous discussion, the signal voltage V,,, thus delivered from the function generator 132 is added with the saw-tooth voltage V, in the adding circuit 134 and is formed into a saw-tooth signal voltage V shown in FIG. 7b. The saw-tooth signal voltage V is then compared with the predetermined reference voltage V, in the combination comparator and pulse generator 138 so that, when the former is higher than the latter, a pulsating current l,,,,, is produced which is composed of a train of pulses indicated in FIG. 7c. On the other hand, the discriminator 142 is responsive to the signal representative of the idling condition of the engine and is operative to produce the control current l The exciting coil 106 of the sole-' noid-operated air-flow shift valve unit 50 is energized by the control current I, so that the shift valve unit 50 is actuated from the first operative condition into the second operative condition thereof, providing communication between the air-inlet port 88 and the second air-inlet port 92 of the valve unit 50. Pressurized air is now injected into the main fuel discharge circuit and the idle and low-speed fuel discharge circuit 32 through the main and auxiliary air bleeds 118 and 122, respectively. Under the idling condition of the engine, only the idle and low-speed fuel discharge circuit 32 is operative to discharge the fuel from the idle port with the main fuel discharge nozzle 38 and the low-speed port 42 kept inoperativeThe fuel on its way to the idle port 40 is thus mixed with pressurized air injected through the auxiliary air bleed 122 into the low-speed fuel discharge circuit 32. The density of the fuel discharged from the idle port 40 is thus reduced and accordingly the air-fuel mixture resulting from the fuel is leaned out to an air-to-fuel ratio which is optimum for the idling operating of the engine with the intake manifold of the engine at an elevated temperature. As will be understood from the variation of the pulsewidths of the pulsating current I,,,,, indicated in FIG. 7, the air-fuel mixture produced in the carburetor is leaned out at a rate that increases as the temperature T,,, in the engine intake manifold rises during the idling condition of the engine.
The richness of the air-fuel mixture to be supplied to the engine may be increased or descreased when the vehicle is accelerated or decelerated, respectively. To achieve this end, a change of vehicle speed may be used as one of the additional signals 8,, to be supplied to the function generator 132 and the discriminator 142. In this instance, the function generator 132 may be so arranged as to produce a signal voltage V,. having an upwardly convex waveform having a relatively steep tail ramp or, in other words, a relatively short rise-time and a gradually disclining leading ramp or a relatively long fall-time as indicated in FIG. 8a. Asaw-tooth signal voltage V shown in FIG. 8b is obtained in the adding circuit 134 from this signal voltage V,. so that, upon comparision with the predetermined reference voltage V,. in the combination comparator and pulse generator 138, a pulsating current I composed of a train of pulses formed as indicated in FIG. 80 is produced and applied to the exciting coil 82 of the solenoid-operated air-flow regulator valve unit 48. On the other hand, the discriminator 142 of the flow shift control circuit 132 is responsive to the signal representative of the change in the vehicle speed andproduces the control current I, is the signal is indicative of a decrease in the vehicle speed, viz., a decelerating condition of the vehicle. When, thus, the vehicle is decelerated during normal cruising, the solenoid-operated air-flow shift valve unit 50 is energized by the control current l from the discriminator 142 and is actuated from the first operative condition into the second operative condition thereof. Pressurized air is in this manner injected into the fuel being directed toward the main fuel discharge nozzle 38 and the idle and low- speed ports 40 and 42 with a consequent decrease in the richness of the air-fuel mixture produced in the carburetor at an incipient stage of the decelerating condition of the vehicle. The signal voltage V. produced by the function generator 132 steeply rises in response to the initial decrease of the vehicle speed as will be seen in FIG. 8a so that the airfuel mixture produced in the carburetor is leaned out for a short while during the initial stage of the deceleration. When, however, the vehicle is accelerated during normal cruising, the air-flow shift valve unit 50 remains de-energized in the absence of the control current from the discriminator 142 andis maintained in the I first operative condition. Pressurized air is therefore directed into the float bowl 20 and enriches the air-fuel mixture produced in the carburetor during an incipient stage of the acceleration of the vehicle.
