WO1998041833A1 - Transmitter with isolation assembly for pressure sensor - Google Patents
Transmitter with isolation assembly for pressure sensor Download PDFInfo
- Publication number
- WO1998041833A1 WO1998041833A1 PCT/US1998/004844 US9804844W WO9841833A1 WO 1998041833 A1 WO1998041833 A1 WO 1998041833A1 US 9804844 W US9804844 W US 9804844W WO 9841833 A1 WO9841833 A1 WO 9841833A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sensor
- transmitter
- pressure
- cavity
- isolation
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L19/00—Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
- G01L19/04—Means for compensating for effects of changes of temperature, i.e. other than electric compensation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L19/00—Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
- G01L19/0007—Fluidic connecting means
- G01L19/0046—Fluidic connecting means using isolation membranes
Definitions
- the present invention relates to a pressure transmitter of the type used to monitor pressure of an industrial process. More specifically, the invention relates to an isolation assembly for a pressure sensor in a transmitter.
- Pressure transmitters use an isolation assembly having an isolation diaphragm which isolates a pressure sensor carried in a pressure sensor coupling .in the transmitter from the process fluid being sensed. Pressure is transferred from the isolation diaphragm to a sensor cavity of the sensor coupling which carries the sensor and a substantially incompressible isolation fluid. The pressure of the isolation fluid reflects the pressure of the process fluid and the pressure sensor responsively provides an output.
- U.S. Patent No. 4,833,922 entitled “MODULAR PRESSURE TRANSMITTER”, U.S. Patent No. 5,094,109 entitled “PRESSURE TRANSMITTER WITH STRESS ISOLATION DEPRESSION", and U.S. Patent No. 5,524,492 entitled “PRESSURE TRANSMITTER ISOLATION DIAPHRAGM show pressure transmitters of this type.
- Thermal expansion of components in the transmitter can cause errors in pressure measurements.
- compression and thermal expansion of the isolation fluid typically an oil
- thermal expansion of components of the isolation assembly can cause a change in the measured pressure.
- the pressure invention includes a pressure transmitter for sensing pressure of a process fluid.
- the transmitter includes a transmitter housing, transmitter circuitry and a pressure sensor coupled to the transmitter circuitry.
- a sensor coupling in the transmitter housing defines a sensor cavity around the pressure sensor which is filled with a isolation fluid.
- the sensor coupling has a first thermal expansion coefficient.
- An isolation diaphragm is coupled to the sensor coupling and seals the sensor cavity from the process fluid.
- a thermal compensation member couples to the sensor cavity and has a second thermal expansion coefficient which is selected whereby the volume changes in a manner which compensates for pressure changes due to thermal expansion of the sensor coupling and/or the isolation fluid.
- Various aspects of the invention include reducing the amount of isolation fluid, using a thin isolation diaphragm and compensation for thermal expansion of the isolation fluid and associated mechanical components .
- Figure 1 is a fragmentary view showing a transmitter including a sensor assembly in accordance with one embodiment of the present invention.
- Figure 2 is a cross-sectional view of the sensor assembly of Figure 1.
- Figure 3 is an exploded perspective view of the sensor assembly. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
- FIG. 1 shows pressure transmitter 10 having transmitter body 12, flange 13 and pressure sensor assembly 14 in accordance with the present invention.
- Transmitter body 12 includes sensor circuitry 18 and transmitter circuitry 20.
- a pressure sensor 16 is carried in assembly 14 and couples to sensor circuitry 18.
- Pressure sensor 16 is responsive to pressure PI in passageway 28 and flange 13.
- Sensor circuitry 18 couples to transmitter circuitry 20 through communication bus 22.
- Transmitter circuitry 20 sends information related to pressure PI of process fluid over a two wire communication circuit 26. For example, this may be a 4-20 A current loop or a process control industry standard HART® or Fieldbus loop.
- pressure sensor assemblies use an oil as an isolation fluid.
- the oil is used to fill a cavity which is isolated from process fluid by an isolation diaphragm.
- the deflection pressurizes the isolation fluid and a pressure sensor in the sensor assembly senses the pressure. This arrangement prevents the corrosive or otherwise damaging process fluid from directly contacting the pressure sensor.
- the present invention recognizes that typical prior art sensor assemblies contribute errors to pressure measurements.
- the displacement of the isolation diaphragm requires a force to move the diaphragm, which reduces the pressure transferred to the isolation fluid.
- the actual pressure of the isolation fluid is less than the actual pressure of the process fluid.
- the amount of this error can be reduced by designing a diaphragm and sensor such that relatively little movement of the diaphragm occurs over the range of measured pressures.
- a sensor assembly having a one inch diameter stainless steel isolation diaphragm with a thickness of 1 mil will have a pressure error of 0.0001 psi and have a volume displacement of 1 x 10 "4 cubic in.
- Such a pressure sensor which may be brazed into the assembly is preferred since it reduces unnecessary volume of oil, as its integral feed through necessitates less oil volume than does a wire-bonded sensor.
- the error introduced due to compressibility of the oil can be reduced by minimizing the volume of the oil and by making the walls of the assembly which form the cavity for the oil as rigid as possible.
- one aspect of the present invention addresses error introduced through thermal expansion of components and thermal expansion of the isolation fluid. Specifically, the invention provides a thermal compensation member in the sensor assembly that compensates for dimensional variations due to thermal expansion.
- FIG. 2 is a cross-sectional view of pressure sensor assembly 14 in accordance with one embodiment.
- Sensor assembly 14 is coupled to flange 13 of transmitter 10.
- Sensor assembly 14 includes sensor coupling 42 and low expansion collar 44 which provides a thermal compensation member in accordance with the invention.
