WO1999067347A2 - Metallocene-catalyzed oligodecenes, their production and their use as component in lubricants - Google Patents

Metallocene-catalyzed oligodecenes, their production and their use as component in lubricants Download PDF

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Publication number
WO1999067347A2
WO1999067347A2 PCT/EP1999/003809 EP9903809W WO9967347A2 WO 1999067347 A2 WO1999067347 A2 WO 1999067347A2 EP 9903809 W EP9903809 W EP 9903809W WO 9967347 A2 WO9967347 A2 WO 9967347A2
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Prior art keywords
oligodecenes
linear
decene
molecular weight
oils
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PCT/EP1999/003809
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German (de)
French (fr)
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WO1999067347A3 (en
Inventor
Hans Peter Rath
Helmut Mach
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Basf Aktiengesellschaft
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Priority to AU45046/99A priority Critical patent/AU4504699A/en
Priority to KR1020007014401A priority patent/KR20010053003A/en
Priority to JP2000555993A priority patent/JP2002518582A/en
Priority to EP99927838A priority patent/EP1088049A2/en
Publication of WO1999067347A2 publication Critical patent/WO1999067347A2/en
Publication of WO1999067347A3 publication Critical patent/WO1999067347A3/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M143/00Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
    • C10M143/08Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation containing aliphatic monomer having more than 4 carbon atoms
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/02Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
    • C10M107/10Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation containing aliphatic monomer having more than 4 carbon atoms
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/028Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
    • C10M2205/0285Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/04Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines

Definitions

  • the present invention relates to the use of metallocene-catalyzed oligodecenes with a number-average molecular weight of 500 to 200,000 as components in lubricants, in particular in motor oils and gear oils, and to such lubricants themselves. Since some of these oligodecenes represent new substances, the invention relates to continue these new oligodecenes.
  • Hydrogenated short and medium chain oligoalkenes have long been used as components in synthetic lubricants, e.g. Motor oils, used. These are essentially di-, tri- and tetramers which are produced by oligomerization, for example using boron trifluoride as a catalyst and alcohols such as butanol or pentanol as promoters. However, this technology does not specifically lead to higher molecular weight oligomers terminated with vinylidene double bonds.
  • poly-1-olefins from C 3 - to co-olefins such as propene, 1-butene, 1-pentene or 1-hexene with a number average molecular weight of 300 to 10,000 are known, which by conventional Metallocene catalysis can be produced.
  • the 1-olefins mentioned are always used in a mixture with more volatile saturated and unsaturated hydrocarbons, for example a technical butane / butene stream or technical isobutene-containing butene streams (“raffinate 1/11” from the steam cracker) are used.
  • the poly-1-olefins obtained are also suitable, inter alia, as a constituent for lubricants.
  • EP-A 613 873 (2) describes metallocene-catalyzed oligomers made from linear ⁇ -olefins having 8 to 20 C atoms, e.g. technical 1-octene or technical 1-dodecene, with a number average molecular weight of 400 to 3000. According to (2), such oligomers are generally suitable as a base material for lubricants, but no longer with a number average molecular weight of 6000 or more.
  • WO-A 96/28486 (3) relates to copolymers of unsaturated dicarboxylic acids or their anhydrides and oligomers of 1-olefins having 3 to 14 carbon atoms, which can be prepared by metallocene catalysis. Among other things, n-decene is also mentioned as the 1-olefin. The average molecular weight of the olefin oligo- mere is 300 to 10,000.
  • the copolymers obtained from the unsaturated dicarboxylic acid (anhydrides) and the olefin oligomers are suitable as fuel and lubricant additives after derivatization with amines. 5
  • olefin oligomers produced by means of metallocene catalyst systems are known, which are based on linear and ring-shaped C 1 -C 1 -efins, for example 1-decene.
  • Their weight average molecular weight (M w ) is 100 to
  • these olefin oligomers can be functionalized with the usual chemical reactions such as hydroformylation and / or hydroamination
  • Process 15 connections which e.g. are suitable as fuel or lubricant additives.
  • the object of the present invention was to remedy the shortcomings of the prior art.
  • 35 can, with a number average molecular weight of 500 to 200,000, be found as components in lubricants, in particular in engine and gear oils, especially in multigrade engine oils and gear oils.
  • the areas of application for the oligodecenes mentioned are in particular hydraulic fluids, bed sheet oils, compressor oils, circulation oils, calender oils, rolling oils and lubricating greases.
  • the oligodecenes mentioned have a number average molecular weight (M N ) of 10,000 to 200,000, preferably 20,000 to 150,000, in particular from 25,000 to 100,000, especially from 30,000 to 80,000, particularly preferably from 35,000 to 60,000, the determination of M N usually being carried out by gel permeation chromatography (GPC), as a viscosity index improver in fully synthetic, partially synthetic and mineral motor oils, in particular in such multigrade engine oils, because they have a significantly more favorable flow behavior at high and especially at low temperatures.
  • GPC gel permeation chromatography
  • the engine oils remain more fluid; at high temperatures (operating temperature of the engine) they remain sufficiently viscous so that the lubricating film does not tear off.
  • (Fully) synthetic motor oils are to be understood in particular as those based on organic esters, synthetic hydrocarbons, poly- ⁇ -olefins and polyolefins (e.g. polyisobutene).
  • Semi-synthetic motor oils are mixtures of mineral oils with synthetic motor oils, especially with the above-mentioned synthetic motor oils.
  • the oligecenes mentioned can just as well be used in engine oils based only on mineral oils. Particularly interesting is the use in the so-called multi-grade engine oils, which are equally suitable for winter and summer operation of engines.
  • the engine oils mentioned can be used for a wide variety of applications, but in particular as four-stroke engine oils in automotive and two-wheel engines, locomotive diesel engines, etc.
  • the oligodecenes mentioned have a number average molecular weight (M N ) of 800 to 50,000, preferably from 1000 to 30,000, in particular from 1500 to 20,000, especially from 2000 to 15,000, the determination of M N usually by gel permeation - Chromatography (GPC) is used as a thickener or viscosity index improver in gear oils, especially in multigrade gear oils.
  • M N number average molecular weight
  • Thickeners” and “viscosity improvers” are synonyms when used in gear oils.
  • Gear oils are to be understood here in particular as gear oils for the automotive sector, especially manual and automatic gear oils.
  • the oligodecenes have a very good thickening effect as well as high shear stability and very low low-temperature viscosities.
  • the oligodecenes according to the application are clearly superior to the polymethacrylates normally used for such gear oils.
  • the said oligodecenes with a number average molecular weight (M N ) of 500 to 5000, preferably from 650 to 3500, in particular from 800 to 2500, the determination of M N usually being carried out by gel permeation chromatography (GPC) as synthetic Lubricant components in lubricants, especially in engine and gear oils, especially in multigrade engine and gear oils.
  • GPC gel permeation chromatography
  • the oligodecenes are characterized by particularly low low-temperature viscosities and are clearly superior to the poly- ⁇ -olefins commonly used for this purpose.
  • the oligodecenes according to the application are mostly used in their hydrogenated form, which, however, generally has no influence on the viscosimetic data.
  • the amount of the oligodecenes mentioned in the lubricants, in particular in the motor oils or gear oils, is usually 0.1 to 95% by weight, in particular 0.5 to 90% by weight, especially 1 to 85% by weight, based on the lubricant or the engine oil or gear oil.
  • the preferred amount used is 0.1 to 40% by weight, in particular 0.5 to 20% by weight, especially 1 to 10% by weight, based on the motor oil.
  • the preferred amount used as a thickener (viscosity index improver) in gear oils the preferred amount used is 0.5 to 70% by weight, in particular 1 to 50% by weight, especially 5 to 40% by weight, based on the gear oil.
  • the preferred amount is 1 to 95% by weight, in particular 5 to 90% by weight, especially 20 to 85% by weight, particularly preferably 30 to 85 % By weight, very particularly preferably 40 to 85% by weight, based on the lubricant.
  • Other customary additives such as dispersants, corrosion inhibitors, wear protection components, detergents, antioxidants, friction modifiers and / or defoamers (foam inhibitors) may also be present in the lubricants or engine or gear oils in the amounts customary for this.
  • the essential monomer component in the oligodecenes mentioned is linear 1-decene, which alone or in a mixture with up to 40 mol%, in particular up to 20 mol%, especially up to 5 mol%, based on the amount of 1- Decene, further linear CQ - until C ⁇ 2 -1-alkenes (1-octene, 1-nonen, 1-undecene and / or 1-dodecene) can be oligo erized.
  • These 1-alkenes can be in chemically pure form (purities of usually 99 to 99.9% by weight) or as industrial mixtures in purities of usually 90 up to 99% by weight are used, the remaining constituents of the technical mixtures normally being approximately equally volatile, polymerizable or non-polymerizable components (for example unsaturated isomers, homologs or saturated hydrocarbons).
  • the 1-alkenes used are practically free of volatile components, especially free of more volatile saturated or unsaturated hydrocarbons, in particular those with fewer than 8 carbon atoms; practically free means that at most a proportion of such volatile components of less than 1% by weight, in particular less than 0.5% by weight, can occur.
  • the systems of metallocene catalyst and active gate used for oligomerization are conventional catalyst systems.
  • the desired molecular weight ranges of the oligodecenes can be adjusted in a known manner by varying the structure of the metallocene.
  • the oligomerization is usually carried out in a suitable medium ("reaction mixture"), e.g. an organic solvent, under the usual conditions for this.
  • the reaction mixture is the mixture which is present in the time after all the reaction components have been combined until the catalyst system has been destroyed after the oligomerization reaction has taken place.
  • the solubility of the catalyst system in the reaction mixture is analogous by measuring the turbidity of the reaction mixture
  • the catalyst system is largely soluble if the turbidity number is in the range from 1 to 10, preferably in the range from 1 to 3.
  • the metallocene component of the catalyst system is a complex of titanium, zirconium and hafnium in which the metal atom M is sandwiched between two optionally substituted cyclopentadienyl groups, the remaining valences of the central atom M being replaced by easily exchangeable leaving atoms or leaving groups X 1 , X 2 are saturated.
  • Suitable metallocene complexes are those with the general formula Cp 2 MX 1 X 2 , in which M is titanium, zirconium or hafnium, preferably zirconium.
  • Cp 2 represent a pair of optionally substituted cyclopentadienyl ligands. Both cyclopentadienyl ligands or only one of the two can be substituted.
  • the cyclopentadienyl rings are usually substituted symmetrically. This means that the type, number and also the position of the alkyl substituents of one Cp ring is identical to the type, number and also position of the alkyl substituents of the second Cp ring.
  • the number of alkyl groups per cyclopentadienyl ring is 1 to 4.
  • Suitable C 5 - to C 3 o-alkyl radicals are the aliphatic radicals pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octa-decyl, nonadecyl and eicosyl and their isomers , such as neo-pentyl, iso-octyl, and the cycloaliphatic radicals cyclopentyl and cyclohexyl. N-Octadecyl is particularly suitable.
  • the optionally C 5 - to C 3 o-alkyl-substituted cyclopentadienyl units can, however, also be substituted by 1 to 2 C 4 - to cio-alkylene units, which together with the cyclopentadienyl unit form a fused ring system, such as the tetrahydroindenyl system, form.
