WO2002016132A1 - Structure stratifiee d'aspect attrayant et son utilisation - Google Patents
Structure stratifiee d'aspect attrayant et son utilisation Download PDFInfo
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- WO2002016132A1 WO2002016132A1 PCT/JP2001/006990 JP0106990W WO0216132A1 WO 2002016132 A1 WO2002016132 A1 WO 2002016132A1 JP 0106990 W JP0106990 W JP 0106990W WO 0216132 A1 WO0216132 A1 WO 0216132A1
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- laminated structure
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- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
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- 150000005691 triesters Chemical class 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
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- 238000009966 trimming Methods 0.000 description 1
- CNUJLMSKURPSHE-UHFFFAOYSA-N trioctadecyl phosphite Chemical compound CCCCCCCCCCCCCCCCCCOP(OCCCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCCCC CNUJLMSKURPSHE-UHFFFAOYSA-N 0.000 description 1
- QOQNJVLFFRMJTQ-UHFFFAOYSA-N trioctyl phosphite Chemical compound CCCCCCCCOP(OCCCCCCCC)OCCCCCCCC QOQNJVLFFRMJTQ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
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- 238000007740 vapor deposition Methods 0.000 description 1
- XMDMAACDNUUUHQ-UHFFFAOYSA-N vat orange 1 Chemical compound C1=CC(C2=O)=C3C4=C1C1=CC=CC=C1C(=O)C4=CC=C3C1=C2C(Br)=CC=C1Br XMDMAACDNUUUHQ-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/263—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer having non-uniform thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F1/00—Designs or pictures characterised by special or unusual light effects
- B44F1/08—Designs or pictures characterised by special or unusual light effects characterised by colour effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F1/00—Designs or pictures characterised by special or unusual light effects
- B44F1/08—Designs or pictures characterised by special or unusual light effects characterised by colour effects
- B44F1/14—Iridescent effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2451/00—Decorative or ornamental articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/139—Open-ended, self-supporting conduit, cylinder, or tube-type article
- Y10T428/1393—Multilayer [continuous layer]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24612—Composite web or sheet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31507—Of polycarbonate
Definitions
- the present invention relates to a laminated structure made of a sheet-like thermoplastic resin having excellent aesthetics and design, and use thereof. More specifically, the present invention relates to a sheet-like laminated structure in which a continuous change in color tone is observed along the sheet surface when observed from the outside, and its use.
- Japanese Patent Application Laid-Open No. Sho 53-83384 and Japanese Patent Laid-Open Publication No. Sho 56-123232 change the thickness of the outer layer and the inner layer, and the outer layer contains a colorant.
- a container made of a resin having a gradation color in an upward and downward direction and a molding method thereof has been proposed.
- the molded article (container) obtained by the method described in the above publication has a relatively simple color tone in which the direction of change of the gradation color is up and down, and the upper or lower part is darkly colored.
- a first object of the present invention is to provide a sheet-like laminated structure composed of a plurality of layers formed of a thermoplastic resin, having excellent aesthetics and design, having a continuous change in color tone. It is in.
- a second object of the present invention is to provide a sheet in which continuous color changes can be made not only in one direction along the sheet surface but also in various directions, and in which several kinds of colors can be combined. It is an object of the present invention to provide a lamination structure.
- a third object of the present invention is to provide a sheet-like laminated structure having a three-dimensional pattern such as clear characters and figures on a sheet surface having a continuous change in color tone.
- a sheet-like laminated structure having practical strength that can be advantageously used as a housing member in various electric devices such as acoustic devices, a panel for lighting such as a slot machine, and a material such as miscellaneous goods. It is in.
- Still another object of the present invention is to provide a lighting device having a high design that utilizes a continuous change in color tone that is transparent or translucent.
- the object of the present invention is:
- a sheet-like laminated structure composed of at least two types of layers formed of a thermoplastic resin
- At least one layer constituting the laminated structure contains a dye, a pigment, or a light diffusing agent, and has a monotonic change in thickness in at least one direction of a sheet surface of the laminated structure;
- the laminated structure has a continuous change in color along the sheet surface when visually observed from the outer surface of the layer (B) formed of a transparent resin.
