WO1999002107A1 - Moldable bioactive compositions - Google Patents

Moldable bioactive compositions Download PDF

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Publication number
WO1999002107A1
WO1999002107A1 PCT/US1998/014158 US9814158W WO9902107A1 WO 1999002107 A1 WO1999002107 A1 WO 1999002107A1 US 9814158 W US9814158 W US 9814158W WO 9902107 A1 WO9902107 A1 WO 9902107A1
Authority
WO
WIPO (PCT)
Prior art keywords
bioactive
composition
dextran
glass
polysaccharide
Prior art date
Application number
PCT/US1998/014158
Other languages
French (fr)
Inventor
Larry L. Hench
Guy Latorre
Jon K. West
June Wilson
William Toreki, Iii
Christopher Batich
Original Assignee
Us Biomaterials Corporation
University Of Florida Research Foundation, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Us Biomaterials Corporation, University Of Florida Research Foundation, Inc. filed Critical Us Biomaterials Corporation
Priority to EP98934324A priority Critical patent/EP1009333A1/en
Priority to BR9810693-7A priority patent/BR9810693A/en
Priority to AU83874/98A priority patent/AU736846B2/en
Priority to JP2000501711A priority patent/JP2001509419A/en
Priority to CA002295984A priority patent/CA2295984A1/en
Publication of WO1999002107A1 publication Critical patent/WO1999002107A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/097Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/40Composite materials, i.e. containing one material dispersed in a matrix of the same or different material
    • A61L27/44Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix
    • A61L27/446Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix with other specific inorganic fillers other than those covered by A61L27/443 or A61L27/46
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/40Composite materials, i.e. containing one material dispersed in a matrix of the same or different material
    • A61L27/44Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix
    • A61L27/46Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix with phosphorus-containing inorganic fillers
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • C03C4/0007Compositions for glass with special properties for biologically-compatible glass
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/28Bones
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2002/30001Additional features of subject-matter classified in A61F2/28, A61F2/30 and subgroups thereof
    • A61F2002/30003Material related properties of the prosthesis or of a coating on the prosthesis
    • A61F2002/3006Properties of materials and coating materials
    • A61F2002/30062(bio)absorbable, biodegradable, bioerodable, (bio)resorbable, resorptive
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2210/00Particular material properties of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2210/0004Particular material properties of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof bioabsorbable

Definitions

  • the present invention generally relates to bioactive compositions. More particularly, the present invention relates to bioactive compositions with a polysaccharide carrier.
  • Bioactive glasses and glass ceramics are examples of these synthetic materials
  • the particulate form of bioactive glasses has been used m the repair of pe ⁇ odontal defects m humans for several years
  • the mate ⁇ al is usually mixed with ste ⁇ le salme. or the patient's own blood, which forms a coherent mass and remains workable for several
  • graft mate ⁇ als may be in the form of a paste or putty, which
  • U S Patent No 5,263,985 (“the '985 patent”) desc ⁇ bes an implantable mate ⁇ al for promoting bone growth which has a microporous structure exhibiting an average pore
  • the porous biomaterial is capable of retaining
  • macromolecules having a molecular weight of at least 15,000 and up to 500,000.
  • Hydroxyapatite is not class A bioactive. This
  • dextran with or without water or saline solution. Saline was added to ste ⁇ hzed dextran
  • polylactic dimethacyrate have been used as carriers for bioactive implant materials.
  • the present invention relates to moldable bioactive compositions including (a) bioactive particles of bioactive glass, glass-ceramics, calcium phosphates, calcium apatites, or mixtures thereof; and (b) a biodegradable polysaccharide carrier including a polysaccharide with an average molecular weight of about 200,000 - 5,000,000.
  • the present invention is directed to moldable bioactive and biocompatible
  • compositions with at least bioactive particles and a biodegradable polysaccharide carrier for example, dextran, dextran sulfate, diethylammoethyl dextran, or dextran phosphate or mixtures thereof.
  • a biodegradable polysaccharide carrier for example, dextran, dextran sulfate, diethylammoethyl dextran, or dextran phosphate or mixtures thereof.
  • a biodegradable polysaccharide carrier for example, dextran, dextran sulfate, diethylammoethyl dextran, or dextran phosphate or mixtures thereof.
  • plastic is used herein, it is intended to describe compositions that have sufficient viscosity such that they are not readily injectable into a patient with a standard needle with an opening smaller in diameter than 17 guage.
  • Moldable compositions in accordance with the invention may also take the form of a paste.
  • Applicants have discovered that the use of polysaccharides with bioactive particles provides a surprisingly good implant material.
  • the polysaccharide component is absorbed over time and the particulate glass remains at the selected anatomic structures and bonds uniformly throughout the particulate surfaces thereof with the tissue (bone) at the anatomic structures to provide anatomic integ ⁇ ty and to enhance osseous ingrowth
  • Polysaccha ⁇ des such as dextrans are particularly well adapted for such use because the rate at which these mate ⁇ als are resorbed is complementary to the formation of HCA.
  • a biodegradable polysaccha ⁇ de earner is any polysaccha ⁇ de capable of resorbmg over time when implanted into a patient such as, for example, dextran, dextran sulfate, diethylammoethyl dextran, or dextran phosphate or mixtures thereof
  • Biodegradable polysaccha ⁇ de earners in accordance with the present invention preferably include a liquid diluent such as deionized water in amounts in a weight of polysaccha ⁇ de to volume
  • viscous solution means any moldable or semi solid composition, including highly viscous compositions sometimes referred to as "pastes or putties.”
