WO1998033880A1

WO1998033880A1 - Bleaching cleaner that foams

Info

Publication number: WO1998033880A1
Application number: PCT/US1998/001744
Authority: WO
Inventors: George J. Svoboda; Mark M. Gipp
Original assignee: S. C. Johnson & Son, Inc.
Priority date: 1997-02-05
Filing date: 1998-01-30
Publication date: 1998-08-06
Also published as: AU6256098A; ZA98935B

Abstract

Disclosed herein are binary form liquid cleaners that foam. In one form, one part contains a peroxide such as hydrogen peroxide and may contain a weak acid. The other part contains a carbonate, hypochlorite, hypochlorite generator, or manganese containing material. At least one of the two parts also contains a surfactant.

Description

BLEACHING CLEANER THAT FOAMS

BACKGROUND ART

The present invention relates to a cleaner that foams for cleaning piping systems such as sink drains. More particularly, it relates to binary peroxide cleaning systems.

Various cleaners are known for unclogging drain pipes in sinks, bathtubs, and the like (e.g. clogs due to the build-up of hair, solidified grease, oils, and food debris). Many of these are alkaline granular solids. See e.g. U.S. patents

3,968,048, 4,088,596, and 4,664,836. The disclosure of these patents, and of all other publications referred to herein, are incorporated by reference as if fully set forth herein.

However, completely granular systems cannot be readily uniformly distributed along the drain pipe. Also, they sometimes have slow reaction times, require the use of costly components and/or costly stabilizers, or require the use of a very high (and thus dangerous) pH levels.

The art has also developed liquid drain cleaners. While such liquids have some advantages, they can be less effective than the granular drain cleaners in removing certain types of clogs. Moreover, such liquids also often do not sufficiently clean vertical surfaces. This can lead to premature reclogging.

Another problem with some drain cleaner formulations is that the ingredients may be unstable during storage such that premature reactions degrade later performance potential. Thus, a need exists for an improved drain cleaner system.

DESCRIPTION OF INVENTION

In one aspect the invention provides a liquid cleaner having two parts, Parts

A and B. The parts are kept physically separated until use. Part A contains a peroxide (e.g. hydrogen peroxide). Part B is a compound selected from the group consisting of a hypochlorite, a manganese containing material (e.g. a manganese salt), a carbonate, and a hypochlorite generator. At least one of Part A and Part B is a liquid, and at least one of Part A and Part B also has a surfactant. In one form Part A also has an organic acid such as one selected from glycolic acid, citric acid, lactic acid, boric acid, adipic acid, fumaric acid, malic acid, succinic acid, and tartaric acid. Other acids may also be used, but it is preferred to use relatively mild acids that keep hydrogen peroxide stable in storage without generating noxious smells.

The hypochlorite is preferably sodium hypochlorite, calcium hypochlorite or other alkali metal and alkaline earth metal hypochlorites. The surfactant is preferably an anionic or nonionic foaming surfactant. The carbonate is preferably an alkali metal carbonate, alkali metal bicarbonate, or alkaline earth metal carbonate. Water is preferably the majority of one of Part A and Part B.

A hypochlorite generator is a compound that generates a hypochlorite and is preferably an alkali metal dichloroisocyanurate. Other suitable hypochlorite generators are those described in U.S. patent 4,664,836.

Various bases (e.g. sodium hydroxide) can be added to Part B. In the alternative, an excess of sodium hypochlorite can be added so that the hypochlorite will cause the hydrogen peroxide to degenerate, with the excess acting as an additional active cleaner.

The invention has the advantage over completely solid systems of not requiring water from an outside source. In yet another form the invention provides a method of removing an organic material from an interior surface of a piping system (e.g. a drain pipe). One mixes Part A and Part B to thereby create foam. One then exposes the organic material to the resulting foam. The foam helps the cleaning active(s) contact the organic material. In yet another form, other peroxide generators (besides hydrogen peroxide) are substituted for hydrogen peroxide. Peroxide "generators" are compounds such as a perborate, a percarbonate, a peroxyurea compound, persilic acid and hydrogen peroxide adducts of pyrophosphates, citrates, sodium sulfate, and sodium silicate, which readily release a peroxide in aqueous solution. Where the surfactant is in Part A, the surfactant should be stable in the presence of hydrogen peroxide. Preferably, the surfactant is between .01 % and 10% of Part A, with .05% to 6% being especially preferred.

Foaming surfactants that may be employed in the present invention include anionic, nonionic and amphoteric surfactants, and mixtures thereof. Suitable anionic surfactants include alpha olefin sulfonates, the alkyl aryl sulfonic acids and their alkali metal and alkaline earth metal salts such as sodium dodecyl benzene sulfonate, magnesium dodecyl benzene sulfonate, disodium dodecyl benzene disulfonate and the like, as well as the alkali metal salts of fatty alcohol esters of sulfuric and sulfonic acids, the alkali salts of alkyl aryl (sulfothioic acid) esters, alkyl thiosulfuric acid and soaps such as coco or tallow, etc.

