WO1990004157A1 - Secondary containment system using flexible piping - Google Patents

Secondary containment system using flexible piping Download PDF

Info

Publication number
WO1990004157A1
WO1990004157A1 PCT/US1989/004086 US8904086W WO9004157A1 WO 1990004157 A1 WO1990004157 A1 WO 1990004157A1 US 8904086 W US8904086 W US 8904086W WO 9004157 A1 WO9004157 A1 WO 9004157A1
Authority
WO
WIPO (PCT)
Prior art keywords
sump
primary
pipe
riser
fitting
Prior art date
Application number
PCT/US1989/004086
Other languages
French (fr)
Inventor
Michael C. Webb
Original Assignee
Total Containment
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Total Containment filed Critical Total Containment
Priority to JP51086489A priority Critical patent/JPH04501771A/en
Publication of WO1990004157A1 publication Critical patent/WO1990004157A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06Details or accessories
    • B67D7/78Arrangements of storage tanks, reservoirs or pipe-lines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/10Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
    • B29C65/12Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined and welding bar
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3472Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
    • B29C65/3476Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
    • B29C65/348Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic with a polymer coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8207Testing the joint by mechanical methods
    • B29C65/8246Pressure tests, e.g. hydrostatic pressure tests
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5223Joining tubular articles for forming corner connections or elbows, e.g. for making V-shaped pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5223Joining tubular articles for forming corner connections or elbows, e.g. for making V-shaped pieces
    • B29C66/52231Joining tubular articles for forming corner connections or elbows, e.g. for making V-shaped pieces with a right angle, e.g. for making L-shaped pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5224Joining tubular articles for forming fork-shaped connections, e.g. for making Y-shaped pieces
    • B29C66/52241Joining tubular articles for forming fork-shaped connections, e.g. for making Y-shaped pieces with two right angles, e.g. for making T-shaped pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5225Joining tubular articles for forming cross-shaped connections, e.g. for making X-shaped pieces
    • B29C66/52251Joining tubular articles for forming cross-shaped connections, e.g. for making X-shaped pieces with four right angles, e.g. for making +-shaped pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • B29C66/5324Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length
    • B29C66/53245Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow
    • B29C66/53246Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow said single elements being spouts, e.g. joining spouts to containers
    • B29C66/53247Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow said single elements being spouts, e.g. joining spouts to containers said spouts comprising flanges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/65General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool
    • B29C66/652General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool moving the welding tool around the fixed article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/836Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B3/00Engines characterised by air compression and subsequent fuel addition
    • F02B3/06Engines characterised by air compression and subsequent fuel addition with compression ignition

Definitions

  • the present invention relates to a secondary containment system for subterranean piping systems used in dispensing of hazardous liquids such as gasoline, diesel fuel and a wide variety of chemicals.
  • Subterranean piping systems sucn as are typically found at service stations are installed and connected to fuel dispensing pumps so as to provide dispensing of fuels from a fuel storage tank or tanks, usually installed below ground, to fuel dispensers, which are located above ground.
  • Tne underground storage tanks, the associated piping systems, and the fuel dispensers have all been determined to be sources of environmental pollution, as well as safety hazards because of leakage into tne surrounding earth. Fire, explosions, and pollution of ground water nave occurred because of these leakages.
  • Double wall steel tanks and double wall fiberglass tanks which are used to remedy tnis problem (together with a secondary containment and corrosion protection for the tanks) are disclosed in U.S. Patent Nos. 4,568,925 (Butts) and 4,672,366 (Butts).
  • the secondary containment system disclosed in these patents is applied to a conventional steel tank and creates a unique double wall tank referred to as a "jacketed steel tan*".
  • the leak is contained in the outer secondary tank.
  • Most such double wall tanks are equipped with a leak detection device for signalling an alarm, in the event that a leak should occur.
  • a further solution to the problem of leakage from piping systems involves the use of fiberglass primary piping from the pump of the underground storage tank to the above ground fuel dispenser, this piping being encapsulated with an outer secondary fiberglass pipe and with fittings that are installed simultaneously with the primary pipe.
  • the secondary pipe is, of necessity, of a larger diameter than the primary pipe so as to enable the secondary pipe to slide over the smaller primary pipe.
  • the secondary fittings are of a clam shell design adapted to fit over primary fittings after the primary pipe has been bonded together, integrity tested and inspected. Secondary fittings are bonded to the secondary pipe by a combination of nuts and bolts, and through the use of fiberglass resins or a fuel resistant sealant. Such a solution does not permit a complete inspection of the entire primary piping system during an air pressure integrity test.
  • the secondary containment system should be of such a design that the secondary system contains the primary system from the dispenser to the tank including the submersible pump housing and all swing joints.
  • the secondary containment system should allow for complete inspection of the primary pipe fittings during an air pressure soap test, before the secondary pipe system is completed.
  • Furtner, tne secondary containment system snould be compatible with the products to be stored.
  • the secondary containment system should be non-corrosive, dielectric and non-degradable, and should be resistant to attack from microbial growth.
  • the secondary containment system, the materials used therein and the design thereof should be of sufficient strength to withstand the maximum underground burial loads.
  • the secondary containment fittings should be capable of being installed over the primary fittings after completion, testing and inspection of the primary piping system is complete so as to allow inspection of the primary fittings during such testing.
  • the secondary containment system should have a monitored fuel collection sump at the low end of the system which provides a fitting for insertion of a continuous monitoring sensor for signaling an alarm should a leak occur in the primary piping.
  • an improved secondary containment system for steel and fiberglass primary pipelines.
  • the system of the invention is such that it permits tne primary pipeline to be completely installed, integrity tested and inspected before the secondary containment'system is permanently fixed and sealed into position.
  • the secondary containment system of the invention performs as an air-tight guttering system, providing containment of the primary pipe from under the dispenser to the pump for the tank, including all swing joints or flex connectors. Any leak in the primary piping will flow from the high end of the system, under the product dispenser, to a collection sump, which contains the pump and associated fittings, at the low end of the system. Leakage detection can be accomplished at the collection sump by means of visual or electronic monitoring.
  • a secondary containment system for the pipeline between the storage pipe and the product dispenser which includes a secondary pipe system surrounding the primary pipeline, the secondary pipe system including telescoping pipe sections of different diameters, which is installed around tne primary pipeline and which, when installed, is movable from an initial, intermediate position to a final, installed position, for enabling completion, testing and inspection of the primary pipeline prior to final completion of the secondary containment system.
  • the telescoping pipe sections have smooth walls and are a slightly different diameter so that the outer, larger diameter pipe can telescope or slide freely over the inner pipes.
  • tne secondary containment system preferably furtner comprises a fusion welding wire bond between at least two overlapping portions of the telescoping pipe sections.
  • the fittings are split to allow installation thereof over the primary piping and thereafter are joined together at the split preferably using fusion rod welding.
  • this embodiment preferably employs fusion rod welding in sealing the splits in fitting, pipe entries into sump-risers and sump-riser connections, and uses fusion wire welding to seal telescoping pipe overlap joints and fitting-pipe overlap joints.
  • the telescoping pipe sections comprise an inner, smooth wall pipe contained within an outer pipe which is of slightly larger diameter so as to permit telescoping thereof over the inner pipe and which is also flexible and includes "convolutions" or corrugations therein, i.e., alternating annular portions of different diameters (in the nature of an accordian) so as to permit bending thereof.
  • the system of the second embodiment does not use plastic welding and is preferably connected and sealed by rubber gaskets or compression seals inserted inside an overlap joint, with outside compression advantageously being provided by a stainless steel clamp.
  • a tee fitting is used which is not split (and thus does not require joining at the split) and which is sized large enough relatively to the tee fitting of the primary pipe to permit the primary tee to be inserted therein, prior to the pirmary tee being permanently connected to the primary pipe.
  • the secondary tee fitting is sealed to the smooth wall inner pipe of the telescoping pipe section preferably by means of rubber gaskets or compression seals and associated stainless steel clamps, and no plastic welding at all is required.
  • the convoluted, flexible outer pipe of the telescoping pipe section is used to contain all 45° and 90° primary fittings by simply sliding the flexible pipe around and over these fittings. Accordingly, no separate secondary 45° and 90° elbow fittings are used or required.
  • the pipe and conduit exits from the sump-risers described below no welding is required and these exits are preferably sealed by means of rubber grom ets, and the sump-riser components and sump-riser base are sealed by means of a rubber U-channel and machine screws as descrioed hereinafter.
  • the secondary containment system preferably comprises an air-test clamp assembly for, in use, enabling air pressure testing of the secondary containment system incorporating the secondary pipe system.
  • this test clamp assembly comprises a fitting member, clamping means for releasably clamping one end of the fitting member to tne exterior of the primary pipeline and for clamping the other end of the fitting member externally of the secondary pipe system, and valve means in the fitting member for permitting connection of tne fitting member to a source of air under pressure so that such air under pressure can be supplied to the secondary containment system for testing purposes.
  • the test clamp assembly is affixed to a wall of a unit of the pumping system, such as the collection sump, the wall having a hole therein through which a portion of the primary pipeline extends and the test clamp assembly further comprising a coupling member including a flange affixed to the wall and a base portion extending through the wall.
  • the clamping means preferably comprises a first clamp for clamping the one end of the fitting member to the exterior of a primary pipeline and a second clamp for for clamping the other end of the fitting to the exterior of the base portion of the coupling member.
  • the fitting member is fabricated of a resilient material and comprises first and second end portions of different diameters and an intermediate portion in which the valve means is disposed.
  • the secondary containment system preferably comprises leakage monitoring means incorporated in the secondary containment system for providing an indication of a leak in the primary pipeline.
  • the leakage monitoring means preferably comprises a sump fitting having first and second spaced, aligned end portions through which a portion of the primary pipeline system extends, and a sump portion in which product from a leak can collect.
  • the sump fitting is cross snaped or tee shaped and includes an upwardly extending observation portion, in alignment with the sump portion, for permitting observation of any product collected in the sump portion.
  • the primary pipeline will include at least one flexing connection, such as a swing joint or a flex connector, and in such cases, the secondary containment system preferably comprises a corrugated flexible pipe in which the flexing connection is contained and clamping means for clamping the flexible pipe in place.
  • flexing connection such as a swing joint or a flex connector
  • the secondary containment system preferably comprises a corrugated flexible pipe in which the flexing connection is contained and clamping means for clamping the flexible pipe in place.
  • At least one secondary fitting is provided for connecting together adjacent portions of the secondary pipe sections of the secondary containment system, the secondary fitting comprising a split fitting member having a split therein in the top surface thereof.
  • the secondary fitting comprising a split fitting member having a split therein in the top surface thereof.
  • tne ends of the secondary fitting which define the split are shaped to define a V-groove therebetween and are joined together by a fusion rod weld as mentioned above.
  • a method for installing a piping system for fluid products such as described above (i.e., one including a pump for pumping the product from a storage tank tnrough a primary pipeline to a product dispenser) , the method comprising installing a secondary containment system, including telescoping secondary pipes, around the primary pipeline with the telescoping secondary pipes positioned in intermediate positions along the primary pipeline; testing the primary pipeline with the telescoping pipes in the intermediate positions thereof; and moving the telescoping secondary pipes to their final positions so as to enable completion of the installation of the secondary containment system.
  • the telescoping secondary pipes are preferably fixed in the final positions thereof using fusion wire welding, and split secondary fittings are installed over the primary fittings in tne primary pipeline by bending portions of the split fittings adjacent the split backwardly from the split and then installing the fittings over the primary fittings.
  • the split fittings are joined to adjacent pipe sections using fusion wire welding and the portions of the split fitting adjacent to the split are joined together using fusion rod welding.
  • the flexiole section of the telescoping pipe sections is simply bent around an elbow fitting, and compression seals and clamps are used to connect and seal the various components.