Besides the additional signals 5. above described, sig-. nals representative of the altitude of a road on which the vehicle is running, the temperature of the exhaust gases and/or the concentration or concentrations of one or more specific compounds contained in the exhaust gases maybe impressed on the electric control unit 52 of the embodiment illustrated in FIG. 3.
While a few embodiments of the apparatus according to the present invention have been herein described and shown, there are simply illustrative of the gist of the present invention and, as such, such embodiments may be changed or modified in numerous manners and applied to carburetors of any types other than those.
which have been described and shown herein.
What is claimedis: 1. An apparatus for controlling the richness of an airfuel mixture produced by a carburetor of an internal combustion engine of an automotive vehicle, comprising first passage means having an outlet end open into a substantially closed space behind the fuel in a fuel discharge circuit of the carburetor; second passage means having an outlet end open into said fuel discharge .cir-.
cuit; a source of pressurized air; air-flow regulator valve means in communication with the source of pres surized air and operative to regulate the flow rate of pressurized air through the valve means when actuated;
air-flow shift valve means having a first operative condition providing communication between said air-flow regulator valve means and said first passage means and i a second operative condition providing communication between said air-flow regulator valve means and said 5 second passage means; and an electric control unit responsive to predetermined operating conditions of the vehicle and operative to supply a first control signal to said air-flow regulator valve means for varying the flow rate of pressurized air through the regulator valve means in accordance with said operating conditions of the vehicle and a second controlsignal to said air-flow shift valve means for holding the air-flow shift valve in said first operative condition when the vehicle operating conditions are representative of an excessively lean condition of the air-fuel mixture being produced in the carburetor or in said second operative condition when the vehicle operating conditions are representative of an excessively rich condition of the air-fuel mixture.
2. An apparatus as claimed in claim 1, in which said air-flow regulator valve means when the rate of flow of atmospheric air in the carburetor increases in a range lower than a first predetermined level and to increase the rate of flow of pressurized air through the regular valve means when the rate of flow of atmospheric air in the carburetor increases in a range higher than a second predetermined level and said second control signal which is effective to hold said air-flow shift valve means in said first operative condition when the rate of flow of atmospheric air in the carburetor is lower than said first predetermined level and in said second operative condition when the rate of flow of atmospheric air in the carburetor is higher than said first predetermined level.
3. An apparatus as claimed in claim 2, in which said electric control unit comprises a flow control circuit responsive to the rate of flow of atmospheric air in the carburetor and operative to produce a train of pulses having pulsewidths which are decreased as the rate of flow of atmospheric air in the carburetor increase in the range lower than said first predetermined level and which are increased as the rate of flow of atmospheric air in the carburetor decrease in the range higher than said second predetermined level, said train of pulses constituting said first control signal.
4. An apparatus as claimed in claim 3, in which said air-flow regulator valve means comprises electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the air-flow regulator valve means into open condition in cycles which are dictated by said pulses produced by said flow control circuit.
5. An apparatus as claimed in claim 3, in which said airflow shift valve means comprises electromagnetically operated actuating means electrically connected to said electric control unit for being energized by said second control signal for actuating the shift valve means between said first and second operative conditions thereof.
6. An apparatus as claimed in claim 4, in which said flow control circuit comprises function generating means operative to produce a signal voltage having a waveform which gradually declines as the rate of flow of atmospheric air in the carburetor increases in the range lower than said first predetermined level and which gradually increases as the rate of flow of atmospheric air in the carburetor increases in the range higher than said second predetermined level, adding means for adding a steady-state saw-tooth voltage to the signal voltage delivered from said function generating means for producing a saw-tooth signal voltage, and comparing and pulse generating means for comparing said saw-tooth signal voltage with a predetermined reference voltage and producing said train of pulses when the saw-tooth signal voltage is higher than said reference voltage.
7. An apparatus as claimed in claim 1, in which said electric control unit is responsive to variation in engine temperature lower than a predetermined level and is operative to produce said first control signal which is effective to decrease the rate of flow of pressurized air through said air-flow regulator valve means as the engine temperature rises toward said predetermined level and said second control signal which is effective to hold said air-flow shift valve means in said first operative condition thereof in response to the engine temperature lower than said predetermined level.
