WO2001019613A1 - A plateless printing system - Google Patents
A plateless printing system Download PDFInfo
- Publication number
- WO2001019613A1 WO2001019613A1 PCT/IL2000/000570 IL0000570W WO0119613A1 WO 2001019613 A1 WO2001019613 A1 WO 2001019613A1 IL 0000570 W IL0000570 W IL 0000570W WO 0119613 A1 WO0119613 A1 WO 0119613A1
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- WO
- WIPO (PCT)
- Prior art keywords
- imaging layer
- cylinder
- printing member
- mixture
- printing
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/10—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme
- B41C1/1008—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials
- B41C1/1033—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials by laser or spark ablation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
- B41C2210/16—Waterless working, i.e. ink repelling exposed (imaged) or non-exposed (non-imaged) areas, not requiring fountain solution or water, e.g. dry lithography or driography
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/16—Curved printing plates, especially cylinders
- B41N1/18—Curved printing plates, especially cylinders made of stone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/16—Curved printing plates, especially cylinders
- B41N1/20—Curved printing plates, especially cylinders made of metal or similar inorganic compounds, e.g. plasma coated ceramics, carbides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/16—Curved printing plates, especially cylinders
- B41N1/22—Curved printing plates, especially cylinders made of other substances
Definitions
- This present invention relates to offset printing and in particular is directed to a method for plateless printing and to the composition of materials used for this method.
- the plate contains one or more coating layers applied to a metal or plastic substrate layer.
- the cost of producing a plate is relatively expensive and is generally only economical when utilized for printing large numbers of copies. For short printing runs, the cost of the printing plate adds substantially to the cost per printed copy.
- the plate cost is contributed from two sources: a. The price of the plate itself b. The price of preparing the plate for printing, i.e. film making, exposure, processing.
- Make-ready refers to the operational stage involved between producing the last copy of one printing job and the first copy of the next job. Reducing the make-ready time improves the efficiency and allows for better utilization of machine time and increases the capacity of the machine.
- Color printing generally involves the separating of the color information into four or more color components each on a separate printing plate and then superimposing the images printed from each plate on top of one another on each piece of substrate.
- additional problems of lining up images on plates and ensuring that the color balance on the printed copies is correct, which can require more time and thus results in a further increase in the cost per copy.
- Another time-consuming stage in conventional (“wet") offset printing is the fine adjustment of the balance of the fountain solution with the ink. This procedure not only is time consuming, but also requires a printer skilled in the art.
- Patent No: 3511178 to Curtin A layer of silicone is used to repel the printing ink instead of the fountain solution.
- image one - print one regenerates an image for each print.
- Ink jet printing whereby a jet of ink directly sprays the image onto the plate where the information is digitally applied from a computer is an example of an "image one - print one” process.
- This process is not competitive with high quality, color process printing using a printing plate such as offset lithography, because it is relatively slow and has severe substrate limitations.
- Xerographic copying is another example of an "image one - print one" process.
- Disadvantages of this process which may be considered as an imaging on press process, includes its complexity and the relatively high cost per copy that remains almost constant, irrespective of the number of copies made. Furthermore, this process has a generally inferior quality compared to lithography.
- Fig. 1 is a cross-sectional view of a printing member, referenced 300, used in existing conventional digital offset lithographic printing systems.
- the printing member 300 is formed of at least three layers.
- a first or substrate layer 310 forms a base or substrate for the printing member 300.
- a third surface coating layer 314 is over the second layer 312.
- the imaging layer 312 comprises an infra-red radiation absorbing material, for absorbing infra red radiation to cause ablation.
- the substrate 310 has an oleophillic surface.
- the surface coating layer 314 is of a material with an affinity for the ink(s) substantially different to the affinity for the ink(s) of the surface of the substrate 310. Ablation results in de-bonding between the surface coating layer 314 and the substrate 310. On cleaning - either dry or with a liquid - the materials of layers 312 and 314 are removed in the image areas, revealing the surface of 310.
- the present invention provides a printing system which does not require a printing plate.
- the single layer printing member consists of an oleophobic imaging layer containing an oleophobic resin, coated on an oleophillic cylinder.
- the single layer may either be hydrophilic, coated on a oleophillic cylinder; or vice versa.
- the single layer printing member is composed of a resin with the required properties (i.e. oleophobic (such a silicone), hydrophilic or oleophillic) to which an infra red absorbing component or components may be added.
