WO1994022983A1 - Gasoline additives for catalytic control of emissions from combustion engines - Google Patents

Gasoline additives for catalytic control of emissions from combustion engines Download PDF

Info

Publication number
WO1994022983A1
WO1994022983A1 PCT/US1994/003337 US9403337W WO9422983A1 WO 1994022983 A1 WO1994022983 A1 WO 1994022983A1 US 9403337 W US9403337 W US 9403337W WO 9422983 A1 WO9422983 A1 WO 9422983A1
Authority
WO
WIPO (PCT)
Prior art keywords
gasoline
additive
compound
platinum
rhodium
Prior art date
Application number
PCT/US1994/003337
Other languages
French (fr)
Inventor
Alexander Shustorovich
Eugene Shustorovich
Richard Montano
Konstantin Solntsev
Yuri Buslaev
Aleksandr Bragin
Vaniamin Kalner
Nikolai Moiseev
Original Assignee
Blue Planet Technologies Co., L.P.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Blue Planet Technologies Co., L.P. filed Critical Blue Planet Technologies Co., L.P.
Priority to JP6522253A priority Critical patent/JPH08508771A/en
Priority to EP94912882A priority patent/EP0692010A4/en
Priority to AU65256/94A priority patent/AU6525694A/en
Priority to BR9406181A priority patent/BR9406181A/en
Publication of WO1994022983A1 publication Critical patent/WO1994022983A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/06Use of additives to fuels or fires for particular purposes for facilitating soot removal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/12Inorganic compounds
    • C10L1/1225Inorganic compounds halogen containing compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/30Organic compounds compounds not mentioned before (complexes)
    • C10L1/305Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond)
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/02Use of additives to fuels or fires for particular purposes for reducing smoke development

