WO2000065199A1 - Method and apparatus for continuously testing a well - Google Patents

Method and apparatus for continuously testing a well Download PDF

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Publication number
WO2000065199A1
WO2000065199A1 PCT/US2000/010694 US0010694W WO0065199A1 WO 2000065199 A1 WO2000065199 A1 WO 2000065199A1 US 0010694 W US0010694 W US 0010694W WO 0065199 A1 WO0065199 A1 WO 0065199A1
Authority
WO
WIPO (PCT)
Prior art keywords
fluid
zone
tool string
tool
compartment
Prior art date
Application number
PCT/US2000/010694
Other languages
French (fr)
Other versions
WO2000065199A8 (en
WO2000065199A9 (en
Inventor
Bjorn Langseth
Christopher W. Spiers
Dinesh R. Patel
Original Assignee
Schlumberger Technology Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/512,438 external-priority patent/US6330913B1/en
Application filed by Schlumberger Technology Corporation filed Critical Schlumberger Technology Corporation
Priority to BRPI0009819-1A priority Critical patent/BR0009819B1/en
Priority to GB0123611A priority patent/GB2364726B/en
Priority to AU47998/00A priority patent/AU4799800A/en
Publication of WO2000065199A1 publication Critical patent/WO2000065199A1/en
Publication of WO2000065199A8 publication Critical patent/WO2000065199A8/en
Priority to NO20015099A priority patent/NO20015099L/en
Publication of WO2000065199A9 publication Critical patent/WO2000065199A9/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B49/00Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
    • E21B49/08Obtaining fluid samples or testing fluids, in boreholes or wells
    • E21B49/087Well testing, e.g. testing for reservoir productivity or formation parameters
    • E21B49/088Well testing, e.g. testing for reservoir productivity or formation parameters combined with sampling
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B49/00Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
    • E21B49/08Obtaining fluid samples or testing fluids, in boreholes or wells
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B49/00Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
    • E21B49/08Obtaining fluid samples or testing fluids, in boreholes or wells
    • E21B49/081Obtaining fluid samples or testing fluids, in boreholes or wells with down-hole means for trapping a fluid sample

