WO1993017925A1 - Coating composition for glass container - Google Patents
Coating composition for glass container Download PDFInfo
- Publication number
- WO1993017925A1 WO1993017925A1 PCT/US1992/001924 US9201924W WO9317925A1 WO 1993017925 A1 WO1993017925 A1 WO 1993017925A1 US 9201924 W US9201924 W US 9201924W WO 9317925 A1 WO9317925 A1 WO 9317925A1
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- WO
- WIPO (PCT)
- Prior art keywords
- glass container
- monoene
- ethylenically unsaturated
- polyene
- composition
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/28—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material
- C03C17/32—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material with synthetic or natural resins
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S215/00—Bottles and jars
- Y10S215/06—Resin-coated bottles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/131—Glass, ceramic, or sintered, fused, fired, or calcined metal oxide or metal carbide containing [e.g., porcelain, brick, cement, etc.]
- Y10T428/1317—Multilayer [continuous layer]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2813—Heat or solvent activated or sealable
- Y10T428/2817—Heat sealable
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31616—Next to polyester [e.g., alkyd]
Definitions
- the present invention relates to curable exterior protective coating compositions for glass containers which include at least one monoene, a polyene and a curing
- additives of various structures may be incorporated into the carbon chains of the monoene and/or polyene components to provide such properties as increased strength, water resistance, thermal stability and optical qualities to the resultant compositions.
- the container is formed by forcing air into molten glass so that the outside surface of the glass is pressed against a mold. Flaws consequently predominate on the exterior surface of the finished product.
- Another method is to insert a metal die into molten glass resulting in flaws on the interior glass surface. Glass containers produced by either method are subject to exterior damage during subsequent handling after the forming process is complete.
- Coatings for glass bottles have been the subject of much attention in the industry. Mechanical weakening can occur in glass as a result of flaws and scratches in the surface, even those of microscopic size, and as a result of moisture which attacks the bonding of the silica and other compounds which may be present in the glass.
- compositions which, when cured, provide enhanced physical, bonding and mechanical properties and consistency of these properties to glass containers. It is still another object of the present invention to provide a composition which can form a highly crosslinked structure by exposure to high energy irradiation, thermal curing or moisture curing.
- Still another object of this invention is to provide a coating composition with improved hydrolytic stability and adhesion promoting properties with oxidizable substrates.
- the curable compositions disclosed in this invention have as the main components: (1) at least one monoene; (2) polyene; and (3) a curing initiator, such as a UV
- the percent levels of each of these components can be varied relative to one another over a wide range.
- Organo functional groups can be integrated into the carbon chains of these main components to form compositions having a wide variety of applications.
- the components are combined and cured in an efficient manner without requiring a thiol or polythiol to act as the synergist for the composition.
- Curing mechanisms include radiation, therma l and moisture curing.
- the glass substrate is preferably a silica-containing glass and may be in a wide variety of shapes including bottles, plates, tubes and other glass containers.
- One application of these general compositions to fiber optic cores is United States Patent No. 4,707,076 granted to the inventors named herein.
- the curable compositions may be composed of polymer izable monoenes including mixtures of two, three or more monoenes.
- monoenes refer to simple and complex ethylenically unsaturated species having one reactive
- operable monoenes are the mono unsaturated esters, ethers, amines and silanes, esters of mono unsaturated acids such as acrylic acid, methacrylic acid, butenoic acid, crotonic acid, itacontic acid, maLeic acid, ethacrylic acid and the salts thereof, acrylates and methacrylates, along with the esters of mono unsaturated alcohols such as allylester and vinylesters.
- monoenes useful herein include, but are not limited to, dimethyl itaconate, 1H, 1H, 11H-perfluoroundecyl methyl itaconate, di-1H, 1H, 11H perfluoroundecyl maleate, perfluoroundecyl crotonate, crotyl perfluoro octanoate, isobornyl acrylate, isocyanatoethyl methacrylate,
- the various monoenes may be ob t a i ned commercially or may be readily prepared from commercially available reactants. Useful weight percentages of the
- composition for the monoene component are from about 10.0% to about 95.0%, with preferred a range of about 10.0% to about 75.0%.
