WO1998032942A1 - Diverter for wall drainage - Google Patents

Diverter for wall drainage Download PDF

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Publication number
WO1998032942A1
WO1998032942A1 PCT/US1998/000867 US9800867W WO9832942A1 WO 1998032942 A1 WO1998032942 A1 WO 1998032942A1 US 9800867 W US9800867 W US 9800867W WO 9832942 A1 WO9832942 A1 WO 9832942A1
Authority
WO
WIPO (PCT)
Prior art keywords
diverter
wall
plate
extending
section
Prior art date
Application number
PCT/US1998/000867
Other languages
French (fr)
Other versions
WO1998032942A9 (en
Inventor
Mark E. BURROUGHS
Chris E. COOPER
Original Assignee
Advanced Construction Technologies, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US08/787,606 external-priority patent/US5822933A/en
Application filed by Advanced Construction Technologies, Inc. filed Critical Advanced Construction Technologies, Inc.
Priority to AU59213/98A priority Critical patent/AU5921398A/en
Priority to CA002278522A priority patent/CA2278522A1/en
Publication of WO1998032942A1 publication Critical patent/WO1998032942A1/en
Publication of WO1998032942A9 publication Critical patent/WO1998032942A9/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/70Drying or keeping dry, e.g. by air vents
    • E04B1/7038Evacuating water from cavity walls, e.g. by using weep holes
    • E04B1/7046Evacuating water from cavity walls, e.g. by using weep holes using trays
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B7/00Special arrangements or measures in connection with doors or windows
    • E06B7/14Measures for draining-off condensed water or water leaking-in frame members for draining off condensation water, throats at the bottom of a sash