Definitions

  • testing e.g., drillstem testing oi production testing
  • Characteristics that are tested for include the permeability of a formation, volume, pressure, skin, and temperatuie of a reservon in the formation, fluid content of the reservoir, and other characteristics
  • fluid samples may be taken as well as measurements made with downhole sensors and other instruments
  • a drillstem test is a test taken through the drillstem by means of special testing equipment attached to the drillstem.
  • the special equipment which may include pressure and temperature sensors and fluid identifieis, determines if fluid components in commercial quantities have been encountered in the wellbore.
  • the fluid components are normally then produced to the surface and are either flared oi transported to storage containers. Producing the fluid components to the suiface at the testing stage, and particularly flaring the fluid components at the surface, creates a potential environmental hazard and is quickly becoming a discouraged practice
  • closed-chambei drillstem test Another type of testing that may be performed is a closed-chambei drillstem test.
  • a closed-chamber test the well is closed in at the surface when producing from the formation under test. Instruments may be positioned downhole and at the surface to make measurements.
  • closed-chamber testing One advantage offered by closed-chamber testing is that hydrocarbons and other well fluids are not produced to the surface during the test This alleviates some of the environmental concerns associated with having to burn off or otherwise dispose of hydrocarbons that are produced to the surface.
  • conventional closed-chamber testing is limited in its accuracy and completeness due to limited flow of fluids from the formation under test. The amount of fluids that can be produced from the zone under test may be limited by the volume of the closed chamber.
  • a further issue associated with testing a well is communication of test results to the surface
  • Some type of mechanism is typically preferred to communicate realtime test data to well surface equipment
  • One possible communications mechanism is to run an electrical cable down the wellbore to the sensors.
  • An alternative to real-time data gathering is to utilize downhole recorders that record the downhole sensor data and are subsequently retrieved to the surface after the test.
  • Perforating methods used to perforate the approp ⁇ ate zones include wireline and tubing conveyed perforating. If tubing conveyed, the perforating guns are run downhole attached to the testing instruments. If wireline conveyed, the perforating guns are run first, and the testing instruments aie deployed downhole once the guns are removed from the wellbore.
  • the peiforating jobs tend to be more intricate if more than one zone needs to be perforated within the wellbore A need thus exists for an improved method and apparatus for testing wells
  • One embodiment of my invention comprises a tool string for testing a wellbore formation that includes a production inlet, an injection outlet, and a sampler apparatus. Fluid is taken from a production zone, into the tool string through the production inlet, out of the tool string through the injection outlet, and into the injection zone. Within the interior of the tool string, the sampler apparatus takes samples of the fluid flowing therethrough. In another embodiment, a large volume of sample fluid is trapped within the interior of the tool string, such as between two valves, and is removed from the wellbore along with the tool string subsequent to the test.
  • the tool string includes at least one perforating gun to perforate one of the production and injection zones.
  • the tool string may also include two perforating guns to perforate both the production and injection zones. One of the two perforating guns may be an oriented perforating gun so that upon activation the shape charges do not disturb any of the cables, data lines, or transmission lines associated with the tool string.
  • Figure 1 illustrates one embodiment of the tool string disposed in a wellbore.
  • Figure 2 illustrated another embodiment of the tool string disposed in a wellbore.
  • Figure 3 illustrates an embodiment of the tool string, including a multi-port packer as the upper sealing element and a packer stinger assembly as the lower sealing element.
  • Figure 4 illustrates one embodiment for operating the valves located below the upper sealing element.
  • Figure 5 illustrates another embodiment for operating the valves located below the upper sealing element.
  • Figure 6 illustrates another embodiment for operating the valves located below the upper sealing element.
  • Figure 7 illustrates one embodiment of the tool string, including a perforating gun to perforate the lower zone.
  • Figure 8 illustrates another embodiment of the tool string, including a perforating gun to perforate the lower zone.
  • Figure 9 illustrates an embodiment of the tool string, including two perforating guns, one for perforating the upper zone and the second for perforating the lower zone.
  • Figure 10 illustrates an embodiment of the tool string, including an oriented perforating gun for perforating the upper zone and a perforating gun for perforating the lower zone.
  • Figure 1 1 illustrates a first embodiment of the dedicated surface equipment used to vent off the gas trapped in and to drain the dead-oil volume.
  • Figure 12 illustrates an embodiment of the tool string as disclosed in the Parent Application.
  • Figure 13 illustrates another embodiment of the tool string as disclosed in the Parent Application.
  • Figure 14 illustrates another embodiment of the tool string as disclosed in the
  • Figure 15 illustrates another embodiment of the tool string as disclosed in the Parent Application.
  • Figure 16 illustrates another embodiment of the tool string as disclosed in the Parent Application.
  • Figure 17 illustrates another embodiment of the tool string as disclosed in the Parent Application.
  • Figure 18 illustrates a second embodiment of the dedicated surface equipment used to vent off the gas trapped in and to drain the dead-oil volume.
  • Figure 19 illustrates a third embodiment of the dedicated surface equipment used to vent off the gas trapped in and to drain the dead-oil volume.
  • Figure 20 illustrates a fourth embodiment of the dedicated surface equipment used to vent off the gas trapped in and to drain the dead-oil volume.
  • Figure 21 illustrates a fifth embodiment of the dedicated surface equipment used to vent off the gas trapped in and to drain the dead-oil volume.
  • Figure 22 illustrates a cross-section of the flow bypass housing.
  • Figure 23 illustrates a longitudinal section of the flow bypass housing.
  • Tool string 10 is positioned in a wellbore 12 that may be lined with a casing 14.
  • the wellbore 12 may include a production zone 16 and an injection zone 18 and may be a part of a subsea well or a land well.
  • Tool string 10 is designed to perform an extensive flow test collecting data and oil samples without producing formation fluids to the surface.
  • Tool string 10 is capable of conducting long flow periods and build up periods to evaluate reservoir limits or boundaries.
  • tool string 10 provides real time surface readout of all the data collected during the flow and shut-in phases.
  • tool string 10 has a modular design wherein different components may be added to or removed from the tool string 10 at the discretion of the operator.
  • Tool string 10 may be conveyed by tubing, wireline, or coiled tubing, depending on the requirements of the operator and/or the depth of operation.
  • the casing 14 adjacent production zone 16 is perforated with production zone perforations 17
  • the casing 14 adjacent injection zone 18 is perforated with injection zone perforations 19.
  • tool string 10 includes a production inlet 20, an injection outlet 22, a pump 24, and a flow valve 26.
  • pump 24 when activated causes production zone fluid to flow from the production zone 16 through the production zone perforations 17, into the tool string 10 through the production inlet 20, through the tool string 10 interior, out of the tool string 10 through the injection outlet 22, and into the injection zone 18 through the injection zone perforations 19.
  • Flow valve 26 controls the flow of fluid through the interior of tool string 10.
  • Tool string 10 may be used to induce flow from a lower production zone 16 to a higher injection zone 18 as shown in Figure 1 or from a higher production zone 16 to a lower injection zone 16 as shown in Figure 2.
  • the higher of the production zone 16 and the injection zone 18 will hereinafter be referred to as the upper zone 92
  • the lower of the production zone 16 and the injection zone 18 will hereinafter be referred to as the lower zone 94.
  • the injection zone 18 is the upper zone 92
  • the production zone 18 is the lower zone 94.
  • the production zone 18 is the upper zone 92.
  • the injection zone 18 is the lower zone 94.
  • Tool string 10 preferably includes an upper sealing element 28 and a lower sealing element 30, which each may comprise packers.
  • Upper sealing element 28 is positioned above the upper zone 92, isolating the upper zone 92 from the remainder of the annulus 15 uphole of the upper sealing element 28.
  • Lower sealing element 30 is positioned between the upper zone 92 and the lower zone 94, isolating the upper zone 92 from the lower zone 94.
  • upper sealing element 28 and lower sealing element 30 are adapted to move into sealing engagement with the wellbore 12 or casing 14 upon their actuation.
  • upper sealing element 28 comprises a multi-port packer 56 that allows access to power and data cables and transmission lines 58 below the upper sealing element 28.
  • multi-port packers 56 include secondary ports 60 through their body in addition to the main bore 62. The secondary ports 60 are used to pass cables or transmission lines 58 therethrough, which cables and lines 58 are operatively connected to the tools and sensors below the upper sealing element 28. as will be described herein.
  • lower sealing element 30 comprises a packer stinger assembly 64.
  • Packer stinger assembly 64 includes a stinger portion 66 and a packer body portion 68.
  • Packer body portion 68 includes the sealing elements 70 that seal with the wellbore 12 or casing 14 as well as packer body portion bore 72.
  • Stinger portion 66 is connected to the remainder of tool string 10 and is sized and constructed to be inserted into the packer body portion bore 72.
  • a packer stinger assembly seal 74 disposed either on stinger portion 66 or packer body portion 68, enables the sealing engagement of the stinger portion 66 within the packer body portion 68.
  • Packer stinger assembly 64 is beneficial because the lower sealing element 30 can be exposed to debris and sand from the formation located above it. The debris and sand could fill up the annular region between the lower sealing element 30 and the casing 14 or wellbore 12, which could prevent the subsequent retrieval of the lower sealing element 30. If the packer stinger assembly 64 is used, the stinger portion 66 can be easily retrieved by disengaging it from the packer body portion 68, and the packer body portion 68 can be subsequently removed with a specialized fishing tool. In addition, packer stinger assembly 64 is beneficial because the engagement between the stinger portion 66 and the packer body portion 68 compensates for any tubing movement between the upper sealing element 28 and the lower sealing element 30.
  • Production inlet 20 provides fluid communication between the annulus 15 region adjacent the production zone 16 and the interior of the tool string 10.
  • production inlet 20 is located below the lower sealing element 30 and provides fluid communication between the annulus 15 region below the lower sealing element 30 and the interior of the tool string 10.
  • production inlet 20 is located intermediate the upper sealing element 28 and the lower sealing element 30 and provides fluid communication between the interior of the tool string 10 and the annulus 15 region that is intermediate the upper sealing element 28 and the lower sealing element 30.
  • production inlet 20 comprises a section of production slotted tubing 36 on tool string 10.
  • Production inlet 20 may also comprise ported tubing (not shown in the Figures).
  • production inlet 20 includes a filter mechanism, gravel pack, or other sand control means, which prohibits flow of particles that are greater than a pre-determined size.
  • the filter mechanism may comprise a filter screen on the production inlet 20 or the construction of the slots of the production slotted tubing 36 or the ports of the ported tubing being the certain pre-determined size.
  • Injection outlet 22 provides fluid communication between the annulus 15 region adjacent the injection zone 18 and the interior of the tool string 10.
  • injection outlet 22 is located intermediate the upper sealing element 28 and the lower sealing element 30 and provides fluid communication between the interior of the tool string 10 and the annulus 15 region intermediate the upper sealing element 28 and the lower sealing element 30.
  • injection outlet 22 is located below the lower sealing element 30 and provides fluid communication between the interior of the tool string 10 and the annulus 15 region that is below the lower sealing element 30.
  • injection outlet 22 is preferably located on the pressure end 43 of pump 24.
  • injection outlet 22 comprises a section of ported tubing 38 on tool string 10.
  • Injection outlet 22 may also comprise slotted tubing (not shown in the Figures).
  • injection outlet 22 includes a filter mechanism, gravel pack, or other sand control means, which prohibits flow of particles that are greater than a pre-determined size.
  • the filter mechanism may also comprise a filter screen on the injection outlet 22 or the construction of the slots of the injection slotted tubing or the ports of the ported tubing being the certain predetermined size.
  • Pump 24 preferably comprises a submersible pump that is operatively connected to an electric motor 42. Pump 24 may, however, also comprise other types of pumps.
  • a power cable 90 extends through upper sealing element 28, such as through one of the secondary ports 60 of multi-port packer 56, and is operatively connected to motor 42.
  • the pump 24 is preferably positioned higher up on the tool string 10 so that motor 42 is proximate and preferably below the injection zone 18.
  • the flow of fluid around motor 42 serves to cool the motor 42 during operation.
  • pump 24 is located so that flow valve 26 is on the suction end 41 of pump 24 and flow valve 26 is downhole of pump 24.
  • pump 24 is preferably positioned lower in the tool string 10 so that pump 24 is downhole of sampling valve 52, which will be described herein, and the suction end 41 of pump 24 is proximate sampling valve 52.
  • motor 42 is disposed intermediate pump 24 and sampling valve 52.
  • pump 24 may also require a shroud 45 around motor 42 to communicate the suction side 41 of pump 24 to the remainder of the tool string 10 uphole of motor 42.
  • Flow valve 26 is located within tool string 10 intermediate the production inlet 20 and the injection outlet 22.
  • flow valve 26 comprises a ball valve that defines a full bore through tool string 10 in the open position and prohibits flow through tool string 10 in the closed position.
  • Flow valve 26 may also comprise other types of valves such as flapper valves or disc valves.
  • Tool string 10 may also comprise a barrier valve mechanism 44 located uphole of the injection outlet 22 in the embodiment of Figure 1 and uphole of the production inlet 20 in the embodiment of Figure 2. In the closed position, barrier valve mechanism 44 prohibits flow to the surface during the operation of tool string 10.
  • barrier valve mechanism 44 comprises a ball valve that defines a full bore through tools string 10 in the open position and prohibits flow through tool string 10 in the closed position.
  • Barrier valve mechanism 44 may also comprise two ball valves in series, such as the Schlumberger IRIS Safety Valve, one valve being a cable cutting valve and the second valve being a sealing valve.
  • barrier valve mechanism 44 comprises a ball valve, which selectively prohibits flow through the tool string 10, and a circulation valve, which selectively enables flow from the interior of the tool string 10 to the annulus 15, such as the Schlumberger IRIS Dual Valve.
  • Barrier valve mechanism 44 is preferably operated from the surface by means known in the art, such as pressure pulse telemetry or control lines.
  • tool string 10 also comprises a sampling valve 52 located downhole of the flow valve 26 and above the production inlet 20 in the embodiment of Figure 1 or above the injection outlet in the embodiment of Figure 2.
