WO1998006911A1 - Form elements and wall construction with such form elements - Google Patents

Form elements and wall construction with such form elements Download PDF

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Publication number
WO1998006911A1
WO1998006911A1 PCT/DE1997/001555 DE9701555W WO9806911A1 WO 1998006911 A1 WO1998006911 A1 WO 1998006911A1 DE 9701555 W DE9701555 W DE 9701555W WO 9806911 A1 WO9806911 A1 WO 9806911A1
Authority
WO
WIPO (PCT)
Prior art keywords
formwork
elements
spacers
panels
formwork panels
Prior art date
Application number
PCT/DE1997/001555
Other languages
German (de)
French (fr)
Inventor
Heinz Dieter Klauer
Original Assignee
Ubs Uni-Bau-System Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ubs Uni-Bau-System Gmbh filed Critical Ubs Uni-Bau-System Gmbh
Priority to AU38465/97A priority Critical patent/AU3846597A/en
Priority to CA002264099A priority patent/CA2264099A1/en
Priority to DE19780849T priority patent/DE19780849D2/en
Priority to EP97935467A priority patent/EP0918909A1/en
Publication of WO1998006911A1 publication Critical patent/WO1998006911A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8647Walls made by casting, pouring, or tamping in situ made in permanent forms with ties going through the forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8611Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers being embedded in at least one form leaf
    • E04B2/8617Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers being embedded in at least one form leaf with spacers being embedded in both form leaves
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8635Walls made by casting, pouring, or tamping in situ made in permanent forms with ties attached to the inner faces of the forms
    • E04B2/8641Walls made by casting, pouring, or tamping in situ made in permanent forms with ties attached to the inner faces of the forms using dovetail-type connections