- a printing member including an image bearing cylinder having a single imaging layer coated thereon.
- the cylinder and the coated imaging layer are configured to have opposed chemical affinities with regarding to water and / or ink.
- the imaging layer includes a mixture including a resin and a cross-linking agent.
- the imaging layer also includes carbon black or other infra-red absorbing materials or mixture thereof.
- the printing member can include components selected from a group consisting of: catalysts, plastidizers, wetting agents, infra-red sensitivity enhancers, dispersion agents, adhesion promoters, polymers and any combinations thereof.
- the imaging layer after evaporation of solvent provides a dry layer of thickness having a weight within a range of 1 to 10 grams per square meter.
- the imaging layer is deposited on the cylinder in the form of a solution.
- the solvent is water and the polymer is either dissolved in the water or held in as an emulsion.
- the imaging layer may be deposited as a solvent free layer.
- the imaging layer is formulated so that it has good release properties together with high scratch resistance, excellent substrate adhesion without the need of providing a pre-coat or primer or other surface treatment (e.g. corona or flame) to obtain such functionality.
- a pre-coat or primer or other surface treatment e.g. corona or flame
- These requirements assure that after imaging, the whole plate surface could be cleaned without damage (scratch resistance); the background does not accept ink (good release) long run length could be achieved without deterioration (good substrate adhesion) and the process could be repeated after * erasing, without multiple coating or surface treatments.
- the inventors have found that with their claimed formulations it was possible to achieve all these requirements in one formulation and for many different substrates.
- the cylinder includes material selected from a group consisting of plastics, reinforced plastics, metals, anodised aluminum, ceramics and granite.
- the cylinder is composed of material which is absorbent or reflective to imaging radiation, such as infra-red radiation.
- imaging radiation such as infra-red radiation.
- only the external surface of the cylinder is absorbent or reflective to the imaging radiation.
- a printing member including an oleophobic single coating imaging layer containing a silicone polymer and an infra red absorbing material, and an oleophillic substrate underlying the imaging layer. On selective ablation the imaging layer, selective areas of the imaging layer are removed thereby exposing the substrate.
- a printing member including a cylinder, an image bearing substrate attached to said cylinder; and a single imaging layer coated on said substrate on press.
- a single imaging layer coated on said substrate on press On selective ablation, polymerization or decomposition of said imaging layer, selective areas of the imaging layer are removed thereby exposing the cylinder.
- the substrate and coated imaging layer are configured to have opposed chemical affinities with regarding to water and / or ink.
- the substrate is a material selected from a group consisting of anodized aluminum, polyimide or polyester.
- the substrate may be inflexible and in the form of a machined cylinder.
- the substrate may be the surface of the cylinder.
- the substrate may be a material selected from a group consisting of metals, reinforced plastic, ceramic and granite.
- the cylinder may be seamless.
- a printing system which includes the printing member of the invention, an imaging system for placing an image on the image bearing cylinder and an inking assembly for applying ink to the imaged printing member.
- the printing system may also include, for wet offset application, a dampening system for applying the fountain solution to the imaged printing member; alternatively, a single fluid of emulsified water in ink may be applied by the ink system alone.
- the system further includes means for preparing the imaging layer, means for coating the imaging layer on to the cylinder and means for drying, solidifying and cross-linking the imaging layer.
- the preparing means includes means for mixing at least two components together, one of the components being a film former for coating the imaging layer on to the cylinder.
- the system further includes means for cooling the coated cylinder after the drying/curing stage and/or during the printing stage and means to protect the imaging system from any heat that may evolve at this stage.
- the system may also include means for washing the mixing and coating systems.
- the system also includes at least one impression cylinder and a blanket cylinder disposed between the print cylinder and at least one impression cylinder, so that the system operates as an offset system.
- the system further includes at least one impression cylinder and a control system for. activating the imaging system to place an image on the image bearing cylinder and for controlling the application of ink or an ink and water emulsion onto the imaged printing member, so that the system operates as a computer to press printing system.
- the computer to press printing system includes a rotary digital offset press (DOP) printing system. Additionally, for wet offset application, a dampening system may be included.
- the system further includes means for cleaning the imaged printing member and means for removing the imaging layer.
