WO2001040561A3 - A tufted pile structure having binder concentrated on, through and in the vicinity of the backstitches - Google Patents

A tufted pile structure having binder concentrated on, through and in the vicinity of the backstitches Download PDF

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Publication number
WO2001040561A3
WO2001040561A3 PCT/US2000/032547 US0032547W WO0140561A3 WO 2001040561 A3 WO2001040561 A3 WO 2001040561A3 US 0032547 W US0032547 W US 0032547W WO 0140561 A3 WO0140561 A3 WO 0140561A3
Authority
WO
WIPO (PCT)
Prior art keywords
binder
backing
lower face
backstitches
vicinity
Prior art date
Application number
PCT/US2000/032547
Other languages
French (fr)
Other versions
WO2001040561A2 (en
WO2001040561A9 (en
Inventor
Dimitri P Zafiroglu
Original Assignee
Du Pont
Dimitri P Zafiroglu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Du Pont, Dimitri P Zafiroglu filed Critical Du Pont
Priority to AU19341/01A priority Critical patent/AU1934101A/en
Publication of WO2001040561A2 publication Critical patent/WO2001040561A2/en
Publication of WO2001040561A3 publication Critical patent/WO2001040561A3/en
Publication of WO2001040561A9 publication Critical patent/WO2001040561A9/en

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/45—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by forming intermeshing loops or stitches from some of the fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H11/00—Non-woven pile fabrics
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05C—EMBROIDERING; TUFTING
    • D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
    • D05C17/02—Tufted products
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0068—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the primary backing or the fibrous top layer
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0073—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being applied as an aqueous dispersion or latex
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0076—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being a thermoplastic material applied by, e.g. extrusion coating, powder coating or laminating a thermoplastic film
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00—Condition, form or state of the materials
    • D06N2205/02—Dispersion
    • D06N2205/023—Emulsion, aqueous dispersion, latex

Abstract

A pile surface structure in which the tufted backstitch elements produced by the tufting operation are held to the lower surface of a backing by an activated binder material concentrated along either the longitudinal or the transverse lines of needle insertion points. The lower face of the backing member between the adjacent lines of needle insertion points is left substantially free of binder. The binder material is applied before tufting in the form of a sheet or a plurality of stripes laid longitudinally along the lower face of the backing member. During tufting each needle passes through the binder material so that binder is disposed between the backstitch elements and the lower face of the backing.
PCT/US2000/032547 1999-12-02 2000-11-30 A tufted pile structure having binder concentrated on, through and in the vicinity of the backstitches WO2001040561A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU19341/01A AU1934101A (en) 1999-12-02 2000-11-30 A tufted pile structure having binder concentrated on, through and in the vicinity of the backstitches

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US16850399P 1999-12-02 1999-12-02
US60/168,503 1999-12-02

Publications (3)

Publication Number Publication Date
WO2001040561A2 WO2001040561A2 (en) 2001-06-07
WO2001040561A3 true WO2001040561A3 (en) 2001-10-25
WO2001040561A9 WO2001040561A9 (en) 2002-11-07

Family

ID=22611768

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2000/032547 WO2001040561A2 (en) 1999-12-02 2000-11-30 A tufted pile structure having binder concentrated on, through and in the vicinity of the backstitches

Country Status (2)

Country Link
AU (1) AU1934101A (en)
WO (1) WO2001040561A2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10202722B2 (en) 2016-11-01 2019-02-12 Larry E Mashburn Method of applying a theromplastic polymer coating
US10689803B2 (en) 2017-03-27 2020-06-23 Textile Rubber And Chemical Company, Inc. Aqueous polymer dispersion composition and method of adhering textile materials
US10815365B2 (en) 2017-05-30 2020-10-27 Textile Rubber and Chemical Company Inc. Scatter coating process for synthetic turf and product
US11351766B2 (en) 2019-11-11 2022-06-07 Textile Rubber And Chemical Company, Inc. Process for applying film backing to synthetic turf and product

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1074741A (en) * 1964-05-04 1967-07-05 Bigelow Sanford Inc Improvements in or relating to pile fabrics
US4159360A (en) * 1976-10-15 1979-06-26 Hercules Incorporated Stabilized fabrics
DE2935387A1 (en) * 1979-09-01 1981-03-26 J.F. Adolff AG, 71522 Backnang Tufted floor covering with fibrous fleece - needled to sieve gauze ground just holding pile and PVC coated
GB2140047A (en) * 1983-03-28 1984-11-21 Firth Carpets Ltd Improvements in or relating to floor coverings
US4624878A (en) * 1984-08-14 1986-11-25 Evans Robert D Weatherstripping produced by tufting with flattened knuckles
EP0347206A1 (en) * 1988-06-16 1989-12-20 The Dow Chemical Company Method of bonding layers
JPH0247352A (en) * 1988-08-04 1990-02-16 Morita Sangyo Kk Tufted product
US5102482A (en) * 1989-05-18 1992-04-07 Rogers Jr James H Method for making a water permeable laminated, textile fabric product
JPH06128862A (en) * 1992-10-20 1994-05-10 Morita Sangyo Kk Water permeable tufted pile fabric
US5445860A (en) * 1992-12-29 1995-08-29 Gff Holding Company Tufted product having an improved backing
DE19506845A1 (en) * 1995-02-28 1996-08-29 Wesertechno Gmbh Produktentwic Quick, low energy binding of base and tread layers in carpets
US5626912A (en) * 1995-04-14 1997-05-06 Dsm N.V. Tufted fabrics
WO2000052246A1 (en) * 1999-03-02 2000-09-08 E.I. Du Pont De Nemours And Company Stitched pile surface structure and process and system for producing the same

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1074741A (en) * 1964-05-04 1967-07-05 Bigelow Sanford Inc Improvements in or relating to pile fabrics
US4159360A (en) * 1976-10-15 1979-06-26 Hercules Incorporated Stabilized fabrics
DE2935387A1 (en) * 1979-09-01 1981-03-26 J.F. Adolff AG, 71522 Backnang Tufted floor covering with fibrous fleece - needled to sieve gauze ground just holding pile and PVC coated
GB2140047A (en) * 1983-03-28 1984-11-21 Firth Carpets Ltd Improvements in or relating to floor coverings
US4624878A (en) * 1984-08-14 1986-11-25 Evans Robert D Weatherstripping produced by tufting with flattened knuckles
EP0347206A1 (en) * 1988-06-16 1989-12-20 The Dow Chemical Company Method of bonding layers
JPH0247352A (en) * 1988-08-04 1990-02-16 Morita Sangyo Kk Tufted product
US5102482A (en) * 1989-05-18 1992-04-07 Rogers Jr James H Method for making a water permeable laminated, textile fabric product
JPH06128862A (en) * 1992-10-20 1994-05-10 Morita Sangyo Kk Water permeable tufted pile fabric
US5445860A (en) * 1992-12-29 1995-08-29 Gff Holding Company Tufted product having an improved backing
DE19506845A1 (en) * 1995-02-28 1996-08-29 Wesertechno Gmbh Produktentwic Quick, low energy binding of base and tread layers in carpets
US5626912A (en) * 1995-04-14 1997-05-06 Dsm N.V. Tufted fabrics
WO2000052246A1 (en) * 1999-03-02 2000-09-08 E.I. Du Pont De Nemours And Company Stitched pile surface structure and process and system for producing the same

Also Published As

Publication number Publication date
AU1934101A (en) 2001-06-12
WO2001040561A2 (en) 2001-06-07
WO2001040561A9 (en) 2002-11-07

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