WO1996011046A1 - Method and station for filtering a liquid or gas containing suspended matter - Google Patents

Method and station for filtering a liquid or gas containing suspended matter Download PDF

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Publication number
WO1996011046A1
WO1996011046A1 PCT/FR1995/001290 FR9501290W WO9611046A1 WO 1996011046 A1 WO1996011046 A1 WO 1996011046A1 FR 9501290 W FR9501290 W FR 9501290W WO 9611046 A1 WO9611046 A1 WO 9611046A1
Authority
WO
WIPO (PCT)
Prior art keywords
filter
drum
installation according
solids
retained
Prior art date
Application number
PCT/FR1995/001290
Other languages
French (fr)
Inventor
Jacky Bonnin
Original Assignee
Denitral S.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denitral S.A. filed Critical Denitral S.A.
Priority to AU36561/95A priority Critical patent/AU3656195A/en
Publication of WO1996011046A1 publication Critical patent/WO1996011046A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1669Cellular material
    • B01D39/1676Cellular material of synthetic origin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/05Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements supported
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/66Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
    • B01D29/68Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles
    • B01D29/688Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles with backwash arms or shoes acting on the cake side
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/70Regenerating the filter material in the filter by forces created by movement of the filter element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/76Handling the filter cake in the filter for purposes other than for regenerating
    • B01D29/80Handling the filter cake in the filter for purposes other than for regenerating for drying
    • B01D29/84Handling the filter cake in the filter for purposes other than for regenerating for drying by gases or by heating
    • B01D29/843Handling the filter cake in the filter for purposes other than for regenerating for drying by gases or by heating by direct contact with a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/88Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices
    • B01D29/90Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices for feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/06Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
    • B01D33/067Construction of the filtering drums, e.g. mounting or sealing arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/06Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
    • B01D33/11Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums arranged for outward flow filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/44Regenerating the filter material in the filter
    • B01D33/46Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
    • B01D33/466Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/44Regenerating the filter material in the filter
    • B01D33/52Regenerating the filter material in the filter by forces created by movement of the filter element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/44Regenerating the filter material in the filter
    • B01D33/52Regenerating the filter material in the filter by forces created by movement of the filter element
    • B01D33/54Regenerating the filter material in the filter by forces created by movement of the filter element involving vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/70Filters with filtering elements which move during the filtering operation having feed or discharge devices
    • B01D33/76Filters with filtering elements which move during the filtering operation having feed or discharge devices for discharging the filter cake, e.g. chutes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/80Accessories
    • B01D33/801Driving means, shaft packing systems or the like