Definitions

  • the invention relates to materials which function in the catalytic control of emissions from internal combustion engines, and more particularly to gasoline additives for the catalytic control of such emissions.
  • Reduction of NOx is also referred to in the reference, but is not supported by any data disclosed in the reference.
  • the disclosed catalytic metal compounds are initially dissolved in an organic solvent miscible in gasoline. All tested compounds in the reference are organometallic compounds containing ligands with unsaturated C-C bonds. The reference does not appear to teach or suggest any catalytic effect occurring outside the combustion chamber.
  • U.S. Patents 4,295,816, 4,382,017 and 4,475,483 describe catalyst solutions and delivery systems for improving the efficiency of combustion chambers.
  • the catalyst solutions described in U.S. Patent 4,382,017 comprise a single metal catalyst compound, H 2 PtCl 6 .6H 2 0; a chloride compound such as HC1, LiCl, or NaCl; an antifreeze compound such as ethylene glycol; and approximately 50 percent water by volume.
  • the chloride is a blocking agent which prevents precipitation and destruction of the platinum compound which, it is said, would otherwise occur by use of the antifreeze compound.
  • the solutions are not taught or suggested for use in aiding conversion of automotive emissions, require the chloride "blocking agent," and contain undesirably high levels of water.
  • U.S. Patent 4,295,816 describes a catalyst delivery system including a single platinum group metal catalyst in water. A layer of oil containing a manganese catalyst is provided on top of the surface of the water. Air is bubbled through the water and is said to meter minute amounts of catalyst to a combustion system, where the catalyst is consumed in the combustion reaction.
  • the patent does not teach or suggest that the solution could be used for deposition onto a surface within the exhaust system of an automobile.
  • the patent does not teach or suggest conversion of emissions from combustion chambers.
  • U.S. Patent 4,475,483 describes a catalyst delivery system similar to that described in U.S. Patent No. 4,295,816, with a single rhenium metal catalyst used in place of a platinum group metal catalyst in the water.
  • the patent further describes that an antifreeze agent such as a glycol, dissolves the water along with the catalyst.
  • an antifreeze agent such as a glycol
  • a blocking agent such as NaCl, HC1, or LiCl must be employed to prevent precipitation of the catalyst.
  • the patent does not teach or suggest conversion of emissions from a combustion chamber.
  • a further object of the invention is to attain self-regulation of the directly dissolved catalytic compounds by utilizing metal compounds which reach optimal concentrations quickly and remain at optimal levels for a practical length of time.
  • Yet another object of the invention is to provide catalytic additives for gasoline which will impart catalytic metals into the exhaust gases which, in turn, will deposit the metals onto exhaust system surfaces by gas phase deposition.
  • the metals which may be used in the compounds include both noble precious metals, preferably platinum (Pt) , palladium (Pd) , gold (Au) , and rhodium (Rh) , and non-noble metals, preferably rhenium (Re) .
  • the metal compounds have polar metal-ligand bonds, preferably formed by purely inorganic ligands such as halogens, oxygen, etc., and preferably salts with highly ionic (polarizable) cations such as those of the alkali (Group 1A) metals.
  • the preferred compound of rhodium is rhodium trichloride tetrahydrate RhCl 3 .4H 2 0.
  • the optimal concentrations in gasoline are about 0.01 to 1.0 mg/1.
  • the preferred weight ratio of Pt metal to Rh metal is from 5:1 to 10:1.
  • the preferred concentration is higher than that of the total of the precious metals by an order of magnitude.
  • the self regulation of optimal concentrations of Pt, Rh and Re is determined by the proper dynamics of dissolution of the metal compounds. These dynamics depend on a number of factors both intrinsic, such as the equilibrium concentrations of the metal compounds (individually and collectively) , and extrinsic, such as the surface contact area of the additive with the gasoline.
  • the latter may be controlled by various means, preferably by forming a briquette or filter from mixtures or solid solutions of finely ground catalytic metal compounds.
  • a shell for the briquette or filter may be made from any material allowing the catalytic compounds to dissolve in the gasoline, particularly a filter type paper.
  • the briquette or filter may be deposited in a gasoline reservoir for the engine or placed across a gasoline flow line.
  • Metals which may be used in the catalytic compounds of the invention include non-noble metals, including rhenium, and noble metals, including platinum, palladium, gold and rhodium. It has been found that the catalytic activity of metals deposited from exhaust gases appears to be rather insensitive to the particular compound of the catalytic metal used.
  • CO carbon monoxide
  • NOx nitrogen oxides
  • a catalytic converter serving for 50,000 miles contains 1.5 to 3.5 grams of Pt and approximately 0.3 grams of Rh.
  • the weight ratio of Pt to Rh, where both metals are used to achieve catalysis is 5-10 to 1.
  • both of these guidelines are taken into consideration in the selection of the metal compounds to be used for the additives of the invention.
  • the solubility of the metal compounds of the invention in gasoline is an important factor in achieving the optimum metal concentrations set forth above.
  • the preferred additive compounds have a solubility in gasoline such that when they are added in excess quantities to the gasoline, the metal concentration imparted to the gasoline falls within the optimal concentration ranges set forth above.
  • the catalytic metal compounds when they are added in amounts greater than those which are soluble in the certain volume of gasoline provided, they will dissolve in the gasoline only to the extent of providing the desired optimum concentrations as gasoline is expended and replenished.
  • the excess catalytic additive in the gasoline will not dissolve until the metal concentrations in the gasoline falls below the maximum solubility of the compounds.
  • the catalyst metal compounds preferably are directly soluble in gasoline. That is, the compounds preferably do not require employment of solvents and other extraneous agents in catalytic additives, which can be relatively expensive and/or detrimental.
  • suitable catalytic metal compounds can have polar metal - ligand bonds. Such bonds are preferably formed by purely inorganic ligands such as the halogens and oxygen, among others known in the art.
  • Preferred additives are salts of those polar metal - ligand compounds with highly ionic (polarizable) cations, preferably of the alkali (Group IA) metals.
  • platinum is used as a catalytic metal
  • suitable Pt(II), Pt(III) and Pt(IV) compounds may be employed.
  • the preferred platinum compounds are alkali salts of platinum (IV) hydrochloric acid, X 2 PtCl 6 , where X is potassium (K) , rubidium (Rb) or cesium (Cs) .
  • Rh(II) and Rh(III) compounds may be employed.
  • the preferred compound is rhodium (III) trichloride tetrahydrate, RhCl 3 .4H 2 0.
  • rhenium is used as a catalytic metal
  • Samples of lead free gasoline with octane ratings between 76 and 93 may be distilled and the fractions boiling above 160°C discarded.
  • the lower boiling fractions typically have the following temperature distribution: 50 to 70°C, 1%; 70 to 100°C, 4%; 100 to 140°C, 60%; 140 to 160°C, 15% (in total, 80% of the original sample) .
  • Metal compounds in amounts between 0.2 and 1.0 grams may be tested by placing them in a closed flask containing 50 to 100 ml of gasoline prepared according to the above-mentioned procedure. The process of dissolution of the metal compound may be investigated both with and without a magnetic mixer in the flask. Samples of the gasoline solution are taken regularly and evaporated at room temperature.
  • Dry sediment is typically deposited as a barely visible film on the bottom the flask.
  • the sediment is dissolved in diglyme and the product may be analyzed by known atom- adsorption methods.
  • the above-described techniques allow one to determine the metal concentrations with an accuracy of ⁇ . 0.01 mg/1.
  • the technique is less sensitive, with the threshold being 100 mg/1.
  • the present invention employs transition metal compounds with rather polar bonds, preferably formed by purely inorganic ligands such as halogens, oxygen, etc., and preferably salts with highly ionic (polarizable) cations such as those of the alkali (Group 1A) metals.
  • Three-way catalysis can be achieved by a combination of a Pt compound, a Rh compound and a Re compound in accordance with the invention.
  • the compounds are preferably finely ground and fabricated into a briquette (e.g.. by compacting) which is deposited in the gasoline reservoir for the engine.
  • the finely ground mixture of compounds may be formed into a filter for placement in a gas line.
  • the catalytic metals will become entrained in the exhaust fumes from the combustion engine and they will be deposited by gas phase deposition along surfaces in a catalyst collector where they will function in a known manner.
  • the catalyst collector is located downstream of the combustion chamber.
  • the collector receives the catalyst and serves as a reaction vessel for conversion of automotive emissions to C0 2 , N 2 , and H 2 0.
  • the catalyst collector is any surface capable of retaining the catalyst and making the catalyst sufficiently available for reaction with automotive emissions which flow past the collector.
  • the collector can be any section of the exhaust system. While it is preferred that the collector is a muffler or muffler-like system, the collector can also be a section of the tailpipe of an automotive system.
  • the catalyst is deposited on the surface of the tailpipe and acts as a reaction site for the emissions passing through the tailpipe.
  • the collector is a muffler or muffler-like system having a series of trays and/or baffles and/or a packed bed, with the inclusion of a packed bed particularly preferred.
  • a copending and commonly owned application serial no. 07/840,860 filed on February 25, 1992 and a copending and commonly owned application filed herewith entitled "Catalytic Vessel For Receiving Metal Catalysts by Deposition from the Gas Phase" contain further details and embodiments of suitable collectors for use in the method of the present invention, and the disclosure of those applications is incorporated herein by reference.
  • the surface of the muffler should allow the catalyst to be retained in the collector sufficiently to convert emissions passing through the collector.
  • the muffler surface either be made from a solid material having a structure capable of retaining the metals from the catalytic solution, or contain cracks or pores on its surface capable of retaining the catalytic metal.
  • Suitable muffler surface materials can include steel, iron, ceramics, and thermosetting polymers, with low carbon steel being particularly preferred.
  • Low carbon steel refers to steel having a carbon content less than about 0.5 percent by weight.
  • Other suitable materials are various stainless steels, such as stainless steels bearing the ASME designations 409L and 410L.
  • Stainless steels can be particularly suitable for applications where resistance to thermal stresses over time is desired.
  • the catalytic metals are retained on a highly oxidized steel surface (Fe x O y ) .
  • the muffler further contains an additional material, such as a packing material, capable of retaining the metal catalyst.
  • a packing material capable of retaining the metal catalyst.
  • iron-based materials including steels, particularly low carbon steel, in the form of ribbons, sheets, shavings and/or plates, including flat or corrugated materials, are especially useful in the practice of the invention.
  • the low carbon steel ribbons or sheets preferably are acid washed and packed into the muffler. As the metal catalyst is carried into the muffler, the catalyst is deposited on the steel packing. Emissions passing through the muffler from the combustion chamber can then contact the metal catalyst and be converted to N 2 , C0 2 and H 2 0.
  • CO and unburned hydrocarbons are oxidized and NO x is reduced on the catalytic metal sites.
  • Each of these components is adsorbed onto the metal site, and after conversion, the reaction products are desorbed, making the site available for further conversion.
  • the catalysis reaction preferably is a three-way catalysis: oxidizing CO, oxidizing unburned hydrocarbons, and reducing N0 X .
  • an additional oxidation catalyst can be employed to increase the conversion of CO and unburned hydrocarbons emitted from the combustion chamber.
  • the additives of the invention may also be used with the catalytic system described in commonly owned copending application serial no.
  • H 2 PtCl 6 .6H 2 is one of the most common and least expensive platinum compounds.
  • this compound too readily dissolves in gasoline, reaching Pt concentrations exceeding 1.0 g/1, that is by three orders of magnitude higher than the desirable level described above.
  • the protons (H + ) in H 2 PtCl 6 should be replaced by larger cations X, preferably by those of alkali metals, thereby monotomically decreasing the solubility in the order H > Li > Na > K > Rb > Cs.
  • the Pt concentrations increased, for the K, Rb, and Cs salts the changes were relatively small and were quite acceptable.
  • the platinum concentration ⁇ Pt was 6, 0.16 and 0.17 mg/1 for K, Rb and Cs, respectively.
  • platinum compounds with the oxidation states of Pt(II) and Pt(III) and other inorganic ligands have also been studied.
  • briquettes of the compounds listed in Table I were formed and exposed to gasoline for 24 hours.
  • the platinum concentration ( ⁇ M ) in gasoline is given in Table I.
  • the platinum concentrations for these briquettes are about 0.05 to 0.2 mg/1 and are comparable to those obtained by briquettes containing Rb 2 PtCl 6 or Cs 2 PtCl 6 .
  • ⁇ en represents ethylene diamine
  • Rh compound for use in catalytic additives of the invention is rhodium trichloride (tetrahydrate) RhCl 3 .4H 2 0.
  • the rhodium concentration in gasoline increases with the length of the exposure and can reach 0.85 - 2.0 mg/1 in the absence of Pt and Re.
  • concentration of Rh i.e. , the solubility
  • rhodium compounds have also been tested.
  • briquettes of [Rh(NH 3 ) 5 Br]Br 2 and [RhPy 4 Cl 2 ]C1.5H 2 0 were formed and exposed to gasoline for 24 hours, wherein Py represents pyridine.
  • the rhodium concentration ( ⁇ M ) in gasoline was 0.08 and 0.12 mg/1, respectively.
  • the preferred (and least expensive) Re compounds are perrhenates XRe0 4 .
  • the cation X for the perrhenates was varied to decrease the Re concentration in gasoline, and it was found that the preferred cations are K, Rb, and Cs.
  • the concentration of Re is rather insensitive to the time of exposure in gasoline.
  • the Re concentration increases from 150 to 200 mg/1 within 1 and 175 hours, respectively.
  • the Rh concentration after 165 hours did not exceed 0.16 mg/1 which is within the desirable concentration range, as compared to 2.0 mg/1 which results with RhCl 3 alone.
  • the concentrations of Pt and Re are dictated by the nature of the cation X in the compounds X 2 PtCl 6 and XRe0 4 as it affects the respective solubilities of these compounds, as discussed above, and are rather insensitive to the presence of other compounds (see Examples B and C) .
  • metal concentrations after exposure to gasoline over time are given in Table II.