  • R 1 denotes a Ci to C 3 cr -organic group such as methyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, sec-butyl, tert-butyl, n-pentyl , i-pentyl, neo-pentyl, hexyl, heptyl, octyl, nonyl, cyclohexyl, phenyl or p-tolyl.
  • Preferred organosilyl radicals are trimethylsilyl and tert. -Butyldimethylsilyl, especially trimethylsilyl.
  • the symmetrical substitution pattern is not absolutely necessary, but is also not excluded.
  • Such metallocene catalysts in which the two cyclopentadienyl ligands are connected to one another via a bridge member.
  • Such bridging links mostly have 1 to 4 atoms (C atoms and / or heteroatoms such as Si, N, P, 0, S, Se or B) and optionally alkyl chains, for example 1,2-ethylidene, 1,3-propylidene or dialkylsilane -Bridges.
  • Easily exchangeable, formally negatively charged leaving atoms or leaving groups atoms or leaving groups X 1 , X 2 of the metallocene complexes of the general formula CpMX 1 X 2 may be mentioned: hydrogen, halogen such as fluorine, bromine, iodine and preferably chlorine.
  • alcoholates such as methanolate, ethanolate, n- and i-propanolate, phenolate, trifluoromethylphenolate, naphtholate and silanolate.
  • Ci to Cio alkyl radicals in particular methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, neo -Pentyl, hexyl, preferably methyl, tert-butyl and neo-pentyl, furthermore alicyclic C 3 - to -CC hydrocarbon radicals such as cyclopropyl, cyclobutyl, cyclopentyl and in particular cyclohexyl or C 5 - to C 2 Q-bicycloalkyl such as bicyclopentyl and especially bicycloheptyl and bicyclooctyl.
  • aliphatic Ci to Cio alkyl radicals in particular methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pent
  • substituents X 1 , X 2 with aromatic structural units are C 6 - to cis-aryl, preferably phenyl or naphthyl, alkyl - aryl or arylalkyl, each having 1 to 10 C atoms in the alkyl radical and 6 to 20 C atoms in the aryl radical, such as for example tolyl and benzyl.
  • metallocene complexes are: bis (n-octadecylcyclopentadienyl) zirconium dichloride, bis (trimethylsilyl-cyclopentadienyl) zirconium dichloride, bis (tetrahydroindenyl) zirconium dichloride, bis [(tert-butyldimethyladilium) dichloride).
  • the metallocene complexes mentioned can be easily prepared by known processes, e.g. Brauer (ed.): Handbuch der Preparative Inorganic Chemistry, Volume 2, 3rd edition, pages 1395 to 1397, Enke, Stuttgart 1978.
  • a preferred process is based on the lithium salts of the appropriately substituted cyclopentadienyls, which are reacted with the transition metal halides.
  • the catalyst systems also contain activators which are known per se and are also called cocatalysts in the literature. They generally alkylate them Transition metal component of the catalyst system and / or abstract a ligand X from the transition metal component, so that ultimately a catalyst system for the oligomerization of olefinically unsaturated hydrocarbons can arise.
  • activators which are known per se and are also called cocatalysts in the literature. They generally alkylate them Transition metal component of the catalyst system and / or abstract a ligand X from the transition metal component, so that ultimately a catalyst system for the oligomerization of olefinically unsaturated hydrocarbons can arise.
  • Organometallic compounds of the 1st to 3rd main group or the 2nd subgroup of the periodic table are generally suitable for this task, but other acceptor compounds such as, for example, carbocation salts can also be used.
  • suitable activator compounds are organoaluminum and organoboron compounds as well as carbocation salts. Preference is given to open-chain or cyclic oligomeric alumoxane compounds which can be obtained by reacting aluminum tri-alkylene, in particular trimethyl or triethyl aluminum, with water.
  • R 2 is hydrogen, C 1 -C 4 -alkyl, preferably C 1 -C 4 -alkyl, in particular methyl, ethyl or butyl.
  • R 2 can also represent arylalkyl or alkylaryl, each having 1 to 10 carbon atoms in the alkyl radical and 6 to 20 carbon atoms in the aryl radical.
  • Aluminum alkyls Al (R 2 ) 3 are furthermore suitable, in which R 2 can mean fluorine, chlorine, bromine or iodine in addition to the radicals defined above, with the proviso that at least one radical R 2 is a C-organic radical or a hydrogen atom .
  • Particularly preferred compounds are trimethyl aluminum, triethyl aluminum, triisobutyl aluminum, di-isobutyl aluminum hydride and diethyl aluminum chloride.
  • organic boron compounds are also very suitable as activators, for example tris -arylboron compounds, preferably tris (pentafluoropheny1) boron, furthermore salts of carbonium ions, preferably triphenylmethyltetraarylborate, in particular triphenylmethyltetra (pentafluorophenyD orate.
  • tris -arylboron compounds preferably tris (pentafluoropheny1) boron
  • furthermore salts of carbonium ions preferably triphenylmethyltetraarylborate, in particular triphenylmethyltetra (pentafluorophenyD orate.
  • Al, B or C compounds mentioned are known or can be obtained in a manner known per se.
  • activators they can be used alone or as mixtures in the catalyst system.
  • the activator component is preferably used in a molar excess with respect to the metallocene complex.
  • the molar ratio of activator to metallocene complex is generally 100: 1 to 10,000: 1, preferably 100: 1 to 1,000: 1:
  • the constituents of the catalyst systems described can be introduced into the oligomerization reactor individually or as a mixture in any order.
  • the metallocene complex is preferably mixed with at least one activator component before it enters the reactor, that is to say preactivated.
  • the oligodecenes can be prepared in the customary reactors used for the oligomerization of olefins, either batchwise or preferably continuously. Suitable reactors include continuously operated stirred kettles, it also being possible to use a series of several stirred kettles connected in series.
  • the oligomerization can be carried out in a suspension, in liquid monomers and in inert solvents.
  • solvents in particular liquid organic hydrocarbons such as benzene, ethylbenzene or toluene are used.
  • the oligomerizations are preferably carried out in a reaction mixture in which the liquid monomer is present in excess.
  • the oligomerization is generally carried out at temperatures from -20 ° C to 200 ° C, in particular from 0 to 140 ° C, especially at 30 ° C to 110 ° C, it can usually be carried out using the low-pressure or medium-pressure process .
  • the amount of catalyst used is not critical.
  • the oligodecenes produced by metallocene catalysis contain unsaturated double bonds due to the oligomerization mechanism; the proportion of terminal vinylidene double bonds is particularly high. If these double bonds interfere when used as motor oil or lubricating oil components, they can be converted into saturated structures by conventional hydrogenation processes.
  • the oligodecenes used according to the invention have the above-mentioned number average molecular weight (M N ).
  • the number average molecular weight is usually determined by gel permeation chromatography (GPC).
  • the molecular weight distribution M W / M N (weight average / number average) is generally 1.3 to 5, a narrow distribution being more widely distributed, for example by extraction processes Samples are created and a broad distribution can also be obtained by mixing. If uniform catalyst systems are used, the distribution is generally from 1.5 to 3.0. Under certain circumstances, a broader distribution can be more advantageous, because the same thickening effect in the engine or lubricating oil usually requires more oligomer with a narrow distribution and the same molecular weight.
  • a wide distribution with a low-molecular flank in the molecular weight distribution can also be advantageous for an often additionally occurring dispersing action in the motor or lubricating oil.
  • bimodal distributions generated by blends can also have an advantageous effect.
  • Narrower distributions can also be advantageous due to better shear stability, especially with gear oils.
  • the present invention further relates to oligodecenes which are obtained by oligomerizing linear 1-decene, up to 40 mol%, based on the amount of linear 1-Decene, further linear Cs to C ⁇ -1 olefins can be polymerized in, are available in the presence of a titanium, zirconium or hafnium metal locene catalyst and an activator based on organoaluminum, organic boron or carbocationic compounds may have been hydrogenated after the oligomerization, with a number average molecular weight of 30,000 to 200,000, in particular from 35,000 to 150,000.
  • the present invention also relates to a process for the preparation of these oligodecenes, which is characterized in that linear 1-decene or a mixture of linear 1-decene and up to 40 mol%, based on the amount of linear 1-decene, further linear CQ - to C ⁇ 2 -1-alkenes metallocene-catalysed - as described above - oligomerized and, if desired, hydrogenated subsequently.
  • an oligodecene with an M N according to GPC of 3500 was produced using bis (n-octadecylcyclopentadienyl) zirconium dichloride / methylalumoxane.
  • an oligodecene with an M ⁇ according to GPC of 6450 was prepared using bis (n-octadecylcyclopentadienyl) zirconium dichloride / methylalumoxane.
  • Example 5
  • an oligodecene with an M N according to GPC of 850 was produced using bis (n-octadecylcyclopentadienyl) zirconium dichloride / methylalnmoxane.
  • Ashless dispersants 5.0% usual overbased sulfonate 2.8% zinc dithiophosphate 2.0% common antioxidant 0.4% common friction modifier 0.1% common foam inhibitor 0.002
  • M N 3500 from Example 3
  • Viscosity index improver Viscosity index improver
  • a fully synthetic multigrade motor oil (5W / 40) with the following composition:
  • Polyisobutene (M N 2300) as 3.85% thickener common polymethacrylate as 1.0% thickener common pour point improver 0.2%

Abstract

The invention relates to oligodecenes which are obtained by oligomerisation of linear 1-decene, whereby up to 40 mol %, in relation to the quantity of linear 1-decene, of other linear C8-C12-1-alkenes can be included by polymerization, in the presence of a titanium, zirconium or hafnium metallocene catalyst and an activator on a basis of aluminium-organic, boron-organic or carbo-cationic compounds, and which have possibly been hydrogenated following oligomerisation. Said oligodecenes have a number average molecular weight of between 500 and 200,000. The invention further relates to their use as components in lubricants, especially motor oils and transmission oils.

Description

METALLOCENKATALYSIERT HERGESTELLTE OLIGODECENE, IHRE HERSTELLUNG UND IHRE VERWENDUNG ALS KOMPONENTEN IN SCHMIERSTOFFENMETALLOCENE CATALYZES PRODUCED OLIGODECENES, THEIR PRODUCTION AND THEIR USE AS COMPONENTS IN LUBRICANTS
Beschreibungdescription
Die vorliegende Erfindung betrifft die Verwendung von metallocenkatalysiert hergestellten Oligodecenen mit einem zahlen- gemittelten Molekulargewicht von 500 bis 200.000 als Komponenten in Schmierstoffen, insbesondere in Motorenölen und Getriebeölen, sowie solche Schmierstoffe selbst. Da ein Teil dieser Oligode- cene neue Stoffe darstellt, betrifft die Erfindung weiterhin diese neuen Oligodecene.The present invention relates to the use of metallocene-catalyzed oligodecenes with a number-average molecular weight of 500 to 200,000 as components in lubricants, in particular in motor oils and gear oils, and to such lubricants themselves. Since some of these oligodecenes represent new substances, the invention relates to continue these new oligodecenes.