Definitions

  • the present invention relates to the general field of phase separation of a complex medium; it relates more particularly to an installation for filtering a liquid or a gas which contains suspended matter, as well as the process for implementing this installation.
  • filtration systems suitable for separating particles or matter suspended in a liquid or a gas.
  • the filtration operation makes it possible to concentrate the particles in order to obtain a solid or semi-solid by-product; the liquid or the gas is, itself, rid of all or part of the particles which it contained before filtration.
  • the noble product that one wishes to collect one works either in "concentration” mode, or in "clarification” mode.
  • the field of filtration is very large. It is nonetheless characterized by a permanent factor: the filter element over which the product to be filtered passes and which retains or separates the solid particles.
  • the filter is by definition a porous body through which the fluid is passed.
  • We know different types such as grids, fabrics, membranes, ceramics or others ... Their structure and their pore diameter are adapted according to the product or products that we want to separate and according to the desired degree of filtration.
  • the filtration installation consists of a filtering member formed by a juxtaposition of segments of elastic spongy material on which the liquid to be treated is deposited.
  • the segments of spongy material undergo successive operations of compression and decompression by means of rigid members which move parallel to their upper surface.
  • the filter elements are filled with the liquid to be treated; during the compression phases, the rigid members force the passage of the liquid through the spongy material and they simultaneously scrape its upper surface to ensure the evacuation of the retained solid materials.
  • This type of installation does not offer optimal efficiency in terms of performance and longevity, in particular.
  • the present invention aims to propose U does filtration plant which is very simple to implement and which has an interesting efficiency under difficult conditions and recognized delicate, that is to say for the treatment of liquids or gases loaded fine particles whose size has ⁇ is the micron or a few tens of microns.
  • This filtration installation is of the type comprising: - a supply of liquid or gas to treat, - a filtration member, or filter, of elastic spongy material of the cellulose sponge type, one of the faces of which is in contact with a support in the form of a perforated plate, - means capable of applying pressure to the face of the filtering member opposite to that in contact with said perforated plate, to force the liquid or the gas to pass through the filtering member while ensuring the compression of the latter, - means of evacuation and / or storage of the liquid or filtered gas, and - means for removing and / or storing the retained solids.
  • this installation includes means for ensuring the evacuation of the solids retained by the filtering member, adapted to be used during the decompression phases of said filtering member.
  • an elastic spongy material as a filtering member ensures, by its macro and micro-porous structure, a very effective filtration of the particles which it is desired to separate.
  • the material permeates the fluid; the solid particles retained penetrate a few millimeters into the spongy material or remain blocked on the surface and the filtered fluid passes through said material and can be recovered or stored downstream.
  • the actual filtration phase is accompanied by compression of the elastic material.
  • the elastic spongy material expels or rejects towards the surface a large part of the solids which it retained in its porous network.
  • the decompression operation makes it possible to "empty" the filter and the layer of solid or semi-solid material can be removed by any suitable means.
  • the filter can then be used again with optimum efficiency.
  • the Characteristics of the cellulose sponge-shaped filter will require the presence and maintenance of moisture to maintain the flexibility of the material.
  • the solid particles retained by the filter can be removed by scraper, vacuum or other means.
  • the means capable of applying pressure to the upper surface of the filtering member can consist of a pressing roller driven back and forth parallel to the plane of said filtering member. It is also possible to use means of the suction or pneumatic thrust type, or else to use centrifugal force.
  • the filtration installation comprises:
  • a filter drum consisting of a filter member of generally cylindrical shape, the outer face of which is in contact with a perforated cylinder,
  • a fixed casing surrounding said filter drum, means for driving the filter drum in rotation around its axis, a supply of fluid to be treated, disposed inside the drum,
  • the invention also relates to the filtration process for the implementation of the installation defined above.
  • This process consists in passing the liquid or the gas through the filtering member in elastic spongy material, while ensuring the compression of the latter, then in carrying out a complementary operation of evacuation of the solids retained by the filtering member, which operation is carried out after decompression of said filtering member and return to its initial stable position.
  • the actual filtration operation can be carried out at a fast rotation speed and the solids evacuation operation at a slow rotation speed of the drum, after decompression of the filtering member.
  • FIG. 1 is a schematic representation of a possible embodiment of the filtration installation
  • FIG. 3 is a longitudinal sectional view of another type of filtration installation
  • Figure 4 is a section of Figure 3 along 4-4;
  • Figure 5 shows the installation of Figures 3 and 4 during operation and in the compression phase;
  • FIG. 6 is a sectional view of Figure 5 along 6-6;
  • FIG. 7 shows the same installation, in the decompression phase;
  • FIG. 8 is a cross-sectional view of Figure 7 along 8-8;
  • FIG. 9 illustrates a variant of the filtration drum adapted to favor the decompression operation of the filter;
  • Figure 10 is a schematic representation, in longitudinal section, of another possible embodiment of the filtration installation;
  • Figure 11 is an end view of the installation shown in Figure 10;
  • - Figure 12 is a schematic view of another embodiment of the filtration installation;
  • FIG. 13 is an end view of the installation shown in FIG. 12.
  • the filtering member used consists of an elastic sponge-like material, sponge type, and more particularly of cellulose sponge.
  • the thickness of the material is chosen according to the type and degree of filtration desired.
  • the thicknesses chosen can be of the order of 3 to 12 cm.
  • a material of this type which has a thickness of 12 cm at rest can be flattened until a thickness of the order of 5 cm is obtained.
  • composition of this material for 1 gram of dry matter, is as follows:
  • - coloring pigment 0.003 g - elemental composition: magnesium: 52 mg; nitrogen 0.470 mg; potassium: 0.343 mg; copper: 0.183 mg zinc: 0.118 mg; phosphorus: 0.010 mg; chromium less than or equal to 0.005 mg; lead: less than or equal to 0.005 mg.
  • filtration on a sponge 1 consists in supplying the fluid to be filtered 2 at the surface (FIG. La_) and causing, in one way or another (pressure, suction, centrifugal force ...), a flattening movement (figure l_b) which forces the fluid to pass through the sponge.
  • the solid particles 3 are concentrated on the surface; clogging or saturation are only very gradual.
  • the fluid filtered 4 passes through the sponge; it can be evacuated or recovered by any appropriate means.
  • the configuration of the installation and the implementation process may vary, in particular depending on the fluids (liquid or gas) to be filtered and the source of the flattening / relaxation movement used.
  • the times of the filtration and evacuation phases of the retained solids will be adapted case by case.
  • the cycle which includes the supply of product to be filtered, the movements of the sponge and the collection of the separated particles can be discontinuous, semi-continuous or continuous, depending on the means and the process used.
  • FIG. 2 shows a complete filtration installation using the principle which has just been described.
  • This installation comprises a cellulose sponge plate 1 whose thickness is close to 12 cm, placed horizontally on a perforated plate 6 which serves as a support.
  • This assembly is arranged above a tank 7 with a slightly conical bottom, the outlet 8 of which is connected to a vacuum pump 9.
  • a steamroller 10 is positioned on the upstream surface of the sponge plate 1 and it is driven back and forth parallel to the plane of said plate
  • the perforated plate 6 consists of a sheet whose perforation rate is as high as possible in conjunction with the compression means used.
  • the width of the steamroller 10 corresponds substantially to that of the sponge plate 1; on the other hand, the reciprocating back and forth movement allows the roller 10 to circulate over the entire length of said plate 1.
  • a pump 15 supplies the fluid to be filtered 2 (a liquid effluent for example) by means of a ramp 17 placed just in front of the roller 10.
  • the ramp 17 is integral with the structure which carries the steamroller 10 and it moves in the same movement as the latter by means of the geared motor means 12.
  • the installation also includes a device 18 for suctioning the dehydrated particles retained by the filter.
  • This device is arranged behind the roller 10 and is connected to the vacuum pump 9. The latter is associated with a set of solenoid valves 19 and 20 which permit the alternative suction the tank bottom 7 and by the device suction 18.
  • the filtered effluent 4 is stored in a tank 21 and the dewatered sludge 3 is partitioned in a separate enclosure 22.
  • the installation can be completed by a device 24 for supplying hot air to the surface of the sponge 1, disposed behind the roller.
  • the hot air can be that produced by the vacuum pump 9; it completes the dewatering of the sludge retained on the upstream side of the filter.
  • the suction device 18 for the dehydrated particles and the hot air supply device 24 are secured to the supporting structure of the steamroller 10 and driven by the gearmotors 12.
  • the movement of the roller 10 on the surface of the sponge ensures compression immediately followed by a relaxation phase (decompression).
  • the effluent can pass through the filter 1 by simple gravity, after impregnation; compression makes this easier.
  • the sponge 1 resumes its initial volume by rejecting at the surface the particles which have previously penetrated it at the surface.
  • the speed of movement of the roller 10 is chosen as a function of the desired filtration characteristics, as are the cycles of supply of effluent to be treated and suction of the dehydrated sludge.
  • a similar design of installation can consist in replacing the roller 10 by a pressure plate animated with a vertical movement.
  • the means for supplying fluid and for suction or recovery of the retained solid particles will then be adapted accordingly.
  • Figures 3 to 8 show another type of filtration installation design incorporating the principle of separation according to the present invention and using centrifugal force.
  • This installation is particularly suitable for the treatment of liquid effluents. It consists of a filter drum 30 whose horizontal axis 31 is supported by bearings 32. The drum 30 is rotated by motor means 33. The bearings 32 and the motorization 33 are carried by a frame 34.
  • the drum 30 consists of a cylindrical filt 1 of elastic spongy material, ty cellulose sponge. This filter is sandwiched between two perforated cylinders, one external 35 the other internal 36, between which it is packed or prestressed.
  • the thickness of the sponge 1 can be of the order of 12 cm, at rest the space between the two perforated cylinders 35 and 3 being of the order of 7 to 8 cm. These cylinders 35 and 3 are obtained from sheets with the highest possible perforation rate.
  • the filtering complex consisting of perforated cylinders 35 and 36 and of the cellulosic sponge 1 are mounted in cantilever on the axis 31 by means of a carrier disc 37 located on the side of the motorization 33. At the level on the opposite side, the edge of the sponge 1 is masked by a simple metal ring 3 allowing access from the outside to the axial vacuum space 40 delimited by the internal cylinder 36.
  • the filter drum 30 is covered by a fixed casing 4 of slightly larger diameter. This casing 41 has an axial opening 42 allowing access from the outside to the axial void space 40.
  • a ramp 43 for supplying the filtering fluid comes from the outside; It extends in the axial void space 40 passing through the opening 42 of the casing 41 and it is mounted overhang on the chassis 34 of the installation. E lower part, the casing has an opening 4 intended for the evacuation of the filtered fluid.
  • FIGS. 3 and 4 we also note the presence of a fixed longitudinal scraper 45 carried by the card 41 and which extends in the axial empty space 40, e high part, against the internal perforated cylinder 36 This scraper 45 cooperates with a return cone 4 arranged around the axis 31 to ensure the evacuation solids retained by the filter to a recovery chute 47.
  • the filtration operation is carried out by rotating the drum 30 around its axis 31 by means of the motorization 33.
  • the speed of rotation applied depends on the type of installation and desired quality of filtration. It can be adapted to the desired crushing thickness of the filter.
  • This rotation compresses the filter 1 against the external perforated cylinder 35 by centrifugal force.
  • the drum 30 is supplied with fluid to be treated 2 and the centrifugal force forces said fluid to pass through the sponge 1.
  • the filtered fluid 4 is collected by the casing 41 and it is evacuated by simple gravity at its low orifice 44.
  • the rotation of the drum 30 is preferably adapted to detach the upstream face of the filter from its support cylinder 36.
  • the external perforated cylinder 35 can consist of two half-shells 35 ′ and 35 secured to each other by return means 5 (springs, pneumatic or hydraulic cylinders, etc.)
  • the cylinder 35 is mounted floating on the filter 1 This feature improves the Vietnameselmatag d u when the filter or the phase (s) decompression Indeed, during the filtration phase, the centrifugal forced causes the separation of the two de ⁇ i shells; when slowing the springs cylinders 50 o electroplate the half-shells against the filter which gives an extra al decompression force to remove the retained solids.
  • the compression and decompression cycles are adapted according to the characteristics of the installation and according to the fluid treated.
  • a filtration drum of this structure having a diameter of 0.5 m and a length of 0.4 can filter sludge from treatment plants 5% by weight of dry matter, at a flow rate of l 'order of 300 liters / hour.
  • the pasty or solid product collected consists of dry matter at a rate of 25% by weight.
  • Figures 10 and 11 illustrate a derivative embodiment incorporating the principle of the tambou filter rotated to activate the centrifugal force.
  • the filter drum 60 consists of a cylindrical filter 1 made of cellulose sponge (thickness 5 cm), the outer face of which is in contact with a perforated cylinder 61.
  • the perforated cylinder 61 is fixed at its ends, on two solid cylindrical rings 62 and 63.
  • the drum 60 is mounted in cantilever on the horizontal axis of rotation 65 by means of a carrier disc 66 associated with a hub 67 located on the side of the motorization 68.
  • the carrier disc 66 is secured to the cylindrical end ring 63.
  • the edge of the sponge 1 is masked by a metal crown 69.
  • the sponge filter 1 maintains itself against the perforated plate 61; its ends are slightly set back from the carrier disc 66 and the crown 69 to maintain a slight empty space on both sides.
  • the motorized axis 65 is mounted on bearings 70 and 71 secured to the frame 72.
  • the motorization 68 drives the pulley 73 secured to the end of the shaft 65 by means of the belts 74.
  • the drum 60 is covered by a fixed casing 75 provided with a front access door 76, in front of the bearing 71.
  • the bottom of the casing 73 has a conical shape; it is provided with an orifice 77 which allows the evacuation of the filtered fluid.
  • FIGS. 10 and 11 we note the supply of fluid to be filtered which is in the form of a longitudinal ramp 78, as well as the evacuation device 79 of the solids retained by the filter 1.
  • This evacuation device 79 consists of a longitudinal scraper 80 associated with a horizontal receiving chute 82 in which is disposed an extraction worm 83.
  • the assembly is cantilevered on a pivoting support 84 secured to the bearing 71 and subjected to the action of a control jack 85 to occupy an active position and a position inactive detailed below.
  • the scraper 80, the chute 82 and the screw 83 extend over the entire length of the drum 60, inside the latter, from the bearing 71 to the carrier disc 66. Note the presence of a chute vertical discharge 86 arranged outside the drum 60, at the end of the horizontal chute 82. Note also the presence of a driving roller 88 at the end of the extraction screw 83 which is located inside the drum 60.
  • auxiliary motorization 89 provided with a driving roller 90 capable of coming to be applied against the pulley 73 situated at the end of the axis 65.
  • This auxiliary motorization 89, 90 is mounted on a pivoting support controlled by a jack which have not been shown to simplify the representation. As will be seen below, it is used during the decompression phases of the filter 1, for the operations of removing the retained solids.
  • the main motorization 68 allows the filter drum 60 to be driven at rapid speeds (400 to 500 g on the periphery).
  • the auxiliary motorization 89 is adapted to ensure its drive at slow speed, of the order of a few revolutions / min.
  • the filtration of the fluid coming from the feed ramp 78 is carried out by driving the filter drum 60 at high speed, by means of the main motorization 68.
  • the cylindrical filter 1 compresses against the perforated plate 61; the filtered fluid is discharged through the orifice 77 and the solid materials accumulate on the inside of the sponge.
  • the main motorization 68 is stopped and the arrival of fluid at the level of the ramp 78.
  • the sponge 1 decompresses and returns to its initial stable position.
  • the roller 90 of the auxiliary motorization 89 is applied against the pulley 73 to ensure the rotation drive of the drum 60 at low speed; simultaneously or shortly afterwards, the jack 85 is actuated to apply the scraper 80 against the inner face of the sponge 1, by means of the pivoting support 84.
  • the outer end of the longitudinal chute 82 has an evacuation orifice 91. During the pivoting operation of the evacuation device 79, this orifice 91 comes to be placed above the vertical trough 86.
  • the roller 88 located at the end of the endless screw 83 is applied against the cylindrical ring 63, outside the size of the filter member 1. This roller 88 ensures the rotational drive of the is endless 83 through the movement of the drum 60.
  • the fixed scraper 80 takes off the solid materials from the surface of the sponge 1; the detached materials fall into the receiving chute 82 and they are entrained by the screw 83 towards the evacuation chute 86.
  • the evacuation device 79 and the motorization 89 are returned to the inactive position and another filtration cycle can start.
  • FIGS. 12 and 13 illustrate another possible embodiment of the filtration installation, with different means for the evacuation of the solid materials retained by the filter.
  • the filter drum In this embodiment, the filter drum
  • the perforated cylinder 96 is secured to a cylindrical ring 97 which extends a carrier disc 98 mounted on the axis of rotation 99 via the hub 100.
  • the perforated cylinder 96 is secured to a cylindrical ring 101 which extends a segment annular 103 mounted on the axis of rotation 99 pa by means of four spokes 104 and a hub 1 05.
  • the filter drum is supported by the central axis at its two ends. It is no longer in overhang which allows obtaining a more rigid structure.
  • the axis 99 is mounted on bearings 106 and 107. It is rotated by means of an end pulley 108 associated with drive means, not shown, located on the side of the carrier disc 98.
  • the drum 95 is covered by a casing 109 provided with an outlet orifice 110 for the filtered fluid, at its conical bottom 111.
  • This assembly is carried by a secondary chassis 115 itself pivotally mounted on a main chassis 116 by means of a horizontal pivot axis 117.
  • Two double-acting hydraulic cylinders 118 connect the main chassis 116 and the secondary chassis 115 to control the pivoting of the latter around the axis 117.
  • the secondary chassis includes a support stop 120 which cooperates with a receiving cradle 121 arranged on the main chassis 116.
  • These support means 120 and 121 can be associated with a removable locking device.
  • the fluid to be treated is supplied at the axis 99, via an inlet pipe 124 and a rotating joint 125.
  • the axis 99 has a central orifice 126 which opens out at the interior of the filter drum 95; to limit the length of the axial bore, the fluid supply is taken up by external pipes 130.
  • the rotary drive of the filter drum consists of a main motor at high speed for the phases of filtration, and an auxiliary motor with slow speed for the solid matter evacuation phases.
  • the drum 9 is rotated at high speed and the interior of the drum is supplied with filter fluid via the conduits 130.
  • the sponge 1 s compresses and acts as a filtering member. ; the filtrate is collected by the discharge orifice 11 and the solid or semi-solid materials accumulate on the interior surface of the sponge.
  • the axis 99 of the drum 95 is horizontal or substantially horizontal; the secondary chassis 115 is secured to the main chassis via - the pivot axis 117 of the support means 120 and 121, and - double-acting hydraulic cylinders 118 which operate under traction.
  • the solids retained by the filter are evacuated after the main engine and the fluid supply to be treated have stopped.
  • the auxiliary motor at slow speed is implemented, the vibrating device 122 is actuated and the secondary chassis 115 is rocked around the pivot axis 117 by means of the hydraulic cylinders 118. This pivoting takes place at a slope of around 45 °, in the direction of evacuation of solid matter through the spaces between the end spokes 104.
  • the slow speed rotation of the drum associated with the vibrating device 122 facilitates the separation of the solid matter from the sponge filter 1.
  • the solids are extracted from the filter drum by simple gravity. If necessary, you can use a complementary internal scraper or an auxiliary unclogging device, of the air jet type for example.
  • the drum is replaced in a horizontal position and locked on the main frame.
  • the slow motorization is disconnected from the drive axis 99.

Abstract

The filter station comprises a supply (78) of the liquid or gas to be treated, a filtering device (1) made of a cellulose sponge type resilient matter, and having one surface in contact with a perforated plate support (61), means for applying pressure on the surface of the filtering device (1) opposite the surface in contact with the perforated plate (61) to force liquid or gas through the filtering device (1) while compressing it, filtered-liquid discharging means (77) and means for discharging (79) the solids retained by the filtering device (1), and adapted for use when the filtering device (1) is decompressed. The filtering device is advantageously in the form of a cylinder (60) associated with means for rotating it about its axis (65) so as to centrifugally filter the suspended matter.