- the laminated structure of the present invention has many combinations depending on the number of layers constituting the laminated structure, the shape of each layer, the presence or absence of coloring of each layer, the color of coloring, and the like. Aesthetics and design change depending on the direction of the light source and the direction of the light source. These are the sources that express the features and advantages of the laminated structure of the present invention, which will be described below with reference to the drawings for understanding the laminated structure of the present invention.
- FIG. 3 is a schematic view showing a shape of a right-angle cross section on a sheet surface of one example of the sheet-like laminated structure of the present invention.
- FIG. 4 is a side view showing a schematic view when a light source (L) is arranged on the back surface of the laminated structure of the present invention by a backlight method and its design is observed.
- L light source
- FIG. 4 is a side view showing a schematic diagram when a light source (L) is arranged on a thick-wall-side end face of a layer (B) of a laminated structure of the present invention by an edge light method and its design is observed.
- a light source is provided on an end face on the thin portion side of the layer (B) of the laminated structure of the invention
- FIG. 2 is a perspective view schematically showing an outline of a shape of a molded product forming a layer (A) of a laminated structure used in an example.
- FIG. 3 is a side view showing a schematic view of a molding die when a molded product of a layer (A) is inserted and a layer (B) is molded.
- the hot runner flow path of the fixed mold is omitted for layer (A).
- FIG. 9 shows a mode in which the color tone changes from dark to light from the bottom to the top of the figure, but this change is omitted in the drawing for the purpose of drawing.
- 10 -A It is a perspective view which shows typically an example of the glass window for motor vehicles created in the Example.
- 10—B This is a diagram schematically showing a cross section of the glass window.
- the dark part is formed by PC (B)
- the white part is formed by PC (A).
- FIG. 1 is a perspective view schematically showing a state in which an automobile glass window created in an example is mounted as a pack window of an automobile.
- 1 2 -A Indicates the primary injection process.
- PC (B) is filled into the mold.
- 12-D Shows the step of closing the mold in the state of 12-C.
- the core plate has receded, and the mold cavity is closed with the capacity of the mold cavity larger than the molding capacity of the second layer.
- FIG. 14 schematically shows a cross section of the upper hemisphere portion of the lighting globe in FIG.
- the dark part is composed of PC (D)
- the white part is composed of PC (C).
- 15-A is a perspective view schematically showing the box-shaped container created in the example.
- 15-B A diagram schematically showing a cross section in the vertical direction of the plate-shaped laminated structure constituting the box-shaped container.
- the dark part is composed of PC (B) and PC (G), and the white part is composed of PC (C).
- the arrow indicates that the resin in the cavity moves forward while pressing, and reaches the specified thickness.
- FIG. 1 is a schematic diagram showing the shape of a right-angle cross section on the sheet surface of the sheet-like laminated structure of the present invention.
- the structure shown in FIG. 1 shows an example of a structure having a basic and simple shape for explanation.
- the laminated structure 1 in FIG. 1 has two layers (2 and And 3), wherein the two layers are each formed of a transparent resin.
- FIG. 1 shows a laminated structure in which the thickness of the two layers is linear.
- it has a laminated structure with characters or figures (4).
- the following embodiments 1 to 5 are included.
- Layer 2 (Layer (A)) is formed of a transparent resin containing a dye or pigment (hereinafter, these may be abbreviated as "colorant”), and the colorant is almost uniform at a certain concentration in the resin. It is contained in.
- layer 3 (layer (B)) is formed of a transparent resin containing no coloring agent.
- the resin forming Layer 2 and Layer 3 is configured in reverse to Embodiment 1. That is, the layer 2 is formed of a resin containing no colorant, and the layer 3 is formed of a resin containing a colorant.
- the change of the color tone is almost the same as that of the first embodiment, but the direction of shading is reversed.
- the pattern 4 is recognized as a relatively light color (white state).
- the resins forming the layers 2 and 3 each contain a colorant, but the layer 2 and the layer 3 contain a different colorant.
- contained in layer 2 and layer 3 Depending on the type and combination of colors of the coloring agents to be used, not only the color tone but also the color change is continuously recognized on the left and right. An example is shown in Table 1 below.
- each layer in Table 1 above is a combination of three colors of red, yellow and blue, but is not limited to this example.
- the combination of the layers 2 and 3 may be reversed.