Hydrierte kurz- und mittelkettige Oligoalkene werden seit langem als Komponenten in synthetischen Schmierstoffen, z.B. Motorenölen, eingesetzt. Es handelt sich hierbei im wesentlichen um Di-, Tri- und Tetramere, die durch Oligomerisierung beispielsweise mit Bortrifluorid als Katalysator und Alkoholen wie Butanol oder Pentanol als Promotoren hergestellt werden. Diese Technologie führt jedoch nicht gezielt zu höhermolekularen, mit Vinyliden- doppelbindungen terminieren Oligomeren.Hydrogenated short and medium chain oligoalkenes have long been used as components in synthetic lubricants, e.g. Motor oils, used. These are essentially di-, tri- and tetramers which are produced by oligomerization, for example using boron trifluoride as a catalyst and alcohols such as butanol or pentanol as promoters. However, this technology does not specifically lead to higher molecular weight oligomers terminated with vinylidene double bonds.
Aus der O-A 93/24539 (1) sind Poly- 1-olefine aus C3- bis Co-Olefinen wie Propen, 1-Buten, 1-Penten oder 1-Hexen mit einem zahlengemittelten Molekulargewicht von 300 bis 10.000 bekannt, welche durch übliche Metallocen-Katalyse hergestellt werden. Eingesetzt werden die genannten 1-Olefine stets im Gemisch mit leichter flüchtigen gesättigten und ungesättigten Kohlenwasser- Stoffen, beispielsweise werden ein technischer Butan/Bute -Strom oder technische isobutenhaltige Buten-Ströme ("Raffinat 1/11" aus dem Steamcracker) verwendet. Die erhaltenen Poly- 1-olefine eignen sich unter anderem auch als Bestandteil für Schmierstoffe.From OA 93/24539 (1) poly-1-olefins from C 3 - to co-olefins such as propene, 1-butene, 1-pentene or 1-hexene with a number average molecular weight of 300 to 10,000 are known, which by conventional Metallocene catalysis can be produced. The 1-olefins mentioned are always used in a mixture with more volatile saturated and unsaturated hydrocarbons, for example a technical butane / butene stream or technical isobutene-containing butene streams (“raffinate 1/11” from the steam cracker) are used. The poly-1-olefins obtained are also suitable, inter alia, as a constituent for lubricants.
In der EP-A 613 873 (2) werden metallocenkatalysiert hergestellte Oligomere aus linearen α-Olefinen mit 8 bis 20 C-Atomen, z.B. technischem 1-Octen oder technischem 1-Dodecen, mit einem zahlengemittelten Molekulargewicht von 400 bis 3000 beschrieben. Solche Oligomere eignen sich gemäß (2) generell als Grundmaterial für Schmierstoffe, jedoch nicht mehr bei einem zahlengemittelten Molekulargewicht von 6000 oder mehr.EP-A 613 873 (2) describes metallocene-catalyzed oligomers made from linear α-olefins having 8 to 20 C atoms, e.g. technical 1-octene or technical 1-dodecene, with a number average molecular weight of 400 to 3000. According to (2), such oligomers are generally suitable as a base material for lubricants, but no longer with a number average molecular weight of 6000 or more.
Die WO-A 96/28486 (3) betrifft Copolymerisate aus ungesättigten Dicarbonsäuren oder deren Anhydriden und Oligomeren von 1-Olefinen mit 3 bis 14 C-Atomen, welche durch Metallocenkatalyse hergestellt werden können. Als 1-Olefin wird unter anderem auch n-Decen genannt. Das mittlere Molekulargewicht der Olefinoligo- mere beträgt 300 bis 10.000. Die aus den ungesättigten Dicarbon- säure (anhydride) n und den Olefinoligomeren erhaltenen Copolymeri- sate eignen sich nach Derivatisierung mit A inen als Kraft- und Schmierstoffadditive. 5WO-A 96/28486 (3) relates to copolymers of unsaturated dicarboxylic acids or their anhydrides and oligomers of 1-olefins having 3 to 14 carbon atoms, which can be prepared by metallocene catalysis. Among other things, n-decene is also mentioned as the 1-olefin. The average molecular weight of the olefin oligo- mere is 300 to 10,000. The copolymers obtained from the unsaturated dicarboxylic acid (anhydrides) and the olefin oligomers are suitable as fuel and lubricant additives after derivatization with amines. 5
Aus der WO-A 96/23751 (4) sind mittels Metallocenkatalysator- systemen hergestellte Olefinoligomere bekannt, welche auf linearen und ringförmigen C - bis Cι -01efinen, z.B. 1-Decen, basieren. Ihr gewichtsgemitteltes Molekulargewicht (Mw) liegt bei 100 bisFrom WO-A 96/23751 (4), olefin oligomers produced by means of metallocene catalyst systems are known, which are based on linear and ring-shaped C 1 -C 1 -efins, for example 1-decene. Their weight average molecular weight (M w ) is 100 to
10 20.000 bei einer Molekulargewichtsverteilung MW/MN (Gewichts - mittelwert/Zahlenmittelwert) von 1,0 bis 2,4. Ihr Polymerisationsgrad liegt im Bereich von 2 bis 200. Diese Olefinoligomere lassen sich gemäß (4) mit den üblichen chemischen Reaktionen wie Hydroformylierung und/oder Hydroaminierung zu funktionalisierten10 20,000 with a molecular weight distribution M W / M N (weight average / number average) from 1.0 to 2.4. Their degree of polymerization is in the range from 2 to 200. According to (4), these olefin oligomers can be functionalized with the usual chemical reactions such as hydroformylation and / or hydroamination
15 Verbindungen weiterverarbeiten, welche z.B. als Kraft- oder Schmierstoffadditive geeignet sind.Process 15 connections, which e.g. are suitable as fuel or lubricant additives.
Die aus dem Stand der Technik bekannten Systeme genügen jedoch nur bedingt den heutigen hohen Anforderungen an Komponenten für 20 Getriebeöle und Motorenöle und andere Schmierstoffe, insbesondere das Viskosität-Temperatur-Verhalten ist noch verbesserungsbedürftig.The systems known from the prior art, however, only partially meet today's high requirements for components for 20 gear oils and engine oils and other lubricants, in particular the viscosity-temperature behavior is still in need of improvement.
Aufgabe der vorliegenden Erfindung war es, den Mängeln des 25 Standes der Technik abzuhelfen.The object of the present invention was to remedy the shortcomings of the prior art.
Demgemäß wurde die Verwendung von Oligodecenen, welche durch Oligomerisierung von linearem 1-Decen, wobei bis zu 40 mol-%, bezogen auf die Menge an linearem 1-Decen, weitere linearesAccordingly, the use of oligodecenes, which was obtained by oligomerizing linear 1-decene, up to 40 mol%, based on the amount of linear 1-decene, was further linear
30 C8" bis Cι2-1-Alkene mit einpolymerisiert werden können, in Gegenwart eines Titan-, Zirkonium- oder Hafnium-Metallocen-Kataly- sators und eines Aktivators auf Basis von aluminiumorganischen, bororganischen oder carbokationischen Verbindungen erhältlich sind und im Anschluß an die Oligomerisierung hydriert worden sein30 C 8 "to Cι 2 -1-alkenes can be polymerized in, are available in the presence of a titanium, zirconium or hafnium metallocene catalyst and an activator based on organoaluminum, organoboron or carbocationic compounds and then the oligomerization has been hydrogenated
35 können, mit einem zahlengemittelten Molekulargewicht von 500 bis 200.000 als Komponenten in Schmierstoffen, insbesondere in Motoren- und Getriebeölen, vor allem in Mehrbereichs -Motorenölen und -Getriebeölen, gefunden.35 can, with a number average molecular weight of 500 to 200,000, be found as components in lubricants, in particular in engine and gear oils, especially in multigrade engine oils and gear oils.
40 Neben Motoren- und Getriebeölen kommen als Einsatzgebiete für die genannten Oligodecene insbesondere auch Hydraulikflüssigkeiten, Bettbahnöle, Kompressorenöle, Umlauföle, Kalanderöle, Walzöle und Schmierfette in Betracht.40 In addition to engine and gear oils, the areas of application for the oligodecenes mentioned are in particular hydraulic fluids, bed sheet oils, compressor oils, circulation oils, calender oils, rolling oils and lubricating greases.
45 In einer bevorzugten Ausführungsform werden die genannten Oligodecene mit einem zahlengemittelten Molekulargewicht (MN) von 10.000 bis 200.000, vorzugsweise von 20.000 bis 150.000, insbesondere von 25.000 bis 100.000, vor allem von 30.000 bis 80.000, besonders bevorzugt von 35.000 bis 60.000, wobei die Bestimmung von MN üblicherweise durch Gelpermeationschromato- graphie (GPC) erfolgt, als Viskositätsindex-Verbesserer in voll- synthetischen, teilsynthetischen und mineralischen Motorenölen, insbesondere in derartigen Mehrbereichs -Motorenölen, eingesetzt, da sie ein deutlich günstigeres Fließverhalten bei hohen und vor allem bei tiefen Temperaturen bewirken. Bei tiefen Temperaturen, beispielsweise bei 0 bis -30°C (Inbetriebnahme des Motors bei Frost) , bleiben die Motorenöle dünnflüssiger; bei hohen Temperaturen (Betriebstemperatur des Motors) bleiben sie ausreichend zähflüssig, damit der Schmierfilm nicht abreißt.In a preferred embodiment, the oligodecenes mentioned have a number average molecular weight (M N ) of 10,000 to 200,000, preferably 20,000 to 150,000, in particular from 25,000 to 100,000, especially from 30,000 to 80,000, particularly preferably from 35,000 to 60,000, the determination of M N usually being carried out by gel permeation chromatography (GPC), as a viscosity index improver in fully synthetic, partially synthetic and mineral motor oils, in particular in such multigrade engine oils, because they have a significantly more favorable flow behavior at high and especially at low temperatures. At low temperatures, for example at 0 to -30 ° C (start-up of the engine in frost), the engine oils remain more fluid; at high temperatures (operating temperature of the engine) they remain sufficiently viscous so that the lubricating film does not tear off.
Unter (voll) synthetischen Motorenölen sollen insbesondere solche auf Basis von organischen Estern, synthetischen Kohlenwasserstoffen, Poly-α-olefinen und Polyolefinen (z.B. Polyisobuten) verstanden werden. Teilsynthetische Motorenöle sind Mischungen von Mineralölen mit synthetischen Motorenölen, insbesondere mit den oben genannten synthetischen Motorenölen. Die genannten Oli- godecene lassen sich ebensogut in nur auf Mineralölen basierenden Motorölen verwenden. Besonders interessant ist der Einsatz in den sogenannten Mehrbereichs -Motorenölen, welche für den Winter- und Sommerbetrieb von Motoren gleichermaßen geeignet sind.(Fully) synthetic motor oils are to be understood in particular as those based on organic esters, synthetic hydrocarbons, poly-α-olefins and polyolefins (e.g. polyisobutene). Semi-synthetic motor oils are mixtures of mineral oils with synthetic motor oils, especially with the above-mentioned synthetic motor oils. The oligecenes mentioned can just as well be used in engine oils based only on mineral oils. Particularly interesting is the use in the so-called multi-grade engine oils, which are equally suitable for winter and summer operation of engines.
