WO2001045942A1

WO2001045942A1 - Method for producing 100 % recyclable carpets from a single resin or polymer having backing and secondary lamination by thermofusing laminae made of the same polymer with or without foam insulator and thermomolded in a single operation and product thus obtained

Info

Publication number: WO2001045942A1
Application number: PCT/MX2000/000054
Authority: WO
Inventors: Marco Alfonso Lepe Cisneros
Original assignee: Marco Alfonso Lepe Cisneros
Priority date: 1999-12-21
Filing date: 2000-12-15
Publication date: 2001-06-28
Also published as: AU2234901A

Abstract

The invention concerns a thermomoldable carpet having a 100 % recyclable insulator made of a single polymer laminated onto a secondary substrate by thermofusion based on infrared units. Recycled low-denier-per-filament fibers made of the same polymer or resin as that of the surface or primary base of the carpet are used as means for mechanical backing. Said fibers must not necessarily have a different molecular weight or a different fusion point. The fibers form a bonded-pile or fabric and are applied by simple superimposition and tied when the threads are inserted during the tufting process of the carpet. The fibers may also form a non-woven. Secondary lamina layers and the same polymer or resin used for the other elements already applied to the carpet are laminated onto the non-woven, one of said layers being a foam insulator. All components have one common denominator, namely the thermoplastic resin, which makes them 100 % recyclable. No other method such as precipitation or the like is needed for the selection of the polymers. In order to manufacture a recyclable thermomoldable carpet, the front and rear sides of the carpet are protected during the manufacturing process by performing wetting and by applying a cooling process using sprinklers and tools with water re-circulation and chambers in which cold air is applied.

Description

PROCEDURE FOR THE PRODUCTION OF MOLDABLE CARPETS, 100% RECYCLABLE,

PRODUCED FROM A SINGLE RESIN OR POLYMER WITH ANCHORAGE AND SECONDARY LAMINATION BY THERMOFUSION OF SHEETS OF THE SAME POLYMER WITH OR WITHOUT FOAM INSULATION, THERMOMOLATED IN A SINGLE OPERATION AND PRODUCT OBTAINED

1. OBJECT OF THE INVENTION

The object of this invention is to provide a product called moldable, 100% recyclable carpet constructed of the same resin or polymer in all the parts that integrate it and its production process in whose anchoring of its threads does not require latex or other polymer and that when laminated to a thermoplastic profile and this in turn to another foamed insulating thermoplastic integrating both without the use of adhesive vehicles in its lamination and processing process, being molded at the same time as laminated.

One of the advantages of the 100% recyclable moldable carpet constructed of the same resin or polymer in all the parts that integrate it and its production process with secondary base laminated by the process of the present invention, is that because the carpet is joined and the secondary base, by means of the fusion of the materials of the same resin (polypropylene or polyester) without the intervention of other resins or foreign elements that contaminate the final product for recycling purposes, or that make it difficult and expensive for The presence of other polymers in the initial production process, results in this product the first 100% recyclable thermoformable automotive carpet on the market. Another advantage offered by the 100% recyclable moldable carpet constructed of the same resin or polymer in all the parts that comprise it and its production process with lamination to a secondary base by means of fusion of previously inserted recycled fibers, is that it is a product recyclable and ecological, because in the same since its inception is using products already recycled or destined for recycling as are the inserted fibers

A further advantage of the 100% recyclable thermoformable carpet constructed of the same resin or polymer in all the parts that integrate it and its production process is that its insulator being foamed from a resin similar to the other parts that integrate it allows the reduction of costs radically in the use of the carpet since the weights of the product are lightened in a large percentage comparatively with the current processes therefore the cars that use the product obtained with the procedure of this patent will reduce the weight of the carpet and by In addition to the car in which it is installed and this will have as a consequence the lower use of fuel for the displacement of the car, bringing the benefit of lower pollutant emissions into the atmosphere, something that does not happen with the current conventional methods of producing thermoformable automotive carpets.

