WO1995026451A1 - Metal shingle - Google Patents
Metal shingle Download PDFInfo
- Publication number
- WO1995026451A1 WO1995026451A1 PCT/US1995/003703 US9503703W WO9526451A1 WO 1995026451 A1 WO1995026451 A1 WO 1995026451A1 US 9503703 W US9503703 W US 9503703W WO 9526451 A1 WO9526451 A1 WO 9526451A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shingle
- edge
- folded
- adjacent
- fold
- Prior art date
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/26—Strip-shaped roofing elements simulating a repetitive pattern, e.g. appearing as a row of shingles
- E04D1/265—Strip-shaped roofing elements simulating a repetitive pattern, e.g. appearing as a row of shingles the roofing elements being rigid, e.g. made of metal, wood or concrete
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/12—Roofing elements shaped as plain tiles or shingles, i.e. with flat outer surface
- E04D1/18—Roofing elements shaped as plain tiles or shingles, i.e. with flat outer surface of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/30—Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles
- E04D2001/304—Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles at roof intersections, e.g. valley tiles, ridge tiles
- E04D2001/305—Ridge or hip tiles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/34—Fastenings for attaching roof-covering elements to the supporting elements
- E04D2001/3408—Fastenings for attaching roof-covering elements to the supporting elements characterised by the fastener type or material
- E04D2001/3414—Metal strips or sheet metal
Definitions
- This invention relates to roofing shingles and more particularly to a metal shingle having interlocking folding edges designed to prevent moisture from migrating around the edges of the shingle and folds in the middle of the shingle.
- Metal shingles with interlocking edges are known in the art.
- a shingle having an unfolded side edge and an opposite S-shaped side edge is shown in U.S. Pat. No. 4,593,512.
- a shingle having interlocking edges and a plurality of S-shaped folds to simulate multiple shingles is shown in U.S. Pat. No. 1,643,445.
- a problem with the prior art interlocking-edge shingle design is that water tends to migrate around the edges of a metal, or smooth surface, shingle. This is particularly true at the corners of the shingle where the folded edges may leave a gap close to the surface of the shingle. Also, the water tends to migrate around the interlocking folds at the side edges of the shingle.
- the above problems have been solved and the above object has been accomplished with a shingle whose side edges overlap with the next adjacent shingle.
- a first, or trailing, side edge is folded over towards the top surface of the shingle to catch moisture creeping towards this side edge and to direct moisture down the shingle to the top surface of the next lower shingle.
- a second, or leading, side edge of the shingle is not folded.
- Another fold, spaced apart from the trailing side edge fold is an "S 11 shaped fold or S-fold in the surface of the shingle.
- This S-fold receives the unfolded leading edge of an adjacent shingle inserted into the S-fold.
- the fold at the trailing side edge, the S-fold and the top surface of the shingle between the trailing edge fold and the S-fold form a gutter under the leading side edge of the adjacent shingle. Accordingly, any moisture that manages to migrate around the S-fold and under the leading side edge of the adjacent shingle is caught by this gutter, and flows down the gutter to the top surface of the next lower shingle on the roof.
- the top edge of the shingle is folded-over towards the top surface of the shingle for engagement with the folded-under lower edge of the next higher shingle on the roof.
- the folded-over top edge extends all the way to the right edge of the shingle so that it slides under the left edge of the folded-over top edge of the next adjacent shingle to the right side.
- the folded-under lower edge extends along the lower edge of the shingle but leaves a gap relative to the folded-under lower edge of the next adjacent side shingle. In this way, water is restrained from migrating over the top edge of the shingle and is allowed to flow out the gap between adjacent folded-under lower edges of the shingles.
- one or more S-shaped folds are also made in the middle of the shingle to form a panel of multiple shingles.
- the end of a smaller simulated shingle is indistinguishable from the end of the panel.
- the invention is an improved planar roofing shingle having a side edge folded over the top surface of the shingle and spaced from an S-shaped fold to form gutter side walls defining a gutter for directing water off of the shingle.
- FIG. 1 is a top view of a shingle in accordance with one preferred embodiment of the present invention.
- FIG. 2 is a perspective view of another preferred embodiment of the invention with a large shingle panel having four S-folds to give the appearance of four shingles.