Die genannten Motorenöle können für die verschiedensten Anwendungszwecke eingesetzt werden, insbesondere jedoch als Viertakt - motorenöle in Automobil- und Zweiradmotoren, Lokomotivdieselmotoren, etc.The engine oils mentioned can be used for a wide variety of applications, but in particular as four-stroke engine oils in automotive and two-wheel engines, locomotive diesel engines, etc.
In einer weiteren bevorzugten Ausführungsform werden die genannten Oligodecene mit einem zahlengemittelten Molekulargewicht (MN) von 800 bis 50.000, vorzugsweise von 1000 bis 30.000, insbesondere von 1500 bis 20.000, vor allem von 2000 bis 15.000, wobei die Bestimmung von MN üblicherweise durch Gelpermeations - Chromatographie (GPC) erfolgt, als Verdicker oder Viskositätsindex-Verbesserer in Getriebeölen, insbesondere in Mehrbereichs - Getriebeölen, eingesetzt. "Verdicker" und "Viskositätsinde -Verbesserer" sind in Bezug auf den Einsatz in Getriebeölen Synonyme. Unter Getriebeölen sind hier insbesondere Getriebeöle für den Automotivbereich, vor allem Schalt- und Automatikgetriebeöle, zu verstehen. Die Oligodecene weisen hierin eine sehr gute Verdik- kungswirkung sowie hohe Scherstabilität und sehr niedrige Tieftemperaturviskositäten auf. Hierin sind die anmeldungsgemäßen Oligodecene den üblicherweise für derartige Getriebeöle verwende- ten Polymethacrylaten deutlich überlegen. In einer weiteren bevorzugten Ausführungsform werden die genannten Oligodecene mit einem zahlengemittelten Molekulargewicht (MN) von 500 bis 5000, vorzugsweise von 650 bis 3500, insbesondere von 800 bis 2500, wobei die Bestimmung von MN üblicherweise durch Gelpermeationschromatographie (GPC) erfolgt, als synthetische Schmierkomponente in Schmierstoffen, insbesondere in Motoren- und Getriebeölen, vor allem in Mehrbereichs -Motoren- und -Getriebeölen, eingesetzt. Als solche Motoren- und Getriebeöle kommen normalerweise die oben genannten in Betracht. Die Oligodecene zeichnen sich hierbei durch besonders niedrige Tieftemperaturvis - kositäten aus und sind den üblicherweise hierfür verwendeten Poly-α-olefinen deutlich überlegen. Zur Erhöhung der thermo-oxi- dativen Stabilität solcher synthetischen Schmierkomponenten werden die anmeldungsgemäßen Oligodecene meist in ihrer hydrier- ten Form eingesetzt, was allerdings in der Regel keinen Einfluß auf die viskosimetischen Daten hat.In a further preferred embodiment, the oligodecenes mentioned have a number average molecular weight (M N ) of 800 to 50,000, preferably from 1000 to 30,000, in particular from 1500 to 20,000, especially from 2000 to 15,000, the determination of M N usually by gel permeation - Chromatography (GPC) is used as a thickener or viscosity index improver in gear oils, especially in multigrade gear oils. "Thickeners" and "viscosity improvers" are synonyms when used in gear oils. Gear oils are to be understood here in particular as gear oils for the automotive sector, especially manual and automatic gear oils. The oligodecenes have a very good thickening effect as well as high shear stability and very low low-temperature viscosities. The oligodecenes according to the application are clearly superior to the polymethacrylates normally used for such gear oils. In a further preferred embodiment, the said oligodecenes with a number average molecular weight (M N ) of 500 to 5000, preferably from 650 to 3500, in particular from 800 to 2500, the determination of M N usually being carried out by gel permeation chromatography (GPC) as synthetic Lubricant components in lubricants, especially in engine and gear oils, especially in multigrade engine and gear oils. As such engine and transmission oils, the above are normally considered. The oligodecenes are characterized by particularly low low-temperature viscosities and are clearly superior to the poly-α-olefins commonly used for this purpose. To increase the thermo-oxidative stability of such synthetic lubricating components, the oligodecenes according to the application are mostly used in their hydrogenated form, which, however, generally has no influence on the viscosimetic data.
Die Einsatzmenge der genannten Oligodecene in den Schmierstoffen, insbesondere in den Motorenölen bzw. Getriebeölen, beträgt üblicherweise 0,1 bis 95 Gew.-%, insbesondere 0,5 bis 90 Gew. -%, vor allem 1 bis 85 Gew. -%, bezogen auf den Schmierstoff oder das Motorenöl bzw. Getriebeöl. Bei Verwendung als Viskositätsindex- Verbesserer in Motorenölen beträgt die bevorzugte Einsatzmenge 0,1 bis 40 Gew. -%, insbesondere 0,5 bis 20 Gew. -%, vor allem 1 bis 10 Gew. -%, bezogen auf das Motorenöl. Bei Verwendung als Verdicker (Viskositätsindex-Verbesserer) in Getriebeölen beträgt die bevorzugte Einsatzmenge 0,5 bis 70 Gew. -%, insbesondere 1 bis 50 Gew.-%, vor allem 5 bis 40 Gew. -%, bezogen auf das Getriebeöl. Bei Verwendung als synthetische Schmierkomponente in Schmier- Stoffen wie Motoren- und Getriebeölen beträgt die bevorzugte Einsatzmenge 1 bis 95 Gew. -%, insbesondere 5 bis 90 Gew. -%, vor allem 20 bis 85 Gew. -%, besonders bevorzugt 30 bis 85 Gew. -%, ganz besonders bevorzugt 40 bis 85 Gew.- , bezogen auf den Schmierstoff. Weitere übliche Additive wie Dispergatoren, Korro- sionsinhibitoren, Verschleißschutz -Komponenten, Detergentien, Antioxidantien, Friction Modifier und/oder Entschäumer (Schaumi- nihibitoren) können in den hierfür üblichen Mengen in den Schmierstoffen oder Motoren- bzw. Getriebeölen mit anwesend sein.The amount of the oligodecenes mentioned in the lubricants, in particular in the motor oils or gear oils, is usually 0.1 to 95% by weight, in particular 0.5 to 90% by weight, especially 1 to 85% by weight, based on the lubricant or the engine oil or gear oil. When used as a viscosity index improver in motor oils, the preferred amount used is 0.1 to 40% by weight, in particular 0.5 to 20% by weight, especially 1 to 10% by weight, based on the motor oil. When used as a thickener (viscosity index improver) in gear oils, the preferred amount used is 0.5 to 70% by weight, in particular 1 to 50% by weight, especially 5 to 40% by weight, based on the gear oil. When used as a synthetic lubricating component in lubricants such as engine and gear oils, the preferred amount is 1 to 95% by weight, in particular 5 to 90% by weight, especially 20 to 85% by weight, particularly preferably 30 to 85 % By weight, very particularly preferably 40 to 85% by weight, based on the lubricant. Other customary additives such as dispersants, corrosion inhibitors, wear protection components, detergents, antioxidants, friction modifiers and / or defoamers (foam inhibitors) may also be present in the lubricants or engine or gear oils in the amounts customary for this.
Die wesentliche Monomerkomponente in den genannten Oligodecenen ist lineares 1-Decen, welches allein oder in Mischung mit bis zu 40 mol-%, insbesondere bis zu 20 mol-%, vor allem bis zu 5 mol-%, bezogen auf die Menge an 1-Decen, weiterer linearer CQ - bis Cι2-1-Alkene (1-Octen, 1-Nonen, 1-Undecen und/oder 1-Dodecen) oligo erisiert werden kann. Diese 1-Alkene können in chemisch reiner Form (Reinheiten von üblicherweise 99 bis 99,9 Gew. -%) oder als technische Gemische in Reinheiten von üblicherweise 90 bis 99 Gew. -% eingesetzt werden, wobei bei den technischen Gemischen die restlichen Bestandteile normalerweise in etwa gleich flüchtige, polymersationsfähige oder nicht-polymerisationsfähige Komponenten (beispielsweise ungesättigte Isomere, Homologe oder gesättigte Kohlenwasserstoffe) sind. In der Regel sind die eingesetzten 1-Alkene praktisch frei von flüchtigen Komponenten, vor allem frei von flüchtigeren gesättigten oder ungesättigten Kohlenwasserstoffen, insbesondere solchen mit weniger als 8 C-Atomen; praktisch frei bedeutet, daß höchstens ein Anteil an solchen flüchtigen Komponenten von unter 1 Gew.-%, insbesondere unter 0,5 Gew.-%, auftreten kann.The essential monomer component in the oligodecenes mentioned is linear 1-decene, which alone or in a mixture with up to 40 mol%, in particular up to 20 mol%, especially up to 5 mol%, based on the amount of 1- Decene, further linear CQ - until Cι 2 -1-alkenes (1-octene, 1-nonen, 1-undecene and / or 1-dodecene) can be oligo erized. These 1-alkenes can be in chemically pure form (purities of usually 99 to 99.9% by weight) or as industrial mixtures in purities of usually 90 up to 99% by weight are used, the remaining constituents of the technical mixtures normally being approximately equally volatile, polymerizable or non-polymerizable components (for example unsaturated isomers, homologs or saturated hydrocarbons). As a rule, the 1-alkenes used are practically free of volatile components, especially free of more volatile saturated or unsaturated hydrocarbons, in particular those with fewer than 8 carbon atoms; practically free means that at most a proportion of such volatile components of less than 1% by weight, in particular less than 0.5% by weight, can occur.
Die zur Oligomerisierung verwendeten Systeme aus Metallocen-Katalysator und Aktiv tor sind übliche Katalysatorsysteme. Durch Va- riation der Struktur des Metallocens lassen sich in bekannter Weise die gewünschten Molekulargewichtsbereiche der Oligodecene einstellen. Die Oligomerisierung wird in der Regel in einem geeigneten Medium ("Reaktionsgemisch"), z.B. einem organischen Lösungsmittel, unter den hierfür üblichen Bedingungen durch- geführt.The systems of metallocene catalyst and active gate used for oligomerization are conventional catalyst systems. The desired molecular weight ranges of the oligodecenes can be adjusted in a known manner by varying the structure of the metallocene. The oligomerization is usually carried out in a suitable medium ("reaction mixture"), e.g. an organic solvent, under the usual conditions for this.
An die Katalysatorsysteme werden keine besonderen Anforderungen gestellt, außer daß sie in dem Reaktionsgemisch weitgehend löslich sind. Das Reaktionsgemisch ist die Mischung, welche in der Zeit nach dem Zusammengeben aller Reaktionskomponenten bis spätestens zum Zerstören des Katalysatorsystems nach erfolgter Oligomerisierungsreaktion vorliegt .No special requirements are imposed on the catalyst systems, except that they are largely soluble in the reaction mixture. The reaction mixture is the mixture which is present in the time after all the reaction components have been combined until the catalyst system has been destroyed after the oligomerization reaction has taken place.