Preferred anionics include sodium dodecyl benzene sulfonate available under the tradename Nacconal 40-G from Stepan Company, Northfield, Illinois, and sodium lauryl sulfate ("SLS") because of its foam enhancing properties, and to a lesser degree because of its detergency, wetting, and emulsifying properties. SLS is available in dry form under the trade designation Stephanol ME-Dry from the Stepan Chemical Company.

Suitable nonionic surfactants include the ethylene oxide esters of alkyl phenols such as (nonylphenoxy) polyoxyethylene ether, the ethylene oxide esters of fatty alcohols such as tridecyl alcohol polyoxyethylene ether, the propylene oxide ethers of fatty alcohols, the ethylene oxide ethers of alkyl mercaptans such as dodecyl mercaptan polyoxyethylene thioester, the ethylene oxide esters of acids such as the lauric ester of methoxy polyethylene glycol, the ethylene oxide ethers of fatty acid amides, the condensation products of ethylene oxide with partial fatty acid esters of sorbitol such as the lauric ester of sorbitan polyethylene glycol ether, and other similar materials.

Suitable amphoteric surfactants include the fatty imidazolines, such as 2- coco-1 hydroxyethyl-1 carboxymethyl-lhydroxylimidazoline and similar compounds made by reacting monocarboxylic fatty acids having chain lengths of 10 to 24 carbon atoms with 2-hydroxy ethyl ethylene diamine and with monohalo monocarboxylic fatty acids.

An additional class of suitable foaming surfactants are amine oxides which demonstrate cationic surfactant properties in acidic pH and nonionic surfactant properties in alkaline pH. Example amine oxides include alkyl dimethyl amine oxide, dihydroxy ethyl cocamine oxide, tallowamidopropylamine oxide and lauramine oxide. One mode of forming the foam is to have hypochlorite in (or from) Part B react with hydrogen peroxide in Part A to release oxygen in an alkaline environment, e.g.: NaOCI+H₂O₂ 6 NaCI+O₂+H₂O. The released oxygen causes the surfactant to foam, thereby providing very effective surface contact properties. An excess of hypochlorite is preferred as it will act to dissolve hair, while also bleaching.

Alternatively, manganese containing material, such as a salt of manganese (e.g. manganese citrate derived via manganese sulfate and sodium citrate) can be included in Part B. If desired, a releasing compound (e.g. an alkali metal or alkaline earth metal halide such as calcium chloride) can be present in Part A. When the parts are mixed, the calcium readily displaces the manganese from the citrate complex, and the Mn⁺⁺ reacts with H₂0₂. Again, in this system, oxygen causes the foaming. However, the reaction time is slower than that when hypochlorite is used. A third mode of operation uses a carbonate to release carbon dioxide when exposed to the acid from Part A. The hydrogen peroxide in this formulation acts as a bleach, with the foaming due to the carbon dioxide.

Alternatively, Part A can be sold as an additive for existing drain cleaners (e.g. a solid sodium perborate tablet to be used with a liquid drain cleaner containing sodium hypochlorite and surfactant).

The drain cleaner creates foam very rapidly when hydrogen peroxide itself is in Part A. Note that the problem of the instability of hydrogen peroxide during storage in an alkaline environment is overcome.

To avoid a possible problem caused by unintended metal contamination in Part A (an thus premature hydrogen peroxide degradation during storage), a stabilizer/chelating agent (such as Monsanto's Dequest, an aminophosphonate) can be added to Part A. Such chelating agents sequester metals.

If desired, enzymes and/or bacteria can also be added to the cleaner system. Suitable enzymes for use in the present invention include, for example, protease, amylase, cellulase, lipase and mixtures thereof. Preferably, the enzyme is a mixture of the above listed enzymes available under the tradename Otimase from Novo Nordisk Bioindustrials Inc., Danbury, Connecticut. Enzymes, in commercially available forms, are typically present in amounts from about 0.1% to about 50%, preferably from about 0.1% to about 10%, and most preferably from about 1 % to about 5% by weight of the cleaner.

If bacteria is used as the drain opening active, it is typically present in a commercially available form in amounts from about 0.1% to about 50%, preferably from about 0.1% to about 20%, and most preferably from about 1% to about 10% by weight of the cleaner. Suitable bacteria are those which are specially developed for waste and sewer treatment.

The objects of the present invention therefore include providing a cleaner of the above kind:

(a) having desirable declogging and bleaching characteristics;

(b) having excellent cleaning capability with respect to organic materials commonly found in drains;

(c) which is relatively inexpensive to produce;

(d) which uses environmentally acceptable components;

(e) which is stable during storage; and

(f) which delivers a cleaning active to a large area of the drain via foam. These and still other objects and advantages of the present invention (e.g. methods for using such liquid cleaners) will be apparent from the description which follows. The following description is merely of the preferred embodiments. Thus, the claims should be looked to in order to understand the full scope of the invention.