Abstract

Catalytic metal additives that directly dissolve in gasoline in concentrations providing efficient and economical three-way catalysis of exhaust gases from internal combustion engines. The additives are compounds of noble (e.g., Pt, Pd, Au and Rh) or non-noble (e.g., Re) metals. The preferred compounds have polar metal ligand bonds, preferably with inorganic ligands such as halogens, oxygen, etc., and/or salts with highly ionic (polarizable) cations such as of alkali metals. The preferred additive is a combination of X2PtCl6, RhCl3 and XReO4, where X = K, Rh or Cs. A combination of these finely ground materials is fabricated into a briquette or filter which is deposited in the gas tank or placed in a gas line. The catalytic metals are carried by the exhaust gases through the exhaust system where they are deposited on surfaces of the system to convert toxic emissions. In this way, the invention allows for the delivery of efficient gasoline additives without the use of solvents or extraneous agents.

Description

GASOLINE ADDITIVES FOR CATALYTIC CONTROL OF EMISSIONS FROM COMBUSTION ENGINES FIELD OF THE INVENTION
The invention relates to materials which function in the catalytic control of emissions from internal combustion engines, and more particularly to gasoline additives for the catalytic control of such emissions.
BACKGROUND OF THE INVENTION There has long been a need to employ catalysts in reactions such as simultaneous oxidation of carbon monoxide and unburned hydrocarbons, and the reduction of nitrogen oxides, NOx, (three-way catalysis) which are emitted from automotive engines and the like. The role of catalysts, particularly three-way catalysts, in automotive emission control has been widely studied in the art. For example, Taylor, "Automobile Catalytic
Converter", Catalysis. Science and Technology, pp. 119-67 (Anderson et al. eds. 1984), describes emission control technology, composition of three-way catalysts, and catalytic supports. Conventional systems for converting automotive exhaust gases employ a pre-fabricated supported catalyst, typically a solid stratum of catalyst material, such as honeycombed ceramic structures, which are placed in the exhaust section of the automobile. As the emissions pass through the solid, the catalytic metal present on the strata aids in conversion of CO, NOx and unburned hydrocarbons to C02, N2 and H20. However, the solid strata-type catalytic converter is eventually expended and require removal and replacement in the exhaust portion of the engine. Moreover, structures such as a honeycomb support are complex and relatively expensive to manufacture. State of the art systems capable of carrying out three-way catalysis include those having supported noble metals such as rhodium and platinum, with rhodium being a preferred catalyst for the reaction: NO + CO > % N2 + C02 Platinum is the preferred catalyst for oxidation of CO and unburned hydrocarbons.
The noble metals, particularly rhodium, are expensive and in limited supply. This situation is exacerbated by the fact that current usage of rhodium (Rh) in three-way catalysis exceeds the mine ratio of
Rh/Pt. Thus, reduction of noble metal usage is necessary for three-way catalysis processes. Therefore, it is desirable to develop alternative approaches to emission control. In particular, there is a need for alternative economical methods of converting automotive emissions not utilizing conventional non-regenerable solid catalytic material-containing supports in the exhaust system of an automobile. In an attempt to meet this need, attempts have been made to develop ways to improve fuel combustion and/or to abate the exhaust gases. For example, U.S. Patent 4,891,050 describes gasoline additives comprising platinum group metal compounds which are said to improve operating efficiency of internal combustion engines, in terms of power output per unit of fuel burned, and which are said to reduce the emissions of particulates and noxious gases, such as hydrocarbons and carbon monoxide. Reduction of NOx is also referred to in the reference, but is not supported by any data disclosed in the reference. The disclosed catalytic metal compounds are initially dissolved in an organic solvent miscible in gasoline. All tested compounds in the reference are organometallic compounds containing ligands with unsaturated C-C bonds. The reference does not appear to teach or suggest any catalytic effect occurring outside the combustion chamber.
U.S. Patents 4,295,816, 4,382,017 and 4,475,483 describe catalyst solutions and delivery systems for improving the efficiency of combustion chambers. The catalyst solutions described in U.S. Patent 4,382,017 comprise a single metal catalyst compound, H2PtCl6.6H20; a chloride compound such as HC1, LiCl, or NaCl; an antifreeze compound such as ethylene glycol; and approximately 50 percent water by volume. The chloride is a blocking agent which prevents precipitation and destruction of the platinum compound which, it is said, would otherwise occur by use of the antifreeze compound. The solutions are not taught or suggested for use in aiding conversion of automotive emissions, require the chloride "blocking agent," and contain undesirably high levels of water.
U.S. Patent 4,295,816 describes a catalyst delivery system including a single platinum group metal catalyst in water. A layer of oil containing a manganese catalyst is provided on top of the surface of the water. Air is bubbled through the water and is said to meter minute amounts of catalyst to a combustion system, where the catalyst is consumed in the combustion reaction. The patent does not teach or suggest that the solution could be used for deposition onto a surface within the exhaust system of an automobile. The patent does not teach or suggest conversion of emissions from combustion chambers.
U.S. Patent 4,475,483 describes a catalyst delivery system similar to that described in U.S. Patent No. 4,295,816, with a single rhenium metal catalyst used in place of a platinum group metal catalyst in the water. The patent further describes that an antifreeze agent such as a glycol, dissolves the water along with the catalyst. The patent teaches that if an antifreeze agent is employed, a blocking agent such as NaCl, HC1, or LiCl must be employed to prevent precipitation of the catalyst. The patent does not teach or suggest conversion of emissions from a combustion chamber.
Thus, it can be seen that these known systems involve the use of catalytic solutions or suspensions which are delivered directly to the fuel or are disposed in the combustion air stream. However, there are disadvantages associated with the use of catalytic solutions. First, the solutions themselves may be detrimental to the combustion process or the emission abatement process. Furthermore, the cost of preparing the solutions represents an expense over and above the cost of a conventional solid catalyst and support. For example, in accordance with U.S. Patent 4,382,017 the catalytic solution includes a blocking agent consisting of HC1 and LiCl, which are highly corrosive substances. This patent further describes a solution of ethylene glycol and water as the solvent in which to dissolve the metals, thereby wasting costly glycol and introducing an inhibitor (i.e.. water) to the combustion environment.
In the prior art, it has not been possible to effectively deliver catalytic additives directly to fuels without solvents or other extraneous agents.
OBJECTS AND SUMMARY OF THE INVENTION It is an object of the invention to eliminate the need for the use of relatively expensive and/or detrimental solvents and other extraneous agents in catalytic additives by providing catalytic metal compounds which may be added directly to gasoline and which dissolve in the gasoline to yield metal concentrations that provide for the efficient and economical three-way catalysis of exhaust gases.
A further object of the invention is to attain self-regulation of the directly dissolved catalytic compounds by utilizing metal compounds which reach optimal concentrations quickly and remain at optimal levels for a practical length of time.
Yet another object of the invention is to provide catalytic additives for gasoline which will impart catalytic metals into the exhaust gases which, in turn, will deposit the metals onto exhaust system surfaces by gas phase deposition.
