SHOCK TUBE INITIATOR
This invention relates to the initiation of shock tubes in blasting operations.
The applicant regards present methods known to it for initiating shock tubes as not being reliable.
Accordingly the invention provides a shock tube initiator which includes
a detonation component defining a detonation chamber and an initiating
passage leading out of the chamber,
a shock tube locating formation adjacent the detonation component for locating
a portion of shock tube transversely and intersectingly with an open end of the
initiating passage, a primer charge in the detonation chamber, and
a firing means for firing the primer charge.
The shock tube initiator may further include a secondary charge in the
detonation chamber adjacent the primer charge. The secondary charge may be a body
of secondary explosive. An electronic match head may then be used. Those skilled in the art will appreciate that the match head will have an electrically energisable fuse
wire and a detonating composition, the fuse wire will then comprise a part of the firing means and the detonating composition will be the primer charge.
Alternatively the shock tube initiator may include a small arms blank cartridge
having a percussion cap and a propellant charge. The charge in the percussion cap
will then be the primer charge and the propellant charge the secondary charge. With
this embodiment the shock tube initiator may include a firing pin and a carrier therefor,
displaceable into firing engagement with the cartridge. A hammer displaceable within the detonation chamber into striking engagement with the carrier and an urging means
for urging the hammer into striking engagement with the carrier may then also be
provided. The urging means may be mechanically or explosively operable. For
example, a spring or a propellant charge may be utilised.
If the urging means is mechanically operable, the shock tube initiator may also
include a restraining means for holding the hammer in a spaced position away from
the carrier, against the urging means. This may be accomplished by an electrically
fusible wire.
The shock tube initiator may further include an opening forming means for
making an opening in a wall portion of shock tube located in the locating formation.
The opening forming means may be manually operable, by a person setting up the
blast or it may be automatically operable when the blast occurs. In the latter case, where the initiator has a secondary charge, the secondary charge may operate the
opening forming means.
The opening forming means may comprise a notch cutter that is displaceable relative to the locating formation to cut, in use, an opening in the shock tube. The
notch cutter may be displaceable in a guide passage in a relatively water tight manner
to impede ingress of moisture into the shock tube. Further, in order to impede ingress
of moisture into the shock tube, the locating formation and the notch cutter may be
suitably dimensioned to provide a tight fit, in use, between wall material of the shock
tube defining the opening therein and the notch cutter to further impede ingress of
moisture into the shock tube.
Conveniently, the opening forming means may be a hollow plunger having a cutting tip and being axially displaceable within the initiating passage by means of the
secondary charge.
The shock tube initiator may further include a safety arrangement for impeding accidental operation thereof. Conveniently, this may be implemented by a removable
safety pin which impedes movement of an appropriate component.
If desired for safety, the notch cutter may have a snoulder or catch to prevent
a return stroke after a cutting stoke has been performed.
The invention extends to an initiator as described above in combination with a
length of shock tube located in the locating formation thereof.
The invention extends also to a method of initiating shock tube which includes
detonating a secondary charge to provide a shock wave; and
directing the shock wave transversely into the shock tube via an opening formed in the wall thereof.
80 As indicated above, the secondary charge may be part of a small arms
cartridge, in which case the method includes discharging the cartridge by striking a
percussion cap thereof with a firing pin.
The firing pin may be struck by a hammer that has been mechanically displaced 85 or by a hammer that has been displaced by mechanically or by a propellant charge.
The method further includes locating a portion of the shock in a locating
formation adjacent an initiating passage which communicates with a detonation chamber in which the secondary charge is contained . The opening may then be
90 manually formed or it may be formed automatically when the secondary charge is
detonated.
The invention will now be described by way of examples with reference to the
accompanying drawings, in which:-
95 Figure 1 shows schematically a three dimensional view of a set up of explosive
charges for blasting a work face;
Figure 2 shows an axial section of a first embodiment of an initiator in
accordance with the invention;
Figure 3 shows schematically an axial section of a second embodiment of an
100 initiator in accordance with the invention; and
Figure 4 shows schematically an axial section of a third embodiment of an
initiator in accordance with the invention.
Referring to Figure 1 of the drawings, reference numeral 10 indicates generally
a blasting area having a work face 1 2 into which an array of drill holes 14 have been
drilled. The holes 14 have been charged for blasting, and have been interconnected
by means of shock tube 1 6 which is operatively connected to an electrically operable shock tube initiator 1 8. The initiator 1 8 is connected via low resistance electrical
trigger lines 20 to an exploder 22 at a location remote from the workplace 10. A blast
barrier 24, is set up away from the workface 1 2.
Referring now to Figure 2 of the drawings, the initiator 1 8 includes two halves
of a synthetic plastic moulding 30 and 32 abutting along an equatorial plane 34 at right angles to an axis 36. The two halves 30 and 32 are held together by means of
axially spaced rings 38 and 40. The two halves 30 and 32, together form a housing
generally indicated by reference numeral 42. At a front end of the housing there is
defined a seat 44 which accommodates a shock tube locator 46 having a shock tube grip 48 pivotally mounted thereon about the axis 50. The grip 48 and locator 46
together define a shock tube locating passage 52, shown end on in Figure 2. A shock
tube (not shown) is inserted in use, into the passage 52 from the side, when the grip
48 is pivoted out of the way about its axis 50.