Definitions

  • the invention relates to a formwork element according to the preamble of claim 1 and a wall structure with such formwork elements
  • Formwork elements of this type are used in particular in the so-called shell-concrete construction method.
  • the formwork elements assembled to form storey-high formwork walls are filled with concrete and remain as thermal insulation layers on the hardened concrete walls and are therefore also referred to as permanent or lost formwork
  • the opposite formwork panels of the individual formwork elements are connected to one another, the connections being customary both through rigid foam crossbars foamed in one process with the panels and metallic connecting webs foamed into the formwork panels
  • the present invention has for its object to provide a formwork element that is particularly inexpensive to use, and a wall structure with such formwork elements
  • the formwork element according to the invention enables simple and fast I O attachment of stabilizing elements such as, for example, a guide rail to one
  • a particularly stable wall construction is possible up to the hardening of filled concrete by means of the connecting elements guided through the elongated holes. Since the connecting elements do not come into contact with the concrete, they can easily be removed again after hardening and do not form hot bridges
  • FIG 2 details of a formwork panel in different
  • FIG 8 shows the bracing of stabilizing elements
  • FIG. 9 shows a cross section through the construction of a wall from formwork elements according to the invention.
  • FIG. 10 shows an oblique perspective view of guide rails o with connecting pieces
  • the formwork element sketched in FIG. 1 consists of two formwork panels SP and several equal spacers Q.
  • the formwork panels preferably consist of polystyrene hard foam and have essentially flat outer surfaces FA and mutually facing inner surfaces FI.
  • the inner surfaces are in a manner known per se with a regular rib structure R1 provided, in which special hard foam end pieces can be used as side closures.
  • the outer surfaces can be provided with grooves or the like to improve anchoring of a plaster base.
  • the side surfaces FS are provided with toothed structures which interlock when formwork elements meet
  • top surfaces FO of the formwork panels visible in the top view are provided with a grid structure, for example in the form of elevations RE, to which a grid -) of depressions RV in the lower surfaces of the formwork panels corresponds
  • pocket-shaped recesses T run parallel to the surfaces FA, FI into the formwork panels SP.
  • the cross section of these pocket-shaped recesses, which open towards the inner surfaces FI, corresponds to the shape of the ends of the spacers which are inserted into this recess The spacers ensure a parallel alignment of the formwork panels.
  • the two formwork panels are preferably identical in shape, which can be seen in the manufacture and storage by only one type of formwork as well as in the
  • Handling of the assembled formwork element has a 180 degree rotation symmetry.
  • Such formwork elements with two formwork panels connected by inserted spacers 10 are known per se, for example, from US-A-4884382 mentioned at the beginning.
  • Other useful embodiments provide for the production of the formwork elements in one operation by foaming the spacer ends into the formwork panels when they are being formed
  • part of the sketch (A) shows a detail of a top view of a formwork panel SP, for which the structure shown in FIG. 1 given explanations also apply.
  • the cross section of the pocket-shaped recesses shows an opening width w from the inner surface FI of the formwork panel, which preferably remains the same down to a depth t and then widens to an end width m which is essential
  • the transition from the smaller opening side w to the larger opening width m is preferably abrupt, essentially parallel to the outer surface
  • FIG. 2 (B) shows a view of the inner surface FI of a detail
  • the pocket-shaped recess leads parallel to the side edge SK of the formwork panel from the upper surface FO in the panel body to a pocket bottom TB, which is, for example, about half the height of the panel height h.
  • the recess in the pocket bottom is adapted to the shape of the spacer and shows, for example, a semicircular shape
  • FIG. 2 (C) shows a vertical section perpendicular to the plate plane through a pocket-shaped recess T, which further illustrates the advantageous embodiment of the recess described for FIGS. 2 (A) and 2 (B).
  • the depth t, in which the cross section is widened used, is preferably greater than half the plate thickness d, so that a tearing-proof anchoring of the spacer in the plate body is guaranteed
  • FIG 3 shows a preferred embodiment of a spacer Q in the state inserted in two formwork panels SP and in two further sections (B) and (C).
  • the spacer essentially consists of a tubular middle part M two end panels EP and a web ST The middle part is perpendicular to the plate levels of the end plates
  • the middle section is extended against the rubble direction SCH of concrete to be filled into the space between the slabs, i.e. upwards, by a web ST, which is also connected to the end plates.
  • the web ST stabilizes the middle section against bending and the end plates against tilting at the same time the tubular middle part is protected by the web against impact and pressure forces of concrete. This protective effect can be improved if the web widens in a wedge shape K towards the middle part
  • the web preferably extends to the upper edge of the end plates, but can be made lower in the intermediate area.
  • Recesses SA can be provided in the middle area of the web, into which reinforcement means BW can be inserted for static reinforcement
  • a layer thickness of 20 mm rigid foam remains between the end plates and the outer surfaces the formwork panels are typically 250 mm - (, -
  • spacers in several lengths of, for example, 220 mm, 260 mm, 320 mm and 440 mm then enables the realization of total wall thicknesses from 260 mm to 480 mm, the thickness b of the concrete core being smaller by the thickness of the formwork panels
  • the spacer has a continuous, preferably approximately cylindrical Langsioch R, the longitudinal axis of which extends perpendicular to the planes of the formwork panels.
  • the Langsioch is at least in the middle part of the spacer completely against the wall space ⁇ between the formwork panels and thus against in this fullmate ⁇ al in particular introduced concrete, completed
  • the formwork elements according to the invention advantageously allow connecting elements to be used to attach such stabilizing elements through the elongated holes and, if necessary, in their extension through the formwork panels, with the aid of which the stabilizing elements are held.
  • the connecting elements on the outer surfaces can be braced against the wall structure by means of the connecting elements
  • through holes are created through the formwork element for receiving connecting elements.
  • through holes can also be realized during the manufacture of the formwork panels.
  • FIG. 8 is an arrangement of the arrangement shown in FIG. 3 outlined type shown with stabilizing rails RS arranged on the outer surfaces of both formwork slats as stabilizing elements.
  • a rod-shaped connecting element in the example outlined, for example a threaded rod G, is guided at the locations of the markings M by the residual wall thickness of the formwork panels and otherwise through the longitudinal hole R of the spacer.
  • the straightening rails RS have cutouts SL facing the formwork elements, through which the connecting element G projects.
  • the elements are fixed in their relative position to one another by means of fixing elements such as a threaded nut GM or a wedge K and are preferably braced against one another by tensile loading of the connecting element G, which counteracts a pressure loading of the spacer .
  • FIG. 9 shows in the wall cross section with vertical rails aligned by supports S, for example concrete is poured in as filler material.
  • the directional rails show, as shown in FIG. 10 outlined in an oblique perspective, for example a series of holes at regular intervals corresponding to the distances between the longitudinal holes R or markings of the K -
  • the stabilizing elements such as straightening rails, which extend over several formwork elements, are not necessarily fastened or tensioned to all of these formwork elements.
  • curved rails that are restricted to individual formwork elements, curved or diagonally arranged rails are also suitable for special wall profiles, etc.
  • the fixing elements GM, K can be loosened, the connecting elements G can be pulled out of the Langslochem, and the stabilizing elements can be removed.
  • the possibility of simply removing the connecting elements avoids thermal bridging, which can arise from remaining connecting elements
  • Steps for separating protruding parts of connecting elements and the connecting elements can be used again and again
  • the holes remaining in the outer surfaces of the formwork elements after the connection elements have been removed can be closed with plugs or the like, provided that these holes are not covered anyway by planking, plastering, etc.
  • FIGS further advantageous embodiments of the formwork element according to the invention are partially sketched in FIGS
  • the formation of a through hole PL through the plate wall is already taken into account in the manufacture of the formwork plate in the extension of the longitudinal axis L. This is particularly advantageous in the case of plate materials that cannot be easily pierced or drilled out on a marking part
  • Such a preformed opening PL in the panel wall is also provided in the embodiment according to FIG. 5, in which, however, the spacer is also molded into it during the manufacture of the formwork panel, for example by foaming, casting or the like.
  • the formwork element lies after the manufacturing process already as a structure consisting of two formwork panels and several spacers
  • FIG. 6 shows a section of a formwork panel with a rigidly molded-in spacer, but as in FIG. 3 without a further wall hole.
  • FIG. 7 shows an embodiment in which the rigidly molded-in spacer extends in an extension Z beyond the end panel extends to the outer surface of the formwork panel as an extension of the tubular middle part and thus forms a continuous wall of the elongated hole
  • the raised and recessed grids can be interchanged or additional structures can be provided for sealing joints between stacked formwork elements to prevent cement liquid from escaping

Abstract

This invention concerns a form element with two form panels which are connected by means of spacers (Q) and proposes providing, at least in the spacers (Q), a longitudinal through hole which is sealed off from filler material placed between the panels. In a wall construction with such form elements, stabilising elements, such as straightening rails (RS), can be held and braced by means of connecting elements (G) which pass through the longitudinal holes in the wall. The connecting elements (G) can be easily removed. The form elements are preferably made of separately produced form panels and of spacers (Q) inserted into said panels.