  • animal means mammal including a human.
  • patient means a human patient.
  • pharmaceutically acceptable as used herein is consistent with the art and means compatible with the other ingredients of a pharmaceutical composition and not deleterious to the recipient thereof.
  • syringe means any surgical instrument such as a cement gun, which is standard in the industry, with an opening whose diameter is larger than that of a 17 gauge syringe.
  • anatomic structure refers to any site or locus composed of hard tissue (bone) and/or soft tissue withm the body of an animal.
  • anatomic integrity refers to the desired size, shape or configuration of a particular anatomic structure after bonding therewith of the particulate glass phase of the composition of the present invention.
  • Anatomic structures treatable according to the method of the present invention include, but are not limited to maxilla, mandible, temporomandibular joint, chin, zygomatic arch, nose, ear, tooth root canal, tooth pulp caps, dental restoration; and osseous defects in the appendicular and axial skeleton, including long bones, vertebral spaces and around articulating joints.
  • One embodiment of the present invention is a pharmaceutically acceptable moldable, semi-solid or solid composition capable of being placed by hand or via a surgical syringe into a defect site, comprising a homogenous mixture of bioactive and biocompatible glass particulate composition having particle size from about 1000 ⁇ m to about 10 ⁇ m. in a viscous solution of dextrans or of dextran derivatives having an average molecular weight of about 200,000 to about 5,000,000 daltons and optionally, one or more material enhancing agents, including preservatives, colorants, and flow enhancing, thickening or suspension agents.
  • This invention is particularly useful in the repair, replacement, reconfiguration, reconstruction or augmentation of selected tissue (bone) anatomic structures.
  • the ratio of particulate glass to the viscous solution in the suspension is such that the composition has the ability to be moldable and remains in place after placement.
  • bioactive and biocompatible material are known in the art of medicine as useful in the restoration of bone and soft tissue.
  • This art is discussed extensively in Introduction to Bioceramics, Ed., L.L. Hench and J. Wilson, especially chapter 1, World Scientific, London (1993).
  • bioactive and biocompatible glasses having the following weight percent compositions give satisfactory results when utilized as the particulate glass component of the invention.
  • the bioactive particulate glass used in the present invention may be prepared according to the methods of the art such as taught in U.S. Patent No's.4,159,358; 4,234,972; 4,103,002; 4,189,325; 94,171,544; 4,775,646; 4,857,046, and 5,074,916.
  • the raw materials e.g., SiO , CaO, Na 2 O and P 2 O 5
  • plastic materials e.g., SiO , CaO, Na 2 O and P 2 O 5
  • bioactive particles that may be used in accordance with the present invention
  • bioactive particles are well known to those of ordinary skill in the art.
  • Dextrans are polysaccharides of D-glucose and are commercially produced by
  • Dextrans Leuconostoc mesenteroides and L-dextranicum bacteria. Dextrans have been widely used
  • plasma substitutes and blood extenders are considered fully biocompatible and are
  • Dextrans are available in a wide range of average molecular
  • Dextrans and dextran derivatives useful in the present invention have molecular
  • composition of the present invention optionally contain additives used in the
  • additives include, but are not limited to, preservatives, colorants, and flow and suspension enhancing agents.
  • compositions of the present invention may be conveniently prepared in one form by dissolving a polysaccharide such as dextran powder in a diluent (preferably sterile and de-ionized) to form a solution of desired viscosity which is suitable for use.
  • a polysaccharide such as dextran powder
  • a diluent preferably sterile and de-ionized
  • the ratio of dextran to water will vary according to the molecular weight of the dextran but will be in the range of, for example, about one to four parts dextran to one part water by weight.
  • the resultant viscous aqueous dextran then may be mixed with bioactive glass particles in. for example, the ratio of about one part dextran to about one to three parts bioactive glass (by weight) to form a viscous solution or putty which is moldable.
  • the compositions may be prepared by mixing the polysaccharide and bioactive glass powders directly. The mixed powders would then be mixed with an
  • compositions may be prepared by premixing the polysaccharide, bioactive glass and fluid medium to produce a viscous solution, shaping this mixture to a predetermined shape and drying this resultant shape via freeze-drying or other suitable
  • This solid preform may then be supplied to the medical practitioner, at which time the preform is rehydrated, shaped as desired, and implanted. Because the viscosity and, hence moldability, is a function of the ratio of glass to polysaccharide, this ratio will vary according to application and the preference of the medical practitioner.
  • the prepared viscous composition may be marketed in several viscosities. Further, the practitioner can reduce the viscosity of the prepared solution at the time of insertion by the use of additional fluid. This fluid may include, but is not limited to, sterile water, more dextran. or more preferably, the patient's blood to add autologous osteogenic factors
  • the fluid compositions of the present invention may be placed directly into the defect site by hand, or may be injected using a standard or modified medical syringe or other hardware into the site requiring repair or augmentation.
  • the amount of material used is determined by the professional judgment of the medical practitioner treating the patient.
  • the polysaccharide will begin to degrade and be removed from the site via normal cellular, fluid transport, and enzymatic action. Degradation and removal of will be essentially complete within about two days to three weeks after implantation, with lower molecular weight polysaccharides being removed at a higher rate than higher molecular weight polysaccharides.