  • sampling valve 52 comprises a ball valve that defines a full bore through tool string 10 in the open position and prohibits flow through tool string 10 in the closed position
  • tool string 10 also comprises a circulating valve 100 located below sampling valve 52 and above lower sealing element 30
  • Circulating valve 100 may comprise a sleeve valve, provides fluid communication between the inteiior of the tool st ⁇ ng 10 and the annulus 15 when in the open position, and prohibits fluid communication between the inte ⁇ oi of the tool string 10 and the annulus 15 when in the closed position
  • sampling valve 52 and circulating valve 100 comprise a Schlumberger IRIS Dual Valve that includes one ball valve and one sleeve valve
  • Tool string 10 may also include at least one piessuie and temperatuie unit 46, each unit 46 including at least one and prefeiably a pluiahty of pressuie and temperatuie sensors foi lecording and monitoring the piessure and temperatuie of the fluid flowing through the inteiior of tool stung 10
  • tool string 10 includes at least two pressuie and temperatuie units 46, one unit 46 proximate the production zone 16 and the othei unit 46 proximate the injection zone 18
  • the units 46 may be constiucted to take measurements of fluid either in the inteiioi of the tool string 10 or in the annulus 15
  • the data taken by the pressuie and temperature units 46 has a number of uses, including to modify the flow rate of the fluid within tool string
  • Tool st ⁇ ng 10 may also include a flow meter 48 for recording and monitoring the flow rate of the fluid flowing through the interior of tool st ⁇ ng 10
  • Flow meter 48 is located intermediate the production inlet 20 and the injection outlet 22
  • Tool string 10 may also include a fluid identifier 50, preferably including an optical fluid analyzer, for recording and monitoring the oil content in the fluid flowing through the interior of tool string 10
  • Fluid identifier 50 is preferably able to take at least two measurements visible and near-infrared absorption for fluid composition and change in index of refraction for gas composition
  • Fluid identifier 50 is located intermediate the production inlet 20 and the injection outlet 22
  • Tool string 10 may also include a solid detector (not shown) for detecting solids, such as sand, flowing from the production zone 16 or a fluid density meter (not shown) for monitoring the density of the fluid from the production zone 16
  • Solid detector and fluid density meter may be located intermediate the production inlet 20 and the injection outlet 22
  • Othei sensors or meters that may be included are H S detectors CO 2 detectois, and water cut meters
  • tool st ⁇ ng 10 also includes a sampler apparatus 54 that contains at least one PVT sample chamber
  • Sampler apparatus 54 is piefeiably pait of the tool string 10. as opposed to being lun on slick line oi wneline independent of the tool st ⁇ ng 10
  • Sampler appai atus 54 preferably includes a pluiahty of PVT sampler chambeis The plurality of samplei chambeis may be tnggeied all at once oi at separate times Samplei appaiatus 54 is located mtei mediate the production inlet 20 and the injection outlet 22
  • Samplei appaiatus 54 may also include an activation verification mechanism (not shown) which automatically signals at the smface when the sampler appaiatus has successfully obtained a sample of fluid
  • Activation venfication mechanism may compnse a piessuie sensor within each sampler chamber oi a switch tnggeied upon the stioke of the sample
  • a data line 104 is preferably run fiom the surface of the wellboie 12 to the tool string 10
  • Data line 104 is preferably in communication with the pressuie and temperature units 46, the flow meter 48, the fluid identifier 50, the solid detector, the fluid density meter, and the other meters/sensors It is noted that data line 104 must pass through the upper sealing element 28 and preferably does so by way of one of the secondary ports 60 of the multi-port packer 56
  • Data line 104 transmits the readings of the pressure and temperature units 46, the flow meter 48, the fluid identifier 50, the solid detector, the fluid density meter, and the other meters/sensors to the surface, preferably continuously but at the least in time intervals Moreovei, in one embodiment, data line 104 and the instruments 46.
  • data line 104 may comprise a fiber optic line
  • tool string 10 also includes a communication component 106 preferably located above the upper sealing element 28.
  • communication component 106 may be located anywhere on the tool string 10.
  • Data line 104 in this embodiment, extends from the communication component 106 to each instrument, 46, 48, and 50 (and the other meters/sensors).
  • a transmission line 108 extends from the communication component 106 to the surface.
  • transmission line 108 All signals from the surface pass through the transmission line 108 and are interpreted by the communication component 106, which then operates the relevant instrument. 46, 48, and 50 (and the other meters/sensors), appropriately by sending a signal through data line 104. All signals from the instruments, 46. 48, and 50 (and the other meters/sensors), pass through data line 104 and are interpreted by the communication component 106. which then relays the information to the surface through the transmission line 108.
  • transmission line 108 may comprise a fiber optic line.
  • tool string 10 includes at least one recorder (not shown) for recording the data taken by the pressure and temperature units 46, the flow meter 48, the fluid identifier 50.
  • Tool string 10 may include a separate recorder for each of the relevant instruments.
  • the flow valve 26, sampling valve 52, and circulating valve 100 are. as illustrated in the Figures, located below upper sealing element 28. There are several ways in which the flow valve 26, sampling valve 52, and circulating valve 100 can be operated from above the upper sealing element 28.
  • At least one passageway provides communication from above the upper sealing element 28 to the valves, 26, 52, and/or 100.
  • the passageway comprises a hydraulic line that is passed through the upper sealing element 28 (such as through a secondary port 60 of the multi-port packer 56) and is operatively connected to the valves, 26, 52, and 100.
  • the hydraulic line extends to the surface and pressure therein operates the valve.
  • the hydraulic line is open to the annulus 15 above the upper sealing element 28.
  • hydraulic pressure in the line applied to the annulus 15 above the upper sealing element 28 acts to operate the flow valve 26, sampling valve 52, and circulating valve 100.
  • Each valve may have its own independent hydraulic line.
  • one hydraulic line is connected to the valves.
  • tool string 10 includes a local telemetry bus 76 and an interface module 78.
  • Local telemetry bus 76 which may correspond to data line 104, extends through upper sealing element 28 and 'communicates with interface module 78.
  • Interface module 78 is operatively connected to a valve, 26, 52, or 100.
  • Local telemetry bus 76 is capable of handling data transfer and tool operation commands.
  • a command signal from the surface sent through the local telemetry bus 76 is received by the interface module 78.
  • Interface module 78 interprets the command signal and responds by operating the valve, 26, 52, or 100, in the appropriate manner. Additionally, tool status may be sent through local telemetry bus 76 from the downhole environment to the surface.
  • each valve, 26, 52, or 100 has its own independent local telemetry bus. In another embodiment, all of the valves, 26, 52, and 100, operate through one local telemetry bus. In a further embodiment, each valve, 26, 52, or 100, has its own interface module. In another embodiment, all of the valves, 26, 52, and 100, operate through one interface module.
  • tool string 10 includes a direct control line 80, which may correspond to data line 104, that extends through upper sealing element 28 and is in direct communication with solenoids that operate the valves, 26, 52, and 100. Electric pulses sent through the direct control line 80 are used to operate the solenoid valves.
  • each valve, 26, 52, or 100 has its own independent direct control line. In another embodiment all of the valves, 26. 52, and 100, are operated by one direct control line.
  • tool string 10 includes an acoustic or electro-magnetic telemetry system 82 and an interface module 84.
  • Acoustic telemetry system 82 is preferably located above upper sealing element 28 and includes a signal line 86 and an acoustic system module 88.
  • Acoustic system module 88 may correspond to communication component 106, and signal line 86 may correspond to transmission line 108. Signals are sent from the surface through signal line 86 and are received by the acoustic system module 88.
  • Acoustic system module 88 then acoustically transmits command signatures downhole, past the upper sealing element 28. to the acoustic interface module 84.
  • Acoustic interface module 84 interprets the acoustic command signatures and responds by operating the valve, 26.
  • each valve. 26. 52. or 100 has its own independent acoustic interface module. In another embodiment, all of the valves, 26, 52, and 100, are operated by one acoustic interface module.
  • the sampler apparatus 54 is, as illustrated in the Figures, also located below upper sealing element 28. The sampler apparatus 54 may be operated from above the upper sealing element 28 utilizing the same techniques discussed with respect to the valves. 26. 52. and 100. That is. the sampler apparatus 54 may be operated by use of a hydraulic line exposed to the annulus above the upper sealing element 28. a local telemetry bus and an interface module, a direct control line and solenoids, or an acoustic telemetry system and an acoustic interface module.
  • IRIS Dual and Safety Valves have been identified herein as potential candidates for some of the valves of tool string 10.
  • One of the benefits of using the IRIS Dual and Safety Valves is that they may be activated electrically, by applied pressure, or by pressure pulse telemetry.
  • the IRIS Dual and Safety Valves may be operated by most if not all of the techniques discussed above (a hydraulic line exposed to the annulus above the upper sealing element 28, a local telemetry bus and an interface module, a direct control line and solenoids, or an acoustic telemetry system and an acoustic interface module).
  • each of the valves, 26, 52, and 100, as well as the sampler apparatus 54 are constructed so that they may be similarly operated by most if not all of the same techniques.
  • the casing 14 must be perforated prior to testing. There are a variety of perforating methods available to perforate the casing 14 adjacent the production zone 16 and the injection zone 18.
  • the upper zone 92 is perforated by a wireline conveyed perforating gun run in the wellbore 12 prior to running the tool string 10 downhole.
  • the lower zone 94 is perforated by a wireline conveyed perforating gun run in the wellbore 12 prior to running the tool string 10 downhole
  • the lower zone 94 can be perforated by a tubing conveyed perforating gun attached to the tool string 10
  • perforating gun 96 is attached to the lower end of tool st ⁇ ng 10
  • Upper zone 92 is already perforated Tool st ⁇ ng 10, with perforating gun 96 theieon is lowered into the wellboie 12
  • Figuie 7 the embodiment shown in Figuie 7.
  • perforating gun 96 is activated by means known in the ait such as by piessuie pulse signals oi applied piessure thereby perforating the lowei zone 94
  • perforating gun 96 is attached to the packer bod ⁇ portion 68 of the packei stinger assembly 64
  • Uppei zone 96 is a eady peiforated Packer body portion 68 and peiforating gun 96 are fust n into the wellboi
  • peifoiating gun 96 is then activated thereby peiforating lower zone 94
  • perforating gun 96 is attached to an anchor located below the lower sealing elements 30 so that perforating gun 96 is adjacent lower zone 94 Once the tool st ⁇ ng 10 is in position and set, perforating gun 95 is activated theieby perforating lower zone 94
  • the upper zone 96 may also be perforated with guns attached to the tool string 10
  • both the upper zone 92 and the lower zone 94 are perforated using tubing conveyed perforating guns
  • two perforating guns 96 are positioned preferably at the lower end of tool string 10 As the tool string 10 is run downhole, one of the perforating guns 96 is used to perforate the upper zone 92 Thereafter, the tool string 10 is continued to be run downhole Once properly positioned, the second perforating gun 96 is activated thereby perforating the lower zone 94 In the preferred embodiment, the higher of the two perforating guns 96 is used to perforate the lower zone 94
  • the upper zone 92 and lowei zone 94 are also perforated using tubing conveyed perfoiating guns In this embodiment, however, one perforating gun 96 is positioned at the lower end of tool string 10 and a second o ⁇ ented peiforating gun 98 is positioned in the tool string 10 so that is adjacent the uppei zone 92 once the tool st
  • the tool st ⁇ ng 10 is run downhole with the bar ⁇ ei vah e mechanism 44 in the closed position, the flow valve 26 in the closed position, the sampling valve 52 in the open position, and the circulating valve 100 in the closed position
  • the upper zone 92 and the lower zone 94 have already been perforated using one of the techniques described herein, that the tool st ⁇ ng 10 is properly positioned in the wellbore 10, and that the upper sealing element 28 and the lower sealing element 30 have been set
  • wellbore 12 is already filled with an appropriate kill fluid
  • a signal is sent from the surface through the data line 104 or transmission line 108 (or hydraulic line not shown) to open the flow valve 26
  • the pump 24 is also activated by turning the power on through power cable 90
  • Pump 24 generates a flow of fluid from the production zone 16, through the production zone perforations 17, through the production inlet 20, through the interior of tool string 10, through the injection outlet 22, through the injection zone perforations 19, and into the injection zone 18.
  • the pressure and temperature units 46 record and monitor the pressure and temperature of the fluid
  • the flow meter 48 records and monitors the flow rate of the fluid
  • the fluid identifier 50 records and monitors the oil content of the fluid.
  • the data taken by these instruments, 46, 48, and 50 (and the solid detector and fluid density meter), is preferably available at the surface by way of data line 104 or transmission line 108.
  • downhole recorders record the data.
  • the appropriate signal is transmitted through data line 104 or transmission line 108 (or hydraulic line not shown) from the surface to close the flow valve 26.
  • the pump 24 is stopped by turning the power off through power cable 90. Closing the fluid path through tool string 10 results in a pressure build up of the fluid in the production zone 16 occurring on the production zone 16 side of the flow valve 26.
  • the build up is recorded and monitored by at least one of the pressure and temperature units 46, which data is available at the surface by way of data line 104 or transmission line 108 (or is being recorded by a downhole recorder).
  • the appropriate signal is transmitted from the surface through data line 104 or transmission line 108 (or hydraulic line not shown) to once again open the flow valve 26.
  • the pump 24 is then once again activated by turning the power on through power cable 90, which action re-establishes the flow of fluid from production zone 16 to injection zone 18.
  • the characteristics of the fluid are once again recorded and monitored by the relevant tool string 10 instruments and surface equipment, and the reservoir limits or boundaries are thereby evaluated. Additional build up and flow periods may be performed.
  • the fluid identifier 50 monitors the oil content of the fluid flowing through tool string 10, such readings being preferably available at the surface through data line 104 or transmission line 108.
  • the flow of the fluid through tool string 10 should be lowered, such as by running pump 24 at a lower rate, as is well-known in the art.
  • the sampler apparatus 54 is triggered by the appropriate signal through data line 104 or transmission line 108 (or hydraulic line not shown) and samples of the fluid are taken by the sample chambers It is noted that the readings taken by the fluid identifier 50 which are preferably available at the surface through data line 104 or transmission line 108 may be used to ensure that the samplei apparatus 54 is triggered at the appropriate time.
  • a signal is sent through the data line 104 or transmission line 108 (or hydraulic line not shown) which closes the sampling valve 52 and the flow valve 26, trapping a substantial volume of dead fluid therebetween
