WO1990004365A1 - Heated balloon catheters and the like - Google Patents

Heated balloon catheters and the like Download PDF

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Publication number
WO1990004365A1
WO1990004365A1 PCT/US1989/004764 US8904764W WO9004365A1 WO 1990004365 A1 WO1990004365 A1 WO 1990004365A1 US 8904764 W US8904764 W US 8904764W WO 9004365 A1 WO9004365 A1 WO 9004365A1
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WO
WIPO (PCT)
Prior art keywords
chamber
fluid
contacts
electrical
temperature
Prior art date
Application number
PCT/US1989/004764
Other languages
French (fr)
Inventor
Charles D. Lennox
Richard A. Noddin
Ronald Sahatjian
Original Assignee
Lennox Charles D
Noddin Richard A
Ronald Sahatjian
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lennox Charles D, Noddin Richard A, Ronald Sahatjian filed Critical Lennox Charles D
Priority to EP89912188A priority Critical patent/EP0561771B1/en
Priority to DE68929064T priority patent/DE68929064T2/en
Publication of WO1990004365A1 publication Critical patent/WO1990004365A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B18/04Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
    • A61B18/08Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by means of electrically-heated probes
    • A61B18/082Probes or electrodes therefor
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B18/04Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
    • A61B18/08Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by means of electrically-heated probes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/22Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00017Electrical control of surgical instruments
    • A61B2017/00022Sensing or detecting at the treatment site
    • A61B2017/00084Temperature
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00017Electrical control of surgical instruments
    • A61B2017/00022Sensing or detecting at the treatment site
    • A61B2017/00084Temperature
    • A61B2017/00088Temperature using thermistors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00017Electrical control of surgical instruments
    • A61B2017/00132Setting operation time of a device
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/00234Surgical instruments, devices or methods, e.g. tourniquets for minimally invasive surgery
    • A61B2017/00238Type of minimally invasive operation
    • A61B2017/00274Prostate operation, e.g. prostatectomy, turp, bhp treatment
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/22Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for
    • A61B2017/22051Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for with an inflatable part, e.g. balloon, for positioning, blocking, or immobilisation
    • A61B2017/22062Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for with an inflatable part, e.g. balloon, for positioning, blocking, or immobilisation to be filled with liquid
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B2018/00053Mechanical features of the instrument of device
    • A61B2018/00214Expandable means emitting energy, e.g. by elements carried thereon
    • A61B2018/0022Balloons
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B2018/00315Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body for treatment of particular body parts
    • A61B2018/00547Prostate
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B2018/00315Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body for treatment of particular body parts
    • A61B2018/00559Female reproductive organs
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B2018/00571Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body for achieving a particular surgical effect
    • A61B2018/00577Ablation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B2018/00636Sensing and controlling the application of energy
    • A61B2018/00773Sensed parameters
    • A61B2018/00791Temperature
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B18/04Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
    • A61B2018/044Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating the surgical action being effected by a circulating hot fluid

Definitions

  • This invention relates to balloon catheters and similar devices useful to apply heat within a patient's body, e.g., for angioplasty, hyperthermal treatment of tumors, and other medical procedures.
  • a device for heating tissue comprises a chamber constructed for insertion into a patient's body, an electrically conductive fluid preselected for resistive heating for filling the chamber, a plurality of spaced electrical contacts enclosed within the chamber and a corresponding plurality of conductors for connecting the electrical contacts to a power supply for applying a radio frequency electrical potential to the contacts, the contacts being exposed to the fluid- containing space of the chamber so that the radio frequency electrical potential can cause current to flow through fluid between the contacts, the chamber and the contacts being cooperatively constructed and arranged to cause the current to be substantially confined to the fluid within the chamber, whereby, on the basis of I 2 R losses of the radio frequency electric current flowing between the electrical contacts, the fluid can be heated and the fluid in turn can heat the surrounding tissue by thermal conduction through a wall of the chamber.
  • the chamber is defined by an expandable wall and is adapted to be empty and the expandable wall collapsed at the time of introduction into the patient and wherein a conduit is adapted to fill the chamber with the fluid after introduction of the chamber into a patient's body.
  • the device in the form of a catheter, and further comprising a catheter shaft constructed for insertion into a patient's body, the chamber being defined by a wall which at least in part is expandable, and the chamber being associated with a lumen for fluid flow between the chamber and a fluid source outside of the body, the chamber being fillable after placement in the body with an electrical conductive fluid preselected to produce resistive heating.
  • the chamber is defined by an inflatable balloon.
  • the spaced contacts are mounted directly upon the catheter shaft within the chamber.
  • the conductors are enclosed within the shaft along its length.
  • the chamber has the form of an inflatable balloon mounted upon the shaft.
  • the electrical contacts are radiopaque and serve as radiopaque markers.
  • the impedance between a pair of electrodes, when the chamber is filled with the preselected fluid, is less than 1000 ohms, preferably in the range of 50 to 500 ohms.
  • the device includes a power supply constructed to operate at a frequency between 100 kHz and 100 MHz.
  • the electrical potential applied across the contacts by the power source is about 100 volts or less.
  • the device further comprises a temperature sensor, and a temperature control circuit for controlling the output of the power supply in response to information received from the temperature sensor.
  • a temperature sensor constructed to sense the temperature of the fluid for controlling the application of the electrical potential to the contacts is located within the chamber.
  • the device associated with an temperature sensor located outside the chamber in contact with tissue surrounding the chamber for controlling the application of electrical potential to the contacts is located within the chamber.
  • the chamber is filled with a saline solution.
  • the chamber is filled with a fluid that is radiopaque.
  • the device is sized and constructed for insertion into a blood vessel, or for insertion into the body to apply heat to the prostate gland.
  • the chamber is coated with a coating that prevents it from sticking to tissue.
  • the device includes a power supply adapted to apply current at a level sufficient to cause localized boiling of the fluid at the electrical contacts, to cause mixing of the fluid in the chamber and produce uniform heating of the chamber wall.
  • the device includes a pressure transducer exposed to sense fluid pressure in the chamber and means constructed and arranged to control the energy applied to the electrical contacts in response to information received from the pressure transducer.
  • the device is associated with a power supply controlled by a thermistor sensor, and a control constructed and arranged to operate alternately in a power application mode in which RF potential is applied to the contacts and a sensing mode during which application of RF potential to the contacts is disrupted.
  • the device includes a thermistor exposed to fluid in the chamber, the thermistor connected to one of the electrical contacts, the device adapted to be used with a power supply controlled to alternately apply potential to the electrical contacts and to sense the temperature of the fluid in the absence of RF potential on the contacts.