Another advantage that presents the 100% recyclable thermoformable carpet constructed of the same resin or polymer in all the parts that integrate it and its production procedure is that in the case of being automotive being this same of polypropylene as at present they are the Most parts that make up the interior and exterior of modern automotive vehicles allow the rugs to be recycled as part of the vehicle without needing a different procedure for recycling, having the advantage that these are 100% recyclable as any of its external parts of olefinic resin or polypropylene Apply the same principle with polyester in Europe

A further advantage of the 100% recyclable thermoformable carpet constructed of the same resin or polymer in all the parts that integrate it and its production process is that its insulator being foamed from a resin similar to the other parts that integrate it allows the reduction of costs radically both in the machines of the carpet finishing process and in the thermoforming machines since the operation is carried out in a single exposure and not in two as in the current conventional methods

A further advantage of the 100% recyclable thermoformable carpet constructed of the same resin or polymer in all the parts that make it up and its production process is that since the fibers are superimposed, the base or primary substrate, these serve to hold and tie the intermediate fibers of the threads, the threads that make up the face of the carpet and the secondary coating either with a polypropylene textile presence or a profile of those known as thermoplastic olefinic TPO (Thermo Plastic Olefin) with or without foaming, all they of the same type of resin or all of polyester resin, these together can be reprocessed under the same procedure without the use of chemical elements that disperse them or procedures that precipitate the products at high operating costs in their reprocessing, this advantage is that for the recycling only demands the grinding of the carpet and its pelletization since each of the products integrating elements of the same, can be directly recycled without additional processes for being the same polymer ..

Further abounding an advantage of the process of the present invention is in the non-use of adhesives in fixing the threads of the textile or carpet face to its primary substrate or base either woven, tufted fabric or nonwoven fabric, this is done by using radiators infrared that allow thermofusion in certain areas of the textile that will allow the fastening of its fibers to its sutrate or primary base, which allows space efficiency since normally the ovens for drying latex or adhesives are of enormous dimensions since they have to evaporate large volumes of water or solvents at very fast speeds, the type of infrared radiation furnace used in the process of the present invention is smaller and more efficient than conventional furnaces using very small spaces and does not generate pollution

Another advantage of the 100% recyclable thermoformable carpet constructed of the same resin or polymer in all the parts that integrate it and its production process with a secondary base fused and laminated without the use of latex or adhesives using recycled fibers inserted from polypropylene or Polyester as a thermo fusion laminating agent thereof, is that the thermofusion process is very competitive in both energy and raw material costs used because the thermofused fibers are of recycled origin itself and their cost is low being their very high financial and ecological advantages.

Another object of the invention is to provide a 100% recyclable thermoformable carpet constructed of the same resin or polymer in all the parts that comprise it and its production process of the present invention a sense of impermeability since at the time of fusing the fibers between Yes and when they are laminated they produce a film that will serve as a barrier that in the future will prevent the liquids that normally in the daily use of the carpets fall on it, it helps that they do not penetrate in the same way it will not present delaminations of its rigid base by not having any of its parts any adhesive component that decomposes on contact with In addition, in the case of polypropylene or polyester being a completely inert material, this makes it a product that does not create a fungus.

Another advantage in the 100% recyclable thermoformable carpet constructed of the same resin or polymer in all the parts that integrate it and its production process is the recycled material Fibers that are used as fusion fibers integrated into the carpet when it is woven, is that when these fibers merge and because they are of the same polymer as the fibers that make up the yarn and the fibers that make up the primary base and the secondary base that are laminated, you are laminated by the pressure given cold pressure tool and thermoforming and when they are in a melting point they make the mechanical anchoring of the fibers that make up the thread of the face of the carpet not allowing it to be released in the future by the normal abrasion process that the carpet receives on its face or exposed surface, term that in the carpet production technique is called the sealing of the knot inserted in the tufting case and in the case of other fibr sealing procedure This is done at a very low cost because the fibers of material are already recycled.

A further advantage offered by the process and product of the present invention is that in its manufacturing process no other textile finishing process is required, since a canvas is cut from the fabric and processed under the system of the present invention, saving time, money and effort as well as investment in spaces and infrastructure this because in the process of this invention a heat radiator is used that fuses the back face of the carpet leaving it finished to only cut its flanges and pack it for sales and installation

Another advantage offered by the process of the present invention is that it is not required to use fibers of lower melting point than conventional or other polymers as a fusion vehicle, but with the Conventional fibers of the same polymer or resin of the other materials that make up the carpet components and due to the protection given both to the face of the product and to the fabric substrate, this objective of fiber use is achieved with the same thermal melting point.

BACKGROUND OF THE INVENTION

The present invention is related to the field of the automotive thermoformable carpet industry and refers to the manufacture of carpet by means of the procedure of insertion of threads in so-called in the tufting industry and the so-called punching in addition to the direct extrusion on a flat profile of polypropylene in which extruded threads of polypropylene or polyester resin fall

Although the present invention is particularly directed to automotive or marine carpets, it is obvious that the present invention may be applied in all types of textile and carpet manufacturing processes in which fiber fusion or lamination of a recyclable product is required. without the presence of other polymers in its construction.