Description

Bezeichnungdescription
Schaiungselement und Wandaufbau mit solchen SchalungselementenFormwork element and wall structure with such formwork elements
Beschreibungdescription
Die Erfindung betrifft ein Schalungselement nach dem Oberbegriff des Patentanspruchs 1 sowie einen Wandaufbau mit solchen SchalungselementenThe invention relates to a formwork element according to the preamble of claim 1 and a wall structure with such formwork elements
Derartige Schalungselemente finden insbesondere Einsatz in der sogenannten Mantelbetonbauweise Die zu geschoßhohen Schalungswanden zusammengesetzten Schalungselemente werden mit Beton aufgefüllt und verbleiben als Warmedammschichten auf den ausgeharteten Betonwanden und werden daher auch als bleibende oder verlorene Schalung bezeichnetFormwork elements of this type are used in particular in the so-called shell-concrete construction method. The formwork elements assembled to form storey-high formwork walls are filled with concrete and remain as thermal insulation layers on the hardened concrete walls and are therefore also referred to as permanent or lost formwork
Die gegenüberliegenden Schalungsplatten der einzelnen Schalungselemente sind miteinander verbunden, wobei für die Verbindungen sowohl durch in einem Vorgang mit den Platten geschäumte Hartschaum-Querstege als auch in die Schalungsplatten eingeschaumte metallische Verbindungsstege gebräuchlich sindThe opposite formwork panels of the individual formwork elements are connected to one another, the connections being customary both through rigid foam crossbars foamed in one process with the panels and metallic connecting webs foamed into the formwork panels
Darüber hinaus ist es auch bekannt, zur Bildung solcher Schalungselemente getrennt hergestellte Schalungsplatten mittels Abstandshaltern zu Schalungselementen zu verbinden indem beispielsweise in den Schalungsplatten taschenformige Aussparungen mit T-formigem Querschnitt vorgesehen und Abstandshalter mit entsprechend geformten Enden in die Aussparungen eingesteckt werden (DE 3305288A1 , US-A-4884382)In addition, to form such formwork elements, it is also known to connect formwork panels produced separately by means of spacers to formwork elements, for example by providing pocket-shaped cutouts with a T-shaped cross section in the formwork panels and inserting spacers with correspondingly shaped ends into the cutouts (DE 3305288A1, US Pat. A-4884382)
Durch Zusammensetzen einer Vielzahl solcher Schalungselemente zu Wanden und Befullen des Wandraums zwischen den Schalungsplatten mit Beton ist rationelles und kostengünstiges Bauen bei gleichzeitig guter Wärmedämmung möglich Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein Schalungselement, das besonders gunstig in der Handhabung ist, sowie einen Wandaufbau mit solchen Schalungselementen anzugebenBy assembling a large number of such formwork elements to wall and fill the wall space between the formwork panels with concrete, rational and cost-effective construction with good thermal insulation is possible The present invention has for its object to provide a formwork element that is particularly inexpensive to use, and a wall structure with such formwork elements
* Das erfindungsgemaße Schalungselement ist im Patentanspruch 1 beschrieben Die Unteranspruche enthalten vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung* The formwork element according to the invention is described in claim 1. The subclaims contain advantageous refinements and developments of the invention
Das erfindungsgemaße Schalungselement ermöglicht eine einfache und schnelle IO Anbringung von Stabilisierungselementen wie z B Richtschieneπ an einemThe formwork element according to the invention enables simple and fast I O attachment of stabilizing elements such as, for example, a guide rail to one
Wandaufbau mit derartigen Schalungselementen und insbesondere ein leichtes und schnelles Entfernen solcher Stabilisierungselemente einschließlich durch die Wand reichender VerbindungselementeWall construction with such formwork elements and in particular an easy and quick removal of such stabilizing elements including connecting elements reaching through the wall
i ϊ Mittels durch die Langslocher geführter Verbindungselemente ist ein besonders stabiler Wandaufbau bis zur Aushärtung eingefüllten Betons möglich Da die Verbindungselemente nicht mit dem Beton in Berührung kommen, können sie nach dem Ausharten leicht wieder entfernt werden und bilden keine Warmebruckeni ϊ A particularly stable wall construction is possible up to the hardening of filled concrete by means of the connecting elements guided through the elongated holes. Since the connecting elements do not come into contact with the concrete, they can easily be removed again after hardening and do not form hot bridges
20 Die Erfindung ist nachfolgend anhand von Ausfuhrungsbeispielen noch eingehend veranschaulicht Dabei zeigt20 The invention is illustrated in more detail below with the aid of exemplary embodiments
FIG 1 eine Ansicht auf ein zusammengesetztes1 shows a view of a composite
Schalungselement,Formwork element,
FIG 2 Einzelheiten einer Schalungsplatte in verschiedenenFIG 2 details of a formwork panel in different
Schnittebenen,Cutting planes,
FIG 3 eine bevorzugte Ausfuhrungsform eines3 shows a preferred embodiment of a
1 Abstandshalters zwischen zwei Schalungsplatten, - 1 - 1 spacer between two formwork panels, - 1 -
FIG 4 weitere vorteilhafte Ausfuhrungsformen von bis Abstandshaltern in Schalungsplatten4 further advantageous embodiments of up to spacers in formwork panels
FIG 7FIG 7
=■ FIG 8 die Verspannung von Stabilisierungselementen= ■ FIG 8 shows the bracing of stabilizing elements
FIG 9 Querschnitt durch den Aufbau einer Wand aus erfmdungsgemaßen Schalungselementen FIG 10 schragperspektivische Darstellung von Richtschienen o mit Stutzen9 shows a cross section through the construction of a wall from formwork elements according to the invention. FIG. 10 shows an oblique perspective view of guide rails o with connecting pieces