- FIG. 3 is a lower edge view of the shingle panel in FIG. 2 cut along line F.
- FIG. 4 is a side view of the leading edge side of the shingle panel in FIG. 2.
- FIG. 5 is a perspective view of a third preferred embodiment of a shingle panel similar to FIG. 2, but with the S-folds alternately facing left and right.
- FIG. 6 is a lower edge view of the shingle panel of FIG. 5 cut along line A.
- FIG. 7 shows the shingle panel of FIG. 5 before it is folded.
- FIG. 8 is a perspective view of a plurality of the shingles of FIG. 1 as interlocked and mounted on a roof.
- FIG. 9 is a perspective view of two of the shingle panels of FIG. 5 as interlocked and mounted on a roof.
- FIG. 10 is a top view of a shingle in accordance with a fourth embodiment of the present invention.
- FIG. 11 is a side view of the shingle of FIG. 10 taken along line D and also the shingle of FIG. 13, taken along line E.
- FIG. 12 is a lower edge view of the shingle of FIG. 10, taken along line B.
- FIG. 13 is a top view of another shingle in accordance with the fourth embodiment of the invention.
- FIG. 14 is a lower edge view of the shingle of FIG. 13, taken along line C.
- FIG. 15 is a perspective view of a hip and ridge panel designed to interlock with any of the preferred embodiments of the present invention.
- FIG. 16 is a perspective view of a universal endwall panel designed to interlock with any of the preferred embodiments of the present invention.
- FIG. 1 shows a top view of a preferred embodiment of the shingle, 31.
- Upper edge 2 is folded-over to the top surface 4 to allow engagement with mounting bracket 6, or with the lower edge of the next higher shingle.
- Mounting bracket 6 has a folded-under lower edge 8 and a hole 10.
- the bracket lower edge 8 is hooked onto the shingle upper edge 2 and nailed to the roof through hole 10 to hold the shingle in place on the roof.
- the shingle lower edge 12 is folded under for engagement with the upper edge fold of the next lower shingle.
- the left side, or trailing, edge 14 is folded- over towards the top surface of the shingle.
- the shingle top surface has an S-fold 15 spaced from the trailing edge 14 that divides the top surface of the shingle into shingle surface 4 and gutter surface 16.
- S-fold 15 spaced from the trailing edge 14 that divides the top surface of the shingle into shingle surface 4 and gutter surface 16.
- the right side, or leading, edge 20 of the shingle is not folded. This leading edge is inserted into S-fold 15 of a next adjacent shingle located to the right of the shingle.
- the upper folded-over edge 2 has a leading-side edge 26 which extends all the way to edge 20, and slides over the upper trailing side edge 28 of the folded over edge 2 of the next shingle to the left when right edge 20 is inserted into fold 15. Accordingly, when the next adjacent shingle to the left has its leading edge 20 inserted into S-fold 15, the trailing-side edge 28 of fold-over edge 2 will underlap the leading-side edge 26 of the fold-over edge 2 of the shingle being inserted.
- the lower folded-under edge 12 has a leading-side edge 30 which is tapered, or slant cut, from the right side leading edge 20 to provide for easy insertion of leading edge 20.
- the trailing-side edge 32 of the fold- under lower edge 12 is also slant cut back from the trailing side of the S-fold 15.
- a plurality of folds 30 are made in a large shingle 32 to form a panel giving the appearance of it being a plurality of smaller subshingles.
- Shingle panel 32 is preferably cut and folded from some decorative metal such as copper or Kynar 500 painted metal. Its dimensions are around 31.4 inches wide by 11 inches high.
- Three folds 30 are made to form shingle panel 32 into four subshingles 7.4 inches wide by 9.75 inches high, dimensions similar to standard cedar shake or slate roofing. All four S-folds 15 and 30 have the same orientation, so that the four small subshingles have their left sides slightly higher than their right sides. This feature is especially apparent in FIG. 3.
- FIG. 3 shows a lower edge view of the shingle panel
- Folds 14, 15, and 30 are all approximately one half inch deep. Folds 14, 15, and 30 are made before folds 2 and 12.
- FIG. 4 shows a side view of shingle panel 32.
- Fold 12 and fold 2 are approximately three guarters of an inch deep.