Definitions

  • the present invention relates generally to a method and apparatus for removing
  • EIFS exterior insulation and finish systems
  • Flashing is also difficult to install and may tend to hold the water
  • water refers to both liquid and airborne forms
  • the present invention is directed to a method and apparatus for preventing
  • the invention relates especially to a method
  • a structural frame e.g., a wood frame, having an inner face covered with
  • the exterior covering may be of various materials, such as sheet rock or paneling.
  • covering may be formed of an interior sheathing of plywood or sheet rock that is
  • cladding e.g., a coated insulation board.
  • wall components includes windows, doors, and
  • an outer frame having a horizontal lower section or sill; a horizontal upper section or
  • construction may also include horizontal or vertical mullions.
  • the window sections may also include horizontal or vertical mullions.
  • At least one sash comprised of an outer frame and glass or glazing is secured within
  • Caulking or sealant such as a silicone sealant, is used to fill any gaps at the frame.
  • the window is positioned within an opening in the wall, with sections of the
  • the frame sections include a
  • window is inserted into the wall opening, and the window frame is secured with
  • the present invention addresses this problem by inserting a water removal
  • the diverter collects by the diverter and directed outwardly to the building exterior.
  • the diverter includes a plate having parallel rear and front edges; a
  • a flange or stop extends downward from the front edge of the plate to position the plate when it is inserted into a wall opening.
  • the front edge extends at least to,
  • the diverter also may include a
  • the support is
  • These ribs preferably extend from the inner edge of the plate to beyond
  • the plate's outer edge with the outer ends of the ribs being angled downwardly, e.g., at
  • the ribs in combination with the plate's lower surface form a plurality of
  • discharge openings are formed at the ends of the channels beneath the covering
  • baffles or filters are placed over the discharge openings.
  • baffle or filter constructions may be used, provided that the
  • a suitable filter can be in the form of a bundle or rod of synthetic fibers, such as cellulose acetate
  • This filter should be of a dimension such that it will snugly fit within a channel
  • the filter also serves to insulate the wall interior from differences in outside
  • the discharge pathway can be comprised of an upper section
  • lower sections may be parallel, and the axis of the connector section may be
  • An example of this baffled diverter includes a plate with a lower surface
  • a covering plate having a lower surface
  • the stop having an upper surface defining a lower water pathway.
  • the covering plate may also include a diversion or connecting wall extending
  • a preferred form of the baffled diverter is comprised of plate having rear and
  • a plurality of wall component supports extends
  • the wall components having front edges extending
  • a covering plate having a lower sloping surface is attached
  • connecting wall extends downwardly from the covering plate lower surface, and a stop
  • the lower edge of the connecting wall is at a level below the front
  • the covering plate may also include an additional
  • the additional lower surface is
  • the inner edge of the stop is preferably attached to the
  • diverter is positioned beneath at least the front part of the wall component, so that
  • the plate extends at least to the exterior surface of the wall, with the stop fitting against
  • the diverter is then inserted into the slot as noted above.
  • the lower surface of the wall component e.g., the sill of a window will rest
  • the diverter should be long enough to extend horizontally beneath the entire
  • width of the wall component and preferably should be long enough to extend beyond
  • the diverter can be any side of the wall component, e.g., by about 1 inch or more.
  • the diverter can be any side of the wall component, e.g., by about 1 inch or more.
  • sections of the diverter can be joined at their ends by a suitable adhesive or with
  • interlocking ends to form a longer diverter than the standard length.
  • the height of the diverter is not critical, but will normally be from about 0.50 to
  • the diverter may
  • the diverter can be manufactured from a variety of materials, so long as the
  • the diverter is molded from a synthetic resin
  • the diverter can be manufactured by joining together a
  • the plate can be formed of
  • one aspect of the present invention is to provide a diverter that
  • the diverter may additionally include means for preventing moisture from entering the
  • Another aspect of the present invention is to provide a building that includes a
  • Still another aspect of the present invention is to provide a method for
  • Another aspect of the present invention is to provide a diverter for collecting
  • the diverter comprising a plate having a rear edge, a front edge, an upper
  • the ribs including forward ends extending beyond the plate
  • the channels, the diverter including a non-linear discharge pathway extending
  • Another aspect of the present invention is to provide a diverter comprised of a
  • the upper surface extending at least to the exterior of the wall
  • the ribs including upper edges parallel to the plate lower surface, and downwardly
  • the stop having an upper surface; and a cover having a
  • Fig. 1 is a perspective view of the diverter.
  • Fig. 2 is a sectional side view of the diverter of Fig. I, along line 2-2.
  • Fig. 3 is a front view of a wall illustrating the placement of the diverter beneath
  • Fig. 4 is a sectional side view of a part of Fig. 3 along line 4-4, showing the
  • Fig. 5 is a perspective view of an improved diverter.
  • Fig. 6 is a sectional side view of the diverter of Fig. 5, along line 6-6.
  • Fig. 7 is a detailed sectional side view of the end of the diverter to show the
  • the diverter is comprised a base
  • Stop 22 extends vertically
  • Ribs 24 in combination with surface 20 form a plurality of parallel channels 32
  • binds 28 of ribs 24 extend beyond plate 12 and, in combination with cover plate 30
  • a filter 36 is positioned in
  • each channel 32 at discharge opening 34 to prevent water, debris and insects from
  • Fig. 3 shows placement of diverter 10 in a wall 38 beneath a window, generally
  • Fig. 4 is a sectional side view of the lower section of Fig. 3, showing diverter
  • diverter 10 As illustrated, diverter 10
  • sill 46 is positioned in a slot directly beneath sill 46 and into a cut away area in rough sill 52.
  • openings 34 act as ventilation openings to facilitate reduction of the moisture content
  • moisture such as may result from rain, sleet or snow, from entering the wall interior.
  • Figs. 5 and 6 illustrate an embodiment of a preferred diverter, generally 60, which prevents water from entering a building wall through the use of a non-linear diverter, generally 60, which prevents water from entering a building wall through the use of a non-linear diverter, generally 60, which prevents water from entering a building wall through the use of a non-linear diverter, generally 60, which prevents water from entering a building wall through the use of a non-linear
  • Diverter 60 is comprised a base plate 62 having parallel rear and
  • Stop 72 extends downward and outward from front edge 66 of plate 62 to
  • covering plate 78 At a downward angle of preferably about 45° and are covered with covering plate 78.
  • Ribs 74 in combination with surface 70 form a plurality of parallel channels 80
  • Ends 76 of ribs 74 extend beyond plate 62 and, in combination with cover plate 78,
  • Fig. 7 is a detailed sectional side view of the discharge end of diverter 60
  • Pathway 88 is defined by upper surface 90 of stop 72
  • pathway 88 into pathway 88 through a connecting, generally perpendicular pathway 94, generally defined by wall section 96, which extends downward from lower surface 86 to the
  • this non-linear pathway prevents water, e.g., windblown rain, from entering

Abstract

Water is prevented from entering the wall interior of a building from in and around a wall component, such as a window (40), mounted in the building wall (38), by positioning a diverter (10) directly beneath the wall component (40). The diverter (10) includes an upper surface (20) that slopes toward the wall exterior (58), a plurality of downwardly sloped channels (32), a cover (36) over the outer ends (28) of ribs (24) to form drainage openings (34) at the ends of the channels. A downwardly extending non-linear pathway (84) from the drainage openings (34) to the exterior of the diverter prevents water from entering the wall interior through the channels.