  • a signal is also sent by way of power cable 90 to stop the pump 24
  • This type of sampling will be heieinaftei referred to as "dead-oil sampling"
  • the aiea between sampling valve 52 and flow valve 26 comprises a compartment 500 wherein the compartment 500 is at least partially defined by the valves, 52 and 26
  • the volume of dead-oil oi dead fluid within compartment 500 comprises seveial banels of fluid, a much laigei amount than typically held by the sample chambeis of samplei apparatus 54
  • This volume of dead-oil is then bi ought back to the suiface togethei with the remaindei of the tool st ⁇ ng 10
  • An alternative to the dead-oil sampling technique is to revei e circulate a volume of fluid to the suiface while the tool
  • the dead-oil sampling technique may also be perfoimed by use of othei tool st ⁇ ng architectures (not shown) and designs of compartment 500
  • compartment 500 may be at least partially defined by a laige compartment chambei or conduit selectively closed by one valve or a large compartment chamber or conduit that is selectively in fluid communication with the inteiior of the tool string All of these designs are within the scope of this invention
  • the amount of dead oil sampled depends on the distance between the two valves, 52 and 26, or the size of the relevant compartment chamber or conduit
  • tool st ⁇ ng 10 is modular, the distance between the two valves, 52 and 26, may be modified at the discretion of the operator by adding tubing string or other components therebetween
  • the size of the compartment chamber or conduit may also be modified by the operator
  • the operator since the operator has control over the distance between the two valves, 52 and 26, and over the size of the compartment chamber or conduit, the operator may also control the amount of dead oil sampled using this technique.
  • dedicated surface equipment 102 is preferred in order to vent off any trapped gas and safely transfer the dead-oil volume to containers.
  • the volume of the gas trapped within the compartment 500 is measured by use of a gas volume measuring device, such as a gauge.
  • Figure 1 1 illustrates one embodiment of the dedicated surface equipment 102.
  • the modules of the tool string 10 are disassembled.
  • the operator should attach a vent valve (not shown) above the flow valve 26 and should open the flow valve 26.
  • the vent valve 26 By opening the flow valve 26, the gas trapped below the flow valve 26 passes through the flow valve 26 and out of the assembly through the vent valve. Once the trapped gas is vented, the vent valve and the flow valve 26 may be removed from the assembly, leaving the dead-oil volume 1 10 disposed in now partially open compartment 500.
  • valve assembly 1 12 is attached to the assembly.
  • the valve assembly 1 12 includes a stuffing box 1 14, a piston 1 16, and a conduit 1 18.
  • Conduit 1 18 is sealingly disposed through stuffing box 1 14 and piston 1 16.
  • conduit 1 18 may slide within stuffing box 1 14, and piston 1 16 may slide within the interior of the remaining tool string 10.
  • Valve assembly 1 12 also includes a passage 120 in fluid communication with a pressure source 122. Passage 120 is preferably located so that it is also in fluid communication with the interior of the valve assembly 1 12 intermediate the stuffing box 1 14 and the piston 1 16. The operator should first activate the pressure source 122, which may be nitrogen gas, so that the pressurized fluid flows through passage 120 and into the valve assembly 1 12.
  • the pressure source 122 which may be nitrogen gas
  • the pressurized fluid acts against the piston 1 16, making it slide toward the dead fluid or downwardly within the compartment 500.
  • the piston 1 16 slides, it compresses the dead-oil volume 1 10 disposed within compartment 500.
  • the dead-oil volume 1 10 is compressed, the dead-oil volume 1 10 is forced into and through conduit 1 18.
  • Conduit 1 18 transmits the dead-oil volume 1 10 to appropriate containers 124 It is noted that a reel 126 may be used in order to retrieve or extend conduit 1 18
  • Conduit 1 18 may include a check valve (not shown) to prevent any fluid from flowing out of its open end
  • the lemaindei of the tool st ⁇ ng 10. including valve assembly 1 12, is then disassembled
  • the conduit 1 18 is moved into and within compartment 500 so that a majority of the fluid is intermediate the open end of the conduit 1 18 and the passage 120 Preferably, the conduit 1 18 is moved within compartment 500 so that its open end is adjacent the lower end of compartment 500.
  • This embodiment is very similar to that of Figure 18. However, in contrast to the embodiment shown in Figure 18, this embodiment does not include a piston 1 16. Instead, it includes only conduit 1 18 movably disposed within compartment 500. Once the conduit 1 18 is properly positioned, the pressure source 122 is activated so that pressurized fluid is injected through conduit 1 18.
  • the pressurized fluid contained in pressure source 122 and injected through conduit 1 18 is preferably a pressurized fluid that is denser than the dead fluid found in compartment 500 (so that the pressurized fluid does not tend to rise through the dead fluid).
  • this pressurized fluid is injected through conduit 1 18.
  • the increasing volume of pressurized fluid forces the dead fluid towards and through the passage 120. which is in fluid communication with the containers 124.
  • the pressurized fluid is then vented/removed, and the valve assembly 1 12 is disassembled.
  • FIG. 20 Another embodiment of the dedicated surface equipment 102 (as shown in Figure 20) is similar to the embodiment of Figure 1 1. such that the conduit 1 18 is connected to the container 124 and the passage 120 is connected to the pressure source 122.
  • the embodiment of Figure 20 does not include a piston 1 16.
  • the conduit 1 18 is moved into and within compartment 500 so that a majority of the fluid is intermediate the open end of the conduit 1 18 and the passage 120.
  • the conduit 1 18 is moved so that its open end is adjacent the lower end of compartment 500.
  • the pressure source 122 is activated so that pressurized fluid is injected through passage 120.
  • this pressurized fluid is injected through the passage 120, it compresses the dead fluid and forces it into and through the conduit 1 18. which is in fluid communication with containers 124.
  • the pressurized fluid is then vented/removed, and the valve assembly 1 12 is disassembled.
  • the dedicated surface equipment 102 includes the conduit 1 18 and the piston 1 16, with the conduit 1 18 connected to the container 124 and the passage 120 connected to the pressure source 122.
  • piston 1 16 is slidingly disposed on conduit 1 18, with conduit 118 located within compartment 500 so that a majority of the fluid is intermediate the open end of the conduit 1 18 and the piston 1 16.
  • Piston 116 may include at least one seal 1 19 to slidingly seal against the compartment 500.
  • the conduit 1 18 is moved within compartment 500 so that its open end is adjacent the lower end of the compartment 500. Once the conduit 1 18 is properly positioned, the pressure source 122 is activated so that pressurized fluid is injected through passage 120.
  • the wellbore 12 prior to the insertion of tool string 10. is filled with kill fluid.
  • the operator may choose to condition the wellbore fluids and to remove the formation fluids that remain in the wellbore 12 by injecting them back into one of the zones, 92 and 94.
  • the barrier valve mechanism 44 is opened and kill fluid is forced therethrough.
  • the kill fluid flows through the ports 128 and into the injection zone 18 through the injection zone perforations 19.
  • Ports 128, in one embodiment, may also be a part of a sleeve valve or other type of valve.
  • flow valve 26 is closed at this point prohibiting kill fluid from flowing downwardly through the interior of tool string 10 where the dead-oil volume is contained. It is also noted that kill fluid would likely already be present intermediate the injection zone 18 and the lower sealing element 30. In the embodiment of Figure 2, the kill fluid flows through the production inlet 20 and into the production zone 16 through the production zone perforations 17. Note that flow valve 26 is closed at this point prohibiting kill fluid from flowing downwardly through the interior of tool string 10. It is also noted that kill fluid would likely already be present intermediate the production zone 16 and the lower sealing element 30. The next step in the operation is to release the upper sealing element 28 and observe the wellbore 12 to ensure its stability.
  • Parent Application Patel as inventors, and is assigned to the Assignee hereto (such application referred to as "Parent Application”).
  • the Parent Application claims priority from U.S. Provisional Application No. 60/130,589 filed on April 22, 1999.
  • a variety of devices and methods described herein may also be utilized and accomplished using the invention disclosed in the Parent Application.
  • the specification of the Parent Application is hereby incorporated by reference. Briefly, the invention disclosed in the Parent Application includes a tool string
  • Tool string 220 disposed in a wellbore 210, which may include a production zone 214 and an injection zone 212.
  • Tool string 220 may include an enlarged tubing 236 having an increased diameter which forms part of a relatively large volume chamber 237 into which well fluids may flow during closed-chamber testing.
  • Tool string 220 may also include an isolation device 300.
  • Tool st ⁇ ng 220 may include upper and lower sealing elements, 234 and 239, to seal tool string 220 to the wellbore 210 in order to isolate the production and storage zones. 214 and 212, as well as the upper wellbore section above the upper packer 234.
  • Tool string 220 may also include one or more perforating guns 222 attached to the lower end of the tool string 220 to create perforations in the production zone 214 and/or the injection zone 212.
  • Tools string 220 may include one perforating gun (not shown) located higher up on tool string 220 to perforate the higher of the zones, 212 and 214, and a perforating gun 222 located lower down on tool string 220 to perforate the lower of the zones. 212 and 214.
  • tool string 220 includes a production inlet 224 that may comprise a slotted pipe sized to prevent larger debris from being produced into the tool string 220 Alternatively, production inlet 224 may comprise a prepacked screen used to filter our the debus Tool string 220 also includes an injection outlet 225
  • Tool string 220 may also include a sampler apparatus 268 having sampler chambeis to collect fluid samples fiom the pioduction zone 214
  • tool stung 220 may include at least one piessure and tempeiatuie unit 266, each unit 266 including at least one and preferably a pluiahty of piessuie and tempeiatuie sensors, foi recoiding and monitoring the pressure and tempeiatuie of the fluid flowing thiough the interior of tool st ⁇ ng 220
  • Tool st ⁇ ng 220 may also include a flow vah e 227 to contiol the flow thiough the intei ior of tool string 220
  • Flow valve 227 is piefeiably a ball valve 228 that is piefeiably a component of a Schlumbeigei IRIS Dual Valve In some embodiments (Figuies 14 15, 16.
  • tool stung 220 also includes a second flow valve 299, piefei ably a ball valve 298, that contiols the flow thiough the inteiioi of tool stung 220
  • the dead-oil sampling technique descnbed heiein may be utilized with the invention disclosed in the Parent Application by trapping the volume of fluid between the ball valves 228 and 298 (or any othei relevant valves), the ball valves 228 and 229 at least partially defining compartment 500
  • the dead-oil sampling technique can be used with the invention disclosed in the Pending Application aftei the flow and build up periods are completed
  • the dead-oil sampling technique may also be perfoimed by use of other tool stung architectures and compartment 500 designs, such as a large compartment chamber or conduit (le , enlaiged tubing 36 or large volume chambei 37) selectively closed by one valve or a large compartment chamber or conduit that is selectively in fluid communication with the
  • valves, sensors including flow meters, fluid identifiers, fluid density meters, solids detectors, H S detectors, CO 2 detectors, and water cut meters
  • recorders may be included in tool string 220
  • some of these valves, sensors, and recorders are included in tool string 220 below upper sealing element 234
  • the valves, sensors, and equipment located below upper sealing means 234, including sampler apparatus 268, pressure and temperature unit 266, flow valve 227, and flow valve 299 may be operated by use of a hydraulic line exposed to the annulus above the upper sealing element 234, a local telemetry bus and an interface module, a direct control line and solenoids, or an acoustic telemetry system and an acoustic interface module.
  • upper sealing element 234 preferably comprises a multi-port packer (not shown) including secondary ports.
  • lower sealing element 239 comprises a packer stinger assembly.
  • the embodiments of this application as well as the embodiments of the Parent Application have been described as enabling the production of fluid from a first or production zone to a second or injection zone.
  • the tool strings 10 or 220 may also be used to produce and inject fluids from and into the same formation.
  • the tool string 10 of this application can achieve this as long as the perforations 19 of upper zone 92 and the perforations 17 of lower zone 94 provide communication to the same formation.
  • the tool string 220 of the Parent Application can achieve this if the production and injection zones are part of the same formation.
  • the tool string 220 of the Parent Application can achieve this by including only the production zone 214 (not an additional injection zone), flowing from the production zone 214 into the chamber 237, and injecting the fluid from the chamber 237 back into the production zone 214.
  • the tool string 10 of this application and the tool string 220 of the Parent Application may be used to produce fluid from a multilateral or other bore (instead of a production zone) and/or to inject fluid into a multilateral or other bore (instead of a production zone). Such a use enables the testing of the fluid flowing through the relevant multilateral or other bores.
  • the tool string 10 of this application and the tool string 220 of the Parent Application can be easily adapted to support two or more production zones and or two or more injection zones. Such adaptation may include the incorporation of a production inlet for each production zone, an injection outlet for each injection zone, and/or valves to control the flow to and from the zones.
  • the tool string 10 of this application and the tool string 220 of the Parent Application can also be used to test both the production zone and the injection zone.
  • the tool string 220 can be adapted to include the relevant sensors/gauges/meters adjacent the injection zone and the production zone so that both zones are monitored, particularly when chamber 237 is full of fluid from the production zone.
  • the tool string 10 can be adapted to include the relevant sensors/gauges/meters adjacent the injection zone and the production zone so that both zones are monitored, particularly during the build up periods of the test cycle.
  • FIGS 22 and 23 illustrate a bypass flow housing 300 that may be utilized with tool string 10 or 220 in order to accommodate equipment 302.
  • Equipment 302 may comprise a variety of downhole equipment including electronic equipment, such as fluid identifiers or other sensors or meters.
  • Bypass flow housing 300 includes an eccentric main bore 304 as well as a plurality of bypass channels 306 disposed between the main bore 304 and the outer surface 308 of the housing 300.
  • Each channel 306 has two ends 310, each end 310 communicating with the main bore 304.
  • Equipment 302 is disposed intermediate the channel ends 310.
  • housing 300 is integrated into the tool string 10 or 220. Fluid flow passing through tool string 10 or 220 enters housing 300 through main bore 304, passes through channels 306 by way of ends 310, and exits housing 300 through main bore 304. Thus, the fluid flow bypasses equipment 302.
  • the shape and relative placement of the channels 306 in relation to the main bore 304 allows the wall thickness of the channels 306 to remain substantially thick enough to enable and withstand the high pressure flow rate through tool string 10 or 220.
  • bypassing equipment 302 is achieved without sacrificing flow rate. It is noted that depending on the identity of the equipment 302, equipment 302 may allow the passage of fluid therethrough by way of port(s) 312.