These and other objects are accomplished by the present invention which provides a catalytic metal compound additive which may be directly dissolved in gasoline. The metals which may be used in the compounds include both noble precious metals, preferably platinum (Pt) , palladium (Pd) , gold (Au) , and rhodium (Rh) , and non-noble metals, preferably rhenium (Re) . The metal compounds have polar metal-ligand bonds, preferably formed by purely inorganic ligands such as halogens, oxygen, etc., and preferably salts with highly ionic (polarizable) cations such as those of the alkali (Group 1A) metals. The preferred compounds of platinum are alkali salts of platinum hydrochloric acid X2PtCl6, where X = potassium (K) , rubidium (Rb) , or cesium (Cs) . The preferred compound of rhodium is rhodium trichloride tetrahydrate RhCl3.4H20. The preferred compounds of rhenium are perrhenates such as XReO, where X = K, Rb, or Cs.
For the precious metals Pt and Rh, the optimal concentrations in gasoline are about 0.01 to 1.0 mg/1. Where both a Pt and a Rh compound are included in the additive, the preferred weight ratio of Pt metal to Rh metal is from 5:1 to 10:1. For the non-noble metal Re, the preferred concentration is higher than that of the total of the precious metals by an order of magnitude. The self regulation of optimal concentrations of Pt, Rh and Re is determined by the proper dynamics of dissolution of the metal compounds. These dynamics depend on a number of factors both intrinsic, such as the equilibrium concentrations of the metal compounds (individually and collectively) , and extrinsic, such as the surface contact area of the additive with the gasoline. The latter may be controlled by various means, preferably by forming a briquette or filter from mixtures or solid solutions of finely ground catalytic metal compounds. A shell for the briquette or filter may be made from any material allowing the catalytic compounds to dissolve in the gasoline, particularly a filter type paper. The briquette or filter may be deposited in a gasoline reservoir for the engine or placed across a gasoline flow line.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Metals which may be used in the catalytic compounds of the invention include non-noble metals, including rhenium, and noble metals, including platinum, palladium, gold and rhodium. It has been found that the catalytic activity of metals deposited from exhaust gases appears to be rather insensitive to the particular compound of the catalytic metal used. Therefore, in accordance with the invention, one can use any of the compounds of said metals that provides the concentrations effective for catalysis, preferably three-way catalysis, which includes the oxidation of carbon monoxide (CO) , the oxidation of unburned hydrocarbons, and the reduction of nitrogen oxides (NOx) to C02, H20 and N2.
The economic guidelines for the consumption of precious metals such as Pt and Rh may be established from comparisons with conventional catalytic converters.
Typically, for example, a catalytic converter serving for 50,000 miles contains 1.5 to 3.5 grams of Pt and approximately 0.3 grams of Rh. Using an average fuel efficiency of 25 to 30 miles per gallon, one finds that the economic (i.e.. maximum) metal concentrations which would achieve effective catalysis are of the order of θpt = 0.5 to 1.0 milligrams per liter (mg/1) of Pt, and θ^ = 0.05 to 0.10 mg/1 of Rh. The weight ratio of Pt to Rh, where both metals are used to achieve catalysis, is 5-10 to 1. Preferably, both of these guidelines are taken into consideration in the selection of the metal compounds to be used for the additives of the invention. The solubility of the metal compounds of the invention in gasoline is an important factor in achieving the optimum metal concentrations set forth above. In accordance with the invention, the preferred additive compounds have a solubility in gasoline such that when they are added in excess quantities to the gasoline, the metal concentration imparted to the gasoline falls within the optimal concentration ranges set forth above. In this way, when the catalytic metal compounds are added in amounts greater than those which are soluble in the certain volume of gasoline provided, they will dissolve in the gasoline only to the extent of providing the desired optimum concentrations as gasoline is expended and replenished. The excess catalytic additive in the gasoline will not dissolve until the metal concentrations in the gasoline falls below the maximum solubility of the compounds. With additives of the invention, the catalyst metal compounds preferably are directly soluble in gasoline. That is, the compounds preferably do not require employment of solvents and other extraneous agents in catalytic additives, which can be relatively expensive and/or detrimental.
As can be seen from the examples below, suitable catalytic metal compounds can have polar metal - ligand bonds. Such bonds are preferably formed by purely inorganic ligands such as the halogens and oxygen, among others known in the art. Preferred additives are salts of those polar metal - ligand compounds with highly ionic (polarizable) cations, preferably of the alkali (Group IA) metals.
Where platinum is used as a catalytic metal, suitable Pt(II), Pt(III) and Pt(IV) compounds may be employed. The preferred platinum compounds are alkali salts of platinum (IV) hydrochloric acid, X2PtCl6, where X is potassium (K) , rubidium (Rb) or cesium (Cs) .
Where rhodium is used as a catalytic metal, suitable Rh(II) and Rh(III) compounds may be employed. The preferred compound is rhodium (III) trichloride tetrahydrate, RhCl3.4H20.
Where rhenium is used as a catalytic metal, the preferred compounds are perrhenates such as XRe04, where X = K, Rb or Cs.
It has been found that for such small concentrations of Pt and Rh, as set forth above, there may be distinct solubility variations depending on the gasoline composition. The following procedure can be used to make the analytical results more definite and reproducible.
Samples of lead free gasoline with octane ratings between 76 and 93 may be distilled and the fractions boiling above 160°C discarded. The lower boiling fractions typically have the following temperature distribution: 50 to 70°C, 1%; 70 to 100°C, 4%; 100 to 140°C, 60%; 140 to 160°C, 15% (in total, 80% of the original sample) . Metal compounds in amounts between 0.2 and 1.0 grams may be tested by placing them in a closed flask containing 50 to 100 ml of gasoline prepared according to the above-mentioned procedure. The process of dissolution of the metal compound may be investigated both with and without a magnetic mixer in the flask. Samples of the gasoline solution are taken regularly and evaporated at room temperature. Dry sediment is typically deposited as a barely visible film on the bottom the flask. The sediment is dissolved in diglyme and the product may be analyzed by known atom- adsorption methods. For the precious metals Pt and Rh, the above-described techniques allow one to determine the metal concentrations with an accuracy of <. 0.01 mg/1. For Re the technique is less sensitive, with the threshold being 100 mg/1.
Organometallic compounds of transition and/or noble metals, particularly of Pt and Rh, are readily soluble in gasoline if they have hydrocarbon ligands with unsaturated C=C bonds, particularly of an olefinic or aromatic nature (cf. an extensive discussion in U.S. patent 4,891,050). While not intending to be bound by any theory, the most likely reason for this solubility is that gasolines are mixtures of various basically non- polar hydrocarbons. Therefore, in order to obtain and maintain low metal concentrations, such as those set forth above (θ = 0.01 to 10.0 mg/1), the present invention employs transition metal compounds with rather polar bonds, preferably formed by purely inorganic ligands such as halogens, oxygen, etc., and preferably salts with highly ionic (polarizable) cations such as those of the alkali (Group 1A) metals.
Three-way catalysis can be achieved by a combination of a Pt compound, a Rh compound and a Re compound in accordance with the invention. The compounds are preferably finely ground and fabricated into a briquette (e.g.. by compacting) which is deposited in the gasoline reservoir for the engine. Alternatively, the finely ground mixture of compounds may be formed into a filter for placement in a gas line. In either case, the catalytic metals will become entrained in the exhaust fumes from the combustion engine and they will be deposited by gas phase deposition along surfaces in a catalyst collector where they will function in a known manner.
The catalyst collector is located downstream of the combustion chamber. The collector receives the catalyst and serves as a reaction vessel for conversion of automotive emissions to C02, N2, and H20. The catalyst collector is any surface capable of retaining the catalyst and making the catalyst sufficiently available for reaction with automotive emissions which flow past the collector. The collector can be any section of the exhaust system. While it is preferred that the collector is a muffler or muffler-like system, the collector can also be a section of the tailpipe of an automotive system. In this embodiment, the catalyst is deposited on the surface of the tailpipe and acts as a reaction site for the emissions passing through the tailpipe.