Das in FIG 1 skizzierte Schalungselement besteht aus zwei Schalungsplatten SP und mehreren gleichen Abstandshaltern Q Die Schalungsplatten bestehen vorzugsweise aus Polystryrol-Hartschaum und weisen im wesentlichen ebene Außenflachen FA und einander zugewandte Innenflachen FI auf Die Innenflächen sind in an sich bekannter Weise mit einer regelmäßigen Rippenstruktur Rl versehen, in welche spezielle Hartschaum-Endstucke als seitliche Abschlüsse eingesetzt werden können Die Außenflachen können zur verbesserten Verankerung eines Putzgrundes noch mit Rillen oder dergleichen versehen sein Die Seitenflächen FS sind mit gezahnten o Strukturen versehen, die bei aneinanderstoßenden Schalungselemeπten ineinandergreifenThe formwork element sketched in FIG. 1 consists of two formwork panels SP and several equal spacers Q. The formwork panels preferably consist of polystyrene hard foam and have essentially flat outer surfaces FA and mutually facing inner surfaces FI. The inner surfaces are in a manner known per se with a regular rib structure R1 provided, in which special hard foam end pieces can be used as side closures. The outer surfaces can be provided with grooves or the like to improve anchoring of a plaster base. The side surfaces FS are provided with toothed structures which interlock when formwork elements meet
Die in der Aufsicht sichtbaren oberen Flachen FO der Schalungsplatten sind mit einer Rasterstruktur, zum Beispiel in Form von Erhebungen RE versehen, denen ein Raster -) von Vertiefungen RV in den unteren Flächen der Schalungsplatten entsprichtThe top surfaces FO of the formwork panels visible in the top view are provided with a grid structure, for example in the form of elevations RE, to which a grid -) of depressions RV in the lower surfaces of the formwork panels corresponds
Von den oberen Flächen FO her fuhren taschenformige Aussparungen T parallel zu den Flachen FA, FI in die Schalungsplatten SP Der Querschnitt dieser zu den Innenflachen FI hin offenen taschenformigen Aussparungen korrespondiert mit der o Form der Enden der Abstandshalter, die in diese Aussparung eingeschoben sind Durch die Abstandhalter wird eine parallele Ausrichtung der Schalungsplatten gewährleistet.From the upper surfaces FO, pocket-shaped recesses T run parallel to the surfaces FA, FI into the formwork panels SP. The cross section of these pocket-shaped recesses, which open towards the inner surfaces FI, corresponds to the shape of the ends of the spacers which are inserted into this recess The spacers ensure a parallel alignment of the formwork panels.
Die beiden Schalungsplatten sind vorzugsweise formidentisch, was sich sowohl in der s Herstellung und Lagerhaltung durch nur einen Schalungstyp als auch in derThe two formwork panels are preferably identical in shape, which can be seen in the manufacture and storage by only one type of formwork as well as in the
Handhabung des zusammengestzten Schalungselements durch dessen 180-Grad- Drehsymmetπe voretilhaft auswirkt.Handling of the assembled formwork element has a 180 degree rotation symmetry.
Derartige Schalungselemente mit zwei durch eingeschobene Abstandhalter io verbundenen Schalungsplatten sind an sich beispielsweise aus der eingangs genannten US-A-4884382 bekannt. Andere gebrauchliche Ausfuhrungsformen sehen die Herstellung der Schalungselemente in einem Arbeitsvorgang durch Einschäumen der Abstandshalterenden in die Schalungsplatten bei deren Ausformung vorSuch formwork elements with two formwork panels connected by inserted spacers 10 are known per se, for example, from US-A-4884382 mentioned at the beginning. Other useful embodiments provide for the production of the formwork elements in one operation by foaming the spacer ends into the formwork panels when they are being formed
I5 In FIG 2 ist in der Teilskizze (A) nochmals ein Ausschnitt einer Aufsicht auf eine Schalungsplatte SP dargestellt, für welche die zu FIG. 1 gegebenen Erklärungen ebenfalls gelten. Der Querschnitt der taschenförmigen Aussparungen zeigt von der Innenfläche FI der Schalungsplatte her eine Öffnungsweite w, die vorzugsweise bis zu einer Tiefe t gleichbleibt und sich dann erweitert auf eine Endweite m die wesentlichI5 In FIG. 2, part of the sketch (A) shows a detail of a top view of a formwork panel SP, for which the structure shown in FIG. 1 given explanations also apply. The cross section of the pocket-shaped recesses shows an opening width w from the inner surface FI of the formwork panel, which preferably remains the same down to a depth t and then widens to an end width m which is essential
20 großer, vorzugsweise mehr als doppelt so groß wie die anfängliche Offnungsweite w ist. Der Übergang von der kleineren Öffnungseite w zur größeren Öffnungsweite m erfolgt vorzugsweise abrupt im Wesentlichen parallel zur Außenfläche2 0 larger, preferably more than twice as large as the initial opening width w. The transition from the smaller opening side w to the larger opening width m is preferably abrupt, essentially parallel to the outer surface
Die Teilskizze in FIG. 2 (B) zeigt eine Sicht auf die Innenfläche FI eines AusschnittsThe partial sketch in FIG. 2 (B) shows a view of the inner surface FI of a detail
25 aus einer Schalungsplatte nach Teilskizze FIG. 2 (A). Die taschenförmige Aussparung führt parallel zu der Seitenkante SK der Schalungsplatte von der oberen fläche FO in den Plattenkörper bis zu einem Taschenboden TB, der beispielsweise etwa auf halber Höhe der Plattenhöhe h liegt. Die Aussparung des Taschenbodens ist an die Form des Abstandshalters angepaßt und zeigt beispielsweise eine Halbkreisform25 from a formwork panel according to partial sketch FIG. 2 (A). The pocket-shaped recess leads parallel to the side edge SK of the formwork panel from the upper surface FO in the panel body to a pocket bottom TB, which is, for example, about half the height of the panel height h. The recess in the pocket bottom is adapted to the shape of the spacer and shows, for example, a semicircular shape