  • Figure 1 is a schematic cross sectional view of an overall pumping system illustrating one stage in-the assembly of the secondary containment system in accordance with a first embodiment of the invention
  • Figure 2 is a view similar to that of Figure 1 illustrating the piping system with the secondary containment system completely installed;
  • Figures 3a, 3b and 3c are front elevational views of further embodiments of the collection sump illustrated in Figures 1 and 2;
  • Figure 4a is an exploded cross sectional view of a first embodiment of a mounting arrangement for the collection sump
  • Figure 4b is a perspective view of some of the components of the embodiment of Figure 4a;
  • Figure 5a is an exploded cross sectional view of a further embodiment of a mounting arrangement for the collection sump of Figures 1 and 2;
  • Figure 5b is an exploded perspective view of two of tne components of the e oodiment of Figure 5a;
  • Figure 6a is an exploded cross sectional view of yet anot er embodiment of a mounting arrangement for the collection sump of Figures 1 and 2;
  • Figure 6b is a perspective view of two of the components of the embodiment of Figure 6a;
  • Figure 7 is an exploded cross sectional view of yet a further embodiment of a mounting arrangement for the collection sump of Figure 1 and 2;
  • Figure 8 is a perspective view of the telescoping secondary pipe used in the piping system of Figures 1 and 2;
  • Figure 9 is a perspective view of a secondary "tee" fitting constructed in accordance with a first preferred embodiment of the invention.
  • Figure 10 is a perspective view of a 90° elbow fitting constructed in accordance with a first preferred embodiment of the invention.
  • Figure 11 is a perspective view of a 45° elbow fitting constructed in accordance with a first preferred embodiment of the invention.
  • Figure 12 is a side elevational view of a flexible connector constructed in accordance with a first preferred embodiment of the present invention.
  • Figure 13 is an exploded perspective view of an air test clamp assembly constructed in accordance with a first preferred embodiment of the present invention
  • Figure 14 is a perspective view of a close-off coupling constructed in accordance with a first preferred embodiment of the invention.
  • Figure 15 is a perspective view of a collection sump fitting constructed in accordance vith a first preferred embodiment of the invention;
  • Figure 16 is a front eievational view, partially in section, of a plurality of pipes incorporating collection sump fittings corresponding to that illustrated in Figure 12 and forming a plurality of observation wells;
  • Figure 17 is a perspective view of patch material used for sealing a leaking overlap' joint
  • Figure 18 is a perspective view illustrating tne use of fusion wire welding in joining pipe sections together;
  • Figure 19 is a perspective view illustrating the use of fusion rod welding
  • Figure 20 is a side eievational view of telescoping secondary pipe sections in accordance with a second or further preferred embodiment of tae invention.
  • Figure 21 is a perspective view of a compression seal and clamp used in the second embodiment
  • Figure 22 is a tee fitting used in the second preferred embodiment
  • Figure 23 is plan view of a schematic representation of three pipelines showing different stages in the assembly thereof, in accordance with the second preferred embodiment
  • Figures 24a and 24b are cross sectional views showing two steps in the connection and sealing of a straight secondary pipe section to a flexible secondary pipe section;
  • Figure 25a and 25b are cross sectional views showing two steps in the connection and sealing of a straight secondary pipe section to a secondary tee section.
  • Figures 26a and 26b, 27a and 27b, 28a and 23b, and 29a and 29b are side eievational and top plan views, respectively, of four different sump-riser e oodiments of the invention.
  • tne basic integers of the pumping system include a storage tank 10, a portion of which is shown, connected to a submersible pump 12 housed in a collection sump 14.
  • the pump is connected through a piping system, generally denoted 16, to a standard product (e.g. gasoline) dispenser 18.
  • Collection sump 14 is mounted on tank 10 by a mounting arrangement indicated at 10a. A number of possible embodiments of the mounting arrangement for collection sump 10 are discussed below in connection with Figures 4a, 4b; 5a, 5b; 6a, 6b; and 7.
  • Collection sump 14 includes a close-off coupling 20 which is also illustrated in Figure 14 and which houses a riser pipe 22 that provides a connection between tank 10 and pump' 12.
  • the piping system 16 which interconnects pump 12 and dispenser 18 includes a swing joint 24 connected between pump 12 and a straight section of the primary piping 30.
  • An air test clamp assembly 26 is mounted on a section of pipe 30 within collection sump 12 and cooperates with a flanged coupling 28 affixed to a wall of collection sump 10, in a manner described below so as to enable air pressure testing of the primary piping system air test clamp assembly 26 and cooperating bulkhead coupling 28 are also illustrated in Figure 13 and are described in more detail below in connection with the description of that figure.
  • a key element of the secondary containment system of the present invention is the telescoping secondary pipe which surrounds primary pipeline 30 and which comprises a larger diameter pipe 32a and a smaller diameter pipe 32b.
  • Tne telescoping piping is described in more detail below in connection with Figure 8.
  • the primary pipeline 30 includes a tee fitting 30a and a 90° elbow 30b which are used in connecting the primary pipeline to dispenser 18.
  • the primary pipeline 30 terminates in a swing joint 40 located beneath - dispenser 18.
  • a collection sump fitting 34 is disposed between pump 12 and tee fitting 30a (although such collection sump fittings can be installed anywhere in the system) and as illustrated in Figure 2, collection sump fittings 34, in combination with a riser pipe 35 and a close-off cap 37, form part of an observation well used in detecting leaks in the primary pipeline system. Collection sump fitting 34 is described in more detail below in connection with Figure 15 and Figure 16.
  • a secondary tee fitting 36 is installed around primary tee fitting 30a and a secondary 90° elbow fitting 38 is installed around primary 90° elbow fitting 30b.
  • Tee fitting 36 is described in more detail in connection with Figure 9 and 90° elbow fitting 38 is described in more detail in connection with Figure 10.
  • a flexible connector 42 including a reducer coupling 44 is installed around and contains swing joint 40. Connector 42 is described in more detail in connection with Figure 12.
  • collection sump 14 includes a cover 14a, a riser section 14b and a base or body section 14c.
  • Collection sump 14 is preferably rotationally molded from a thick high density polyethylene and, as illustrated, is located at the low end of the piping system 16.
  • the purposes of sump 14 include (i) acting to collect leaking product in the system, (ii) permitting access for repair or servicing of the pump 12 or the fittings tnerefor, and (iii) performing as a riser to keep excavation back fill away from the submersible pump 12 and the fittings therefor.
  • the collection sump 14 is provided with flat exit and entry walls (viz. those shown in section in Figures 1 and 2) to accomodate the close-off coupling such as that indicated at 20.
  • FIG. 3a, 3b and 3c three further embodiments of the collection sump of Figures 1 and 2 are shown.
  • the embodiment of Figure 3a is similar to that of Figures 1 and 2 and includes a mounting plate 14 d, .
  • Figures 3b and 3c illustrate further embodiments of different sizes and incorporating fewer, but similar components.
  • collection sumps can be provided in a number of different shapes and sizes in order to accomodate tanks of various sizes as well as different piping applications.
  • FIG. 4a and 4b a first embodiment of a mounting arrangement for mounting the collection sump onto the storage tank 10 is shown.
  • storage tank 10 is equipped with a manway 46, with associated manway nuts indicated at 48, and a cover 50, and the base or mounting plate 54 of the collection sump (which corresponds to, for example, Dase plate 14d. of Figure 3a) is pre-cut and drilled to match the bolt hole arrangement of the manway cover 50.
  • the manway nuts 48 and bolts 60 are removed and a gasket 52, also shown in Figure 4b, is placed in position over the bolt holes of manway cover 50.
  • the pre-cut and drilled collection sump/base plate 54 is positioned over gasket 52 and a further gasket 56, also shown in Figure 4b, is placed in position inside of the collection sump base plate 54.
  • a three piece compression ring 58 also shown in Figure 4b, is placed over the gasket 56 and the manway nuts 48 and bolts 60 are replaced. The remainder of the collection sump components are assembled at a later stage.
  • a sump base plate 68 (corresponding again, for example, to plate 14, of Figure 3a,) is mounted directly onto a fitting 62 in the tank 10 by means of a mounting coupling 64 which is also illustrated in Figure 5b.
  • installation begins with screwing of a base portion 64a of coupling 64 into fitting 62 and thereafter placing an O-ring 66 into a groove 64d formed in a flange 64c of coupling 64.
  • a compression ring 70 which is best seen in Figure 5b, is screwed down onto an upper screw threaded portion 64d of coupling 64. Again, the remainder of the components of collection sump 14 are then assembled at a later stage.
  • FIG. 6a and 6b a further embodiment of a mounting arrangement for the collection sump 14 is shown wherein the mounting base plate 78 for the collection sump (again corresponding, for example, to plate 14d of Figure 3a) is mounted directly to a riser pipe 74 (corresponding to riser pipe 22 of Figures 1 and 2) .
  • Riser pipe 74 screws into a tank fitting 72 (similar to fitting 62 of Figure 6a) and the installation procedure includes drilling a hole in the collection sump base plate 78 and inserting a mounting coupling 76 (best shown in Figure 6b) , from the bottom, i.e., with flange 76a lowermost.
  • Flange 76a is then fusion rod welded to the underside of the collection sump base plate 78 and this combination, together with clamp 80, is slid down over the riser pipe 22 and the clamp 80 tightened. As before, the remainder of the components of the collection sump are assembled at a later stage.
  • a base portion 88 of the collection sump (corresponding, for example, to base portion 14c of Figures 1 and 2) , is mounted directly on a pre-installed saddle 84 in accordance with that provided in U.S. Patent Nos. 4,568,925 and 4,672,366, referred to above.
  • Saddle 84 surrounds a tank fitting 82 of tank 10 and is specifically constructed to accomodate the body or base portion 88 of the collection sump.
  • a bottom rim 88 of collection sump body 88 fits into a pre-formed retaining ring 86 of saddle 84 and the collection sump body 88 is fusion rod welded to the saddle retaining ring 86 to provide water tightness.
  • the remaining components of the collection sump can be assembled at a later stage.
  • a section of telescoping pipe is shown consisting of an outer, larger diameter pipe section 32a and an inner, smaller diameter pipe section 32b, also shown in Figures 1 and 2.
  • Tne secondary piping 32a, 32b is preferrable extruded from nigh density polyethylene in sizes large enough to fit over tne primary piping system 30 with the inner diameter of the outer portion 32a being large enough to contain the outer diameter of inner portions 32b in addition to the added thickness of the fusion welding wire used in joining the sections together and still provide a slight clearance fit. Both sizes of pipe can be extruded from the same extrusion die by carefully adjusting the extrusion speed for the outer and inner portions 32a and 32D, respectively.
  • Bonding and sealing of the telescoping pipe sections 32a and 32b is provided by a welded overlap joint.
  • High density polyethylene can generally be effectively bonded by fusion which requires the introduction of heat at temperatures sufficient to melt the material.
  • the present invention provides for use of a fusion welding wire which can be slipped between the overlap joint, in the form of a coil, and supplied with electric current from a suitable power supply so as to produce heat sufficient to melt the coating on the wire.
  • This coating is made of the parent high density polyethylene material and thus produces a fusion bond at the point of contact.
  • This fusion welding technique produces a homogeneous weld between the inner pipe section 32b and the outer pipe section 32a at the overlap joint and, as just mentioned, this welding technique is discussed in more detail hereinbelow.
  • Figures 9 and 10 illustrate, respectively, the tee fitting 36, and elbow fitting 38, described above in connection with Figures 1 and 2, while Figure 11 discloses a 45° elbow fitting which can be used in other pipeline patterns or arrangements.
  • Fittings 36, 38 and 90 include corresponding V-shaped grooves 36a, 38a, and 90a, respectively, in tne tops of tne fittings to allow the fittings to be spread apart and fit over the corresponding pre-installed primary fitting.
  • the fittings illustrated in Figures 9 to 11 are preferably made of high density polyethylene so that they are strong but flexible enough for the intended application.
  • fittings are preferably inside molded using a plastic forming process referred to as "rotational molding” but could also be made using a further plastic forming process referred to as "plastic injection molding”.