Abstract

One embodiment of the invention comprises a tool string (10) for testing a wellbore formation that includes a production inlet (20), an injection outlet (22), and a sampler apparatus (54). Fluid is taken from a production zone (16), into the tool string (10) through the production inlet (20), out of the tool string through the injection outlet (22), and into the injection zone (18). Within the interior of the tool string, the sampler apparatus takes samples of the fluid flowing therethrough. In another embodiment, a large volume of sample fluid is trapped within the interior of the tool string, such as between two valves (52, 26), and is removed from the wellbore along with the tool string subsequent to the test. In another embodiment, the tool string includes at least one perforating gun (96) to perforate one of the production and injection zones. The tool string may also include two perforating guns to perforate both the production and injection zones. One of the two perforating guns may be an oriented perforating gun so that upon activation the shaped charges do not disturb any of the cables, data lines (104), or transmission lines associated with the tool string.

Description

METHOD AND APPARATUS FOR CONTINUOUSLY TESTING A WELL
BACKGROUND
This invention relates to methods and apparatus for testing wells. After a wellbore has been drilled, testing (e.g., drillstem testing oi production testing) may be performed to determine the nature and characteristics of one or more zones of a formation before the well is completed. Characteristics that are tested for include the permeability of a formation, volume, pressure, skin, and temperatuie of a reservon in the formation, fluid content of the reservoir, and other characteristics To obtain the desired data, fluid samples may be taken as well as measurements made with downhole sensors and other instruments
One type of testing that may be performed is a conventional drillstem test A drillstem test is a test taken through the drillstem by means of special testing equipment attached to the drillstem. The special equipment, which may include pressure and temperature sensors and fluid identifieis, determines if fluid components in commercial quantities have been encountered in the wellbore. The fluid components are normally then produced to the surface and are either flared oi transported to storage containers. Producing the fluid components to the suiface at the testing stage, and particularly flaring the fluid components at the surface, creates a potential environmental hazard and is quickly becoming a discouraged practice
Another type of testing that may be performed is a closed-chambei drillstem test. In a closed-chamber test, the well is closed in at the surface when producing from the formation under test. Instruments may be positioned downhole and at the surface to make measurements. One advantage offered by closed-chamber testing is that hydrocarbons and other well fluids are not produced to the surface during the test This alleviates some of the environmental concerns associated with having to burn off or otherwise dispose of hydrocarbons that are produced to the surface. However, conventional closed-chamber testing is limited in its accuracy and completeness due to limited flow of fluids from the formation under test. The amount of fluids that can be produced from the zone under test may be limited by the volume of the closed chamber. A further issue associated with testing a well is communication of test results to the surface Some type of mechanism is typically preferred to communicate realtime test data to well surface equipment One possible communications mechanism is to run an electrical cable down the wellbore to the sensors. An alternative to real-time data gathering is to utilize downhole recorders that record the downhole sensor data and are subsequently retrieved to the surface after the test.
In addition, when testing is conducted in a cased wellbore, the casing must be perforated in order to flow the hydrocarbons into the wellbore. Perforating methods used to perforate the appropπate zones include wireline and tubing conveyed perforating. If tubing conveyed, the perforating guns are run downhole attached to the testing instruments. If wireline conveyed, the perforating guns are run first, and the testing instruments aie deployed downhole once the guns are removed from the wellbore. The peiforating jobs tend to be more intricate if more than one zone needs to be perforated within the wellbore A need thus exists for an improved method and apparatus for testing wells
SUMMARY
One embodiment of my invention comprises a tool string for testing a wellbore formation that includes a production inlet, an injection outlet, and a sampler apparatus. Fluid is taken from a production zone, into the tool string through the production inlet, out of the tool string through the injection outlet, and into the injection zone. Within the interior of the tool string, the sampler apparatus takes samples of the fluid flowing therethrough. In another embodiment, a large volume of sample fluid is trapped within the interior of the tool string, such as between two valves, and is removed from the wellbore along with the tool string subsequent to the test. In another embodiment, the tool string includes at least one perforating gun to perforate one of the production and injection zones. The tool string may also include two perforating guns to perforate both the production and injection zones. One of the two perforating guns may be an oriented perforating gun so that upon activation the shape charges do not disturb any of the cables, data lines, or transmission lines associated with the tool string.
BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 illustrates one embodiment of the tool string disposed in a wellbore. Figure 2 illustrated another embodiment of the tool string disposed in a wellbore.
Figure 3 illustrates an embodiment of the tool string, including a multi-port packer as the upper sealing element and a packer stinger assembly as the lower sealing element.
Figure 4 illustrates one embodiment for operating the valves located below the upper sealing element.
Figure 5 illustrates another embodiment for operating the valves located below the upper sealing element.
Figure 6 illustrates another embodiment for operating the valves located below the upper sealing element. Figure 7 illustrates one embodiment of the tool string, including a perforating gun to perforate the lower zone. Figure 8 illustrates another embodiment of the tool string, including a perforating gun to perforate the lower zone.
Figure 9 illustrates an embodiment of the tool string, including two perforating guns, one for perforating the upper zone and the second for perforating the lower zone.
Figure 10 illustrates an embodiment of the tool string, including an oriented perforating gun for perforating the upper zone and a perforating gun for perforating the lower zone.
Figure 1 1 illustrates a first embodiment of the dedicated surface equipment used to vent off the gas trapped in and to drain the dead-oil volume.
Figure 12 illustrates an embodiment of the tool string as disclosed in the Parent Application.
Figure 13 illustrates another embodiment of the tool string as disclosed in the Parent Application. Figure 14 illustrates another embodiment of the tool string as disclosed in the
Parent Application.
Figure 15 illustrates another embodiment of the tool string as disclosed in the Parent Application.
Figure 16 illustrates another embodiment of the tool string as disclosed in the Parent Application.
Figure 17 illustrates another embodiment of the tool string as disclosed in the Parent Application.
Figure 18 illustrates a second embodiment of the dedicated surface equipment used to vent off the gas trapped in and to drain the dead-oil volume. Figure 19 illustrates a third embodiment of the dedicated surface equipment used to vent off the gas trapped in and to drain the dead-oil volume.
Figure 20 illustrates a fourth embodiment of the dedicated surface equipment used to vent off the gas trapped in and to drain the dead-oil volume.
Figure 21 illustrates a fifth embodiment of the dedicated surface equipment used to vent off the gas trapped in and to drain the dead-oil volume.
Figure 22 illustrates a cross-section of the flow bypass housing.
Figure 23 illustrates a longitudinal section of the flow bypass housing. DETAILED DESCRIPTION
In the following description, numerous details are set forth to provide an understanding of the present invention. However, it will be understood by those skilled in the art that the present invention may be practiced without these details and that numerous variations or modifications from the described embodiments may be possible.
As used here, the terms "up" and "down"; "upper" and "lower"; "upwardly" and "downwardly"; "below" and "above"; and other like terms indicating relative positions above or below a given point or element are used in this description to more clearly describe some embodiments of the invention. However, when applied to equipment and methods for use in wells that are deviated or horizontal, such terms may refer to a "left to right" or "right to left*', or other relationship as appropriate. Further, the relative positions of the referenced components may be reversed. One embodiment of the tool string 10 of this invention is illustrated in Figure
1. Tool string 10 is positioned in a wellbore 12 that may be lined with a casing 14. The wellbore 12 may include a production zone 16 and an injection zone 18 and may be a part of a subsea well or a land well. Tool string 10 is designed to perform an extensive flow test collecting data and oil samples without producing formation fluids to the surface. Tool string 10 is capable of conducting long flow periods and build up periods to evaluate reservoir limits or boundaries. In one embodiment, tool string 10 provides real time surface readout of all the data collected during the flow and shut-in phases. In the preferred embodiment, tool string 10 has a modular design wherein different components may be added to or removed from the tool string 10 at the discretion of the operator.
Tool string 10 may be conveyed by tubing, wireline, or coiled tubing, depending on the requirements of the operator and/or the depth of operation. In the preferred embodiment, the casing 14 adjacent production zone 16 is perforated with production zone perforations 17, and the casing 14 adjacent injection zone 18 is perforated with injection zone perforations 19.
In the embodiment of Figure 1, tool string 10 includes a production inlet 20, an injection outlet 22, a pump 24, and a flow valve 26. Generally, pump 24 when activated causes production zone fluid to flow from the production zone 16 through the production zone perforations 17, into the tool string 10 through the production inlet 20, through the tool string 10 interior, out of the tool string 10 through the injection outlet 22, and into the injection zone 18 through the injection zone perforations 19. Flow valve 26 controls the flow of fluid through the interior of tool string 10.
Tool string 10 may be used to induce flow from a lower production zone 16 to a higher injection zone 18 as shown in Figure 1 or from a higher production zone 16 to a lower injection zone 16 as shown in Figure 2. For purposes of brevity, the higher of the production zone 16 and the injection zone 18 will hereinafter be referred to as the upper zone 92, and the lower of the production zone 16 and the injection zone 18 will hereinafter be referred to as the lower zone 94. Thus, for example, in Figure 1 , the injection zone 18 is the upper zone 92, and the production zone 18 is the lower zone 94. On the other hand, in Figure 2, the production zone 18 is the upper zone 92. and the injection zone 18 is the lower zone 94.
Tool string 10 preferably includes an upper sealing element 28 and a lower sealing element 30, which each may comprise packers. Upper sealing element 28 is positioned above the upper zone 92, isolating the upper zone 92 from the remainder of the annulus 15 uphole of the upper sealing element 28. Lower sealing element 30 is positioned between the upper zone 92 and the lower zone 94, isolating the upper zone 92 from the lower zone 94. As is well-known in the art, upper sealing element 28 and lower sealing element 30 are adapted to move into sealing engagement with the wellbore 12 or casing 14 upon their actuation.
In one embodiment as best shown in Figure 3, upper sealing element 28 comprises a multi-port packer 56 that allows access to power and data cables and transmission lines 58 below the upper sealing element 28. As is known in the art, multi-port packers 56 include secondary ports 60 through their body in addition to the main bore 62. The secondary ports 60 are used to pass cables or transmission lines 58 therethrough, which cables and lines 58 are operatively connected to the tools and sensors below the upper sealing element 28. as will be described herein.
In one embodiment, lower sealing element 30 comprises a packer stinger assembly 64. Packer stinger assembly 64 includes a stinger portion 66 and a packer body portion 68. Packer body portion 68 includes the sealing elements 70 that seal with the wellbore 12 or casing 14 as well as packer body portion bore 72. Stinger portion 66 is connected to the remainder of tool string 10 and is sized and constructed to be inserted into the packer body portion bore 72. A packer stinger assembly seal 74, disposed either on stinger portion 66 or packer body portion 68, enables the sealing engagement of the stinger portion 66 within the packer body portion 68.
Packer stinger assembly 64 is beneficial because the lower sealing element 30 can be exposed to debris and sand from the formation located above it. The debris and sand could fill up the annular region between the lower sealing element 30 and the casing 14 or wellbore 12, which could prevent the subsequent retrieval of the lower sealing element 30. If the packer stinger assembly 64 is used, the stinger portion 66 can be easily retrieved by disengaging it from the packer body portion 68, and the packer body portion 68 can be subsequently removed with a specialized fishing tool. In addition, packer stinger assembly 64 is beneficial because the engagement between the stinger portion 66 and the packer body portion 68 compensates for any tubing movement between the upper sealing element 28 and the lower sealing element 30.
Production inlet 20 provides fluid communication between the annulus 15 region adjacent the production zone 16 and the interior of the tool string 10. In the embodiment shown in Figure 1 , production inlet 20 is located below the lower sealing element 30 and provides fluid communication between the annulus 15 region below the lower sealing element 30 and the interior of the tool string 10. In the embodiment shown in Figure 2, production inlet 20 is located intermediate the upper sealing element 28 and the lower sealing element 30 and provides fluid communication between the interior of the tool string 10 and the annulus 15 region that is intermediate the upper sealing element 28 and the lower sealing element 30.
In the preferred embodiment, production inlet 20 comprises a section of production slotted tubing 36 on tool string 10. Production inlet 20 may also comprise ported tubing (not shown in the Figures). In the prefeπed embodiment production inlet 20 includes a filter mechanism, gravel pack, or other sand control means, which prohibits flow of particles that are greater than a pre-determined size. The filter mechanism may comprise a filter screen on the production inlet 20 or the construction of the slots of the production slotted tubing 36 or the ports of the ported tubing being the certain pre-determined size.
Injection outlet 22 provides fluid communication between the annulus 15 region adjacent the injection zone 18 and the interior of the tool string 10. In the embodiment shown in Figure 1 , injection outlet 22 is located intermediate the upper sealing element 28 and the lower sealing element 30 and provides fluid communication between the interior of the tool string 10 and the annulus 15 region intermediate the upper sealing element 28 and the lower sealing element 30. In the embodiment shown in Figure 2, injection outlet 22 is located below the lower sealing element 30 and provides fluid communication between the interior of the tool string 10 and the annulus 15 region that is below the lower sealing element 30. In either embodiment, injection outlet 22 is preferably located on the pressure end 43 of pump 24.
In the preferred embodiment, injection outlet 22 comprises a section of ported tubing 38 on tool string 10. Injection outlet 22 may also comprise slotted tubing (not shown in the Figures). In one embodiment injection outlet 22 includes a filter mechanism, gravel pack, or other sand control means, which prohibits flow of particles that are greater than a pre-determined size. The filter mechanism may also comprise a filter screen on the injection outlet 22 or the construction of the slots of the injection slotted tubing or the ports of the ported tubing being the certain predetermined size.
Pump 24 preferably comprises a submersible pump that is operatively connected to an electric motor 42. Pump 24 may, however, also comprise other types of pumps. A power cable 90 extends through upper sealing element 28, such as through one of the secondary ports 60 of multi-port packer 56, and is operatively connected to motor 42.
In the embodiment illustrated in Figure 1 in which the injection zone 18 is the upper zone 92, the pump 24 is preferably positioned higher up on the tool string 10 so that motor 42 is proximate and preferably below the injection zone 18. The flow of fluid around motor 42 serves to cool the motor 42 during operation. Also preferably and in the embodiment of Figure 1, pump 24 is located so that flow valve 26 is on the suction end 41 of pump 24 and flow valve 26 is downhole of pump 24. In the embodiment illustrated in Figure 2 in which the production zone 16 is the upper zone 92, pump 24 is preferably positioned lower in the tool string 10 so that pump 24 is downhole of sampling valve 52, which will be described herein, and the suction end 41 of pump 24 is proximate sampling valve 52. Preferably, motor 42 is disposed intermediate pump 24 and sampling valve 52. In this embodiment, pump 24 may also require a shroud 45 around motor 42 to communicate the suction side 41 of pump 24 to the remainder of the tool string 10 uphole of motor 42.
Flow valve 26 is located within tool string 10 intermediate the production inlet 20 and the injection outlet 22. In the preferred embodiment, flow valve 26 comprises a ball valve that defines a full bore through tool string 10 in the open position and prohibits flow through tool string 10 in the closed position. Flow valve 26 may also comprise other types of valves such as flapper valves or disc valves.
Tool string 10 may also comprise a barrier valve mechanism 44 located uphole of the injection outlet 22 in the embodiment of Figure 1 and uphole of the production inlet 20 in the embodiment of Figure 2. In the closed position, barrier valve mechanism 44 prohibits flow to the surface during the operation of tool string 10. In one embodiment, barrier valve mechanism 44 comprises a ball valve that defines a full bore through tools string 10 in the open position and prohibits flow through tool string 10 in the closed position. Barrier valve mechanism 44 may also comprise two ball valves in series, such as the Schlumberger IRIS Safety Valve, one valve being a cable cutting valve and the second valve being a sealing valve. In another embodiment, barrier valve mechanism 44 comprises a ball valve, which selectively prohibits flow through the tool string 10, and a circulation valve, which selectively enables flow from the interior of the tool string 10 to the annulus 15, such as the Schlumberger IRIS Dual Valve. Barrier valve mechanism 44 is preferably operated from the surface by means known in the art, such as pressure pulse telemetry or control lines.
Preferably, tool string 10 also comprises a sampling valve 52 located downhole of the flow valve 26 and above the production inlet 20 in the embodiment of Figure 1 or above the injection outlet in the embodiment of Figure 2. Preferably, sampling valve 52 comprises a ball valve that defines a full bore through tool string 10 in the open position and prohibits flow through tool string 10 in the closed position