Description

DIVERTER FOR WALL DRAINAGE
This application is a continuation-in-part of co-pending U.S. Patent application,
Serial No. 08/787,606, filed January 23, 1997.
Background of the Invention
( 1 ) Field of the Invention
The present invention relates generally to a method and apparatus for removing
water from the interior of a wall, and in particular to a method and apparatus for
preventing water entering at windows and other components of a building wall from
collecting within the wall interior.
(2) Description of the Prior Art
Water in the form of rainwater, ice, snow, or the like, penetrates in and around
building wall components, e.g., windows and doors, and then migrates downwardly
beneath the wall component resulting in high moisture in the wall interior. In
traditional building construction where the walls are formed of a wood frame with an
outer cladding of wood, brick or concrete, this moisture has created some problems,
although the porosity of the cladding allows the moisture to escape. Also, openings in
the exterior of the walls, either due to the nature of the materials used, or the addition
of ventilation openings, have aided in moisture removal.
In more modern construction, however, there is a trend toward the use of
cladding materials that result in a building that is as air tight as possible. These
materials include, for example, exterior insulation and finish systems (EIFS), insulated
brick, polyethylene sheeting, and polyvinyl siding. With these non-porous cladding materials, moisture entering the wall interior may be trapped, creating a highly moist
environment that causes the wood frame components of the building to rot, and metal
components to rust or corrode. In addition, the moist environment is a breeding
ground for wood consuming insects, causing further decay. This problem is
accelerated in hot and humid environments.
Attempts have been made to prevent entry of water into the building wall
interior by sealing or caulking entry points in and around wall components as the
primary defense against water intrusion, or by installing flashing around the wall
components to divert the water. These attempts have not been completely successful.
Sealants are not only difficult to properly install, but tend to separate from the wall
component or wall due to climatic conditions, building movement, the surface type, or
chemical reactions. Flashing is also difficult to install and may tend to hold the water
against the wall component, accelerating the decay.
The use of sealants and flashing is also limited to the attempted minimization of
water collection in building walls in new construction, and the further collection in
existing structures. These materials are of no value in addressing the problem of water
that has already entered a building wall interior. Thus, with solutions presented in the
prior art, water still enters the wall interior, and the problem is further compounded by
the prevention of any evaporation of the water already in the wall interior.
The problem of water penetration has prevented the full use of new building
cladding materials, and has resulted in many buildings with rotting framing structures,
requiring extensive and expensive retrofitting. Thus, there is a great need for an apparatus and method to prevent water from entering the wall interior of a building at
wall components, and for the removal of water that has already collected within the
wall interior. As used herein, the term "water" refers to both liquid and airborne forms
of water, while moisture is intended to refer to the water carried by the air in a humid
environment.
Summary of the Invention
The present invention is directed to a method and apparatus for preventing
water from entering into the wall interior of a building, and for allowing water or
moisture within a wall interior to escape. The invention relates especially to a method
and apparatus that diverts water from beneath a wall component to the exterior of a
building wall, and provides exterior ventilation of a wall interior without the entrance
of water from the building exterior.
The walls of modern residential buildings, and some commercial buildings, are
comprised of a structural frame, e.g., a wood frame, having an inner face covered with
an interior covering and an outer face covered with an exterior covering. The interior
covering may be of various materials, such as sheet rock or paneling. The exterior
covering may be formed of an interior sheathing of plywood or sheet rock that is
covered with cladding, e.g., a coated insulation board.
Water entering in and around wall component migrates beneath the wall
component and then between the space between the interior and exterior coverings as
well as between the sheathing and the cladding. The term "wall interior" as used
herein refers to water penetrable spaces in the wall structure, including the wall cavity between the interior and exterior coverings and any space between the sheathing and
the cladding.
The term "wall components," as used herein includes windows, doors, and
other building components or attachments that are mounted in openings in a building
wall. The present invention will be described in the context of a window fitted into an
opening in the wood frame wall of a residential structure. It is to be understood;
however, the invention is also applicable to other wall components and to other types
of buildings.
Windows used in the construction of modern buildings are usually formed of
an outer frame having a horizontal lower section or sill; a horizontal upper section or
header; and two vertical side sections or jambs. When mounted in a wall opening, the
outer edges of the window are covered with a frame or brick mould. The window
construction may also include horizontal or vertical mullions. The window sections
can be formed of wood, or of extrusions of aluminum, or of a synthetic resin, such a
polyvinyl chloride. The ends of each section are joined with screws or other fasteners.
At least one sash comprised of an outer frame and glass or glazing is secured within
the frame. Caulking or sealant, such as a silicone sealant, is used to fill any gaps at the
section joints and between the glass and the section. Flexible members are used
between the sash and window frame sections to prevent the entrance of moisture.
The window is positioned within an opening in the wall, with sections of the
wood building frame along the edges of the opening. The frame sections include a
horizontal rough frame sill along the bottom edge of the opening, a horizontal header along the top edge of the opening, and vertical studs along the sides of the opening.