- the shingle panel is folded to form many small subshingles, but every other subshingle is slightly higher than its neighbor. This is accomplished by making folds 30 in alternating directions within shingle panel 33, as shown in FIG. 5.
- FIG. 6 it can be seen that the alternating pattern of high and low subshingles will be carried into the next shingle panel on both sides.
- Low end 20 is inserted into high fold 15 of the next shingle panel.
- FIG. 9 shows two of the shingle panels of FIG. 5 interlocked as they would be for mounting on a roof.
- FIG. 7 shows the shingle panel of FIG.
- FIG. 7 shows that the cuts 38 made in the top edge 2 of shingle 33 are smaller than the cuts 39 made in the lower edge 12. Large cuts 39 leave slight gaps in folded-under edge 12 to allow water to flow down folds 30, through the gaps, and out onto the shingle below. Cuts 38 are smaller, so that no gap is left in folded- over edge 2. Thus, there is no gap in the folded-over top edge 2 so that water migrating up a shingle cannot flow through a gap onto the roof under the shingles.
- FIG. 8 shows eight of the shingles of FIG. 1 interlocked. Shingle 35 is located so that its gutter 16 guides water into the center of the top surface of shingle 36. Also, fold 2 of shingle 36 is inserted into fold 12 of shingle 35. Shingle 37 is to the right of shingle 35, and edge 20 of shingle 35 is inserted into fold 15 of shingle 37.
- FIG. 9 shows two of the shingle panels of FIGS. 5 and 6 interlocked.
- Top panel 40 is above, and offset from, lower panel 41.
- FIG. 9 when several panels according to the present invention are interlocked, it is impossible to discern whether a fold is the end of a panel or a fold 30.
- the heights of the subshingles alternate.
- Interlocked shingle panels of the preferred embodiment shown in FIGS. 2 through 4 would have the left side of each small subshingle slightly higher than the right side. Thus, their appearance is exactly the same as interlocked shingles of the preferred embodiment of FIG. 1.
- FIGS. 10 through 14 show a fourth preferred embodiment of the present invention.
- FIG. 13 shows a shingle 54 designed to interlock with shingle 53 of FIG. 10 on either side, on the top or on the bottom.
- Shingle 53 has two unfolded edges 55 and 56 which slide into S- folds 60 and 64, respectively, of shingle 54.
- Shingle 54 also has folds 58 and 62 which combine with folds 60 and 64 to form gutters 59 and 63.
- FIG. 12 shows a lower edge view of shingle 53 taken along line B.
- FIG. 14 shows a lower edge view of shingle 54 taken along line C.
- right edge 55 of shingle 53 can slide into left S-fold 60 of shingle 54, or left edge 56 can slide into right S-fold 64, interlocking the two shingles.
- the top surface 4 of shingle 10 is depressed slightly lower than the top surface 4 of shingle 54 when the two are interlocked, as described above.
- FIG. 11 shows a side view which is accurate for both shingles.
- top fold 2 of shingle 53 slides into bottom fold 12 of both shingles 53 and 54 of the upper course of shingles.
- the top fold 2 of shingle 54 slides into bottom fold 12 of both shingle 53 and 54 of the upper course of shingles.
- FIG. 15 shows a hip and ridge panel 44.
- Fold 46 folds upward and fold 47 folds under so that fold 46 of one hip and ridge interlocks with fold 47 of the next hip and ridge to the right.
- Hip and ridge panel 44 will be folded under about one half inch at edges 13 once the desired vertical length is determined.
- the fold formed at edges 13 is for appearance only, and does not interlock with any of the shingles described herein.
- S- folds 45 form three small hip and ridge sections in the large panel 44.
- FIG. 16 shows a universal endwall 50.
- Right edge 20 is unfolded to allow insertion into S-fold 15 of another endwall.