8. An apparatus as claimed in claim 7, in which said electric circuit comprises a flow control circuit responsive to the variations in the engine temperature lower than said predetermined level and operative to produce a train of pulses having pulsewidths which are decreased as the engine temperature rises toward said predetermined level, said train of pulses constituting said second control signal.
9. An apparatus as claimed in claim 8, in which said air-flow regulator valve means comprise electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the air-flow regulator valve means into open condition in cycles which are dictated by said pulses produced by said flow control circuit when the engine temperature is lower than said predetermined level.
10. An apparatus as claimed in claim 8, in which said air-flow shift valve means comprises electromagnetically operated actuating means electrically connected to said flow shift control circuit for being energized by said second control signal for actuating the shift valve means between said first and second operative conditions thereof.
11. An apparatus as claimed in claim 9, in which said flow control circuit comprises function generating means operative to produce a signal voltage having a waveform which gradually declines as the engine temperature rises toward said predetermined level, adding means for adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, and comparing and pulse generating means for comparing said saw-tooth signal voltage with a predetermined reference voltage and producing said train of pulses when the saw-tooth signal voltage is higher than the reference voltage.
12. An apparatus as claimed in claim 1, in which said electric control unit is responsive to variation in the temperature in the intake manifold of the engine and to idling condition of the engine and is operative to produce said first control signal which is effective to increase the rate of flow of pressurized air through said air-flow regulator valve means as the intake manifold temperature rises beyond a predetermined level and said second control signal which is effective to hold said air-flow shift valve means in said second operative condition thereof during idling of the engine.
13. An apparatus as claimed in claim 12, in which said electric control unit comprises a flow control circuit responsive to the variation in the temperature in the engine intake manifold and operative to produce a train of pulses having pulsewidths which are increased as the intake manifold temperature rises beyond said predetermined level, said train of pulses constituting said first control signal, and a flow shift control circuit responsive to the idling condition of the engine and operative to produce a control current when the engine is in the idling condition, said control current constituting said second control signal.
14. An apparatus as claimed in claim 13, in which said air-flow regulator valve means comprise electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the air-flow regulator valve means into open condition in cycles which are dictated by said pulses produced by said flow control circuit when the intake manifold temperature is higher than said predetermined level.
15. An apparatus as claimed in claim 13, in which said air-flow shift valve means comprises electromagnetically operated actuating means electrically connected to said electric control unit for being energized by said control current for actuating the shift valve means between said first and second operative conditions thereof.
16. An apparatus as claimed in claim 14,in which said flow control circuit comprises function generating means operative to produce a signalvoltage having a waveform which gradually increases as the cooling water temperature rises beyond said predetermined level, adding means for adding a steady-state saw-tooth fluid, an air-outlet port in communication with said air-,
flow shift valve means, a valve member which is movable between a first position providing communication between the air-inlet port and the air-outlet port and a second position interrupting the communication between the ports,,and electromagnetically operated ac-' tuating means responsive to said first control signal for waveform to said signal voltage for producing a sawtooth signal voltage, and comparing and pulse generating means for comparing said saw-tooth signal voltage with a predetermined reference voltage and producing said train of pulses when the saw-tooth signal voltage is higher than the reference voltage.
17. An apparatus as claimed in claim 1, in which said electric control unit is responsive to change in the vehicle speed and is operative to produce said first control signal which is effective to abruptly increase the rate'of flow of pressurized air through said air-flow regulator valve means during an incipient stage of change of the vehicle speed and said second control signal which is effective to hold said air-flow shift valve means in said first operative condition thereof in response to an increase in the vehicle speed and in said second operative condition thereof in response to a decrease in the vehicle speed.
18. An apparatus as claimed in claim 17, in which electric control unit comprises a flow control circuit responsive to the change in the vehicle speed and operative to produce a train of pulses having pulse-widths which are abruptly increased at said incipient stage of the change of the vehicle speed, said train of pulses constituting said first control signal, and a flow shift.
control circuit responsive to an increase and a decrease in the vehicle speed and operative to produce a control current when the vehicle speed is increased or decreased, said control current constituting said second control signal.