In one embodiment, tool string 10 also comprises a circulating valve 100 located below sampling valve 52 and above lower sealing element 30 Circulating valve 100 may comprise a sleeve valve, provides fluid communication between the inteiior of the tool stπng 10 and the annulus 15 when in the open position, and prohibits fluid communication between the inteπoi of the tool string 10 and the annulus 15 when in the closed position In one embodiment, sampling valve 52 and circulating valve 100 comprise a Schlumberger IRIS Dual Valve that includes one ball valve and one sleeve valve
Tool string 10 may also include at least one piessuie and temperatuie unit 46, each unit 46 including at least one and prefeiably a pluiahty of pressuie and temperatuie sensors foi lecording and monitoring the piessure and temperatuie of the fluid flowing through the inteiior of tool stung 10 Pieferably, piessuie and tempeiatuie units 46 aie located intermediate the pioduction inlet 20 and the injection outlet 22 Preferably, tool string 10 includes at least two pressuie and temperatuie units 46, one unit 46 proximate the production zone 16 and the othei unit 46 proximate the injection zone 18 It is also noted that the units 46 may be constiucted to take measurements of fluid either in the inteiioi of the tool string 10 or in the annulus 15 It is noted that the data taken by the pressuie and temperature units 46 has a number of uses, including to modify the flow rate of the fluid within tool string 10 so that its fluid pressure does not drop below the bubble point
Tool stπng 10 may also include a flow meter 48 for recording and monitoring the flow rate of the fluid flowing through the interior of tool stπng 10 Flow meter 48 is located intermediate the production inlet 20 and the injection outlet 22
Tool string 10 may also include a fluid identifier 50, preferably including an optical fluid analyzer, for recording and monitoring the oil content in the fluid flowing through the interior of tool string 10 Fluid identifier 50 is preferably able to take at least two measurements visible and near-infrared absorption for fluid composition and change in index of refraction for gas composition Fluid identifier 50 is located intermediate the production inlet 20 and the injection outlet 22 Tool string 10 may also include a solid detector (not shown) for detecting solids, such as sand, flowing from the production zone 16 or a fluid density meter (not shown) for monitoring the density of the fluid from the production zone 16 Solid detector and fluid density meter may be located intermediate the production inlet 20 and the injection outlet 22 Othei sensors or meters that may be included are H S detectors CO2 detectois, and water cut meters
In the preferred embodiment, tool stπng 10 also includes a sampler apparatus 54 that contains at least one PVT sample chamber Sampler apparatus 54 is piefeiably pait of the tool string 10. as opposed to being lun on slick line oi wneline independent of the tool stπng 10 Sampler appai atus 54 preferably includes a pluiahty of PVT sampler chambeis The plurality of samplei chambeis may be tnggeied all at once oi at separate times Samplei appaiatus 54 is located mtei mediate the production inlet 20 and the injection outlet 22 Samplei appaiatus 54 may also include an activation verification mechanism (not shown) which automatically signals at the smface when the sampler appaiatus has successfully obtained a sample of fluid Activation venfication mechanism may compnse a piessuie sensor within each sampler chamber oi a switch tnggeied upon the stioke of the sampler chamber mechanism
A data line 104 is preferably run fiom the surface of the wellboie 12 to the tool string 10 Data line 104 is preferably in communication with the pressuie and temperature units 46, the flow meter 48, the fluid identifier 50, the solid detector, the fluid density meter, and the other meters/sensors It is noted that data line 104 must pass through the upper sealing element 28 and preferably does so by way of one of the secondary ports 60 of the multi-port packer 56 Data line 104 transmits the readings of the pressure and temperature units 46, the flow meter 48, the fluid identifier 50, the solid detector, the fluid density meter, and the other meters/sensors to the surface, preferably continuously but at the least in time intervals Moreovei, in one embodiment, data line 104 and the instruments 46. 48, and 50 (and the other meters/sensors), are constructed so that signals may be sent from the surface to the instruments, 46, 48, and 50 (and the other meters/sensors), which signals can modify characteristics of the instruments such as data tolerances or the time intervals at which readings are taken. As an example, data line 104 may comprise a fiber optic line In one embodiment, tool string 10 also includes a communication component 106 preferably located above the upper sealing element 28. Alternatively, communication component 106 may be located anywhere on the tool string 10. Data line 104, in this embodiment, extends from the communication component 106 to each instrument, 46, 48, and 50 (and the other meters/sensors). A transmission line 108 extends from the communication component 106 to the surface. All signals from the surface pass through the transmission line 108 and are interpreted by the communication component 106, which then operates the relevant instrument. 46, 48, and 50 (and the other meters/sensors), appropriately by sending a signal through data line 104. All signals from the instruments, 46. 48, and 50 (and the other meters/sensors), pass through data line 104 and are interpreted by the communication component 106. which then relays the information to the surface through the transmission line 108. As an example, transmission line 108 may comprise a fiber optic line. In another embodiment, instead of including data line 104. tool string 10 includes at least one recorder (not shown) for recording the data taken by the pressure and temperature units 46, the flow meter 48, the fluid identifier 50. the solid detector, the fluid density meter, and the other meters/sensors. In this embodiment, the data is recorded while the tool string 10 is downhole and is then retrieved once the tool string 10 is removed from the wellbore 12. Tool string 10 may include a separate recorder for each of the relevant instruments.
The flow valve 26, sampling valve 52, and circulating valve 100 are. as illustrated in the Figures, located below upper sealing element 28. There are several ways in which the flow valve 26, sampling valve 52, and circulating valve 100 can be operated from above the upper sealing element 28.
In one embodiment (not shown in the Figures), at least one passageway provides communication from above the upper sealing element 28 to the valves, 26, 52, and/or 100. In the preferred embodiment, the passageway comprises a hydraulic line that is passed through the upper sealing element 28 (such as through a secondary port 60 of the multi-port packer 56) and is operatively connected to the valves, 26, 52, and 100. In one embodiment, the hydraulic line extends to the surface and pressure therein operates the valve. In another embodiment, the hydraulic line is open to the annulus 15 above the upper sealing element 28. In this embodiment, hydraulic pressure in the line applied to the annulus 15 above the upper sealing element 28 acts to operate the flow valve 26, sampling valve 52, and circulating valve 100. Each valve may have its own independent hydraulic line. In another embodiment, one hydraulic line is connected to the valves.
In another embodiment as shown in Figure 4, tool string 10 includes a local telemetry bus 76 and an interface module 78. Local telemetry bus 76, which may correspond to data line 104, extends through upper sealing element 28 and 'communicates with interface module 78. Interface module 78 is operatively connected to a valve, 26, 52, or 100. Local telemetry bus 76 is capable of handling data transfer and tool operation commands. A command signal from the surface sent through the local telemetry bus 76 is received by the interface module 78. Interface module 78 interprets the command signal and responds by operating the valve, 26, 52, or 100, in the appropriate manner. Additionally, tool status may be sent through local telemetry bus 76 from the downhole environment to the surface. In one embodiment, each valve, 26, 52, or 100, has its own independent local telemetry bus. In another embodiment, all of the valves, 26, 52, and 100, operate through one local telemetry bus. In a further embodiment, each valve, 26, 52, or 100, has its own interface module. In another embodiment, all of the valves, 26, 52, and 100, operate through one interface module.
In another embodiment as shown in Figure 5, tool string 10 includes a direct control line 80, which may correspond to data line 104, that extends through upper sealing element 28 and is in direct communication with solenoids that operate the valves, 26, 52, and 100. Electric pulses sent through the direct control line 80 are used to operate the solenoid valves. In one embodiment, each valve, 26, 52, or 100, has its own independent direct control line. In another embodiment all of the valves, 26. 52, and 100, are operated by one direct control line.
In another embodiment as shown in Figure 6, tool string 10 includes an acoustic or electro-magnetic telemetry system 82 and an interface module 84. Acoustic telemetry system 82 is preferably located above upper sealing element 28 and includes a signal line 86 and an acoustic system module 88. Acoustic system module 88 may correspond to communication component 106, and signal line 86 may correspond to transmission line 108. Signals are sent from the surface through signal line 86 and are received by the acoustic system module 88. Acoustic system module 88 then acoustically transmits command signatures downhole, past the upper sealing element 28. to the acoustic interface module 84. Acoustic interface module 84 interprets the acoustic command signatures and responds by operating the valve, 26. 52. or 100. in the appropriate corresponding manner. In one embodiment, each valve. 26. 52. or 100, has its own independent acoustic interface module. In another embodiment, all of the valves, 26, 52, and 100, are operated by one acoustic interface module. The sampler apparatus 54 is, as illustrated in the Figures, also located below upper sealing element 28. The sampler apparatus 54 may be operated from above the upper sealing element 28 utilizing the same techniques discussed with respect to the valves. 26. 52. and 100. That is. the sampler apparatus 54 may be operated by use of a hydraulic line exposed to the annulus above the upper sealing element 28. a local telemetry bus and an interface module, a direct control line and solenoids, or an acoustic telemetry system and an acoustic interface module.
Schlumberger' s IRIS Dual Valve and IRIS Safety Valve have been identified herein as potential candidates for some of the valves of tool string 10. One of the benefits of using the IRIS Dual and Safety Valves is that they may be activated electrically, by applied pressure, or by pressure pulse telemetry. Thus, with no or few modifications, the IRIS Dual and Safety Valves may be operated by most if not all of the techniques discussed above (a hydraulic line exposed to the annulus above the upper sealing element 28, a local telemetry bus and an interface module, a direct control line and solenoids, or an acoustic telemetry system and an acoustic interface module). In the preferred embodiment, each of the valves, 26, 52, and 100, as well as the sampler apparatus 54 are constructed so that they may be similarly operated by most if not all of the same techniques.
If the wellbore 12 is cased, then the casing 14 must be perforated prior to testing. There are a variety of perforating methods available to perforate the casing 14 adjacent the production zone 16 and the injection zone 18.
In one embodiment, the upper zone 92 is perforated by a wireline conveyed perforating gun run in the wellbore 12 prior to running the tool string 10 downhole. Similarly, in one embodiment, the lower zone 94 is perforated by a wireline conveyed perforating gun run in the wellbore 12 prior to running the tool string 10 downhole
In the embodiment in which the upper zone 92 is perforated by a wireline conveyed perforating gun the lower zone 94 can be perforated by a tubing conveyed perforating gun attached to the tool string 10 In one embodiment as shown in Figure 7, perforating gun 96 is attached to the lower end of tool stπng 10 Upper zone 92 is already perforated Tool stπng 10, with perforating gun 96 theieon is lowered into the wellboie 12 In the embodiment shown in Figuie 7. the tool stung 10 is shown being deployed with the use of a packer stinger assembly 64 in which the stingei portion 66 is being stung into the already set packer body portion 68 It is undeistood, however that a packei , such as Schlumbeiger's High Perfoimance Packer may also be used in which case the lowei sealing element 30 would be deployed on the tool string 10 togethei with the uppei sealing element 28 Once piopei ly positioned, perforating gun 96 is activated by means known in the ait such as by piessuie pulse signals oi applied piessure thereby perforating the lowei zone 94 In anothei embodiment as shown in Figure 8, perforating gun 96 is attached to the packer bod\ portion 68 of the packei stinger assembly 64 Uppei zone 96 is a eady peiforated Packer body portion 68 and peiforating gun 96 are fust n into the wellboie 12 and the sealing elements 70 aie set Next, the remainder of the tool stung 10 is n in the wellbore 12 and the stinger portion 66 is inserted into the packer body portion 68
Once tool stπng 10 is properly positioned and set, peifoiating gun 96 is then activated thereby peiforating lower zone 94
In anothei embodiment (not shown), perforating gun 96 is attached to an anchor located below the lower sealing elements 30 so that perforating gun 96 is adjacent lower zone 94 Once the tool stπng 10 is in position and set, perforating gun 95 is activated theieby perforating lower zone 94 In the embodiments in which the perforating gun 96 is attached to the packer body portion 68 or the anchor, the upper zone 96 may also be perforated with guns attached to the tool string 10
In the embodiment shown in Figure 9, both the upper zone 92 and the lower zone 94 are perforated using tubing conveyed perforating guns In this embodiment, two perforating guns 96 are positioned preferably at the lower end of tool string 10 As the tool string 10 is run downhole, one of the perforating guns 96 is used to perforate the upper zone 92 Thereafter, the tool string 10 is continued to be run downhole Once properly positioned, the second perforating gun 96 is activated thereby perforating the lower zone 94 In the preferred embodiment, the higher of the two perforating guns 96 is used to perforate the lower zone 94 In the embodiment shown in Figure 10, the upper zone 92 and lowei zone 94 are also perforated using tubing conveyed perfoiating guns In this embodiment, however, one perforating gun 96 is positioned at the lower end of tool string 10 and a second oπented peiforating gun 98 is positioned in the tool string 10 so that is adjacent the uppei zone 92 once the tool stπng 10 is in place Oπented perfoiating gun 98 is constructed and positioned on tool stπng 10 so that it does not peifoiate in the dπection of powei cable 90. data line 104. oi tiansmission line 108. when fned Once tool stung 10 is piopeily positioned in wellboie 12 and the uppei sealing element 28 and lowei sealing element 30 aie set, the onented perfoiating gun 98 is activated thereb) peifoiating upper zone 92, and the peiforating gun 96 is actu ated thereby perfoiating lowei zone 94
Piefeiably. all peiforating guns 96 and onented peifoiating gun 98 used aie low debris guns When activated, the low debus guns minimize the amount of perforating debris in the wellboie 12 and in the peifoiations, 17 and 19
In operation, the tool stπng 10 is run downhole with the barπei vah e mechanism 44 in the closed position, the flow valve 26 in the closed position, the sampling valve 52 in the open position, and the circulating valve 100 in the closed position It is assumed that the upper zone 92 and the lower zone 94 have already been perforated using one of the techniques described herein, that the tool stπng 10 is properly positioned in the wellbore 10, and that the upper sealing element 28 and the lower sealing element 30 have been set It is also assumed that wellbore 12 is already filled with an appropriate kill fluid
First, a signal is sent from the surface through the data line 104 or transmission line 108 (or hydraulic line not shown) to open the flow valve 26 The pump 24 is also activated by turning the power on through power cable 90 Pump 24 generates a flow of fluid from the production zone 16, through the production zone perforations 17, through the production inlet 20, through the interior of tool string 10, through the injection outlet 22, through the injection zone perforations 19, and into the injection zone 18. As the fluid flows through the interior of tool string 10. the pressure and temperature units 46 record and monitor the pressure and temperature of the fluid, the flow meter 48 records and monitors the flow rate of the fluid, and the fluid identifier 50 records and monitors the oil content of the fluid. The data taken by these instruments, 46, 48, and 50 (and the solid detector and fluid density meter), is preferably available at the surface by way of data line 104 or transmission line 108. In the alternative embodiment, downhole recorders record the data.
After a sufficient amount of time, the appropriate signal is transmitted through data line 104 or transmission line 108 (or hydraulic line not shown) from the surface to close the flow valve 26. Immediately thereafter, the pump 24 is stopped by turning the power off through power cable 90. Closing the fluid path through tool string 10 results in a pressure build up of the fluid in the production zone 16 occurring on the production zone 16 side of the flow valve 26. The build up is recorded and monitored by at least one of the pressure and temperature units 46, which data is available at the surface by way of data line 104 or transmission line 108 (or is being recorded by a downhole recorder).
Once the build up is completed, the appropriate signal is transmitted from the surface through data line 104 or transmission line 108 (or hydraulic line not shown) to once again open the flow valve 26. The pump 24 is then once again activated by turning the power on through power cable 90, which action re-establishes the flow of fluid from production zone 16 to injection zone 18. The characteristics of the fluid are once again recorded and monitored by the relevant tool string 10 instruments and surface equipment, and the reservoir limits or boundaries are thereby evaluated. Additional build up and flow periods may be performed. During at least the flow periods, the fluid identifier 50 monitors the oil content of the fluid flowing through tool string 10, such readings being preferably available at the surface through data line 104 or transmission line 108. Once the operator determines by way of the fluid identifier readings that the fluid flowing through the interior of the tool string 10 has the appropriate oil content, the flow of the fluid through tool string 10 should be lowered, such as by running pump 24 at a lower rate, as is well-known in the art. During the lower flow period, the sampler apparatus 54 is triggered by the appropriate signal through data line 104 or transmission line 108 (or hydraulic line not shown) and samples of the fluid are taken by the sample chambers It is noted that the readings taken by the fluid identifier 50 which are preferably available at the surface through data line 104 or transmission line 108 may be used to ensure that the samplei apparatus 54 is triggered at the appropriate time. Subsequent to triggering the sampler apparatus 54, a signal is sent through the data line 104 or transmission line 108 (or hydraulic line not shown) which closes the sampling valve 52 and the flow valve 26, trapping a substantial volume of dead fluid therebetween A signal is also sent by way of power cable 90 to stop the pump 24 This type of sampling will be heieinaftei referred to as "dead-oil sampling" The aiea between sampling valve 52 and flow valve 26 comprises a compartment 500 wherein the compartment 500 is at least partially defined by the valves, 52 and 26 The volume of dead-oil oi dead fluid within compartment 500 comprises seveial banels of fluid, a much laigei amount than typically held by the sample chambeis of samplei apparatus 54 This volume of dead-oil is then bi ought back to the suiface togethei with the remaindei of the tool stπng 10 An alternative to the dead-oil sampling technique is to revei e circulate a volume of fluid to the suiface while the tool stung 10 remains downhole