  • the construction of the fittings of Figures 9 to 11 permits installation, testing and inspection of the corresponding primary fittings before the secondary containment fittings 36, 38 and 90 are installed.
  • the split fitting 36, 38 and 90 are bonded and sealed to the outer telescoping pipe 32a using the fusion wire welding techniques used for an overlap joint as described above, and as described in more detail in connection with Figure 18. After these fittings have been fusion wire welded in place, the V-shaped groove or split in the top of the fitting is fusion rod welded to completely seal the fitting. Fusion wire welding is described below in connection with Figure 19.
  • a corrugated flexible pipe section 42 corresponding to that shown in Figures 1 and 2 is illustrated.
  • the pipe section or connection 42 is preferably rotationally molded of high density polyethylene material and has fitted on the upper end thereof, a reducer fitting 44 corresponding to that described above.
  • Fitting 44 is preferably fabricated of neoprene rubber.
  • Steel clamps 42a and 42b are used to close off the secondary containment piping system beneath product dispenser 18.
  • the flexibility of connector 42 permits containment of a multi-directional swing joint such as that indicated at 40 in Figures 1 and 2. It will be appreciated that connector 42 can also be used in connection witn flex connectors.
  • the lower end of connector 42a is attached to the outer telescoping secondary containment pipe 32a by means of fusion wire welding.
  • Flanged coupling 28 is preferably rotationally moulded from nigh density polyethylene.
  • the clamp assembly 26 basically comprises a reducer fitting 26a, preferably fabricated of neoprene rubber; a pair of different diameter stainless steel clamps 26b and 26c; and an air valve stem 26d formed in reducer fitting 26a.
  • Clamp assembly 26, in cooperation with bulkhead coupling 28, is used to seal off the wall of collection sump 14 at a location where a contained primary pipe 30 exits, as illustrated in Figures 1 and 2.
  • the clamp assembly 26 permits the secondary piping system to be filled with air, through the stem valve 26d, so as to permit an air pressure test to be performed for checking the containment integrity of the piping system.
  • a close-off coupling 20 is illustrated which corresponds to that shown in Figures 1 and 2.
  • Close-off coupling 20 is used for sealing of the wall of the collection sump 14 at a location where a non-contained primary pipe (indicated at 30d in Figure 2) exits from the collection sump 14. It will be appreciated tnat such a non-contained pipe can, for example, be a vent line or a vapor recovery line.
  • a hole is drilled at the exit location in the collection sump wall and the coupling 20 is inserted with the flange 20a facing outwardly.
  • the flange 20a is then fusion rod welded to the outside wall of the collection sump 14.
  • coupling 20 is directly clampled to the primary pipe 30d ( Figure 2) by means of a stainless steel clamp 20b.
  • Close-off coupling 20 is preferably made of rotationally molded, high-density polyethelene.
  • the primary piping is installed so as to slope downwardly from the product dispenser 18 to the collection sump 14 so that any leakage in the primary system will flow to the collection sump.
  • a cross-shaped sump collection fitting 34 corresponding to that referred to above in connection with Figures 1 and 2, is shown which is adapted to be installed at any point between the product dispenser 18 and the collection sump 14 to enable the approximate location of a leak to oe determined.
  • Collection sump fitting 34 includes aligned arms 34a and 34b which are bonded to adjacent pipe sections 32a as well as a closed collection sump portion 34c which extends downwardly, in use, so that the product will collect therein.
  • the collection sump fittings 34, and their assocated riser pipes 35 are preferably tilted towards the center so that the corresponding collections sump portions 34c can be observed from a central area and can be accomodated underneath the same observation manhole.
  • the telescoping secondary pipe sections 32a and 32b are fitted over each straight section of the primary pipeline 30 and telescoped back away from the primary fittings 30a and 30b (fittings in Figures 1 and 2) so as to not interfere with the assembly of these fittings in the primary piping 30.
  • the length of tne telescoping sections 32a and 32b are slightly greater than one-half of the length of the length of straight section of primary pipe 30 between the primary fittings to allow for overlap.
  • Each piping run, i.e., each length of pipe between the fittings, should begin and end with an outer telescopic section 32a, with an inner telescopic section 32b therebetween.
  • the telescoping feature of the secondary containment pipe permits the pipe to be shifted back from the assembly area of the primary pipe 30 and then shifted back and forth to permit complete inspection of the primary pipe 30 (and the primary joints or fittings 30a and 30b) during testing of the primary piping system prior to placing the piping system in service.
  • Patch 92 is shown which is used to provide sealing of a leaking overlap joint.
  • Patch 92 is formed by wrap-around heat shrink material which is wrapped around a leaking overlap joint. The surface of the material is evenly heated with the hot air and the material will, as a consequence, begin to shrink and tighten around the joint.
  • Patch 92 includes an adhesive (not shown) on the underside thereof which softens and fills any pin hole leaks which exist.
  • FIG. 18 an illustration is provided of the use of fusion weld wiring in joining pipe sections together.
  • the piping shown in Figure 18 includes outer pipe sections 32a bonded to a 90° elbow fitting 38 and a telescoping inner pipe section 32b about to be bonded to one of the outer pipe sections 32a after being moved into an overlap position.
  • the fusion wire used in fusion wire welding comprises a wire ribbon, approximately 1/4 inch in width and 50 mils in thickness.
  • the ribbon is made up of 24 gauge resistive wire, 70% copper and 30% nickel alloy with a resistance of .75 ohms per lineal foot.
  • the length of the wire ribbon is 36 inches with the strip wire ends being connected in such a manner so as to create a single wire circuit with two, 4 inch connector wires (94a, 94b) being located on the same end.
  • the profile of the wire ribbon includes a female and male interlock snap on opposite sides so as to permit the wire ribbon to form a set coil when wrapped around the telescoping pipe section 32a, 32b.
  • the male (barbed) edge snaps into itself as it meets the female edge so as to permit a tight and stable coil to be formed around the secondary pipe which can then be shifted down tne pipe into and between the overlap joint created by the outer and inner telescoping pipe sections 32a and 32b.
  • inner pipe section 32b includes a coil 94 of fusion wire ribbon wound thereon which is being moved in the direction indicated by the arrow into the overlap joint between pipe sections 32a and 32b.
  • a steel clamp 96 is installed around the outer telescoping pipe 32a directly over the coiled wire ribbon inside the overlap joint. This is illustrated in Figure 18 by the overlap joint between section 32a and elbow fitting 38.
  • the two connector wires or leads 94a and 94b are attached to the terminals 98 of a terminal block clamp 100.
  • Clamp 100 snaps onto the pipe section 32a so as to prevent movement of the connector wire leads 92a and 92b during the fusion welding process.
  • the terminal block clamp 100 is connected to the fusion power unit (not shown) by a long (e.g. sic foot) cord 102.
  • the fusion power unit By pressing the start button on the fusion power unit, current is delivered from a 24 volt supply to the fusion welding ribbon of the coil 94.
  • the resistance of the ribbon causes the wires to become hot and create sufficient heat to produce a fusion bond between the outer and inner telescoping pipe sections 32a and 32b.
  • the fusion power unit delivers current for a predetermined amount of time after whicn power is automatically terminated. It will be appreciated that such a fusion welding procedure can also be used at overlap joints where the outer telescoping pipe 32a is connected to trie various fittings and couplings referred to above.
  • the fusion rod welding process referred to above is illustrated.
  • the process involves the use of a hot air gun, a portion of which is indicated at 104, that is equipped with a nozzle tip 106 having a offset receiving shaft portion 108 adapted to receive therein a V-shaped plastic rod 110.
  • the plastic rod 110 is inserted into receiving shaft 108 of nozzle tip 106 where the rod 110 is heated and applied to the surface area of a joint to be welded.
  • flange 28a of a bulkhead coupling 28 is being welded to the wall of collection sump 14.
  • the hot air gun 104 reheats the surface of the joint as the semi-melted rod 110 is being laid. This produces a strong homogeneous weld.
  • Such a fusion rod welding process is used in bonding the top grooves of the fittings described above as well as around the flange 28a of the bulkhead fitting 28 (as illustrated in Figure 19) and around the flange 20a of the close-off fitting 20.
  • the piping components which generally correspond to those for the first embodiment, shown in Figure 8, include an inner, smooth wall pipe 120 contained by or within an outer flexible pipe 122 wnich is of slightly larger diameter so as to telescope or slide freely over the smooth inner pipe 120.
  • the flexible outer pipe 122 comprises alternating portions 122a and 122b of different diameters so that the outer wall thereof is of a corrugated or "convoluted" configuration.
  • the flexible pipe 122 is preferably made of the same plastic, i.e., high density polyethylene (HDPE) as the piping described previously.
  • HDPE high density polyethylene
  • connection between the various components of the secondary containment system in accordance with this embodiment of the invention are mechanical and, in particular employ a rubber compression ring or gasket 124 and an associated stainless steel clamp or the like clamping device 126, thereby eliminating the need for any plastic welding. More specifically, the system is connected and sealed by rubber gaskets or compression seals 124 inserted inside of an overlap joint between the components in question ' , witn outside compression being provided by clamp 126.
  • outer flexible pipe 122 includes a molded-in coupling at predetermined intervals therealong (e.g., every 16") for the insertion of a rubber gasket or compression seal sized to fit the inside diameter of the molded in coupling and the outside diameter of inner pipe 120.
  • a tee fitting in accordance with this embodiment of the invention is shown at 128 in Figure 22, and is equipped with three clamps 126 and three rubber gaskets (not shown) .
  • tee 128 is a simple molded plastic fitting and includes no split V-groove.
  • Tee 128 is sized large enough to enable the primary tee fitting to ⁇ e inserted thereinto, prior to the primary tee being connected to the primary pipe (as discussed above in connection with the first embodiment) , and is sealed to inner telescoping smooth wall pipes (corresponding to pipe 120) by means of a gasket 124 and a clamp 126 as described in more detail below in connection with Figures 25a and 25b. Again, no plastic welding is required.
  • the flexible outer pipe 122 of the telescoping piping is used to contain all 90° or 45° primary fittings by sliding the flexible pipe 122 around and over these fittings.
  • FIG. 23 a schematic representation is provided of a pipeline system inclu.ding three pipelines 130, 132, and 134 connected between the submersible pumps 136a, 138a and 140b of corresponding tanks 136, 138 and 140, and corresponding outlets at two different pumping islands 142 and 144, showing the different steps or stages in the assembly of the pipeline.
  • Tne test clamps 150 are preferably made of rubber and are similar to those described above for the first embodiment, and use corresponding stainless steel clamps 126 (generally corresponding to those shown in Figure 21) to clamp them in place. Initially test clamps 150 are installed loosely as shown for pipe lines 130 and 132 but, at a later stage of the assembly, are clamped to a straight-run, corresponding to pipe section 120, pipe for sealing-off and air pressure testing of the secondary pipe system. As illustrated for pipeline 130, the completed primary piping 146 of this example includes 90° elbow fittings 146a, a tee fitting 146b, a 45° elbow fitting 146c, and a flex conector 146d.
  • the secondary tees should be installed over the primary tees, e.g., over primary tee 146b, prior to the connection and sealing of the primary tees to the primary pipe.
  • the compression seals indicated at 124, are removed and slid onto primary pipe 146.
  • the primary tee 146b is then inserted into the secondary tee 128 and sealed in place.
  • tne secondary tees 128 are sized large enough to permit them to be shifted back so as to not interfere with the primary pipe.
  • a turned-up tee fitting is installed, prior to sealing of the primary piping 146, at a suitable location therealong between two sections of straight pipe, denoted 160.
  • the turned up tee fitting 156 is fitted with a section of straight pipe, which is used as a riser, and sealed on top with a simple rubber observation cap.
  • the height of the crossover should accomodate the additional size of the secondary piping.
  • the telescoping outer flexible pipe should normally be positioned on the primary pipe so that it may be shifted over 45° elbow fitting and connected to a short section of the telescoping straight pipe at the tee.