19. An apparatus as claimed in claim 18, in which said air-flow regulator valve means comprise electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the regulator valve means into open condition in cycles which are dictated by said pulses, produced by said flow control circuit during the incipient stage of the change of the vehicle speed.
20. An apparatus as claimed in claim 18, in which said air-flow shift valve comprise electromagnetically operated actuating means electrically connected to said flow shift control circuit for being energized by said control current and actuating said air-flow shift valve between said first and second operative conditions thereof.
21. An apparatus as claimed in claim 19, in which said flow control circuit comprises function generating means operative to produce a signal voltage having a waveform with a relatively short risetime in response to a change in the vehicle speed, adding means for adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, and comparing and pulse generating means for comparing said sawtooth voltage with a predetermined reference voltage actuating said valve member between said first and second positions when energized and de-energized by the first control signal.
23. An apparatus as claimed inclaim 22, in which said electric control unit comprises a flow control circuit responsive to said operating conditions of the vehicle and operative to produce a train of pulses having pulsewidths dictated by the vehicle operating conditions whereby said actuating means is energized in cycles by said pulses produced from the flow control circuit, said train of pulses constituting said first control signal.
24. An apparatus as claimed in claim 1, in which said air-flow shift valve means comprises an air-inlet port in communication with said air-flow regulator 'valve means, a first air-outlet port in communication with said first passage means, a second air-outlet port in communication with said second passage means, a valve member which is movable between a first porition providing communication between said air-inlet port and said first air-outlet port and a second position providing communication between said air-inlet port and said second air-outlet port, and electromagnetie cally operated actuating means responsive to said sec,
ond control signal for actuating said air-flow shift valve 2 between said first and second operative conditions when energized and de-energized by said second control signal.
25. An apparatus as claimed in claim 24, in which said electric control unit comprises a flow shift control circuit responsive to said operating conditions of the vehicle and operative to produce a control current recondition of the air-fuel mixture being produced in the, I carburetor, producing a flow of pressurized air, varying the rate of flow of pressurized air by said first control signal, and injecting the pressurized air into a substantially closed space behind the fuel in a fuel discharge circuit of the carburetor in response to the excessively lean condition of the air-fuel mixture or into the fuel flowing in the fuel discharge circuit in response to the excessively rich condition of the air-fuel mixture in ac-. cordance with said second control signal.
27. A method as claimed in claim 26, in which said operating conditions of the vehicle include the rate of flow of atmospheric air in the carburetor.
saw-tooth 28. A method as claimed in claim 27, in which said first control signal is effective to decrease the rate of injection of said pressurized air as the rate of flow of atmospheric air in the carburetor increases in a range lower than a first predetermined level and to increase the rate of injection of the pressurized air as the rate of flow of atmospheric air increases in a range higher than a second predetermined level and in which said second control signal is effective to direct the flow of pressurized air into said space responsive to the unduly lean condition of the air-fuel mixture and into the fuel flowing in the fuel discharge circuit in response to the unduly rich condition of the air-fuel mixture.
29. A method as claimed in claim 28, in which said first control signal is produced by producing a signal voltage having a waveform which gradually decreases as the rate of flow of atmospheric air in the carburetor increases in the range lower than said first predetermined level and which gradually increases as the rate of flow of atmospheric air increases in the range higher than said second predetermined level, adding a steadystate saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing said sawtooth signal voltage with a predetermined reference voltage and producing a train of pulses as said first control signal when the saw-tooth signal voltage is higher than said reference voltage, said train of pulses constituting said first control signal.
30. A method as claimed in claim 26, in which said operating conditions of the vehicle include the temperature of the cooling water the engine and idling condition of the engine.
31. A method as claimed in claim 30, in which said first control signal is effective to increase the rate of injection of said pressurized air as the cooling water temperature increases beyond a predetermined level and in which said second control signal is effective to direct the flow of the pressurized air into the fuel flowing in said fuel discharge circuit in response to the idling condition of the engine.
32. A method as claimed in claim 31, in which said first control signal is produced by producing a signal voltage having a waveform which gradually increases as the cooling water temperature rises beyond said predetermined level, adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing the saw-tooth signal voltage be added to the signal voltage with a predetermined reference voltage and producing a train of pulses as said first 22 control signal when the saw-tooth signal voltage is higher than said reference voltage.