It is well known that thermoformable floor mats represent a serious ecological problem for recycling

PRIOR TECHNIQUE

Previously, in general terms, thermoformable carpets do not have a characteristic of sealing or anchoring threads inserted to their primary base by a thermofusion process but the application of coatings of pulverized resins or plastic films and therefore, for obtaining the anchor from their threads to the primary base, styrene Butadiene latex or polyethylene or PVC resins should be used, Polyvinyl Chloride or EVA Ethil Vinyl Acetates, applied by direct extrusion process, or sprinkled on the back of the product, or good through of fusion of textile layers of different polymers with different thermal melting point previously inserted in the main product and in its secondary base. For the application of the process and the achievement of the claimed product, none of the systems known to date is used, neither extrusion nor sprinkling of resins nor insertion of textile layers of different polymers or different thermal melting points.

DESCRIPTION OF THE INVENTION

The invention consists in the development of a process for the creation of a thermoformable carpet with its integrated 100% recyclable insulator made in all its components of a single polymer that is the fibers, the primary substrates and the foamed or insulating base, as well as the product obtained called automotive thermoformed carpet with integrated 100% recyclable insulation made of a single polymer. The procedure and the product obtained from it consist of the following steps and basics.

By the insertion of a very low denier fiber nap between the primary substrate of a tufting fabric and the threads that are woven in order to create what will be the vehicle of mechanical support of the threads inserted between this nappa and the base or substrate primary, the insertion of a very low denier olympic fibers per filament (DPF) layer produces a change in densities that prevents the flow of melting temperatures within the primary base product of the carpet which allows the oliefinic sheets applied in the back of the same and exposed to the action of high and low wave infrared rays are brought to their melting point without affecting the dimensional stability of the primary substrate of the carpet or the fibers of the face thereof. When they are exposed and reach their melting point, they have a time of microseconds before they affect the substrate, melting part of the surface of the DPF low-speed sheet at the time of transformation of the solid plates to melt or melt this is being gradual because the plates are separated and exposed individually and their fusion goes from outside to inside plate by plate which allows to have the first two plates completely melted and the third or subsequent ones are in a lower degree of fusion which gives time to remove infrared applications and concentrated energy It continues working until the last plates are fused, due to the uniform distances achieved between the plates of oliefinic material and those produced by the excess of micro fibers of low denier a space of very low density of matter is generated and this prevents the energy from penetrating to the primary base or substrate that gives the dimensional stability of the carpet.

Based on the foregoing and once the first sheet of olefinic material has completely melted when the exposure of the infrared rays is withdrawn and the energy is trapped, the subsequent layer continues to melt and in that interval gives time for a dual operation to insert one more layer. of foamed polymer that will be the insulation of the carpet and at the same time lower the pressure and molding tool or cold male so that it is at a pressure greater than 150 PSI act by pressing and coercing the displacement of the melt of the layers primary, boosting its contact with the nap of low denier fibers and these having low denier are subject to an immediate fusion by absorbing the heat energy of the melting mass this simultaneously traps the fibers of superior denier of the threads of the carpet making an immediate sealing of them what is known as knot sealing, this action is controlled by the exposure time of the infrared rays and the amount of heat energy displaced in the layers of oliefinic material at the same time this action is controlled by the welding action of oliefinic thermoplastic coming from the cooling emitted by the foamed polymer and the cold tooling, which stops the action of fusion of the plates and fibers of both the nappa and the integral parts of the carpet in case already protected in its threads and primary base or fibers only in case of carpets of punched or non-woven origin to the temperature shock the plates oliefinic or polyester solidify again taking the forms that the cold tool and male female pressure has on its face, the fusion action is terminated and the hardening action begins due to the temperature shock as we have already said. When the thermoplastic cools by its The very nature of being thermoformable takes the forms of the high and low reliefs of the tooling according to the model of the floor of the vehicle to which it is intended.