Other vertical studs or cripples may be positioned beneath the frame sill. The
window is inserted into the wall opening, and the window frame is secured with
screws of other fasteners through the cladding to the wooden frame.
Despite prior attempts to prevent leakage, water still enters through openings in
and around the window, especially at the mullions and at miters where sections are
joined, and drips or migrates downwardly into the wall interior. The resultant moist
environment causes the wood framing in the interior to rot and metal components to
rust or corrode.
The present invention addresses this problem by inserting a water removal
diverter in the wall and beneath the window sill, so that water entering the window and
migrating or dripping toward the part of the wall interior beneath the window will be
collected by the diverter and directed outwardly to the building exterior. The diverter
additionally provides for ventilation, so that water within the wall interior prior to
insertion of the diverter can evaporate. Thus, after insertion of the diverter, further
collection of moisture in the wall interior is prevented. In addition, the wall interior,
particular adjacent the diverter and the lower surface of the wall component is
ventilated, aiding in reduction of the moisture level in the wall interior.
Basically, the diverter includes a plate having parallel rear and front edges; a
planar, horizontal lower surface adapted to rest on the wall frame; and a upper water
diverting surface extending downwardly from the rear edge to the front edge of the
plate. A flange or stop extends downward from the front edge of the plate to position the plate when it is inserted into a wall opening. The front edge extends at least to,
i.e., to or beyond, the exterior surface of the wall cladding.
Since the diverter will be positioned directly under a window or other wall
component that has previously been supported by a sill, the diverter also may include a
wall component support extending upwardly from the plate. Preferably, the support is
in the form of a plurality of spaced, parallel ribs or upwardly extending segments
having lower edges integral with the plate, and upper surfaces parallel to the plate's
lower surface. These ribs preferably extend from the inner edge of the plate to beyond
the plate's outer edge, with the outer ends of the ribs being angled downwardly, e.g., at
an angle of about 30° to about 60°. A covering plate or water shield having a rear
edge abutting the exterior wall surface is fixed over the angled ends of the ribs.
Thus, the ribs in combination with the plate's lower surface form a plurality of
parallel channels of increasing depth that begin at the rear of the diverter and extend
toward the front of the diverter. Since the upper surface of the plate terminates short
of the ends of the ribs, and since the angled ends of the ribs are covered by a covering
plate, discharge openings are formed at the ends of the channels beneath the covering
plate, so that water will flow along the channels and out of the discharge openings. In
order to prevent water from entering through the discharge openings, e.g., in a
rainstorm, baffles or filters are placed over the discharge openings.
A variety of baffle or filter constructions may be used, provided that the
material allows water from the building interior to flow or wick to the building
exterior, while preventing water from entering the building. For example, a suitable filter can be in the form of a bundle or rod of synthetic fibers, such as cellulose acetate
fibers. This filter should be of a dimension such that it will snugly fit within a channel
of the diverter. Other materials suitable for this purpose will occur to one skilled in
the art. The filter also serves to insulate the wall interior from differences in outside
temperatures.
Instead of filters, water entry can be minimized by a diverter construction that
includes a non-linear water discharge pathway having an upper water entry end at the
front edge of the water diverting surface, and a lower water discharge end at a level
below the entry end.
For example, the discharge pathway can be comprised of an upper section
extending from an inner end at the front edge of the water diverting surface to a distal
end at a level below the inner end; a lower section with an inner end at a level below
the distal end of the upper section, and a distal end at the exterior of the diverter at a
level below its inner end; and a connector section joining the distal end of the upper
section to the inner end of the lower section. The longitudinal axes of the upper and
lower sections may be parallel, and the axis of the connector section may be
substantially perpendicular to the longitudinal axis of one of the upper or lower
section.
An example of this baffled diverter includes a plate with a lower surface
adapted to rest on a horizontal wall frame component; an upper water diverting surface
extending from a rear edge to a front edge; a covering plate having a lower surface
spaced in front of the front edge of the water diverting wall, and defining an upper water pathway; and a slop extending outwardly from beneath the front edge of the
water diverting wall, the stop having an upper surface defining a lower water pathway.
The covering plate may also include a diversion or connecting wall extending
downwardly from the cover lower surface to a distal end spaced above the stop upper
surface to define a connecting water pathway.
A preferred form of the baffled diverter is comprised of plate having rear and
front, edges, a lower surface adapted to rest on a horizontal wall frame component,
and an upper water diverting surface. A plurality of wall component supports extend
upwardly from the upper surface, the wall components having front edges extending
beyond the upper surface. A covering plate having a lower sloping surface is attached
to the front edge of the wall components and defines an upper water pathway. A
connecting wall extends downwardly from the covering plate lower surface, and a stop
extends downwardly and outwardly from the plate lower wall to define a lower water
pathway.
Preferably, the lower edge of the connecting wall is at a level below the front
edge of the water diversion surface. The covering plate may also include an additional
lower surface with an inner edge integral with the lower edge of the connecting wall
and a distal edge at the exterior of the diverter. The additional lower surface is