Preferably, the collector is a muffler or muffler-like system having a series of trays and/or baffles and/or a packed bed, with the inclusion of a packed bed particularly preferred. A copending and commonly owned application serial no. 07/840,860 filed on February 25, 1992 and a copending and commonly owned application filed herewith entitled "Catalytic Vessel For Receiving Metal Catalysts by Deposition from the Gas Phase" contain further details and embodiments of suitable collectors for use in the method of the present invention, and the disclosure of those applications is incorporated herein by reference. The surface of the muffler should allow the catalyst to be retained in the collector sufficiently to convert emissions passing through the collector. It is preferred that the muffler surface either be made from a solid material having a structure capable of retaining the metals from the catalytic solution, or contain cracks or pores on its surface capable of retaining the catalytic metal. Suitable muffler surface materials can include steel, iron, ceramics, and thermosetting polymers, with low carbon steel being particularly preferred. Low carbon steel refers to steel having a carbon content less than about 0.5 percent by weight. Other suitable materials are various stainless steels, such as stainless steels bearing the ASME designations 409L and 410L. Stainless steels can be particularly suitable for applications where resistance to thermal stresses over time is desired. Preferably, the catalytic metals are retained on a highly oxidized steel surface (FexOy) .
In a particularly preferred embodiment, the muffler further contains an additional material, such as a packing material, capable of retaining the metal catalyst. It has been found that iron-based materials, including steels, particularly low carbon steel, in the form of ribbons, sheets, shavings and/or plates, including flat or corrugated materials, are especially useful in the practice of the invention. The low carbon steel ribbons or sheets preferably are acid washed and packed into the muffler. As the metal catalyst is carried into the muffler, the catalyst is deposited on the steel packing. Emissions passing through the muffler from the combustion chamber can then contact the metal catalyst and be converted to N2, C02 and H20. CO and unburned hydrocarbons are oxidized and NOx is reduced on the catalytic metal sites. Each of these components is adsorbed onto the metal site, and after conversion, the reaction products are desorbed, making the site available for further conversion. The catalysis reaction preferably is a three-way catalysis: oxidizing CO, oxidizing unburned hydrocarbons, and reducing N0X. Optionally, an additional oxidation catalyst can be employed to increase the conversion of CO and unburned hydrocarbons emitted from the combustion chamber.
Preferably, the additives of the invention may also be used with the catalytic system described in commonly owned copending application serial no.
07/841,357 filed on February 25, 1992, the disclosure of which is incorporated herein by reference.
Since it will take at least some time for the first traces of metals to be deposited in the exhaust system, in the case of a new automobile or exhaust system, it may be desirable to pretreat the internal surfaces of the muffler or tailpipe with a catalytic solution, such as a solution as described in the aforesaid application serial number 07/841,357. In this way, catalytic conversion may begin from the first moment that the engine is run.
EXAMPLES A. Platinum Compounds
Platinum hydrochloric acid hexahydrate, H2PtCl6.6H20, is one of the most common and least expensive platinum compounds. However, it has been found that this compound too readily dissolves in gasoline, reaching Pt concentrations exceeding 1.0 g/1, that is by three orders of magnitude higher than the desirable level described above. In order to decrease the solubility of such compounds in gasoline, as expressed above, the protons (H+) in H2PtCl6 should be replaced by larger cations X, preferably by those of alkali metals, thereby monotomically decreasing the solubility in the order H > Li > Na > K > Rb > Cs.
In an example, briquettes of the compound X2PtCl6 were formed for each of X = Li, Na, K, Rb and Cs. After a one hour exposure of each different X2PtCl6 briquette in gasoline, the concentrations of Pt were found to be 200, 12, 2, 0.11 and 0.08 mg/1 for X = Li, Na, K, Rb, and Cs, respectively. Although for a longer exposure the Pt concentrations increased, for the K, Rb, and Cs salts the changes were relatively small and were quite acceptable. For example, after 25 hours in gasoline, the platinum concentration θPt was 6, 0.16 and 0.17 mg/1 for K, Rb and Cs, respectively.
Therefore, it is K, Rb and Cs salts of PtCl6 which are particularly suited for use in the additives of the invention.
Other platinum compounds, with the oxidation states of Pt(II) and Pt(III) and other inorganic ligands have also been studied. In examples, briquettes of the compounds listed in Table I were formed and exposed to gasoline for 24 hours. The platinum concentration (ΘM) in gasoline is given in Table I. In general, the platinum concentrations for these briquettes are about 0.05 to 0.2 mg/1 and are comparable to those obtained by briquettes containing Rb2PtCl6 or Cs2PtCl6.
TABLE I
Metal Compound ΘM (mg/1)
Pt(II) cis- [Pt(NH3)2Cl2] 0.16 pt(ii) trans- [Pt (NH3)2C12] 0.05 pt(ii) [Pt(NH3)4]Cl2.H20 0.05 pt(ii) Ba[Pt(CN)4] .4H20 0.05
Pt(II) cis- [Pt((C6H5)3P)2Cl2] 0.15 ptdi) trans- [Pt ( (C6H5)3P)2I2] 2.1
Pt(II) K2PtCl4 0.01 pt(ii) PtCl2 5.3
Pt (III) [Pten(NH3)2Br] (N03)2 * 0.09
en" represents ethylene diamine
B. Rhodium Compounds
The preferred (and least expensive) Rh compound for use in catalytic additives of the invention is rhodium trichloride (tetrahydrate) RhCl3.4H20. The rhodium concentration in gasoline increases with the length of the exposure and can reach 0.85 - 2.0 mg/1 in the absence of Pt and Re. However, it has been discovered that the concentration of Rh (i.e. , the solubility) maintains the desired level in the presence of Pt and Re, namely θ^ = 0.05 to 0.25 mg/1. (see example D) .
Other rhodium compounds have also been tested. In particular, briquettes of [Rh(NH3)5Br]Br2 and [RhPy4Cl2]C1.5H20 were formed and exposed to gasoline for 24 hours, wherein Py represents pyridine. The rhodium concentration (ΘM) in gasoline was 0.08 and 0.12 mg/1, respectively.
C. Rhenium Compounds
The preferred (and least expensive) Re compounds are perrhenates XRe04. As with the case for the X2PtCl6 of Example A, the cation X for the perrhenates was varied to decrease the Re concentration in gasoline, and it was found that the preferred cations are K, Rb, and Cs. For perrhenates having these cations, the concentration of Re is rather insensitive to the time of exposure in gasoline. For example, for KRe04, the Re concentration increases from 150 to 200 mg/1 within 1 and 175 hours, respectively.
D. Combinations of Catalytic Metal Compounds of Pt. Rh and Re
It has been found that a desirable strong decrease in the concentration (i.e.. solubility) of Rh in gasoline occurs in the presence of Pt and Re compounds.
For example, for the combination of K2PtCl6, RhCl3, and
KRe04 in gasoline, the Rh concentration after 165 hours did not exceed 0.16 mg/1 which is within the desirable concentration range, as compared to 2.0 mg/1 which results with RhCl3 alone. At the same time, the concentrations of Pt and Re are dictated by the nature of the cation X in the compounds X2PtCl6 and XRe04 as it affects the respective solubilities of these compounds, as discussed above, and are rather insensitive to the presence of other compounds (see Examples B and C) . For the briquette combination of K2PtCl6, RhCl3, and KRe04, metal concentrations after exposure to gasoline over time are given in Table II.
TABLE II
Exposure (hr) Pt (mg/1) Rh (mg/1) Re (mg/1)
1 2.4 0.19 178.5
2 2.6 0.15 157.1
4 2.4 0.21 157.1
6 4.0 0.17 214.5
26 6.0 0.16 192.8
53 4.8 0.19 178.5
E. Palladium and Gold Compounds
Palladium and gold compounds have also been formed into briquettes, and tested upon exposure to gasoline. Table III gives the solubility of several compounds in gasoline after twenty-four hours. TABLE III
Metal Compound ΘM (mg/1)
Pd(II) PdCl2 15.1
Pd(II) K2PdCl4 10.1
Au(III) NH4AuCl4 3.6
Au(III) [(C6H5)4N]AuCl4 0.25