  • the telescoping piping should be cut long enough to extend around the 90° fitting to the adjacent piping run.
  • the secondary piping system terminates, at the dispenser, just under a shear valve 164, using a terminating flex section generally as described above for swing joint containment or a section of telescoping flexible pipe, as indicated at 166 for pipe line 134, for flex connector containment. It is noted tnat this stage of assembly, i.e., prior to primary testing, these components need not be installed and may be installed, at a later stage of assembly after primary pipe testing, by the insertion thereof down through the island access opening.
  • connection of the primary pipe may begin. This begins with shifting the telescoping pipe 120, 122 and compression seals 124 away from all primary pipe and fitting connectors, to avoid adhesive an sealant spills from primary connections. It is noted that the telescoping pipe 120, 122 can be shifted from side to side over a piping run to permit complete primary pipe and fitting inspections. Turning to the stage tnree assembly, connection of the secondary piping components begins after the primary piping has been connected, tested and inspected. At this time, the pre-installed telescoping pipe 122 is extended into the final position thereof.
  • a lubricant e.g. , liquid soap and petroleum jelly
  • the pipe sections should be positioned so that there is a minimum overlap (e.g., 4" in an exemplary embodiment) therebetween (see Figure 24b) .
  • the compression seal 124 inside the flexible pipe 122 should be pre-installed as discussed above. With the pipes positioned as set forth above, the stainless steel clamp 126 is tightened by tightening nut 126a.
  • the telescoping straight pipe located just outside of the sump/riser is shifted into an opening in grommet 148 and caused to extend into the sump-riser a predetermined distance (approximately 4" in an exemplary embodiment) .
  • the test clamp 150 is then connected, by tightening the associated clamp, to the end of the straight pipe of a telescoping section 160, while the other end of the test clamp 150 is connected to the primary pipe 146.
  • the connecting tees corresponding to tee 120 (and to tee 156) are installed, as illustrated in Figures 25a and 25b, by re-inserting compression seals 124 in place and then inserting the straight pipe, i.e. , a pipe section 120, through the compression seals 124 and tightening down on the nuts 126a and stainless steels clamps 126 e.g., by using a manual or electric nut driver (not shown) .
  • a variety of compression seals can be used depending on the job, tne pipe sizes, and the like.
  • the turned up tee fitting 156 is connected to a straight pipe section (not seen in Figure 23) which serves as a riser and whicn is sealed at the top using a rubber observation cap, indicated at 168, to permit future access to the observation well.
  • an air-pressure-soap test may be performed to detect any pinhole leaks. Any leaks detected at the overlap joints can be eliminated by reassembling the overlap joint or simply tightening the clamp down more firmly. Hydrostatic hold testing can also be performed if required wherein water is added to the secondary pipe system.
  • the sump-riser of the invention (discussed above, for example, in connection with Figure 1) is preferably of one of the configurations shown in Figures 26a and 26b, Figures 27a and 27b, Figures 28a and 28b, or Figures 29a and 29b.
  • these sump-risers perform as a collection sump, as a riser for the corresponding tank and as a means for secondary containment for the tank's submersible pump, manway and fittings.
  • the sump-risers which are respectively denoted 170, 172, 174, and 176, are multi-sided to provide flat walls, denoted 170a, 172a, 174a and 176a, respectively, for accurate hole drilling for pipe and conduit entry and include vented access lids, denoted 170b, 172b, 174b and 176b, to prevent surface water from entering wnile allowing tne escape of any dangerous vapors.
  • the sump-risers are made of a thick hign density polyethylene material, which provides excellent strength, chemical resistance and soil burial stability and is also easy to work with in the field. The different sizes and constructions are used to accommodate the demands of different facilities and environments.
  • the various mounting accessories for mounting these sump-risers to any type of underground storage tank can be of the types discussed above in connection with, for example. Figures 4a and 4b, 5a and 5b, 6a and 6b and 7.
  • FIG. 31 is an exploded view, in side elevation, of the sump-risex shown in perspective in Figure 31, the basic components of the sump-riser, which itself is generally denoted 180, comprise a generally cylindrical sump base 182 including a step annual base flange 184 and an upright annular lip 186 extending upwardly from upper support surface 188 of sump base 182; an extension riser 190 including a lower annular riser lip 192 which fits over and around lip 186 of sump base 182; a cover 194; and an access or observation lid 196.
  • Riser extension 190 is detachable or removable from sump base 182 which permits compact shipping as explained below. Score lines, indicated at 198 and typically spaced inch apart, serve as cutting guide lines for heignt sizing.
  • the annual lip or step 188 on Dottom of riser extension 190 provides reinforcement or strengthening of riser extension 190 and also serves an additional purpose discussed below.
  • Access cover 194 is a man access cover which prevents surface run waste from entering the sump-riser 180 and includes an upstanding annular lip 200 which surrounds a central opening 202 (see Figure 32) in cover 194 and over which observation lid 196 fits. Observation lid 196, when removed, enables general inspection of the inner workings of the sump-riser 180.
  • FIG. 32 An important feature of the embodiment of Figures 30 to 32 is that this embodiment enables compact shipping of the components.
  • the riser extension 190 is turned upside down and lowered into sump base 182.
  • the riser lip or step 192 will thus extend above lip 186 on sump base 182, as shown in Figure 32, and in this position serves as receptacle for- the cover 194 which is fit therein.
  • heat shrink tape indicated at 204, can be used to seal the components together.

Abstract

A pipeline system is provided for a pumping system for fluid products, such as gasoline, diesel fuel and chemicals, and including a pump (12) for pumping such products from a storage tank (10) through the primary pipeline (30) of the pipeline system to a product dispenser (18). The pipeline system includes a secondary contanment system for the primary pipeline between the tank and dispenser which includes telescoping pipe sections (32a, 32b) of different diameters. The telescoping piping is installed around the primary pipeline (30) and the pipe sections are, prior to final installation, movable between intermediate and final positions, for enabling completion, testing and inspection of the primary pipeline prior to final completion of the secondary containment system. One section of the telescoping piping is a flexible corrugated pipe (42) which is able to bend around elbows. Compression seals and ring clamps (42a, 42b) are used to connect the components together.

Description

SECONDARY CONTAINMENT SYSTEM USING FLEXIBLE PIPING
Cross Reference to Related Applications
Tnis application is a continuation-in-part of copending application Serial No. 103,206, filed on October 1, 1987, and entitled "Secondary Containment System", and whicn, in turn, discloses subject matter closely related to that disclosed in application Serial No. 103,469, also filed on October 1, 1987, and entitled "Dodble Wall Piping System".
Field of the Invention
The present invention relates to a secondary containment system for subterranean piping systems used in dispensing of hazardous liquids such as gasoline, diesel fuel and a wide variety of chemicals.
Background of the Invention
Subterranean piping systems sucn as are typically found at service stations are installed and connected to fuel dispensing pumps so as to provide dispensing of fuels from a fuel storage tank or tanks, usually installed below ground, to fuel dispensers, which are located above ground.
Conventionally, such undergound piping systems comprise single wall pipes which are connected together on the site usin standard straight pipes and associated fittings such as tees, 90° elbows, 45° elbows, and unions. Tne underground storage tanks, the associated piping systems, and the fuel dispensers have all been determined to be sources of environmental pollution, as well as safety hazards because of leakage into tne surrounding earth. Fire, explosions, and pollution of ground water nave occurred because of these leakages.
With respect to the problem of leakage from underground fuel storage tanks, one solution has been to use double wall tanks, rather than conventional single wall tanks. Double wall steel tanks and double wall fiberglass tanks which are used to remedy tnis problem (together with a secondary containment and corrosion protection for the tanks) are disclosed in U.S. Patent Nos. 4,568,925 (Butts) and 4,672,366 (Butts). The secondary containment system disclosed in these patents is applied to a conventional steel tank and creates a unique double wall tank referred to as a "jacketed steel tan*". In the event of a leak in the inner primary tank, the leak is contained in the outer secondary tank. Most such double wall tanks are equipped with a leak detection device for signalling an alarm, in the event that a leak should occur.
While such tanks provide a partial solution, it has been determined that a substantial percentage of leakage which occurs at a typical service station site is due to leakage from the underground piping system. Various attempts have been made to deal with this problem. One approach is to install the piping in a trench line with a fuel impervious membrane liner or semi-rigid trough. Tftis technique, if carefully installed, can provide a measure of containment of leakage from the piping system. However, such an approach does not offer truly effective leak detection. In particular, this technique does not permit a determination of wnen the leak occurred, or of tne pipeline in which tne leak is located, or of where in a specific pipeline the leak occurred. With such a system, should a leak occur, it may be required that all of the backfill contained witnin tne trench or liner be removed. Furtner, integrity testing of such a system, by means of air pressure testing, is not possible. Further, in general, such systems do not provide 360° containment and thus fill with water, thereby eventually becoming ineffective.
A further solution to the problem of leakage from piping systems involves the use of fiberglass primary piping from the pump of the underground storage tank to the above ground fuel dispenser, this piping being encapsulated with an outer secondary fiberglass pipe and with fittings that are installed simultaneously with the primary pipe. The secondary pipe is, of necessity, of a larger diameter than the primary pipe so as to enable the secondary pipe to slide over the smaller primary pipe. The secondary fittings are of a clam shell design adapted to fit over primary fittings after the primary pipe has been bonded together, integrity tested and inspected. Secondary fittings are bonded to the secondary pipe by a combination of nuts and bolts, and through the use of fiberglass resins or a fuel resistant sealant. Such a solution does not permit a complete inspection of the entire primary piping system during an air pressure integrity test. Due to the construction and design of this system, the limited components available, and the bonding techniques used, it is difficult to install a system of this type which is air pressure testable. Further, the components of this system are expensive to make as well as expensive to install. General considerations, and both present and future regulatory requirements for primary piping, dictate that the piping possess a number of basic characteristics and meet a number of general design criteria. In this regard, the secondary containment system should be of such a design that the secondary system contains the primary system from the dispenser to the tank including the submersible pump housing and all swing joints. In addition, the secondary containment system should allow for complete inspection of the primary pipe fittings during an air pressure soap test, before the secondary pipe system is completed. Furtner, tne secondary containment system snould be compatible with the products to be stored. In addition, the secondary containment system should be non-corrosive, dielectric and non-degradable, and should be resistant to attack from microbial growth. Still further, the secondary containment system, the materials used therein and the design thereof, should be of sufficient strength to withstand the maximum underground burial loads. In addition, the secondary containment fittings should be capable of being installed over the primary fittings after completion, testing and inspection of the primary piping system is complete so as to allow inspection of the primary fittings during such testing. Further, the secondary containment system should have a monitored fuel collection sump at the low end of the system which provides a fitting for insertion of a continuous monitoring sensor for signaling an alarm should a leak occur in the primary piping. Summary of the Invention
In accordance with tne present invention, an improved secondary containment system is provided for steel and fiberglass primary pipelines. The system of the invention is such that it permits tne primary pipeline to be completely installed, integrity tested and inspected before the secondary containment'system is permanently fixed and sealed into position. Once installed, the secondary containment system of the invention performs as an air-tight guttering system, providing containment of the primary pipe from under the dispenser to the pump for the tank, including all swing joints or flex connectors. Any leak in the primary piping will flow from the high end of the system, under the product dispenser, to a collection sump, which contains the pump and associated fittings, at the low end of the system. Leakage detection can be accomplished at the collection sump by means of visual or electronic monitoring.
In accordance with the present invention, there is provided, in a pumping system for fluid products such as gasoline, diesel fuel and chemicals, "and including a pump for pumping such products from a storage tank through a primary pipeline to a product dispenser, a secondary containment system for the pipeline between the storage pipe and the product dispenser which includes a secondary pipe system surrounding the primary pipeline, the secondary pipe system including telescoping pipe sections of different diameters, which is installed around tne primary pipeline and which, when installed, is movable from an initial, intermediate position to a final, installed position, for enabling completion, testing and inspection of the primary pipeline prior to final completion of the secondary containment system.