Die Löslichkeit des Katalysatorsystems im Reaktionsgemisch wird durch die Messung der Trübung des Reaktionsgemisches analogThe solubility of the catalyst system in the reaction mixture is analogous by measuring the turbidity of the reaction mixture
DIN 38404 bestimmt. Eine weitgehende Löslichkeit des Katalysatorsystems liegt vor, wenn die Trübungszahl im Bereich von 1 bis 10, vorzugsweise im Bereich von 1 bis 3, liegt.DIN 38404 determined. The catalyst system is largely soluble if the turbidity number is in the range from 1 to 10, preferably in the range from 1 to 3.
Bei der Metallocenkomponente des Katalysatorsystems handelt es sich um Komplexe des Titans, Zirkoniums und Hafniums, bei denen das Metallatom M sandwichartig zwischen zwei gegebenenfalls substituierten Cyclopentadienyl-Gruppen gebunden ist, wobei die restlichen Valenzen des Zentralatoms M durch leicht austauschbare Abgangsatome oder Abgangsgruppen X1, X2 abgesättigt sind.The metallocene component of the catalyst system is a complex of titanium, zirconium and hafnium in which the metal atom M is sandwiched between two optionally substituted cyclopentadienyl groups, the remaining valences of the central atom M being replaced by easily exchangeable leaving atoms or leaving groups X 1 , X 2 are saturated.
Geeignete Metallocenkomplexe sind solche mit der allgemeinen Formel Cp2MX1X2, in welchem M Titan, Zirkonium oder Hafnium, vorzugsweise Zirkonium, bedeuten. Cp2 stehen für ein Paar von gegebenenfalls substituierten Cyclo- pentadienyl-Liganden. Hierbei können beide Cyclopentadienyl - Liganden oder nur einer der beiden substituiert sein.Suitable metallocene complexes are those with the general formula Cp 2 MX 1 X 2 , in which M is titanium, zirconium or hafnium, preferably zirconium. Cp 2 represent a pair of optionally substituted cyclopentadienyl ligands. Both cyclopentadienyl ligands or only one of the two can be substituted.
Für den Fall, daß die Substituenten C5- bis C3o-Alkylgruppen bedeuten, sind die Cyclopentadienylringe üblicherweise symmetrisch substituiert. Dies bedeutet, daß sowohl Art, Anzahl als auch die Position der Alkyl -Substituenten des einen Cp -Ringes identisch ist mit Art, Anzahl und auch Position der Alkyl -Substituenten des zweiten Cp-Ringes. Die Anzahl der Alkylgruppen pro Cyclopenta- dienylring beträgt 1 bis 4.In the event that the substituents are C 5 to C 3 o-alkyl groups, the cyclopentadienyl rings are usually substituted symmetrically. This means that the type, number and also the position of the alkyl substituents of one Cp ring is identical to the type, number and also position of the alkyl substituents of the second Cp ring. The number of alkyl groups per cyclopentadienyl ring is 1 to 4.
Geeignete C5- bis C3o-Alkylreste sind die aliphatischen Reste Pentyl, Hexyl, Heptyl, Octyl, Nonyl, Decyl, Undecyl, Dodecyl, Tridecyl, Tetradecyl, Pentadecyl, Hexadecyl, Heptadecyl, Octa- decyl, Nonadecyl und Eicosyl sowie ihre Isomere, wie beispielsweise neo- Pentyl, iso-Octyl, sowie die cycloaliphatischen Reste Cyclopentyl und Cyclohexyl. Besonders gut geeignet ist n-Octade- cyl.Suitable C 5 - to C 3 o-alkyl radicals are the aliphatic radicals pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octa-decyl, nonadecyl and eicosyl and their isomers , such as neo-pentyl, iso-octyl, and the cycloaliphatic radicals cyclopentyl and cyclohexyl. N-Octadecyl is particularly suitable.
Die gegebenenfalls C5- bis C3o-alkylsubstituierten Cyclopentadi- enyleinheiten können aber auch mit je 1 bis 2 C4- bis Cio-Alkylen- einheiten substituiert sein, die zusammen mit der Cyclopentadi- enyleinheit ein anneliertes Ringsystem, wie beispielsweise das Tetrahydroindenylsystem, bilden.The optionally C 5 - to C 3 o-alkyl-substituted cyclopentadienyl units can, however, also be substituted by 1 to 2 C 4 - to cio-alkylene units, which together with the cyclopentadienyl unit form a fused ring system, such as the tetrahydroindenyl system, form.
Als substituierte Cyclopentadienyl- iganden kommen aber auch solche Paare in Frage, in welchen mindestens einen Cyclopentadienyl - einheit mit mindestens einer Organosilylgruppe -Si(R1)3 substi- tuiert ist. R1 bedeutet dann eine Ci- bis C3crKohlenstoff -organische Gruppe wie Methyl, Ethyl, n-Propyl, i-Propyl, n-Butyl, i-Bu- tyl, sec.-Butyl, tert.-Butyl, n-Pentyl, i-Pentyl, neo-Pentyl, Hexyl, Heptyl, Octyl, Nonyl, Cyclohexyl, Phenyl oder p-Tolyl. Bevorzugte Organosilylreste sind Trimethylsilyl und tert. -Butyldi- methylsilyl, insbesondere Trimethylsilyl.However, those pairs in which at least one cyclopentadienyl unit is substituted with at least one organosilyl group -Si (R 1 ) 3 are also suitable as substituted cyclopentadienyl ligands. R 1 then denotes a Ci to C 3 cr -organic group such as methyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, sec-butyl, tert-butyl, n-pentyl , i-pentyl, neo-pentyl, hexyl, heptyl, octyl, nonyl, cyclohexyl, phenyl or p-tolyl. Preferred organosilyl radicals are trimethylsilyl and tert. -Butyldimethylsilyl, especially trimethylsilyl.
Für den Fall der Organosilylsubstitution an den Cyclopentadienyl - einheiten ist das symmetrische Substitutionsmuster nicht zwingend notwendig, aber auch nicht ausgeschlossen.In the case of organosilyl substitution on the cyclopentadienyl units, the symmetrical substitution pattern is not absolutely necessary, but is also not excluded.
Von besonderem Interesse sind solche Metallocen-Katalysatoren, bei denen beide Cyclopentadienyl-Liganden über ein Brückenglied miteinander verbunden sind. Solche Brückenglieder haben meist 1 bis 4 Atome (C -Atome und/oder Heteroatome wie Si, N, P, 0, S, Se oder B) und gegebenenfalls Alkylsei enketten, z.B. 1,2-Ethyliden, 1, 3-Propyliden oder Dialkylsilan-Brücken. Als leicht austauschbare, formal negativ geladene Abgangsatome oder Abgangsgruppen X1, X2 der Metallocenkomplexe der allgemeinen Formel CpMX1X2 seien genannt: Wasserstoff, Halogen wie Fluor, Brom, Iod und vorzugsweise Chlor. Darüber hinaus seien genannt: Alkoholate wie Methanolat, Ethanolat, n- und i-Propanolat, Phenolat, Trifluormethylphenolat, Naphtholat und Silanolat.Of particular interest are those metallocene catalysts in which the two cyclopentadienyl ligands are connected to one another via a bridge member. Such bridging links mostly have 1 to 4 atoms (C atoms and / or heteroatoms such as Si, N, P, 0, S, Se or B) and optionally alkyl chains, for example 1,2-ethylidene, 1,3-propylidene or dialkylsilane -Bridges. Easily exchangeable, formally negatively charged leaving atoms or leaving groups X 1 , X 2 of the metallocene complexes of the general formula CpMX 1 X 2 may be mentioned: hydrogen, halogen such as fluorine, bromine, iodine and preferably chlorine. The following may also be mentioned: alcoholates such as methanolate, ethanolate, n- and i-propanolate, phenolate, trifluoromethylphenolate, naphtholate and silanolate.
Weiterhin empfehlen sich für X1, X2 besonders aliphatische Ci- bis Cio -Alkyl -Reste, insbesondere Methyl, Ethyl, Propyl, iso-Propyl, Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, Pentyl, neo-Pentyl, Hexyl, vorzugsweise Methyl, tert.-Butyl und neo-Pentyl, desweiteren alicyclische C3- bis Cι -Kohlenwasserstoffreste wie Cyclo- propyl, Cyclobutyl, Cyclopentyl und insbesondere Cyclohexyl oder C5- bis C2Q-Bicycloalkyl wie Bicyclopentyl und insbesondere Bicycloheptyl und Bicyclooctyl .Furthermore, particularly suitable for X 1 , X 2 are aliphatic Ci to Cio alkyl radicals, in particular methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, neo -Pentyl, hexyl, preferably methyl, tert-butyl and neo-pentyl, furthermore alicyclic C 3 - to -CC hydrocarbon radicals such as cyclopropyl, cyclobutyl, cyclopentyl and in particular cyclohexyl or C 5 - to C 2 Q-bicycloalkyl such as bicyclopentyl and especially bicycloheptyl and bicyclooctyl.
Als Substituenten X1, X2 mit aromatischen Struktureinheiten seien genannt C6- bis Cis-Aryl, bevorzugt Phenyl oder Naphthyl, Alkyl - aryl oder Arylalkyl mit jeweils 1 bis 10 C-Atomen im Alkylrest und 6 bis 20 C-Atomen im Arylrest wie beispielsweise Tolyl und Benzyl .Examples of substituents X 1 , X 2 with aromatic structural units are C 6 - to cis-aryl, preferably phenyl or naphthyl, alkyl - aryl or arylalkyl, each having 1 to 10 C atoms in the alkyl radical and 6 to 20 C atoms in the aryl radical, such as for example tolyl and benzyl.
Einzelne Beispiele für geeignete Metallocenkomplexe sind: Bis(n- octadecylcyclopentadienyl) zirkoniumdichlorid, Bis (trimethylsilyl- cyclopentadienyl) zirkoniumdichlorid, Bis (tetrahydroindenyl) zirkoniumdichlorid, Bis [ (tert. -butyldimethylsilyl) cyclopentadienyl] zirkoniumdichlorid. Bis (di- tert. -butylcyclopentadie- nyl) zirkoniumdichlorid, (Ethyliden-bisindenyl) zirkoniumdichlorid, Ethyliden-bis (tetrahydroindenyl) zirkoniumdichlorid und Bis [3,3 (2-methyl-benzindenyl) ] dimethylsilandiyl- zirkoniumdichlorid.Individual examples of suitable metallocene complexes are: bis (n-octadecylcyclopentadienyl) zirconium dichloride, bis (trimethylsilyl-cyclopentadienyl) zirconium dichloride, bis (tetrahydroindenyl) zirconium dichloride, bis [(tert-butyldimethyladilium) dichloride). Bis (di-tert-butylcyclopentadienyl) zirconium dichloride, (ethylidene bisindenyl) zirconium dichloride, ethylidene bis (tetrahydroindenyl) zirconium dichloride and bis [3,3 (2-methyl-benzindenyl)] dimethylsilanediyl zirconium dichloride.