- compositions can be modified by mixing two or more monoenes or by the integration of various functional groups into the monoene basic structure.
- the composition will then be made up of differing functional units and the properties of the resultant composition can be varied in this way.
- a halogenated monoene such as a fluorinated monoene
- a fluorinated monoene can be readily incorporated into the composition when a low coefficient of friction is desired; the addition of a fluorinated compound will increase the thermal stability and electrical resistivity of the resultant composition.
- composition of this invention is illustrated in TABLE I.
- Table I indicates successful combinations of the composition invention wherein the resultant hardness of the composition Cafter curing) can be modified by the choice of components and/or the percentages of components. Specifically, the test results shown in TABLE I illustrates the results of the hardness testing when the monoene component was varied by several different methods, such as weight percent, chemical structure and balancing the combinations of monoenes, to produce compositions of varying hardness.
- compositions mentioned above, can be tailored to obtain desired characteristics for the composition on a chosen
- compositions suitable for use in bonding substrate materials can be produced.
- Alkoxy or hydroxy functional group may also be integrated into the monoene or polyene component to generate bonding to glass.
- organofunctional silanes examples include
- gamma-methacryloxypropyltrimethoxy silane 3-cyanopropyl triethoxy silane, gamma-glycidoxypropyl trimethoxy silane, trimethoxysilypropyl diethylene triamine, 3-chloropropyl trimethoxy silane, alkyl-alkoxy derivatives, and preferably gamma-mercaptopropyltrimethoxy silane, vinyltrimethoxy silane, m, p-styrylethylenetrimethoxy silane, allyl triethoxy silane, diphenylvinylethoxy silane, and alkoxy derivatives.
- compositions having the basic three components can be added to modify the properties of any given composition having the basic three components.
- the flame retardancy of the composition can be increased by the addition of fluorine and/or other halogens, while the water repulsion of compositions can be enhanced by incorporating alkyl chains of greater than six carbon lengths.
- compositions to be cured in accord with the present invention may, if desired, include such additives as antioxidants, inhibitors, activators, fillers, pigments, dyes, antistatic agents, flame retardant agents, thickeners, surface-active agents, viscosity modifiers, plasticizers and the like within the scope of the invention.
- additives as antioxidants, inhibitors, activators, fillers, pigments, dyes, antistatic agents, flame retardant agents, thickeners, surface-active agents, viscosity modifiers, plasticizers and the like within the scope of the invention.
- the type and concentrations of the additives, and/or combinations must be selected with care so that the final compositions has the desired characteristics while remaining curable by free radical mechanisms or by other well-known curing means such as moisture curing.
- the polyene component may be a simple or complex organic compound having a multiplicity of functional groups per molecule, and as with the monoene component, may be tailored by substitutions of organo functional compounds for controlling the resultant characteristics of the composition.
- the term polyene is used herein to define ethylenically unsaturated compounds which contain at least 2 or more reactive unsaturated carbon-to-carbon bonds per molecule.
- the preferred polyenes are characterized by the ability to quickly thermoset upon exposure to the curing activity.
- the polyene component has two or more reactive unsaturated carbon-to-carbon bonds located terminally or pendant from the main carbon chain.
- polyenes examples include, divinyl benzene, diallyl esters of polycarboxylic acids, triallyl terephthalate, N, N'-methylene diacrylamide, diallyl maleate, diallyl
- polyethylene glycol diacrylates or methacrylates and the like of the aforementioned cross linking monoenes include trimethylolpropane triacrylate, triallyl cyanurate, pentaerythritol acrylate, 1, 3 butanediol diacrylate and 1, 6 hexanediol acrylate.
- Other specific examples of commercially available polyenes include, but are not limited to allyl acrylate, allyl methacrylate and N, N'-methylene
- polystyrene diacrylamide diacrylamide, and divinylbenzene and the like.