In accordance with a first embodiment of the invention, the telescoping pipe sections have smooth walls and are a slightly different diameter so that the outer, larger diameter pipe can telescope or slide freely over the inner pipes. According to this emoodiment, tne secondary containment system preferably furtner comprises a fusion welding wire bond between at least two overlapping portions of the telescoping pipe sections. As discussed below, the fittings are split to allow installation thereof over the primary piping and thereafter are joined together at the split preferably using fusion rod welding. Thus, this embodiment preferably employs fusion rod welding in sealing the splits in fitting, pipe entries into sump-risers and sump-riser connections, and uses fusion wire welding to seal telescoping pipe overlap joints and fitting-pipe overlap joints.
In accordance with a second embodiment of the invention, the telescoping pipe sections comprise an inner, smooth wall pipe contained within an outer pipe which is of slightly larger diameter so as to permit telescoping thereof over the inner pipe and which is also flexible and includes "convolutions" or corrugations therein, i.e., alternating annular portions of different diameters (in the nature of an accordian) so as to permit bending thereof. In contrast to the first embodiment which, as was mentioned above and is discussed in more detail below, uses two types of plastic welding in providing sealing and connections, the system of the second embodiment does not use plastic welding and is preferably connected and sealed by rubber gaskets or compression seals inserted inside an overlap joint, with outside compression advantageously being provided by a stainless steel clamp.
With respect to tne fittings of the second embodiment, a tee fitting is used which is not split (and thus does not require joining at the split) and which is sized large enough relatively to the tee fitting of the primary pipe to permit the primary tee to be inserted therein, prior to the pirmary tee being permanently connected to the primary pipe. The secondary tee fitting is sealed to the smooth wall inner pipe of the telescoping pipe section preferably by means of rubber gaskets or compression seals and associated stainless steel clamps, and no plastic welding at all is required. Further, with respect to 45 and 90 elbow fittings, the convoluted, flexible outer pipe of the telescoping pipe section is used to contain all 45° and 90° primary fittings by simply sliding the flexible pipe around and over these fittings. Accordingly, no separate secondary 45° and 90° elbow fittings are used or required. Regarding the pipe and conduit exits from the sump-risers described below, no welding is required and these exits are preferably sealed by means of rubber grom ets, and the sump-riser components and sump-riser base are sealed by means of a rubber U-channel and machine screws as descrioed hereinafter. Thus, it will be seen from the foregoing that in accordance witn the second embodiment, tne welded connections of the first embodiments are replaced by sealed mechanical connections preferably using rubber seals and stainless steel clamps.
In accordance with a furtner important aspect of the invention, the secondary containment system preferably comprises an air-test clamp assembly for, in use, enabling air pressure testing of the secondary containment system incorporating the secondary pipe system. Preferably, this test clamp assembly comprises a fitting member, clamping means for releasably clamping one end of the fitting member to tne exterior of the primary pipeline and for clamping the other end of the fitting member externally of the secondary pipe system, and valve means in the fitting member for permitting connection of tne fitting member to a source of air under pressure so that such air under pressure can be supplied to the secondary containment system for testing purposes. Advantageously, the test clamp assembly is affixed to a wall of a unit of the pumping system, such as the collection sump, the wall having a hole therein through which a portion of the primary pipeline extends and the test clamp assembly further comprising a coupling member including a flange affixed to the wall and a base portion extending through the wall. The clamping means preferably comprises a first clamp for clamping the one end of the fitting member to the exterior of a primary pipeline and a second clamp for for clamping the other end of the fitting to the exterior of the base portion of the coupling member. Advantageously, the fitting member is fabricated of a resilient material and comprises first and second end portions of different diameters and an intermediate portion in which the valve means is disposed.
According to a further important feature of the invention, the secondary containment system preferably comprises leakage monitoring means incorporated in the secondary containment system for providing an indication of a leak in the primary pipeline. The leakage monitoring means preferably comprises a sump fitting having first and second spaced, aligned end portions through which a portion of the primary pipeline system extends, and a sump portion in which product from a leak can collect. Advantageously, the sump fitting is cross snaped or tee shaped and includes an upwardly extending observation portion, in alignment with the sump portion, for permitting observation of any product collected in the sump portion.
Typically the primary pipeline will include at least one flexing connection, such as a swing joint or a flex connector, and in such cases, the secondary containment system preferably comprises a corrugated flexible pipe in which the flexing connection is contained and clamping means for clamping the flexible pipe in place.
In accordance with a furtner important feature of the first embodiment of the invention which was mentioned previously, at least one secondary fitting is provided for connecting together adjacent portions of the secondary pipe sections of the secondary containment system, the secondary fitting comprising a split fitting member having a split therein in the top surface thereof. Advantageously, tne ends of the secondary fitting which define the split are shaped to define a V-groove therebetween and are joined together by a fusion rod weld as mentioned above.
In accordance with a further important aspect of tne present invention, a method is provided for installing a piping system for fluid products such as described above (i.e., one including a pump for pumping the product from a storage tank tnrough a primary pipeline to a product dispenser) , the method comprising installing a secondary containment system, including telescoping secondary pipes, around the primary pipeline with the telescoping secondary pipes positioned in intermediate positions along the primary pipeline; testing the primary pipeline with the telescoping pipes in the intermediate positions thereof; and moving the telescoping secondary pipes to their final positions so as to enable completion of the installation of the secondary containment system.
As noted above, in accordance with the first embodiment of the invention, the telescoping secondary pipes are preferably fixed in the final positions thereof using fusion wire welding, and split secondary fittings are installed over the primary fittings in tne primary pipeline by bending portions of the split fittings adjacent the split backwardly from the split and then installing the fittings over the primary fittings. Advantageously, the split fittings are joined to adjacent pipe sections using fusion wire welding and the portions of the split fitting adjacent to the split are joined together using fusion rod welding. In accordance with the second embodiment of the invention discussed above, the flexiole section of the telescoping pipe sections is simply bent around an elbow fitting, and compression seals and clamps are used to connect and seal the various components.
Other features and advantages of the present invention will be set forth in, or apparent from, the detailed description of preferred embodiments of the invention which follows.
Brief Description of tne Drawings
Figure 1 is a schematic cross sectional view of an overall pumping system illustrating one stage in-the assembly of the secondary containment system in accordance with a first embodiment of the invention;
Figure 2 is a view similar to that of Figure 1 illustrating the piping system with the secondary containment system completely installed;
Figures 3a, 3b and 3c are front elevational views of further embodiments of the collection sump illustrated in Figures 1 and 2;
Figure 4a is an exploded cross sectional view of a first embodiment of a mounting arrangement for the collection sump;
Figure 4b is a perspective view of some of the components of the embodiment of Figure 4a;
Figure 5a is an exploded cross sectional view of a further embodiment of a mounting arrangement for the collection sump of Figures 1 and 2; Figure 5b is an exploded perspective view of two of tne components of the e oodiment of Figure 5a;
Figure 6a is an exploded cross sectional view of yet anot er embodiment of a mounting arrangement for the collection sump of Figures 1 and 2;
Figure 6b is a perspective view of two of the components of the embodiment of Figure 6a;
Figure 7 is an exploded cross sectional view of yet a further embodiment of a mounting arrangement for the collection sump of Figure 1 and 2;
Figure 8 is a perspective view of the telescoping secondary pipe used in the piping system of Figures 1 and 2;
Figure 9 is a perspective view of a secondary "tee" fitting constructed in accordance with a first preferred embodiment of the invention;
Figure 10 is a perspective view of a 90° elbow fitting constructed in accordance with a first preferred embodiment of the invention;
Figure 11 is a perspective view of a 45° elbow fitting constructed in accordance with a first preferred embodiment of the invention;
Figure 12 is a side elevational view of a flexible connector constructed in accordance with a first preferred embodiment of the present invention;
Figure 13 is an exploded perspective view of an air test clamp assembly constructed in accordance with a first preferred embodiment of the present invention;
Figure 14 is a perspective view of a close-off coupling constructed in accordance with a first preferred embodiment of the invention. Figure 15 is a perspective view of a collection sump fitting constructed in accordance vith a first preferred embodiment of the invention;
Figure 16 is a front eievational view, partially in section, of a plurality of pipes incorporating collection sump fittings corresponding to that illustrated in Figure 12 and forming a plurality of observation wells;
Figure 17 is a perspective view of patch material used for sealing a leaking overlap' joint;
Figure 18 is a perspective view illustrating tne use of fusion wire welding in joining pipe sections together;
Figure 19 is a perspective view illustrating the use of fusion rod welding;
Figure 20 is a side eievational view of telescoping secondary pipe sections in accordance with a second or further preferred embodiment of tae invention;
Figure 21 is a perspective view of a compression seal and clamp used in the second embodiment;
Figure 22 is a tee fitting used in the second preferred embodiment;
Figure 23 is plan view of a schematic representation of three pipelines showing different stages in the assembly thereof, in accordance with the second preferred embodiment;
Figures 24a and 24b are cross sectional views showing two steps in the connection and sealing of a straight secondary pipe section to a flexible secondary pipe section; and
Figure 25a and 25b are cross sectional views showing two steps in the connection and sealing of a straight secondary pipe section to a secondary tee section. Figures 26a and 26b, 27a and 27b, 28a and 23b, and 29a and 29b are side eievational and top plan views, respectively, of four different sump-riser e oodiments of the invention.
Description of the Preferred Embodiments
Referring to Figures 1 and 2 which illustrate the two stages in assembly of a secondary containment system in accordance witn a first embodiment of the present invention in a typical pumping system, tne basic integers of the pumping system include a storage tank 10, a portion of which is shown, connected to a submersible pump 12 housed in a collection sump 14. The pump is connected through a piping system, generally denoted 16, to a standard product (e.g. gasoline) dispenser 18. Collection sump 14 is mounted on tank 10 by a mounting arrangement indicated at 10a. A number of possible embodiments of the mounting arrangement for collection sump 10 are discussed below in connection with Figures 4a, 4b; 5a, 5b; 6a, 6b; and 7.
Collection sump 14 includes a close-off coupling 20 which is also illustrated in Figure 14 and which houses a riser pipe 22 that provides a connection between tank 10 and pump' 12.
The piping system 16 which interconnects pump 12 and dispenser 18 includes a swing joint 24 connected between pump 12 and a straight section of the primary piping 30. An air test clamp assembly 26 is mounted on a section of pipe 30 within collection sump 12 and cooperates with a flanged coupling 28 affixed to a wall of collection sump 10, in a manner described below so as to enable air pressure testing of the primary piping system air test clamp assembly 26 and cooperating bulkhead coupling 28 are also illustrated in Figure 13 and are described in more detail below in connection with the description of that figure.
As will be apparent from the foregoing, a key element of the secondary containment system of the present invention is the telescoping secondary pipe which surrounds primary pipeline 30 and which comprises a larger diameter pipe 32a and a smaller diameter pipe 32b. Tne telescoping piping is described in more detail below in connection with Figure 8.
As illustrated in Figure 1, the primary pipeline 30 includes a tee fitting 30a and a 90° elbow 30b which are used in connecting the primary pipeline to dispenser 18. The primary pipeline 30 terminates in a swing joint 40 located beneath - dispenser 18.
As is also illustrated in Figures 1 and 2, a collection sump fitting 34 is disposed between pump 12 and tee fitting 30a (although such collection sump fittings can be installed anywhere in the system) and as illustrated in Figure 2, collection sump fittings 34, in combination with a riser pipe 35 and a close-off cap 37, form part of an observation well used in detecting leaks in the primary pipeline system. Collection sump fitting 34 is described in more detail below in connection with Figure 15 and Figure 16.
As illustrated in Figure 2, a secondary tee fitting 36 is installed around primary tee fitting 30a and a secondary 90° elbow fitting 38 is installed around primary 90° elbow fitting 30b. Tee fitting 36 is described in more detail in connection with Figure 9 and 90° elbow fitting 38 is described in more detail in connection with Figure 10. As illustrated in Figures 1 and 2, a flexible connector 42 including a reducer coupling 44 is installed around and contains swing joint 40. Connector 42 is described in more detail in connection with Figure 12.