preferably spaced from and parallel to the upper surface of the stop to further define
the lower water pathway. Also, the inner edge of the stop is preferably attached to the
lower wall behind the front edge of the water diverting wall, so that the stop upper
surface and the lower wall form a water receiving zone or pocket. Thus, with the baffled diverter, water is carried to the exterior of the building
wall sequentially along the upper, connecting and lower pathways. Air can readily
flow upward along the pathways and into the interior of the building wall. However,
water is prevented from entering from the exterior of the building wall, since its
movement is blocked by the turns in the non-linear upward pathway.
In order to prevent water from entering the wall interior from the window, the
diverter is positioned beneath at least the front part of the wall component, so that
water will be collected on the upper surface of the plate. The exterior or outer edge of
the plate extends at least to the exterior surface of the wall, with the stop fitting against
the wall's exterior. In this position, the covered rib ends and discharge openings
project beyond the wall, so that water will be discharged to the exterior of the
building.
When the diverter is to be installed into a previously constructed building, a
horizontal slot having a width at least equal to the width of the window or other wall
component, and a height corresponding to the height of the diverter, is cut into the
wall directly beneath the lower edge of the wall component. The depth of the slot is
sufficient to allow insertion of the diverter far enough for the stop to engage the wall.
Therefore, a portion of the rough frame sill normally beneath the wall component will
be removed. A part of the rough sill will normally remain to support the wall
component. The diverter is then inserted into the slot as noted above. When in
position, the lower surface of the wall component, e.g., the sill of a window will rest
against the upper surfaces of the ribs. Any gap between the edges of the diverter and the wall are then sealed to prevent water from entering the wall around the diverter.
The diverter should be long enough to extend horizontally beneath the entire
width of the wall component, and preferably should be long enough to extend beyond
either side of the wall component, e.g., by about 1 inch or more. The diverter can be
manufactured commercially in a standard length, and cut to the desired length. Also,
sections of the diverter can be joined at their ends by a suitable adhesive or with
interlocking ends, to form a longer diverter than the standard length.
The height of the diverter is not critical, but will normally be from about 0.50 to
about 0.75 inches. The depth of the diverter will be sufficient to extend far enough
under the wall component to collect water entering at the front of the wall component
and migrating downward to the wall component's lower surface. The diverter may
extend into the wall at depth up to the thickness of the exterior wall, plus the thickness
of the wall frame.
The diverter can be manufactured from a variety of materials, so long as the
material is water impervious. Preferably, the diverter is molded from a synthetic resin,
e.g., polyvinyl chloride. Also, the diverter can be manufactured by joining together a
plurality of separately formed components. For example, the plate can be formed of
an extruded lower section and an injection molded upper section, while the cover plate
can also be extruded.
Accordingly, one aspect of the present invention is to provide a diverter that
can be positioned in a wall and beneath a wall component to collect water entering
through and around the wall component and direct the water to the wall's exterior. The diverter may additionally include means for preventing moisture from entering the
wall interior through the diverter from the exterior of the building.
Another aspect of the present invention is to provide a building that includes a
wall with a wall component, and a water removal diverter in the wall beneath the wall
component to prevent water from entering the wall interior.
Still another aspect of the present invention is to provide a method for
preventing water from entering the wall interior at a wall component, by inserting a
water removal diverter in the wall beneath the wall component and removing water
from the wall to the wall exterior.
Another aspect of the present invention is to provide a diverter for collecting
and discharging water from beneath a wall component positioned in a building wall to
the exterior of the wall while preventing water from entering the building wall through
the diverter, the diverter comprising a plate having a rear edge, a front edge, an upper
surface extending from the rear edge to the front edge, the upper surface extending at
least to the exterior of the wall when the diverter is positioned beneath the wall
component; a plurality of spaced, parallel ribs on the upper surface, the ribs in
combination with the upper surface forming at least one channel extending from the
rear edge to the front edge, the ribs including forward ends extending beyond the plate
front edge; and a cover over the forward ends of the ribs, the cover in combination
with the rib forward sections forming a water discharge opening at the end of each of
the channels, the diverter including a non-linear discharge pathway extending
outwardly from each of the discharge openings. Another aspect of the present invention is to provide a diverter comprised of a
plate having a rear edge, a front edge, and an upper surface extending from the rear
edge to the front edge, the upper surface extending at least to the exterior of the wall
when the diverter is positioned beneath the wall component, and a lower surface
adapted to rest horizontally on a part of the building wall; a plurality of spaced,
parallel ribs on the upper surface, the ribs in combination with the upper surface
forming a plurality of parallel channels extending from the rear edge to the front edge,
the ribs including upper edges parallel to the plate lower surface, and downwardly
angled forward ends extending beyond the plate front edge; a stop having an upper end
attached to plate lower surface, and extending downwardly and outwardly from behind
the front edge of the plate, the stop having an upper surface; and a cover having a
lower surface attached to the forward ends of the ribs, and a connecting wall section
extending downwardly from the lower surface to a distal end spaced above the stop
upper surface, the cover lower surface, the connecting wall section and the stop upper