Die genannten Metallocenkomplexe können auf einfache Weise nach bekannten Verfahren, z.B. Brauer (Hrsg.): Handbuch der Präpara- tiven Anorganischen Chemie, Band 2, 3. Auflage, Seite 1395 bis 1397, Enke, Stuttgart 1978, synthetisiert werden. Ein bevorzugtes Verfahren geht von den Lithiumsalzen der entsprechend substituierten Cyclopentadienyle aus, welche mit den Übergangsmetallha- logeniden umgesetzt werden.The metallocene complexes mentioned can be easily prepared by known processes, e.g. Brauer (ed.): Handbuch der Preparative Inorganic Chemistry, Volume 2, 3rd edition, pages 1395 to 1397, Enke, Stuttgart 1978. A preferred process is based on the lithium salts of the appropriately substituted cyclopentadienyls, which are reacted with the transition metal halides.
Zweckmäßigerweise wird nur ein Metallocenkomplex in der Oligome- risierungsreaktion eingesetzt, es ist aber auch möglich, Mischungen verschiedener Metallocenkomplexe zu verwenden.Only one metallocene complex is expediently used in the oligomerization reaction, but it is also possible to use mixtures of different metallocene complexes.
Neben den Metallocenkomplexen enthalten die Katalysatorsysteme noch Aktivatoren, die an sich bekannt sind und im Schrifttum auch Cokatalysatoren genannt werden. Im allgemeinen alkylieren sie die Übergangsmetallkomponente des Katalysatorsystems und/oder abstrahieren einen Liganden X von der Übergangsmetallkomponente, so daß letztendlich ein Katalysatorsystem für die Oligomerisierung von olefinisch ungesättigten Kohlenwasserstoffen entstehen kann. Für diese Aufgabe sind im allgemeinen metallorganische Verbindungen der 1. bis 3. Hauptgruppe oder der 2. Nebengruppe des Periodensystems geeignet, jedoch können auch andere Akzeptorverbindungen wie beispielsweise Carbokationen- Salze eingesetzt werden.In addition to the metallocene complexes, the catalyst systems also contain activators which are known per se and are also called cocatalysts in the literature. They generally alkylate them Transition metal component of the catalyst system and / or abstract a ligand X from the transition metal component, so that ultimately a catalyst system for the oligomerization of olefinically unsaturated hydrocarbons can arise. Organometallic compounds of the 1st to 3rd main group or the 2nd subgroup of the periodic table are generally suitable for this task, but other acceptor compounds such as, for example, carbocation salts can also be used.
Im vorliegenden Fall gut geeignete Aktivatorverbindungen sind aluminiumorganische und bororganische Verbindungen sowie Carbokationen- Salze. Bevorzugt werden offenkettige oder cyclische oligomere Alumoxanverbindungen, die durch Umsetzung von Aluminiumtri - alkylen, insbesondere Trimethyl- oder Triethylaluminium, mit Wasser erhalten werden können.In the present case, suitable activator compounds are organoaluminum and organoboron compounds as well as carbocation salts. Preference is given to open-chain or cyclic oligomeric alumoxane compounds which can be obtained by reacting aluminum tri-alkylene, in particular trimethyl or triethyl aluminum, with water.
Als Cokatalysatoren sind im allgemeinen auch Aluminiumorganyle der allgemeinen Formel A1(R2)3 geeignet, wobei R2 Wasserstoff, Ci- bis CIQ -Alkyl, vorzugsweise Cj- bis C4 -Alkyl, insbesondere Methyl, Ethyl oder Butyl, bedeutet. Darüber hinaus kann R2 auch für Aryl- alkyl oder Alkylaryl mit jeweils 1 bis 10 C-Atomen im Alkylrest und 6 bis 20 C-Atomen im Arylrest stehen.Also suitable as cocatalysts are generally aluminum organyls of the general formula A1 (R 2 ) 3 , where R 2 is hydrogen, C 1 -C 4 -alkyl, preferably C 1 -C 4 -alkyl, in particular methyl, ethyl or butyl. In addition, R 2 can also represent arylalkyl or alkylaryl, each having 1 to 10 carbon atoms in the alkyl radical and 6 to 20 carbon atoms in the aryl radical.
Weiterhin sind Aluminiumalkyle Al(R2)3 geeignet, in denen R2 außer den oben definierten Resten noch Fluor, Chlor, Brom oder Iod bedeuten kann, mit der Maßgabe, daß mindestens ein Rest R2 ein C- organischer Rest oder ein Wasserstoffatom ist. Besonders bevorzugte Verbindungen sind Trimethylaluminium, Triethylaluminium, Triisobutylaluminium, Di-isobutylaluminiumhydrid und Diethyl- aluminiumchlorid.Aluminum alkyls Al (R 2 ) 3 are furthermore suitable, in which R 2 can mean fluorine, chlorine, bromine or iodine in addition to the radicals defined above, with the proviso that at least one radical R 2 is a C-organic radical or a hydrogen atom . Particularly preferred compounds are trimethyl aluminum, triethyl aluminum, triisobutyl aluminum, di-isobutyl aluminum hydride and diethyl aluminum chloride.
Außerdem sind als Aktivatoren noch bororganische Verbindungen gut geeignet, beispielsweise Tris -arylborverbindungen, bevorzugt Tris (pentafluoropheny1) bor, weiterhin Salze von Carboniumionen, bevorzugt Triphenylmethyltetraarylborat, insbesondere Triphenyl - methyltetra (pentafluorophenyD orat.In addition, organic boron compounds are also very suitable as activators, for example tris -arylboron compounds, preferably tris (pentafluoropheny1) boron, furthermore salts of carbonium ions, preferably triphenylmethyltetraarylborate, in particular triphenylmethyltetra (pentafluorophenyD orate.
Die genannten AI-, B- oder C-Verbindungen sind bekannt oder in an sich bekannter Weise erhältlich.The Al, B or C compounds mentioned are known or can be obtained in a manner known per se.
Als Aktivatoren können sie für sich allein oder als Mischungen im Katalysatorsystem eingesetzt werden. Vorzugsweise setzt man die Aktivatorkomponente im molaren Überschuß bezüglich des Metallocenkomplexes ein. Das Molverhältnis von Aktivator zu Metallocenkomplex beträgt im allgemeinen 100 : 1 bis 10.000 : 1, vorzugsweise 100 : 1 bis 1.000 : 1:As activators, they can be used alone or as mixtures in the catalyst system. The activator component is preferably used in a molar excess with respect to the metallocene complex. The molar ratio of activator to metallocene complex is generally 100: 1 to 10,000: 1, preferably 100: 1 to 1,000: 1:
Die Bestandteile der beschriebenen Katalysatorsysteme können in beliebiger Reihenfolge einzeln oder als Gemisch in den Oligomeri- sierungsreaktor eingebracht werden. Vorzugsweise wird der Metallocenkomplex mit mindestens einer Aktivatorkomponente vor dem Eintritt in den Reaktor gemischt, das bedeutet voraktiviert.The constituents of the catalyst systems described can be introduced into the oligomerization reactor individually or as a mixture in any order. The metallocene complex is preferably mixed with at least one activator component before it enters the reactor, that is to say preactivated.
Die Herstellung der Oligodecene kann in den üblichen, für die Oligomerisation von Olefinen verwendeten Reaktoren entweder diskontinuierlich oder bevorzugt kontinuierlich durchgeführt werden. Geeignete Reaktoren sind u.a. kontinuierlich betriebene Rührkessel, wobei man gegebenenfalls auch eine Reihe von mehreren hintereinander geschalteten Rührkesseln verwenden kann.The oligodecenes can be prepared in the customary reactors used for the oligomerization of olefins, either batchwise or preferably continuously. Suitable reactors include continuously operated stirred kettles, it also being possible to use a series of several stirred kettles connected in series.
Die Oligomerisation kann in einer Suspension, in flüssigen Mono- meren und in inerten Lösungsmitteln durchgeführt werden. Bei der Oligomerisation in Lösungsmitteln werden insbesondere flüssige organische Kohlenwasserstoffe wie Benzol, Ethylbenzol oder Toluol verwendet. Vorzugsweise werden die Oligomerisierungen in einem Reaktionsgemisch durchgeführt, in welchem das flüssige Monomere im Überschuß vorliegt.The oligomerization can be carried out in a suspension, in liquid monomers and in inert solvents. In the case of oligomerization in solvents, in particular liquid organic hydrocarbons such as benzene, ethylbenzene or toluene are used. The oligomerizations are preferably carried out in a reaction mixture in which the liquid monomer is present in excess.
Da die Oligomerisierung in der Regel bei Temperaturen von -20°C bis 200°C, insbesondere von 0 bis 140°C, vor allem bei 30°C bis 110°C, vorgenommen wird, kann man sie meist im Niederdruck- oder Mitteldruckverfahren durchführen. Die Menge an eingesetztem Katalysator ist nicht kritisch.Since the oligomerization is generally carried out at temperatures from -20 ° C to 200 ° C, in particular from 0 to 140 ° C, especially at 30 ° C to 110 ° C, it can usually be carried out using the low-pressure or medium-pressure process . The amount of catalyst used is not critical.
Die durch Metallocenkatalyse hergestellten Oligodecene enthalten aufgrund des 01igomerisierungs-Mechanismus ungesättigte Doppel- bindungen, hierbei ist der Anteil an endständigen Vinyliden- Doppelbindungen besonders hoch. Falls diese Doppelbindungen bei der Verwendung als Motorenöl- oder Schmieröl -Komponenten stören sollten, können sie durch übliche Hydrierverfahren in gesättigte Strukturen übergeführt werden.The oligodecenes produced by metallocene catalysis contain unsaturated double bonds due to the oligomerization mechanism; the proportion of terminal vinylidene double bonds is particularly high. If these double bonds interfere when used as motor oil or lubricating oil components, they can be converted into saturated structures by conventional hydrogenation processes.
Die erfindungsgemäß verwendeten Oligodecene weisen das oben genannte zahlengemittelte Molekulargewicht (MN) auf. Die Bestimmung des zahlengemittelten Molekulargewichtes erfolgt üblicherweise durch Gelpermeationschromatographie (GPC) . Die Molekular- gewichtsverteilung MW/MN (Gewichtsmittelwert/Zahlenmittelwert) liegt im allgemeinen bei 1,3 bis 5, wobei eine enge Verteilung beispielsweise durch Extraktionsverfahren breiter verteilter Proben entstehen und eine breite Verteilung auch durch Abmischungen erhalten werden kann. Werden einheitliche Katalysatorsysteme eingesetzt, liegt die Verteilung im allgemeinen bei 1,5 bis 3,0. Unter Umständen kann eine breitere Verteilung vorteilhafter sein, denn für die gleiche Aufdickwirkung im Motoren- bzw. Schmieröl benötigt man meist bei enger Verteilung und gleichem Molekulargewicht mehr Oligomer. Auch für eine oft zusätzlich auftretende Dispergierwirkung im Motoren- bzw. Schmieröl kann eine breite Verteilung mit einer niedermolekulare Flanke in der Molekulargewichtsverteilung vorteilhaft sein. Weiterhin können sich auch durch Abmischungen erzeugte bimodale Verteilungen vorteilhaft auswirken. Auch engere Verteilungen können wegen besserer Scherstabilität vorteilhaft sein, inbesondere bei Getriebeölen.The oligodecenes used according to the invention have the above-mentioned number average molecular weight (M N ). The number average molecular weight is usually determined by gel permeation chromatography (GPC). The molecular weight distribution M W / M N (weight average / number average) is generally 1.3 to 5, a narrow distribution being more widely distributed, for example by extraction processes Samples are created and a broad distribution can also be obtained by mixing. If uniform catalyst systems are used, the distribution is generally from 1.5 to 3.0. Under certain circumstances, a broader distribution can be more advantageous, because the same thickening effect in the engine or lubricating oil usually requires more oligomer with a narrow distribution and the same molecular weight. A wide distribution with a low-molecular flank in the molecular weight distribution can also be advantageous for an often additionally occurring dispersing action in the motor or lubricating oil. Furthermore, bimodal distributions generated by blends can also have an advantageous effect. Narrower distributions can also be advantageous due to better shear stability, especially with gear oils.