33. A method as claimed in claim 26, in which said operating conditions of the vehicle include the engine temperature.
34. A method as claimed in claim 33, in which said first control signal is effective to decrease the rate of injection of said pressurized air as the engine temperature increases in a range lower than a predetermined level and in which said second control signal is effective to direct the flow of said pressurized air into said space behind the fuel in the fuel discharge circuit in response to the engine temperature lower than said predetermined level.
35. A method as claimed in claim 34, in which said first control signal is produced by producing a signal voltage having a waveform which gradually decreases as the engine temperature risestoward said predetermined level, adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing the saw-tooth signal voltage with a predetermined reference voltage and producing a train of pulses as said first control signal when the saw-tooth signal voltage is higher than the reference voltage.
36. A method as claimed in claim 26, in which said operating conditions of the vehicle include change in the vehicle speed. i
37. A method as claimed in' claim 36, in which said first control signal is effective to abruptly increase the rate of injection of said pressurized air during an incipient stage of change of the vehicle speed and said second control signal is effective to direct the flow of said presssurized air into said space behind the fuel in the fuel discharge circuit in response to an increase in the vehicle speed and into the fuel flowing in the fuel discharge circuit in response to a decrease in the vehicle speed.
38. A method as claimed in claim 37, in which said first control signal is produced by producing a signal voltage having a waveform which has a relatively short resetime responsive to the change in the vehicle speed, adding a steady-stage saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing the saw-tooth signal voltage with a predetermined reference voltage, and producing a train of pulses as said first control signal when the saw-tooth

Claims (38)

1. An apparatus for controlling the richness of an air-fuel mixture produced by a carburetor of an internal combustion engine of an automotive vehicle, comprising first passage means having an outlet end open into a substantially closed space behind the fuel in a fuel discharge circuit of the carburetor; second passage means having an outlet end open into said fuel discharge circuit; a source of pressurized air; air-flow regulAtor valve means in communication with the source of pressurized air and operative to regulate the flow rate of pressurized air through the valve means when actuated; air-flow shift valve means having a first operative condition providing communication between said air-flow regulator valve means and said first passage means and a second operative condition providing communication between said air-flow regulator valve means and said second passage means; and an electric control unit responsive to predetermined operating conditions of the vehicle and operative to supply a first control signal to said air-flow regulator valve means for varying the flow rate of pressurized air through the regulator valve means in accordance with said operating conditions of the vehicle and a second control signal to said air-flow shift valve means for holding the air-flow shift valve in said first operative condition when the vehicle operating conditions are representative of an excessively lean condition of the air-fuel mixture being produced in the carburetor or in said second operative condition when the vehicle operating conditions are representative of an excessively rich condition of the air-fuel mixture.
2. An apparatus as claimed in claim 1, in which said electric control unit is responsive to the rate of flow of atmospheric air in said carburetor and is operative to produce said first control signal which is effective to decrease the rate of flow of pressurized air through said air-flow regulator valve means when the rate of flow of atmospheric air in the carburetor increases in a range lower than a first predetermined level and to increase the rate of flow of pressurized air through the regular valve means when the rate of flow of atmospheric air in the carburetor increases in a range higher than a second predetermined level and said second control signal which is effective to hold said air-flow shift valve means in said first operative condition when the rate of flow of atmospheric air in the carburetor is lower than said first predetermined level and in said second operative condition when the rate of flow of atmospheric air in the carburetor is higher than said first predetermined level.
3. An apparatus as claimed in claim 2, in which said electric control unit comprises a flow control circuit responsive to the rate of flow of atmospheric air in the carburetor and operative to produce a train of pulses having pulsewidths which are decreased as the rate of flow of atmospheric air in the carburetor increase in the range lower than said first predetermined level and which are increased as the rate of flow of atmospheric air in the carburetor decrease in the range higher than said second predetermined level, said train of pulses constituting said first control signal.
4. An apparatus as claimed in claim 3, in which said air-flow regulator valve means comprises electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the air-flow regulator valve means into open condition in cycles which are dictated by said pulses produced by said flow control circuit.