- a method of preparing a printing member having a single imaging layer includes the steps of: a) providing a cylinder having an affinity for ink; b) preparing a mixture including an ink abhesive polymer, a cross
- the cylinder may be hydrophilic, in which case the mixture for coating the imaging layer consists of a oleophillic polymer, a cross linking agent and an infra-red absorbent agent; or alternatively the cylinder may be oleophillic, in which case the mixture for coating the imaging layer consists of a hydrophilic polymer, a cross linking agent and an infra-red absorbent agent.
- a method of imaging the printing member of the invention includes the steps of: a) providing a printing member which includes a cylinder having an affinity for ink and an oleophobic imaging layer coated on the cylinder; or providing a printing member which includes a cylinder having an affinity for ink and an hydrophilic imaging layer coated on the cylinder; or providing a printing member which includes a cylinder having an affinity for water and an oleophillic imaging layer coated on the cylinder; and b) placing an image on the printing member.
- the step of providing includes the steps of: preparing a mixture including the appropriate polymer and a cross linking agent; coating the prepared mixture on to the cylinder; and solidifying the prepared mixture.
- the prepared mixture includes solvents and the method further includes the step of evaporating any solvent on the surface of the mixture.
- the mixture is a water-based solution or an emulsion, and the method involves the step of evaporating the water from the coated wet layer.
- the mixture is solventless, in which case, an evaporation stage is not required.
- the method optionally includes the step of cleaning the image after the step of placing an image and also optionally includes the step of hardening the image areas or the background to the image areas.
- the step of printing an image includes the steps of applying an ink to the cylinder and cooling the cylinder.
- the method includes a step of cooling the cylinder and a step of placing an image by selectively ablating the printing member with radiation that is absorbable by the printing member.
- the step of placing an image includes the step of breaking the chemical bonds of the coated imaging layer into smaller molecules or the step of polymerizing the imaging layer.
- the re-constituting means includes erasing means for removal of the used imaged coating from a previous job, mixture means for preparing a mixture, coating means for coating the prepared mixture on the erased substrate, and solidifying means for solidifying and curing the coated layer.
- the coated layer is an infrared absorbing layer, having a chemical affinity with regards to water and/ or ink opposite to that of the substrate.
- Fig. 1 is a cross-sectional view of a prior art printing member
- Fig. 2 is a schematic illustration of a plateless printing system, constructed and operative in accordance with a preferred embodiment of the present ;
- Fig. 3 is a high level flow chart illustration of the operation of the plateless printing system of Fig. 2;
- Figs 4a - 4g illustrates the image-Ocarrying cylinder during the various stages of plateless printing
- Fig. 5 illustrates the web offset application of the plateless process.
- Fig. 2 is a schematic illustration of a plateless printing system, constructed and operative in accordance with a preferred embodiment of the present invention
- Fig. 3 is a high level flow chart illustration of the operation of the plateless printing system.
- the 'plateless' printing system 10 preferably comprises an image bearing cylinder 12, a blanket cylinder 14, a printing (or inking) system 15 and an imaging system 16.
- an image bearing cylinder 12 does not carry a printing plate. Instead, an image bearing cylinder 12 has an imaging layer, generally designated 100, directly coated onto the cylinder 12, thereby creating a 'plateless' printing member, as described in detail hereinbelow.
- the cylinder may carry a replaceable substrate, either as a sleeve or as a sheet, that can be replaced after a large number of jobs. This has the advantage of protecting the cylinder from wear.
- the 'plateless' printing system 10 preferably also comprises a mixing system 18 for preparing the imaging layer 100, a coating head 20 for applying the imaging layer 100, a plate cleaning system 25 for post-imaging cleaning, an erasing system 22 and a drier/cross linker 24.
- the 'plateless' printing system 10 also comprises a cooling system 26 for use after the heating stage and during printing, an inking system 15 and imaging system 16.
- Mixing system 18 comprises apparatus to mix at least two components, generally referenced A and B, which are discharged via a pipe system 27, or similar, into a miking container 28 where components A and B are mixed together to form the coating mixture which is then coated onto cylinder 12 to form an imaging layer 100.
- An automatic washing system may be added to clean the mixing and coating system on press in case of a short pot-life of the mixture. Including the mixing (and washing if necessary) stages into the process, makes it possible to use mixtures that have short-pot life or shelf-life (such as a polymer and its cross-linker).
- the cylinder 12 is preferably an oleophillic surface and may comprise any material which is suitable for receiving and adhesion of the oleophobic coating layer 100.
- suitable surfaces include plastics, reinforced plastics, metals such as aluminum (or anodised aluminum) and copper, ceramics and stones, such as granite.