Description

INSTALLATION DE FILTRATION D'UN LIQUIDE OU D'UN GAZ LIQUID OR GAS FILTRATION SYSTEM
CONTENANT DES MATIERES EN SUSPENSION ET SON PROCEDECONTAINING SUSPENSION MATERIAL AND METHOD
DE MISE EN OEUVREOF IMPLEMENTATION
La présente invention concerne le domaine général de la séparation des phases d'un milieu complexe ; elle concerne plus particulièrement une installation de filtration d'un liquide ou d'un gaz qui contient des matières en suspension, ainsi que le procédé de mise en oeuvre de cette installation.The present invention relates to the general field of phase separation of a complex medium; it relates more particularly to an installation for filtering a liquid or a gas which contains suspended matter, as well as the process for implementing this installation.
Il existe de nombreux types d'installations de filtration adaptées pour séparer des particules ou matières en suspension dans un liquide ou un gaz. L'opération de filtration permet de concentrer les particules pour obtenir un sous-produit solide ou semi- solide ; le liquide ou le gaz est, lui, débarrassé de tout ou partie des particules qu'il renfermait avant filtration. En fonction du produit noble que l'on désire recueillir, on travaille soit en mode "concentration", soit en mode "clarifica ion".There are many types of filtration systems suitable for separating particles or matter suspended in a liquid or a gas. The filtration operation makes it possible to concentrate the particles in order to obtain a solid or semi-solid by-product; the liquid or the gas is, itself, rid of all or part of the particles which it contained before filtration. Depending on the noble product that one wishes to collect, one works either in "concentration" mode, or in "clarification" mode.
Le domaine de la filtration est très vaste. Il se caractérise néanmoins par un facteur permanent : l'élément filtrant sur lequel passe le produit à filtrer et qui retient ou sépare les particules solides .The field of filtration is very large. It is nonetheless characterized by a permanent factor: the filter element over which the product to be filtered passes and which retains or separates the solid particles.
Le filtre est par définition un corps poreux au travers duquel on fait passer le fluide. On en connaît différents types tels que des grilles, toiles, membranes, céramiques ou autres... Leur structure et leur diamètre de pore sont adaptés en fonction du ou des produits que l'on désire séparer et en fonction du degré de filtration désiré.The filter is by definition a porous body through which the fluid is passed. We know different types such as grids, fabrics, membranes, ceramics or others ... Their structure and their pore diameter are adapted according to the product or products that we want to separate and according to the desired degree of filtration.
Cependant, d'une manière générale, plus les particules à filtrer sont fines, moins le système est performant, plus sa capacité diminue, plus il est complexe et coûteux. Aussi, dans de nombreux domaines, ιa solution idéale n'existe pas ; c'est le cas, notamment, pour la déshydratation des boues de stations d'épuration (fines particules du type bactéries, présentes en quantités considérables et diluées dans de grands volumes d'eau), pour la filtration de liquides de nettoyage (dont le recyclage dépend), pour le dépoussiérage de l'air, pour la filtration de bio¬ produits ou encore pour la filtration de produits chimiques, agro-alimentaires, voire pharmaceutiques.However, in general, the finer the particles to be filtered, the less efficient the system, the more its capacity decreases, the more complex and expensive it is. Also, in many areas, has ι perfect solution does not exist; this is the case, in particular, for the dewatering of sludge from treatment plants (fine particles of the bacteria type, present in considerable quantities and diluted in large volumes of water), for the filtration of cleaning liquids (on which recycling depends), for the dedusting of air, for the filtration of bio¬ products or even for the filtration of chemicals, agro-food, even pharmaceutical.
Pour ces différents domaines, il existe des solutions mais leurs contraintes, leurs performances ou leur coût en limitent l'emploi.For these different areas, there are solutions but their constraints, their performance or their cost limit their use.
Pour tenter de remédier à ces inconvénients, on a cherché à utiliser d'autres types de filtres. Ainsi, dans le document US-A-3 207 061, l'installation de filtration est constituée d'un organe filtrant formé d'une juxtaposition de segments en matière spongieuse élastique sur lesquels est déposé le liquide à traiter. Les segments de matière spongieuse subissent des opérations successives de compression et de décompression au moyen d'organes rigides qui se déplacent parallèlement à leur surface supérieure. Au cours des phases de décompression, les éléments filtrants se gorgent du liquide à traiter ; au cours des phases de compression, les organes rigides forcent le passage du liquide à travers le matériau spongieux et ils raclent simultanément sa surface supérieure pour assurer l'évacuation des matières solides retenues .In an attempt to remedy these drawbacks, attempts have been made to use other types of filters. Thus, in document US-A-3 207 061, the filtration installation consists of a filtering member formed by a juxtaposition of segments of elastic spongy material on which the liquid to be treated is deposited. The segments of spongy material undergo successive operations of compression and decompression by means of rigid members which move parallel to their upper surface. During the decompression phases, the filter elements are filled with the liquid to be treated; during the compression phases, the rigid members force the passage of the liquid through the spongy material and they simultaneously scrape its upper surface to ensure the evacuation of the retained solid materials.
Ce genre d'installation ne présente pas une efficacité optimale en matière de rendement et de longévité, notamment.This type of installation does not offer optimal efficiency in terms of performance and longevity, in particular.
La présente invention a pour but de proposer Une installation de filtration qui soit très simple à mettre en oeuvre et qui présente une efficacité intéressante dans des conditions difficiles et reconnues délicates, c'est-à-dire pour le traitement de liquides ou de gaz chargés en fines particules dont ι a taille est de l'ordre du micron ou de quelques dizaines de microns.The present invention aims to propose U does filtration plant which is very simple to implement and which has an interesting efficiency under difficult conditions and recognized delicate, that is to say for the treatment of liquids or gases loaded fine particles whose size has ι is the micron or a few tens of microns.
Cette installation de filtration est du type comprenant : - une alimentation en liquide ou gaz à traiter, - un organe de filtration, ou filtre, en matière spongieuse élastique du type éponge cellulosique, dont l'une des faces est en contact avec un support en forme de plaque perforée, - des moyens aptes à appliquer une pression sur la face de l'organe filtrant opposée à celle en contact avec ladite plaque perforée, pour forcer le liquide ou le gaz à passer à travers l'organe filtrant tout en assurant la compression de ce dernier, - des moyens d'évacuation et/ou de stockage du liquide ou du gaz filtré, et - des moyens d'évacuation et/ou de stockage des solides retenus.This filtration installation is of the type comprising: - a supply of liquid or gas to treat, - a filtration member, or filter, of elastic spongy material of the cellulose sponge type, one of the faces of which is in contact with a support in the form of a perforated plate, - means capable of applying pressure to the face of the filtering member opposite to that in contact with said perforated plate, to force the liquid or the gas to pass through the filtering member while ensuring the compression of the latter, - means of evacuation and / or storage of the liquid or filtered gas, and - means for removing and / or storing the retained solids.
Conformément à l'invention, cette installation comporte des moyens pour assurer l'évacuation des solides retenus par l'organe filtrant, adaptés pour être mis en oeuvre lors des phases de décompression dudit organe filtrant .According to the invention, this installation includes means for ensuring the evacuation of the solids retained by the filtering member, adapted to be used during the decompression phases of said filtering member.
L'utilisation d'un matériau spongieux élastique à titre d'organe filtrant assure, de par sa structure macro et micro-poreuse, une filtration très efficace des particules que l'on désire séparer. Au cours de l'opération de filtration, le matériau s'imprègne du fluide ; les particules solides retenues pénètrent de quelques millimètres dans la matière spongieuse ou restent bloquées en surface et le fluide filtré traverse ladite matière et peut être récupéré ou stocké en aval. La phase de filtration proprement dite est accompagnée d'une compression du matériau élastique. Ainsi, au cours de la phase de retour en position stable (décompression) la matière spongieuse élastique expulse ou rejette vers la surface une grande partie des solides qu'elle retenait dans son réseau poreux. L'opération de décompression permet de "vider" le filtre et la couche de matière solide ou semi-solide peut être évacuée par tout moyen approprié. Le filtre peut alors de nouveau être utilisé avec une efficacité optimale . Dans le cas du traitement d'un fluide gazeux, les caractéristiques du filtre en forme d'épongé cellulosique nécessiteront la présence et le maintien d'une humidité pour conserver la souplesse du matériau.The use of an elastic spongy material as a filtering member ensures, by its macro and micro-porous structure, a very effective filtration of the particles which it is desired to separate. During the filtration operation, the material permeates the fluid; the solid particles retained penetrate a few millimeters into the spongy material or remain blocked on the surface and the filtered fluid passes through said material and can be recovered or stored downstream. The actual filtration phase is accompanied by compression of the elastic material. Thus, during the phase of return to stable position (decompression) the elastic spongy material expels or rejects towards the surface a large part of the solids which it retained in its porous network. The decompression operation makes it possible to "empty" the filter and the layer of solid or semi-solid material can be removed by any suitable means. The filter can then be used again with optimum efficiency. In the case of the treatment of a gaseous fluid, the Characteristics of the cellulose sponge-shaped filter will require the presence and maintenance of moisture to maintain the flexibility of the material.
Les particules solides retenues par le filtre peuvent être évacuées par des moyens racleurs, aspirateurs ou autres.The solid particles retained by the filter can be removed by scraper, vacuum or other means.
Les moyens aptes à appliquer une pression sur la surface supérieure de l'organe filtrant peuvent consister en un rouleau presseur animé d'un mouvement de va-et-vient parallèlement au plan dudit organe filtrant. On peut également utiliser des moyens du type aspiration ou poussée pneumatique, ou encore utiliser la force centrifuge.The means capable of applying pressure to the upper surface of the filtering member can consist of a pressing roller driven back and forth parallel to the plane of said filtering member. It is also possible to use means of the suction or pneumatic thrust type, or else to use centrifugal force.
Selon une forme de réalisation particulièrement intéressante, l'installation de filtration comprend:According to a particularly advantageous embodiment, the filtration installation comprises:
- un tambour filtrant constitué d'un organe filtrant de forme générale cylindrique dont la face extérieure est en contact avec un cylindre perforé,a filter drum consisting of a filter member of generally cylindrical shape, the outer face of which is in contact with a perforated cylinder,