surface defining a non-linear discharge pathway extending outwardly from each of the
discharge openings to the exterior of the diverter.
These and other aspects of the present invention will become apparent to those
skilled in the art after a reading of the following description of the preferred
embodiment.
Brief Description of The Drawings
Fig. 1 is a perspective view of the diverter.
Fig. 2 is a sectional side view of the diverter of Fig. I, along line 2-2. Fig. 3 is a front view of a wall illustrating the placement of the diverter beneath
a window.
Fig. 4 is a sectional side view of a part of Fig. 3 along line 4-4, showing the
position of the diverter under the window sill.
Fig. 5 is a perspective view of an improved diverter.
Fig. 6 is a sectional side view of the diverter of Fig. 5, along line 6-6.
Fig. 7 is a detailed sectional side view of the end of the diverter to show the
non-linear pathway.
Detailed Description of The Invention
In the following description, terms such as horizontal, upright, vertical, above,
below, beneath, and the like, are used solely for the purpose of clarity in illustrating
the invention, and should not be taken as words of limitation.
As best shown in Figs. 1 and 2, the diverter, generally 10, is comprised a base
plate 12 having parallel rear and front edges 14 and 16; a planar, horizontal lower
surface 18; and a upper water diverting surface 20, extending outwardly and
downwardly from the back to the front of plate 12. Stop 22 extends vertically
downward from front edge 16 of plate 12 to position diverter 10 into a wall opening.
A plurality of spaced, parallel ribs 24 with upper surfaces parallel to lower
surface 18 project upwardly from upper surface 20. The upper surfaces of ribs 24
should be narrow or curved to prevent water from migrating back along the surfaces
into the wall interior. Outer ends 28 of ribs 24 terminate at a downward angle of
preferably about 45° and are covered with covering plate 30. Ribs 24 in combination with surface 20 form a plurality of parallel channels 32
that extend downwardly and outwardly from rear edge 14 of plate 12 to front edge 16.
binds 28 of ribs 24 extend beyond plate 12 and, in combination with cover plate 30
form a discharge opening 34 at the end of each channel 32. A filter 36 is positioned in
each channel 32 at discharge opening 34 to prevent water, debris and insects from
entering through the openings 34.
Fig. 3 shows placement of diverter 10 in a wall 38 beneath a window, generally
40, that includes brick mould 42 and 44, and a sill 46. Sashes 48 and 50 are slidably
mounted between a jamb, not shown, and jamb 45, behind brick mould sections 42
and 44, respectively.
Fig. 4 is a sectional side view of the lower section of Fig. 3, showing diverter
10 positioned horizontally beneath window sill 46. Rough framing sill 52, which is
supported by cripple 54, supports window sill 46. An interior sheathing 56 is covered
with coated insulation board 58 to form the wall cladding. As illustrated, diverter 10
is positioned in a slot directly beneath sill 46 and into a cut away area in rough sill 52.
When diverter 10 is in this position, any water entering window 40 and
migrating downward will caught by diverter 10, where the water will then will flow
along one or more of channels 32 and through discharge openings 34. In addition,
openings 34 act as ventilation openings to facilitate reduction of the moisture content
within the wall interior. On the other hand, the presence of filters 36 prevent external
moisture, such as may result from rain, sleet or snow, from entering the wall interior.
Figs. 5 and 6, illustrate an embodiment of a preferred diverter, generally 60, which prevents water from entering a building wall through the use of a non-linear
discharge opening. Diverter 60 is comprised a base plate 62 having parallel rear and
front edges 64 and 66; a planar, horizontal lower surface 68; and a upper water
diverting surface 70, extending outwardly and downwardly from the back to the front
of plate 62. Stop 72 extends downward and outward from front edge 66 of plate 62 to
position diverter 60 into a wall opening, and to form a part of the water discharge
pathway.
A plurality of spaced, parallel ribs 74 with upper surfaces parallel to lower
surface 68 project upwardly from upper surface 70. Outer ends 76 of ribs 74 terminate
at a downward angle of preferably about 45° and are covered with covering plate 78.
Ribs 74 in combination with surface 70 form a plurality of parallel channels 80
that extend downwardly and outwardly from rear edge 64 of plate 62 to front edge 66.
Ends 76 of ribs 74 extend beyond plate 62 and, in combination with cover plate 78,
form discharge openings 82 at the end of each channel 80.
Fig. 7 is a detailed sectional side view of the discharge end of diverter 60,
illustrating the water discharge pathway. Water moving along surface 70 is
discharged through discharge openings 82 along an upper pathway 84, generally
defined by the lower surface 86 of cover plate 78, and is discharged from diverter 10
through a lower pathway 88, which has a longitudinal axis generally parallel to the
longitudinal axis of pathway 84. Pathway 88 is defined by upper surface 90 of stop 72
and a parallel wall section 92 beneath cover plate 78. Water moves from pathway 84
into pathway 88 through a connecting, generally perpendicular pathway 94, generally defined by wall section 96, which extends downward from lower surface 86 to the
upper end of wall 92.
Thus, water that enters the building around wall components can readily flow
along downwardly inclined pathways 84 and 88, and connecting pathway 94.
However, this non-linear pathway prevents water, e.g., windblown rain, from entering
the interior of the building into which the diverter is positioned, since the water would
be required to make two approximately 90° turns and flow upward from lower
pathway 88 to upper pathway 84.
As an additional precaution, surface 90 of stop 72 joins surface 68 of plate 62
behind front edge 66 to form a pocket 98 at the upper end of lower pathway 88 and
behind connecting pathway 94. Thus, water moving up lower pathway 88 will first
flow into pocket 98, and must then flow down pathway 88 to reach connecting
pathway 94.
Certain modifications and improvements will occur to those skilled in the art
upon a reading of the foregoing description. It should be understood that all such
modifications and improvements have been deleted herein for the sake of conciseness
and readability but are properly within the scope of the follow claims.