As illustrated in Figures 1 and 2, collection sump 14 includes a cover 14a, a riser section 14b and a base or body section 14c. Collection sump 14 is preferably rotationally molded from a thick high density polyethylene and, as illustrated, is located at the low end of the piping system 16. The purposes of sump 14 include (i) acting to collect leaking product in the system, (ii) permitting access for repair or servicing of the pump 12 or the fittings tnerefor, and (iii) performing as a riser to keep excavation back fill away from the submersible pump 12 and the fittings therefor. The collection sump 14 is provided with flat exit and entry walls (viz. those shown in section in Figures 1 and 2) to accomodate the close-off coupling such as that indicated at 20.
Referring to Figure 3a, 3b and 3c, three further embodiments of the collection sump of Figures 1 and 2 are shown. The embodiment of Figure 3a is similar to that of Figures 1 and 2 and includes a mounting plate 14 d, . Figures 3b and 3c illustrate further embodiments of different sizes and incorporating fewer, but similar components. As is illustrated by Figures 3a to 3c, collection sumps can be provided in a number of different shapes and sizes in order to accomodate tanks of various sizes as well as different piping applications.
Referring to Figures 4a and 4b, a first embodiment of a mounting arrangement for mounting the collection sump onto the storage tank 10 is shown. In this embodiment, storage tank 10 is equipped with a manway 46, with associated manway nuts indicated at 48, and a cover 50, and the base or mounting plate 54 of the collection sump (which corresponds to, for example, Dase plate 14d. of Figure 3a) is pre-cut and drilled to match the bolt hole arrangement of the manway cover 50. To install this mounting, the manway nuts 48 and bolts 60 are removed and a gasket 52, also shown in Figure 4b, is placed in position over the bolt holes of manway cover 50. Thereafter, the pre-cut and drilled collection sump/base plate 54 is positioned over gasket 52 and a further gasket 56, also shown in Figure 4b, is placed in position inside of the collection sump base plate 54. Next, a three piece compression ring 58, also shown in Figure 4b, is placed over the gasket 56 and the manway nuts 48 and bolts 60 are replaced. The remainder of the collection sump components are assembled at a later stage.
Referring to Figures 5a and 5b, a further embodiment of the mounting arrangement for collection sump 14 is shown wherein a sump base plate 68 (corresponding again, for example, to plate 14, of Figure 3a,) is mounted directly onto a fitting 62 in the tank 10 by means of a mounting coupling 64 which is also illustrated in Figure 5b. In accordance with this embodiment, installation begins with screwing of a base portion 64a of coupling 64 into fitting 62 and thereafter placing an O-ring 66 into a groove 64d formed in a flange 64c of coupling 64. Next, a compression ring 70, which is best seen in Figure 5b, is screwed down onto an upper screw threaded portion 64d of coupling 64. Again, the remainder of the components of collection sump 14 are then assembled at a later stage.
Referring to Figures 6a and 6b, a further embodiment of a mounting arrangement for the collection sump 14 is shown wherein the mounting base plate 78 for the collection sump (again corresponding, for example, to plate 14d of Figure 3a) is mounted directly to a riser pipe 74 (corresponding to riser pipe 22 of Figures 1 and 2) . Riser pipe 74 screws into a tank fitting 72 (similar to fitting 62 of Figure 6a) and the installation procedure includes drilling a hole in the collection sump base plate 78 and inserting a mounting coupling 76 (best shown in Figure 6b) , from the bottom, i.e., with flange 76a lowermost. Flange 76a is then fusion rod welded to the underside of the collection sump base plate 78 and this combination, together with clamp 80, is slid down over the riser pipe 22 and the clamp 80 tightened. As before, the remainder of the components of the collection sump are assembled at a later stage.
Referring to Figure 7, an embodiment of the invention as shown wherein a base portion 88 of the collection sump, (corresponding, for example, to base portion 14c of Figures 1 and 2) , is mounted directly on a pre-installed saddle 84 in accordance with that provided in U.S. Patent Nos. 4,568,925 and 4,672,366, referred to above. Saddle 84 surrounds a tank fitting 82 of tank 10 and is specifically constructed to accomodate the body or base portion 88 of the collection sump. A bottom rim 88 of collection sump body 88 fits into a pre-formed retaining ring 86 of saddle 84 and the collection sump body 88 is fusion rod welded to the saddle retaining ring 86 to provide water tightness. As with the embodiments above, the remaining components of the collection sump can be assembled at a later stage.
Referring to Figure 8, a section of telescoping pipe is shown consisting of an outer, larger diameter pipe section 32a and an inner, smaller diameter pipe section 32b, also shown in Figures 1 and 2. Tne secondary piping 32a, 32b is preferrable extruded from nigh density polyethylene in sizes large enough to fit over tne primary piping system 30 with the inner diameter of the outer portion 32a being large enough to contain the outer diameter of inner portions 32b in addition to the added thickness of the fusion welding wire used in joining the sections together and still provide a slight clearance fit. Both sizes of pipe can be extruded from the same extrusion die by carefully adjusting the extrusion speed for the outer and inner portions 32a and 32D, respectively.
Bonding and sealing of the telescoping pipe sections 32a and 32b is provided by a welded overlap joint. High density polyethylene can generally be effectively bonded by fusion which requires the introduction of heat at temperatures sufficient to melt the material. As described in more detail below in connection with Figure 18, the present invention provides for use of a fusion welding wire which can be slipped between the overlap joint, in the form of a coil, and supplied with electric current from a suitable power supply so as to produce heat sufficient to melt the coating on the wire. This coating is made of the parent high density polyethylene material and thus produces a fusion bond at the point of contact. This fusion welding technique produces a homogeneous weld between the inner pipe section 32b and the outer pipe section 32a at the overlap joint and, as just mentioned, this welding technique is discussed in more detail hereinbelow.
Figures 9 and 10 illustrate, respectively, the tee fitting 36, and elbow fitting 38, described above in connection with Figures 1 and 2, while Figure 11 discloses a 45° elbow fitting which can be used in other pipeline patterns or arrangements. Fittings 36, 38 and 90 include corresponding V-shaped grooves 36a, 38a, and 90a, respectively, in tne tops of tne fittings to allow the fittings to be spread apart and fit over the corresponding pre-installed primary fitting. The fittings illustrated in Figures 9 to 11 are preferably made of high density polyethylene so that they are strong but flexible enough for the intended application. These fittings are preferably inside molded using a plastic forming process referred to as "rotational molding" but could also be made using a further plastic forming process referred to as "plastic injection molding". The construction of the fittings of Figures 9 to 11 permits installation, testing and inspection of the corresponding primary fittings before the secondary containment fittings 36, 38 and 90 are installed. The split fitting 36, 38 and 90 are bonded and sealed to the outer telescoping pipe 32a using the fusion wire welding techniques used for an overlap joint as described above, and as described in more detail in connection with Figure 18. After these fittings have been fusion wire welded in place, the V-shaped groove or split in the top of the fitting is fusion rod welded to completely seal the fitting. Fusion wire welding is described below in connection with Figure 19.
Referring to Figure 12, a corrugated flexible pipe section 42 corresponding to that shown in Figures 1 and 2 is illustrated. The pipe section or connection 42 is preferably rotationally molded of high density polyethylene material and has fitted on the upper end thereof, a reducer fitting 44 corresponding to that described above. Fitting 44 is preferably fabricated of neoprene rubber. Steel clamps 42a and 42b are used to close off the secondary containment piping system beneath product dispenser 18. The flexibility of connector 42 permits containment of a multi-directional swing joint such as that indicated at 40 in Figures 1 and 2. It will be appreciated that connector 42 can also be used in connection witn flex connectors. The lower end of connector 42a is attached to the outer telescoping secondary containment pipe 32a by means of fusion wire welding.
Referring to Figure 13, a test clamp assemdy 26, and cooperating bulkhead coupling 28, corresponding to those shown in Figures 1 and 2, are illustrated. Flanged coupling 28 is preferably rotationally moulded from nigh density polyethylene. The clamp assembly 26 basically comprises a reducer fitting 26a, preferably fabricated of neoprene rubber; a pair of different diameter stainless steel clamps 26b and 26c; and an air valve stem 26d formed in reducer fitting 26a. Clamp assembly 26, in cooperation with bulkhead coupling 28, is used to seal off the wall of collection sump 14 at a location where a contained primary pipe 30 exits, as illustrated in Figures 1 and 2. Once installed, the clamp assembly 26 permits the secondary piping system to be filled with air, through the stem valve 26d, so as to permit an air pressure test to be performed for checking the containment integrity of the piping system.
To install the bulkhead coupling 28, a hole is drilled at the exit location in the collection sump wall referred to above and the bulkhead coupling 28 is inserted with the flange 28a facing outwardly. Flange 28a of bulkhead coupling 28 is then fusion rod welded to the outside wall of the collection sump 14. On the inside of the collection sump 14, the reducer fitting 26a of the clamping assembly 26 is slipped over the inwardly projecting portion of the bulkhead coupling 28 and clamped in place by clamps 26b and 26c. During assembly of the primary piping 30, tnis piping is installed so as to pass through the test clamp assembly 26 and associated coupling 28.
Referring to Figure 14, a close-off coupling 20 is illustrated which corresponds to that shown in Figures 1 and 2. Close-off coupling 20 is used for sealing of the wall of the collection sump 14 at a location where a non-contained primary pipe (indicated at 30d in Figure 2) exits from the collection sump 14. It will be appreciated tnat such a non-contained pipe can, for example, be a vent line or a vapor recovery line. To install coupling 20, a hole is drilled at the exit location in the collection sump wall and the coupling 20 is inserted with the flange 20a facing outwardly. The flange 20a is then fusion rod welded to the outside wall of the collection sump 14. On the inside of the collection sump 14, coupling 20 is directly clampled to the primary pipe 30d (Figure 2) by means of a stainless steel clamp 20b. Close-off coupling 20 is preferably made of rotationally molded, high-density polyethelene.
As noted above, in accordance with a preferred embodiment of the present invention, the primary piping is installed so as to slope downwardly from the product dispenser 18 to the collection sump 14 so that any leakage in the primary system will flow to the collection sump. Referring to Figures 15 and 16, a cross-shaped sump collection fitting 34, corresponding to that referred to above in connection with Figures 1 and 2, is shown which is adapted to be installed at any point between the product dispenser 18 and the collection sump 14 to enable the approximate location of a leak to oe determined. Collection sump fitting 34 includes aligned arms 34a and 34b which are bonded to adjacent pipe sections 32a as well as a closed collection sump portion 34c which extends downwardly, in use, so that the product will collect therein. An upwardly extending portion 34d is bonded to riser pipe 35 wnich is closed off by a neoprene cap 37. ith cap 37 removed, one can look down riser pipe 35 into sump portion 34c to determine if there has been product leakage. It will be appreciated that any leakage in the primary pipe between the observation well and the fuel dispenser 18 will flow to and collect in, sump portion 34c.
As illustrated in Figure 16, where a plurality of pipes are positioned adjacent one another, the collection sump fittings 34, and their assocated riser pipes 35, are preferably tilted towards the center so that the corresponding collections sump portions 34c can be observed from a central area and can be accomodated underneath the same observation manhole.
During installation of the primary piping system 16, the telescoping secondary pipe sections 32a and 32b are fitted over each straight section of the primary pipeline 30 and telescoped back away from the primary fittings 30a and 30b (fittings in Figures 1 and 2) so as to not interfere with the assembly of these fittings in the primary piping 30. The length of tne telescoping sections 32a and 32b are slightly greater than one-half of the length of the length of straight section of primary pipe 30 between the primary fittings to allow for overlap. Each piping run, i.e., each length of pipe between the fittings, should begin and end with an outer telescopic section 32a, with an inner telescopic section 32b therebetween. The telescoping feature of the secondary containment pipe permits the pipe to be shifted back from the assembly area of the primary pipe 30 and then shifted back and forth to permit complete inspection of the primary pipe 30 (and the primary joints or fittings 30a and 30b) during testing of the primary piping system prior to placing the piping system in service.