- un carter fixe entourant ledit tambour filtrant, des moyens d'entraînement en rotation du tambour filtrant autour de son axe, une alimentation en fluide à traiter, disposée à l'intérieur du tambour,a fixed casing surrounding said filter drum, means for driving the filter drum in rotation around its axis, a supply of fluid to be treated, disposed inside the drum,
- des moyens d'évacuation du fluide filtré, au niveau du carter fixe , etmeans for evacuating the filtered fluid, at the level of the fixed casing, and
- des moyens pour assurer l'évacuation des solides retenus par le filtre.- Means for ensuring the evacuation of the solids retained by the filter.
L'invention concerne également le procédé de filtration pour la mise en oeuvre de l'installa ion définie ci-avant.The invention also relates to the filtration process for the implementation of the installation defined above.
Ce procédé consiste à faire passer le liquide ou le gaz à travers l'organe filtrant en matière spongieuse élastique, tout en assurant la compression de ce dernier, puis à effectuer une opération complémentaire d'évacuation des solides retenus par l'organe filtrant, laquelle opération est réalisée après décompression dudit organe filtrant et retour à sa position stable initiale. Lorsque l'on utilise un tambour filtrant associé à un principe de filtration par la force centrifuge, l'opération de filtration proprement dite peut être réalisée à une vitesse de rotation rapide et l'opération d'évacuation des solides à une vitesse de rotation lente du tambour, après décompression de l'organe filtrant.This process consists in passing the liquid or the gas through the filtering member in elastic spongy material, while ensuring the compression of the latter, then in carrying out a complementary operation of evacuation of the solids retained by the filtering member, which operation is carried out after decompression of said filtering member and return to its initial stable position. When using a filter drum associated with a principle of filtration by centrifugal force, the actual filtration operation can be carried out at a fast rotation speed and the solids evacuation operation at a slow rotation speed of the drum, after decompression of the filtering member.
D'autres caractéristiques ressortiront encore de la description suivante de différents modes de réalisation particuliers, donnés à titre d'exemples et représentés sur les dessins annexés dans lesquels:Other characteristics will emerge from the following description of different particular embodiments, given by way of examples and shown in the appended drawings in which:
- les figures la. à le. illustrent les différentes étapes du procédé de filtration conforme à la présente invention ; - la figure 2 est une représentation schématique d'une forme de réalisation possible de l'installation de filtration ;- Figures la. to the. illustrate the different stages of the filtration process according to the present invention; - Figure 2 is a schematic representation of a possible embodiment of the filtration installation;
- la figure 3 est une vue en coupe longitudinale d'un autre type d'installation de filtration ;- Figure 3 is a longitudinal sectional view of another type of filtration installation;
- la figure 4 est une coupe de la figure 3 selon 4- 4 ; la figure 5 montre l'installation des figures 3 et 4 en cours de fonctionnement et en phase de compression ;- Figure 4 is a section of Figure 3 along 4-4; Figure 5 shows the installation of Figures 3 and 4 during operation and in the compression phase;
- la figure 6 est une vue en coupe de la figure 5 selon 6-6 ; la figure 7 montre la même installation, en phase de décompression ;- Figure 6 is a sectional view of Figure 5 along 6-6; FIG. 7 shows the same installation, in the decompression phase;
- la figure 8 est une vue en coupe transversale de la figure 7 selon 8-8 ; la figure 9 illustre une variante du tambour de filtration adapté pour favoriser l'opération de décompression du filtre ; la figure 10 est une représentation schématique, en coupe longitudinale, d'une autre forme de réalisation possible de l'installation de filtration; la figure 11 est une vue d'extrémité de l'installation représentée sur la figure 10 ; - la figure 12 est une vue schématique d'un autre mod de réalisation de l'installation de filtration ; la figure 13 est une vue d'extrémité d l'installation représentée sur la figure 12.- Figure 8 is a cross-sectional view of Figure 7 along 8-8; FIG. 9 illustrates a variant of the filtration drum adapted to favor the decompression operation of the filter; Figure 10 is a schematic representation, in longitudinal section, of another possible embodiment of the filtration installation; Figure 11 is an end view of the installation shown in Figure 10; - Figure 12 is a schematic view of another embodiment of the filtration installation; FIG. 13 is an end view of the installation shown in FIG. 12.
Dans l'installation et le procédé de filtratio selon l'invention, l'organe filtrant utilisé consist en une matière spongieuse élastique type éponge, e plus particulièrement en de l'éponge cellulosique. L'épaisseur du matériau est choisie en fonction d type et du degré de filtration désirés.In the installation and the filtration process according to the invention, the filtering member used consists of an elastic sponge-like material, sponge type, and more particularly of cellulose sponge. The thickness of the material is chosen according to the type and degree of filtration desired.
A titre indicatif, pour le traitement des boues de stations d'épuration, on peut avantageusement utiliser une éponge cellulosique brune, qualité gros travaux, distribuée par la Société FACEL, 25190 St-HYPOLYTAs an indication, for the treatment of sludge from sewage treatment plants, it is advantageous to use a brown cellulosic sponge, of heavy work quality, distributed by the company FACEL, 25190 St-HYPOLYT
- FRANCE.- FRANCE.
Les épaisseurs choisies peuvent être de l'ordre de 3 à 12 cm. A titre indicatif, un matériau de ce type qui a une épaisseur de 12 cm au repos peut être aplati jusqu'à obtenir une épaisseur de l'ordre de 5 cm.The thicknesses chosen can be of the order of 3 to 12 cm. As an indication, a material of this type which has a thickness of 12 cm at rest can be flattened until a thickness of the order of 5 cm is obtained.
La composition de ce matériau, pour 1 gramme de matière sèche, s'établit comme suit :The composition of this material, for 1 gram of dry matter, is as follows:
- cellulose : 0,84 g- cellulose: 0.84 g
- fibres de lin : 0,14 g- flax fibers: 0.14 g
- pigment de coloration : 0,003 g - composition élémentaire : magnésium : 52 mg ; azote 0,470 mg ; potassium : 0,343 mg ; cuivre : 0,183 mg zinc : 0,118 mg ; phosphore : 0,010 mg ; chrome inférieur ou égal à 0,005 mg ; plomb : inférieur ou égal à 0,005 mg .- coloring pigment: 0.003 g - elemental composition: magnesium: 52 mg; nitrogen 0.470 mg; potassium: 0.343 mg; copper: 0.183 mg zinc: 0.118 mg; phosphorus: 0.010 mg; chromium less than or equal to 0.005 mg; lead: less than or equal to 0.005 mg.
Telle qu'on l'a représentée sur la figure 1, la filtration sur éponge 1 consiste à apporter le fluide à filtrer 2 en surface (figure la_) et à provoquer, d'une manière ou d'une autre (pression, aspiration, force centrifuge...), un mouvement d'aplatissement (figure l_b) qui force le fluide à passer au travers de l'éponge. Les particules solides 3 se concentrent en surface ; le colmatage ou la saturation ne sont que très progressifs. Le fluide filtré 4 passe au travers de l'éponge ; il peut être évacué ou récupéré par tout moyen approprié.As shown in FIG. 1, filtration on a sponge 1 consists in supplying the fluid to be filtered 2 at the surface (FIG. La_) and causing, in one way or another (pressure, suction, centrifugal force ...), a flattening movement (figure l_b) which forces the fluid to pass through the sponge. The solid particles 3 are concentrated on the surface; clogging or saturation are only very gradual. The fluid filtered 4 passes through the sponge; it can be evacuated or recovered by any appropriate means.
Lorsque la couche de matières solides commence à limiter l'efficacité du filtre, on stoppe la compression de l'éponge : on attend son retour à la position stable initiale et les solides retenus sont évacués par tout moyen approprié (figure l.c) . L'installation de filtration peut ensuite être utilisée à nouveau. Ce genre d'installation présente le grand intérêt de mettre en oeuvre des moyens exclusivement physiques pour parvenir à une séparation efficace des différentes phases. Le retour à la position stable permet d'expulser vers l'extértieur une partie des solides bloqués dans les pores de surface du matériau spongieux, avant d'effectuer leur évacuation. Cette particularité optimise la reprise du gâteau de matières solides ou semi-solides.When the layer of solid matter begins to limit the effectiveness of the filter, the compression of the sponge is stopped: we wait for its return to the initial stable position and the retained solids are evacuated by any appropriate means (Figure l.c). The filtration system can then be used again. This type of installation has the great advantage of using exclusively physical means to achieve effective separation of the different phases. The return to the stable position makes it possible to expel towards the exterior a part of the solids blocked in the surface pores of the spongy material, before carrying out their evacuation. This feature optimizes the recovery of the cake of solid or semi-solid materials.
La configuration de l'installation et le procédé de mise en oeuvre peuvent varier, notamment en fonction des fluides (liquide ou gaz) à filtrer et de la source du mouvement d'aplatissement/relâchement utilisée. En particulier, les temps des phases de filtration et d'évacuation des solides retenus seront adaptés cas par cas. Egalement, le cycle qui comprend l'apport de produit à filtrer, les mouvements de l'éponge et la collecte des particules séparées peuvent être discontinus, semi-continus ou continus, selon les moyens et le procédé utilisés.The configuration of the installation and the implementation process may vary, in particular depending on the fluids (liquid or gas) to be filtered and the source of the flattening / relaxation movement used. In particular, the times of the filtration and evacuation phases of the retained solids will be adapted case by case. Also, the cycle which includes the supply of product to be filtered, the movements of the sponge and the collection of the separated particles can be discontinuous, semi-continuous or continuous, depending on the means and the process used.
Appliquée sur des boues de stations d'épuration, cette technique permet de séparer la totalité des particules (essentiellement des bactéries) et d'obtenir un effluent pâteux ou solide, d'autre part.Applied on sludge from treatment plants, this technique makes it possible to separate all of the particles (essentially bacteria) and to obtain a pasty or solid effluent, on the other hand.
La figure 2 montre une installation complète de filtration utilisant le principe qui vient d'être décrit .FIG. 2 shows a complete filtration installation using the principle which has just been described.
Cette installation comprend une plaque d'épongé cellulosique 1 dont l'épaisseur est voisine de 12 cm, posée horizontalement sur une plaque perforée 6 qui lui sert de support. Cet ensemble est disposé au-dessus d'un bac 7 à fond légèrement conique dont la sortie 8 est connectée à une pompe à vide 9. Un rouleau compresseur 10 est positionné sur la surface amont de la plaque d'épongé 1 et il est animé d'un mouvement de va-et-vient parallèlement au plan de ladite plaqueThis installation comprises a cellulose sponge plate 1 whose thickness is close to 12 cm, placed horizontally on a perforated plate 6 which serves as a support. This assembly is arranged above a tank 7 with a slightly conical bottom, the outlet 8 of which is connected to a vacuum pump 9. A steamroller 10 is positioned on the upstream surface of the sponge plate 1 and it is driven back and forth parallel to the plane of said plate
I. Ce mouvement, selon la double flèche d'orientationI. This movement, according to the double orientation arrow
II, est réalisé par l'intermédiaire de moyens moto- réducteurs 12 adaptés. La plaque perforée 6 consiste en une tôle dont le taux de perforation est le plus élevé possible en liaison avec les moyens de compression utilisés.II, is produced by means of geared motor 12 adapted. The perforated plate 6 consists of a sheet whose perforation rate is as high as possible in conjunction with the compression means used.