By virtue of the exposure of the entire mass of the thermoformable carpet of a single resin 100% of different presentations of material one that conforms the face of the product and is with the presence of abuyonada carpet another that forms the substrate of the carpet and in the case woven carpet has a substrate based on woven strips of polypropylene or oliefinic or polyester depending on the case but with the common denominator that if they are oliefinic all parts will be oliefinic or if they are polyester all parts will be polyester, Another presentation is a layer superimposed between the inserted threads being this napa produced with recycled fibers of low denier and finally the presentation in sheets, sheets of 100% low thickness polymeric material all this mass together, as we said exposed to the action of infrared rays to achieve the fusion of part of it without damaging or altering the other parts in different present In order to achieve the above, an energy diffuser is used on the surface of the carpet. This energy diffuser is simple water that absorbs the infrared heat energy left over from the process and allows the woven face product of the mat to accept the high pressure higher than the 150 PS1 of the given tools without suffering any collapse or taking forms or alterations in their presence texture or image, the only variation that the volumization of the textile face undergoes the carpet that when applying the water and the heat energy left over from the process, the water When decomposing by energy develops a vapor that comes to volumize the textile giving a very beneficial appearance to the final product. Water by its very nature forms steam at 100 degrees Celsius and protects the olefinic textile that has its melting point and textile heat setting above 130 degrees Celsius, the water does not leave residuals when it evaporates completely or causes stains on the Olefinic boned textile on the face of the product. If the case so it is necessary to apply at the same time water a substance that repels stains and dust that helps the added value and use of the product.

The characteristic details of the invention are clearly shown in the following description and in the accompanying drawings, thus

as an illustration of that and serving the same reference signs to indicate the parts of the figures shown.

FIGURE 1 is a section of the 100% recyclable thermoformable carpet already laminated to a secondary substrate of the same type of resin or polymer showing the finished product

FIGURE 2, is a cross-section of the 100% recyclable thermoformable carpet showing the parts that integrate it

FIGURE 3, is a cross-section of the 100% recyclable thermo-moldable carpet showing the parts that integrate it before being exposed to the thermofusion and lamination action of its secondary substrate in layers of the same type of resin or polymer

FIGURE 4 is a schematic of the procedure for the insertion of the multicited low denier fiber nap between the primary substrate and the inserted threads of a tufting fabric or between the non-woven substrate inserted with the nappa

FIGURE 5 is a representation of the process for the application of energy diffusing agent and protector of the textile face of the 100% ι recyclable thermoformable carpet where it is denoted as the ready-made textile roll is cut into canvases of the necessary dimensions and turned to be exposed to the spraying of the humidifier or repellent humidifiers

FIGURE 6 describes the process for thermofusion, partially controlled and modulated of the parts that make up the 100% recyclable thermoformable carpet object of the present invention.

FIGURE 7 describes the process for thermofusion, partially controlled and modulated of the parts that make up the 100% recyclable thermoformable carpet object of the present invention and the insertion into the process of the foamed sheet of insulation and molding

FIGURE 8 describes the procedure for lamination, seal or anchoring of the fibers and threads, thermoforming, volumization and cosmetic termination of the product in the same operation, being ready for cutting and packing.

With reference to FIGURE 1, in it the number 1 refers to itself the 100%) recyclable thermoformable carpet of a single polymer, either it can be oliefinic or polyester both polymers are capable of being used in the claimed procedure and are subject to Integrate the raw materials that make up the product since with any of them you can produce fibers, threads, sheets and sheets with or without foaming obviously they are used individually without mixing as the objective would be lost or 100%) oliefinic or 100% polyester obtaining the 100% recyclable carpet product of a single polymer being shown complete 1 with its back facing up and its front or textile part of carpet 2 facing down and the insulation 8 or moldable foam on its back. In relation to Figure 2, it is a cut in which we can see all the parts that make up the product such as the threads that make up the bulging face of the carpet 2, the base that gives the carpet dimensional stability within the production process 3 and it is where the threads are woven, when they are woven the nappa or nonwoven cloth 4 is inserted that will be an important part in the process of melting and laminating the resin sheets 7 and at the same time the insulating foam of the same polymer or basic resin 8 all these inputs in the order which are presented are modulated and controlled in the process of this invention in a single operation to create, shape and body a 100% recyclable molded carpet composed of these elements of a single polymer.

In relation to Figure 3, the layers 10 subject to fusion in the first stage of the process and that make up the thermoformable carpet are shown

100%) recyclable object of this invention starting with the primary base or substrate 3 to which a napa or layer 4 of non-woven fibers of low denier per filament is added over a single position to be this napa inserted or held by the action of the needles that insert the abuyonado hair 2 of the textile surface of the product to all this product processed in its initial phase will be called prepared textile product prepared 5 by already having the elements ready to receive the humidifiers and the layers or sheets of oliefinic material 6 and 7 once all these elements together form the meltable product by being prepared to melt, anchor molding and laminating in a single operation.