Da ein Teil der beschriebenen Oligodecene (nämlich solche mit einem zahlengemittelten Molekulargewicht ab 30.000) neue Stoffe darstellen, betrifft die vorliegende Erfindung weiterhin Oligodecene, welche durch Oligomerisierung von linearem 1-Decen, wobei bis zu 40 mol-%, bezogen auf die Menge an linearem 1-Decen, weitere lineare Cs- bis Cι -1 -Olefine mit einpolymerisiert werden können, in Gegenwart eines Titan-, Zirkonium- oder Hafnium-Metal- locen-Katalysators und eines Aktivators auf Basis von aluminiumorganischen, bororganischen oder carbokationischen Verbindungen erhältlich sind und im Anschluß an die Oligomerisierung hydriert worden sein können, mit einem zahlengemittelten Molekulargewicht von 30.000 bis 200.000, insbesondere von 35.000 bis 150.000.Since some of the oligodecenes described (namely those with a number average molecular weight from 30,000) are new substances, the present invention further relates to oligodecenes which are obtained by oligomerizing linear 1-decene, up to 40 mol%, based on the amount of linear 1-Decene, further linear Cs to Cι -1 olefins can be polymerized in, are available in the presence of a titanium, zirconium or hafnium metal locene catalyst and an activator based on organoaluminum, organic boron or carbocationic compounds may have been hydrogenated after the oligomerization, with a number average molecular weight of 30,000 to 200,000, in particular from 35,000 to 150,000.
Gegenstand der vorliegenden Erfindung ist auch ein Verfahren zur Herstellung dieser Oligodecene, welches dadurch gekennzeichnet ist, daß man lineares 1-Decen oder eine Mischung aus linearem 1-Decen und bis zu 40 mol-%, bezogen auf die Menge an linearem 1-Decen, weiteren linearen CQ - bis Cχ2-1-Alkenen metallocenkataly- siert - wie oben beschrieben - oligomerisiert und gewünschten- falls anschließend hydriert.The present invention also relates to a process for the preparation of these oligodecenes, which is characterized in that linear 1-decene or a mixture of linear 1-decene and up to 40 mol%, based on the amount of linear 1-decene, further linear CQ - to Cχ 2 -1-alkenes metallocene-catalysed - as described above - oligomerized and, if desired, hydrogenated subsequently.
Die nachfolgenden Beispiele sollen die vorliegende Erfindung weiter erläutern, ohne jedoch als Beschränkung verstanden zu werden. Prozentangabe beziehen sich - sofern nichts anderes angege- ben ist - stets auf das Gewicht. HerstellungsbeispieleThe following examples are intended to explain the present invention further, but are not to be understood as a limitation. Unless otherwise stated, percentages always refer to the weight. Manufacturing examples
Beispiel 1:Example 1:
Synthese eines Oligodecens mit MN = 11.400Synthesis of an oligodecene with M N = 11,400
In einem 1 1 -Rührautoklav mit Doppelmantel aus V4A- Stahl wurden 400 ml lineares 1-Decen (Polymerqualität, 99,8 %) vorgelegt und auf 50°C geheizt. In einem Schlenkgefäß wurden 44 mg [Ethyliden- bis (tetrahydroindenyl) ] zirkoniumdichlorid in 43,8 ml Methyl - alumoxan (10 %ig in n-Hexan) gelöst, über eine Schleuse mit Stickstoff portionsweise in den Reaktor gedrückt und mit 30 ml Ethylbenzol nachgespült. Die Portionierung erfolgte so, daß der Kryostat, der die Reaktionswärme abführte, nicht überlastet wurde und die Reaktionstemperatur bei 50°C halten konnte. Es ergab sich eine Temperaturdifferenz zwischen Mantel und Reaktorinhalt von max. 40°C, die im Laufe von 2 bis 3 Stunden abklang. Nach 4 Stunden wurde auf Raumtemperatur abgekühlt, der Autoklav entleert und mit aliquoten Mengen Cyclohexan verdünnt. Es wurde mit 100 ml 0,1 %iger Schwefelsäure und zweimal mit je 100 ml VE-Wasser gewaschen, über Na2S04 getrocknet und bis 225°C (2 mbar) aus- destilliert. Das Sumpfprodukt hatte eine Viskosität von 1100 mm2/s (100°C) und ein MN nach GPC von 11.400. Die Ausbeute betrug 85 %, Der Vinylidendoppelbindungsgehalt 94 %.400 ml of linear 1-decene (polymer quality, 99.8%) were placed in a 1 l stirred autoclave with a double jacket made of V4A steel and heated to 50.degree. In a Schlenk vessel, 44 mg of [ethylidene bis (tetrahydroindenyl)] zirconium dichloride were dissolved in 43.8 ml of methylalumoxane (10% in n-hexane), pressed into the reactor in portions with nitrogen and rinsed with 30 ml of ethylbenzene . The portioning was carried out in such a way that the cryostat which removed the heat of reaction was not overloaded and was able to maintain the reaction temperature at 50.degree. There was a temperature difference between the jacket and the reactor contents of max. 40 ° C, which subsided within 2 to 3 hours. After 4 hours, the mixture was cooled to room temperature, the autoclave was emptied and diluted with aliquots of cyclohexane. It was washed with 100 ml of 0.1% sulfuric acid and twice with 100 ml of demineralized water, dried over Na 2 S0 4 and distilled out to 225 ° C (2 mbar). The bottom product had a viscosity of 1100 mm 2 / s (100 ° C.) and an M N according to GPC of 11,400. The yield was 85%, the vinylidene double bond content 94%.
Beispiel 2:Example 2:
Synthese eines Oligodecens mit MN = 45.000Synthesis of an oligodecene with M N = 45,000
Analog zu Beispiel 1 wurde lineares 1-Decen (99,8 %) in Gegenwart von Bis [3 , 3 (2 -Methyl -benzindenyl) ] dimethylsilandiyl - zirkonium- dichlorid in Methylalumoxan zu einem Oligodecen mit einem MN nach GPC von 45.000 oligomerisiert .Analogous to Example 1, linear 1-decene (99.8%) was oligomerized in the presence of bis [3, 3 (2-methylbenzindenyl)] dimethylsilanediylzirconium dichloride in methylalumoxane to give an oligodecene with an M N according to GPC of 45,000 .
Beispiel 3 :Example 3:
Synthese eines Oligodecenes mit MN = 3500Synthesis of an oligodecene with M N = 3500
Analog zu Beispiel 1 und 2 wurde mittels Bis (n-octadecylcyclopentadienyl) zirkoniumdichlorid/Methylalumoxan ein Oligodecen mit einem MN nach GPC von 3500 hergestellt.Analogously to Examples 1 and 2, an oligodecene with an M N according to GPC of 3500 was produced using bis (n-octadecylcyclopentadienyl) zirconium dichloride / methylalumoxane.
Beispiel 4:Example 4:
Synthese eines Oligodecens mit MN = 6450Synthesis of an oligodecene with M N = 6450
Analog zu Beispiel 1 und 2 wurde mittels Bis (n-octadecylcyclopen- tadienyl) zirkoniumdichlorid/Methylalumoxan ein Oligodecen mit einem M^ nach GPC von 6450 hergestellt. Beispiel 5 :Analogously to Examples 1 and 2, an oligodecene with an M ^ according to GPC of 6450 was prepared using bis (n-octadecylcyclopentadienyl) zirconium dichloride / methylalumoxane. Example 5:
Synthese eines Oligodecens mit MN = 850Synthesis of an oligodecene with M N = 850
Analog zu Beispiel 1 und 2 wurde mittels Bis (n-octadecylcyclopen- tadienyl) zirkoniumdichlorid/Methylalnmoxan ein Oligodecen mit einem MN nach GPC von 850 hergestellt.Analogously to Examples 1 and 2, an oligodecene with an M N according to GPC of 850 was produced using bis (n-octadecylcyclopentadienyl) zirconium dichloride / methylalnmoxane.
AnwendungsbeispieleExamples of use
Beispiel A:Example A:
Prüfung des Viskositäts -Temperatur-Verhaltens eines mineralischen Mehrbereichs -Motorenöls mit einem Oligodecen MN = 45.000 als Viskosi ätsindex-VerbessererTesting the viscosity-temperature behavior of a mineral multigrade engine oil with an oligodecene MN = 45,000 as a viscosity index improver
Ein lösungsmittelraffiniertes Mehrbereichs -Motorenöl (15W/40) auf üblicher Mineralölbasis, welches folgende übliche Zusätze enthielt:A solvent-refined multigrade motor oil (15W / 40) on a common mineral oil basis, which contained the following common additives:
aschefreie Dispergatoren 5,0 % übliches überbasisches Sulfonat 2,8 % Zinkdithiophosphat 2,0 % übliches Antioxidant 0,4 % üblicher Friction Modifier 0,1 % üblicher Schauminhibitor 0,002Ashless dispersants 5.0% usual overbased sulfonate 2.8% zinc dithiophosphate 2.0% common antioxidant 0.4% common friction modifier 0.1% common foam inhibitor 0.002
wurde mit dem Oligodecen aus Beispiel 2 (MN = 45.000) als Viskositätsindex-Verbesserer in den unten angegebenen Mengen vermischt. Die Ergebnisse der Viskositätsbesti mungen sind in Tabelle 1 zusammengestellt:was mixed with the oligodecene from Example 2 (M N = 45,000) as a viscosity index improver in the amounts given below. The results of the viscosity determinations are summarized in Table 1:
Tabelle 1Table 1
Figure imgf000014_0001
Figure imgf000014_0001
Bei allen vier Messungen wurden die durch die Normen, welche von der Mineralölindustrie aufgestellt worden sind, geforderten Werte erreicht oder im Sinne einer Übererfüllung sogar überschritten. Beispiel BIn all four measurements, the values required by the standards set by the mineral oil industry were reached or even exceeded in the sense of over-performance. Example B
Prüfung des Viskositäts-Temperatur-Verhaltens und des Scherverhaltens eines Mehrbereichs -Getriebeöls mit einem Oligodecen MN = 3500 und MN = 6450 als VerdickerTesting the viscosity-temperature behavior and the shear behavior of a multigrade gear oil with an oligodecene M N = 3500 and M N = 6450 as a thickener
Ein Mehrbereichs -Schaltgetriebeöl der in Tabelle 2 angegebenen Zusammensetzung wurde mit jeweils zwei verschiedenen Oligodecenen (MN = 3500 aus Beispiel 3 und MN = 6450 aus Beispiel 4 / Bl und B2) und zum Vergleich mit einem üblichen Polymethacrylat (B3) als Verdicker (Viskositätsindex-Verbesserer) vermischt und auf sein Viskosität- und Scherverhalten untersucht. Die Ergebnisse sind in Tabelle 2 zusammengefaßt:A multigrade gearbox oil of the composition given in Table 2 was mixed with two different oligodecenes (M N = 3500 from Example 3 and M N = 6450 from Example 4 / Bl and B2) and for comparison with a conventional polymethacrylate (B3) as a thickener ( Viscosity index improver) mixed and examined for its viscosity and shear behavior. The results are summarized in Table 2:
Tabelle 2Table 2
Figure imgf000015_0001
Figure imgf000015_0001
*das Paket der üblichen Zusätze war für die drei Versuche Bl bis B3 gleich und enthielt im wesentlichen Verschleißschutz -Komponenten auf Stickstoff -Phosphor-Basis, Antioxidatien und Korrosionsschutz-Komponenten.* The package of the usual additives was the same for the three tests B1 to B3 and essentially contained wear protection components based on nitrogen-phosphorus, antioxidants and corrosion protection components.