Also mounted in the shock tube locator is a notch cutter 54 which is axially displaceable along the axis 36, from its position 54.1 shown dotted in Figure 2, to the
position shown in full. When the notch cutter 54 is in the position shown 54.1 , then the cutting edge 54.2 is above the passage 52. Once a shock tube is located in the
passage 52, then the notch cutter 54 can be displaced from its position 54.1 to its operative position (full lines) . In doing so the cutting edge 54.2 will cut a notch
opening in a shock tube in position in the passage 52. The notch cutter 54 has a
transverse opening 54.3 which is in alignment with the notch opening cut into the shock tube, when it is in passage 52. A collar 56 has a grubscrew engaging with a
longitudinal channel 54.4 in a shank 54.5 to impede rotation of the notch cutter 54
about its axis 36. The collar 56 is secured to the locator 46. The notch cutter shank
54.5 is easily slidable within a passage 46.1 , provided in the shock tube locator 46.
The locator 46, furthermore has a passage 46.2, which together with a passage 58.1
in a primer charge holder 58, defines a detonation chamber for a blank cartridge 59
having a percussion cap 60 held in a seat in the holder 58.
The holder 58 is co-axially located with a firing pin guide 62 in a bore in the
locator 46. A firing pin 64 is axially displaceable within a bore in the firing pin guide
62.
A hammer 70 in the form of a plunger, is guided for axial displacement along
the passage 42.1 , in the housing 42, by means of the collar 72 located in position
transversely to passage 42.1 .
A helical compressor spring 74 urges the hammer 70 axially towards the firing
pin 64. It is retained in its cocked position shown in Figure 2 of the drawings, by means of a fusible wire 76 engaging with a shoulder 70.1 on the hammer 70. The
wire 76 is electrically connected to terminals 78 and 80 which are electrically
connected to the connector terminals 82 and 84 of a co-axial connector.
A safety pin 86 is inserted into the passage 42.2, to retain the hammer 70 in
its cocked position, prior to positioning the shock tube in the passage 52.
In use, an array of holes will be drilled in the rock face as shown in Figure 1 .
The holes will be charged with explosives, and will be connected to the shock tube
1 6. The notch cutter 54 will be displaced to the position 54.1 to permit the
insertion of the shock tube 1 6 into the passage 52 and the shock tube 1 6 is inserted
therein. The grip 48 is pivoted to retain the shock tube in position. The notch cutter
54 is then displaced into its position shown in the solid lines in Figure 2. Thereby the
cutting edge 54.2 cuts through the side of the shock tube held in the passage 52 thereby providing a transverse notch opening into the shock tube. In that position,
the passage 54.3 which extends transversely through the shank 54.5 of the notch
cutter 54 is in register with the passage 58.1 aligned with the percussion cap 60.
Thereafter a co-axial connector is connected to the contacts 82 and 84. The
co-axial connector has low resistance conductors leading to the exploder 22.
The fusible wire 76 is chosen to melt under a fairly heavy current flow to ensure
that it cannot be subject to tampering. Thus the exploder 22 will apply a voltage of
at least 1 2 volts when it is desired to initiate the explosive charges. The security pin will have been withdrawn from the housing immediately prior to the operation of the
exploder 22, from its location remote from the blast face 1 2. Prior to blasting, a blast
barrier 24 will have been placed in position to avoid undue scattering of broken rock.
Referring now to Figure 3 a second embodiment of an initiator in accordance with the invention is designated by reference numeral 90. With this embodiment 90 an opening is formed in a length of shock tube 92 automatically. Thus, this
embodiment 90 has a hollow plunger 94 which has a passageway 96 and a cutting
tip 98. The plunger 94 is displaceable within a passage 1 00 from an initial position
into an operating position in which it cuts a notch in the shock tube 92 and in which
the passageway 96 communicates with the interior of the shock tube 92 via the
notch.
Also located in the passage 100 is a blank cartridge 59 having a percussion cap
60. The cartridge 59 is detonated by a firing pin 64 which is displaced by a
secondary propellant charge 104. The secondary charge 104 is initiated by a fuse
head 1 06 having a fuse wire 108 and a primer charge 1 10. As with the first
embodiment 1 8, this embodiment 90 has a connector 1 1 2 by means of which the fuse
head 106 is connected to the exploder 22.
In use, when the exploder 22 provides sufficient firing current, the primer
charge 1 10 is initiate and, in turn, initiates the secondary charge 104. As a result
thereof the firing pin 64 is displaced and strikes the percussion cap 60 which
discharges the cartridge 59. This causes the plunger 94 to move in the passage 100
to cut a notch in the shock tube 92. At the same time an explosive front enters the
shock tube 92 via the passageway 96 and initiates the shock tube 96.
A third embodiment of an initiator 1 1 4 in accordance with the invention is
shown in Figure 4. This embodiment 1 1 4 is similar to the embodiment 90 of Figure
3 in that it has the hollow plunger 94 with the cutting tip 98. However, this
embodiment has a secondary propellant charge 104 and a match head 1 1 6 with a primer charge 1 1 8. The secondary charge 104 is such as to drive the plunger 94 through and past the shock tube 92 to align the passageway 96 with the interior of
the shock tube 92 and permit the explosive front to enter the shock tube 92 and
initiate it.