- the surface 12 which acts as a substrate may be of a non-pliable material that may or may not be formable into a sheet.
- the cylinder may be hydrophilic, where the coating layer is oleophillic, or vice versa.
- the cylinder 12 may be entirely composed of an infra-red absorbent material or, alternatively, only the external surface of the cylinder is composed of a solid infra-red absorbent material. Since, in both these two alternative embodiments, the surface of cylinder 12 (that is, the underside of the oleophobic layer 100) is infra-red absorbent, the coating layer 100, which is coated on the cylinder 12, need not itself be infra-red absorbent, but may be transparent .
- the outer surface of the cylinder or the cylinder itself may be composed of an IR reflecting material, to enhance the sensitivity of the imaging layer; in this case, the coated layer should be IR absorbent.
- an imaging layer 100 By coating an imaging layer 100 on to a base with opposite ink or water accepting properties (cylinder 12), a single layer printing member is created. This is in contrast to existing printing members, described hereinabove with respect to
- Fig. 1 which generally comprise a substrate base layer on which at least two layers are coated.
- the A and B components of the coating layer 100 for waterless offset application comprise a film former such as polysiloxane, or other oleophobic polymeric material (compound A) and a separated component, such as a compound of platinum or tin, for example, as a catalyst and/or cross linker (compound B).
- a film former such as polysiloxane, or other oleophobic polymeric material (compound A)
- a separated component such as a compound of platinum or tin, for example, as a catalyst and/or cross linker (compound B).
- the coating layer 100 may be either solventless or may have been deposited from solvents.
- water is utilized as the solvent because of environmental and health and safety considerations.
- the resin may be held in the form of an emulsion or as a dissolved substance..
- components A and/or B should incorporate an infrared (IR) absorbing component, such as carbon black or nigrosine.
- IR infrared
- the mixture 100 may also contain wetting agents, adhesion promoters and polymers to enhance the coating and bonding properties of the mixtures.
- Suitable polysiloxane water-based emulsions are as follows, (each material is supplied with suitable catalysts and crosslinking agent):
- Dehesive and Crosslinker products are manufactured by Wacker Chemie GmbH, Kunststoff, Germany). Silcolease products are manufactured by Rhone-Poulenc Silicones UK, Surrey, England. Syl-offs products are manufactured by Dow Corning Europe, La Hulpe, Brussels, Belgium.
- Suitable crosslinkable water soluble amine resins are as follows: a) Cymels 350, 323,327,328,373,385, 1171 , 1172 (manufactured by Dyno-Cytec); b) Dynomins UM-15 (manufactured by Dyno-Cytec); and c) BE 312 Beetle Resin (manufactured by BIP Limited.Oldbury, West Midlands, UK.
- catalysts for the cross-linking resins may be sulphonic and carboxylic acids, amine blocked acids are most suitable.
- An example of one preferred mixture for a waterless offset application is a mixture based on water emulsions of silicones such as the commercially available Syloff® 7920 emulsion coating and Syloff® 7922 catalyst manufactured by Dow Corning Europe, La Halpe, Brussels, Belgium.
- the imaging layer 100 is coated on to the cylinder 12 using the coating head 20 with a dye slot, for example.
- the dry coating thickness may be expressed as a weight of from 1 to 5 grams per square meter.
- a metered rod or any other application system known in the art may be used as the coating head 20.
- the drier/cross linking station 24 may function in varying ways. In the embodiments where the coating 100 is polymerized or cross-linked before imaging, it would be used to evaporate off any solvent present after initial coating and then possibly to cure the polymerized image areas after non-polymerized material is removed by washing.
- the drier/cross linker will evaporate any solvent present after coating and would then cross-link or polymerize either before imaging or after imaging/cleaning to harden and insolubilise the background areas.
- station 24 may comprise a heating unit such as a radiant heater or an ultra-violet (UV) drier.
- the heating/curing stage may also be obtained by a heated electrical blanket below the upper surface of the cylinder, or by hot air, by combination of means or by any other suitable heating / curing means.
- Wth high power imaging unit it may be used to cure the IR absorbing coating layer as well.
- Imaging system 16 comprises one or more infra red lasers which have been modulated to radiate energy corresponding to a digital image.
- infra-red imaging of the system may occur in various ways, as follows:
- Imaging may occur due to ablation where destruction of material occurs.