- polyurethanes which contain sufficient reactive carbon-to-carbon locations for the placement of other functional or additive groups.
- Useful ranges of the polyene component are from about 2.0% to about 70.0% of the weight percent of composition, and preferably from about 10.0% to about 60.0%. Practically any curing initiator agent or curing rate accelerator can be used. UV curing is often preferred,
- Curing rate accelerators useful herein include 2-hydroxy-2-methyl-1-phenyl pro ⁇ an-1-one, methyl, ethyl, propyl or isobutyl ethers of benzoin and other analogs, and 2, 2-dimethoxy, 2-phenyl-acetophenone.
- the curing agent may be included in any effective amount; generally, suitable levels are from about 0.4% to about 20% of the weight
- composition of composition and preferably from about 0.7% percent by weight of the composition to about 10%. If thermal curing is employed, an appropriate initiator such as a peroxide or Azo compound may be added.
- an appropriate initiator such as a peroxide or Azo compound may be added.
- a three component curable system was prepared as follows:
- Example 1 The procedures of Example 1 were substantially repeated except a fourth component was added the following components was added to the batching receptacle. allylphenylether 10.0%
- Example 2 The procedures of Example 2 were substantially repeated except the following components were added to the receptacle.
- the curable coating composition is applied to a substrate and thereafter exposed to a free radical generator such as actinic radiation to give an
- Example 3 The procedures of Example 3 were substantially repeated except the following components were added to the receptacle.
- the curing reaction is preferably initiated by either UV/VIS radiation or high energy ionizing radiation.
- the UV radiation can be obtained by special light sources which emit significant amounts of UV light having a wavelength in the range of about 2000 to about 4000 Angstrom units. When UV radiation is used for a curing reaction, a dose of about 50 to 250 watts/in 2 is employed.
- the curing rate of the UV curable compositions is the curing rate of the UV curable compositions.
- UV lamp systems are available in a wide range of power output and bulb lengths to provide the desired rate for each separate application.
- a photosensitizer may be added to the composition.
- the present curable coating compositions provide improved mechanical strength when used on a typical glass substrate such as sode lime silica container glass. Such mechanical strength factors as burst-strength, resistance to abrasion, and general container strength are significantly improved.
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Abstract
Coated glass containers having a surface cured composition which is the reaction product of at least one ethylenically unsaturated monoene, a polyene and a curing initiator. The coating is bonded to the exterior or interior surface of a glass container to increase hardness and strength.
Description
COATING COMPOSITION FOR GLASS CONTAINER
FIELD OF THE INVENTION
The present invention relates to curable exterior protective coating compositions for glass containers which include at least one monoene, a polyene and a curing
initiator. As desired, additives of various structures may be incorporated into the carbon chains of the monoene and/or polyene components to provide such properties as increased strength, water resistance, thermal stability and optical qualities to the resultant compositions.
RELATED PATENT
This application includes subject matter that formed a part of application Serial No. 722,828, filed April 12, 1985, now Patent Number 4,707,076 issued November 17, 1987.
BACKGROUND OF THE INVENTION
It is well known that functional protecti ve overlayers of curable synthetic organic coating compounds are formed with thiols or polythiols as necessary components. The thiol or polythiol components of the prior art compounds provide for the formation of solid, self-supporting cured compounds under ambient conditions in the presence of a free radical generator or under high energy irradiation.
Illustrative of such known compounds are those disclosed in United States Patent Nos. 4,125,644, 3,787,303, 3,662,022 and 3,864,229.
Glass containers are produced by two general methods that cause surface flaws to develop which significantly
decrease mechanical strength of the container. In one method, the container is formed by forcing air into molten glass so that the outside surface of the glass is pressed against a mold. Flaws consequently predominate on the exterior surface of the finished product. Another method is to insert a metal die into molten glass resulting in flaws on the interior glass surface. Glass containers produced by either method are subject to exterior damage during subsequent handling after the forming process is complete.