  • a method for heating tissue comprises inserting into a patient's body a chamber containing electrically conductive fluid preselected for resistive heating, there being a plurality of spaced electrical contacts enclosed within the chamber and a corresponding plurality of conductors for connecting the electrical contacts to a power supply for applying a radio frequency electrical potential to the contacts, the contacts being exposed to the fluid- containing space of the chamber so that the radio frequency electrical potential can cause current to flow through fluid between the contacts, the chamber and the contacts being cooperatively constructed and arranged to cause the current to be substantially confined to the fluid within the chamber, and applying radio frequency potential to the electrical contacts, whereby, on the basis of I 2 R losses of the radio frequency electric current flowing between the electrical contacts, the fluid is heated and the fluid in turn heats the surrounding tissue by thermal conduction through a wall of the chamber.
  • the radio frequency potential applied across the contacts is at frequency in the range between about 100 kHz and 100 MHz.
  • the method includes controlling the electrical current between the electrical contacts to induce localized boiling at the contacts.
  • a method for constant temperature heating comprises inserting into a patient's body a chamber containing electrically conductive fluid preselected for resistive heating, there being a plurality of spaced electrical contacts enclosed within the chamber and a corresponding plurality of conductors for connecting the electrical contacts to a power supply for applying a radio frequency electrical potential to the contacts, the contacts being exposed to the fluid-containing space of the chamber so that the radio frequency electrical potential can cause current to flow through fluid between the contacts, the chamber and the contacts being cooperatively constructed and arranged to cause the current to be substantially confined to the fluid within the chamber, applying radio frequency potential to the electrical contacts, and monitoring temperature at a point influenced by the temperature of the liquid and, in response thereto, controlling the radio frequency energy applied to the electrical contacts to maintain the temperature constant, whereby, on the basis of I 2 R losses of the controlled radio frequency electric current flowing between the electrical contacts, the fluid is heated and the fluid in turn heats the surrounding tissue by thermal conduction through a wall of the chamber.
  • the chamber comprises a balloon on a catheter introduced into a lumen or cavity of the body.
  • the temperature at a point in the body adjacent the chamber is monitored and used to control the application of energy to the electrodes to maintain temperature at the point constant for a selected duration, on the basis of thermal transfer from liquid heated in the balloon to the point.
  • the temperature of the liquid in the chamber is monitored and used to control the application of energy to the electrodes to maintain temperature of the fluid constant at a set point whereby it is assured that tissue in the vicinity of the chamber is not heated above the set point.
  • Fig. 1 shows a balloon catheter according to the invention
  • Fig. 2 is a detailed drawing of the balloon portion of the balloon catheter of Fig. 1, according to an embodiment of the invention in which a temperature sensing device is mounted inside the balloon;
  • Fig. 3 is a transverse cross-section of the catheter shaft of the balloon catheter of Fig. 2;
  • Fig. 4 is a block diagram of the RF power supply and temperature control circuitry according to an embodiment of the invention of Fig. 2;
  • Fig. 5 is a block diagram of the RF power supply and temperature control circuitry according to an embodiment of the invention in which a temperature sensor is placed in direct contact with the tissue surrounding the balloon;
  • Fig. 6 is a block diagram of the RF power supply and temperature control circuitry according to an aspect of the invention in which a pressure transducer inside the balloon is used as a means for indirectly measuring the amount of heating of surrounding tissue;
  • Fig. 7 is a detailed block diagram of the temperature control circuit of Figs. 4, 5 and 6.
  • a balloon catheter 34 of the invention includes a polyethylene terephthalate (PET) balloon 8 mounted on nylon catheter shaft 10.
  • PET polyethylene terephthalate
  • the volume of the balloon ranges from about 1/8 cc for the smallest balloon to about 100 cc for the largest balloon.
  • the wall thickness of balloon 8 is about 0.001 inch.
  • Guidewire 46 which can extend past the distal end of the catheter, may be used to guide the catheter through the vascular system or luminal structure of a patient's body.
  • Balloon may be filled with an electrically conductive fluid 36 such as normal saline (0.9 percent NaCl in water), a conductive radiopaque fluid, or a mixture of saline solution and a radiopaque fluid.
  • an electrically conductive fluid 36 such as normal saline (0.9 percent NaCl in water), a conductive radiopaque fluid, or a mixture of saline solution and a radiopaque fluid.
  • the exterior of the balloon is coated with a non-stick coating having a low coefficient of friction, such as silicone or polysiloxane.
  • Annular electrical contacts 22 and 24 inside balloon 8 have internal diameters matching the 10a of the catheter shaft 10 about which they are fastened, and the contacts are bonded directly to the catheter shaft.
  • the contacts are positioned in a manner to heat the balloon evenly, e.g. the spacing between contacts is approximately one-half the length of the balloon, and the spacing of each contact from its respective end of the balloon is approximately one- fourth the length of the balloon. While the dimensions of the contacts vary according to the nature of the medical procedure to be performed, in the embodiment described the contacts are in the form of annular thin-wall bands having axial length and diameter about equal. For the range of uses contemplated for this embodiment, the inner diameter of the smallest contact is about 0.050 inch, and the inner diameter of the largest contact is about 0.120 inch.
  • the contacts present a low profile> having a radial thickness of approximately 0.002 inch.
  • the contacts may be formed of any conductive material that is compatible with the conductive solution and the conditions of use, but are preferably of a radiopaque metal such as platinum or tantalum, so that they may serve as radiopaque markers during placement of the catheter.
  • Contacts 22, 24 are joined to 34-gauge multi- filament, nickel wires 20, 18, respectively, by welding. These wires, which are TEFLON-insulated, and have outer diameters of 0.012 inch, connect contacts 22, 24, respectively, to opposite poles of current-controlled
  • RF power supply 50 (constant current) radio-frequency (RF) power supply 50.
  • Wires 20, 18 are enclosed within catheter shaft 10 along its length, and exit catheter shaft 10 through lumen 40, which is located inside balloon 8.
  • RF power supply 50 preferably operates at 650 kilohertz, but can be at any frequency within the range of about 100 kHz to 100 mHz. Radio frequency power is preferred over direct or low frequency current, or microwave power, because the risk of a physiological response or electrocution response is reduced at RF frequencies above 100 kHz as compared with direct current (d.c.) or low frequencies, and because microwave power would lead to radiative losses in wires 18, 20, which could result, e.g., in unwanted heating of catheter shaft 10.
  • the fluid 36 while selected to have resistive losses, has an electrical impedance low enough to cause it to conduct the current supplied by RF power supply 50 at voltages of about 100 volts or lower, so there will be no arcing across insulated wires 18, 20.
  • the impedance between the electrodes will be less than 1000 ohms, preferably in the range of 50 to 500 ohms, and, in the present embodiment, most preferably at about 100 ohms.
  • the shape of the balloon and the construction and spacing of the electrical contacts are preselected so that the electrical current is substantially confined to the interior of the balloon.