Claims

What is claimed is:
1. A diverter for collecting and discharging water from beneath a wall
component positioned in a building wall to the exterior of the wall while preventing
water from entering the building wall through the diverter, said diverter comprising:
a) a plate having a rear edge, a front edge, an upper surface extending from
said rear edge to said front edge, said upper surface extending at least to the exterior of
said wall when said diverter is positioned beneath said wall component;
b) a plurality of spaced, parallel ribs on said upper surface, said ribs in
combination with said upper surface forming at least one channel extending from said
rear edge to said front edge, said ribs including forward ends extending beyond said
plate front edge; and
c) a cover over the forward ends of said ribs, said cover in combination
with said rib forward sections forming a water discharge opening at the end of each of
said channels, said diverter including a non-linear discharge pathway extending
outwardly from each of said discharge openings.
2. The diverter of claim 1 , further including a stop extending downwardly
and outwardly from said plate lower surface.
3. The diverter of claim 1 , wherein said plate further includes a lower
surface which is generally horizontal when said diverter is positioned beneath a wall
component, said lower surface being adapted to rest on a part of said wall.
4. The diverter of claim 1 , wherein said ribs have upper surfaces adapted to
engage said wall component when said diverter is mounted in said wall beneath said wall component.
5. The diverter of claim 1 , wherein said non-linear pathway includes an
upper section having an upper end adjacent said discharge opening and a lower end, a
lower section having an upper end and a lower end at the exterior of said diverter, and
a connecting section extending from the lower end of said upper section to adjacent
the upper end of said lower section, whereby water will move from said discharge
opening through said upper section, said connecting section, and then to the exterior of
said diverter through said lower section.
6. The diverter of claim 1 , wherein the upper surfaces of said ribs are
parallel to said plate lower surface.
7. A diverter for collecting and discharging water from beneath a wall
component positioned in a building wall to the exterior of the wall while preventing
water from entering the building wall through the diverter, said diverter comprising:
a) a plate having a rear edge, a front edge, and a downwardly sloping upper
surface extending from said rear edge to said front edge, said upper surface extending
at least to the exterior of said wall when said diverter is positioned beneath said wall
component, and a lower surface adapted to rest horizontally on a part of said wall;
b) a plurality of spaced, parallel ribs on said upper surface, said ribs in
combination with said upper surface forming a plurality of parallel channels extending
from said rear edge to said front edge, said ribs including forward ends extending
beyond said plate front edge;
c) a stop extending downwardly and outwardly from said plate lower surface; and
d) a cover over the forward ends of said ribs, said cover in combination
with said rib forward sections forming a water discharge opening at the end of each of
said channels, said diverter including a non-linear discharge pathway extending
outwardly from each of said discharge openings.
8. The diverter of claim 7, wherein said ribs have upper surfaces parallel to
said plate lower surface, and adapted to engage said wall component when said
diverter is mounted beneath said wall component.
9. The diverter of claim 7, wherein said non-linear pathway includes an
upper section having an upper end adjacent said discharge opening and a lower end, a
lower section having an upper end and a lower end at the exterior of said diverter, and
a connecting section extending from adjacent the lower end of said upper section to
adjacent the upper end of said lower section, whereby water will move from said
discharge opening through said upper section, said connecting section, and then to the
exterior of said diverter through said lower section.
10. The diverter of claim 9, wherein the longitudinal axis of said connecting
section is perpendicular to the longitudinal axes of said upper and lower sections.
1 1. The diverter of claim 7, wherein said rib ends are downwardly angled,
and said cover plate includes a lower surface attached to said rib ends.
12. The diverter of claim 7, wherein said stop has an upper end attached to
the lower surface of said plate behind the front edge of said plate, said stop having an
upper surface, said stop upper surface and said plate lower surface forming a water- receiving pocket at the upper end of said lower pathway.
13. The diverter of claim 7, wherein said cover plate has a lower surface
defining said upper pathway, and said stop has an upper surface defining said lower
pathway.
14. The diverter of claim 12, wherein said cover plate lower surface and said
stop upper surface are parallel.
15. The diverter of claim 7, further including a connecting wall extending
downwardly from the lower surface of said cover plate, said connecting wall defining
said connecting pathway.
16. A diverter for collecting and discharging water from beneath a wall
component positioned in a building wall to the exterior of the wall while preventing
water from entering the building wall through the diverter, said diverter comprising:
a) a plate having a rear edge, a front edge, and an upper surface extending
from said rear edge to said front edge, said upper surface extending at least to the
exterior of said wall when said diverter is positioned beneath said wall component, and
a lower surface adapted to rest horizontally on a part of said wall;
b) a plurality of spaced, parallel ribs on said upper surface, said ribs in
combination with said upper surface forming a plurality of parallel channels extending
from said rear edge to said front edge, said ribs including upper edges parallel to said
plate lower surface, and downwardly angled forward ends extending beyond said plate
front edge;
c) a stop having an upper end attached to the plate lower surface, and extending downwardly and outwardly from behind the front edge of said plate, said
slop having an upper surface; and
d) a cover having a lower surface attached to the forward ends of said ribs,
and a connecting wall section extending downwardly from said lower surface to a
distal end spaced above said stop upper surface, said cover lower surface, said
connecting wall section and said stop upper surface defining a non-linear discharge
pathway extending outwardly from each of said discharge openings to the exterior of
said diverter.
17. The diverter of claim 16, wherein said non-linear pathway includes an
upper section having an upper end adjacent said discharge opening and a lower end, a
lower section having an upper end and a lower end at the exterior of said diverter, and
a connecting section extending from adjacent the lower end of said upper section to
adjacent the upper end of said lower section, said upper and lower sections having
parallel longitudinal axes, and said connecting section having a longitudinal axis
perpendicular to the longitudinal axes of said upper and lower sections.
PCT/US1998/000867 1997-01-23 1998-01-16 Diverter for wall drainage WO1998032942A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AU59213/98A AU5921398A (en) 1997-01-23 1998-01-16 Diverter for wall drainage
CA002278522A CA2278522A1 (en) 1997-01-23 1998-01-16 Diverter for wall drainage