OBJECTS OF THE INVENTION
Coatings for glass bottles have been the subject of much attention in the industry. Mechanical weakening can occur in glass as a result of flaws and scratches in the surface, even those of microscopic size, and as a result of moisture which attacks the bonding of the silica and other compounds which may be present in the glass.
In glass bottle technology, certain metal oxide and organic coating combinations, for example, tin
oxide/polyethylene, have been used to reduce fr i ct ive damage in bottle contact and provide a barrier to moisture. While those coatings reduce stress in bottle contact and provide some protection from moisture, they do little to improve the
strength of bottles already damaged and weakened, and also provide some difficulties in printing over the coatings. It is an object of the present invention to provide a new and useful class of exterior or interior coating
compositions which, when cured, provide enhanced physical, bonding and mechanical properties and consistency of these properties to glass containers. It is still another object of the present invention to provide a composition which can form a highly crosslinked structure by exposure to high energy irradiation, thermal curing or moisture curing.
Still another object of this invention is to provide a coating composition with improved hydrolytic stability and adhesion promoting properties with oxidizable substrates.
It is still another object of the invention to provide curable coating compositions which do not require a thiol or polythiol as a synergist.
Other objects will be in part obvious and in part pointed out in more detail hereinafter. A better understanding of the objects, advantages, features, properties and relations of the invention will be obtained from the following detailed description which sets forth certain illustrative embodiments and is indicative of the various ways in which the principles of the invention are employed.
SUMMARY OF THE INVENTION
The curable compositions disclosed in this invention have as the main components: (1) at least one monoene; (2) polyene; and (3) a curing initiator, such as a UV
photoinitiator. The percent levels of each of these components can be varied relative to one another over a wide range.
Organo functional groups can be integrated into the carbon chains of these main components to form compositions having a wide variety of applications. The components are combined and cured in an efficient manner without requiring a thiol or polythiol to act as the synergist for the composition. Curing mechanisms include radiation, therma l and moisture curing. The glass substrate is preferably a silica-containing glass and may be in a wide variety of shapes including bottles, plates, tubes and other glass containers.
One application of these general compositions to fiber optic cores is United States Patent No. 4,707,076 granted to the inventors named herein.
DETAILED DESCRIPTION OF THE INVENTION AND PREFERRED EMBODIMENTS
The curable compositions may be composed of polymer izable monoenes including mixtures of two, three or more monoenes. As used herein, monoenes refer to simple and complex ethylenically unsaturated species having one reactive
carbon-to-carbon bond per average molecule. Examples of operable monoenes are the mono unsaturated esters, ethers, amines and silanes, esters of mono unsaturated acids such as acrylic acid, methacrylic acid, butenoic acid, crotonic acid, itacontic acid, maLeic acid, ethacrylic acid and the salts thereof, acrylates and methacrylates, along with the esters of mono unsaturated alcohols such as allylester and vinylesters. Specifically, monoenes useful herein include, but are not limited to, dimethyl itaconate, 1H, 1H, 11H-perfluoroundecyl methyl itaconate, di-1H, 1H, 11H perfluoroundecyl maleate, perfluoroundecyl crotonate, crotyl perfluoro octanoate, isobornyl acrylate, isocyanatoethyl methacrylate,
iso-octylacrylate, n-lauryl acrylate, butanediol acrylate, decyl acrylate, perfluoro-octyl acrylate
trihydro-eicosafluoroundecyl acylate ,
gamma-methacryloxypropyltrimethoxysilane,
2-hydroxy-2methyl-lphenylpropan-1-one,
3-methacryloxypropyl-tris (methoxyethoxy-silane) and the
urethane of isocyanatoethyl methacrylate and the like,
including blends thereof. The various monoenes may be ob t a i ned commercially or may be readily prepared from commercially available reactants. Useful weight percentages of the
composition for the monoene component are from about 10.0% to about 95.0%, with preferred a range of about 10.0% to about 75.0%.