With reference to FIGURE 4, it describes the process of inserting the sheet 4 to the primary substrate 3 by means of the needles safeguarding the hair of the textile 2 and forming the inserted textile product prepared 5 immediately and then in the same process to wind it in rolls 9 for handling and transportation. This same process is used when it obtains a lamination on a punched product only that instead of the recycled fibers they are inserted in the substrate or primary base as in a tufting process, the napa or non-woven fabric is punched on the back of the product that is desired to be laminated and subsequently passed to all other procedures.

With reference to FIGURE 5, it details how a roll 9 of inserted textile product prepared 5 is cut into suitable canvases and these are turned by their obverse to be exposed to the action of the sprinklers that spread as an element of protection 12 the cloud of moisturizer and of liquid repellent on the face of the textile 7 which from this moment is ready to be processed 11 together with the other elements under the action of infrared rays.

In relation to FIGURE 6, in it we can see how the meltable product 11 integrated by all the elements already detailed and is exposed to the action of infrared rays 13 to achieve the volumization of the textile and the controlled and modulated fusion of the integral parts .

In relation to FIGURE 7, we can observe the lamination process of the insulating foam 8 itself that is inserted in the process once the sheets 5 and 6 are already in the melting point and are susceptible to agglutinate the fibers of the loins of the fabric that forms the face of the product once the foam sheet is inserted, the pressure, molding and cooling tooling is lowered

In relation to FIGURE 8, we can observe the process of lamination, fiber sealing, pressurized thermofusion and thermoforming of the product already in a controlled and modulated state of fusion in the desired parts The process of laminating, displacement of the dough, sealing of the fibers, molding and thermofixation of the dimensional stability of the product is carried out by using the cold tooling the female 15 with air cooling chamber and the female female 18 and systems of Cold water application 16, 19, recirculated by its internal walls, is maintained at a low temperature, all supported by a hydraulic pressure plate that, when operated and boosted the pressure to the same tooling molds as to the collision of temperatures and in a single operation, provide the characteristics and processes referred to resulting in the product subject of this invention, the design of the high and low reliefs and contours of the carpets will be determined by the final use of the product that is altogether an ecological product without any contamination, created in one resin or polymer that for its recycling will only require grinding and after grinding it can be reut 100% enlightened all its mass

Since the above descriptions are the basis and basis of the present invention, those skilled in the art may vary some of the procedures described but may not depart from the principle and spirit of the present invention as well as from the claims thereof, so without departing from me. From this principle I make the following

Claims

1.- The production process is claimed and claimed and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it both in the fibers of its abuyonada textile face, such as the fibers of its primary and secondary substrate anchored all by means of thermofusion and laminated all by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to a foamed profile insulating noise and temperatures of the same polymer or resin and its resulting product.

2.- The procedure for production and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it both in the fibers of its abuyonada textile face, such as the fibers of its primary and secondary substrate anchored all by means of thermofusion and laminated all by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to an insulated foam profile all without Use of latex or other type of resins according to claim one and with the characteristic of all its components are fused with control, laminated anchorages and thermoformed by means of thermofusion under the action of infrared rays in a single exposure with controlled time.

3.- The procedure for the production and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it both in the fibers is claimed and claimed of his textile face abuyonada, as the fibers of its primary and secondary substrate anchored all by means of thermofusion and laminated all by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to an insulated foam profile one and two with the characteristic that when laminated and Fusing all parts of the carpet is thermoformed to be finished with or without taxing and its resulting product.

4 The production process is claimed and claimed and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it both in the fibers of its abuyonada textile face, such as the fibers of its primary and secondary substrate anchored all by means of thermofusion and all laminated by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to an insulated foam profile according to claims one, two and three with the characteristic that in its contour the time of thermoforming is thermoformed with a perimeter rib that aesthetically delimits its contour

5. The production process is claimed and claimed and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it into both the fibers of its bulky textile face, such as the fibers of its primary and secondary substrate anchored all by means of thermofusion and all laminated by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to an insulated foam profile according to claim one , two, three and four characterized because to prepare the textile product in order to carry out the thermofusion of the fibers of the obverse of the same, they have to understand in the tufting process to adhere by simple overlapping in the weaving process tufting a nappa or cloth of nonwoven fibers and that at the time of passing under the action of the needles that insert the threads of the carpet is fixed and inserted to the substrate or base tufting, making a single product that between the loins of the Tufting yarn has the non-woven fiber web so it is prepared and ready to be thermofused