  • the bioactive glass component Upon removal of the polysaccharide component, the bioactive glass component will remain in the graft site.
  • the bioactive glass particles bond to the hard and soft tissues at the site and create a long-lasting augmentation of the tissue. In a hard tissue site, the particles of glass will react and bond to existing bone and induce the formation of new bone, which will infiltrate the site.
  • a moldable solution is prepared as in Example 1 except that benzyl alcohol is added as a preservative at the rate of 0.05% % by weight prior to storing under sterile conditions. Handling properties were similar to those noted in Example 1.
  • a moldable solution is prepared as in Example 1 except that the composition of the bioactive glass is Bioglass 52s4.6. Handling properties were identical to those noted
  • dextran as a moldable vehicle was accomplished by mixing a series of different molecular weight dextrans (150,000, 464,000 and 2,000,000 daltons, Sigma Scientific, St. Louis, Mo.) and de-ionized water to achieve a desired viscosity. These solutions then were mixed with a desired amount of Bioglass (trademark) 45s5 particles to form a putty. The mixtures were molded by hand and placed in a simulated defect site of 6.0 mm diameter, created in a bovine femur. The mixtures were evaluated with respect to moldability, cohesiveness, and ease of placement at the site.
  • Samples #5 and #6 produced mixtures that were easily molded and placed into the test site by hand. The mixtures were cohesive and tacky, tending to stick to the defect walls. These samples were prepared using dextrans of molecular weights of 464,000 dalton (Sample #5) and 2,000,000 dalton (Sample #6) in different concentrations and a bioactive glass content of 67% by volume. Increasing the glass content to 75% as for Samples #4 and #7 produced drier materials. These compositions became moldable on the addition of more fluid, in this case a few drops of deionized water being added. Use of the 150,000 dalton dextran (Samples #1 and #2) or lower concentrations of the 464,000 dalton dextran (Sample #3) produced mixtures having a viscosity suitable for injection through a syringe.
  • Samples #3 and #5 were identical to samples #2 and #4, respectively, with the exception of the addition of the dextran solution.
  • This dextran solution (3.0 grams 464,000 daltons dextran to 5.0 grams water) was mixed with 710 ⁇ m-90 ⁇ m 45s5 bioactive glass particulate in a volume ratio of one part dextran to three parts bioactive glass.
  • Sample #4 in Example 4 were mixed with small quantities of the blood from the surgical site at the time of implantation for easier handling.
  • Six-mm diameter defects were created bilaterally in the distal femurs of the rabbits and manually filled with the graft materials. Eight animals were used for each test material and were left to heal for periods of 1, 2, 3, 6, and 12 weeks.

Abstract

A moldable bioactive composition including (a) bioactive particles of bioactive glass, glass-ceramics, calcium phosphates, calcium apatites, or mixtures thereof; and (b) a biodegradable polysaccharide carrier including a polysaccharide with an average molecular weight of about 200,000 - 5,000,000.

Description

MOLDABLE BIOACTIVE COMPOSITIONS
This Application is a continuation-in-part application to pending U.S. Serial No. 08/657,713 filed May 30, 1996, herein incorporated by reference in its entirety. This Application is also a non-provisional application claiming priority to U.S. Provisional Patent Application No. 60/052,169, filed July 10, 1997, herein incorporated by reference in its entirety. This invention was made with government support under U.S. Air Force
Office of Scientific Research Grant Number F49620-92-0351 awarded by the United States Air Force. The government has certain rights in the invention.
FIELD OF THE INVENTION The present invention generally relates to bioactive compositions. More particularly, the present invention relates to bioactive compositions with a polysaccharide carrier.
BACKGROUND OF THE INVENTION
The use of natural and synthetic bone grafting materials in reconstructive surgery has been well established. Autogenous bone is typically preferred for the repair of bony defects in a variety of dental and orthopedic clinical procedures. Although it is desirable to use autogenous bone for defect repair, it is often in limited supply and there are problems associated with the surgery to harvest these grafts. Allografts are a popular alternative to autografts for promoting osseous ingrowth. Although there is an abundance of these cadaver harvested grafts, allografts have their associated problems, including possible disease transmission, incomplete incorporation and lot to lot variability with respect to its capability to induce osseous ln-growth As a result, synthetic bone grafting mateπals have become popular for use in these types of procedures
Many calcium phosphate based ceramics have been developed for use as bone
grafting substitutes Bioactive glasses and glass ceramics are examples of these synthetic
bone grafting mateπals Bioactive glasses and glass ceramics have been utilized as bone
replacement mateπals m a vaπety of dental and orthopedic reconstructive surgical
techniques These glasses develop a strong bond with hard tissue due to a seπes of ion
exchange reactions between the implant surface and body fluids that result in the
formation of a biologicallv active calcium phosphate film at the implant tissue interface
See Hench et al J Biomed Mate) Res , Vol 5, pp 1 17-141 (1971), and Hench et al, J
Biomed Mater Res , V ol 7, pp 25-42 ( 1973) Bioactive glasses also have been shown