10 3 -10 3 -
In FIG 2 (C) ist ein vertikaler Schnitt senkrecht zur Plattenebene durch eine taschenförmige Aussparung T skizziert, welche die zu FIG 2(A) und 2(B) beschriebene vorteilhafte Ausgestaltung der Aussparung weiter veranschaulicht Die Tiefe t, in welcher die Erweiterung des Querschnitts einsetzt, ist vorzugsweise großer als die halbe Plattendicke d, so daß eine ausreißsichere Verankerung des Abstandshalters im Plattenkorper gewährleistet istFIG. 2 (C) shows a vertical section perpendicular to the plate plane through a pocket-shaped recess T, which further illustrates the advantageous embodiment of the recess described for FIGS. 2 (A) and 2 (B). The depth t, in which the cross section is widened used, is preferably greater than half the plate thickness d, so that a tearing-proof anchoring of the spacer in the plate body is guaranteed
In FIG 3 ist eine bevorzugte Ausfuhrungsform eines Abstandshalters Q im in zwei Schalungsplatten SP eingesetzten Zustand und in zwei weiteren Schnitten (B) und (C) skizziert Der Abstandshalter besteht im wesentlichen aus einem rohrformigen Mittelteil M zwei Endplatten EP und einem Steg ST Die Langsachse des Mittelteils steht senkrecht auf den Plattenebenen der Endplatten3 shows a preferred embodiment of a spacer Q in the state inserted in two formwork panels SP and in two further sections (B) and (C). The spacer essentially consists of a tubular middle part M two end panels EP and a web ST The middle part is perpendicular to the plate levels of the end plates
Das Mittelteil ist entgegen der Schuttrichtung SCH von in den Freiraum zwischen den Platten einzufüllendem Beton, das heißt also nach oben, durch einen Steg ST erweitert, der auch mit den Endplatten verbunden ist Der Steg ST stabilisiert das Mittelteil gegen Durchbiegen und die Endplatten gegen Verkippen Gleichzeitig wird das rohrformige Mittelteil durch den Steg gegen Schlag- und Druckkräfte einfallenden Betons geschützt Diese schutzende Wirkung kann noch verbessert werden, wenn der Steg zum Mittelteil hin sich in Keilform K erweitertThe middle section is extended against the rubble direction SCH of concrete to be filled into the space between the slabs, i.e. upwards, by a web ST, which is also connected to the end plates. The web ST stabilizes the middle section against bending and the end plates against tilting at the same time the tubular middle part is protected by the web against impact and pressure forces of concrete. This protective effect can be improved if the web widens in a wedge shape K towards the middle part
Der Steg reicht an den Endplatten vorzugsweise bis zu deren oberer Kante, kann im Zwischenbereich aber niedriger ausgeführt werden Im Mittelbereich des Stegs können Ausnehmungen SA vorgesehen sein, in welche Bewehrungsmittel BW zur statischen Verstärkung eingelegt werden könnenThe web preferably extends to the upper edge of the end plates, but can be made lower in the intermediate area. Recesses SA can be provided in the middle area of the web, into which reinforcement means BW can be inserted for static reinforcement
Bei einer typischen Dicke der Platten von d= 60 mm betragt beispielsweise die Tiefe der Aussparungen T bis zu den Endplatten t = 35 mm Bei einer Dicke der Endplatten von 5 mm bleibt zwischen den Endplatten und den Außenflachen eine Schichtdicke von 20 mm Hartschaum Die Hohe h der Schalungsplatten hegt typisherweise bei 250 mm - (, -With a typical thickness of the plates of d = 60 mm, for example, the depth of the cutouts T is up to the end plates t = 35 mm. With a thickness of the end plates of 5 mm, a layer thickness of 20 mm rigid foam remains between the end plates and the outer surfaces the formwork panels are typically 250 mm - (, -
Die Bereithaltung von Abstandshaltern in mehreren Langen von beispielsweise 220 mm, 260 mm, 320 mm und 440 mm ermöglicht dann die Realisierung von Gesamtwandstarken von 260 mm bis 480 mm, wobei die Dicke b des Betonkerns jeweils um die Dicken der Schalungsplatten geringer ausfalltThe provision of spacers in several lengths of, for example, 220 mm, 260 mm, 320 mm and 440 mm then enables the realization of total wall thicknesses from 260 mm to 480 mm, the thickness b of the concrete core being smaller by the thickness of the formwork panels
Wesentlich im Sinne der vorliegenden Erfindung ist, daß der Abstandshalter ein durchgehendes, vorzugsweise annähernd zylindrisches Langsioch R aufweist, dessen Langsachse senkrecht zu den Ebenen der Schalungspiatteπ verlauft Das Langsioch ist zumindest im Mittelteil des Abstandshalters vollständig gegen den Wandraum κι zwischen den Schalungspiatteπ und somit gegen in diesen bestimmungsgemäß eingebrachtes Fullmateπal insbesondere Beton, abgeschlossenIt is essential in the sense of the present invention that the spacer has a continuous, preferably approximately cylindrical Langsioch R, the longitudinal axis of which extends perpendicular to the planes of the formwork panels. The Langsioch is at least in the middle part of the spacer completely against the wall space κι between the formwork panels and thus against in this fullmateπal in particular introduced concrete, completed
Bei Wandaufbauten aus einer Mehrzahl von Schalungselementen ist es an sich bekannt, vor Einbringen des Fullmateπals in den freien Wandraum den Wandaufbau i s durch Anbringen von Stabi sierungs-Elementen an den Außenflächen derIn the case of wall structures made up of a plurality of formwork elements, it is known per se to insert the wall structure i s by attaching stabilizing elements to the outer surfaces of the wall material before introducing the full material into the free wall space