- the infra red absorbing material is preferably contained in the overlayer, or alternatively in both the overlayer and the underlying cylinder.
- Waterless plates imaged by debonding ablative mechanisms have been found to be difficult to automatically clean in the post image stage.
- the debonded oleophobic rubber such as polysiloxanes which are commonly used, maintains its elastomeric form and gathers into large solid deposits that clog the cleaning system as well as the press when imaging on press.
- the layer is thermally degraded where ablation occurs and the oleophobic resin loses its elastomeric properties and this facilitates automatic cleaning.
- the decomposed areas of oleophobic coating layer 100 must be removed by dry or wet cleaning so that the exposed areas of the cylinder 12 provide the oleophillic areas during printing.
- layer 100 whilst free of solvent before image, may remain in an unpolymerized state to facilitate ablation.
- This may be in a liquid or a semi-solid form in contrast to conventional plates which have to be packed and handled before use and thus, conventional plates cannot have a wet surface.
- a further possibility is that the heat generated during imaging is used to polymerize the coating layer 100 and the unpolymerized coating is subsequently removed by washing it away.
- the cleaning system 25 comprises any suitable dry or solvent cleaning process.
- the cleaning element can consist of a brush, rubber roller or other similar element.
- a vacuum suction is applied together with the cleaning element in order to remove the debris from the press.
- a liquid may be used together with the rubbing action of the cleaning element to assist in removing any loose particles (if the ablation process is involved) or pre-polymeric material from the background or image areas with decomposed material. If a liquid or solvent is used, a further rotation of the cylinder 12 without contact with any liquid may be made so as to ensure that the surface is dry.
- the solvent erasing system 22 is used to remove the inked up image after the printing impressions have been made.
- Cleaning may be any suitable process such as abrasion or by means of a solvent to aid loosening of the resin layer (layer 100) or by a combination of both methods.
- a suitable solvent may be a regular blanket wash.
- a corona treatment to decompose the layer and /or a vacuum suction to remove the loosen material may be used as well.
- the printing (or inking) system 15 is any suitable inking system known in the art, for applying ink to "plate" cylinders.
- Cooling system 26 which is placed within the image bearing cylinder 12, controls the temperature of the cylinder to cool it after the heating stage and during printing to avoid toning that can occur with waterless inks and to support printing stability .
- Offset printing is carried out by means of blanket cylinder 14 on to a printing substrate conveyed by an impression cylinder (not shown). Impressions are taken, usually onto paper, but any required substrate may be printed. Reference is now made to the flow chart of Fig. 3 to illustrate the plateless printing system.
- the imaging layer mixture is prepared in mixing system 18 (step 202) by mixing at least two components comprising a film former and a separated component together. The mixture is then coated onto the surface of the 'plateless' cylinder 12
- step 204 using a suitable coating head 20.
- a suitable coating head 20 should preferably be easy to wash and not sensitive to the distance of the coating head to the cylinder, for instance a dye slot coater.
- a washing stage of the mixing and coating system may be applied as necessary.
- the drier/cross linker 24 is used either for drying (i.e. to evaporate any solvent on the printing drum 12, which may be collected and condensed (step 208)), and/or for partial curing and/or for full curing (step 206)
- the image bearing cylinder is cooled (step 209), in order to avoid dimensional changes of the substrate between the imaging step and the printing step.
- the imaging layer 100 is then selectively exposed by the imaging system 16 during multiple rotation of the cylinder (step 210).
- post-imaging cleaning system is operated (step 212). Depending on the embodiment, cleaning either removes ablated debris, or removes unpolymerized resin from the background or washes out decomposed material from the image areas. If a liquid cleaner is used, surplus solvent is removed .
- the dryer/cross linker may be (optionally) re-operated to further harden off background or image areas to give optimum robustness and adhesion to the cylinder needed for the printing part of the cycle (Step 214). This second stage of heating is followed by a second cooling of the cylinder (Step 216).
- the operational parameters of the dryer/cross linker could in principle be regulated separately for each job in order to optimize the make ready time (as curing time may influence sensitivity and hence imaging time, as well as erasing time) versus required run length (as curing will influence the coating resistance).
- the image bearing cylinder surface is now ready to print (step 218) and the appropriate offset ink (either waterless or "wet") is applied by the printing (or- inking) system 15 to the cylinder.
- the image bearing cylinder is cooled (if necessary) to control the temperature of the ink during printing.