to form a firm bond with soft tissue See Wilson, et al J Biomed Mater Res , Vol 15,
pp 805-817 (1981 ), W ilson and Merwin, J Biomed Mater Res Applied Biomatenals,
Vol 22, No A2, pp 159-177 ( 1988), and Wilson, Low et al, Biomatenals and Clinical
Applications, Ed By Pizzoferrato et al, Elsevier Science Publishers B V , Amsterdam
(1987)
Certain bioactive and biocompatible glasses and glass-ceramics, e g , those
descπbed in U S Patents, 4,159,358, 4,234,972, 4,103,002, 4,189,325, 24,171,544,
4,775,646, 4,857,046, and 5,074,916 (all incorporated herein by reference), have been
shown to develop a unique, strongly adherent, chemical bond with hard tissue (bone)
This is a result of the formation of a biologically active calcium phosphate
(hydroxycarbonate apatite) film generated in situ by ion-exchange reactions between the
glass or glass-ceramic surface and body fluids This influence results in a strong fixation of the glass or glass-ceramic to the bone surface
The particulate form of bioactive glasses has been used m the repair of peπodontal defects m humans for several years The mateπal is usually mixed with steπle salme. or the patient's own blood, which forms a coherent mass and remains workable for several
minutes before placement in the defect site Although this approach works well for smaller defect sites, there is the need for filling larger defects where it is desirable to have a more malleable mateπal that can be easily shaped and placed into the defect site Such a mateπal should be sufficiently cohesive to prevent the problems of particle migration associated with some particulate grafting mateπals This type of moldable grafting mateπal can be used in a vaπety of reconstructive surgical procedures including orthopedic, maxillofacial and dental applications
Several approaches to defect repair in these procedures include the use of natural and synthetic constituents to achieve the desired osteoconductive and handling properties descπbed above These graft mateπals may be in the form of a paste or putty, which
either retains its malleable characteπstics after implantation, or hardens in situ, similar to a cement An example of the use of calcium phosphate based cements as a bone filling mateπal is descπbed m U S Patent No 5,522,893 This patent descπbes a combination of tetracalcium phosphate and dicalcium phosphate salts that are mixed and react to harden and form a hydroxycarbonate (HCA) apatite after implantation Although the HCA that forms effectively fills the defect site, the mateπal is not osteoconductive The mateπal is relatively insoluble in water and non-absorbable, being only partially replaced by natural bone tissue
U S Patent No 5,263,985 ("the '985 patent") descπbes an implantable mateπal for promoting bone growth which has a microporous structure exhibiting an average pore
size of at least 30 Angstroms. The porous biomaterial is capable of retaining
macromolecules having a molecular weight of at least 15,000 and up to 500,000. The
'985 patent further describes the use of dextran beads having controlled pore size to
stimulate bone and tissue growth. However, only negatively charged beads displayed an
osteoinductive effect.
Dextrans have been used as femoral plugs. See Rodriguez et al., Optimization of
the mechanical properties of dextran-based femoral plugs, Congr. Int. Technol. Pharm.,
5th 1989, 4, 376-90 which descπbes compressed dextran powders for use as femoral bone
plugs tested for their resistance to disintegration and for their plasticity as a function of
molecular weight (17,200 to 5-40 million). Preliminary in vivo results showed that the
plugs were completely absorbed at the end of 2 to 20 days.
Dextrans have also been combined with hydroxy apatite. See Manufacture of
artificial bones from powdery hydroxylapatite and dextran, Nagase, Japan Kokei Tokyo
Koho JP 63-189, 156 August 4, 1988. Hydroxyapatite is not class A bioactive. This
article describes artificial bones and prosthetics prepared by mixing hydroxyapatite and
dextran with or without water or saline solution. Saline was added to steπhzed dextran
and mixed with hydroxylapatite powder. The resulting plastic paste was added to bone's
missing parts.
In the past, other earners such as polymefhylmethacrylate, glycol dimethacrylate,
and polylactic dimethacyrate have been used as carriers for bioactive implant materials.
However, these materials are not resorbable or degrade very slowly and are typically
associated with soft tissue infiltration. SUMMARY OF THE INVENTION
It is an object of the present invention to provide compositions and method for the repair, augmentation, reconfiguration or replacement of hard tissue structures which avoids many of the disadvantages associated with presently employed materials.
The present invention relates to moldable bioactive compositions including (a) bioactive particles of bioactive glass, glass-ceramics, calcium phosphates, calcium apatites, or mixtures thereof; and (b) a biodegradable polysaccharide carrier including a polysaccharide with an average molecular weight of about 200,000 - 5,000,000.
DETAILED DESCRIPTION OF THE INVENTION
The present invention is directed to moldable bioactive and biocompatible
compositions with at least bioactive particles and a biodegradable polysaccharide carrier, for example, dextran, dextran sulfate, diethylammoethyl dextran, or dextran phosphate or mixtures thereof. As the term "moldable" is used herein, it is intended to describe compositions that have sufficient viscosity such that they are not readily injectable into a patient with a standard needle with an opening smaller in diameter than 17 guage.