Schalungsplatten zu stabilisieren und/oder auszurichten bis zur Aushärtung des FullmateπalsStabilize formwork panels and / or align them until the full material has hardened
Die erfindungsgemaßen Schalungselemeπte ermöglichen vorteilhafterweise, zur 20 Anbringung derartiger Stabilisierungselemente durch die Langslocher und ggf in deren Verlängerung durch die Schalungsplatten hindurch Verbindungselemente zu fuhren mit deren Hilfe die Stabilisierungselemente gehalten werden Vorteilhafterweise können mittels der Verbindungselemente an den Außenflächen anliegende Stabilisierungselemente gegen den Wandaufbau verspannt werdenThe formwork elements according to the invention advantageously allow connecting elements to be used to attach such stabilizing elements through the elongated holes and, if necessary, in their extension through the formwork panels, with the aid of which the stabilizing elements are held. Advantageously, the connecting elements on the outer surfaces can be braced against the wall structure by means of the connecting elements
22
Bei dem in FIG 3 skizzierten Schalungselement bilden beim Einsetzen des Abstandshaltens in die Aussparungen T diese einen vertikalen Endanschlag für die Endplatten EP und/oder über die Taschenboden TB für das Mittelteil M und gewahrleisten so auf einfache Weise eine definierte Lage des eingesetzten ιo Abstandshalters und damit auch der Langsachse des Langsiochs bezüglich der Schalungsplatten Dies erlaubt bereits bei der Herstellung der getrennten Schalungsplatten die Erzeugung von Markierungen M an der Außenfläche FA an den Positionen der Verlängerung der Längsachse des Längslochs R im eingesetzten Zustand eines Abstandshalters.In the formwork element sketched in FIG. 3, when the spacing is inserted into the recesses T, these form a vertical end stop for the end plates EP and / or via the pocket bottom TB for the middle part M and thus ensure in a simple manner a defined position of the spacer used and thus also the longitudinal axis of the Langsiochs with respect to the formwork panels. This allows already in the manufacture of the separate Formwork panels the creation of marks M on the outer surface FA at the positions of the extension of the longitudinal axis of the longitudinal hole R in the inserted state of a spacer.
Durch Aufbohreπ oder Durchstoßen der Schalungsplatten an den Markierungen entstehen durchgehende Löcher durch das Schalungselement zur Aufnahme von Verbindungselementen. Anstelle der Markierungen können auch bereits bei der Herstellung der Schalungsplatten Durchgangslöcher realisiert werden.By drilling or piercing the formwork panels at the markings, through holes are created through the formwork element for receiving connecting elements. Instead of the markings, through holes can also be realized during the manufacture of the formwork panels.
In FIG. 8 ist eine Anordnung der in FIG. 3 skizzierten Art mit an den Außenflächen beider Schalungslatten angeordneten Richtschienen RS als Stabilisieruπgselementen abgebildet. Ein im skizzierten Beispiel stangenförmiges Verbindungselement, beispielsweise eine Gewindestange G, ist an den Stellen der Markierungen M durch die Restwaπdstärke der Schalungsplatten und im übrigen durch das Längsloch R des Abstandshalters geführt. Die Richtschienen RS weisen den Schalungselementen zugewandte Aussparungen SL auf, durch welche das Verbindungselement G ragt. Mittels Fixierungselementen wie z.B. einer Gewindemutter GM oder eines Keils K werden die Elemente in ihrer relativen Position zueinander festgelegt und vorzugsweise durch Zugbelastung des Verbindungselements G, welcher eine Druckbelastung des Abstandshalters entgegenwirkt, gegeneinander verspannt. In FIG. 8 is an arrangement of the arrangement shown in FIG. 3 outlined type shown with stabilizing rails RS arranged on the outer surfaces of both formwork slats as stabilizing elements. A rod-shaped connecting element in the example outlined, for example a threaded rod G, is guided at the locations of the markings M by the residual wall thickness of the formwork panels and otherwise through the longitudinal hole R of the spacer. The straightening rails RS have cutouts SL facing the formwork elements, through which the connecting element G projects. The elements are fixed in their relative position to one another by means of fixing elements such as a threaded nut GM or a wedge K and are preferably braced against one another by tensile loading of the connecting element G, which counteracts a pressure loading of the spacer .
Durch Erstreckung der Richtschienen über mehrere Schalungselemente wie in FIG. 8 angedeutet, in vertikaler Richtung vorzugsweise über eine gesamte Geschoßhöhe wird eine exakte Wandausrichtung gewährleistet. In einem derart stabilisierten Wandaufbau, wie ihn FIG. 9 im Wandquerschnitt mit durch Stützen S vertikal ausgerichteten richtschienen zeigt, wird beispielsweise Beton als Füllmaterial eingeschüttet.By extending the guide rails over several formwork elements as in FIG . 8 indicated, in the vertical direction, preferably over an entire floor height, an exact wall alignment is ensured. In such a stabilized wall structure as FIG. 9 shows in the wall cross section with vertical rails aligned by supports S, for example concrete is poured in as filler material.
Die Richtschienen zeigen, wie in FIG. 10 in schrägperspektivischer Darstellung skizziert, beispielsweise eine Reihe von Löchern in regelmäßigen Abständen entsprechend den Abständen der Längslöcher R bzw. Markierungen der K -The directional rails show, as shown in FIG. 10 outlined in an oblique perspective, for example a series of holes at regular intervals corresponding to the distances between the longitudinal holes R or markings of the K -
Schalungselemente Gleichwertige Anordnungen zu der regelmäßigen Lochreihe, wie z B sich über mehrere Lochabstande erstreckende Schlitze etc sind dem Fachmann geläufigFormwork elements Arrangements equivalent to the regular row of holes, such as slots extending over several hole distances, etc., are known to the person skilled in the art