- the offset printing process takes place via blanket cylinder 14 by taking a plurality of impressions, usually onto paper, but any required substrate may be used for printing.
- the substrate to be printed can be in the form of sheets, or in the form of a web.
- Fig. 5 illustrates a web-offset printing system.
- Fig. 5 is similar to Fig. 1 with the addition of a substrate unwind 110 and a substrate rewind 112.
- the roll of substrate 1 15 is fed via an impression roller 114 to receive the print from the blanket cylinder 14 and then re-wound onto roll 112.
- sheets can be printed.
- the application of this technology for a web offset printing has the following advantage: as the plate cylinder can be made seamless, it can carry a continuous image, uninterrupted by the need for clamps which are generally required in order to hold the plates.
- the solvent plate erasing system 22 by the solvent plate erasing system 22.
- Cleaning may be any suitable process such as abrasion or by solvent aided loosening or a combination of both. In special conditions, a corona treatment may be used as a facilitator.
- the cylinder 30 is then dried (step 222). The cylinder 30 is then ready for the application of the mixture, as previously described and the process (steps 202-222) can be repeated.
- PCT Patent Application PCT/US96/06207 Publication No. WO 96/34748
- coating material as herein described can be used in the manufacture of a one layer infra red imageable offset printing plate. This could be useful for existing presses which can not be modified for the plateless process. A single layer plate will still be cheaper than existing plates as coating multiple layers increase dramatically the cost of the plate.
- Another possible application of this invention would be to make a plate-setter which will be used for implementing the whole plateless process for recycling the plates. Such a plate-setter will be fed with the used plates, erase them, coat, dry, image and clean; the ready plates will be fed into the press. Once done their job, the plates will be re-fed into the platesetter and used again. This will have advantageous of reducing plate costs as well as elimination of used aluminum aggregation.
- Fig. 4a - 4g illustrates the image carrying cylinder during the plateless printing sequence.
- Figs. 4a - 4g are partial sectional elevations of image bearing cylinder 12 (Fig. 2).
- Fig. 4a shows the cylinder before any coating is applied.
- the cylinder may be comprised of a single material. Alternatively it may consist of any or all the following components: 1.
- An internal cooling system (41) (41)
- a sleeve or a sheet top surface which may be replaceable (43)
- the entire cylinder or only the top (43) may be either IR absorbing or IR reflecting.
- Fig. 4b shows the cylinder after the coating (100) is applied, dried and (possibly) cured (101).
- the coating, after drying (and optionally curing) is shown in the right hand side (reference 101).
- Fig. 4c illustrates the coating layer after imaging has taken place. In this case, the imaging ablates or decomposes the imaging area (102).
- Fig. 4d illustrates the case where imaging cures the background area* (reference 103).
- Fig. 4-e shows the cylinder after post-imaging cleaning has taken place. After cleaning (whether the imaged area or non-imaged area has been removed), the cured layer is left on the cylinder on the background area (103). The cylinder surface area functions as the ink accepting layer (43).
- Fig. 4-f shows the cylinder after ink (106) is applied during the printing cycle .
- Fig. 4-g shows the cylinder after the erasing stage, fully cleaned, ready for the next job (that is as Fig. 4a).
- the mixture was applied to a 175 micron polyester film to a wet thickness of 12 grams per square meter and then dried for four minutes at 140°C.
- the layer was then imaged with the infra red imaging system described in PCT Patent Application PCT/IL97/00525 (Publication No. WO 97/27065) to the present Applicant, using an imaging intensity necessary for material with a sensitivity of 800 milli-joules per square centimeter.
- the image was gently cleaned with water and mounted on a GTO printing press running with a waterless printing ink.
- the plate surface was rubbed vigorously with a damp abrasive cloth, damped with aqueous alcohol, removing both the inked image and the silicone based background so that only the polyester surface was left.
- The* polyester was removed from the printing machine and re-coated as previously described and the entire cycle repeated.
- Example II- Waterless The following formulation was prepared as a mixture (all numbers designating parts in the formulation are in parts by weight of the entire formulation)
- the complete mixture was then bar coated onto a grained anodised aluminum plate surface and dried at 140°C for four minutes to a dry coating weight of 2.7 grams per square cm.