Moldable compositions in accordance with the invention may also take the form of a paste. Applicants have discovered that the use of polysaccharides with bioactive particles provides a surprisingly good implant material. The polysaccharide component is absorbed over time and the particulate glass remains at the selected anatomic structures and bonds uniformly throughout the particulate surfaces thereof with the tissue (bone) at the anatomic structures to provide anatomic integπty and to enhance osseous ingrowth Polysacchaπdes such as dextrans are particularly well adapted for such use because the rate at which these mateπals are resorbed is complementary to the formation of HCA. The benefits of this balance are extensive For example, when filling bone defects, soft tissue infiltration is ameliorated Moreover, polysacchaπdes such as dextrans are particularly well adapted at maintaining even dispersion of the bioactive particles withm the dextran such that over compression of the bioactive particles into the defect site preventing fluid diffusion into the particle mass, which may result in an unfavorable biological result, is avoided A biodegradable polysacchaπde earner is any polysacchaπde capable of resorbmg over time when implanted into a patient such as, for example, dextran, dextran sulfate, diethylammoethyl dextran, or dextran phosphate or mixtures thereof Biodegradable polysacchaπde earners in accordance with the present invention preferably include a liquid diluent such as deionized water in amounts in a weight of polysacchaπde to volume
of diluent of about 1 2 up to about 2 1 Lower molecular weight polysacchaπdes are cleared from the body faster that those of higher molecular weight This behavior can be advantageous with respect to the present invention if it desired that the dextran remain in the site for an extended peπod, dextrans of relatively high molecular weight may be used The use of lower molecular weight dextrans have the advantage of a faster dextran absorption rate, resulting in earlier exposure of the bioactive glass particulate for reaction with the surrounding tissues Duπng the in vivo analysis however (specifically Example 5 below), an unexpected finding was that if one uses a dextran of too low a molecular weight, the dextran prevents clotting, resulting in deleterious hematoma formation. Use of higher molecular weights eliminates the potential complication of hematoma formation.
The term "viscous solution" as used herein means any moldable or semi solid composition, including highly viscous compositions sometimes referred to as "pastes or putties." As used herein, the term "animal" means mammal including a human. Unless specified otherwise the term "patient" means a human patient. The term "pharmaceutically acceptable" as used herein is consistent with the art and means compatible with the other ingredients of a pharmaceutical composition and not deleterious to the recipient thereof. The term "syringe" means any surgical instrument such as a cement gun, which is standard in the industry, with an opening whose diameter is larger than that of a 17 gauge syringe.
The term "anatomic structure" refers to any site or locus composed of hard tissue (bone) and/or soft tissue withm the body of an animal. The term "anatomic integrity" refers to the desired size, shape or configuration of a particular anatomic structure after bonding therewith of the particulate glass phase of the composition of the present invention.
Anatomic structures treatable according to the method of the present invention include, but are not limited to maxilla, mandible, temporomandibular joint, chin, zygomatic arch, nose, ear, tooth root canal, tooth pulp caps, dental restoration; and osseous defects in the appendicular and axial skeleton, including long bones, vertebral spaces and around articulating joints.
One embodiment of the present invention is a pharmaceutically acceptable moldable, semi-solid or solid composition capable of being placed by hand or via a surgical syringe into a defect site, comprising a homogenous mixture of bioactive and biocompatible glass particulate composition having particle size from about 1000 μm to about 10 μm. in a viscous solution of dextrans or of dextran derivatives having an average molecular weight of about 200,000 to about 5,000,000 daltons and optionally, one or more material enhancing agents, including preservatives, colorants, and flow enhancing, thickening or suspension agents. This invention is particularly useful in the repair, replacement, reconfiguration, reconstruction or augmentation of selected tissue (bone) anatomic structures. The ratio of particulate glass to the viscous solution in the suspension is such that the composition has the ability to be moldable and remains in place after placement.
As noted above, in the discussion of the background of this invention, bioactive and biocompatible material, especially ceramic and glass material, are known in the art of medicine as useful in the restoration of bone and soft tissue. This art is discussed extensively in Introduction to Bioceramics, Ed., L.L. Hench and J. Wilson, especially chapter 1, World Scientific, London (1993). Generally, it has been found that bioactive and biocompatible glasses having the following weight percent compositions give satisfactory results when utilized as the particulate glass component of the invention.
Component Mole Percentage
SiO2 40 - 86
CaO 15 - 46
Na2O 0 - 35
P2O5 1 - 8
CaF, 0 - 25
B2O3 0 - 10
The bioactive particulate glass used in the present invention may be prepared according to the methods of the art such as taught in U.S. Patent No's.4,159,358; 4,234,972; 4,103,002; 4,189,325; 94,171,544; 4,775,646; 4,857,046, and 5,074,916. For example, the raw materials (e.g., SiO , CaO, Na2O and P2O5) are mixed in plastic
containers on a ball mill for four hours. The mix is then melted in a platinum crucible at 1350°C and homogenized for 24 hours. The molten glass is poured into distilled, deionized water to produce a glass frit. The frit is ground in a mortar and pestle and passed through ASTM sieves to produce the required particle size range. The resulting particle size range, using this process, is then confirmed by optical microscopy, scanning electron microscopy, laser light scattering (Coulter LS 100), or other similar direct measurement technique.
The following compositions of bioactive glasses, known by the trademark "Bioglass" licensed to US Biomaterials, One Progress Boulevard, #23, Alachua, Florida,
32615, have been found to yield particularly good results and are, therefore, preferred.
Table 1
Bioglass (Trademark) Bioactive Glass Compositions in Mole %
Figure imgf000012_0001
Other bioactive particles that may be used in accordance with the present
invention include bioactive particles of glass ceramics, calcium phosphates, and calcium
apatites. These bioactive particles are well known to those of ordinary skill in the art.