The dead-oil sampling technique may also be perfoimed by use of othei tool stπng architectures (not shown) and designs of compartment 500 For instance, instead of comprising the aiea between two valves, compartment 500 may be at least partially defined by a laige compartment chambei or conduit selectively closed by one valve or a large compartment chamber or conduit that is selectively in fluid communication with the inteiior of the tool string All of these designs are within the scope of this invention It is noted that the amount of dead oil sampled depends on the distance between the two valves, 52 and 26, or the size of the relevant compartment chamber or conduit Since tool stπng 10 is modular, the distance between the two valves, 52 and 26, may be modified at the discretion of the operator by adding tubing string or other components therebetween The size of the compartment chamber or conduit may also be modified by the operator Thus, since the operator has control over the distance between the two valves, 52 and 26, and over the size of the compartment chamber or conduit, the operator may also control the amount of dead oil sampled using this technique.
In the embodiment including the dead-oil sampling technique, dedicated surface equipment 102 is preferred in order to vent off any trapped gas and safely transfer the dead-oil volume to containers. In addition, in one embodiment, prior to or during venting of the gas, the volume of the gas trapped within the compartment 500 is measured by use of a gas volume measuring device, such as a gauge.
Figure 1 1 illustrates one embodiment of the dedicated surface equipment 102. As the tool string 10 is brought back to the surface, the modules of the tool string 10 are disassembled. When the flow valve 26 is at surface, the operator should attach a vent valve (not shown) above the flow valve 26 and should open the flow valve 26. By opening the flow valve 26, the gas trapped below the flow valve 26 passes through the flow valve 26 and out of the assembly through the vent valve. Once the trapped gas is vented, the vent valve and the flow valve 26 may be removed from the assembly, leaving the dead-oil volume 1 10 disposed in now partially open compartment 500.
Next, a valve assembly 1 12 is attached to the assembly. The valve assembly 1 12 includes a stuffing box 1 14, a piston 1 16, and a conduit 1 18. Conduit 1 18 is sealingly disposed through stuffing box 1 14 and piston 1 16. In addition, conduit 1 18 may slide within stuffing box 1 14, and piston 1 16 may slide within the interior of the remaining tool string 10. Valve assembly 1 12 also includes a passage 120 in fluid communication with a pressure source 122. Passage 120 is preferably located so that it is also in fluid communication with the interior of the valve assembly 1 12 intermediate the stuffing box 1 14 and the piston 1 16. The operator should first activate the pressure source 122, which may be nitrogen gas, so that the pressurized fluid flows through passage 120 and into the valve assembly 1 12. The pressurized fluid acts against the piston 1 16, making it slide toward the dead fluid or downwardly within the compartment 500. As the piston 1 16 slides, it compresses the dead-oil volume 1 10 disposed within compartment 500. As the dead-oil volume 1 10 is compressed, the dead-oil volume 1 10 is forced into and through conduit 1 18. Conduit 1 18 transmits the dead-oil volume 1 10 to appropriate containers 124 It is noted that a reel 126 may be used in order to retrieve or extend conduit 1 18
When the piston 1 16 is adjacent the sampling valve 52, the pressurized fluid is bled off The conduit 1 18 is then retrieved and is unlatched from the piston 1 16 and stuffing box 1 14 Conduit 1 18 may include a check valve (not shown) to prevent any fluid from flowing out of its open end The lemaindei of the tool stπng 10. including valve assembly 1 12, is then disassembled
In another embodiment of the dedicated suiface equipment 102 (as shown in Figuie 18). aftei the trapped gas is vented and the vent valve and flow valve 26 aie removed fiom the assembly the conduit 1 18 and piston 1 16 aie moved into and within compartment 500 so that a majority of the dead fluid is mtei mediate the piston 1 16 and the passage 120 Pieferably the piston 1 16 is moved so that its low ei end is adjacent the lower end of compartment 500 In this embodiment piston 1 16 includes fluid communication ports 1 17 theiethiough that can be selectively closed The piston 1 16 and conduit 1 18 are moved towaids the lowei end of compartment 500 with the ports 1 17 of the piston 1 16 in the open position Once the piston 1 16 and conduit 1 18 aie next to the lower end of compartment 500, the fluid communication ports 1 17 of the piston 1 16 aie closed In this embodiment, piessuie source 122 is connected to the conduit 1 18 so that pressuπzed fluid is injected thiough conduit 1 18 Also in this embodiment, the containeis 124 aie in fluid communication with the passage 120 When piessuπzed fluid is injected thiough conduit 1 18, the piessure flowing out of the open end of the conduit 1 18 makes the piston 1 16 (now with closed fluid communication ports 1 17) move upwards As the piston 1 16 moves upwards, the dead oil volume is foiced towards and through the passage 120 which is in fluid communication with the containers 124 The dead oil volume is thus passed through the passage 120 into the containeis 124 Lastly, the pressurized fluid is vented/removed, and the valve assembly 1 12 is disassembled
In another embodiment of the dedicated surface equipment 102 (as shown in Figure 19), after the trapped gas is vented and the vent valve and flow valve 26 are removed from the assembly, the conduit 1 18 is moved into and within compartment 500 so that a majority of the fluid is intermediate the open end of the conduit 1 18 and the passage 120 Preferably, the conduit 1 18 is moved within compartment 500 so that its open end is adjacent the lower end of compartment 500. This embodiment is very similar to that of Figure 18. However, in contrast to the embodiment shown in Figure 18, this embodiment does not include a piston 1 16. Instead, it includes only conduit 1 18 movably disposed within compartment 500. Once the conduit 1 18 is properly positioned, the pressure source 122 is activated so that pressurized fluid is injected through conduit 1 18. In this embodiment, the pressurized fluid contained in pressure source 122 and injected through conduit 1 18 is preferably a pressurized fluid that is denser than the dead fluid found in compartment 500 (so that the pressurized fluid does not tend to rise through the dead fluid). Thus, as this pressurized fluid is injected through conduit 1 18. the increasing volume of pressurized fluid forces the dead fluid towards and through the passage 120. which is in fluid communication with the containers 124. The pressurized fluid is then vented/removed, and the valve assembly 1 12 is disassembled.
Another embodiment of the dedicated surface equipment 102 (as shown in Figure 20) is similar to the embodiment of Figure 1 1. such that the conduit 1 18 is connected to the container 124 and the passage 120 is connected to the pressure source 122. The embodiment of Figure 20. however, does not include a piston 1 16. The conduit 1 18 is moved into and within compartment 500 so that a majority of the fluid is intermediate the open end of the conduit 1 18 and the passage 120. Preferably, the conduit 1 18 is moved so that its open end is adjacent the lower end of compartment 500. Once the conduit 1 18 is properly positioned, the pressure source 122 is activated so that pressurized fluid is injected through passage 120. As this pressurized fluid is injected through the passage 120, it compresses the dead fluid and forces it into and through the conduit 1 18. which is in fluid communication with containers 124. The pressurized fluid is then vented/removed, and the valve assembly 1 12 is disassembled.
In another embodiment as shown in Figure 21. the dedicated surface equipment 102 includes the conduit 1 18 and the piston 1 16, with the conduit 1 18 connected to the container 124 and the passage 120 connected to the pressure source 122. In this embodiment, however, piston 1 16 is slidingly disposed on conduit 1 18, with conduit 118 located within compartment 500 so that a majority of the fluid is intermediate the open end of the conduit 1 18 and the piston 1 16. Piston 116 may include at least one seal 1 19 to slidingly seal against the compartment 500. Preferably, the conduit 1 18 is moved within compartment 500 so that its open end is adjacent the lower end of the compartment 500. Once the conduit 1 18 is properly positioned, the pressure source 122 is activated so that pressurized fluid is injected through passage 120. As this pressurized fluid is injected through the passage 120, it forces the piston 1 16 so slide on conduit 1 18 towards the dead fluid thereby compressing the dead fluid. The compression of the dead fluid, in turn, causes the dead fluid to flow into and through the conduit 1 18. which is in fluid communication with containers 124. It is noted that during the sliding movement of piston 1 16, conduit 1 18 preferably moves only a small amount, if at all. The pressurized fluid is then vented/removed, and the valve assembly 1 12 is disassembled.
As previously disclosed, the wellbore 12, prior to the insertion of tool string 10. is filled with kill fluid. Before removing tool string 10 from the wellbore 12 but after the completion of the test, the operator may choose to condition the wellbore fluids and to remove the formation fluids that remain in the wellbore 12 by injecting them back into one of the zones, 92 and 94. First, the barrier valve mechanism 44 is opened and kill fluid is forced therethrough. In the embodiment of Figure 1. the kill fluid flows through the ports 128 and into the injection zone 18 through the injection zone perforations 19. Ports 128, in one embodiment, may also be a part of a sleeve valve or other type of valve. Note that flow valve 26 is closed at this point prohibiting kill fluid from flowing downwardly through the interior of tool string 10 where the dead-oil volume is contained. It is also noted that kill fluid would likely already be present intermediate the injection zone 18 and the lower sealing element 30. In the embodiment of Figure 2, the kill fluid flows through the production inlet 20 and into the production zone 16 through the production zone perforations 17. Note that flow valve 26 is closed at this point prohibiting kill fluid from flowing downwardly through the interior of tool string 10. It is also noted that kill fluid would likely already be present intermediate the production zone 16 and the lower sealing element 30. The next step in the operation is to release the upper sealing element 28 and observe the wellbore 12 to ensure its stability. If the wellbore 12 remains stable, then the lower sealing element 30 may be released and the wellbore 12 should once again be observed. If the wellbore 12 remains stable, then the tool string 10 can then be safely removed from the wellbore 12. It is noted that before or after unsetting the upper and lower sealing elements, 28 and 30, mud can be circulated through the circulation valve of the barrier valve mechanism 44 (in the relevant embodiment) or through an additional circulation valve located above the barrier valve mechanism 44. Figures 12-17 comprise several illustrations taken from this application's Parent Application, which was filed on February 25, 2000, is entitled "Method and Apparatus for Testing a Well", includes Bjorn Langseth, Christopher W. Spiers. Mark Vella. and Dinesh R. Patel as inventors, and is assigned to the Assignee hereto (such application referred to as "Parent Application"). The Parent Application claims priority from U.S. Provisional Application No. 60/130,589 filed on April 22, 1999. A variety of devices and methods described herein may also be utilized and accomplished using the invention disclosed in the Parent Application. The specification of the Parent Application is hereby incorporated by reference. Briefly, the invention disclosed in the Parent Application includes a tool string
220 disposed in a wellbore 210, which may include a production zone 214 and an injection zone 212. Tool string 220 may include an enlarged tubing 236 having an increased diameter which forms part of a relatively large volume chamber 237 into which well fluids may flow during closed-chamber testing. Tool string 220 may also include an isolation device 300.
Tool stπng 220 may include upper and lower sealing elements, 234 and 239, to seal tool string 220 to the wellbore 210 in order to isolate the production and storage zones. 214 and 212, as well as the upper wellbore section above the upper packer 234. Tool string 220 may also include one or more perforating guns 222 attached to the lower end of the tool string 220 to create perforations in the production zone 214 and/or the injection zone 212. Tools string 220 may include one perforating gun (not shown) located higher up on tool string 220 to perforate the higher of the zones, 212 and 214, and a perforating gun 222 located lower down on tool string 220 to perforate the lower of the zones. 212 and 214. The higher up of the perforating guns may comprise an oriented perforating gun so as to not disturb any cables or lines passing from above it. The other perforating methods mentioned in this application may also be utilized in the Parent Application. In addition, tool string 220 includes a production inlet 224 that may comprise a slotted pipe sized to prevent larger debris from being produced into the tool string 220 Alternatively, production inlet 224 may comprise a prepacked screen used to filter our the debus Tool string 220 also includes an injection outlet 225 Tool string 220 may also include a sampler apparatus 268 having sampler chambeis to collect fluid samples fiom the pioduction zone 214 In addition, tool stung 220 may include at least one piessure and tempeiatuie unit 266, each unit 266 including at least one and preferably a pluiahty of piessuie and tempeiatuie sensors, foi recoiding and monitoring the pressure and tempeiatuie of the fluid flowing thiough the interior of tool stπng 220
Tool stπng 220 may also include a flow vah e 227 to contiol the flow thiough the intei ior of tool string 220 Flow valve 227 is piefeiably a ball valve 228 that is piefeiably a component of a Schlumbeigei IRIS Dual Valve In some embodiments (Figuies 14 15, 16. and 17) tool stung 220 also includes a second flow valve 299, piefei ably a ball valve 298, that contiols the flow thiough the inteiioi of tool stung 220 The dead-oil sampling technique descnbed heiein may be utilized with the invention disclosed in the Parent Application by trapping the volume of fluid between the ball valves 228 and 298 (or any othei relevant valves), the ball valves 228 and 229 at least partially defining compartment 500 As in this invention, the dead-oil sampling technique can be used with the invention disclosed in the Paient Application aftei the flow and build up periods are completed In the invention disclosed in the Parent Application, the dead-oil sampling technique may also be perfoimed by use of other tool stung architectures and compartment 500 designs, such as a large compartment chamber or conduit (le , enlaiged tubing 36 or large volume chambei 37) selectively closed by one valve or a large compartment chamber or conduit that is selectively in fluid communication with the inteiior of the tool string
Moreover, as specified in the specification of the Parent Applications, a variety of other valves, sensors (including flow meters, fluid identifiers, fluid density meters, solids detectors, H S detectors, CO2 detectors, and water cut meters), and recorders may be included in tool string 220 In addition, some of these valves, sensors, and recorders are included in tool string 220 below upper sealing element 234 Like in the invention disclosed herein, the valves, sensors, and equipment located below upper sealing means 234, including sampler apparatus 268, pressure and temperature unit 266, flow valve 227, and flow valve 299, may be operated by use of a hydraulic line exposed to the annulus above the upper sealing element 234, a local telemetry bus and an interface module, a direct control line and solenoids, or an acoustic telemetry system and an acoustic interface module. Moreover, a data line similar to data line 104 of the invention described herein, may be used to transmit the readings of the downhole equipment to the surface. To accommodate such functions, upper sealing element 234 preferably comprises a multi-port packer (not shown) including secondary ports. In one embodiment, lower sealing element 239 comprises a packer stinger assembly.
The embodiments of this application as well as the embodiments of the Parent Application have been described as enabling the production of fluid from a first or production zone to a second or injection zone. However, the tool strings 10 or 220 may also be used to produce and inject fluids from and into the same formation. The tool string 10 of this application can achieve this as long as the perforations 19 of upper zone 92 and the perforations 17 of lower zone 94 provide communication to the same formation. Similarly, the tool string 220 of the Parent Application can achieve this if the production and injection zones are part of the same formation. In addition, the tool string 220 of the Parent Application can achieve this by including only the production zone 214 (not an additional injection zone), flowing from the production zone 214 into the chamber 237, and injecting the fluid from the chamber 237 back into the production zone 214.
Moreover, the tool string 10 of this application and the tool string 220 of the Parent Application may be used to produce fluid from a multilateral or other bore (instead of a production zone) and/or to inject fluid into a multilateral or other bore (instead of a production zone). Such a use enables the testing of the fluid flowing through the relevant multilateral or other bores.
In addition, the tool string 10 of this application and the tool string 220 of the Parent Application can be easily adapted to support two or more production zones and or two or more injection zones. Such adaptation may include the incorporation of a production inlet for each production zone, an injection outlet for each injection zone, and/or valves to control the flow to and from the zones. The tool string 10 of this application and the tool string 220 of the Parent Application can also be used to test both the production zone and the injection zone. The tool string 220 can be adapted to include the relevant sensors/gauges/meters adjacent the injection zone and the production zone so that both zones are monitored, particularly when chamber 237 is full of fluid from the production zone. Likewise, the tool string 10 can be adapted to include the relevant sensors/gauges/meters adjacent the injection zone and the production zone so that both zones are monitored, particularly during the build up periods of the test cycle.
Figures 22 and 23 illustrate a bypass flow housing 300 that may be utilized with tool string 10 or 220 in order to accommodate equipment 302. Equipment 302 may comprise a variety of downhole equipment including electronic equipment, such as fluid identifiers or other sensors or meters. Bypass flow housing 300 includes an eccentric main bore 304 as well as a plurality of bypass channels 306 disposed between the main bore 304 and the outer surface 308 of the housing 300. Each channel 306 has two ends 310, each end 310 communicating with the main bore 304. Equipment 302 is disposed intermediate the channel ends 310.
In use, housing 300 is integrated into the tool string 10 or 220. Fluid flow passing through tool string 10 or 220 enters housing 300 through main bore 304, passes through channels 306 by way of ends 310, and exits housing 300 through main bore 304. Thus, the fluid flow bypasses equipment 302. The shape and relative placement of the channels 306 in relation to the main bore 304 allows the wall thickness of the channels 306 to remain substantially thick enough to enable and withstand the high pressure flow rate through tool string 10 or 220. Thus, bypassing equipment 302 is achieved without sacrificing flow rate. It is noted that depending on the identity of the equipment 302, equipment 302 may allow the passage of fluid therethrough by way of port(s) 312.
While the invention has been disclosed with respect to a limited number of embodiments, those skilled in the art will appreciate numerous modifications and variations therefrom. It is intended that the appended claims cover all such modifications and variations as fall within the true spirit and scope of the invention.