- Isolation diaphragm 46 receives pressure PI for passageway 28 and defines a diaphragm cavity 48 between isolation diaphragm 46 and a substantially flat face of sensor coupling 42.
- Sensor coupling 42 includes stress isolation regions 50 which are, in one embodiment, regions of reduced thickness in the base of coupling 42 which provide stress isolation.
- Collar 44 is coupled to sensor coupling 42 at TIG (Tungsten Inert Gas) weld 54 or by other appropriate means.
- Sensor 16 couples to cap 80 at braise joint 56.
- Collar 44 couples to cap 80, which comprises a low expansion ceramic, by a braze or other adhesive methods.
- a collar outer cavity 58 and collar lower cavity 60 are formed between collar 44 and sensor coupling 42.
- Collar inner cavity 62 is formed between collar 44 and pressure sensor 16.
- Passageway 64 couples cavities 58, 60 and 62 with cavity 48, forming a sensor cavity 82 filled with an incompressible isolation fluid such as an oil whereby pressure on diaphragm 46 is transferred to pressure sensor 16.
- Figure 3 is an exploded view of pressure sensor assembly 14. Ceramic-like cap 80 seals pressure sensor 16 (not shown in Figure 3).
- Cap 80 is bonded to collar 44 which has sensor cavity 82 formed therein and adapted for receiving sensor 16. Collar 44 is received in coupling 42.
- isolation diaphragm 46 has a 1 inch diameter and cavity 48 is 0.005 inches in depth, so as to provide overpressure protection when filled with oil.
- Passageway 64 has a diameter of 0.020 inches and is 0.200 inches in length.
- a cross-section of sensor 16 may be rectangular and there is a gap of 0.008 inches between sensor 16 and collar 44 which forms the collar inner cavity 62.
- the gap forming cavity 60 is 0.005 inches and the gap forming collar outer cavity 58 is 0.0015 inches.
- Sensor coupling 42 and collar 44 are cylindrical in shape.
- Sensor coupling 42 may be of 316 stainless steel and lower expansion collar 44 is a material having a lower coefficient of expansion than of the stainless steel, such as a ceramic, for example cordierite, available from Superior Technical Ceramics of St.
- the temperature coefficient of expansion for cordierite is 2.1 x 10 "6 in/in°C.
- the collar outer cavity 58 is formed by an annular gap with a volume which increases with temperature to thereby compensate for volumetric thermal expansion of the fill fluid or other components in assembly 14.
- the invention includes placement of a thermal compensation member within isolation fluid used to couple a pressure sensor to a pressure to be sensed.
- the thermal compensation member is selected to expand or contract, as appropriate, at a rate which is selected to compensate for thermal volumetric or spacial variations in components of the sensor assembly isolation fluid or other elements.
- the total volume of the isolation fluid is reduced and a pressure sensor is used which does not substantially deform under pressure.
- the invention may be used with any type of pressure sensor for measuring static pressure, gauge pressure, differential pressure, etc., or other parameters related to pressure, such as flow, level, etc, or parameters which are affected by expansion of components.
- the invention is particularly well suited for implementation in process control instruments such as transmitters in which the process fluid being sensed may be corrosive or contaminated which may lead to damage to the pressure sensor. Further, the particular dimensions, volumes, shapes, etc. are merely for one preferred design and may be modified for accuracy or other design constraints as appropriate .
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9921573A GB2338066B (en) | 1997-03-14 | 1998-03-06 | Transmitter with isolation assembly for pressure sensor |
CA002283588A CA2283588A1 (en) | 1997-03-14 | 1998-03-06 | Transmitter with isolation assembly for pressure sensor |
DE19882225T DE19882225B4 (en) | 1997-03-14 | 1998-03-06 | Transmitter with separation unit for pressure sensor |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/818,379 US5731522A (en) | 1997-03-14 | 1997-03-14 | Transmitter with isolation assembly for pressure sensor |
US08/818,379 | 1997-03-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998041833A1 true WO1998041833A1 (en) | 1998-09-24 |
Family
ID=25225410
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1998/004844 WO1998041833A1 (en) | 1997-03-14 | 1998-03-06 | Transmitter with isolation assembly for pressure sensor |
Country Status (6)
Country | Link |
---|---|
US (1) | US5731522A (en) |
CN (1) | CN1134654C (en) |
CA (1) | CA2283588A1 (en) |
DE (1) | DE19882225B4 (en) |
GB (1) | GB2338066B (en) |
WO (1) | WO1998041833A1 (en) |
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US9689769B2 (en) * | 2013-07-19 | 2017-06-27 | Rosemount Inc. | Pressure transmitter having an isolation assembly with a two-piece isolator plug |
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CN109752418B (en) * | 2019-01-21 | 2021-11-05 | 中国科学院上海微系统与信息技术研究所 | Miniature thermal conductivity gas sensor |
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1997
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1998
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- 1998-03-06 CA CA002283588A patent/CA2283588A1/en not_active Abandoned
- 1998-03-06 WO PCT/US1998/004844 patent/WO1998041833A1/en active Application Filing
- 1998-03-06 GB GB9921573A patent/GB2338066B/en not_active Expired - Fee Related
- 1998-03-06 CN CNB988029529A patent/CN1134654C/en not_active Expired - Lifetime
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Also Published As
Publication number | Publication date |
---|---|
DE19882225T1 (en) | 2000-03-16 |
CN1134654C (en) | 2004-01-14 |
GB2338066A (en) | 1999-12-08 |
GB9921573D0 (en) | 1999-11-17 |
CA2283588A1 (en) | 1998-09-24 |
US5731522A (en) | 1998-03-24 |
CN1249812A (en) | 2000-04-05 |
DE19882225B4 (en) | 2009-07-09 |
GB2338066B (en) | 2000-12-20 |
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