La largeur du rouleau compresseur 10 correspond sensiblement à celle de la plaque d'épongé 1 ; d'autre part, le mouvement alternatif de va-et-vient permet au rouleau 10 de circuler sur toute la longueur de ladite plaque 1.The width of the steamroller 10 corresponds substantially to that of the sponge plate 1; on the other hand, the reciprocating back and forth movement allows the roller 10 to circulate over the entire length of said plate 1.
Une pompe 15 assure l'alimentation en fluide à filtrer 2 (un effluent liquide par exemple) par l'intermédiaire d'une rampe 17 disposée juste devant le rouleau 10. La rampe 17 est solidaire de la structure qui porte le rouleau compresseur 10 et elle se déplace selon le même mouvement que ce dernier par l'intermédiaire des moyens moto-réducteurs 12.A pump 15 supplies the fluid to be filtered 2 (a liquid effluent for example) by means of a ramp 17 placed just in front of the roller 10. The ramp 17 is integral with the structure which carries the steamroller 10 and it moves in the same movement as the latter by means of the geared motor means 12.
L'installation comporte également un dispositif 18 d'aspiration des particules déshydratées retenues par le filtre. Ce dispositif est disposé juste derrière le rouleau compresseur 10 et il est relié à la pompe a vide 9. Cette dernière est associée à un jeu d ' électrovannes 19 et 20 qui permettent l'aspiration alternative par le fond du bac 7 et par le dispositif d'aspiration 18. L'effluent filtré 4 est stocké dans une cuve 21 et les boues déshydratées 3 sont cloisonnées dans une enceinte séparée 22.The installation also includes a device 18 for suctioning the dehydrated particles retained by the filter. This device is arranged behind the roller 10 and is connected to the vacuum pump 9. The latter is associated with a set of solenoid valves 19 and 20 which permit the alternative suction the tank bottom 7 and by the device suction 18. The filtered effluent 4 is stored in a tank 21 and the dewatered sludge 3 is partitioned in a separate enclosure 22.
En outre, l'installation peut être complétée par un dispositif 24 d'apport d'air chaud sur la surface de l'éponge 1 , disposé derrière le rouleau compresseur 10 au niveau des moyens d'aspiration 18. L'air chaud peut être celui produit par la pompe à vide 9 ; il permet de compléter la déshydratation des boues retenues sur la face amont du filtre. Le dispositif d'aspiration 18 des particules déshydratées et le dispositif d'apport d'air chaud 24 sont solidarisés à la structure porteuse du rouleau compresseur 10 et entraînés par les moyens moto- réducteurs 12.In addition, the installation can be completed by a device 24 for supplying hot air to the surface of the sponge 1, disposed behind the roller. compressor 10 at the suction means 18. The hot air can be that produced by the vacuum pump 9; it completes the dewatering of the sludge retained on the upstream side of the filter. The suction device 18 for the dehydrated particles and the hot air supply device 24 are secured to the supporting structure of the steamroller 10 and driven by the gearmotors 12.
Le déplacement du rouleau 10 sur la surface de l'éponge assure une compression immédiatement suivie d'une phase de relâchement (décompression). L'effluent peut traverser le filtre 1 par simple gravité, après imprégnation ; la compression facilite cette opération. Juste après le passage du rouleau 10, l'éponge 1 reprend son volume initial en rejetant en surface les particules qui l'ont préalablement pénétrée en surface. La vitesse de déplacement du rouleau 10 est choisie en fonction des caractéristiques de filtration désirées, tout comme les cycles d'alimentation en effluent à traiter et d'aspiration des boues déshydratées .The movement of the roller 10 on the surface of the sponge ensures compression immediately followed by a relaxation phase (decompression). The effluent can pass through the filter 1 by simple gravity, after impregnation; compression makes this easier. Just after the passage of the roller 10, the sponge 1 resumes its initial volume by rejecting at the surface the particles which have previously penetrated it at the surface. The speed of movement of the roller 10 is chosen as a function of the desired filtration characteristics, as are the cycles of supply of effluent to be treated and suction of the dehydrated sludge.
Une conception voisine d'installation peut consister à remplacer le rouleau 10 par un plateau presseur animé d'un mouvement vertical. Les moyens d'alimentation en fluide et d'aspiration ou de reprise des particules solides retenues seront alors adaptés en conséquence .A similar design of installation can consist in replacing the roller 10 by a pressure plate animated with a vertical movement. The means for supplying fluid and for suction or recovery of the retained solid particles will then be adapted accordingly.
Les figures 3 à 8 montrent un autre type de conception d'installation de filtration reprenant le principe de séparation conforme à la présente invention et utilisant la force centrifuge.Figures 3 to 8 show another type of filtration installation design incorporating the principle of separation according to the present invention and using centrifugal force.
Cette installation est particulièrement adaptée au traitement d'effluents liquides. Elle est constituée d'un tambour filtrant 30 dont l'axe horizontal 31 est supporté par des paliers 32. Le tambour 30 est entraîné en rotation par des moyens moteurs 33. Les paliers 32 et la motorisation 33 sont portés par un châssis 34 .This installation is particularly suitable for the treatment of liquid effluents. It consists of a filter drum 30 whose horizontal axis 31 is supported by bearings 32. The drum 30 is rotated by motor means 33. The bearings 32 and the motorization 33 are carried by a frame 34.
Le tambour 30 est constitué d'un filt cylindrique 1 en matière spongieuse élastique, ty éponge cellulosique. Ce filtre est pris en sandwic entre deux cylindres perforés, l'un externe 35 l'autre interne 36, entre lesquels il est tassé o précontraint. A titre purement indicatif, l'épaisse de l'éponge 1 peut être de l'ordre de 12 cm, au repos l'espace entre les deux cylindres perforés 35 et 3 étant de l'ordre de 7 à 8 cm. Ces cylindres 35 et 3 sont obtenus à partir de tôles dont le taux d perforation est le plus élevé possible.The drum 30 consists of a cylindrical filt 1 of elastic spongy material, ty cellulose sponge. This filter is sandwiched between two perforated cylinders, one external 35 the other internal 36, between which it is packed or prestressed. For purely indicative purposes, the thickness of the sponge 1 can be of the order of 12 cm, at rest the space between the two perforated cylinders 35 and 3 being of the order of 7 to 8 cm. These cylinders 35 and 3 are obtained from sheets with the highest possible perforation rate.
Le complexe filtrant constitué des cylindre perforés 35 et 36 et de l'éponge cellulosique 1 es monté en porte-à-faux sur l'axe 31 par l'intermédiair d'un disque porteur 37 situé du côté de la motorisatio 33. Au niveau de la face opposée, le chant de l'épong 1 est masqué par un simple anneau métallique 3 permettant d'accéder de l'extérieur à l'espace vid axial 40 délimité par le cylindre interne 36. L tambour filtrant 30 est capoté par un carter fixe 4 de diamètre légèrement supérieur. Ce carter 41 comport une ouverture axiale 42 permettant d'accéder d l'extérieur à l'espace vide axial 40.The filtering complex consisting of perforated cylinders 35 and 36 and of the cellulosic sponge 1 are mounted in cantilever on the axis 31 by means of a carrier disc 37 located on the side of the motorization 33. At the level on the opposite side, the edge of the sponge 1 is masked by a simple metal ring 3 allowing access from the outside to the axial vacuum space 40 delimited by the internal cylinder 36. The filter drum 30 is covered by a fixed casing 4 of slightly larger diameter. This casing 41 has an axial opening 42 allowing access from the outside to the axial void space 40.
Sous l'axe 31 du tambour 30, on remarque l présence d'une rampe 43 d'alimentation en fluide filtrer. Cette rampe 43 vient de l'extérieur ; ell s'étend dans l'espace vide axial 40 en passant pa l'ouverture 42 du carter 41 et elle est montée e porte-à-faux sur le châssis 34 de l'installation. E partie basse, le carter comporte une ouverture 4 destinée à l'évacuation du fluide filtré.Under the axis 31 of the drum 30, we notice the presence of a ramp 43 for supplying the filtering fluid. This ramp 43 comes from the outside; It extends in the axial void space 40 passing through the opening 42 of the casing 41 and it is mounted overhang on the chassis 34 of the installation. E lower part, the casing has an opening 4 intended for the evacuation of the filtered fluid.
Sur les figures 3 et 4, on remarque encore la présenc d'un racleur longitudinal fixe 45 porté par le carte 41 et qui s'étend dans l'espace vide axial 40, e partie haute, contre le cylindre perforé interne 36 Ce racleur 45 coopère avec un cône de reprise 4 aménagé autour de l'axe 31 pour assurer l'évacuatio des matières solides retenues par le filtre vers une goulotte de récupération 47.In FIGS. 3 and 4, we also note the presence of a fixed longitudinal scraper 45 carried by the card 41 and which extends in the axial empty space 40, e high part, against the internal perforated cylinder 36 This scraper 45 cooperates with a return cone 4 arranged around the axis 31 to ensure the evacuation solids retained by the filter to a recovery chute 47.
Le fonctionnement de cette installation va maintenant être expliqué en liaison avec les figures 5 à 8.The operation of this installation will now be explained in conjunction with FIGS. 5 to 8.
Telle qu'on l'a représentée sur les figures 5 et 6, l'opération de filtration est réalisée en faisant tourner le tambour 30 autour de son axe 31 par l'intermédiaire de la motorisation 33. La vitesse de rotation appliquée est fonction du type d'installation et de la qualité de filtration désirée. Elle pourra être adaptée à l'épaisseur d'écrasement désirée du filtre .As shown in FIGS. 5 and 6, the filtration operation is carried out by rotating the drum 30 around its axis 31 by means of the motorization 33. The speed of rotation applied depends on the type of installation and desired quality of filtration. It can be adapted to the desired crushing thickness of the filter.
A titre indicatif, pour des boues de stations d'épuration ou similaires, on cherchera à atteindre des accélérations de l'ordre de 400 à 500 g en périphérie. Pour de telles valeurs et pour un tambour dont le diamètre est voisin de 700 mm, la vitesse de rotation au niveau de l'axe sera de l'ordre de 1000 tours/min .As an indication, for sludges from treatment plants or the like, we will seek to achieve accelerations of the order of 400 to 500 g at the periphery. For such values and for a drum whose diameter is close to 700 mm, the speed of rotation at the level of the axis will be of the order of 1000 revolutions / min.
Cette rotation comprime le filtre 1 contre le cylindre perforé externe 35 par la force centrifuge. Le tambour 30 est alimenté en fluide à traiter 2 et la force centrifuge contraint ledit fluide à passer au travers de l'éponge 1. Le fluide filtré 4 est recueilli par le carter 41 et il est évacué par simple gravité au niveau de son orifice bas 44.This rotation compresses the filter 1 against the external perforated cylinder 35 by centrifugal force. The drum 30 is supplied with fluid to be treated 2 and the centrifugal force forces said fluid to pass through the sponge 1. The filtered fluid 4 is collected by the casing 41 and it is evacuated by simple gravity at its low orifice 44.
Malgré la précontrainte du filtre 1 entre les deux cylindres perforés 35 et 36, la rotation du tambour 30 est de préférence adaptée pour décoller la face amont du filtre de son cylindre support 36.Despite the prestressing of the filter 1 between the two perforated cylinders 35 and 36, the rotation of the drum 30 is preferably adapted to detach the upstream face of the filter from its support cylinder 36.