Claims

What is claimed is:
1. A gasoline additive for the three-way catalytic conversion of gasoline combustion engine emission, the additive comprising at least one compound of a metal catalyst capable of effecting said conversion, the compound being directly soluble in gasoline.
2. The additive according to claim 1 wherein each metal catalyst is selected from the group consisting of noble metals and non-noble metals.
3. The additive according to claim 2 wherein each noble metal catalyst is directly soluble in gasoline in a concentration of about 0.01 to about 10 mg/1 and each non-noble metal catalyst is directly soluble in gasoline in a concentration of about 10 to about 100 mg/1.
4. The additive according to claim 2 wherein the metal catalyst is selected from the group consisting of platinum, rhenium, rhodium, gold and palladium.
5. The additive according to claim 1 wherein the compound has a polar metal - ligand bond therein.
6. The additive according to claim 5 wherein the ligand is inorganic.
7. The additive according to claim 5 wherein the ligand is selected from the group consisting of halogens and oxygen.
8. The additive according to claim 5 wherein the compound is a salt which includes a highly ionic, polarizable, cation.
9. The additive according to claim 6 wherein the compound is a salt which includes a highly ionic, polarizable, cation.
10. The additive according to claim 8 wherein the cation is selected from the group consisting of alkali metal cations.
11. The additive according to claim 9 wherein the cation is selected from the group consisting of alkali metal cations.
12. The additive according to claim 1 wherein the compound is selected from the group consisting of alkali perrhenates, rhodium trichloride, alkali salts of platinum hydrochloric acid, and mixtures thereof.
13. The additive according to claim 12 wherein the alkali salts of platinum hydrochloric acid is selected from the group consisting of K2PtCl6, Rb2PtCl6, Cs2PtCl6 and mixtures thereof.
14. The additive according to claim 12 wherein the perrhenates are selected from the group consisting of KRe04, RbRe04/ CsReO, and mixtures thereof.
15. The additive according to claim 1 comprising a mixture of X2PtCl6, RhCl3 and XRe04/ where X is any of potassium, rubidium or cesium.
16. A fuel for a gasoline combustion engine comprising a mixture of gasoline and the additive of claim 1.
17. A fuel for a gasoline combustion engine comprising a mixture of gasoline and the additive of claim 15.
18. The fuel according to claim 16 wherein the additive is a mixture of a platinum compound and a rhodium compound and wherein the fuel has a concentration of platinum of 0.01 to 10.0 mg/1 and a concentration of rhodium of 0.01 to 10.0 mg/1.
19. The fuel according to claim 18 wherein the additive further comprises a rhenium compound and wherein the fuel has a concentration of rhenium of at about 10 mg/1 to about 100 mg/1.
20. The fuel according to claim 18 wherein the weight ratio of platinum to rhodium present in the fuel is from 5:1 to 10:1.
21. The fuel according to claim 19 wherein the weight ratio of platinum to rhodium in the fuel is from 5:1 to 10:1.
22. The additive according to claim 15 in the form of a briquette.
23. A method for converting emissions from a gasoline internal combustion engine having an exhaust system for receiving and expelling said emissions, comprising the steps of: forming an additive for the three-way catalytic conversion of gasoline combustion engine emission, the additive comprising at least one compound of a metal catalyst capable of effecting said conversion, wherein each noble metal catalyst is directly soluble in gasoline in a concentration of about 0.01 to about 10 mg/1 and each non-noble metal catalyst is directly soluble in gasoline in a concentration of about 10 to about 100 mg/1; dissolving at least a portion of said additive in gasoline; and feeding the gasoline having said additive dissolved therein to the internal combustion engine, whereby metal catalyst is entrained in emission fumes from the engine and subsequently deposited on surfaces in the exhaust system.
24. The method according to claim 23 wherein the additive comprises a mixture of a platinum compound, a rhodium compound and a rhenium compound.
25. The method according to claim 24 wherein the platinum compound, the rhodium compound and the rhenium compound have solubilities which, when dissolved in the gasoline, impart platinum, rhodium and rhenium concentrations to the gasoline of 0.01 to 10.0 mg/1 of platinum, 0.01 to 10.0 mg/1 of rhodium and about 10 mg/1 to about 100 mg/1 of rhenium.
26. The method according to claim 24 wherein the additive comprises a combination of X2PtCl6, RhCl3, and XRe04, where X is any of potassium, rubidium or cesium.
27. The method according to claim 23 wherein the additive comprises one or more compounds selected from the group consisting of gold and palladium.
PCT/US1994/003337 1993-03-29 1994-03-28 Gasoline additives for catalytic control of emissions from combustion engines WO1994022983A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP6522253A JPH08508771A (en) 1993-03-29 1994-03-28 Gasoline additive for catalytically suppressing combustion engine exhaust gas pollution
EP94912882A EP0692010A4 (en) 1993-03-29 1994-03-28 Gasoline additives for catalytic control of emissions from combustion engines
AU65256/94A AU6525694A (en) 1993-03-29 1994-03-28 Gasoline additives for catalytic control of emissions from combustion engines
BR9406181A BR9406181A (en) 1993-03-29 1994-03-28 Gasoline additives for catalytic control of combustion engine emissions

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US08/038,426 US6152972A (en) 1993-03-29 1993-03-29 Gasoline additives for catalytic control of emissions from combustion engines
US08/038,426 1993-03-29

Publications (1)

Publication Number Publication Date
WO1994022983A1 true WO1994022983A1 (en) 1994-10-13

Family

ID=21899885

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1994/003337 WO1994022983A1 (en) 1993-03-29 1994-03-28 Gasoline additives for catalytic control of emissions from combustion engines

Country Status (7)

Country Link
US (1) US6152972A (en)
EP (1) EP0692010A4 (en)
JP (1) JPH08508771A (en)
AU (1) AU6525694A (en)
BR (1) BR9406181A (en)
CA (1) CA2159489A1 (en)
WO (1) WO1994022983A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008103063A1 (en) * 2007-02-22 2008-08-28 Mihai Suta Process for reducing polluting emissions and greenhouse effect gas emissions, resulting from combustibles burning

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004515640A (en) * 2000-12-12 2004-05-27 エチル・コーポレーシヨン Ultra-low sulfur fuel composition containing organometallic additives
US20040040201A1 (en) * 2001-12-12 2004-03-04 Roos Joseph W Ultra-low sulfur fuel compositions containing organometallic additives
US20030226312A1 (en) * 2002-06-07 2003-12-11 Roos Joseph W. Aqueous additives in hydrocarbonaceous fuel combustion systems
US6602067B1 (en) * 2002-08-28 2003-08-05 Barnett Joel Robinson Method for improving fuel efficiency in combustion chambers
US20040074140A1 (en) * 2002-10-16 2004-04-22 Guinther Gregory H. Method of enhancing the operation of a diesel fuel combustion after treatment system
US6971337B2 (en) * 2002-10-16 2005-12-06 Ethyl Corporation Emissions control system for diesel fuel combustion after treatment system
US20050011413A1 (en) * 2003-07-18 2005-01-20 Roos Joseph W. Lowering the amount of carbon in fly ash from burning coal by a manganese additive to the coal
US20050016057A1 (en) * 2003-07-21 2005-01-27 Factor Stephen A. Simultaneous reduction in NOx and carbon in ash from using manganese in coal burners
US7101493B2 (en) * 2003-08-28 2006-09-05 Afton Chemical Corporation Method and composition for suppressing coal dust
US7332001B2 (en) * 2003-10-02 2008-02-19 Afton Chemical Corporation Method of enhancing the operation of diesel fuel combustion systems
US20050091913A1 (en) * 2003-10-29 2005-05-05 Aradi Allen A. Method for reducing combustion chamber deposit flaking
US20090000186A1 (en) * 2007-06-28 2009-01-01 James Kenneth Sanders Nano-sized metal and metal oxide particles for more complete fuel combustion
US8182554B2 (en) 2009-03-31 2012-05-22 James Kenneth Sanders Fuels for cold start conditions
US8545577B2 (en) * 2009-03-31 2013-10-01 James K. And Mary A. Sanders Family Llc Catalyst component for aviation and jet fuels
US8377290B2 (en) * 2009-03-31 2013-02-19 James K. and Mary A. Sanders Family L.L.C. Low sulfur fuels
US8182555B2 (en) 2009-03-31 2012-05-22 James Kenneth Sanders Nano-sized zinc oxide particles for fuel
US9885001B2 (en) 2014-09-23 2018-02-06 Attostat, Inc. Fuel additive composition and related methods