MODES OF CARRYING OUT THE INVENTION

The following are examples of several "liquid" cleaners. By liquid cleaner, we mean that at least one of Part A or Part B is a liquid. Final pH's in the 6-10 range are preferred, with pH 8-9 being particularly preferred. "Non-caustic" compositions, with less than 5% excess NaOH or KOH, can be created. For Examples l-lll a 1 :1 mixture of Part A and Part B (by volume) can be made.

Example I

Range Specific

A) Hydrogen Peroxide 3.0-6.0% 3.0%

Organic Acid 0.0-0.5% 0.0%

Dequest 0.0-0.5% 0.0%

Surfactant 0.5-6.0% 1.5%

Water remainder remainder

B) Sodium Hypochlorite 6.0-12% 8.0%

Sodium Hydroxide 0.0-5% 0.0%

Water remainder remainder Example

Range Specific

A) Hydrogen Peroxide .1-7.0% 6.0%

Organic Acid 0.5-20% 12.0%

Dequest 0.0-0.5% 0.0%

Surfactant 0.5-6.0% 1.5%

Water remainder remainder

B) Sodium Bicarbonate 1.0-12% 8.0%

Sodium Hydroxide 0.1-2% 0.0%

Water remainder remainder

Example HI

Range Specific

A) Hydrogen Peroxide 3.0-7.0% 6.0%

Organic Acid 0.0-0.5% 0.0%

Dequest 0.0-0.5% 0.0%

Surfactant 0.5-6.0% 1.5%

Calcium Chloride 0.0-1% 0.3%

Water remainder remainder

B) Manganese Sulfate 0.1-1% 0.6%

Sodium Hydroxide 0.0-1% 0.1%

Sodium Citrate 0.2-5% 1.2%

Water remainder remainder

Example IV

A) 10g sodium percarbonate

B) 500g commercially available liquid drain cleaner (3.45% NaOCI) (Drano7 Clog Remover)

Hair Dissolving Test A cylinder was used to measure the invention's ability to dissolve hair (one of the most difficult clog components typically encountered). The Example IV 510 g was added to 150 ml of 100 degree Fahrenheit water along with 5 g of human hair clippings. The solution was then left overnight. The remaining hair was then strained out, rinsed, dried in an oven, and then weighed. This dissolved 3.4 g more of the hair than a control without the cleaning solution. Note that heat when the hypochlorite is in excess with respect to the hydrogen peroxide the foam will have good bleaching properties.

It should be appreciated that other forms of the invention are also possible. For example, as with other drain cleaners, a variety of conventional fragrances and colorants can be added.

Industrial Applicability

A liquid drain cleaner that foams can be prepared from the cleaners of the present invention.

Claims

CLAIMSWe claim:

1. A cleaner comprising Parts A and B which are physically separated until use, wherein:

Part A comprises a peroxide;

Part B is a compound selected from the group consisting of a hypochlorite, a manganese containing material, a carbonate, and a hypochlorite generator; at least one of Part A and Part B is a liquid; and at least one of Part A and Part B also contains a surfactant.

2. The cleaner of claim 1 , wherein Part A also contains an acid, and Part B is an alkaline solution.

3. The cleaner of claim 2, wherein the acid is selected from the group consisting of glycolic acid, citric acid, lactic acid, boric acid, adipic acid, fumaric acid, malic acid, succinic acid, and tartaric acid.

4. The cleaner of claim 1 , wherein the hypochlorite is selected from the group consisting of sodium hypochlorite, calcium hypochlorite and other alkali metal and alkaline earth metal hypochlorites.

5. The cleaner of claim 1 , wherein the surfactant is selected from the group consisting of anionic and nonionic surfactants.

6. The cleaner of claim 1 , wherein the carbonate is selected from the group consisting of alkali metal carbonate, alkali metal bicarbonate, and alkaline earth metal carbonate.

7. The cleaner of claim 1 , wherein Part A and Part B each contain at least 50% water.

8. The cleaner of claim 1 , wherein there is at least 5% hypochlorite in Part B and at least 2% hydrogen peroxide in Part A.

9. The cleaner of claim 1 , further comprising a material selected from the group consisting of enzyme and bacteria.

10. A method of removing an organic material from an interior surface of a piping system, comprising: mixing Part A and Part B of the claim 1 cleaner so as to create foam; and exposing the organic material to the resulting foam.

11. A cleaner comprising Parts A and B which are physically separated until use, wherein:

Part A comprises a peroxide generator; Part B is a compound selected from the group of a hypochlorite, a manganese containing material, a carbonate, and a hypochlorite generator; at least one of Part A and Part B is a liquid; and at least one of Part A and Part B also contains a surfactant.