  • Catheter 34 plugs into RF power supply and temperature control circuitry 38 by means of a plug 39, which is keyed with respect to the particular size of its associated balloon catheter, to cause the power supply to operate at a maximum current of 1/10, 1/4, 1/2 or 1 amp.
  • Plug 39 has seven pins, three of which are needed to operate the catheter.
  • a jumper connection is made within plug 39 between a selected two of the remaining four pins.
  • the jumper connection indicates how much current, at maximum, the RF power supply 50 should produce, depending upon which pins are connected. Thus, the user need only select the appropriate catheter 34, and need not be concerned about selecting the appropriate maximum current.
  • a bead thermistor 26, 0.014 inch in diameter and 0.020 inch long, is mounted directly upon catheter shaft 10 between electrodes 22, 24.
  • Stainless steel thermistor lead 28 connects thermistor 26 with electrode 22.
  • Thermistor 26 fits snugly on top of an opening 48 in the wall of catheter shaft 10 midway between electrodes 22, 24.
  • Wire 30 and thermistor lead 32 are enclosed within catheter shaft 10, and thermistor lead 32 connects with thermistor 26 through opening 48.
  • An insulating coating of epoxy or urethane seals thermistor 26 on top of opening 48, and secures thermistor lead 28 to catheter shaft 10.
  • thermistor lead 28 may be electrically connected to RF power supply and temperature control circuitry 28 in the same manner as thermistor lead 32, rather than being connected to electrode 22.
  • catheter shaft 10 has three lumens 12, 14, 16.
  • Lumen 12 extends from the proximal end of catheter shaft 10 to the distal end, and provides a conduit for guidewire 46.
  • Lumen 14 extends from the proximal end of catheter shaft 10 to an outlet inside balloon 8, and provides a conduit for fluid 36 as balloon 8 is inflated and deflated.
  • Lumen 16 extends from the proximal end of catheter shaft 10 to the inside of balloon 8, and provides a conduit for wires 18, 20, which exit lumen 16 through opening 40 in the wall of catheter shaft 10, and also provides a conduit for wire 30 and thermistor lead 32 through opening 48 in catheter shaft 10 that is located directly below thermistor 26, as mentioned above. Referring to Fig.
  • RF power supply and temperature control circuitry 38 consists of RF power supply 50, temperature control circuit 52, and solid state switch 54.
  • Wire 18 connects electrode 24 with RF power supply 50, and wire 30 connects thermistor 26 with temperature control circuit 52.
  • Timing circuit 56 of temperature control circuit 52 toggles hold/NOT sample line 58 so that solid state switch 54 toggles back and forth, whereby wire 20 functions alternately as a lead connecting RF power supply 50 with electrode 22 and as a lead connecting temperature control circuit 52 with thermistor 26. (Recall that electrode 22 and thermistor 26 are connected by wire 28.)
  • the temperature sensing period is 1 percent of the 60 hertz cycle.
  • temperature control circuit 52 determines how much power, at maximum, RF power supply 50 should supply when solid state switch 54 next connects wire 20 with RF power supply 50.
  • FIG. 5 another embodiment of the invention is shown in which temperature sensor 26 is placed in direct contact with tissue 44, outside of balloon catheter 34.
  • Wires 60, 62 connect temperature sensor 26 with temperature control circuit 52, and wires 20, 18 connect electrodes 22, 24 respectively with RF power supply 50.
  • Temperature control circuit 52 regulates RF power supply 50 in response to the input from temperature sensor 26.
  • the temperature sensor consists of a pressure transducer 64 in conjunction with pressure sensing circuit 66 and pressure-to-temperature conversion circuit 68.
  • the electrodes 22, 24 are sufficiently small so that the electric current density in the immediate vicinity of the electrodes can induce localized boiling, which aids in convection of heat from the electrodes to the surrounding tissue 44.
  • the balloon material is heat-set at a temperature in excess of 100° Celsius, so that the balloon material remains dimensionally stable when the fluid 36 within the balloon 8 boils at about 100° Celsius.
  • a flexible tube 70 provides a conduit for fluid into lumen 14 of catheter shaft 10. Inflator 72 is used to inject fluid into flexible tube 70 until a desired pressure is obtained, as indicated by pressure gauge 74.
  • the high electric ield density in the immediate vicinity of each of the electrodes 22, 24 can induce localized boiling of fluid 36.
  • the boiling increases in intensity.
  • the boiling causes the pressure inside balloon 8 to increase.
  • the increase in pressure is measured by pressure transducer 64, as an indirect indication of the amount of heating of the fluid 36, according to phase change pressure/temperature relationships.
  • Temperature control circuit 52 regulates RF power supply 50 in response to the input obtained from pressure-to-temperature conversion circuit 68.
  • Temperature display circuit 76 displays the temperature obtained from pressure-to-temperature conversion circuit 68.
  • Impedance stability sensor 78 detects the initiation of boiling by sensing the instability of catheter impedance due to the formation of vapor at the surfaces of electrodes 22, 24.
  • linearization network 80 linearizes the input signal from temperature sensor 26 and delivers the linearized signal to sample and hold register 82.
  • the signal is deliver to amplifier buffer 84 having low-temperature reference 86.
  • Actual temperature display circuit 88 displays the output of amplifier buffer 84.
  • Control amplifier 90 compares the output of amplifier buffer 84 with a temperature set voltage 92 set by the user.
  • the maximum RF power control circuit 94 receives the output of control amplifier 90 and determines the maximum level of RF power that the RF power supply 50 should produce.
  • the signal from the maximum RF power control circuit 94 is received by isolation network 96, which interfaces with RF power supply 50.
  • the temperature set voltage 92 is received by buffer amplifier 98 and displayed by set temperature display 100.
  • Timing circuit 56 toggles hold/NOT sample line 58 at 60 hertz, so that hold/NOT sample line 58 is low during 1 percent of the cycle and high during the other 99 percent of the cycle. Hold/NOT sample line 58 is low when signals from temperature sensor 26 are being sampled and high when signals from temperature sensor 26 are not being sampled. Hold/NOT sample line 58 is received by RF output enable gate 102.
  • the output of sample and hold register 82 is processed by open and shorted sensor detector 104 to determine whether a sensor malfunction, such as a shorted or open sensor, has occurred.
  • the output of open and shorted sensor detector 104 is received by RF output enable gate 102.
  • RF output enable gate 102 delivers a signal to isolation network 96, which turns off RF power supply 50 when there has been a sensor malfunction or when signals from temperature sensor 26 are being sampled.
  • Divider 106 receives hold/NOT sample line 58 and delivers its output to time elapsed display 108.
  • Time set display 110 displays the time indicated by time set switches 112, which are set by the user.
  • Time compare network 114 compares the elapsed time with the time set by the user, and delivers an output signal to output disable circuit 116.