Cette opération de compression est réalisée tant que l'organe de filtration fonctionne de façon efficace. Lorsque les matières solides doivent être évacuées, l'alimentation en fluide 2 est stoppée et la vitesse de rotation du tambour 30 est abaissée de façon à permettre au filtre 1 de reprendre son encombrement initial, en appui sur le cylindre interne 36. La décompression et ce contact contre le cylindr perforé 36 provoquent l'expulsion des matières solide 3 déposées sur l'éponge. Cette configuration es visible sur les figures 7 et 8. Le racleur 45 peut alors jouer pleinement so rôle ; il décolle les matières solides déshydratée de la surface de l'éponge 1 et du cylindre perfor 36 de façon à permettre leur reprise par le côn d'orientation 46. A l'extrémité du tambour 30, le matières solides 3 sont reprises par la goulotte 4 pour être évacuées vers l'extérieur où elles seron stockées .This compression operation is carried out as long as the filtration member operates efficiently. When the solid materials have to be removed, the fluid supply 2 is stopped and the speed of rotation of the drum 30 is lowered so as to allow the filter 1 to return to its initial size, pressing on the internal cylinder 36. The decompression and this contact against the perforated cylinder 36 cause the expulsion of the solid materials 3 deposited on the sponge. This configuration is visible in Figures 7 and 8. The scraper 45 can then play its full role; it takes off the dehydrated solid materials from the surface of the sponge 1 and from the perforated cylinder 36 so as to allow them to be taken up by the orientation cone 46. At the end of the drum 30, the solid materials 3 are taken up by the chute 4 to be evacuated to the outside where they will be stored.
Conformément à la représentation schématiqu de la figure 9, le cylindre perforé externe 35 peu être constitué de deux demi-coquilles 35' et 35 solidarisées entre elles par des moyens de rappel 5 (ressorts, vérins pneumatiques ou hydrauliques...) Le cylindre 35 est monté flottant sur le filtre 1 Cette caractéristique permet d'améliorer le décolmatag du filtre lors de la ou des phase(s) de décompression En effet, au cours de la phase de filtration, la forc centrifuge provoque l'écartement des deux deπi coquilles ; lors du ralentissement les ressorts o vérins 50 plaquent les demi-coquilles contre le filtre ce qui confère une force supplémentaire a l décompression pour expulser les solides retenus.In accordance with the diagrammatic representation of FIG. 9, the external perforated cylinder 35 can consist of two half-shells 35 ′ and 35 secured to each other by return means 5 (springs, pneumatic or hydraulic cylinders, etc.) The cylinder 35 is mounted floating on the filter 1 This feature improves the décolmatag d u when the filter or the phase (s) decompression Indeed, during the filtration phase, the centrifugal forced causes the separation of the two deπi shells; when slowing the springs cylinders 50 o electroplate the half-shells against the filter which gives an extra al decompression force to remove the retained solids.
Les cycles de compression et de décompressio sont adaptés en fonction des caractéristiques d l'installation et en fonction du fluide traité. A titr d'exemple, un tambour de filtration de cette structure ayant un diamètre de 0,5 m et une longueur de 0,4 peut filtrer des boues de stations d'épuration 5 % en poids de matières sèches, à un débit de l'ordr de 300 litres/heure. Le produit pâteux ou solid récolté est constitué de matières sèches à raison d 25 % en poids .The compression and decompression cycles are adapted according to the characteristics of the installation and according to the fluid treated. As an example, a filtration drum of this structure having a diameter of 0.5 m and a length of 0.4 can filter sludge from treatment plants 5% by weight of dry matter, at a flow rate of l 'order of 300 liters / hour. The pasty or solid product collected consists of dry matter at a rate of 25% by weight.
Les figures 10 et 11 illustrent un mode d réalisation dérivé reprenant le principe du tambou filtrant mis en rotation pour faire jouer la force centrifuge .Figures 10 and 11 illustrate a derivative embodiment incorporating the principle of the tambou filter rotated to activate the centrifugal force.
Dans ce mode de réalisation, le tambour filtrant 60 est constitué d'un filtre cylindrique 1 en éponge cellulosique (épaisseur 5 cm) dont la face extérieure est en contact avec un cylindre perforé 61. Le cylindre perforé 61 est fixé, à ses extrémités, sur deux anneaux cylindriques pleins 62 et 63.In this embodiment, the filter drum 60 consists of a cylindrical filter 1 made of cellulose sponge (thickness 5 cm), the outer face of which is in contact with a perforated cylinder 61. The perforated cylinder 61 is fixed at its ends, on two solid cylindrical rings 62 and 63.
Le tambour 60 est monté en porte-à-faux sur l'axe de rotation horizontal 65 par l'intermédiaire d'un disque porteur 66 associé à un moyeu 67 situé du côté de la motorisation 68. Le disque porteur 66 est solidarisé avec l'anneau cylindrique d'extrémité 63. Au niveau de la face en porte-à-faux du tambour 60, le chant de l'éponge 1 est masqué par une couronne métallique 69.The drum 60 is mounted in cantilever on the horizontal axis of rotation 65 by means of a carrier disc 66 associated with a hub 67 located on the side of the motorization 68. The carrier disc 66 is secured to the cylindrical end ring 63. At the level of the cantilever face of the drum 60, the edge of the sponge 1 is masked by a metal crown 69.
Le filtre en éponge 1 se maintient de lui-même contre la plaque perforée 61 ; ses extrémités sont légèrement en retrait du disque porteur 66 et de la couronne 69 pour conserver un léger espace vide de part et d'autre.The sponge filter 1 maintains itself against the perforated plate 61; its ends are slightly set back from the carrier disc 66 and the crown 69 to maintain a slight empty space on both sides.
L'axe motorisé 65 est monté sur des paliers 70 et 71 solidaires du bâti 72. La motorisation 68 entraîne la poulie 73 solidaire de l'extrémité de l'arbre 65 par l'intermédiaire des courroies 74.The motorized axis 65 is mounted on bearings 70 and 71 secured to the frame 72. The motorization 68 drives the pulley 73 secured to the end of the shaft 65 by means of the belts 74.
Le tambour 60 est capoté par un carter fixe 75 muni d'une porte d'accès frontale 76, devant le palier 71. Le fond du carter 73 a une forme conique ; il est muni d'un orifice 77 qui permet l'évacuation du fluide filtré.The drum 60 is covered by a fixed casing 75 provided with a front access door 76, in front of the bearing 71. The bottom of the casing 73 has a conical shape; it is provided with an orifice 77 which allows the evacuation of the filtered fluid.
Sur les figures 10 et 11, on remarque l'alimentation en fluide à filtrer qui se présente sous la forme d'une rampe longitudinale 78, ainsi que le dispositif d'évacuation 79 des solides retenus par le filtre 1.In FIGS. 10 and 11, we note the supply of fluid to be filtered which is in the form of a longitudinal ramp 78, as well as the evacuation device 79 of the solids retained by the filter 1.
Ce dispositif d'évacuation 79 est constitué d'un racleur longitudinal 80 associé à une goulotte horizontale de réception 82 dans laquelle est disposée une vis sans fin d'extraction 83. L'ensemble est monté en porte-à-faux sur un support pivotant 84 solidaire du palier 71 et soumis à l'action d'un vérin de commande 85 pour occuper une position active et une position inactive détaillées plus loin.This evacuation device 79 consists of a longitudinal scraper 80 associated with a horizontal receiving chute 82 in which is disposed an extraction worm 83. The assembly is cantilevered on a pivoting support 84 secured to the bearing 71 and subjected to the action of a control jack 85 to occupy an active position and a position inactive detailed below.
Le racleur 80, la goulotte 82 et la vis 83 s'étendent sur toute la longueur du tambour 60, à l'intérieur de celui-ci, depuis le palier 71 jusqu'au disque porteur 66. A noter la présence d'une goulotte d'évacuation verticale 86 aménagée à l'extérieur du tambour 60, au niveau de l'extrémité de la goulotte horizontale 82. A noter encore la présence d'un galet entraîneur 88 au niveau de l'extrémité de la vis d'extraction 83 qui est située à l'intérieur du tambour 60.The scraper 80, the chute 82 and the screw 83 extend over the entire length of the drum 60, inside the latter, from the bearing 71 to the carrier disc 66. Note the presence of a chute vertical discharge 86 arranged outside the drum 60, at the end of the horizontal chute 82. Note also the presence of a driving roller 88 at the end of the extraction screw 83 which is located inside the drum 60.
D'autre part, on remarque la présence d'une motorisation auxiliaire 89 munie d'un galet entraîneur 90 apte à venir s'appliquer contre la poulie 73 située à l'extrémité de l'axe 65. Cette motorisation auxiliaire 89, 90 est montée sur un support pivotant commandé par un vérin qui n'ont pas été représentés pour simplifier la représentation. Comme on le verra plus loin, elle est utilisée lors des phases de décompression du filtre 1, pour les opérations d'évacuation des solides retenus.On the other hand, we note the presence of an auxiliary motorization 89 provided with a driving roller 90 capable of coming to be applied against the pulley 73 situated at the end of the axis 65. This auxiliary motorization 89, 90 is mounted on a pivoting support controlled by a jack which have not been shown to simplify the representation. As will be seen below, it is used during the decompression phases of the filter 1, for the operations of removing the retained solids.
La motorisation principale 68 permet l'entraînement du tambour filtrant 60 à des vitesses rapides (400 à 500 g en périphérie). La motorisation auxiliaire 89 est adaptée pour assurer son entraînement à vitesse lente, de l'ordre de quelques tours/mn.The main motorization 68 allows the filter drum 60 to be driven at rapid speeds (400 to 500 g on the periphery). The auxiliary motorization 89 is adapted to ensure its drive at slow speed, of the order of a few revolutions / min.
La filtration du fluide provenant de la rampe d'alimentation 78 est réalisée par entraînement du tambour filtrant 60 à vitesse rapide, par l'intermédiaire de la motorisation principale 68. Le filtre cylindrique 1 se comprime contre la plaque perforée 61 ; le fluide filtré est évacué par l'orifice 77 et les matières solides s'accumulent sur la face intérieure de l'éponge. 46 PC-7FR95/01290The filtration of the fluid coming from the feed ramp 78 is carried out by driving the filter drum 60 at high speed, by means of the main motorization 68. The cylindrical filter 1 compresses against the perforated plate 61; the filtered fluid is discharged through the orifice 77 and the solid materials accumulate on the inside of the sponge. 46 PC-7FR95 / 01290
1 51 5
Lorsque l'on désire évacuer cette couche de matières solides ou semi-solides, on stoppe la motorisation principale 68 et l'arrivée de fluide au niveau de la rampe 78. L'éponge 1 se décomprime et reprend sa position stable initiale .When it is desired to evacuate this layer of solid or semi-solid matter, the main motorization 68 is stopped and the arrival of fluid at the level of the ramp 78. The sponge 1 decompresses and returns to its initial stable position.
Le galet 90 de la motorisation auxiliaire 89 est appliqué contre la poulie 73 pour assurer l'entraînement en rotation du tambour 60 à vitesse lente ; simultanément ou peu de temps après, le vérin 85 est actionné pour appliquer le racleur 80 contre la face intérieure de l'éponge 1, par l'intermédiaire du support pivotant 84.The roller 90 of the auxiliary motorization 89 is applied against the pulley 73 to ensure the rotation drive of the drum 60 at low speed; simultaneously or shortly afterwards, the jack 85 is actuated to apply the scraper 80 against the inner face of the sponge 1, by means of the pivoting support 84.