Referring to Figure 17, a "last resort" patch 92 is shown which is used to provide sealing of a leaking overlap joint. Patch 92 is formed by wrap-around heat shrink material which is wrapped around a leaking overlap joint. The surface of the material is evenly heated with the hot air and the material will, as a consequence, begin to shrink and tighten around the joint. Patch 92 includes an adhesive (not shown) on the underside thereof which softens and fills any pin hole leaks which exist.
Referring to Figure 18, an illustration is provided of the use of fusion weld wiring in joining pipe sections together. The piping shown in Figure 18 includes outer pipe sections 32a bonded to a 90° elbow fitting 38 and a telescoping inner pipe section 32b about to be bonded to one of the outer pipe sections 32a after being moved into an overlap position.
The fusion wire used in fusion wire welding comprises a wire ribbon, approximately 1/4 inch in width and 50 mils in thickness. The ribbon is made up of 24 gauge resistive wire, 70% copper and 30% nickel alloy with a resistance of .75 ohms per lineal foot. Preferably four parallel strands of wire coated with high density polyethelene material, corresponding to that used in fabricating the secondary containment pipe and fittings, are used in a welding operation. The length of the wire ribbon is 36 inches with the strip wire ends being connected in such a manner so as to create a single wire circuit with two, 4 inch connector wires (94a, 94b) being located on the same end. The profile of the wire ribbon includes a female and male interlock snap on opposite sides so as to permit the wire ribbon to form a set coil when wrapped around the telescoping pipe section 32a, 32b. As the wire ribbon is being wrapped, the male (barbed) edge snaps into itself as it meets the female edge so as to permit a tight and stable coil to be formed around the secondary pipe which can then be shifted down tne pipe into and between the overlap joint created by the outer and inner telescoping pipe sections 32a and 32b.
The latter is illustrated in Figure 18 where inner pipe section 32b includes a coil 94 of fusion wire ribbon wound thereon which is being moved in the direction indicated by the arrow into the overlap joint between pipe sections 32a and 32b. Once inserted into the overlap joint, with the two connector wires indicated at 934 and 94b extending outwardly therefrom, a steel clamp 96 is installed around the outer telescoping pipe 32a directly over the coiled wire ribbon inside the overlap joint. This is illustrated in Figure 18 by the overlap joint between section 32a and elbow fitting 38. As illustrated, the two connector wires or leads 94a and 94b are attached to the terminals 98 of a terminal block clamp 100. Clamp 100 snaps onto the pipe section 32a so as to prevent movement of the connector wire leads 92a and 92b during the fusion welding process. The terminal block clamp 100 is connected to the fusion power unit (not shown) by a long (e.g. sic foot) cord 102.
By pressing the start button on the fusion power unit, current is delivered from a 24 volt supply to the fusion welding ribbon of the coil 94. The resistance of the ribbon causes the wires to become hot and create sufficient heat to produce a fusion bond between the outer and inner telescoping pipe sections 32a and 32b. Advantageously, the fusion power unit delivers current for a predetermined amount of time after whicn power is automatically terminated. It will be appreciated that such a fusion welding procedure can also be used at overlap joints where the outer telescoping pipe 32a is connected to trie various fittings and couplings referred to above.
Referring to Figure 19, the fusion rod welding process referred to above is illustrated. The process involves the use of a hot air gun, a portion of which is indicated at 104, that is equipped with a nozzle tip 106 having a offset receiving shaft portion 108 adapted to receive therein a V-shaped plastic rod 110. The plastic rod 110 is inserted into receiving shaft 108 of nozzle tip 106 where the rod 110 is heated and applied to the surface area of a joint to be welded. In the illustrated example, flange 28a of a bulkhead coupling 28 is being welded to the wall of collection sump 14. The hot air gun 104 reheats the surface of the joint as the semi-melted rod 110 is being laid. This produces a strong homogeneous weld. Such a fusion rod welding process is used in bonding the top grooves of the fittings described above as well as around the flange 28a of the bulkhead fitting 28 (as illustrated in Figure 19) and around the flange 20a of the close-off fitting 20.
Referring to Figure 20, there are shown the basic piping components used in a telescoping pipe section in accordance with a second embodiment of the secondary containment system of the invention. The piping components, which generally correspond to those for the first embodiment, shown in Figure 8, include an inner, smooth wall pipe 120 contained by or within an outer flexible pipe 122 wnich is of slightly larger diameter so as to telescope or slide freely over the smooth inner pipe 120. As illustrated, the flexible outer pipe 122 comprises alternating portions 122a and 122b of different diameters so that the outer wall thereof is of a corrugated or "convoluted" configuration. The flexible pipe 122 is preferably made of the same plastic, i.e., high density polyethylene (HDPE) as the piping described previously.
Referring to Figure 21, as mentioned above and as discussed in more detail below, the connections between the various components of the secondary containment system in accordance with this embodiment of the invention are mechanical and, in particular employ a rubber compression ring or gasket 124 and an associated stainless steel clamp or the like clamping device 126, thereby eliminating the need for any plastic welding. More specifically, the system is connected and sealed by rubber gaskets or compression seals 124 inserted inside of an overlap joint between the components in question', witn outside compression being provided by clamp 126. Further, outer flexible pipe 122 includes a molded-in coupling at predetermined intervals therealong (e.g., every 16") for the insertion of a rubber gasket or compression seal sized to fit the inside diameter of the molded in coupling and the outside diameter of inner pipe 120.
A tee fitting in accordance with this embodiment of the invention is shown at 128 in Figure 22, and is equipped with three clamps 126 and three rubber gaskets (not shown) . In contrast to the first embodiment, tee 128 is a simple molded plastic fitting and includes no split V-groove. Tee 128 is sized large enough to enable the primary tee fitting to σe inserted thereinto, prior to the primary tee being connected to the primary pipe (as discussed above in connection with the first embodiment) , and is sealed to inner telescoping smooth wall pipes (corresponding to pipe 120) by means of a gasket 124 and a clamp 126 as described in more detail below in connection with Figures 25a and 25b. Again, no plastic welding is required.
With respect to the--other secondary pipeline elbow fittings, there are no 45° or 90° elbow fittings used in the pipeline system of this embodiment. Instead, the flexible outer pipe 122 of the telescoping piping is used to contain all 90° or 45° primary fittings by sliding the flexible pipe 122 around and over these fittings.
As will be described nereinafter, other components and fittings of the embodiment are similar to those descirbed above but, as set forth previously, use gaskets or compressions seals to connect and seal the secondary system.
Referring to Figure 23, a schematic representation is provided of a pipeline system inclu.ding three pipelines 130, 132, and 134 connected between the submersible pumps 136a, 138a and 140b of corresponding tanks 136, 138 and 140, and corresponding outlets at two different pumping islands 142 and 144, showing the different steps or stages in the assembly of the pipeline.
Briefly describing the installation operation, after all sump-risers (corresponding to those discussed above) have been installed, the cutting or sizing of the primary piping, denoted 146 in Figure 23, begins. The primary piping is cut and dry-fit before cutting and installing of the secondary piping. When exiting the sump-riser with contained or non-contained piping, gro mets, indicated schematically at 148, of the appropriate size are used in place the sealing techniques described above for the first embodiment. Test clamps, indicated at 150 in Figure 23, are installed after assembly (as described above) of the swing joint or flex connector (not shown) coming out of the submersible pump (not shown) . Tne test clamps 150 are preferably made of rubber and are similar to those described above for the first embodiment, and use corresponding stainless steel clamps 126 (generally corresponding to those shown in Figure 21) to clamp them in place. Initially test clamps 150 are installed loosely as shown for pipe lines 130 and 132 but, at a later stage of the assembly, are clamped to a straight-run, corresponding to pipe section 120, pipe for sealing-off and air pressure testing of the secondary pipe system. As illustrated for pipeline 130, the completed primary piping 146 of this example includes 90° elbow fittings 146a, a tee fitting 146b, a 45° elbow fitting 146c, and a flex conector 146d.
Turning to the stage two assembly, as shown for secondary tee 128 (which acorresponds to that shown in Figure 22) , the secondary tees should be installed over the primary tees, e.g., over primary tee 146b, prior to the connection and sealing of the primary tees to the primary pipe. To install secondary tee 128, the compression seals, indicated at 124, are removed and slid onto primary pipe 146. The primary tee 146b is then inserted into the secondary tee 128 and sealed in place. As noted above, tne secondary tees 128 are sized large enough to permit them to be shifted back so as to not interfere with the primary pipe.
If zone observation wells are required, a turned-up tee fitting, indicated at 156, is installed, prior to sealing of the primary piping 146, at a suitable location therealong between two sections of straight pipe, denoted 160. At a later stage of assembly, the turned up tee fitting 156 is fitted with a section of straight pipe, which is used as a riser, and sealed on top with a simple rubber observation cap.
In installing the secondary telescoping pipe, indicated at 120, 122 the compression seals described should be inserted into the end couplings of the flexible pipe sections for installing the pipe over the primary piping 146. This is illustrated in Figure 24a and 24b wherein compression seal 124 is inserted into a moulded-in coupling 122c at the end of flexible pipe 122. For runs which extend between tees, the runs should begin and end with straight pipe and having the outer flexible pipe inbetween, although in the embodiment illustrated in Figure 23, simple straight pipes 158 are used, as mentioned above. For runs between tees and elbows, the runs should begin with the outer flexible pipe (at the elbow) and end with the inner straight pipe (at the tee). For long runs (e.g., in excess of 30') full lengths of telescoping inner straight pipe and outer flexible pipe alternate.
Where crossovers are required in the piping system, as at the 45° elbow fitting 146c, the height of the crossover should accomodate the additional size of the secondary piping. For crossover witn tees, the telescoping outer flexible pipe should normally be positioned on the primary pipe so that it may be shifted over 45° elbow fitting and connected to a short section of the telescoping straight pipe at the tee. For crossovers with 90° fittings, the telescoping piping should be cut long enough to extend around the 90° fitting to the adjacent piping run.
The secondary piping system terminates, at the dispenser, just under a shear valve 164, using a terminating flex section generally as described above for swing joint containment or a section of telescoping flexible pipe, as indicated at 166 for pipe line 134, for flex connector containment. It is noted tnat this stage of assembly, i.e., prior to primary testing, these components need not be installed and may be installed, at a later stage of assembly after primary pipe testing, by the insertion thereof down through the island access opening.
After all secondary components have been installed onto the primary piping and extended into their final positions to double check the lengths thereof, and to make certain that all other components are in their proper positions, connection of the primary pipe may begin. This begins with shifting the telescoping pipe 120, 122 and compression seals 124 away from all primary pipe and fitting connectors, to avoid adhesive an sealant spills from primary connections. It is noted that the telescoping pipe 120, 122 can be shifted from side to side over a piping run to permit complete primary pipe and fitting inspections. Turning to the stage tnree assembly, connection of the secondary piping components begins after the primary piping has been connected, tested and inspected. At this time, the pre-installed telescoping pipe 122 is extended into the final position thereof. It is noted that a lubricant, e.g. , liquid soap and petroleum jelly, is applied to the 90° fittings such as fittings 146as to prevent jamming. As illustrated in Figure 24a and 24b, to connect an outer flexible pipe to a further straight pipe section, the pipe sections should be positioned so that there is a minimum overlap (e.g., 4" in an exemplary embodiment) therebetween (see Figure 24b) . It is noted that the compression seal 124 inside the flexible pipe 122 should be pre-installed as discussed above. With the pipes positioned as set forth above, the stainless steel clamp 126 is tightened by tightening nut 126a.