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2086775A (en) * 1936-07-13 1937-07-13 Leo Corp Method of operating an internal combustion engine
US4382017A (en) * 1980-09-02 1983-05-03 Robinson Charles A Means and method for providing a non-freezing catalyst solution
US4475483A (en) * 1983-04-15 1984-10-09 Robinson Barnett J Catalyst delivery system
US4517926A (en) * 1982-04-19 1985-05-21 Optimizer, Limited Device for improving fuel efficiency and method of use therefor
US4752302A (en) * 1985-09-10 1988-06-21 Fuel Tech, Inc. Method and composition for improving flame combustion of liquid carbonaceous fuels
US4787969A (en) * 1986-11-21 1988-11-29 Exxon Research And Engineering Company Reforming with polymetallic catalysts
US4868148A (en) * 1987-08-24 1989-09-19 Allied-Signal Inc. Layered automotive catalytic composite
US4891050A (en) * 1985-11-08 1990-01-02 Fuel Tech, Inc. Gasoline additives and gasoline containing soluble platinum group metal compounds and use in internal combustion engines

Family Cites Families (72)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1989113A (en) * 1930-09-18 1935-01-29 Rector Gasifier Company Antidetonating means
US2194186A (en) * 1935-12-28 1940-03-19 Standard Ig Co Catalytic treatment of combustible carbonaceous materials
US2151432A (en) * 1937-07-03 1939-03-21 Leo Corp Method of operating internal combustion engines
US2375236A (en) * 1941-08-30 1945-05-08 Standard Oil Dev Co Antiknock motor fuel
US2434578A (en) * 1945-05-05 1948-01-13 Standard Oil Dev Co Antiknock motor fuel
US2712351A (en) * 1949-02-23 1955-07-05 Union Carbide & Carbon Corp Method of operating an internal combustion blowtorch
US2800172A (en) * 1951-09-19 1957-07-23 Babcock & Wilcox Co Additives to fuel
US2946325A (en) * 1958-02-14 1960-07-26 Gentile Frank Muffler for use with catalysts in internal combustion engines
NL253171A (en) * 1959-06-29
US3211534A (en) * 1963-12-19 1965-10-12 Trw Inc Exhaust control apparatus
US3348932A (en) * 1964-08-21 1967-10-24 Apollo Chem Additive compositions to improve burning properties of liquid and solid
FR1467023A (en) * 1965-06-11 1967-01-27 Improvements in catalytic exhaust gas purification devices for internal combustion engines
US3450116A (en) * 1967-08-28 1969-06-17 Alton D Knight Vapor charging system for internal combustion engines
US3537434A (en) * 1968-12-30 1970-11-03 David E Sherrill Vacuum fuel additive inductor for internal combustion engines
US3716040A (en) * 1970-08-21 1973-02-13 I Herpin Fuel additive inductor for internal combustion engine
US3773894A (en) * 1971-07-22 1973-11-20 Exxon Nitrogen oxide conversion using reinforced nickel-copper catalysts
DE2163536A1 (en) * 1971-12-21 1973-06-28 Volkswagenwerk Ag CATALYST FOR EXHAUST GAS PURIFICATION SYSTEMS OF COMBUSTION ENGINEERING MACHINES
US3746498A (en) * 1972-01-24 1973-07-17 Combustion Eng Reducing no{11 {11 emissions by additive injection
GB1431893A (en) * 1972-06-13 1976-04-14 Chai Mun Leon I C Engine
US3856901A (en) * 1972-10-25 1974-12-24 Tvi Marketing Inc Vapor induction system
US4197272A (en) * 1972-11-23 1980-04-08 Bl Cars Limited Catalytic exhaust system
US3800532A (en) * 1973-02-08 1974-04-02 K Schischkow Exhaust purifier and method
DE2306395C3 (en) * 1973-02-09 1978-08-10 Deutsche Gold- Und Silber-Scheideanstalt Vormals Roessler, 6000 Frankfurt Supported catalyst
JPS5127437B2 (en) * 1973-04-06 1976-08-12
US3875922A (en) * 1973-04-18 1975-04-08 Jr Frank Kirmss Vapor injection system
US3910850A (en) * 1973-12-19 1975-10-07 Grace W R & Co Contoured monolithic substrate
US4016837A (en) * 1974-01-02 1977-04-12 Wentworth Fred Albert Jr Vapor intake system for internal combustion engines
AR208304A1 (en) * 1974-01-02 1976-12-20 Wentworth F A METHOD FOR ADDING WATER VAPOR TO THE COMBUSTIBLE MIXTURE IN A COMBUSTION APPARATUS THAT HAS FORCED AIR INTAKE AND A APPARATUS TO CARRY OUT THE METHOD
US3979185A (en) * 1974-01-21 1976-09-07 The Lubrizol Corporation Catalytic converter having plural reaction stages with temperature-comparing means therein
US3978193A (en) * 1974-01-29 1976-08-31 Gould Inc. Method and apparatus for treating exhaust gases
LU69403A1 (en) * 1974-02-18 1975-12-09
LU69406A1 (en) * 1974-02-18 1975-12-09
JPS5511377B2 (en) * 1975-01-30 1980-03-25
IT1070099B (en) * 1975-09-23 1985-03-25 Degussa SUPPORTED MONOLITHIC CATALYST AND ARRANGEMENT OF SUPPORTED MONOLITHIC CATALYSTS FOR THE PURIFICATION OF THE EXHAUST GASES OF COMBUSTION ENGINES
US4064039A (en) * 1976-01-28 1977-12-20 Mobil Oil Corporation Fluid catalytic cracking
US4090838A (en) * 1976-03-17 1978-05-23 Kenneth R. Schena Catalyst generator
US4064037A (en) * 1976-07-09 1977-12-20 Mobil Oil Corporation Temporary shutdown of co-combustion devices
US4218422A (en) * 1976-10-15 1980-08-19 Ford Motor Company Converter structure
US4118339A (en) * 1976-11-01 1978-10-03 Uop Inc. Use of noble metal solutions in catalyst regeneration zones
CA1137876A (en) * 1977-06-20 1982-12-21 Michael L. Noakes Catalyst supports
DE2745188C3 (en) * 1977-10-07 1980-05-08 Deutsche Gold- Und Silber-Scheideanstalt Vormals Roessler, 6000 Frankfurt Shaped catalyst, process for its manufacture and use
US4295816A (en) * 1977-12-20 1981-10-20 Robinson B Joel Catalyst delivery system
US4255173A (en) * 1977-12-27 1981-03-10 Texaco Inc. Lead filter for internal combustion engine exhaust gases
US4214615A (en) * 1978-02-27 1980-07-29 Winston Boyer Dispensing apparatus for adding colloidal magnesium to fuel tank
US4203895A (en) * 1978-04-14 1980-05-20 Warner-Lambert Company Process for the preparation of cis-(±)-3,4-dihydro-N,N,2-trimethyl-2H-1-benzopyran-3-amine and intermediates produced thereby
US4170960A (en) * 1978-07-03 1979-10-16 Germack Walter F Additive supply and control device
PH12765A (en) * 1979-06-18 1979-08-09 Project Sta Barbara Method and apparatus for utilizing alcohol of any purity as a fuel
US4276152A (en) * 1979-09-24 1981-06-30 Mobil Oil Corporation Reforming of sulfur-containing charge stock
US4317918A (en) * 1979-11-05 1982-03-02 Sumitomo Chemical Co., Ltd. Process for preparing alcohols
US4476339A (en) * 1979-12-13 1984-10-09 Texaco Inc. Dehydrogenation process using a rhodium catalyst
US4362130A (en) * 1981-05-26 1982-12-07 Antonio Robinson Supplementary composition for and a method of combustion-burning of gasoline
US4425305A (en) * 1981-06-01 1984-01-10 Retallick William B Catalytic creosote burner for a wood stove
US4410467A (en) * 1981-11-09 1983-10-18 Wentworth Fred Albert Jr Ion-vapor generator and method
US4757045A (en) * 1983-02-14 1988-07-12 Engelhard Corporation Catalysts with support coatings having increased macroporosity and method for producing the catalysts
JPS60122214A (en) * 1983-11-30 1985-06-29 Tokyo Roki Kk Black smoke elimination in exhaust gas for internal-combustion engine
US4542226A (en) * 1984-07-16 1985-09-17 General Electric Company Method for making siloxanenorbornane bisanhydride
US4892562A (en) * 1984-12-04 1990-01-09 Fuel Tech, Inc. Diesel fuel additives and diesel fuels containing soluble platinum group metal compounds and use in diesel engines
US4665690A (en) * 1985-01-14 1987-05-19 Mazda Motor Corporation Exhaust gas cleaning system for vehicle
US4646516A (en) * 1986-05-06 1987-03-03 Ford Motor Company Catalyst arrangement for the exhaust system of an internal combustion engine
US4919903A (en) * 1986-10-20 1990-04-24 Ford Motor Company Method of catalytically oxidizing methanol vapor accompanied by little or no excess oxygen
US4842617A (en) * 1987-08-10 1989-06-27 Ira Kukin Combustion control by addition of magnesium compounds of particular particle sizes
US4863889A (en) * 1987-10-02 1989-09-05 Exxon Research And Engineering Company High surface area rhenium sulfide hydrodesulfurization catalysts prepared by an aqueous technique and a process for using them
US4939113A (en) * 1987-11-03 1990-07-03 Engelhard Corporation Hydrogen sulfide suppressing catalyst system using an oxide of copper, manganese, nickel or iron
DE3803122C1 (en) * 1988-02-03 1989-07-13 Degussa Ag, 6000 Frankfurt, De
US5034020A (en) * 1988-12-28 1991-07-23 Platinum Plus, Inc. Method for catalyzing fuel for powering internal combustion engines
JPH0744733Y2 (en) * 1989-02-21 1995-10-11 臼井国際産業株式会社 Exhaust gas purification device
US5013703A (en) * 1989-09-05 1991-05-07 Uop Noble metal exchange of hydrophobic molecular sieves
JP2724387B2 (en) * 1990-08-28 1998-03-09 本田技研工業株式会社 Failure detection method for exhaust air supply system for internal combustion engine
US5460790A (en) * 1992-02-25 1995-10-24 Blue Planet Technologies Co., L.P. Catalytic vessel for receiving metal catalysts by deposition from the gas phase
US5387569A (en) * 1992-02-25 1995-02-07 Blue Planet Technologies Co., L.P. Catalytic solution suitable for converting combustion emissions
US5322671A (en) * 1992-02-25 1994-06-21 Blue Planet Technologies Co., L.P. Catalytic vessel
US5266082A (en) * 1992-04-16 1993-11-30 Sanders James K Fuel additive