L'extrémité extérieure de la goulotte longitudinale 82 comporte un orifice d'évacuation 91. Lors de la manoeuvre de pivotement du dispositif d'évacuation 79, cet orifice 91 vient se placer au- dessus de la goulotte verticale 86. D'autre part, le galet 88 situé à l'extrémité de la vis sans fin 83 vient s'appliquer contre l'anneau cylindrique 63, en- dehors de l'encombrement de l'organe filtrant 1. Ce galet 88 assure l'entraînement en rotation de la is sans fin 83 par l'intermédiaire du mouvement du tambour 60.The outer end of the longitudinal chute 82 has an evacuation orifice 91. During the pivoting operation of the evacuation device 79, this orifice 91 comes to be placed above the vertical trough 86. On the other hand, the roller 88 located at the end of the endless screw 83 is applied against the cylindrical ring 63, outside the size of the filter member 1. This roller 88 ensures the rotational drive of the is endless 83 through the movement of the drum 60.
Le racleur fixe 80 décolle les matières solides de la surface de l'éponge 1 ; les matières décollées tombent dans la goulotte de réception 82 et elles sont entraînées par la vis 83 vers la goulotte d'évacuation 86.The fixed scraper 80 takes off the solid materials from the surface of the sponge 1; the detached materials fall into the receiving chute 82 and they are entrained by the screw 83 towards the evacuation chute 86.
Une fois l'organe filtrant 1 nettoyé, le dispositif d'évacuation 79 et la motorisation 89 sont replacés en position inactive et un autre cycle de filtration peut démarrer.Once the filtering member 1 has been cleaned, the evacuation device 79 and the motorization 89 are returned to the inactive position and another filtration cycle can start.
Pour certaines applications particulières, et pour des problèmes de rendement essentiellement, on pourra être amené à limiter les caractéristiques de filtration du fluide et à compléter l'installation par des bacs de décantation complémentaires. Dans ce cas, on pourra avantageusement prévoir une alimentation en fluide à traiter dans le fond tambour filtrant, devant le disque porteur 66, quelques orifices de fuite régulièrement répartis s l'anneau cylindrique 62 . Ainsi, lors du fonctionneme en mode filtration, la majeure partie du fluide se filtrée par l'éponge 1 ; le reste, partielleme filtré, s'évacuera par les orifices de fuite, apr passage entre l'extrémité du filtre 1 et la par métallique 69. D'autre part, si on désire séparer plusieu types de matières en suspension de densité différent présents dans le fluide à traiter, on peut prévo d'incliner l'axe 65 du tambour filtrant 60 de quelqu degrés par rapport à l'horizontale. La séparation entr résidus sur la face intérieure de l'éponge s'effectu alors par simple gravité et ces résidus sont repri individuellement par des moyens d'évacuatio appropriés. Cette caractéristique pourra notamme être envisagée pour la séparation des graisses et de résidus sableux dans les installations de filtratio d'effluents d'abattoirs.For certain particular applications, and essentially for yield problems, it may be necessary to limit the filtration characteristics of the fluid and to complete the installation with additional settling tanks. In this case, one can advantageously provide a supply of fluid to be treated in the filter drum bottom, in front of the carrier disc 66, a few leakage orifices regularly distributed over the cylindrical ring 62. Thus, during operation in filtration mode, most of the fluid is filtered by the sponge 1; the rest, partially filtered, will be evacuated by the leakage orifices, after passage between the end of the filter 1 and the metallic one 69. On the other hand, if one wishes to separate several types of suspended solids of different density present in the fluid to be treated, it is possible to incline the axis 65 of the filtering drum 60 by a few degrees relative to the horizontal. The separation between residues on the inner face of the sponge is then carried out by simple gravity and these residues are individually screened by appropriate evacuation means. This characteristic could in particular be envisaged for the separation of grease and sandy residues in the filtration plants of slaughterhouse effluents.
Les figures 12 et 13 illustrent un autre mod de réalisation possible de l'installation d filtration, avec des moyens différents pou l'évacuation des matières solides retenues par l filtre .FIGS. 12 and 13 illustrate another possible embodiment of the filtration installation, with different means for the evacuation of the solid materials retained by the filter.
Dans ce mode de réalisation, le tambour filtranIn this embodiment, the filter drum
95 est constitué d'un filtre cylindrique 1 en épong cellulosique, plaqué contre un cylindre perfor extérieur 96.95 consists of a cylindrical filter 1 made of cellulose sponge, pressed against an outer perforated cylinder 96.
A l'une de ses extrémités, le cylindre perforAt one end, the perforated cylinder
96 est solidarisé avec un anneau cylindrique 97 qu prolonge un disque porteur 98 monté sur l'axe d rotation 99 par l'intermédiaire du moyeu 100. A so autre extrémité, le cylindre perforé 96 est solidaris avec un anneau cylindrique 101 qui prolonge un segmen annulaire 103 monté sur l'axe de rotation 99 pa l'intermédiaire de quatre rayons 104 et d'un moye 1 05 .96 is secured to a cylindrical ring 97 which extends a carrier disc 98 mounted on the axis of rotation 99 via the hub 100. At its other end, the perforated cylinder 96 is secured to a cylindrical ring 101 which extends a segment annular 103 mounted on the axis of rotation 99 pa by means of four spokes 104 and a hub 1 05.
Ainsi, pour cet exemple de réalisation, le tambour filtrant est supporté par l'axe central au niveau de ses deux extrémités. Il n'est plus en porte-à-faux ce qui permet l'obtention d'une structure plus rigide.Thus, for this exemplary embodiment, the filter drum is supported by the central axis at its two ends. It is no longer in overhang which allows obtaining a more rigid structure.
L'axe 99 est monté sur des paliers 106 et 107. Il est entraîné en rotation par l'intermédiaire d'une poulie d'extrémité 108 associée à des moyens moteurs non représentés, situés du côté du disque porteur 98.The axis 99 is mounted on bearings 106 and 107. It is rotated by means of an end pulley 108 associated with drive means, not shown, located on the side of the carrier disc 98.
Le tambour 95 est capoté par un carter 109 muni d'un orifice d'évacuation 110 du fluide filtré, au niveau de son fond conique 111.The drum 95 is covered by a casing 109 provided with an outlet orifice 110 for the filtered fluid, at its conical bottom 111.
Cet ensemble est porté par un châssis secondaire 115 lui-même monté pivotant sur un châssis principal 116 par l'intermédiaire d'un axe de pivot horizontal 117. Deux vérins hydrauliques double effet 118 relient le châssis principal 116 et le châssis secondaire 115 pour commander le pivotement de ce dernier autour de l'axe 117.This assembly is carried by a secondary chassis 115 itself pivotally mounted on a main chassis 116 by means of a horizontal pivot axis 117. Two double-acting hydraulic cylinders 118 connect the main chassis 116 and the secondary chassis 115 to control the pivoting of the latter around the axis 117.
Au niveau des moyens moteurs, le châssis secondaire comporte une butée d'appui 120 qui coopère avec un berceau d'accueil 121 aménagé sur le châssis principal 116. Ces moyens d'appui 120 et 121 peuvent être associés à un dispositif de verrouillage amovible.At the drive means, the secondary chassis includes a support stop 120 which cooperates with a receiving cradle 121 arranged on the main chassis 116. These support means 120 and 121 can be associated with a removable locking device.
Sur le châssis secondaire 115, on remarque encore la présence d'un dispositif vibrateur 122 dont la fonction sera explicitée plus loin.On the secondary chassis 115, we also note the presence of a vibrator device 122 whose function will be explained below.
L'alimentation en fluide à traiter s'effectue au niveau de l'axe 99, par l'intermédiaire d'une conduite d'arrivée 124 et d'un joint tournant 125. L'axe 99 comporte un orifice central 126 qui débouche à l'intérieur du tambour filtrant 95 ; pour limiter la longueur du perçage axial, l'alimentation en fluide est reprise par des conduites extérieures 130.The fluid to be treated is supplied at the axis 99, via an inlet pipe 124 and a rotating joint 125. The axis 99 has a central orifice 126 which opens out at the interior of the filter drum 95; to limit the length of the axial bore, the fluid supply is taken up by external pipes 130.
Comme dans l'exemple précédent, illustré sur les figures 10 et 11, l'entraînement en rotation du tambour filtrant est constitué d'une motorisation principale à vitesse rapide pour les phases de filtration, et d'une motorisation auxiliaire à vitess lente pour les phases d'évacuation des matière solides .As in the previous example, illustrated in FIGS. 10 and 11, the rotary drive of the filter drum consists of a main motor at high speed for the phases of filtration, and an auxiliary motor with slow speed for the solid matter evacuation phases.
Pour les phases de filtration, le tambour 9 est entraîné en rotation à vitesse rapide e l'intérieur du tambour est alimenté en fluide à filtre par l'intermédiaire des conduites 130. L'éponge 1 s comprime et joue son rôle d'organe filtrant ; l filtrat est récupéré par l'orifice d'évacuation 11 et les matières solides ou semi-solides s'accumulen sur la surface intérieure de l'éponge.For the filtration phases, the drum 9 is rotated at high speed and the interior of the drum is supplied with filter fluid via the conduits 130. The sponge 1 s compresses and acts as a filtering member. ; the filtrate is collected by the discharge orifice 11 and the solid or semi-solid materials accumulate on the interior surface of the sponge.
Au cours des phases de filtration, l'axe 99 du tambou 95 est horizontal ou sensiblement horizontal ; l châssis secondaire 115 est solidarisé avec le châssi principal par l'intermédiaire - de l'axe de pivot 117 des mo ens d'appui 120 et 121, et - des vérin hydrauliques double effet 118 qui fonctionnent e traction.During the filtration phases, the axis 99 of the drum 95 is horizontal or substantially horizontal; the secondary chassis 115 is secured to the main chassis via - the pivot axis 117 of the support means 120 and 121, and - double-acting hydraulic cylinders 118 which operate under traction.
L'évacuation des solides retenus par le filtr s'effectue après arrêt de la motorisation principal et de l'alimentation en fluide à traiter. L motorisation auxiliaire à vitesse lente est mise e oeuvre, le dispositif vibrateur 122 est actionné e on bascule le châssis secondaire 115 autour de l'ax de pivot 117 par l'intermédiaire des vérin hydrauliques 118. Ce pivotement s'effectue selon un pente de l'ordre de 45°, dans le sens d'une évacuatio des matières solides par les espaces situés entre le rayons d'extrémités 104. La rotation à vitesse lent du tambour associé au dispositif vibrateur 122 facilit le décollement des matières solides du filtre spongieu 1. Les matières solides sont extraites du tambou filtrant par simple gravité. Si besoin est, on peu utiliser un racleur interne complémentaire ou u dispositif auxiliaire de décolmatage, du type à je d'air par exemple.The solids retained by the filter are evacuated after the main engine and the fluid supply to be treated have stopped. The auxiliary motor at slow speed is implemented, the vibrating device 122 is actuated and the secondary chassis 115 is rocked around the pivot axis 117 by means of the hydraulic cylinders 118. This pivoting takes place at a slope of around 45 °, in the direction of evacuation of solid matter through the spaces between the end spokes 104. The slow speed rotation of the drum associated with the vibrating device 122 facilitates the separation of the solid matter from the sponge filter 1. The solids are extracted from the filter drum by simple gravity. If necessary, you can use a complementary internal scraper or an auxiliary unclogging device, of the air jet type for example.
Sous le tambour filtrant 95, on prévoit u dispositif de récupération et de stockage des matière solides évacuées.Under the filter drum 95, there is a device for recovering and storing materials solids discharged.
Pour permettre un nouveau cycle de filtration, le tambour est replacé en position horizontale et verrouillé sur le châssis principal. La motorisation lente est désolidarisée de l'axe d'entraînement 99. To allow a new filtration cycle, the drum is replaced in a horizontal position and locked on the main frame. The slow motorization is disconnected from the drive axis 99.