- Example II The layer was then imaged as in Example I. After imaging, the surface was wiped with a dry cloth to remove ablated material and mounted on a GTO printing press. 5000 impressions were made and then the plate was rubbed vigorously with an abrasive cloth to erase all of the coating so that the cleaned aluminum surface could be re-coated. Imaging and printing was repeated and again 5000 impressions were obtained. It will be appreciated that this experiment signifies that the mixture can be the coating layer 100, coated onto an anodised aluminum plateless cylinder 12 and dried, cured, imaged, printed, erased, re-coated etc., on the apparatus as shown in Figure 2 as previously described. »
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Abstract
Description
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Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE60031707T DE60031707T2 (en) | 1999-09-15 | 2000-09-14 | A PLATELESS PRINTING SYSTEM |
EP00958978A EP1220750B1 (en) | 1999-09-15 | 2000-09-14 | A plateless printing system |
AU70381/00A AU7038100A (en) | 1999-09-15 | 2000-09-14 | A plateless printing system |
CA002384736A CA2384736A1 (en) | 1999-09-15 | 2000-09-14 | A plateless printing system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/396,036 US6298780B1 (en) | 1998-01-15 | 1999-09-15 | Plateless printing system |
US09/396,036 | 1999-09-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001019613A1 true WO2001019613A1 (en) | 2001-03-22 |
Family
ID=23565578
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IL2000/000570 WO2001019613A1 (en) | 1999-09-15 | 2000-09-14 | A plateless printing system |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1220750B1 (en) |
AT (1) | ATE344139T1 (en) |
AU (1) | AU7038100A (en) |
CA (1) | CA2384736A1 (en) |
DE (1) | DE60031707T2 (en) |
WO (1) | WO2001019613A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1270215A1 (en) * | 2001-06-21 | 2003-01-02 | Agfa-Gevaert | Method of lithographic printing |
US7121204B2 (en) | 2001-06-21 | 2006-10-17 | Agfa Gevaert | Method of lithographic printing without dampening liquid |
Citations (16)
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US3511178A (en) | 1967-01-06 | 1970-05-12 | Minnesota Mining & Mfg | Printing plate and method |
US3741118A (en) | 1970-06-17 | 1973-06-26 | A Carley | Method for electronic lithography |
US4718340A (en) | 1982-08-09 | 1988-01-12 | Milliken Research Corporation | Printing method |
US5129321A (en) | 1991-07-08 | 1992-07-14 | Rockwell International Corporation | Direct-to-press imaging system for use in lithographic printing |
US5188033A (en) | 1991-07-08 | 1993-02-23 | Rockwell International Corporation | Direct-to-press imaging system for use in lithographic printing |
US5206102A (en) | 1991-11-15 | 1993-04-27 | Rockwell International Corporation | Photoelectrochemical imaging system |
US5213041A (en) | 1991-06-28 | 1993-05-25 | Man Roland Druckmaschinen Ag | Method and system for fusing printing image deposits on surfaces of a printing substrate, and removal thereof for re-use of the surface |
US5339737A (en) * | 1992-07-20 | 1994-08-23 | Presstek, Inc. | Lithographic printing plates for use with laser-discharge imaging apparatus |
US5595115A (en) * | 1993-11-05 | 1997-01-21 | Man Roland Druckmaschinen Ag | Printing mechanism including means for cooling and means for mounting sleeve shaped forms on transfer and form cylinders |
US5634403A (en) * | 1994-01-21 | 1997-06-03 | Presstek, Inc. | Seamless offset lithographic printing members for use with laser-discharge imaging apparatus |
CA2195826A1 (en) * | 1996-01-24 | 1997-07-25 | Alfons Schuster | Method of illustrating an erasable printing form |
US5713287A (en) * | 1995-05-11 | 1998-02-03 | Creo Products Inc. | Direct-to-Press imaging method using surface modification of a single layer coating |
US5768995A (en) * | 1996-07-08 | 1998-06-23 | Corporation Association "Printechno" | Method for producing a waterless lithographic printing plate |
US5968709A (en) * | 1996-09-18 | 1999-10-19 | Agfa-Gevaert, N.V. | Heat mode recording material and method for producing driographic printing plates |
US5996499A (en) * | 1998-05-26 | 1999-12-07 | Creo Products Inc. | On-site generation of processless thermal printing plates using reactive materials |