The properties of the compositions can be modified by mixing two or more monoenes or by the integration of various functional groups into the monoene basic structure. The composition will then be made up of differing functional units and the properties of the resultant composition can be varied in this way.
This can be done, for instance, by including in the composition a halogenated monoene such as a fluorinated monoene, can be readily incorporated into the composition when a low coefficient of friction is desired; the addition of a fluorinated compound will increase the thermal stability and electrical resistivity of the resultant composition.
Yet another example of the versatility of the
composition of this invention is illustrated in TABLE I.
Table I indicates successful combinations of the composition invention wherein the resultant hardness of the composition Cafter curing) can be modified by the choice of components and/or the percentages of components. Specifically, the test results shown in TABLE I illustrates the results of the hardness testing when the monoene component was varied by several different methods, such as weight percent, chemical structure and balancing the combinations of monoenes, to produce compositions of varying hardness.
TABLE I
A. Constant percentage of monoene, different combinations of
monoene.
A-2 Scale
Weight Precentage Compound Composition Shore Hardness
1. 90.0 isodecyl acrylate 31.0
9.3 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
2. 68.0 isodecyl acrylate 42.0
23.0 isobornyl acrylate
9.3 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
3. 23.0 isodecyl acrylate 93.0
68.0 isobornyl acrylate
9.3 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
4. 90.0 isbornyl acrylate 94.7
9.3 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
B. Different Percentage of Monoene and Combinations of monoenes.
A-2 Scale
Weight Precentage Compound Composition Shore Hardness
1. 73.8 isodecyl acrylate 78.0
25.4 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
2. 55.0 isodecyl acrylate 83.0
19.0 isobornyl acrylate
25.4 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
3. 55.0 isobornyl acrylate 90.0 19.0 isodecyl acrylate
25.35 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
4. 73.8 isobornyl acrylate 94.0
25.4 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
C. Different Percentage of Same Monoene.
D-2 Scale Weight Percent Compound Composition Shore Hardness1. 90.0 isodecyl acrylate 6.0
9.3 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
2. 73.8 isodecyl acrylate 25.0
25.5 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
3. 50.0 isodecyl acrylate 70.0
49.3 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
4. 10.0 isodecyl acrylate 82.0
89.3 trimethylolpropane
triacrylate
0.7 2-hydroxy-2-methyl- 1-phenylpropan-1-one
The hardness of the compositions was determined by the Shore Hardness test under either the A-2 or D-2 scale. As can be seen from the above information, the hardness is
controlled by the several different factors to produce tailored compositions for a desired use. Moreover, the results of Table I illustrate the fact that the other properties of
compositions, mentioned above, can be tailored to obtain desired characteristics for the composition on a chosen
substrate. Other organofunctional compounds or complexes can be substituted in the basic monoene component. By substituting a silane compound as a coupling agent, compositions suitable for use in bonding substrate materials can be produced. Alkoxy or hydroxy functional group may also be integrated into the monoene or polyene component to generate bonding to glass.
Examples of such organofunctional silanes include
gamma-methacryloxypropyltrimethoxy silane, 3-cyanopropyl triethoxy silane, gamma-glycidoxypropyl trimethoxy silane, trimethoxysilypropyl diethylene triamine, 3-chloropropyl trimethoxy silane, alkyl-alkoxy derivatives, and preferably gamma-mercaptopropyltrimethoxy silane, vinyltrimethoxy silane, m, p-styrylethylenetrimethoxy silane, allyl triethoxy silane, diphenylvinylethoxy silane, and alkoxy derivatives.
Similarly, other functional groups can be added to modify the properties of any given composition having the basic three components. The flame retardancy of the composition can be increased by the addition of fluorine and/or other halogens, while the water repulsion of compositions can be enhanced by incorporating alkyl chains of greater than six carbon lengths.
Additionally, compositions to be cured in accord with the present invention may, if desired, include such additives as antioxidants, inhibitors, activators, fillers, pigments, dyes, antistatic agents, flame retardant agents, thickeners, surface-active agents, viscosity modifiers, plasticizers and the like within the scope of the invention. The type and concentrations of the additives, and/or combinations must be selected with care so that the final compositions has the desired characteristics while remaining curable by free radical mechanisms or by other well-known curing means such as moisture curing.