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US08/787,606 US5822933A (en) 1997-01-23 1997-01-23 Method and apparatus for wall drainage
US08/787,606 1997-01-23
US08/988,526 1997-12-10
US08/988,526 US5921038A (en) 1997-01-23 1997-12-10 Diverter for wall drainage

Publications (2)

Publication Number Publication Date
WO1998032942A1 true WO1998032942A1 (en) 1998-07-30
WO1998032942A9 WO1998032942A9 (en) 1998-12-30

Family

ID=27120671

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1998/000867 WO1998032942A1 (en) 1997-01-23 1998-01-16 Diverter for wall drainage

Country Status (2)

Country Link
CA (1) CA2278522A1 (en)
WO (1) WO1998032942A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6219979B1 (en) 1999-01-07 2001-04-24 Helmut Lohr Threshold assembly
WO2013036113A1 (en) * 2011-09-05 2013-03-14 Wallvision B.V. Outside wall cladding element
GB2564457A (en) * 2017-07-12 2019-01-16 Cavity Trays Ltd Threshold tray

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1677130A (en) * 1928-07-17 Sill flashing
US1722172A (en) * 1928-11-01 1929-07-23 Benson John French Fitting of window frames in buildings
US1954730A (en) * 1933-06-07 1934-04-10 Erickson Charles Building construction
GB799964A (en) * 1955-09-23 1958-08-13 Richard Herbert Welsby Improved means for draining water due to condensation from windows, panels and the like
US4154033A (en) * 1978-06-22 1979-05-15 Andersen Corporation Two-part glazing system
US4607566A (en) * 1984-01-12 1986-08-26 Glidevale Building & Products Limited Ventilator for use in a roof structure
US4745710A (en) * 1986-09-15 1988-05-24 Davis Robert H Gutter screen having spaced ribs
US5123212A (en) * 1991-02-26 1992-06-23 Dallaire Industries Ltd. Drainage system and method of draining extruded window frame sills

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1677130A (en) * 1928-07-17 Sill flashing
US1722172A (en) * 1928-11-01 1929-07-23 Benson John French Fitting of window frames in buildings
US1954730A (en) * 1933-06-07 1934-04-10 Erickson Charles Building construction
GB799964A (en) * 1955-09-23 1958-08-13 Richard Herbert Welsby Improved means for draining water due to condensation from windows, panels and the like
US4154033A (en) * 1978-06-22 1979-05-15 Andersen Corporation Two-part glazing system
US4607566A (en) * 1984-01-12 1986-08-26 Glidevale Building & Products Limited Ventilator for use in a roof structure
US4745710A (en) * 1986-09-15 1988-05-24 Davis Robert H Gutter screen having spaced ribs
US5123212A (en) * 1991-02-26 1992-06-23 Dallaire Industries Ltd. Drainage system and method of draining extruded window frame sills

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6219979B1 (en) 1999-01-07 2001-04-24 Helmut Lohr Threshold assembly
WO2013036113A1 (en) * 2011-09-05 2013-03-14 Wallvision B.V. Outside wall cladding element
GB2564457A (en) * 2017-07-12 2019-01-16 Cavity Trays Ltd Threshold tray
GB2564457B (en) * 2017-07-12 2021-09-01 Cavity Trays Ltd Threshold tray

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