5. An apparatus as claimed in claim 3, in which said air-flow shift valve means comprises electromagnetically operated actuating means electrically connected to said electric control unit for being energized by said second control signal for actuating the shift valve means between said first and second operative conditions thereof.
6. An apparatus as claimed in claim 4, in which said flow control circuit comprises function generating means operative to produce a signal voltage having a waveform which gradually declines as the rate of flow of atmospheric air in the carburetor increases in the range lower than said first predetermined level and which gradually increases as the rate of flow of atmospheric air in the carburetor increases in the range higher than said second predetermined level, adding means for adding A steady-state saw-tooth voltage to the signal voltage delivered from said function generating means for producing a saw-tooth signal voltage, and comparing and pulse generating means for comparing said saw-tooth signal voltage with a predetermined reference voltage and producing said train of pulses when the saw-tooth signal voltage is higher than said reference voltage.
7. An apparatus as claimed in claim 1, in which said electric control unit is responsive to variation in engine temperature lower than a predetermined level and is operative to produce said first control signal which is effective to decrease the rate of flow of pressurized air through said air-flow regulator valve means as the engine temperature rises toward said predetermined level and said second control signal which is effective to hold said air-flow shift valve means in said first operative condition thereof in response to the engine temperature lower than said predetermined level.
8. An apparatus as claimed in claim 7, in which said electric circuit comprises a flow control circuit responsive to the variations in the engine temperature lower than said predetermined level and operative to produce a train of pulses having pulsewidths which are decreased as the engine temperature rises toward said predetermined level, said train of pulses constituting said second control signal.
9. An apparatus as claimed in claim 8, in which said air-flow regulator valve means comprise electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the air-flow regulator valve means into open condition in cycles which are dictated by said pulses produced by said flow control circuit when the engine temperature is lower than said predetermined level.
10. An apparatus as claimed in claim 8, in which said air-flow shift valve means comprises electromagnetically operated actuating means electrically connected to said flow shift control circuit for being energized by said second control signal for actuating the shift valve means between said first and second operative conditions thereof.
11. An apparatus as claimed in claim 9, in which said flow control circuit comprises function generating means operative to produce a signal voltage having a waveform which gradually declines as the engine temperature rises toward said predetermined level, adding means for adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, and comparing and pulse generating means for comparing said saw-tooth signal voltage with a predetermined reference voltage and producing said train of pulses when the saw-tooth signal voltage is higher than the reference voltage.
12. An apparatus as claimed in claim 1, in which said electric control unit is responsive to variation in the temperature in the intake manifold of the engine and to idling condition of the engine and is operative to produce said first control signal which is effective to increase the rate of flow of pressurized air through said air-flow regulator valve means as the intake manifold temperature rises beyond a predetermined level and said second control signal which is effective to hold said air-flow shift valve means in said second operative condition thereof during idling of the engine.
13. An apparatus as claimed in claim 12, in which said electric control unit comprises a flow control circuit responsive to the variation in the temperature in the engine intake manifold and operative to produce a train of pulses having pulsewidths which are increased as the intake manifold temperature rises beyond said predetermined level, said train of pulses constituting said first control signal, and a flow shift control circuit responsive to the idling condition of the engine and operative to produce a control current when the engine is in the idling condition, said control current constituting said second control signal.
14. An apparatuS as claimed in claim 13, in which said air-flow regulator valve means comprise electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the air-flow regulator valve means into open condition in cycles which are dictated by said pulses produced by said flow control circuit when the intake manifold temperature is higher than said predetermined level.
15. An apparatus as claimed in claim 13, in which said air-flow shift valve means comprises electromagnetically operated actuating means electrically connected to said electric control unit for being energized by said control current for actuating the shift valve means between said first and second operative conditions thereof.
16. An apparatus as claimed in claim 14, in which said flow control circuit comprises function generating means operative to produce a signal voltage having a waveform which gradually increases as the cooling water temperature rises beyond said predetermined level, adding means for adding a steady-state saw-tooth waveform to said signal voltage for producing a saw-tooth signal voltage, and comparing and pulse generating means for comparing said saw-tooth signal voltage with a predetermined reference voltage and producing said train of pulses when the saw-tooth signal voltage is higher than the reference voltage.