6. The procedure for production and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it both in the fibers is claimed and claimed of its bonded textile face, such as the fibers of its primary and secondary substrate anchored all by means of thermofusion and laminated all by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to an insulated foam profile and its resulting product of according to claim one, two, three, and four not limited to the use of only tufting fabric materials but also material of punching or nonwoven products, characterized in that in the punching process a nappa or cloth is adhered by simple superposition of non-woven fibers of very low denier per filament and that are at the time of passing under the action of the gujas that insert the fibers of the product, will also fix the napa or cloth of non-woven fibers to the substrate or primary base leaving the napa and the substrate with the insertion of the fibers already as a punched carpet prepared to be processed according to the different steps of the procedure claimed in points one, two, three, and four.

7.- The production process is claimed and claimed and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it into both the fibers of its abuyonada textile face, like the fibers of its primary and secondary substrate anchored all by means of thermofusion and laminated all by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to a foamed insulating profile according to claims 1,2,3,4,5 and 6 and characterized by the process for the protection of the face of the product, said process consisting in the application of a humidification treatment with water spray in any of its physical states or any other liquid on the textile surface of bulky carpet that will be the face of the product being this humidifier the protector and volumizer of the same during the process

8.- The production process is claimed and claimed and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it both in the fibers of its bonded textile face, such as the fibers of its primary and secondary substrate anchored all by means of thermofusion and laminated all by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to an insulated foam profile according to the claims 1,2,3,4,5,6 and 7 and characterized by the spray application of a humidification treatment, a liquid dust and stain-repellent agent that in addition that treatment serves during the process as a diffuser of the energy of the face of the carpet in order to protect it and prevent excess heat from damaging its presence.

9 - The production process is claimed and claimed and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it both in the fibers of its bonded textile face, such as the fibers of its primary and secondary substrate anchored all by means of thermofusion and all laminated by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to an insulated foam profile according to the claims 1,2,3,4,5,6,7 and 8 characterized the procedure then the textile with the superposition of the thermoplastic profiles of the same resin will initiate its controlled and modulated process of heating and fusion of both its sheets and the nappa or cloth of nonwoven fabric, this when passing a radiator with modulation of infrared rays.

10 - The production process is claimed and claimed and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it both in the fibers of its bonded textile face, such as the fibers of its primary and secondary substrate anchored all by means of thermofusion and all laminated by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to an insulated foam profile according to the claims 1,2,3,4,5,6,7,8, and 9 characterized in that after the fusion of both its sheets and the non-woven nappa or cloth comes into contact with the abutted face of the product with a female tooling artificially cooled in order to help the humidifier maintain this part without suffering alteration or deformation

11.- The procedure for the production and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it both in the fibers is claimed and claimed of its bonded textile face, such as the fibers of its primary and secondary substrate anchored all by means of thermofusion and all laminated by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to an insulated foam profile according to the claims 1, 2,3,4,5, 6,7,8, 9 and 10 characterized in that at the moment when the first sheets of resin reach their melting point and cover the spines of the fibers that make up the bulging face carpet textile, a new sheet is inserted in the process It is foamed that will serve as a temperature and noise insulator for the thermoformable carpet.

12 - The production process is claimed and claimed and the resulting product consisting of a 100% recyclable thermo-moldable carpet with the characteristic of being composed of single polymer resins each and every one of the parts that integrate it into both the fibers of its bonded textile face, such as the fibers of its primary and secondary substrate anchored all by means of thermofusion and all laminated by thermofusion to a thermoplastic profile also of the same polymer or resin as well as its lamination to an insulated foam profile according to claims 1, 2,3,4,5,6,7,8,9, 10 and 1 1 characterized in that two cold tool dies are used at high pressure to laminate, anchor, encumber, thermomold, thermoform, dimensional stability, one upper and the lower one with high and low reliefs and both tools have their compression pressure and cooling temperature regulated.

13 - The production process and the resulting product consisting of a 100% recyclable floor mat according to claims 1,2,3,4,5,6,7,8,9,10, 1 are claimed and claimed. 1 and 12 characterized in that the product in the process of molding and engraving its face is cooled by means of cold air injected.