Dextrans are polysaccharides of D-glucose and are commercially produced by
Leuconostoc mesenteroides and L-dextranicum bacteria. Dextrans have been widely used
as plasma substitutes and blood extenders and are considered fully biocompatible and are
metabolized in the body. Dextrans are available in a wide range of average molecular
weights varying from 4,000 to 40,000,000 daltons and vary in rates of resorption in vivo
for two to twenty days depending on the molecular weight. The use of dextran
derivatives, including but not limited to diethylaminoethyl dextran and dextran sulfate,
with bioactive glass is also within the scope of the present invention.
Dextrans and dextran derivatives useful in the present invention have molecular
weights in the range of about 200,000 to about 5,000,000 daltons, preferably in the range
of about 200,000 to about 1,000,000.
In addition to bioactive glass, polysaccharides and sterilized de-ionized water, the
composition of the present invention optionally contain additives used in the
pharmaceutical art to improve its performance and extend its shelf life. These additives include, but are not limited to, preservatives, colorants, and flow and suspension enhancing agents.
The compositions of the present invention may be conveniently prepared in one form by dissolving a polysaccharide such as dextran powder in a diluent (preferably sterile and de-ionized) to form a solution of desired viscosity which is suitable for use. The ratio of dextran to water will vary according to the molecular weight of the dextran but will be in the range of, for example, about one to four parts dextran to one part water by weight. The resultant viscous aqueous dextran then may be mixed with bioactive glass particles in. for example, the ratio of about one part dextran to about one to three parts bioactive glass (by weight) to form a viscous solution or putty which is moldable. Alternatively, the compositions may be prepared by mixing the polysaccharide and bioactive glass powders directly. The mixed powders would then be mixed with an appropriate amount of sterile water or other appropriate fluid to form the viscous solution of the desired viscosity.
Additionally, the compositions may be prepared by premixing the polysaccharide, bioactive glass and fluid medium to produce a viscous solution, shaping this mixture to a predetermined shape and drying this resultant shape via freeze-drying or other suitable
technique to produce a solid preform. This solid preform may then be supplied to the medical practitioner, at which time the preform is rehydrated, shaped as desired, and implanted. Because the viscosity and, hence moldability, is a function of the ratio of glass to polysaccharide, this ratio will vary according to application and the preference of the medical practitioner. The prepared viscous composition may be marketed in several viscosities. Further, the practitioner can reduce the viscosity of the prepared solution at the time of insertion by the use of additional fluid. This fluid may include, but is not limited to, sterile water, more dextran. or more preferably, the patient's blood to add autologous osteogenic factors
The fluid compositions of the present invention may be placed directly into the defect site by hand, or may be injected using a standard or modified medical syringe or other hardware into the site requiring repair or augmentation. The amount of material used is determined by the professional judgment of the medical practitioner treating the patient. After placement, the polysaccharide will begin to degrade and be removed from the site via normal cellular, fluid transport, and enzymatic action. Degradation and removal of will be essentially complete within about two days to three weeks after implantation, with lower molecular weight polysaccharides being removed at a higher rate than higher molecular weight polysaccharides. Upon removal of the polysaccharide component, the bioactive glass component will remain in the graft site. The bioactive glass particles bond to the hard and soft tissues at the site and create a long-lasting augmentation of the tissue. In a hard tissue site, the particles of glass will react and bond to existing bone and induce the formation of new bone, which will infiltrate the site.
The following examples are offered as illustrations of the present invention and
are not to be construed as limitations thereof.
EXAMPLE 1
Forty grams of dextran of average molecular weight of about 400,000 to about 500,000 daltons was stirred into 50.0 cc of de-ionized water to form a viscous solution. The dextran water solution was loaded into a mixing syringe and sterilized by heating at 115°C for 35 minutes. Five milliliters of the resultant solution was then mixed by hand with 10.0 cc bioactive glass, composition 45s5, having particle size of about 710 μm to about 90 μm, to form a moldable paste of uniform consistency.
EXAMPLE 2
A moldable solution is prepared as in Example 1 except that benzyl alcohol is added as a preservative at the rate of 0.05% % by weight prior to storing under sterile conditions. Handling properties were similar to those noted in Example 1.
EXAMPLE 3
A moldable solution is prepared as in Example 1 except that the composition of the bioactive glass is Bioglass 52s4.6. Handling properties were identical to those noted
in Example 1.
EXAMPLE 4
An in vitro evaluation of dextran as a moldable vehicle was accomplished by mixing a series of different molecular weight dextrans (150,000, 464,000 and 2,000,000 daltons, Sigma Scientific, St. Louis, Mo.) and de-ionized water to achieve a desired viscosity. These solutions then were mixed with a desired amount of Bioglass (trademark) 45s5 particles to form a putty. The mixtures were molded by hand and placed in a simulated defect site of 6.0 mm diameter, created in a bovine femur. The mixtures were evaluated with respect to moldability, cohesiveness, and ease of placement at the site.
The following table summarizes the results of the evaluation of the resulting seven dextran/Bioglass® mixtures :
Table 2
Figure imgf000016_0001
The results show that Samples #5 and #6 produced mixtures that were easily molded and placed into the test site by hand. The mixtures were cohesive and tacky, tending to stick to the defect walls. These samples were prepared using dextrans of molecular weights of 464,000 dalton (Sample #5) and 2,000,000 dalton (Sample #6) in different concentrations and a bioactive glass content of 67% by volume. Increasing the glass content to 75% as for Samples #4 and #7 produced drier materials. These compositions became moldable on the addition of more fluid, in this case a few drops of deionized water being added. Use of the 150,000 dalton dextran (Samples #1 and #2) or lower concentrations of the 464,000 dalton dextran (Sample #3) produced mixtures having a viscosity suitable for injection through a syringe.