17. An apparatus as claimed in claim 1, in which said electric control unit is responsive to change in the vehicle speed and is operative to produce said first control signal which is effective to abruptly increase the rate of flow of pressurized air through said air-flow regulator valve means during an incipient stage of change of the vehicle speed and said second control signal which is effective to hold said air-flow shift valve means in said first operative condition thereof in response to an increase in the vehicle speed and in said second operative condition thereof in response to a decrease in the vehicle speed.
18. An apparatus as claimed in claim 17, in which electric control unit comprises a flow control circuit responsive to the change in the vehicle speed and operative to produce a train of pulses having pulse-widths which are abruptly increased at said incipient stage of the change of the vehicle speed, said train of pulses constituting said first control signal, and a flow shift control circuit responsive to an increase and a decrease in the vehicle speed and operative to produce a control current when the vehicle speed is increased or decreased, said control current constituting said second control signal.
19. An apparatus as claimed in claim 18, in which said air-flow regulator valve means comprise electromagnetically operated actuating means electrically connected to said flow control circuit for being energized by said train of pulses and actuating the regulator valve means into open condition in cycles which are dictated by said pulses produced by said flow control circuit during the incipient stage of the change of the vehicle speed.
20. An apparatus as claimed in claim 18, in which said air-flow shift valve comprise electromagnetically operated actuating means electrically connected to said flow shift control circuit for being energized by said control current and actuating said air-flow shift valve between said first and second operative conditions thereof.
21. An apparatus as claimed in claim 19, in which said flow control circuit comprises function generating means operative to produce a signal voltage having a waveform with a relatively short risetime in response to a change in the vehicle speed, adding means for adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, and comparing and pulse generating means for comparing said saw-tooth voltage with a predetermined reference voltage for producing said train of pulses when the saw-tooth signal voltage is higher than said reference voltage.
22. An apparatus as claimed in claim 1, in which said air-flow regulator valve means comprise an air-inlet port in communication with said source of pressurized fluid, an air-outlet port in communication with said air-flow shift valve means, a valve member which is movable between a first position providing communication between the air-inlet port and the air-outlet port and a second position interrupting the communication between the ports, and electromagnetically operated actuating means responsive to said first control signal for actuating said valve member between said first and second positions when energized and de-energized by the first control signal.
23. An apparatus as claimed in claim 22, in which said electric control unit comprises a flow control circuit responsive to said operating conditions of the vehicle and operative to produce a train of pulses having pulsewidths dictated by the vehicle operating conditions whereby said actuating means is energized in cycles by said pulses produced from the flow control circuit, said train of pulses constituting said first control signal.
24. An apparatus as claimed in claim 1, in which said air-flow shift valve means comprises an air-inlet port in communication with said air-flow regulator valve means, a first air-outlet port in communication with said first passage means, a second air-outlet port in communication with said second passage means, a valve member which is movable between a first porition providing communication between said air-inlet port and said first air-outlet port and a second position providing communication between said air-inlet port and said second air-outlet port, and electromagnetically operated actuating means responsive to said second control signal for actuating said air-flow shift valve between said first and second operative conditions when energized and de-energized by said second control signal.
25. An apparatus as claimed in claim 24, in which said electric control unit comprises a flow shift control circuit responsive to said operating conditions of the vehicle and operative to produce a control current responsive to an excessively rich or lean condition of the air-fuel mixture produced in the carburetor whereby said actuating means is energized or de-energized in accordance with the excessively rich or lean condition of the air-fuel mixture.
26. A method of controlling the richness of an air-fuel mixture produced by a carburetor of an internal combustion engine of an automotive vehicle, comprising producing a first control signal responsive to predetermined operating conditions of the vehicle, a second control signal responsive to an excessively rich or lean condition of the air-fuel mixture being produced in the carburetor, producing a flow of pressurized air, varying the rate of flow of pressurized air by said first control signal, and injecting the pressurized air into a substantially closed space behind the fuel in a fuel discharge circuit of the carburetor in response to the excessively lean condition of the air-fuel mixture or into the fuel flowing in the fuel discharge circuit in response to the excessively rich condition of the air-fuel mixture in accordance with said second control signal.