The polyene component may be a simple or complex organic compound having a multiplicity of functional groups per molecule, and as with the monoene component, may be tailored by substitutions of organo functional compounds for controlling the resultant characteristics of the composition. The term polyene is used herein to define ethylenically unsaturated compounds which contain at least 2 or more reactive unsaturated carbon-to-carbon bonds per molecule. The preferred polyenes are characterized by the ability to quickly thermoset upon exposure to the curing activity. Preferably the polyene component has two or more reactive unsaturated carbon-to-carbon bonds located terminally or pendant from the main carbon chain.
Examples of such polyenes include, divinyl benzene, diallyl esters of polycarboxylic acids, triallyl terephthalate, N, N'-methylene diacrylamide, diallyl maleate, diallyl
fumarate, divinyl adipate, diallyl succinate, divinyl ether, the divinyl ethers of ethylene glycol or diethylene glycol
diacrylate, polyethylene glycol diacrylates or methacrylates and the like of the aforementioned cross linking monoenes. The most preferred include trimethylolpropane triacrylate, triallyl cyanurate, pentaerythritol acrylate, 1, 3 butanediol diacrylate and 1, 6 hexanediol acrylate. Other specific examples of commercially available polyenes include, but are not limited to allyl acrylate, allyl methacrylate and N, N'-methylene
diacrylamide, and divinylbenzene and the like. Another class of polyenes which are particularly useful are the polyurethanes which contain sufficient reactive carbon-to-carbon locations for the placement of other functional or additive groups.
Useful ranges of the polyene component are from about 2.0% to about 70.0% of the weight percent of composition, and preferably from about 10.0% to about 60.0%.
Practically any curing initiator agent or curing rate accelerator can be used. UV curing is often preferred,
although it is recognized that free radical generating reagents may be employed as well as high energy radiation hombardment and thermal curing. Curing rate accelerators useful herein include 2-hydroxy-2-methyl-1-phenyl proρan-1-one, methyl, ethyl, propyl or isobutyl ethers of benzoin and other analogs, and 2, 2-dimethoxy, 2-phenyl-acetophenone. The curing agent may be included in any effective amount; generally, suitable levels are from about 0.4% to about 20% of the weight
composition of composition, and preferably from about 0.7% percent by weight of the composition to about 10%. If thermal curing is employed, an appropriate initiator such as a peroxide or Azo compound may be added. The following Table II indicates representative examples of successful combinations of compositions formed in accordance with this invention.
The following examples are also illustrative of the present invention and are not intended to limit the scope thereof.
EXAMPLE I
A three component curable system was prepared as follows:
A receptacle suitable for preparing a 10 gram batch, equipped with a stirring bar, was charged with the following components in weight percentage in sequence: vinyl trimethoxy silane 12.0% trimethylolpropane triacrylate 87.0%
2-hydroxy-2-methyl-1-phenylpropan-1-one 1.0%
After the addition was completed the compositions was thoroughly mixed and UV cured on a substrate. EXAMPLE 2
The procedures of Example 1 were substantially repeated except a fourth component was added the following components was added to the batching receptacle. allylphenylether 10.0%
gamma-methacryloxypropyltrimethoxy
silane 2.0%
trimethylolpropane triacrylate 87.0%
2-hydroxy-2-methyl-1-phenylpropan-1-one 1.0%
EXAMPLE 3
The procedures of Example 2 were substantially repeated except the following components were added to the receptacle. lauryl acrylate 10.0%
trimethylolpropane triacrylate 87.0%
gamma-methacryloxypropyltrimethoxy
silane 2.0%
2-hydroxy-2-methyl-1-phenylpropan-1-one 1.0%
After the monoene, polyene and curing initiator components are combined and blended, and if desired, additional functional materials (as may be desired), the curable coating composition is applied to a substrate and thereafter exposed to a free radical generator such as actinic radiation to give an
essentially solid overcoating to a substrate.