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2086775A (en) * 1936-07-13 1937-07-13 Leo Corp Method of operating an internal combustion engine
US4382017A (en) * 1980-09-02 1983-05-03 Robinson Charles A Means and method for providing a non-freezing catalyst solution
US4517926A (en) * 1982-04-19 1985-05-21 Optimizer, Limited Device for improving fuel efficiency and method of use therefor
US4475483A (en) * 1983-04-15 1984-10-09 Robinson Barnett J Catalyst delivery system
US4752302A (en) * 1985-09-10 1988-06-21 Fuel Tech, Inc. Method and composition for improving flame combustion of liquid carbonaceous fuels
US4891050A (en) * 1985-11-08 1990-01-02 Fuel Tech, Inc. Gasoline additives and gasoline containing soluble platinum group metal compounds and use in internal combustion engines
US4787969A (en) * 1986-11-21 1988-11-29 Exxon Research And Engineering Company Reforming with polymetallic catalysts
US4868148A (en) * 1987-08-24 1989-09-19 Allied-Signal Inc. Layered automotive catalytic composite

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP0692010A4 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008103063A1 (en) * 2007-02-22 2008-08-28 Mihai Suta Process for reducing polluting emissions and greenhouse effect gas emissions, resulting from combustibles burning

Also Published As

Publication number Publication date
CA2159489A1 (en) 1994-10-13
BR9406181A (en) 1996-02-06
EP0692010A1 (en) 1996-01-17
JPH08508771A (en) 1996-09-17
US6152972A (en) 2000-11-28
EP0692010A4 (en) 1996-04-03
AU6525694A (en) 1994-10-24

Similar Documents

Publication Publication Date Title
US6152972A (en) Gasoline additives for catalytic control of emissions from combustion engines
US5501714A (en) Operation of diesel engines with reduced particulate emission by utilization of platinum group metal fuel additive and pass-through catalytic oxidizer
KR100279484B1 (en) Method for reducing harmful emissions from diesel engines equipped with particulate traps
EP0708809B1 (en) METHOD FOR REDUCING EMISSIONS OF NOx AND PARTICULATES FROM A DIESEL ENGINE
CN103582523A (en) Off gas purification device
EP0970165B1 (en) Method for reducing emissions from a gasoline engine equipped with a three-way catalytic converter
CN1209195C (en) Oxygen-enriched tail gas nitrogen oxide purifying catalyst
AU664884B2 (en) Catalytic vessel
US5525316A (en) Method for converting automotive emissions with catalytic solution
Church et al. Catalyst formulations 1960 to present
JPH09103651A (en) Method and apparatus for purifying exhaust gas
JPH1190235A (en) Catalyst for purifying exhaust gas from diesel engine and purification method
JP2506359B2 (en) Exhaust gas purification catalyst
WO1993012207A1 (en) Method for reducing particulate emissions from a diesel engine with organometallic platinum group metal coordination composition
Aitani et al. Review study on the catalytic control of automotive emissions
JPH09290155A (en) Catalyst for cleaning exhaust gas
JPH06343830A (en) Exhaust gas purifying method and catalyst used therefor
JPH09173779A (en) Method for reducing and removing nox
JPH06343831A (en) Exhaust gas purifying method and catalyst used therefor
RU95122681A (en) GASOLINE ADDITIVE FOR CATALYTIC CONTROL
KR19990071157A (en) Catalyst for purification of automobile exhaust
JPH08309187A (en) Catalyst for purifying exhaust gas
JPH09103682A (en) Exhaust gas-purifying catalyst and exhaust gas-purifying method

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AT AU BB BG BR BY CA CH CN CZ DE DK ES FI GB GE HU JP KP KR KZ LK LU LV MG MN MW NL NO NZ PL PT RO RU SD SE SI SK TT UA UZ VN

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): AT BE CH DE DK ES FR GB GR IE IT LU MC NL PT SE BF BJ CF CG CI CM GA GN ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
WWE Wipo information: entry into national phase

Ref document number: 2159489

Country of ref document: CA

WWE Wipo information: entry into national phase

Ref document number: 1994912882

Country of ref document: EP

WWP Wipo information: published in national office

Ref document number: 1994912882

Country of ref document: EP

REG Reference to national code

Ref country code: DE

Ref legal event code: 8642

WWW Wipo information: withdrawn in national office

Ref document number: 1994912882

Country of ref document: EP