Die sich über mehrere Schalungselemente erstreckenden Stabilisierungselemente wie z B Richtschienen sind nicht notwendigerweise an allen diesen Schalungselementen befestigt bzw verspannt Als Stabilisierungselemente kommen prinzipiell auch auf einzelne Schalungselemente beschrankte, horizontal oder diagonal angeordnete Schienen gekrümmte Schienen für spezielle Wandverlaufe etc in FrageThe stabilizing elements, such as straightening rails, which extend over several formwork elements, are not necessarily fastened or tensioned to all of these formwork elements. In principle, curved rails that are restricted to individual formwork elements, curved or diagonally arranged rails are also suitable for special wall profiles, etc.
Nach dem Ausharten des Fullmateπals können die Fixierungselemente GM,K gelost die Verbindungselemente G aus den Langslochem gezogen und die Stabilisierungselemente abgenommen werden Durch die Möglichkeit der einfachen Entfernung der Verbindungselemente weurden Warmebrucken, die durch verbleibende Verbindungselemente entstehen können, vermieden Darüber hinaus entfallenAfter the full material has hardened, the fixing elements GM, K can be loosened, the connecting elements G can be pulled out of the Langslochem, and the stabilizing elements can be removed. The possibility of simply removing the connecting elements avoids thermal bridging, which can arise from remaining connecting elements
Arbeitsschritte zum Abtrennen von überstehenden Teilen von Verbindungselementen und die Verbindungselemente können immer wieder verwandt werdenSteps for separating protruding parts of connecting elements and the connecting elements can be used again and again
Die nach Entfernen der Verbindungselemente verbleibenden Locher in den Außenflachen der Schalungselemente können mit Stopfen oder dergleichen verschlossen werden soweit nicht durch eine Beplankung, durch Verputz etc ohnehin eine Uberdeckung dieser Locher erfolgtThe holes remaining in the outer surfaces of the formwork elements after the connection elements have been removed can be closed with plugs or the like, provided that these holes are not covered anyway by planking, plastering, etc.
Zusatzlich zu der bevorzugten Ausfuhrungsform nach FIG 3 sind in den FIG 4 bis 7 weitere vorteilhafte Ausfuhrungsformen des erfindungsgemaßen Schalungselements ausschnittsweise skizziert Bei der Erläuterung der FIG 4 bis 7 werden im wesentlichen nur die Abweichungen gegenüber vorhergehenden Ausfuhrungsformen hervorgehoben und bezüglich übereinstimmenden Merkmalen wird auf vorangehende Darlegungen verwiesen Bei der Ausfuhrungsform nach FIG 4 ist bereits bei der Herstellung der Schalungspiatteπ in der Verlängerung der Langsachse L die Ausformung eines durchgehenden Loches PL durch die Plattenwandung berücksichtigt Dies ist insbesondere bei Plattenmateπalien von Vorteil, die nicht an einer Markierungssteile leicht durchstoßen oder aufgebohrt werden könnenIn addition to the preferred embodiment according to FIG. 3, further advantageous embodiments of the formwork element according to the invention are partially sketched in FIGS In the embodiment according to FIG. 4, the formation of a through hole PL through the plate wall is already taken into account in the manufacture of the formwork plate in the extension of the longitudinal axis L. This is particularly advantageous in the case of plate materials that cannot be easily pierced or drilled out on a marking part
Eine solche vorgeformte Öffnung PL in der Plattenwand ist auch bei der Ausfuhrungsform nach FIG 5 vorgesehen, bei welcher aber der Abstandshalter bereits bei der Herstellung der Schalungsplatte in diese mit eingeformt ist, z B durch Umschaumen, Umgießen oder dergleichen Das Schalungselement liegt dabei nach dem Herstellungsprozeß bereits als aus zwei Schalungsplatten und mehreren Abstandshaltern bestehendes Gebilde vorSuch a preformed opening PL in the panel wall is also provided in the embodiment according to FIG. 5, in which, however, the spacer is also molded into it during the manufacture of the formwork panel, for example by foaming, casting or the like. The formwork element lies after the manufacturing process already as a structure consisting of two formwork panels and several spacers
Die FIG 6 zeigt wie die FIG 5 einen Ausschnitt aus einer Schalungsplatte mit fest eingeformtem Abstandshalter, jedoch wie in FIG 3 ohne weiterführendes Wandungsloch In FIG 7 ist schließlich eine Ausfuhrung skizziert, bei der sich der fest eingeformte Abstandshalter in einem Fortsatz Z über die Endplatte hinaus bis zur Außenflache der Schalungsplatte als Verlängerung des rohrformigen Mittelteils erstreckt und so eine durchgehende Wandung des Langsloches bildetLike FIG. 5, FIG. 6 shows a section of a formwork panel with a rigidly molded-in spacer, but as in FIG. 3 without a further wall hole. Finally, FIG. 7 shows an embodiment in which the rigidly molded-in spacer extends in an extension Z beyond the end panel extends to the outer surface of the formwork panel as an extension of the tubular middle part and thus forms a continuous wall of the elongated hole
Die Erfindung ist nicht auf die beschriebenen Beispiele beshrankt, sondern im Rahmen fachmannischen Könnens in verschiedenen Ausfuhrungen realisierbar Insbesondere können die erhabenen und vertieften Rasterungen vertauscht oder zusätzliche Strukturen zur Abdichtung von Fugen zwischen aufeinandergesetzten Schalungselementen gegen das Austreten von Zementflussigkeit vorgesehen sein The invention is not limited to the examples described, but rather can be implemented in various designs within the scope of professional skill. In particular, the raised and recessed grids can be interchanged or additional structures can be provided for sealing joints between stacked formwork elements to prevent cement liquid from escaping