  • the output of output disable circuit 116 which is active only when the elapsed time is less than the time set by the user, is delivered to RF output enable register 118.
  • RF output enable register 118 in turn delivers the signal to the enable input to time elapsed display 108, and also to RF output enable gate 102, so that RF power supply 50 may be turned off when the time set by the user has elapsed.
  • Switch debounce circuits 120 are provided for time set switches 112.
  • foot switch 122 The user must depress foot switch 122 in order for RF power supply 50 to operate. While foot switch 122 is activated, and while the elapsed time is less than the time set by the user, output disable circuit 116 delivers a signal to RF output enable register 118, which in turn delivers the signal to the enable input of time elapsed display 108, and also to RF output enable gate 102 so that RF power supply 50 may be turned on. Deactivation of foot switch 122 causes a signal to pass through elapsed time reset register 124, in order to reset time elapsed display 108 and in order to reset RF output enable register 118. The resetting of RF output enable register 118 causes RF output enable gate 102 to turn off RF power supply 50.
  • Debounce circuit 126 is provided for foot switch 122.
  • balloon catheter 34 may be used as a heat source during or after angioplasty to seal the splitting of the intimal layers of the wall of blood vessel 42 that occurs during angioplasty, and to mold the vessel wall.
  • the blood vessel may be a coronary artery, or a peripheral artery such as an iliac, femoral, renal, carotid, or popliteal artery.
  • the user first preselects the desired therapeutic temperature (temperature set voltage 92, Fig.
  • Balloon catheter 34 follows the wire. If balloon 8 contains conductive radiopaque fluid, the location of balloon 8 can be monitored by means of fluoroscopy. Balloon 8 is inflated through lumen 14 with either saline, a conductive radiopaque fluid, or a mixture of saline and a radiopaque fluid, to a pressure of 4 to 17 atmospheres, in order to expand the wall of blood vessel 42. The balloon remains inflated for about 20 seconds or longer, depending upon the particular blood vessel in which the angioplasty is being performed.
  • the balloon catheter may also be used to perform glazing or smoothing of the vessel wall, whereby the balloon 8 is inflated to make light contact with the wall of blood vessel 42, foot switch 122 is activated by the user to initiate heating of the balloon, and the catheter 34 is guided through blood vessel 42 to glaze or smooth the plaque on the vessel wall.
  • the balloon catheter may also be used to dehydrate, compress, and mold plaque to improve patency.
  • Catheters according to the invention can be used in nonvascular applications such as hyperthermia treatment of benign or malignant tumors, or enlargement of the prostate gland. Hyperthermic effects begin at about 44° Celsius. Heat from balloon 8 destroys the undesired cells, which are eventually absorbed into the patient's body.
  • the balloon 8 may be sufficiently large so that no temperature sensing device is needed, and the fluid 36 can be left to boil at the electrodes without the buildup of excessive pressure within the balloon.
  • the fluid will begin to boil locally in about 5 seconds if the balloon has a diameter of 4 millimeters.
  • wires 18, 20 may be copper, and contacts 22, 24 may be coated with tin so the wires may be joined to the contacts by soldering with tin solder.
  • Wire 30 may also be formed of copper and attached by soldering. What is claimed is:

Abstract

A device and a method for heating tissue, the device having a catheter shaft (10) for insertion into a patient's body, a chamber formed by a collapsible balloon (8) mounted on the shaft and filled with an electrically conductive fluid (36). A power supply (50) applies an electrical potential to two or more contacts (22, 24) within the chamber via conductors (18, 20). The fluid is heated on the basis of I2R losses by a radio frequency electric current flowing between electrodes, and in turn heat the surrounding tissue. According to the method, the device is inserted into a patient's body, the chamber is filled with the fluid, and an electrical potential is applied to the contacts. The device acts as a temperature source, and a thermistor (26) in the balloon or in contact with tissue responds to the heating effect to control application of the current.

Description

HEATED BALLOON CATHETERS AND THE LIKE Background of the Invention This invention relates to balloon catheters and similar devices useful to apply heat within a patient's body, e.g., for angioplasty, hyperthermal treatment of tumors, and other medical procedures.
Prior proposals for application of heat internally of the body have often had drawbacks. The devices have been too large for certain procedures or have otherwise been difficult to insert, remove and/or control. In some cases, the devices have been too complex in construction or have been too expensive.
We have conceived of an approach that, in a number of circumstances, can overcome such drawbacks. Summary of the Invention
According to one aspect of the invention, a device for heating tissue comprises a chamber constructed for insertion into a patient's body, an electrically conductive fluid preselected for resistive heating for filling the chamber, a plurality of spaced electrical contacts enclosed within the chamber and a corresponding plurality of conductors for connecting the electrical contacts to a power supply for applying a radio frequency electrical potential to the contacts, the contacts being exposed to the fluid- containing space of the chamber so that the radio frequency electrical potential can cause current to flow through fluid between the contacts, the chamber and the contacts being cooperatively constructed and arranged to cause the current to be substantially confined to the fluid within the chamber, whereby, on the basis of I2R losses of the radio frequency electric current flowing between the electrical contacts, the fluid can be heated and the fluid in turn can heat the surrounding tissue by thermal conduction through a wall of the chamber.