Claims

I claim
1 A method of testing a well having a production zone and an injection zone, comprising producing fluid from the pioduction zone into a tool stnng, injecting the fluid fiom the tool string into the injection zone and taking at least one sample of the fluid with a samplei appai atus
2 The method of claim 1 , fuithei compπsing flowing the fluid fi om the pi oduction zone to the injection zone
3 A tool stπng foi testing a w ell having a pi oduction zone and an injection zone compπsing a pioduction inlet to provide communication between the pi oduction zone and the intei ioi of the tool stπng, an injection outlet to piovide communication between the injection zone and the intei ioi of the tool stπng, and a samplei appaiatus opeiativety connected to the tool stπng
4 The tool stπng of claim 3 wherein the sampler appaiatus is located inteimediate the pioduction inlet and the injection outlet
5 The tool string of claim 3, wherein the sampler apparatus is located within the tool string
6 A method of testing a well having a production zone and an injection zone, comprising producing fluid from the production zone into a tool string, the tool string including a compartment and a pump located exterior of the compartment, injecting the fluid from the tool string into the injection zone by use of the pump, and trapping a volume of fluid within the compartment
7 The method of claim 6, further comprising flowing the fluid from the production zone to the injection zone
8 The method oi claim 6, wherein the compartment is at least partially defined by two valv es and the volume of fluid is trapped between the two v alves
9 The method of claim 8, wherein each of the valves piohibits flow thiough the tool stπng when in the closed position
10 The method of claim 8 wheiein the v olume of fluid mav be v aπed by changing the distance between the two valves
1 1 The method of claim 10, wherein the distance between the two valves is changed by inserting oi lemoving tubing stnng between the t o v al es
12 The method of claim 6, wherein the compartment is at least partially defined by one val e
13 The method of claim 6 wherein the compartment is at least partially defined by a conduit
14 The method of claim 6. wherein the compartment is at least partially defined by a compartment chamber
15 A tool stπng foi testing a well having a production zone and an injection zone, comprising a pioduction inlet to provide communication for fluid from the pioduction zone to the interior of the tool string, an injection outlet to provide communication for the fluid in the interior of the tool string to the injection zone, a compartment adapted to trap a volume of the fluid therein, and a pump located exterior of the compartment
16 The tool string of claim 15. wherein the compartment is at least partially defined by two valves
17 The tool stπng of claim 16, wheiein each of the two valves piohibits flow of the fluid thi ough the interior of the tool stπng when in the closed position
18 The tool stnng of claim 17. wheiein the distance between the two v lv es can be changed
19 The tool stπng of claim 18 wheiein the distance between the tw o v alves is changed by inserting or lemoving tubing stπng between the two valves
20 The tool sti ing of claim 16 wherein each of the two valves is a ball valv e
21 The tool stπng of claim 15. wheiein the compartment is at least partially defined by one valve
22 The tool stπng of claim 15, wheiein the compartment is at least paitialty defined by a conduit
23 The tool string of claim 15, wherein the compartment is at least partially defined by a compartment chambei
24 A method of testing a cased well having a production zone and an injection zone, comprising deploying a tool string into the well, the tool string including at least one perforating gun, perforating at least one of the production zone and the injection zone by activating the at least one perforating gun; producing fluid from the production zone into the tool string, and miecting the fluid into the injection zone
25 The method of claim 24, further comprising flowing the fluid from the production zone to the injection zone
26 The method of claim 24 wherein two peiforating guns aie included on the tool string, the method compπsing peifoiating the pioduction zone with one of the peifoiating guns, and peifoiating the injection zone with the other peifoiating gun
27 The method of claim 24 wheiein at least one of the two peifoiating guns is an oπented peifoiating gun
28 A tool stnng foi testing a cased well having a pioduction zone and an injection zone comprising a pioduction inlet to piovide communication between the pioduction zone and the inteiioi of the tool stnng an injection outlet to provide communication between the injection zone and the interior of the tool stπng, and a peifoiating gun toi peiforating at least one of the pioduction zone and the injection zone
29 The tool stnng of claim 28, wherein the tool stπng includes two peiforating guns, one peifoiating gun for perforating the production zone and the othei perforating gun for perforating the injection zone
30 The tool string of claim 29, wherein one of the perforating guns is an oriented perforating gun
31 The tool string of claim 29, wherein both of the perforating guns are located at the lower end of the tool string
32. The tool string of claim 29, wherein one of the perforating guns is located proximate the upper end of the tool string and the other perforating gun is located at the lower end of the tool string.
33. The tool string of claim 32. wherein the perforating gun located proximate the upper end of the tool string comprises an oriented perforating gun.
34. The tool string of claim 28. further comprising: a sealing element that comprises a packer stinger assembly; the packer stinger assembly including a packer body portion: and the perforating gun attached to the packer body portion.
35. A method of testing a well having a production zone and an injection zone, comprising: producing fluid from the production zone into the tool string; injecting the fluid into the injection zone; and filtering the fluid from the production zone either prior to its entry into or prior to its exit out of the tool string.
36. The method of claim 35, further comprising flowing the fluid from the production zone to the injection zone.
37. A tool string for testing a well having a production zone and an injection zone, comprising: a production inlet to provide communication for fluid from the production zone to the interior of the tool string; an injection outlet to provide communication for the fluid in the interior of the tool string to the injection zone; and the production inlet including a filter mechanism that filters the fluid flowing therethrough. 38 The tool string of claim 37, wherein the injection outlet includes a filter mechanism that filters the fluid flowing therethrough
39 A method of testing a well having a production zone and an injection zone, comprising producing fluid fiom the pioduction zone into a tool stπng the tool string including a compartment and at least one sensor located inteπoi to the compartment, injecting the fluid fiom the tool string into the injection zone, and napping a volume of fluid within the compartment
40 The method of claim 9 fuithei compπsing sensing a chai acteπstic of the fluid with the at least one sensoi pπoi to tiapping the volume of fluid
41 A tool stπng foi testing a ell having a pioduction zone and an injection zone compπsing a pioduction inlet to pi ovide communication for fluid fiom the pi oduction zone to the intei ior of the tool stnng an injection outlet to piov ide communication foi the fluid in the intei ioi of the tool stnng to the injection zone, a compartment adapted to trap a volume of the fluid therein, and at least one sensoi located inteπoi to the compartment
42 A method of testing a well having a production zone and an injection zone, comprising producing fluid from the pioduction zone into a tool stnng, the tool string including a compartment and a pump the pump being substantially concentric with the tool string, injecting the fluid from the tool stπng into the injection zone, and trapping a volume of fluid within the compartment
43 A tool string for testing a well having a production zone and an injection zone, comprising a production inlet to provide communication for fluid from the produciton zone to the interior of the tool string; an injection outlet to provide communication for the fluid in the interior of the tool string to the injection zone; a compartment adapted to trap a volume of the fluid therein; and a pump that is substantially concentric with the tool string.
44. A method of testing a well having a production zone and an injection zone, comprising: producing fluid from the production zone into a tool string, the too! string including a compartment; injecting the fluid from the tool string into the injection zone by use of a pump located exterior to the tool string; and trapping a volume of fluid within the compartment.
45. A test system for testing a well having a production zone and an injection zone, comprising: a tool string having a production inlet, an injection outlet, and a compartment: the production inlet providing communication for fluid from the production zone to the interior of the tool string; the injection outlet providing communication for fluid from the interior of the tool string to the injection zone; the compartment adapted to trap a volume of the fluid therein; and a pump located exterior to the tool string for inducing the injection of the fluid from the interior of the tool string to the injection zone.
46. A method of testing a well having a production zone and an injection zone, comprising: deploying a tool string into the well, the tool string including an upper sealing element and at least one valve, the valve located below the upper sealing element; producing fluid from the production zone into the tool string; injecting the fluid into the injection zone; and operating the valve from above the upper sealing element by use of pressure
47 The method of claim 46, further comprising flowing fluid from the production zone to the injection zone
48 The method of claim 46 wheiein the pressure is in the foi m of applied piessure
49 The method of claim 46 wherein the pressure is in the foim of piessuie pulses
50 The method of claim 46 wheiein the valve is opei ated by use of piessuie in the annulus above the upper sealing element
51 The method of claim 50 fui thei comprising communicating the piessui e in the annulus abov e the uppei sealing element to the valve by passing a hydiaulic line through the uppei sealing element to the valve
52 A tool stnng foi testing a well hav ing a pioduction zone and an injection zone comprising a production inlet that pi ovides communication between the pioduction zone and the interior of the tool string, an injection outlet that provides communication between the injection zone and the lnteπoi of the tool string, an upper sealing element located above the uppermost of the production zone and the injection zone, at least one valve located below the upper sealing element, and a passageway providing communication from above the upper sealing element to the valve
53 The tool string of claim 52, wherein the passageway comprises a hydraulic 54 The tool stπng of claim 53 wherein the hydraulic line passes through the upper sealing element and provides communication between the annulus above the upper sealing element and the valve
55 The tool string of claim 54 wheiein the uppei sealing element comprises a multi-port packei including a main boie and at least one secondary port and the hydi aulic line passes thiough the secondary port of a packer
56 A method of testing a w ell ha ing a pioduction zone and an injection zone compπsing deploying a tool stπng into the well the tool stnng including an uppei sealing element and at least one val e the v lve located below the uppei sealing element pioducing the fluid fi om the pioduction zone into the tool stπng injecting the fluid into the injection zone, and operating the valve by use of an acoustic signal
57 The method of claim 56 tuithei compπsing flowing fluid fiom the production zone to the injection zone
58 A tool string for testing a well having a production zone and an injection zone, comprising a production inlet that piovides communication between the pioduction zone and the inteπoi of the tool string, an injection outlet that piovides communication between the injection zone and the interior of the tool stπng an upper sealing element located above the uppermost of the production zone and the injection zone, at least one valve located below the upper sealing element, and the valve operatively connected to an acoustic interface module
59. The tool string of claim 58, further comprising: an acoustic telemetry system adapted to send acoustic signals to the acoustic interface module in order to operate the valve.
60. A method of testing a well having a production zone and an injection zone, comprising: deploying a tool string into the well, the tool string including an upper sealing element and at least one valve, the valve located below the upper sealing element; producing fluid from the production zone into the tool string; injecting the fluid into the injection zone: and operating the valve by use of an electrical signal.
61 . The method of claim 60, further comprising flowing fluid from the production zone to the injection zone.
62. The method of claim 60, further comprising communicating the electric signal to the valve through a data line that passes through the upper sealing element to the valve.
63. A tool string for testing a well having a production zone and an injection zone, comprising: a production inlet that provides communication between the production zone and the interior of the tool string; an injection outlet that provides communication between the injection zone and the interior of the tool string; an upper sealing element located above the uppermost of the production zone and the injection zone; at least one valve located below the upper sealing element; and a control line that passes through the upper sealing element and that is in communication with the valve.
64. The tool string of claim 63, wherein: the upper sealing element comprises a multi-port packer including a main bore and at least one secondary port: and the control line passes through the secondary port of the packer.
65. The tool string of claim 63. further comprising: a communication component in communication with the control line; and a transmission line in communication with the communication component and extending to the surface.
66. A tool string for testing a well having a production zone and an injection zone, comprising: a production inlet that provides communication between the production zone and the interior of the tool string: an injection outlet that provides communication between the injection zone and the interior of the tool string: an upper sealing element located above the uppermost of the production zone and the injection zone: a pump operatively connected to an electric motor, the motor located below the upper sealing element and including a power cable, the pump being substantially concentric with the remainder of the tool string: and the power cable passing through the upper sealing element.
67. The tool string of claim 66, wherein: the upper sealing element comprises a multi-port packer including a main bore and at least one secondary port; and the power cable passes through the secondary port of the packer.
68. The tool string of claim 66, wherein a shroud surrounds the motor.
69. A tool string for testing a well having a production zone and an injection zone, comprising: a production inlet that provides communication between the production zone and the interior of the tool string; an injection outlet that provides communication between the injection zone and the interior of the tool string; an upper sealing element located above the uppermost of the production zone and the injection zone; a lower sealing element located between the production zone and the injection zone; and the lower sealing element comprising a packer stinger assembly.
70. A tool string for testing a well having a production zone and an injection zone, comprising: a production inlet that provides communication between the production zone and the interior of the tool string; an injection outlet that provides communication between the injection zone and the interior of the tool string; an upper sealing element located above the uppermost of the production zone and the injection zone; at least one sensor located below the upper sealing element; and a data line that passes through the upper sealing element and that is in communication with the sensor.
71. A method of testing a well having a production zone and an injection zone, comprising: deploying a tool string into the well, the tool string including an upper sealing element, at least one sensor, and a data line, the sensor located below the upper sealing element and the data line extending through the upper sealing element and being in operative communication with the sensor; producing fluid from the production zone into the tool string; injecting the fluid into the injection zone; and collecting data from the sensor through the data line. 72 A tool string for testing a well having a production zone and an injection zone, compπsing a production inlet that provides communication between the production zone and the interior of the tool string, an injection outlet that piovides communication between the injection zone and the intei ioi of the tool stπng, an uppei sealing element located abov e the uppermost of the pioduction zone and the injection zone, at least one valve located below the uppei sealing element and a bus that passes thiough the uppei sealing element and that is in communication with the valv e
73 A method of testing a w ell hav ing a pi oduction zone and an injection zone compπsing deploying a tool stnng into the well the tool stnng including an uppei sealing element and at least one valv e the val e located below the uppei sealing element pioducing the fluid fiom the pi oduction zone into the tool stπng injecting the fluid into the injection zone, and operating the valve by use of an electi o-magnetic signal
74 A tool stπng foi testing a well having a pioduction zone and an injection zone compπsing a production inlet that piovides communication between the pioduction zone and the interior of the tool string, an injection outlet that provides communication between the injection zone and the interior of the tool stπng, an uppei sealing element located above the uppermost of the production zone and the injection zone, at least one valve located below the upper sealing element and the valve operative!} connected to an electro-magnetic interface module 75 A method for testing a well having a production zone and an injection zone, comprising producing fluid from the production zone into a tool string, the tool stπng including a compartment, injecting the fluid fiom the tool stnng into the injection zone, tiapping a volume of dead fluid within the compartment, and remov ing the volume of dead fluid fiom the compartment once the tool string is letπeved to the surface
76 The method of claim 75, furthei compπsing measuπng the volume of any gas tiapped w ithin the compartment
77 The method ot claim 75 fuithei compπsing venting any gas ti apped within the compartment pπoi to the lemoval of the volume of dead fluid fi om the compartment
78 The method of claim 77, wherein the v enting step compπses attaching a vent valve to the tool stπng and allowing any gas ti apped w ithin the compartment to vent thiough the vent valv e
79 The method of claim 78 further compπsing transferring the volume of dead fluid fiom the compartment into at least one container
80 The method of claim 75, wheiein the removing step comprises attaching a valve assembly to the tool stnng. the valve assembly including a piston and a conduit, the conduit disposed thiough the piston, and sliding the piston within the compartment towaids the dead fluid thereby forcing the fluid to pass into the conduit
81 The method of claim 80, wherein the piston is shdably disposed on the conduit 82 The method of claim 75, wherein the removing step comprises attaching a valve assembly to the tool stπng, the valve assembly including a piston and a passage, s positioning the piston so that a majoπty of the dead fluid is mtei mediate the piston and the passage and sliding the piston towaids the passage thei eby foicing the dead fluid to pass into the passage
l() 83 The method of claim 75. wheiein the iemo\ ing step compnses attaching a valve assembly to the tool stπng the v lve assembly including a conduit and a passage, and injecting a piessunzed fluid thi ough the conduit and into the compartment w ei ein the piessunzed fluid foices the dead fluid out of the compartment thiough the 1 5 passage
84 The method of claim 75. wheiein the lemov ing step compnses attaching a valve assembly to the tool stπng the valve assembly including a conduit and a passage, and 0 injecting a pressuπzed fluid thiough the passage and into the compartment whei ein the piessunzed fluid forces the dead fluid out of the compartment thiough the conduit
85 A device for removing a dead fluid from a downhole tool stπng. the tool string 5 including a compartment, compπsing a valve assembly including a piston, a conduit, and a passage, the conduit in fluid communication with the dead fluid in the compartment the conduit disposed through the piston, the piston slidingly disposed within the compartment, and 0 the passage in fluid communication with the compartment 86 The device of claim 85, wherein the passage is in fluid communication with the interior of the valve assembly
87 The device of claim 85 wherein the passage provides fluid communication between a piessui e souice and the compartment
88 The dev ice of claim 87 wherein piessunzed fluid fi om the piessuie souice causes the piston to slide within the compartment to aids the dead fluid forcing the dead fluid into the conduit
10
89 The dev ice of claim 88 wherein the piston is shdably disposed on the conduit and the pi essunzed fluid causes the piston to slide on the conduit within the compartment towaids the dead fluid foicing the dead fluid into the conduit i
90 The device of claim 85 wherein the conduit pi ov ides fluid communication between the compartment and at least one containei
9 1 The device of claim 85, wheiein the conduit is in fluid communication with a () piessure souice
92 The device of claim 85, wherein the passage pi ovides fluid communication between at least one container and the compartment
93 The device of claim 85, wherein the piston includes at least one selectively closable fluid communication port therethiough
94 The device of claim 93, wherein the ports of the piston aie initially open and the piston is moved within the compartment so that a majority of the dead fluid is 0 intermediate the piston and the passage
95. The device of claim 94, wherein the ports of the piston are closed when the piston reaches the location wherein a majority of the dead fluid is intermediate the piston and the passage.
96. The device of claim 95, wherein: the conduit is in fluid communication with a pressure source; and pressurized fluid from the pressure source causes the piston to slide within the compartment towards the passage forcing the dead fluid through the passage.
97. The device of claim 85, wherein: the valve assembly further comprises a stuffing box: and the conduit is sealingly disposed through the stuffing box.
98. The device of claim 97. wherein the conduit is slidingly disposed through the stuffing box.
99. A device for removing a dead fluid from a downhole tool string, the tool string including a compartment, comprising: a valve assembly including a conduit and a passage; the conduit in fluid communication with the dead fluid in the compartment: the conduit movably disposed within the compartment; and the passage in fluid communication with the compartment.
100. The device of claim 99, wherein the passage provides fluid communication between the compartment and a pressure source.
101 . The device of claim 100, wherein pressurized fluid from the pressure source forces the dead fluid into the conduit.
102. The device of claim 99, wherein the conduit provides fluid communication between the compartment and a pressure source.
103. The device of claim 102, wherein pressurized fluid from the pressure source forces the dead fluid into the passage.
104. The device of claim 99, wherein: the valve assembly further comprises a stuffing box: and the conduit is sealingly disposed through the stuffing box.
105. The device of claim 104. wherein the conduit is slidingly disposed through the stuffing box.
106. A method for removing a fluid from a downhole tool string, the tool string including a compartment, the method comprising: attaching a valve assembly to the tool string, the valve assembly including a piston and a conduit, the conduit disposed through the piston: and sliding the piston within the compartment towards the fluid thereby forcing the fluid to pass into the conduit.
107. The method of claim 106. wherein: the valve assembly further includes a passage providing fluid communication between a pressure source and the compartment; and wherein the sliding step comprises injecting pressurized fluid through the passage which causes the piston to slide within the compartment towards the fluid.
108. The method of claim 107. wherein: the piston is slidably disposed on the conduit; and the pressurized fluid causes the piston to slide on the conduit within the compartment towards the fluid.
109. A method for removing a fluid from a downhole tool string, the tool string including a compartment, the method comprising: attaching a valve assembly to the tool string, the valve assembly including a piston and a passage; positioning the piston so that a majority of the fluid is intermediate the piston and the passage, and sliding the piston towards the passage thereby forcing the fluid to pass into the passage
I 10 The method of claim 109, wheiein the piston includes at least one selectively closable fluid communication port therethiough
I I 1 The method of claim 1 10, wherein pπoi to the sliding step the ports of the piston ai e initially open and the piston is moved within the compartment so that a majontv of the fluid is inteimediate the piston and the passage
I 12 The method of claim 1 1 1 wherein the ports of the piston ai e closed w hen the piston le ches the location wheiein a majoπty of the f luid is intei mediate the piston and the passage
I I 3 The method of claim 1 12, wherein the v alv e assembly further includes a conduit pio iding fluid communication between a piessuie souice and the compartment and wheiein the sliding step compπses injecting pi essunzed fluid thiough the conduit w hich causes the piston to slide ithin the compartment towai ds the passage
1 14 The method of claim 109. wherein the v alve assembly further includes a conduit pioviding fluid communication between a piessuie souice and the compartment and w heiein the sliding step compπses injecting piessunzed fluid thiough the conduit which causes the piston to slide within the compartment towaids the passage
1 15 A method for removing a fluid from a downhole tool string, the tool string including a compartment, the method comprising attaching a valve assembly to the tool string, the valve assembly including a conduit and a passage, and injecting a pressurized fluid through the conduit wherein the pressurized fluid forces the dead fluid out of the compartment through the passage
1 16 A method for removing a fluid from a downhole tool string the tool string including a compartment, the method comprising attaching a valve assembly to the tool string, the valve assembly including a conduit and a passage, and injecting a piessunzed fluid thiough the passage wheiein the piessunzed fluid foices the dead fluid out of the compartment thiough the conduit
1 1 7 A tool stπng foi testing a well having a pioduction zone and an injection zone compπsing a pioduction inlet that pio ides communication between the pi oduction zone and the intei ioi of the tool stnng an injection outlet that piovides communication between the injection zone and the inteπoi of the tool stπng and at least one fluid identifiei foi monitoπng the oil content of fluid li om the pi oduction zone
1 1 8 A method of testing a well ha ing a pi oduction zone and an injection zone, compπsing deploying a tool stnng into the well, pioducing fluid fiom the production zone into the tool string injecting the fluid into the injection zone, and monitoπng the oil content of the fluid
1 19 A tool stπng foi testing a well having a pioduction zone and an injection zone, comprising a production inlet that provides communication between the pioduction zone and the interior of the tool string, an injection outlet that provides communication between the injection zone and the interior of the tool stπng, and at least one solids detector for detecting flowing solids.
120 A method of testing a well having a production zone and an injection zone, comprising- deploy ing a tool string into the well: producing fluid fi om the production zone into the tool stnng. injecting the fluid into the injection zone: and detecting solids contained in the fluid.
121 A tool stπng foi testing a well having a pi oduction zone and an injection zone, compπsing a pi oduction inlet that provides communication betw een the production zone and the intei ioi ot the tool string, an injection outlet that provides communication betw een the in jection zone and the intei ioi of the tool string; and at least one fluid density meter for monitoring the density of fluid fiom the pioduction zone
122 A method of testing a well having a production zone and an injection zone. compπsing deploying a tool stπng into the well; producing fluid from the production zone into the tool stnng. injecting the fluid into the injection zone: and monitoπng the density of the fluid.
PCT/US2000/010694 1999-04-22 2000-04-19 Method and apparatus for continuously testing a well WO2000065199A1 (en)

Priority Applications (4)

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BRPI0009819-1A BR0009819B1 (en) 1999-04-22 2000-04-19 test method of a well having a production zone and an injection zone, and a tool column for testing a well having a production zone and an injection zone.
GB0123611A GB2364726B (en) 1999-04-22 2000-04-19 Method and apparatus for continuously testing a well
AU47998/00A AU4799800A (en) 1999-04-22 2000-04-19 Method and apparatus for continuously testing a well
NO20015099A NO20015099L (en) 1999-04-22 2001-10-19 Device and method for continuous testing of a well

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US13058999P 1999-04-22 1999-04-22
US60/130,589 1999-04-22
US09/512,438 2000-02-25
US09/512,438 US6330913B1 (en) 1999-04-22 2000-02-25 Method and apparatus for testing a well
US09/514,628 2000-02-28
US09/514,628 US6347666B1 (en) 1999-04-22 2000-02-28 Method and apparatus for continuously testing a well

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GB0123611D0 (en) 2001-11-21
GB2364726A (en) 2002-02-06
US20020066563A1 (en) 2002-06-06
US6352110B1 (en) 2002-03-05
US6347666B1 (en) 2002-02-19
WO2000065199A8 (en) 2001-09-07
BR0009819B1 (en) 2012-02-22
WO2000065199A9 (en) 2002-03-14
US6457521B1 (en) 2002-10-01
AU4799800A (en) 2000-11-10
GB2364726B (en) 2003-10-08
BR0009819A (en) 2002-12-31

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