EXAMPLE 4
The procedures of Example 3 were substantially repeated except the following components were added to the receptacle.
- n-lauryl methacrylate 8.5%
- gamma-methacryloxypropyl (trimethoxy-) silane 1.5 - 1,3 Butyleneglycoldimethacrylate 62.7
- trimethylolpropaetriacrylate 23.1
- 1,1 Azobis (cyanocyclohexane) 4.0
- thiodiethylene bis- (3,5;-tert-butyl-4
hydroxy hydrocinnamate) 0.2
The curing reaction is preferably initiated by either UV/VIS radiation or high energy ionizing radiation. The UV radiation can be obtained by special light sources which emit significant amounts of UV light having a wavelength in the range of about 2000 to about 4000 Angstrom units. When UV radiation is used for a curing reaction, a dose of about 50 to 250 watts/in2 is employed.
The curing rate of the UV curable compositions is
dependent upon the intensity of UV light which initiates cross linking within the composition. UV lamp systems are available in a wide range of power output and bulb lengths to provide the desired rate for each separate application.
When UV radiation is used for curing a composition, a photosensitizer may be added to the composition. The present curable coating compositions provide improved mechanical strength when used on a typical glass substrate such as sode lime silica container glass. Such mechanical strength factors as burst-strength, resistance to abrasion, and general container strength are significantly improved. As will be apparent to persons skilled in the art, various modifications, adaptations and variations of the foregoing specific disclosure can be made without departing from the teachings of this invention.
Claims
1. A coated glass container comprising a glass substrate forming the container, said container being at least partially coated with a composition comprising the cured reaction product of at least one ethylenically unsaturated monoene, an
ethylenically unsaturated polyene, and a curing initiator.
2. The coated glass container of claim 1 wherein said composition is bonded to the exterior surface of the glass container.
3. The coated glass container of claim 1 wherein said composition is bonded to the interior surface of the glass of the container.
4. The coated glass container of claim 1 wherein said composition contains about 10.0 to about 95.0 weight percent of the ethylenically unsaturated monoene, about 2.0 to about 70 weight percent of the ethylenically unsaturated polyene, and about 0.4 to about 20 weight percent of the curing initiator.
5. The coated glass container of claim 1 wherein said composition contains about 10.0 to about 75.0 weight percent by weight of the ethylenically unsaturated monoene, about 10.0 to about 60.0 weight percent of the ethylenically unsaturated polyene by weight, about 0.7 to about 10.0 percent by weight of the curing initiator.
6. The coated glass container of claim 1 wherein the ethylenically unsaturated monoene or polyene contains a silane functional group.
7. The coated glass container of claim 1 wherein the ethylenically unsaturated monoene or polyene contains an alkoxy or hydroxy functional group.
8. The coated glass container of claim 1 wherein said ethylenically unsaturated monoene component contains alkyl groups of six carbon lengths or longer.
9. The coated glass container of claim 1 wherein the ethylenically unsaturated polyene is selected from
polyurethanes.
10. The coated glass container of claim 1 wherein said monoene or polyene includes an acrylate.
11. The coated glass container of claim 1 wherein said monoene or polyene includes a methacrylate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU23217/92A AU2321792A (en) | 1992-03-11 | 1992-03-11 | Coating composition for glass container |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/272,133 US5112658A (en) | 1988-11-16 | 1988-11-16 | Coating compositions for glass containers |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1993017925A1 true WO1993017925A1 (en) | 1993-09-16 |
Family
ID=23038555
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1992/001924 WO1993017925A1 (en) | 1988-11-16 | 1992-03-11 | Coating composition for glass container |
Country Status (2)
Country | Link |
---|---|
US (2) | US5112658A (en) |
WO (1) | WO1993017925A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
US5455087A (en) | 1995-10-03 |
US5112658A (en) | 1992-05-12 |
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