Preferred embodiments of this aspect of the invention may include one or more of the following features. The chamber is defined by an expandable wall and is adapted to be empty and the expandable wall collapsed at the time of introduction into the patient and wherein a conduit is adapted to fill the chamber with the fluid after introduction of the chamber into a patient's body. The device in the form of a catheter, and further comprising a catheter shaft constructed for insertion into a patient's body, the chamber being defined by a wall which at least in part is expandable, and the chamber being associated with a lumen for fluid flow between the chamber and a fluid source outside of the body, the chamber being fillable after placement in the body with an electrical conductive fluid preselected to produce resistive heating. The chamber is defined by an inflatable balloon. The spaced contacts are mounted directly upon the catheter shaft within the chamber. The conductors are enclosed within the shaft along its length. The chamber has the form of an inflatable balloon mounted upon the shaft. The electrical contacts are radiopaque and serve as radiopaque markers. The impedance between a pair of electrodes, when the chamber is filled with the preselected fluid, is less than 1000 ohms, preferably in the range of 50 to 500 ohms. The device includes a power supply constructed to operate at a frequency between 100 kHz and 100 MHz. The electrical potential applied across the contacts by the power source is about 100 volts or less. The device further comprises a temperature sensor, and a temperature control circuit for controlling the output of the power supply in response to information received from the temperature sensor. A temperature sensor constructed to sense the temperature of the fluid for controlling the application of the electrical potential to the contacts is located within the chamber. The device associated with an temperature sensor located outside the chamber in contact with tissue surrounding the chamber for controlling the application of electrical potential to the contacts is located within the chamber. The chamber is filled with a saline solution. The chamber is filled with a fluid that is radiopaque. The device is sized and constructed for insertion into a blood vessel, or for insertion into the body to apply heat to the prostate gland. The chamber is coated with a coating that prevents it from sticking to tissue. The device includes a power supply adapted to apply current at a level sufficient to cause localized boiling of the fluid at the electrical contacts, to cause mixing of the fluid in the chamber and produce uniform heating of the chamber wall. The device includes a pressure transducer exposed to sense fluid pressure in the chamber and means constructed and arranged to control the energy applied to the electrical contacts in response to information received from the pressure transducer. The device is associated with a power supply controlled by a thermistor sensor, and a control constructed and arranged to operate alternately in a power application mode in which RF potential is applied to the contacts and a sensing mode during which application of RF potential to the contacts is disrupted. The device includes a thermistor exposed to fluid in the chamber, the thermistor connected to one of the electrical contacts, the device adapted to be used with a power supply controlled to alternately apply potential to the electrical contacts and to sense the temperature of the fluid in the absence of RF potential on the contacts. According to another aspect of the invention, a method for heating tissue comprises inserting into a patient's body a chamber containing electrically conductive fluid preselected for resistive heating, there being a plurality of spaced electrical contacts enclosed within the chamber and a corresponding plurality of conductors for connecting the electrical contacts to a power supply for applying a radio frequency electrical potential to the contacts, the contacts being exposed to the fluid- containing space of the chamber so that the radio frequency electrical potential can cause current to flow through fluid between the contacts, the chamber and the contacts being cooperatively constructed and arranged to cause the current to be substantially confined to the fluid within the chamber, and applying radio frequency potential to the electrical contacts, whereby, on the basis of I2R losses of the radio frequency electric current flowing between the electrical contacts, the fluid is heated and the fluid in turn heats the surrounding tissue by thermal conduction through a wall of the chamber.
Preferred embodiments of this aspect of the invention may include one or more of the following features. The radio frequency potential applied across the contacts is at frequency in the range between about 100 kHz and 100 MHz. The method includes controlling the electrical current between the electrical contacts to induce localized boiling at the contacts.
According to still another aspect of the invention, a method for constant temperature heating comprises inserting into a patient's body a chamber containing electrically conductive fluid preselected for resistive heating, there being a plurality of spaced electrical contacts enclosed within the chamber and a corresponding plurality of conductors for connecting the electrical contacts to a power supply for applying a radio frequency electrical potential to the contacts, the contacts being exposed to the fluid-containing space of the chamber so that the radio frequency electrical potential can cause current to flow through fluid between the contacts, the chamber and the contacts being cooperatively constructed and arranged to cause the current to be substantially confined to the fluid within the chamber, applying radio frequency potential to the electrical contacts, and monitoring temperature at a point influenced by the temperature of the liquid and, in response thereto, controlling the radio frequency energy applied to the electrical contacts to maintain the temperature constant, whereby, on the basis of I2R losses of the controlled radio frequency electric current flowing between the electrical contacts, the fluid is heated and the fluid in turn heats the surrounding tissue by thermal conduction through a wall of the chamber. Preferred embodiments of this aspect of the invention may include one or more of the following features.
The chamber comprises a balloon on a catheter introduced into a lumen or cavity of the body. The temperature at a point in the body adjacent the chamber is monitored and used to control the application of energy to the electrodes to maintain temperature at the point constant for a selected duration, on the basis of thermal transfer from liquid heated in the balloon to the point. The temperature of the liquid in the chamber is monitored and used to control the application of energy to the electrodes to maintain temperature of the fluid constant at a set point whereby it is assured that tissue in the vicinity of the chamber is not heated above the set point.
These and other features and advantages will be seen from the following description of a presently preferred embodiment, and from the claims.
Description of a Presently Preferred Embodiment We first briefly describe the drawings. Fig. 1 shows a balloon catheter according to the invention; Fig. 2 is a detailed drawing of the balloon portion of the balloon catheter of Fig. 1, according to an embodiment of the invention in which a temperature sensing device is mounted inside the balloon;
Fig. 3 is a transverse cross-section of the catheter shaft of the balloon catheter of Fig. 2;
Fig. 4 is a block diagram of the RF power supply and temperature control circuitry according to an embodiment of the invention of Fig. 2;
Fig. 5 is a block diagram of the RF power supply and temperature control circuitry according to an embodiment of the invention in which a temperature sensor is placed in direct contact with the tissue surrounding the balloon;
Fig. 6 is a block diagram of the RF power supply and temperature control circuitry according to an aspect of the invention in which a pressure transducer inside the balloon is used as a means for indirectly measuring the amount of heating of surrounding tissue; and
Fig. 7 is a detailed block diagram of the temperature control circuit of Figs. 4, 5 and 6.
Referring now to Fig. 1, a balloon catheter 34 of the invention includes a polyethylene terephthalate (PET) balloon 8 mounted on nylon catheter shaft 10. The fully extended diameter of balloon 8, when inflated, ranges from about 2 millimeters for coronary vascular procedures to about 20 to 35 millimeters for hyperthermia treatment of the prostate, esophagus or colon. The volume of the balloon ranges from about 1/8 cc for the smallest balloon to about 100 cc for the largest balloon. The wall thickness of balloon 8 is about 0.001 inch. Guidewire 46, which can extend past the distal end of the catheter, may be used to guide the catheter through the vascular system or luminal structure of a patient's body. Balloon may be filled with an electrically conductive fluid 36 such as normal saline (0.9 percent NaCl in water), a conductive radiopaque fluid, or a mixture of saline solution and a radiopaque fluid. The exterior of the balloon is coated with a non-stick coating having a low coefficient of friction, such as silicone or polysiloxane.