Claims

Patentanspruche Claims
1 Schalungselement mit gegenüberstehenden, durch Abstandshalter verbundenen 5 Schalungsplatten, die einen Wandraum zwischen sich einschließen, dadurch gekennzeichnet, daß die Abstandshalter ein im wesentlich senkrecht zu den Ebenen der Schalungsplatten verlaufendes durchgehendes rohrformiges Langsioch aufweisen, welches gegen den Wandraum abgeschlossen ist1 formwork element with opposing 5 formwork panels connected by spacers, which enclose a wall space between them, characterized in that the spacers have a continuous tubular Langsioch which runs essentially perpendicular to the planes of the formwork panels and which is closed off from the wall space
m 2 Schalungselement nach Anspruch 1 , dahingehend gekennzeichnet, daß die das rohrformige Langsioch umgebenden Teile der Abstandshalter innerhalb der Schalungsplatten endenm 2 formwork element according to claim 1, characterized in that the parts of the spacers surrounding the tubular Langsioch end within the formwork panels
3 Schalungselement nach einem der Ansprüche 1 oder 2, dahingehend i s gekennzeichnet, daß in den Schalungsplatten in Verlängerung der Langslocher der Abstandshalter Öffnungen ausgeformt sind3 formwork element according to one of claims 1 or 2, in that i s characterized in that openings are formed in the formwork panels in extension of the elongated holes of the spacers
4 Schalungselement nach einem der Ansprüche 1 bis 3, dahingehend gekennzeichnet, daß die Außenflache der Schalungsplatten in Verlängerung der Langslocher der4 formwork element according to one of claims 1 to 3, characterized in that the outer surface of the formwork panels in the extension of the elongated holes
20 Abstandshalter geschlossen ist und Markierungen aufweist20 spacers is closed and has markings
5 Schalungselement nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß die das rohrformige Langsioch umgebenden Teile der Abstandshalter bis zur Außenflache der Schalungsplatten reichen5 formwork element according to one of claims 1 to 4, characterized in that the tubular Langsioch surrounding parts of the spacers extend to the outer surface of the formwork panels
2525
6 Schalungselement nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß die Abstandshalter fest in die Schalungsplatten eingeformt sind6 formwork element according to one of claims 1 to 5, characterized in that the spacers are firmly molded into the formwork panels
7 Schalungselement nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß o die Schalungsplatten in den einander zugewandten Flachen taschenförmige - I I7 formwork element according to one of claims 1 to 5, characterized in that o the formwork panels pocket-shaped in the mutually facing surfaces - II
Aussparungen aufweisen, und daß die Enden der Abstandshalter passend zum Querschnitt der Aussparungen geformt und in die Aussparungen eingeschoben sindHave recesses, and that the ends of the spacers are shaped to fit the cross section of the recesses and are inserted into the recesses
8 Wandaufbau mit einer Mehrzahl von Schalungselementen nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß Stangen- oder rohrformige Verbindungselemente durch eines oder mehrere der rohrformigen Langslocher der Abstandshalter und gegebenenfalls in deren Verlängerung durch die Schalungspiatten gefuhrt sind, daß mittels der Verbindungselemente an gegenüberliegenden Außenflachen der Schalungsplatten Stabilisierungselemente gehalten sind, und daß die Verbindungselemente losbar angeordnet sind8 wall structure with a plurality of formwork elements according to one of the preceding claims, characterized in that rod or tubular connecting elements are guided through one or more of the tubular elongated holes of the spacers and optionally in their extension through the formwork panels that by means of the connecting elements on opposite outer surfaces of the Formwork panels stabilizing elements are held, and that the connecting elements are arranged detachably
9 Wandaufbau nach Anspruch 8, dadurch gekennzeichnet, daß die Stabilisierungselemente sich einstuckig über mehrere Schalungselemente erstrecken9 wall structure according to claim 8, characterized in that the stabilizing elements extend in one piece over several formwork elements
10 Wandaufbau nach Anspruch 8 oder 9, gekennzeichnet durch Richtschieneπ als Stabilisierungselemente 10 Wall structure according to claim 8 or 9, characterized by Richtschieneπ as stabilizing elements
PCT/DE1997/001555 1996-08-13 1997-07-23 Form elements and wall construction with such form elements WO1998006911A1 (en)

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AU38465/97A AU3846597A (en) 1996-08-13 1997-07-23 Form elements and wall construction with such form elements
CA002264099A CA2264099A1 (en) 1996-08-13 1997-07-23 Form elements and wall construction with such form elements
DE19780849T DE19780849D2 (en) 1996-08-13 1997-07-23 Formwork element and wall structure with such formwork elements
EP97935467A EP0918909A1 (en) 1996-08-13 1997-07-23 Form elements and wall construction with such form elements

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DE1996132528 DE19632528A1 (en) 1996-08-13 1996-08-13 Hard foam formwork element
DE19632528.5 1996-08-13

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JP2014502685A (en) * 2011-01-13 2014-02-03 カボニ,ミケーレ Variable shape spacer connector for formwork and modular formwork system including such connector
US10837171B2 (en) * 2016-01-14 2020-11-17 Flex House Srl Spacer element for a disposable formwork for the construction of walls and disposable formwork incorporating the spacer element

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CA2597832A1 (en) 2007-08-28 2009-02-28 Green Built Manufacturing Inc. Building elements formed using straps
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IT1404240B1 (en) 2011-01-13 2013-11-15 Caboni MODULAR SYSTEM OF ASSEMBLY OF A CASSERO TO LOSE FOR THE THROW OF A PLAN.
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JP2014502685A (en) * 2011-01-13 2014-02-03 カボニ,ミケーレ Variable shape spacer connector for formwork and modular formwork system including such connector
US10837171B2 (en) * 2016-01-14 2020-11-17 Flex House Srl Spacer element for a disposable formwork for the construction of walls and disposable formwork incorporating the spacer element

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DE19780849D2 (en) 1999-08-12
EP0918909A1 (en) 1999-06-02
DE19632528A1 (en) 1998-02-19
PL331489A1 (en) 1999-07-19
AU3846597A (en) 1998-03-06
CA2264099A1 (en) 1998-02-19
TR199900309T2 (en) 1999-05-21

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