- Endwall 50 will be folded under around one half inch at edge 11 once the desired length is determined. The fold formed at lower edge 11 will thus interlock with any of the shingles described herein.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002186384A CA2186384C (en) | 1994-03-25 | 1995-03-24 | Metal shingle |
EP95914178A EP0752039B1 (en) | 1994-03-25 | 1995-03-24 | Metal shingle |
AT95914178T ATE211791T1 (en) | 1994-03-25 | 1995-03-24 | METAL ROOF PANEL |
DE69524947T DE69524947T2 (en) | 1994-03-25 | 1995-03-24 | METAL ROOF PANEL |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US21828694A | 1994-03-25 | 1994-03-25 | |
US08/218,286 | 1994-03-25 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1995026451A1 true WO1995026451A1 (en) | 1995-10-05 |
Family
ID=22814502
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1995/003703 WO1995026451A1 (en) | 1994-03-25 | 1995-03-24 | Metal shingle |
Country Status (6)
Country | Link |
---|---|
US (2) | US5613337A (en) |
EP (1) | EP0752039B1 (en) |
AT (1) | ATE211791T1 (en) |
DE (1) | DE69524947T2 (en) |
MX (1) | MX9604275A (en) |
WO (1) | WO1995026451A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1996032551A1 (en) * | 1995-04-13 | 1996-10-17 | Nicholson Joseph R | Shingle system and fastening strip |
WO2003066991A1 (en) * | 2002-02-08 | 2003-08-14 | Rautaruukki Oyj | Interlocking of a longitudinal seam and a transverse seam in metal shingles |
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CA1071826A (en) * | 1977-12-14 | 1980-02-19 | Louis L. Vallee | Metal shingle roof modern design |
CA1058823A (en) * | 1977-12-14 | 1979-07-24 | Louis L. Vallee | Metal shingle roof traditional design |
US4233795A (en) * | 1978-11-06 | 1980-11-18 | Pullman Incorporated | Field repair roof panel for a railway car |
US4271652A (en) * | 1979-07-23 | 1981-06-09 | Ake Svensson | Facing |
JPS60246952A (en) * | 1984-05-23 | 1985-12-06 | 元旦ビユーティ工業株式会社 | Exterior panel of building structure and method for shingling the same |
-
1995
- 1995-03-24 WO PCT/US1995/003703 patent/WO1995026451A1/en active IP Right Grant
- 1995-03-24 EP EP95914178A patent/EP0752039B1/en not_active Expired - Lifetime
- 1995-03-24 AT AT95914178T patent/ATE211791T1/en active
- 1995-03-24 DE DE69524947T patent/DE69524947T2/en not_active Expired - Fee Related
- 1995-05-24 US US08/449,779 patent/US5613337A/en not_active Ceased
-
1996
- 1996-09-24 MX MX9604275A patent/MX9604275A/en not_active IP Right Cessation
-
1999
- 1999-03-25 US US09/276,610 patent/USRE38210E1/en not_active Expired - Lifetime
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR500369A (en) * | 1919-06-03 | 1920-03-10 | Pedlar People Ltd | Improvements to metal tiles |
US1491798A (en) * | 1922-01-11 | 1924-04-29 | Norman P Harshberger | Roof covering |
US1496336A (en) * | 1922-02-01 | 1924-06-03 | Barber Asphalt Co | Shingle |
US1609127A (en) * | 1922-06-02 | 1926-11-30 | Rachlin Max | Roof covering |
US1653085A (en) * | 1923-10-30 | 1927-12-20 | Roy B Buckley | Shingle |
US1583969A (en) * | 1925-12-01 | 1926-05-11 | Joseph T Tate | Metallic shingle |
US2380398A (en) * | 1944-06-02 | 1945-07-31 | Booth George Bertram | Roofing shingle or tile |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1996032551A1 (en) * | 1995-04-13 | 1996-10-17 | Nicholson Joseph R | Shingle system and fastening strip |
US5685117A (en) * | 1995-04-13 | 1997-11-11 | Nicholson; Joseph R. | Shingle system and fastening strip |
WO2003066991A1 (en) * | 2002-02-08 | 2003-08-14 | Rautaruukki Oyj | Interlocking of a longitudinal seam and a transverse seam in metal shingles |
Also Published As
Publication number | Publication date |
---|---|
USRE38210E1 (en) | 2003-08-12 |
EP0752039B1 (en) | 2002-01-09 |
ATE211791T1 (en) | 2002-01-15 |
DE69524947T2 (en) | 2002-08-29 |
EP0752039A1 (en) | 1997-01-08 |
US5613337A (en) | 1997-03-25 |
MX9604275A (en) | 1998-06-30 |
DE69524947D1 (en) | 2002-02-14 |
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