Annular electrical contacts 22 and 24 inside balloon 8 have internal diameters matching the 10a of the catheter shaft 10 about which they are fastened, and the contacts are bonded directly to the catheter shaft. The contacts are positioned in a manner to heat the balloon evenly, e.g. the spacing between contacts is approximately one-half the length of the balloon, and the spacing of each contact from its respective end of the balloon is approximately one- fourth the length of the balloon. While the dimensions of the contacts vary according to the nature of the medical procedure to be performed, in the embodiment described the contacts are in the form of annular thin-wall bands having axial length and diameter about equal. For the range of uses contemplated for this embodiment, the inner diameter of the smallest contact is about 0.050 inch, and the inner diameter of the largest contact is about 0.120 inch. The contacts present a low profile> having a radial thickness of approximately 0.002 inch. The contacts may be formed of any conductive material that is compatible with the conductive solution and the conditions of use, but are preferably of a radiopaque metal such as platinum or tantalum, so that they may serve as radiopaque markers during placement of the catheter. Contacts 22, 24 are joined to 34-gauge multi- filament, nickel wires 20, 18, respectively, by welding. These wires, which are TEFLON-insulated, and have outer diameters of 0.012 inch, connect contacts 22, 24, respectively, to opposite poles of current-controlled
(constant current) radio-frequency (RF) power supply 50. Wires 20, 18 are enclosed within catheter shaft 10 along its length, and exit catheter shaft 10 through lumen 40, which is located inside balloon 8. RF power supply 50 preferably operates at 650 kilohertz, but can be at any frequency within the range of about 100 kHz to 100 mHz. Radio frequency power is preferred over direct or low frequency current, or microwave power, because the risk of a physiological response or electrocution response is reduced at RF frequencies above 100 kHz as compared with direct current (d.c.) or low frequencies, and because microwave power would lead to radiative losses in wires 18, 20, which could result, e.g., in unwanted heating of catheter shaft 10. The fluid 36, while selected to have resistive losses, has an electrical impedance low enough to cause it to conduct the current supplied by RF power supply 50 at voltages of about 100 volts or lower, so there will be no arcing across insulated wires 18, 20. For example, if the current is set at 1 amp, and the impedance R between the electrodes, through the fluid, is 100 ohms, the voltage V will be 100 volts according to V = IR, and the power P dissipated into the fluid will be 100 watts, according to P = I2R. In general, where two electrodes are employed, the impedance between the electrodes will be less than 1000 ohms, preferably in the range of 50 to 500 ohms, and, in the present embodiment, most preferably at about 100 ohms. In all events, the shape of the balloon and the construction and spacing of the electrical contacts are preselected so that the electrical current is substantially confined to the interior of the balloon. Catheter 34 plugs into RF power supply and temperature control circuitry 38 by means of a plug 39, which is keyed with respect to the particular size of its associated balloon catheter, to cause the power supply to operate at a maximum current of 1/10, 1/4, 1/2 or 1 amp. Plug 39 has seven pins, three of which are needed to operate the catheter. During manufacture, a jumper connection is made within plug 39 between a selected two of the remaining four pins. The jumper connection indicates how much current, at maximum, the RF power supply 50 should produce, depending upon which pins are connected. Thus, the user need only select the appropriate catheter 34, and need not be concerned about selecting the appropriate maximum current.
Referring to Fig. 2, in one embodiment of the invention, a bead thermistor 26, 0.014 inch in diameter and 0.020 inch long, is mounted directly upon catheter shaft 10 between electrodes 22, 24. Stainless steel thermistor lead 28 connects thermistor 26 with electrode 22. A 34 gauge, multi-filament, TEFLON coated, nickel wire 30, outer diameter 0.012 inch, which is welded to the other stainless steel thermistor lead 32, connects thermistor lead 32 with RF power supply and temperature control circuitry 38 via one of the pins of the plug. Thermistor 26 fits snugly on top of an opening 48 in the wall of catheter shaft 10 midway between electrodes 22, 24. Wire 30 and thermistor lead 32 are enclosed within catheter shaft 10, and thermistor lead 32 connects with thermistor 26 through opening 48. An insulating coating of epoxy or urethane seals thermistor 26 on top of opening 48, and secures thermistor lead 28 to catheter shaft 10. Alternatively, thermistor lead 28 may be electrically connected to RF power supply and temperature control circuitry 28 in the same manner as thermistor lead 32, rather than being connected to electrode 22.
Referring to Fig. 3, catheter shaft 10 has three lumens 12, 14, 16. Lumen 12 extends from the proximal end of catheter shaft 10 to the distal end, and provides a conduit for guidewire 46. Lumen 14 extends from the proximal end of catheter shaft 10 to an outlet inside balloon 8, and provides a conduit for fluid 36 as balloon 8 is inflated and deflated. Lumen 16 extends from the proximal end of catheter shaft 10 to the inside of balloon 8, and provides a conduit for wires 18, 20, which exit lumen 16 through opening 40 in the wall of catheter shaft 10, and also provides a conduit for wire 30 and thermistor lead 32 through opening 48 in catheter shaft 10 that is located directly below thermistor 26, as mentioned above. Referring to Fig. 4, RF power supply and temperature control circuitry 38 consists of RF power supply 50, temperature control circuit 52, and solid state switch 54. Wire 18 connects electrode 24 with RF power supply 50, and wire 30 connects thermistor 26 with temperature control circuit 52. Timing circuit 56 of temperature control circuit 52 toggles hold/NOT sample line 58 so that solid state switch 54 toggles back and forth, whereby wire 20 functions alternately as a lead connecting RF power supply 50 with electrode 22 and as a lead connecting temperature control circuit 52 with thermistor 26. (Recall that electrode 22 and thermistor 26 are connected by wire 28.) The temperature sensing period is 1 percent of the 60 hertz cycle. When solid state switch 54 connects wire 20 with temperature control circuit 52, temperature control circuit 52 determines how much power, at maximum, RF power supply 50 should supply when solid state switch 54 next connects wire 20 with RF power supply 50. By thus multiplexing between temperature sensing and application of current to the electrodes, the temperature control circuitry eliminates the possibility that thermistor 26 will pick up RF noise from the electrodes 22, 24.
Referring to Fig. 5, another embodiment of the invention is shown in which temperature sensor 26 is placed in direct contact with tissue 44, outside of balloon catheter 34. Wires 60, 62 connect temperature sensor 26 with temperature control circuit 52, and wires 20, 18 connect electrodes 22, 24 respectively with RF power supply 50. Temperature control circuit 52 regulates RF power supply 50 in response to the input from temperature sensor 26.
Referring to Fig. 6, another embodiment of the invention is shown in which the temperature sensor consists of a pressure transducer 64 in conjunction with pressure sensing circuit 66 and pressure-to-temperature conversion circuit 68. In this embodiment, the electrodes 22, 24 are sufficiently small so that the electric current density in the immediate vicinity of the electrodes can induce localized boiling, which aids in convection of heat from the electrodes to the surrounding tissue 44. The balloon material is heat-set at a temperature in excess of 100° Celsius, so that the balloon material remains dimensionally stable when the fluid 36 within the balloon 8 boils at about 100° Celsius. A flexible tube 70 provides a conduit for fluid into lumen 14 of catheter shaft 10. Inflator 72 is used to inject fluid into flexible tube 70 until a desired pressure is obtained, as indicated by pressure gauge 74. When RF power supply 50 is activated, the high electric ield density in the immediate vicinity of each of the electrodes 22, 24 can induce localized boiling of fluid 36. As the fluid 36 heats up, the boiling increases in intensity. The boiling causes the pressure inside balloon 8 to increase. The increase in pressure is measured by pressure transducer 64, as an indirect indication of the amount of heating of the fluid 36, according to phase change pressure/temperature relationships. Temperature control circuit 52 regulates RF power supply 50 in response to the input obtained from pressure-to-temperature conversion circuit 68. Temperature display circuit 76 displays the temperature obtained from pressure-to-temperature conversion circuit 68. Impedance stability sensor 78 detects the initiation of boiling by sensing the instability of catheter impedance due to the formation of vapor at the surfaces of electrodes 22, 24.