Example 5
In an early animal study, eighteen New Zealand White rabbits were implanted with a mixture of 150,000 dalton dextran (3 grams dextran in 5 cc water) and 710μm- 90μm 45s5 bioactive glass particulate in a volume ratio of one part dextran to 3 parts bioactive glass. Six-mm diameter defects were created bilaterally in the distal femurs of the rabbits and filled with the graft mixture. During the procedure, it was noted that the material was difficult to place and did not stay in the defect. Profuse bleeding was noted at the defect sites and two days after surgery, all animals had hematomas and swelling around the defect sites. At ten days, all animals were destroyed due to excessive drainage and pain.
Example 6
Forty New Zealand White rabbits were implanted with a series of graft materials to evaluate the effect of the presence of 464,000 dalton dextran on bone formation in a critical size femoral defect (6mm diameter). This defect is termed critical sized since an unfilled control defect will not heal even after six months. The following graft materials were evaluated:
#1 Autogenous bone
#2 Particulate Bioglass®
#3 Particulate Bioglass® with 500,000 daltons dextran
#4 Particulate Bioglass® with Autogenous bone(50:50) #5 Particulate Bioglass® with Autogenous bone(50:50) with 500,000 daltons dextran
Samples #3 and #5 were identical to samples #2 and #4, respectively, with the exception of the addition of the dextran solution. This dextran solution (3.0 grams 464,000 daltons dextran to 5.0 grams water) was mixed with 710μm-90μm 45s5 bioactive glass particulate in a volume ratio of one part dextran to three parts bioactive glass. These samples were similar to Sample #4 in Example 4 and were mixed with small quantities of the blood from the surgical site at the time of implantation for easier handling. Six-mm diameter defects were created bilaterally in the distal femurs of the rabbits and manually filled with the graft materials. Eight animals were used for each test material and were left to heal for periods of 1, 2, 3, 6, and 12 weeks. No hematoma formation was noted over the course of the study. At sacrifice, the defect sites were evaluated using radiography, histology, and histomorphometric analysis. The results indicated no differences between the samples containing dextran and those without dextran in terms of cellular reaction or inflammation at one week. At two weeks, the only difference noted was a decrease in new bone tissue infiltration at two weeks for samples containing dextran (Samples #3 and
#5), although this infiltration exceeded 50% for all graft materials. By four weeks, however, bone ingrowth had increased for the all dextran-containing samples such that ingrowth equaled that from the non-dextran-containing samples, indicating complete absorption of the dextran. That ingrowth equaled that of the autogenous graft sites demonstrates that the graft material containing dextran is as effective in filling bone defects as the gold standard of autogenous bone grafting. By comparison, the unfilled controls showed little or no bone ingrowth within this same time.

Claims

We claim.
1 A moldable bioactive composition compnsmg- (a) bioactive particles of bioactive glass, glass-ceramics, calcium phosphates, calcium apatites, or mixtures thereof, and; (b) a biodegradable polysacchaπde earner including a polysacchande with an average molecular weight of about 200,000 - 5,000,000.
2 The bioactive composition of claim 1, further compnsmg a colorant, preservative, flow enhancer, or suspension enhancer, or mixtures thereof
3 The bioactive composition of claim 1, wherein the polysacchaπde earner includes a diluent
4 The bioactive composition of claim 3, wherein the diluent is deiomzed water
5 The bioactive composition of Claim 1, wherein said particles include particles up to about lOOO╬╝m
6 The bioactive composition of claim 1, wherein said particles include particles between about 90 ╬╝m to about 710 ╬╝m
7 The composition of Claim 1, wherein said bioactive glass particles compnse the following composition
Component Mole Percentage S╬╣O2 40 - - 86 CaO 15 - - 46 Na2O o . - 35 CaF2 0 - 25
B2O3 0 -10
8. The composition of Claim 1, wherein said polysaccharide is dextran, dextran sulfate, diethylammoethyl dextran, or dextran phosphate or mixtures thereof.
9. The composition of Claim 5, wherein said polysaccharide has an average molecular weight of about 300,000 - 2,000,000.
10. The biocompatible pharmaceutical composition of Claim 5, wherein said polysaccharide has an average molecular weight of about 450,000 - 550,000.
11. The composition of claim 1, with substantially no amount of collagen.
12. The composition of claim 1, wherein the biodegradable polysaccharide carrier and the bioactive particles are present in a volume to volume ratio of about 1:3 to about 3:1.
13. The composition of claim 12, wherein said polysaccharide carrier includes a diluent.
14. The composition of claim 13, wherein said diluent is water.
15. The composition of claim 13, wherein said diluent is present in a diluent to polysaccharide ratio of about 1:3 to 3:1.
16. The composition of claim 1, wherein the biodegradable polysaccharide carrier and the bioactive particles are present in a volume to volume ratio of about 1:2.
17. A moldable bioactive composition for repair, replacement, reconfiguration,
18 reconstruction or augmentation of selected hard tissue anatomic structures in a patient in need thereof comprising (a) bioactive particles of bioactive glass, glass- ceramics, calcium phosphates, calcium apatites, or mixtures thereof and (b) a biodegradable polysaccharide carrier, dextran, dextran sulfate, diethylaminoethyl dextran, or dextran phosphate or mixtures thereof.