To effect sump-riser entry, the telescoping straight pipe located just outside of the sump/riser is shifted into an opening in grommet 148 and caused to extend into the sump-riser a predetermined distance (approximately 4" in an exemplary embodiment) . The test clamp 150 is then connected, by tightening the associated clamp, to the end of the straight pipe of a telescoping section 160, while the other end of the test clamp 150 is connected to the primary pipe 146.
The connecting tees, corresponding to tee 120 (and to tee 156) are installed, as illustrated in Figures 25a and 25b, by re-inserting compression seals 124 in place and then inserting the straight pipe, i.e. , a pipe section 120, through the compression seals 124 and tightening down on the nuts 126a and stainless steels clamps 126 e.g., by using a manual or electric nut driver (not shown) . As will be evident from Figures 24a, 24b, and 25a, 25b, a variety of compression seals can be used depending on the job, tne pipe sizes, and the like.
Regarding connection of the observation wells, as discussed above, the turned up tee fitting 156 is connected to a straight pipe section (not seen in Figure 23) which serves as a riser and whicn is sealed at the top using a rubber observation cap, indicated at 168, to permit future access to the observation well.
The connection of crossovers, and the containment of swing joints and flex connectors should be evident from the description of the second stage assembly above.
After all secondary pipeline components have been assembled, an air-pressure-soap test may be performed to detect any pinhole leaks. Any leaks detected at the overlap joints can be eliminated by reassembling the overlap joint or simply tightening the clamp down more firmly. Hydrostatic hold testing can also be performed if required wherein water is added to the secondary pipe system.
The sump-riser of the invention (discussed above, for example, in connection with Figure 1) is preferably of one of the configurations shown in Figures 26a and 26b, Figures 27a and 27b, Figures 28a and 28b, or Figures 29a and 29b. In general, these sump-risers perform as a collection sump, as a riser for the corresponding tank and as a means for secondary containment for the tank's submersible pump, manway and fittings. As illustrated, the sump-risers, which are respectively denoted 170, 172, 174, and 176, are multi-sided to provide flat walls, denoted 170a, 172a, 174a and 176a, respectively, for accurate hole drilling for pipe and conduit entry and include vented access lids, denoted 170b, 172b, 174b and 176b, to prevent surface water from entering wnile allowing tne escape of any dangerous vapors. The sump-risers are made of a thick hign density polyethylene material, which provides excellent strength, chemical resistance and soil burial stability and is also easy to work with in the field. The different sizes and constructions are used to accommodate the demands of different facilities and environments. The various mounting accessories for mounting these sump-risers to any type of underground storage tank can be of the types discussed above in connection with, for example. Figures 4a and 4b, 5a and 5b, 6a and 6b and 7.
Referring to Figures 30 and 31, a fur-ther embodiment of the sump-riser apparatus of the invention is shown. As perhaps can best be seen in Figure 31, which is an exploded view, in side elevation, of the sump-risex shown in perspective in Figure 31, the basic components of the sump-riser, which itself is generally denoted 180, comprise a generally cylindrical sump base 182 including a step annual base flange 184 and an upright annular lip 186 extending upwardly from upper support surface 188 of sump base 182; an extension riser 190 including a lower annular riser lip 192 which fits over and around lip 186 of sump base 182; a cover 194; and an access or observation lid 196.
Riser extension 190 is detachable or removable from sump base 182 which permits compact shipping as explained below. Score lines, indicated at 198 and typically spaced inch apart, serve as cutting guide lines for heignt sizing. The annual lip or step 188 on Dottom of riser extension 190 provides reinforcement or strengthening of riser extension 190 and also serves an additional purpose discussed below. Access cover 194 is a man access cover which prevents surface run waste from entering the sump-riser 180 and includes an upstanding annular lip 200 which surrounds a central opening 202 (see Figure 32) in cover 194 and over which observation lid 196 fits. Observation lid 196, when removed, enables general inspection of the inner workings of the sump-riser 180.
As discussed above, rubber seals or groramets are used to seal all pipe conduit entries (not shown in Figures 30 and 31) and grommets are used in this embodiment which enable elimination of the flat sides of the previous embodiments discussed hereinabove.
An important feature of the embodiment of Figures 30 to 32 is that this embodiment enables compact shipping of the components. In particular, as indicated in Figure 32, after trimming and cleaning of all of the components, the riser extension 190 is turned upside down and lowered into sump base 182. The riser lip or step 192 will thus extend above lip 186 on sump base 182, as shown in Figure 32, and in this position serves as receptacle for- the cover 194 which is fit therein. With the basic components so assembled, heat shrink tape, indicated at 204, can be used to seal the components together.
Although the invention has been described relative to exemplary embodiments thereof, it will be understood by those skilled in the art that variations and modifications can be effected in these exemplary embodiments without departing from the scope 3nd spirit of the invention.

Claims

1. In a pumping system for fluid products, such as gasoline, diesel fuel and chemicals, and including a pump for pumping such products from a storage tank through a primary pipeline to a product dispenser, the improvement comprising a secondary containment system for the pipeline between the storage tank and the product dispenser and including a secondary pipe system surrounding said primary pipeline, said secondary pipe system including at least one pair of telescoping pipe sections of different diameters, which are installed around the primary pipeline and which are, prior to final installation, movable between intermediate and final positions, for enabling completion, testing and inspection of the primary pipeline prior to final completion of the secondary containment system, said telescoping pipe sections comprising an inner pipe section and a flexible outer pipe section.
2. A pumping system as claimed in Claim 1 wherein said flexible outer section comprises a corrugated tube comprising alternating annular portions of different diameters.
3. A pumping system as claimed in Claim 1 wherein said primary pipeline includes at least one elbow joint therein and said flexible outer pipe section is bent around said elbow joint.
4. A pumping system as claimed in Claim 1 wherein said secondary containment system further comprises a mechanical sealing conection between two overlapping portions of said telescoping pipe sections for sealingly connecting said sections together in the final positions thereof.
5. A pumping system as claimed in Claim 3 wheren said mechanical sealing connection includes a resilient compression seal located between said overlapping portions.
6. A pumping system as claimed in Claim 4 further comprising external ring clamps for compressively clamping said overlapping portions together.
7. A pumping system as claimed in Claim 1 further comprising an air test clamp assembly for, in use, enabling air pressure testing of the secondary containment system incorporating said secondary pipe system.
8. A pumping system as claimed in Claim 7 wherein said air test clamp assembly comprises a fitting member, clamping means for releasably clamping one end of the fitting member to the exterior of the primary pipeline and for clamping the other end of the fitting member externally of the secondary pipe system, and valve means in said fitting member for permitting connection of the fitting member to a source of air under pressure so that air under pressure can be supplied to the secondary containment system.
9. A pumping system as claimed in Claim 8, wherein said air test clamp assembly is affixed to a wall of a unit of tne pumping system, said wall having a hole therein through which a portion of said primary pipeline extends and, said test clamp assembly further comprising a coupling member including a flange affixed to said wall and a base portion extending through said wall, said clamping means comprising a first clamp for clamping said one end of said fitting member to the exterior of said portion of the primary pipeline and a second clamp for clamping said other end of said fitting to the exterior of the base portion of said coupling member.
10. A pumping system as claimed in Claim 9 wherein said fitting member is fabricated of a resilient material and comprises first and second spaced end portions of different diameters and an intermediate portion in which said valve means is disposed.
11. A pumping system as claimed in Claim 1 further comprising leakage monitoring means incorporated in said secondary containment system for providing an indication of a leak in the primary pipeline.
12. A pumping system as claimed in Claim* 7 wherein said leakage monitoring means comprises a sump fitting having first and second spaced, aligned end portions through which a portion of the primary pipeline system extends and a viewing portion for enabling viewing of a collected product from a leak.
13. A pumping system as claimed in Claim 8 wherein said sump fitting is tee shaped and includes an upwardly extending observation portion, in alignment with said sump portion for permitting observation of any product collected in the sump portion.
14. A pumping system as claimed in Claim 1 further comprising at least one tee* fitting for connecting together three adjacent portions of the secondary pipe sections of the secondary containment system, said secondary tee fitting being disposed in surrounding relation to a corresponding primary tee fitting of the primary pipeline and being sized relative to the primary tee fitting to permit the latter to be inserted thereinto.
15. A system as claimed in Claim 1 wnerein said pumping system includes a collection sump and the primary piping slopes downwardly between said dispenser and said collection sump so that any leakage in the primary piping system will flow to the collection sump.
16. A system as claimed in Claim 14 wherein said collection sump comprises a sump-riser and includes flat exit and entry walls.
17. A system as claimed in Claim 16 wherein said sump-riser is fabricated of molded plastic and includes a vented lid.
18. A system as claimed in Claim 17 wherein said sump-riser includes a close-off fitting attachment.
19. A method of installing a piping system for fluid products including a pump for pumping said product from a storage tank tnrough a primary pipeline, incuding at least one elbow joint therein, to a product dispenser, said method comprising installing a secondary containment system, including telescoping secondary pipes comprising an inner pipe section and a flexible outer pipe section, around said primary pipeline with the telescoping secondary pipes positioned in intermediate positions along the primary pipeline; testing said primary pipeline with the telescoping pipes positioned in said intermediate positions; and moving telescoping secondary pipes to final positions to enable completing of the installation of the secondary containment system, including bending said outer flexible pipe section of said telescoping pipes around said elbow joint of said primary pipeline.
20. A method as claimed in Claim 19 wherein said telescoping secondary pipes are fixed in the final positions thereof using mechanical sealing connections employing resilient annular compression seals.
21. A sump-riser apparatus for a pipeline system including a pump housed within said pump-riser apparatus, said apparatus comprising: a hollow sump base including side walls and an upper surface having an opening therein; a generally cylindrical riser extension removably mounted on the upper surface of said sump base in surrounding relationship thereto and including side walls, a lower opening in communication with said opening in said sump base, and an upper opening; an access cover, mounted on the top of said extension riser over said upper opening and including an aperture therein, for enabling access to the interior of said sump apparatus; and an access lid, mounted on said access cover over said aperture in said cover, for permitting observation of the interior of said sump apparatus.
22. An apparatus as claimed in Claim 21 wherein said sump base includes an upstanding portion surrounding said opening therein and said riser extension includes a step portion at the lower edge thereof which fits over said upstanding portion.
23. An apparatus as claimed in Claim 21 wherein the outer surface of the side walls of-said riser extension include score lines therein for assisting in sizing the riser portion.
24. An apparatus as claimed in Claim 21 wherein the sump base is cylindrical in shape.
25. A sump-riser apparatus for a pipeline system, said apparatus comprising a hollow sump oase including an upstanding annular portion disposed on an upper surface thereof in surrounding relationship to an opening formed in said surface; a hollow detachable riser extension mounted on said sump base and of a size and shape, relative to the sump base that, when said riser extension is inverted, said riser extension is receivable within said sump base; and a cover for said riser extension; said riser extension including an annular step portion at the base thereof whicn fits over and around said upstanding annular portion of said sump base and which is of a size and shape relative to said cover to enable receipt therewithin of said cover.
26. An apparatus as claimed in Claim 25 wherein said cover includes an observation opening therein and said apparatus further comprises a removable lid which fits over said opening.
27. An apparatus as claimed in Claim 25 wherein said sump base and riser extension are cylindrical in shape and said riser extension is open at the bottom and top thereof.
2S. An apparatus as claimed in Claim 25 wherein the riser extension includes score lines on the surface thereof for assisting in sizing the riser extension.
PCT/US1989/004086 1988-10-06 1989-09-19 Secondary containment system using flexible piping WO1990004157A1 (en)

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EP0464027A4 (en) * 1988-12-20 1992-03-25 Keith J. Osborne Flexible double-containment piping system
US5553971A (en) * 1988-12-20 1996-09-10 Intelpro Corporation Double-containment underground piping system
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Also Published As

Publication number Publication date
EP0397816A4 (en) 1991-03-20
EP0397816A1 (en) 1990-11-22
AU4409389A (en) 1990-05-01

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