Claims

- REVENDICATIONS - 1.- Installation de filtration d'un liquide o d'un gaz contenant des matières en suspension, laquell installation comprend : - une alimentation (17, 43, 78, 130) en liquide o gaz à traiter, un organe filtrant (1) en matière spongieuse élastique, du type éponge cellulosique, dont l'un des faces est en contact avec un support en forme de plaque perforée (6, 35, 61, 96), des moyens aptes à appliquer une pression sur la face de l'organe filtrant opposée à celle en contact avec ladite plaque perforée, pour forcer le liquide ou le gaz à passer à travers l'organe filtrant (1) tout en assurant la compression de ce dernier,- CLAIMS - 1.- Installation for filtration of a liquid o a gas containing suspended matter, which installation includes: - a supply (17, 43, 78, 130) of liquid o gas to be treated, a filtering member (1) in elastic spongy material, of the cellulose sponge type, one of the faces of which is in contact with a support in the form of a perforated plate (6, 35, 61, 96), means capable of applying pressure to the face the filter member opposite that in contact with said perforated plate, to force the liquid or the gas to pass through the filter member (1) while ensuring the compression of the latter,
- des moyens d'évacuation et/ou de stockage du liquide ou du gaz filtré (2), et- means for removing and / or storing the filtered liquid or gas (2), and
- des moyens d'évacuation et/ou de stockage des solides retenus (3) , caractérisée en ce qu'elle comporte des moyens pour assurer l'évacuation des solides (3) retenus par l'organe filtrant (1), adaptés pour être mis en oeuvre lors des phases de décompression dudit organe filtrant.- means of evacuation and / or storage of retained solids (3), characterized in that it comprises means for ensuring the evacuation of solids (3) retained by the filtering member (1), adapted to be implemented during the decompression phases of said filtering member.
2.- Installation selon la revendication 1, caractérisée en ce que les moyens d'évacuation des solides (3) retenus par le filtre (1) consistent en un système d'aspiration (24).2.- Installation according to claim 1, characterized in that the solids evacuation means (3) retained by the filter (1) consist of a suction system (24).
3.- Installation selon la revendication 1, caractérisée en ce que les moyens d'évacuation des solides (3) retenus par le filtre (1) comprennent un dispositif de raclage (45, 80).3.- Installation according to claim 1, characterized in that the solids removal means (3) retained by the filter (1) comprise a scraper device (45, 80).
4.- Installation selon l'une quelconque des revendications 1 à 3, caractérisée en ce que les moyens aptes à appliquer une pression sur la surface supérieure de l'organe filtrant (1) consistent en un rouleau presseur (10) animé d'un mouvement de va-et- vient parallèlement au plan dudit organe filtrant (1).4.- Installation according to any one of claims 1 to 3, characterized in that the means capable of applying pressure to the upper surface of the filter member (1) consist of a pressure roller (10) driven by a back and forth movement parallel to the plane of said filter member (1).
5.- Installation selon l'une quelconque des revendications 1 à 3, caractérisée en ce que les moyens aptes à appliquer une pression sur la surface de l'organe filtrant (1) consistent en des moyens du type aspiration ou poussée pneumatique. 5 6.- Installation selon l'une quelconque des revendications 1 à 3, caractérisée en ce que les moyens aptes à appliquer une pression sur la surface de l'organe filtrant (1) consistent en des moyens du type force centrifuge. 10 7.- Installation selon la revendication 6, caractérisée en ce qu'elle comprend un tambour filtrant (30, 60, 95) constitué : d'un organe filtrant (1) de forme générale cylindrique dont la face extérieure est en contact avec un cylindre perforé (35, 61, 96),5.- Installation according to any one of Claims 1 to 3, characterized in that the means capable of applying pressure to the surface of the filtering member (1) consist of means of the pneumatic suction or thrust type. 5 6.- Installation according to any one of claims 1 to 3, characterized in that the means capable of applying pressure to the surface of the filter member (1) consist of means of the centrifugal force type. 7. Installation according to claim 6, characterized in that it comprises a filtering drum (30, 60, 95) consisting of: a filtering member (1) of generally cylindrical shape whose external face is in contact with a perforated cylinder (35, 61, 96),
- un carter fixe (41, 75, 109) entourant ledit tambour filtrant , des moyens d'entraînement en rotation (33, 68-89) dudit tambour filtrant autour de son axe, 20 _ Une alimentation en fluide à traiter (43, 78, 130), disposée à l'intérieur du tambour filtrant, des moyens d'évacuation (44, 77, 110) du fluide filtré, au niveau du carter fixe, et des moyens pour assurer l'évacuation des solides 2 (3) retenus par le filtre (1).- a fixed casing (41, 75, 109) surrounding said drum filter, drive means in rotation (33, 68-89) of said filter drum about its axis, 20 _ U not supply fluid to be treated (43, 78, 130), arranged inside the filter drum, means for evacuating (44, 77, 110) the filtered fluid, at the level of the fixed casing, and means for ensuring the evacuation of solids 2 (3) retained by the filter (1).
8.- Installation selon la revendication 7, caractérisée en ce qu'elle comporte un tambour filtrant (30, 60, 95) dont l'axe longitudinal (31, 65, 99) est horizontal ou sensiblement horizontal. JU 9,_ Installation selon l'une quelconque des revendications 7 ou 8, caractérisée en ce qu'elle comporte un tambour filtrant (30) constitué d'un organe filtrant cylindrique (1) pris en sandwich entre deux cylindres perforés, l'un externe (35) et l'autre 35 interne (36).8.- Installation according to claim 7, characterized in that it comprises a filter drum (30, 60, 95) whose longitudinal axis (31, 65, 99) is horizontal or substantially horizontal. JU 9, _ Installation according to any one of claims 7 or 8, characterized in that it comprises a filter drum (30) consisting of a cylindrical filter member (1) sandwiched between two perforated cylinders, one external (35) and the other internal 35 (36).
10.- Installation selon la revendication 9, caractérisée en ce qu'elle comporte un organe filtrant (1) précontraint entre les deux cylindres perforés ( 35 , 36 ) .10.- Installation according to claim 9, characterized in that it comprises a filter member (1) prestressed between the two perforated cylinders (35, 36).
11.- Installation selon l'une quelconque de revendications 7 à 10, caractérisée en ce qu'ell comporte des moyens d'évacuation des solides (3 retenus par le tambour filtrant constitués d'u dispositif de raclage (45, 80) de la face interne d l'organe filtrant (1), ou du cylindre perforé intern (36) selon le cas, lequel dispositif de raclage es associé à des moyens (46-47, 82-83) pour recueilli lesdits solides (3) et pour les extraire dudit tambou filtrant .11.- Installation according to any one of claims 7 to 10, characterized in that it comprises means for discharging the solids (3 retained by the filter drum consisting of a scraping device (45, 80) of the internal face of the filtering member (1), or of the internal perforated cylinder (36) as the case may be, which scraper device is associated with means (46-47, 82-83) for collecting said solids (3) and for extract them from said filter drum.
12.- Installation selon la revendication 11 caractérisée en ce qu'elle comporte un dispositif d raclage (80) associé à une goulotte de réception (82 dans laquelle est disposée une vis sans fi d'extraction (83), l'ensemble de ces moyen d'évacuation ayant la possibilité d'occuper deu positions à l'intérieur du tambour filtrant (60) l'une inactive dans laquelle l'organe de raclage (80 est éloigné du tambour, pour le repos ou les phase de filtration, et l'autre active dans laquelle l'organ de raclage (80) est en contact avec la face intern dudit tambour (60), pour assurer le décollement de solides (3) retenus par l'organe filtrant (1), et e ce que, dans la position active, la vis sans fin (83 est entraînée en rotation par un galet (88) en contac avec le tambour filtrant (60) lui-même entraîné e rotation par des moyens moteurs (89) appropriés.12.- Installation according to claim 11 characterized in that it comprises a scraping device (80) associated with a receiving chute (82 in which is disposed a screw without extraction fi (83), all of these evacuation means having the possibility of occupying two positions inside the filter drum (60), one inactive in which the scraping member (80 is distant from the drum, for rest or filtration phases, and the other active in which the scraping member (80) is in contact with the internal face of said drum (60), to ensure the separation of solids (3) retained by the filtering member (1), and that , in the active position, the worm (83 is rotated by a roller (88) in contact with the filter drum (60) itself driven by rotation by suitable motor means (89).
13.- Installation selon l'une quelconque de revendications 7 à 10, caractérisée en ce qu'ell comporte un tambour filtrant (95) monté pivotant su un axe (117) solidaire d'un châssis fixe (116) pou permettre l'évacuation des solides (3) retenus pa l'organe filtrant (1), par simple gravité.13.- Installation according to any one of claims 7 to 10, characterized in that it comprises a filter drum (95) pivotally mounted on an axis (117) secured to a fixed frame (116) to allow evacuation solids (3) retained by the filter member (1), by simple gravity.
14.- Installation selon la revendication 13 caractérisée en ce qu'elle comporte un tambour filtran (95) monté sur son axe de rotation (99) pa l'intermédiaire d'un disque rigide (98) à l'une d ses extrémités, et par l'intermédiaire de rayons (104) à l'autre extrémité pour obtenir un ensemble rigide tout en permettant l'évacuation des solides (3) lors de l'opération de basculement, ladite installation comprenant également une alimentation axiale (124, 126, 130) en fluide à traiter, raccordée par un joint tournant ( 125) .14.- Installation according to claim 13 characterized in that it comprises a filter drum (95) mounted on its axis of rotation (99) pa through a rigid disc (98) at one of its ends, and via spokes (104) at the other end to obtain a rigid assembly while allowing the evacuation of solids (3) during the tilting operation, said installation also comprising an axial supply ( 124, 126, 130) in fluid to be treated, connected by a rotary joint (125).
15.- Installation selon l'une quelconque des revendications 13 ou 14, caractérisée en ce qu'elle comporte un dispositif vibrateur (122) pour favoriser le décollement des solides (3) retenus par l'organe filtrant (1).15.- Installation according to any one of claims 13 or 14, characterized in that it comprises a vibrator device (122) to promote the separation of the solids (3) retained by the filtering member (1).
16.- Installation selon l'une quelconque des revendications 7 à 15, caractérisée en ce qu'elle comporte un cylindre perforé externe (61, 96) soutenu par deux anneaux cylindriques rigides (62-63, 97-101) à chacune de ses extrémités, l'un au moins de ces anneaux comportant des orifices de fuite régulièrement répartis. 17.- Installation selon l'une quelconque des revendications 7 à 16, caractérisée en ce qu'elle comporte une motorisation principale (68) pour assurer l'entraînement en rotation rapide du tambour filtrant lors des opérations de filtration, et une motorisation auxiliaire (89) pour 1 ' entrainement en rotation lente dudit tambour lors des phases d'évacuation des solides retenus.16.- Installation according to any one of claims 7 to 15, characterized in that it comprises an external perforated cylinder (61, 96) supported by two rigid cylindrical rings (62-63, 97-101) at each of its ends, at least one of these rings having regularly distributed leakage orifices. 17.- Installation according to any one of claims 7 to 16, characterized in that it comprises a main motorization (68) for ensuring the rapid rotation of the filter drum during filtration operations, and an auxiliary motorization ( 89) for the slow rotation of said drum during the evacuation phases of the retained solids.
18.- Procédé de filtration d'un liquide ou d'un gaz contenant des matières en suspension, pour la mise en oeuvre de l'installation selon l'une quelconque des revendications 1 à 17, caractérisé en ce qu'il consiste à faire passer ledit liquide ou gaz à travers l'organe filtrant (1) en matière spongieuse élastique, tout en assurant la compression de ce dernier, puis à effectuer l'évacuation des solides (3) retenus par ledit organe filtrant (1), après décompression dudit organe filtrant et retour à sa position stable initiale. 19.- Procédé de filtration selon la revendicati 18, pour la mise en oeuvre de l'installation sel l'une quelconque des revendications 7 à 17, caractéri en ce qu'il consiste à réaliser la filtration par u mise en rotation rapide du tambour filtrant (30, 6 95), et à réaliser l'opération d'évacuation des solid (3) par une mise en rotation lente dudit tambour, apr décompression de l'organe filtrant (1). 18.- A method of filtering a liquid or a gas containing suspended matter, for the implementation of the installation according to any one of claims 1 to 17, characterized in that it consists in making pass said liquid or gas through the filtering member (1) in elastic spongy material, while ensuring the compression of the latter, then to carry out the evacuation of the solids (3) retained by said filtering member (1), after decompression of said filter member and return to its initial stable position. 19.- Filtration method according to claim 18, for the implementation of the salt installation any of claims 7 to 17, characterized in that it consists in carrying out filtration by u rapid rotation of the drum filter (30, 6 95), and perform the operation of removing the solid (3) by slowly rotating said drum, after decompression of the filter member (1).
PCT/FR1995/001290 1994-10-05 1995-10-04 Method and station for filtering a liquid or gas containing suspended matter WO1996011046A1 (en)

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FR9412029A FR2725379B1 (en) 1994-10-05 1994-10-05 INSTALLATION FOR FILTERING A LIQUID OR A GAS CONTAINING SUSPENSION MATERIALS AND METHOD FOR IMPLEMENTING SAME
FR94/12029 1994-10-05

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CN108553987A (en) * 2018-04-10 2018-09-21 江苏绿地环保滤材有限公司 A kind of primary environmentally friendly filter device of centrifugation opposite-flushing type
CN109224598A (en) * 2018-10-30 2019-01-18 深圳市安思科电子科技有限公司 A kind of Environmental Cities polluted water pretreatment apparatus in resource reclaim field
CN109806637A (en) * 2019-03-20 2019-05-28 广东职业技术学院 A kind of filter for textile dyeing

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CN113521826A (en) * 2021-04-04 2021-10-22 孟永涛 Solid-liquid separation device
CN113476964B (en) * 2021-06-18 2022-08-09 宁夏威尔信商品混凝土有限公司 Multifunctional filter element of dust remover on top of cement silo

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CN109806637A (en) * 2019-03-20 2019-05-28 广东职业技术学院 A kind of filter for textile dyeing

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FR2725379A1 (en) 1996-04-12
AU3656195A (en) 1996-05-02

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