18. A method for repair, replacement, reconfiguration, reconstruction or augmentation of selected hard tissue (bone) anatomic structures in a patient in need thereof, comprising repair and/or augmentation of hard tissue (bone) of said patient a homogenous suspension of bioactive and biocompatible glass particulate composition having particle size from about 710 ╬╝m to about 90 ╬╝m in an aqueous solution of dextrans or of dextran derivatives having an average molecular weight of about 500,000 daltons and optionally one or more preservative, coloring, flow enhancing, or suspension enhancing agents.
19. A method for inducing osteogenesis comprising contacting a patient in need thereof with an effective osteogenic amount of a mixture of:
(a) bioactive particles of bioactive glass, glass-ceramics, calcium phosphates, calcium apatites, or mixtures thereof;
(b) a biodegradable polysaccharide carrier including a polysaccharide with an average molecular weight of about 200,000 - 5,000,000.
20. The method of claim 19, wherein said biodegradable polysaccharide carrier includes a diluent in a polysaccharide to diluent ratio of about 1 :3 to 3:1.
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US6432437B1 (en) 1992-02-11 2002-08-13 Bioform Inc. Soft tissue augmentation material
US8067027B2 (en) 1992-02-11 2011-11-29 Merz Aesthetics, Inc. Tissue augmentation material and method
US7968110B2 (en) 1992-02-11 2011-06-28 Merz Aesthetics, Inc. Tissue augmentation material and method
US7060287B1 (en) 1992-02-11 2006-06-13 Bioform Inc. Tissue augmentation material and method
WO2001012247A1 (en) * 1999-08-13 2001-02-22 Bioform Inc. Tissue augmentation material and method
US7842300B2 (en) 2002-07-31 2010-11-30 Dentsply International, Inc. Bone repair putty
US8876532B2 (en) 2002-07-31 2014-11-04 Dentsply International Inc. Bone repair putty
US9144631B2 (en) 2003-01-27 2015-09-29 Benedicte Asius Ceramic-based injectable implants which are used to fill wrinkles, cutaneous depressions and scars, and preparation method thereof
WO2004069090A3 (en) * 2003-01-27 2004-10-07 Abr Invent Ceramic-based injectable implants which are used to fill soft tissues
WO2004069090A2 (en) * 2003-01-27 2004-08-19 Abr Invent Ceramic-based injectable implants which are used to fill soft tissues
FR2850282A1 (en) * 2003-01-27 2004-07-30 Jerome Asius Implant for subcutaneous or intradermal injection, useful for reparative or plastic surgery or for esthetic dermatology, comprises microparticles of a biocompatible ceramic material suspended in a carrier fluid
WO2004078197A1 (en) * 2003-03-04 2004-09-16 The Technology Development Company Ltd. Delivery system for drug and cell therapy
US7544656B2 (en) 2003-03-04 2009-06-09 The Technology Development Company, Ltd. Long acting injectable insulin composition and methods of making and using thereof
DE102004012411A1 (en) * 2004-03-13 2005-09-29 Dot Gmbh Composite materials based on polysilicic acids and process for their preparation
EP1655042A1 (en) * 2004-11-02 2006-05-10 Vivoxid Oy A medical device
US9352046B2 (en) 2006-02-06 2016-05-31 Merz North America, Inc. Implantation compositions for use in tissue augmentation
WO2008000888A3 (en) * 2006-06-28 2008-10-23 Vivoxid Oy Implant containing a source of oxygen
WO2008000888A2 (en) * 2006-06-28 2008-01-03 Vivoxid Oy Implant containing a source of oxygen
EP1872806A1 (en) * 2006-06-28 2008-01-02 Vivoxid Oy Implant, its uses and methods for making it
US9113868B2 (en) 2011-12-15 2015-08-25 Ethicon Endo-Surgery, Inc. Devices and methods for endoluminal plication
US9113879B2 (en) 2011-12-15 2015-08-25 Ethicon Endo-Surgery, Inc. Devices and methods for endoluminal plication
US9113866B2 (en) 2011-12-15 2015-08-25 Ethicon Endo-Surgery, Inc. Devices and methods for endoluminal plication
US9119615B2 (en) 2011-12-15 2015-09-01 Ethicon Endo-Surgery, Inc. Devices and methods for endoluminal plication
US9113867B2 (en) 2011-12-15 2015-08-25 Ethicon Endo-Surgery, Inc. Devices and methods for endoluminal plication
US9173657B2 (en) 2011-12-15 2015-11-03 Ethicon Endo-Surgery, Inc. Devices and methods for endoluminal plication
US10292703B2 (en) 2011-12-15 2019-05-21 Ethicon Endo-Surgery, Inc. Devices and methods for endoluminal plication
US10687808B2 (en) 2011-12-15 2020-06-23 Ethicon Endo-Surgery, Inc. Devices and methods for endoluminal plication
US8992547B2 (en) 2012-03-21 2015-03-31 Ethicon Endo-Surgery, Inc. Methods and devices for creating tissue plications
US9980716B2 (en) 2012-03-21 2018-05-29 Ethicon Llc Methods and devices for creating tissue plications
US10595852B2 (en) 2012-03-21 2020-03-24 Ethicon Llc Methods and devices for creating tissue plications

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