Die zur Vergleichbarkeit erforderliche Normierung der drei Getriebeöle Bl bis B3 erfolgte durch die Einstellung auf die gleiche Viskosität bei 100°c, daher sind auch die Einsatzmengen der Verdicker unterschiedlich. Aus den Werten für die Viskosität bei -40°C kann man ablesen, daß B2 dem Vergleichsöl B3 deutlich überlegen ist. Aus den Werten für den Scherverlust ist ersichtlich, daß Bl dem Vergleichsöl B3 deutlich überlegen ist, wobei B2 und B3 in etwa gleich wirken. Je nach Anforderungsprofil an das Getriebeöl kann man also durch die Feineinstellung des Molekularge- wichtes mehr das Tieftemperatur-Viskositätsverhalten oder mehr das Scherverhalten in der gewünschten Weise beeinflussen.The standardization of the three gear oils Bl to B3 required for comparability was achieved by setting them to the same viscosity at 100 ° C, which is why the amounts of thickeners used also differ. It can be seen from the values for the viscosity at -40 ° C that B2 is clearly superior to the comparative oil B3. From the values for the shear loss it can be seen that B1 is clearly superior to the comparative oil B3, B2 and B3 having approximately the same effect. Depending on the requirement profile for the gear oil, you can fine-tune the molecular important more affect the low-temperature viscosity behavior or more the shear behavior in the desired manner.
Beispiel CExample C
Prüfung des Viskositäts -Temperatur-Verhaltens eines vollsynthetischen Mehrbereichs -Motorenöls mit einem Oligodecen MN = 850 als synthetischer SchmierkomponenteTesting the viscosity-temperature behavior of a fully synthetic multi-grade engine oil with an oligodecene M N = 850 as a synthetic lubricating component
Ein vollsynthetisches Mehrbereichs -Motorenöl (5W/40) der folgenden Zusammensetzung:A fully synthetic multigrade motor oil (5W / 40) with the following composition:
synthetische Schmierkomponente 56,15 % Diisononyladipat 25,0 %synthetic lubricant 56.15% diisononyl adipate 25.0%
Viskositätsindex-Verbesserer 1,2 % auf Basis Styrol/Butadien übliche Zusätze (aschefreie 17,75 % Dispergatoren, Detergentien auf Sulfonat-Basis, Zinkdithio- phosphat, Antioxidant, Friction Modifier, Schauminhibitor) wurde mit dem Oligodecen aus Beispiel 5 (MN = 850/ CD und zum Vergleich mit der gleichen Menge an Poly-α-olefin (Viskosität: 8mm2/s/ C2) als synthetischer Schmierkomponente auf sein Viskositätsverhalten untersucht. Die Ergebnisse sind in Tabelle 3 zusammengefaßt:Viscosity index improvers 1.2% based on styrene / butadiene, customary additives (ash-free 17.75% dispersants, detergents based on sulfonate, zinc dithiophosphate, antioxidant, friction modifier, foam inhibitor) were used with the oligodecene from Example 5 (M N = 850 / CD and for comparison with the same amount of poly-α-olefin (viscosity: 8mm 2 / s / C2) as a synthetic lubricating component for its viscosity behavior, the results are summarized in Table 3:
Tabelle 3Table 3
Figure imgf000016_0001
Figure imgf000016_0001
Die Werte zeigen die deutliche Überlegenheit von CI gegenüber dem Vergleichsöl C2. Beispiel D :The values show the clear superiority of CI over the comparison oil C2. Example D
Prüfung des Viskositäts -Temperatur -Verhaltens eines teilsynthetischen Mehrbereichs -Getriebeöls mit einem Oligodecen MN = 850 als synthetischer SchmierkomponenteTesting the viscosity-temperature behavior of a partially synthetic multi-grade gear oil with an oligodecene M N = 850 as a synthetic lubricating component
Ein teilsythetisches Mehrbereichs -Automatikgetriebeöl der folgenden Zusammensetzung:A semi-synthetic multi-grade automatic transmission oil with the following composition:
übliches Mineralöl 32,5 % synthetische Schmierkomponente 56,85 % übliche Zusätze analog zu Bei5,6 % spiel B (*)usual mineral oil 32.5% synthetic lubricant 56.85% usual additives analogous to 5.6% play B (*)
Polyisobuten (MN = 2300) als 3,85 % Verdicker übliches Polymethacrylat als 1,0 % Verdicker üblicher Pour-Point-Verbesserer 0,2 %Polyisobutene (M N = 2300) as 3.85% thickener common polymethacrylate as 1.0% thickener common pour point improver 0.2%
wurde mit dem Oligodecen aus Beispiel 5 (M = 850/ Dl) und zum Vergleich mit der gleichen Menge an Poly-α-olefin (Viskosität: 8 mm2/s / D2) als sythetischer Schmierkomponente auf sein Viskositätsverhalten untersucht. Die Ergebnisse sind in Tabelle 4 zusammengestellt:was examined for the viscosity behavior with the oligodecene from Example 5 (M = 850 / Dl) and for comparison with the same amount of poly-α-olefin (viscosity: 8 mm 2 / s / D2) as a synthetic lubricant component. The results are summarized in Table 4:
Tabelle 4Table 4
Figure imgf000017_0001
Figure imgf000017_0001
Der Vergleich der Werte bei -40°C zeigt die deutliche Überlegenheit von Dl gegenüber dem Vergleichsöl D2. The comparison of the values at -40 ° C shows the clear superiority of Dl compared to the comparison oil D2.

Claims

Patentansprüche claims
1. Verwendung von Oligodecenen, welche durch Oligomerisierung von linearem 1-Decen, wobei bis zu 40 mol-%, bezogen auf die Menge an linearem 1-Decen, weitere lineare Cs- bis Cι2-1-Alkene mit einpolymerisiert werden können, in Gegenwart eines Titan-, Zirkonium- oder Hafnium-Metallocen-Katalysators und eines Aktivators auf Basis von aluminiumorganischen, bororganischen oder carbokationischen Verbindungen erhältlich sind und im Anschluß an die Oligomerisierung hydriert worden sein können, mit einem zahlengemittelten Molekulargewicht von 500 bis 200.000 als Komponenten in Schmierstoffen.1. Use of oligodecenes which can be copolymerized by oligomerizing linear 1-decene, up to 40 mol%, based on the amount of linear 1-decene, of further linear C 1 -C 2 -alkenes Presence of a titanium, zirconium or hafnium metallocene catalyst and an activator based on organoaluminum, organoboron or carbocationic compounds are available and may have been hydrogenated after the oligomerization, with a number average molecular weight of 500 to 200,000 as components in lubricants .
2. Verwendung von Oligodecenen nach Anspruch 1 mit einem zahlengemittelten Molekulargewicht von 10.000 bis 200.000 als Viskositätsindex-Verbesserer in Mehrbereichs -Motorenölen.2. Use of oligodecenes according to claim 1 with a number average molecular weight of 10,000 to 200,000 as viscosity index improvers in multigrade motor oils.
3. Verwendung von Oligodecenen nach Anspruch 1 mit einem zahlen- gemittelten Molekulargewicht von 800 bis 50.000 als Verdicker in Mehrbereichs -Getriebeölen.3. Use of oligodecenes according to claim 1 with a number-average molecular weight of 800 to 50,000 as a thickener in multigrade gear oils.
4. Verwendung von Oligodecenen nach Anspruch 1 mit einem zahlengemittelten Molekulargewicht von 500 bis 5000 als syntheti- sehe Schmierkomponente in Schmierstoffen.4. Use of oligodecenes according to claim 1 with a number average molecular weight of 500 to 5000 as synthetic see lubricant component in lubricants.
5. Schmierstoffe mit einem Gehalt von 0,1 bis 95 Gew. -%, bezogen auf den Schmierstoff, an Oligodecenen gemäß Anspruch 1.5. Lubricants with a content of 0.1 to 95% by weight, based on the lubricant, of oligodecenes according to claim 1.
6. Oligodecene, welche durch Oligomerisierung von linearem 1-Decen, wobei bis zu 40 mol-%, bezogen auf die Menge an linearem 1-Decen, weitere lineare Cs- bis Cι2-l-01efine mit einpolymerisiert werden können, in Gegenwart eines Titan-, Zirkonium- oder Hafnium-Metallocen-Katalysators und eines Aktivators auf Basis von aluminiumorganischen, bororganischen oder carbokationischen Verbindungen erhältlich sind und im Anschluß an die Oligomerisierung hydriert worden sein können, mit einem zahlengemittelten Molekulargewicht von 30.000 bis 200.000.6. Oligodecenes, which can be copolymerized by oligomerizing linear 1-decene, with up to 40 mol%, based on the amount of linear 1-decene, of further linear Cs to Cι 2 -l-01efins in the presence of a Titanium, zirconium or hafnium metallocene catalyst and an activator based on organoaluminum, organoboron or carbocationic compounds are available and may have been hydrogenated after the oligomerization, with a number average molecular weight of 30,000 to 200,000.
7. Verfahren zur Herstellung von Oligodecenen gemäß Anspruch 6, dadurch gekennzeichnet, daß man lineares 1-Decen oder eine Mischung aus linearem 1-Decen und bis zu 40 mol-%, bezogen auf die Menge an linearem 1-Decen, weiteren linearen CQ - bis Cι2-1-Alkenen metallocenkatalysiert oligomerisiert und gewünschtenfalls anschließend hydriert. 7. A process for the preparation of oligodecenes according to claim 6, characterized in that linear 1-decene or a mixture of linear 1-decene and up to 40 mol%, based on the amount of linear 1-decene, further linear CQ - to Cι 2 -1-alkenes metallocene catalyzed oligomerized and, if desired, then hydrogenated.
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