US6004723A (en) * | 1995-06-13 | 1999-12-21 | Scitex Corporatrion Ltd. | IR ablateable driographic printing plates and methods for making same |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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IL122953A (en) * | 1998-01-15 | 2000-11-21 | Scitex Corp Ltd | Printing member for use with a printing system and method of imaging the printing member |
-
2000
- 2000-09-14 AT AT00958978T patent/ATE344139T1/en not_active IP Right Cessation
- 2000-09-14 CA CA002384736A patent/CA2384736A1/en not_active Abandoned
- 2000-09-14 DE DE60031707T patent/DE60031707T2/en not_active Expired - Lifetime
- 2000-09-14 EP EP00958978A patent/EP1220750B1/en not_active Expired - Lifetime
- 2000-09-14 WO PCT/IL2000/000570 patent/WO2001019613A1/en active IP Right Grant
- 2000-09-14 AU AU70381/00A patent/AU7038100A/en not_active Abandoned
Patent Citations (18)
Publication number | Priority date | Publication date | Assignee | Title |
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US3511178A (en) | 1967-01-06 | 1970-05-12 | Minnesota Mining & Mfg | Printing plate and method |
US3741118A (en) | 1970-06-17 | 1973-06-26 | A Carley | Method for electronic lithography |
US4718340A (en) | 1982-08-09 | 1988-01-12 | Milliken Research Corporation | Printing method |
US5213041A (en) | 1991-06-28 | 1993-05-25 | Man Roland Druckmaschinen Ag | Method and system for fusing printing image deposits on surfaces of a printing substrate, and removal thereof for re-use of the surface |
US5129321A (en) | 1991-07-08 | 1992-07-14 | Rockwell International Corporation | Direct-to-press imaging system for use in lithographic printing |
US5188033A (en) | 1991-07-08 | 1993-02-23 | Rockwell International Corporation | Direct-to-press imaging system for use in lithographic printing |
US5333548A (en) | 1991-07-08 | 1994-08-02 | Rockwell International Corporation | Direct-to-press imaging system for use in lithographic printing |
US5206102A (en) | 1991-11-15 | 1993-04-27 | Rockwell International Corporation | Photoelectrochemical imaging system |
US5339737A (en) * | 1992-07-20 | 1994-08-23 | Presstek, Inc. | Lithographic printing plates for use with laser-discharge imaging apparatus |
US5339737B1 (en) * | 1992-07-20 | 1997-06-10 | Presstek Inc | Lithographic printing plates for use with laser-discharge imaging apparatus |
US5595115A (en) * | 1993-11-05 | 1997-01-21 | Man Roland Druckmaschinen Ag | Printing mechanism including means for cooling and means for mounting sleeve shaped forms on transfer and form cylinders |
US5634403A (en) * | 1994-01-21 | 1997-06-03 | Presstek, Inc. | Seamless offset lithographic printing members for use with laser-discharge imaging apparatus |
US5713287A (en) * | 1995-05-11 | 1998-02-03 | Creo Products Inc. | Direct-to-Press imaging method using surface modification of a single layer coating |
US6004723A (en) * | 1995-06-13 | 1999-12-21 | Scitex Corporatrion Ltd. | IR ablateable driographic printing plates and methods for making same |
CA2195826A1 (en) * | 1996-01-24 | 1997-07-25 | Alfons Schuster | Method of illustrating an erasable printing form |
US5768995A (en) * | 1996-07-08 | 1998-06-23 | Corporation Association "Printechno" | Method for producing a waterless lithographic printing plate |
US5968709A (en) * | 1996-09-18 | 1999-10-19 | Agfa-Gevaert, N.V. | Heat mode recording material and method for producing driographic printing plates |
US5996499A (en) * | 1998-05-26 | 1999-12-07 | Creo Products Inc. | On-site generation of processless thermal printing plates using reactive materials |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1270215A1 (en) * | 2001-06-21 | 2003-01-02 | Agfa-Gevaert | Method of lithographic printing |
US7121204B2 (en) | 2001-06-21 | 2006-10-17 | Agfa Gevaert | Method of lithographic printing without dampening liquid |
Also Published As
Publication number | Publication date |
---|---|
DE60031707D1 (en) | 2006-12-14 |
AU7038100A (en) | 2001-04-17 |
DE60031707T2 (en) | 2007-09-06 |
EP1220750B1 (en) | 2006-11-02 |
ATE344139T1 (en) | 2006-11-15 |
EP1220750A4 (en) | 2004-08-25 |
CA2384736A1 (en) | 2001-03-22 |
EP1220750A1 (en) | 2002-07-10 |
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