Referring to Fig. 7, in temperature control circuit 52, linearization network 80 linearizes the input signal from temperature sensor 26 and delivers the linearized signal to sample and hold register 82. The signal is deliver to amplifier buffer 84 having low-temperature reference 86. Actual temperature display circuit 88 displays the output of amplifier buffer 84. Control amplifier 90 compares the output of amplifier buffer 84 with a temperature set voltage 92 set by the user. The maximum RF power control circuit 94 receives the output of control amplifier 90 and determines the maximum level of RF power that the RF power supply 50 should produce. The signal from the maximum RF power control circuit 94 is received by isolation network 96, which interfaces with RF power supply 50. The temperature set voltage 92 is received by buffer amplifier 98 and displayed by set temperature display 100.
Timing circuit 56 toggles hold/NOT sample line 58 at 60 hertz, so that hold/NOT sample line 58 is low during 1 percent of the cycle and high during the other 99 percent of the cycle. Hold/NOT sample line 58 is low when signals from temperature sensor 26 are being sampled and high when signals from temperature sensor 26 are not being sampled. Hold/NOT sample line 58 is received by RF output enable gate 102. The output of sample and hold register 82 is processed by open and shorted sensor detector 104 to determine whether a sensor malfunction, such as a shorted or open sensor, has occurred. The output of open and shorted sensor detector 104 is received by RF output enable gate 102. RF output enable gate 102 delivers a signal to isolation network 96, which turns off RF power supply 50 when there has been a sensor malfunction or when signals from temperature sensor 26 are being sampled.
Divider 106 receives hold/NOT sample line 58 and delivers its output to time elapsed display 108. Time set display 110 displays the time indicated by time set switches 112, which are set by the user. Time compare network 114 compares the elapsed time with the time set by the user, and delivers an output signal to output disable circuit 116. The output of output disable circuit 116, which is active only when the elapsed time is less than the time set by the user, is delivered to RF output enable register 118. RF output enable register 118 in turn delivers the signal to the enable input to time elapsed display 108, and also to RF output enable gate 102, so that RF power supply 50 may be turned off when the time set by the user has elapsed. Switch debounce circuits 120 are provided for time set switches 112.
The user must depress foot switch 122 in order for RF power supply 50 to operate. While foot switch 122 is activated, and while the elapsed time is less than the time set by the user, output disable circuit 116 delivers a signal to RF output enable register 118, which in turn delivers the signal to the enable input of time elapsed display 108, and also to RF output enable gate 102 so that RF power supply 50 may be turned on. Deactivation of foot switch 122 causes a signal to pass through elapsed time reset register 124, in order to reset time elapsed display 108 and in order to reset RF output enable register 118. The resetting of RF output enable register 118 causes RF output enable gate 102 to turn off RF power supply 50. Debounce circuit 126 is provided for foot switch 122.
Referring to Fig. 1, balloon catheter 34 may be used as a heat source during or after angioplasty to seal the splitting of the intimal layers of the wall of blood vessel 42 that occurs during angioplasty, and to mold the vessel wall. The blood vessel may be a coronary artery, or a peripheral artery such as an iliac, femoral, renal, carotid, or popliteal artery. The user first preselects the desired therapeutic temperature (temperature set voltage 92, Fig.
7) , and sets the length of time for which balloon 8 is to be heated (time set switches 112, Fig. 6). A percutaneous insertion is made with a needle, and guide wire 46 is introduced into the blood vessel 42. Balloon catheter 34 follows the wire. If balloon 8 contains conductive radiopaque fluid, the location of balloon 8 can be monitored by means of fluoroscopy. Balloon 8 is inflated through lumen 14 with either saline, a conductive radiopaque fluid, or a mixture of saline and a radiopaque fluid, to a pressure of 4 to 17 atmospheres, in order to expand the wall of blood vessel 42. The balloon remains inflated for about 20 seconds or longer, depending upon the particular blood vessel in which the angioplasty is being performed. Either during or after the plastic deformation of the vessel wall, with balloon 8 inflated to at least a low level of pressure, the user depresses foot switch 122 (Fig. 7) to initiate the bipolar heating between the electrodes 22, 24. Heat is dissipated into the fluid according to the formula P=I R, where P is the power that is dissipated into the fluid, I is the current that is passed through the electrodes, and R is the resistance of the fluid. The heat from the fluid is conducted across the balloon wall into the surrounding tissue 44. For angioplasty procedures, RF power supply 50 supplies a maximum current of 1/4 amp, and the power dissipated into fluid 36 is about 10 to 25 watts. The fluid will heat to the temperature set by the user, which may be in the range of 45° to 80° Celsius. Heating will continue until the time set by the user has elapsed, or until the user deactivates foot switch 122.
The balloon catheter may also be used to perform glazing or smoothing of the vessel wall, whereby the balloon 8 is inflated to make light contact with the wall of blood vessel 42, foot switch 122 is activated by the user to initiate heating of the balloon, and the catheter 34 is guided through blood vessel 42 to glaze or smooth the plaque on the vessel wall. The balloon catheter may also be used to dehydrate, compress, and mold plaque to improve patency. Catheters according to the invention can be used in nonvascular applications such as hyperthermia treatment of benign or malignant tumors, or enlargement of the prostate gland. Hyperthermic effects begin at about 44° Celsius. Heat from balloon 8 destroys the undesired cells, which are eventually absorbed into the patient's body. When a catheter according to the invention is used in such nonvascular applications, the balloon 8 may be sufficiently large so that no temperature sensing device is needed, and the fluid 36 can be left to boil at the electrodes without the buildup of excessive pressure within the balloon. The fluid will begin to boil locally in about 5 seconds if the balloon has a diameter of 4 millimeters.
Other embodiments are within the following claims. For example, wires 18, 20 may be copper, and contacts 22, 24 may be coated with tin so the wires may be joined to the contacts by soldering with tin solder. Wire 30 may also be formed of copper and attached by soldering. What is claimed is:

Claims

1. Device for heating tissue, comprising a chamber constructed for insertion into a patient's body, an electrically conductive fluid preselected for resistive heating for filling the chamber, a plurality of spaced electrical contacts enclosed within the chamber and a corresponding plurality of conductors for connecting the electrical contacts to a power supply for applying a radio frequency electrical potential to the contacts, said contacts being exposed to the fluid- containing space of said chamber so that said radio frequency electrical potential can cause current to flow through fluid between the contacts, said chamber and said contacts being cooperatively constructed and arranged to cause said current to be substantially confined to said fluid within the chamber, whereby, on the basis of I2R losses of said radio frequency electric current flowing between the electrical contacts, the fluid can be heated and the fluid in turn can heat the surrounding tissue by thermal conduction through a wall of the chamber.