27. A method as claimed in claim 26, in which said operating conditions of the vehicle include the rate of flow of atmospheric air in the carburetor.
28. A method as claimed in claim 27, in which said first control signal is effective to decrease the rate of injection of said pressurized air as the rate of flow of atmospheric air in the carburetor increases in a range lower than a first predetermined level and to increase the rate of injection of the pressurized air as the rate of flow of atmospheric air increases in a range higher than a second predetermined level and in which said second control signal is effective to direct the flow of pressurized air into said space responsive to the unduly lean condition of the air-fuel mixture and into the fuel flowing in the fuel discharge circuit in response to the unduly rich condition of the air-fuel mixture.
29. A method as claimed in claim 28, in which said first control signal is produced by producing a signal voltage having a waveform which gradually decreases as the rate of flow of atmospheric air in the carburetor increases in the range lower than said first predetermined level and which gradually increases as the rate of flow of atmospheric air increases in the range higher than said second predetermined level, adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing said saw-tooth signal voltage with a predetermined reference voltage and producing a train of pulses as said first control signal when the saw-tooth signal voltage is higher than said reference voltage, said train of pulses constituting said first control signal.
30. A method as claimed in claim 26, in which said operating conditions of the vehicle include the temperature of the cooling water the engine and idling condition of the engine.
31. A method as claimed in claim 30, in which said first control signal is effective to increase the rate of injection of said pressurized air as the cooling water temperature increases beyond a predetermined level and in which said second control signal is effective to direct the flow of the pressurized air into the fuel flowing in said fuel discharge circuit in response to the idling condition of the engine.
32. A method as claimed in claim 31, in which said first control signal is produced by producing a signal voltage having a waveform which gradually increases as the cooling water temperature rises beyond said predetermined level, adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing the saw-tooth signal voltage be added to the signal voltage with a predetermined reference voltage and producing a train of pulses as said first control signal when the saw-tooth signal voltage is higher than said reference voltage.
33. A method as claimed in claim 26, in which said operating conditions of the vehicle include the engine temperature.
34. A method as claimed in claim 33, in which said first control signal is effective to decrease the rate of injection of said pressurized air as the engine temperature increases in a range lower than a predetermined level and in which said second control signal is effective to direct the flow of said pressurized air into said space behind the fuel in the fuel discharge circuit in response to the engine temperature lower than said predetermined level.
35. A method as claimed in claim 34, in which said first control signal is produced by producing a signal voltage having a waveform which gradually decreases as the engine temperature rises toward said predetermined level, adding a steady-state saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing the saw-tooth signal voltage with a predetermined reference voltage and producing a train of pulses as said first control signal when the saw-tooth signal voltage is higher than the reference voltage.
36. A method as claimed in claim 26, in which said operating conditions of the vehicle include change in the vehicle speed.
37. A method as claimed in claim 36, in which said first control signal is effective to abruptly increase the rate of injection of said pressurized air during an incipient stage of change of the vehicle speed and said second control signal is effective to direct the flow of said presssurized air into said space behind the fuel in the fuel discharge circuit in response to an increase in the vehicle speed and into the fuel flowing in the fuel discharge circuit in response to a decrease in the vehicle speed.
38. A method as claimed in claim 37, in which said first control signal is produced by producing a signal voltage having a waveform which has a relatively short resetime responsive to the change in the vehiCle speed, adding a steady-stage saw-tooth voltage to said signal voltage for producing a saw-tooth signal voltage, comparing the saw-tooth signal voltage with a predetermined reference voltage, and producing a train of pulses as said first control signal when the saw-tooth signal voltage is higher than the reference voltage.
US505540A 1973-09-19 1974-09-13 Apparatus for and method of controlling air-fuel mixture in a carburetor of an automotive internal combustion engine Expired - Lifetime US3921612A (en)

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Also Published As

Publication number Publication date
DE2444695C2 (en) 1983-08-18
DE2444695A1 (en) 1975-04-17
JPS5219254B2 (en) 1977-05-26
JPS5055724A (en) 1975-05-16
GB1478172A (en) 1977-06-29

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