2. The device of claim 1 wherein said chamber is defined by an expandable wall, said chamber being adapted to be empty and the expandable wall collapsed at the time of introduction into the patient and wherein a conduit is adapted to fill said chamber with said fluid after introduction of said chamber into a patient's body.
3. The device of claim 1 in the form of a catheter, said device further comprising a catheter shaft constructed for insertion into a patient's body, said chamber being defined by a wall which at least in part is expandable, and said chamber being associated with a lumen for fluid flow between said chamber and a fluid source outside of said body, said chamber being fillable after placement in the body with an electrical conductive fluid preselected to produce resistive heating.
4. The device of claim l, 2 or 3 wherein the chamber is defined by an inflatable balloon.
5. The device of claim 3 wherein the spaced contacts are mounted directly upon the catheter shaft within the chamber.
6. The device of claim 3 wherein the conductors are enclosed within the shaft along its length.
7. The device of claim 3 wherein said chamber has the form of an inflatable balloon mounted upon said shaft.
8. The device of claim 1, 3, 5 or 7 wherein said electrical contacts are radiopaque and serve as radiopaque markers.
9. The device of claim 1, 3 or 7 wherein the impedance between a pair of said electrodes, when said chamber is filled with said preselected fluid, is less than 1000 ohms.
10. The device of claim 9 wherein said impedance is in the range of 50 to 500 ohms.
11. The device of claim 1, 3 or 7 including a power supply constructed to operate at a frequency between 100 kHz and 100 MHz.
12. The device of claim 11 wherein the electrical potential applied across the contacts by the power source is about 100 volts or less.
13. The device of claim 11 further comprising a temperature sensor, and a temperature control circuit for controlling the output of the power supply in response to information received from the temperature sensor.
14. The device of claim 1, 3 or 7 wherein a temperature sensor constructed to sense the temperature of said fluid for controlling the application of said electrical potential to said contacts is located within the chamber.
15. The device of claim 1, 3 or 7 associated with an temperature sensor located outside the chamber in contact with tissue surrounding the chamber for controlling the application of said electrical potential to said contacts is located within the chamber.
16. The device of claim 1, 3 or 7 wherein said chamber is filled with a saline solution.
17. The device of claim 1, 3 or 7 wherein said chamber is filled with a fluid that is radiopaque.
18. The device of claim 1, 3 or 7 sized and constructed for insertion into a blood vessel.
19. The device of claim 1, 3 or 7 sized and constructed for insertion into the body to apply heat to the prostate gland.
20. The device of claim 1, 3 or 7 wherein said chamber is coated with a coating that prevents said chamber from sticking to said tissue.
21. The device of claim 1, 3 or 7 including a power supply adapted to apply said current at a level sufficient to cause localized boiling of said fluid at said electrical contacts, to cause mixing of the fluid in said chamber and produce uniform heating of the chamber wall.
22. The device of claim 21 including a pressure transducer exposed to sense fluid pressure in said chamber and means constructed and arranged to control the energy applied to said electrical contacts in response to information received from the pressure transducer.
23. The device of claim 1, 3 or 7 associated with a power supply controlled by a thermistor sensor, and a control constructed and arranged to operate alternately in a power application mode in which RF potential is applied to said contacts and a sensing mode during which application of RF potential to said contacts is disrupted.
24. The device of claim 1, 3 or 7 including a thermistor exposed to fluid in said chamber, said thermistor connected to one of said electrical contacts, said device adapted to be used with a power supply controlled to alternately apply potential to said electrical contacts and to sense the temperature of the fluid in the absence of RF potential on the contacts.
25. A method for heating tissue, comprising inserting into a patient's body a chamber containing electrically conductive fluid preselected for resistive heating, there being a plurality of spaced electrical contacts enclosed within the chamber and a corresponding plurality of conductors for connecting the electrical contacts to a power supply for applying a radio frequency electrical potential to the contacts, said contacts being exposed to the fluid-containing space of said chamber so that said radio frequency electrical potential can cause current to flow through fluid between the contacts, said chamber and said contacts being cooperatively constructed and arranged to cause said current to be substantially confined to said fluid within the chamber, and applying radio frequency potential to said electrical contacts, whereby, on the basis of I R losses of said radio frequency electric current flowing between the electrical contacts, the fluid is heated and the fluid in turn heats the surrounding tissue by thermal conduction through a wall of the chamber.
26. The method of claim 25 wherein said radio frequency potential applied across said contacts is at frequency in the range between about 100 kHz and 100 MHz.
27. The method of claim 25, including controlling the electrical current between the electrical contacts to induce localized boiling at the contacts.
28. A method for constant temperature heating, comprising inserting into a patient's body a chamber containing electrically conductive fluid preselected for resistive heating, there being a plurality of spaced electrical contacts enclosed within the chamber and a corresponding plurality of conductors for connecting the electrical contacts to a power supply for applying a radio frequency electrical potential to the contacts, said contacts being exposed to the fluid-containing space of said chamber so that said radio frequency electrical potential can cause current to flow through fluid between the contacts, said chamber and said contacts being cooperatively constructed and arranged to cause said current to be substantially confined to said fluid within the chamber, applying radio frequency potential to said electrical contacts, and monitoring temperature at a point influenced by the temperature of said liquid and, in response thereto, controlling the radio frequency energy applied to said electrical contacts to maintain said temperature constant, whereby, on the basis of I2R losses of said controlled radio frequency electric current flowing between the electrical contacts, the fluid is heated and the fluid in turn heats the surrounding tissue by thermal conduction through a wall of the chamber.
29. The method of claim 28 wherein said chamber comprises a balloon on a catheter introduced into a lumen or cavity of the body.
30. The method of claim 28 or 29 wherein temperature at a point in the body adjacent said chamber is monitored and used to control the application of energy to said electrodes to maintain temperature at said point constant for a selected duration, on the basis of thermal transfer from liquid heated in said balloon to said point.
31. The method of claim 28 or 29 wherein temperature of the liquid in said chamber is monitored and used to control the application of energy to said electrodes to maintain temperature of said fluid constant at a set point whereby it is assured that tissue in the vicinity of said chamber is not heated above said set point.
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EP0561771A4 (en) 1991-10-09
DE68929064T2 (en) 2000-05-25
US4955377A (en) 1990-09-11
CA2001628A1 (en) 1990-04-28
EP0561771A1 (en) 1993-09-29
US5368591A (en) 1994-11-29
EP0561771B1 (en) 1999-09-01
CA2001628C (en) 1994-11-29
DE68929064D1 (en) 1999-10-07

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