- One of the preferred embodiments in this embodiment 3 is that one layer is formed of a transparent resin containing a fluorescent dye and has a monotonous change in thickness in at least one direction of the sheet surface, and the other layer is A sheet-like laminated structure formed of a transparent resin containing a dye or pigment having a different color from the layer.
- the layer 2 is formed of a resin containing light diffusing particles (light diffusing agent), and the layer 3 is formed of a resin containing a coloring agent.
- the laminated structure of the fourth embodiment is entirely translucent. Its transparency decreases continuously from thinner to thicker parts of layer 2 (from left to right).
- the layered structure of the fourth embodiment gives a fantastic (skeleton-like) image as a whole due to the action of the light diffusing particles.
- the layer 2 is formed of a resin containing highly light-reflective particles (highly reflective agent), and the layer 3 is formed of a resin containing a coloring agent.
- the layered structure of this embodiment 5 is opaque as a whole because the layer 2 is formed of a resin containing a light-reflecting agent, and the layer 3 The color of the colorant is milky white and changes continuously.
- Embodiments 4 and 5 when a design is applied to the interface between the layers 2 and 3, the design is emphasized and a three-dimensional image is obtained.
- a three-dimensional pattern is developed.
- the position of the light source and the type of the colorant (especially the fluorescent colorant), light diffusing particles, light-highly reflective particles, etc. By the action, the three-dimensional image of the pattern can be remarkable, and a fantastic image can be felt.
- the position of the light source is more pronounced in the edge light on the side (left or right side in Fig. 1) of the laminated structure than in the backlight in the visual direction. To achieve. That is, the effect of the present invention can be made more remarkable when light is incident parallel to the direction in which the thickness changes.
- the laminated structure of the present invention is composed of a plurality of layers, at least one layer containing a dye, a pigment, or a light diffusing agent, and at least one direction along a sheet surface of the structure.
- a continuous change in color tone is developed and formed.
- the term "colored layer” means a layer containing one or more of this dye, pigment or light diffusing agent.
- This colored layer needs to have a monotonous change in thickness.
- the monotonic change in thickness means that when the laminated structure is visually observed, a change in color tone that is continuous along the sheet surface is recognized. Means something. Therefore, it is desirable that the change in thickness is not a stepwise change but a gentle or linear change in thickness.
- a pattern such as a character or figure is formed, fine irregularities are locally formed at that part, but the surface irregularities for forming this pattern are caused by a monotonous change in thickness. Are excluded from the category.
- the laminated structure is a rectangle having a certain thickness (a quadrilateral in which all corners are right angles) will be described as an example.
- the four corners of the rectangle be A, B, C and D in sequence.
- side A—B and side C-D And the sides B-C and D-A are also parallel to each other. Examples of changes in the thickness of the coloring layer are listed below.
- the thickness has a monotonous change in the thickness from one side toward the other side (for example, from side AB to side CD).
- V-shaped or inverted V-shaped (V-shaped or inverted V-shaped).
- the center line is a diagonal of a rectangle, and is monotonic from the center line toward two opposing corners (eg, from the center line connecting angles A and C to angles B and D). It has a great change in thickness.
- the above-mentioned examples (i) to (V) are for explanation, and may be in these modified forms.
- the center or center line need not be accurate, and any deviation may be acceptable.
- an appropriate combination of the above (i) to (V) may be used, and a portion where the thickness does not change partly may be included.
- the laminated structure of the present invention may be in a sheet shape, and is not limited to the rectangular shape described above.
- the sheet shape is basically a flat plate shape, but also includes various forms obtained by deforming therefrom.
- the laminated structure of the present invention is not necessarily required to have a uniform thickness, but it is practically preferable that the laminated structures have substantially the same thickness.
- the thickness is suitably in the range of l to 50 mm, preferably 2 to 20 mm, particularly preferably 3 to 5 mm.
- Examples of the shape include a flat plate shape, a semi-spherical shape and a semi-cylindrical shape.
- a spherical form and a cylindrical form by a combination of hemispheres can be adopted.
- the flat plate shape is a plate-like body in which both surfaces form a substantially parallel straight line in a cross section perpendicular to the surface, or a curved flat plate or a radius of curvature of 5 cm or more, preferably 15 cm or more. Particularly preferred is a flat plate having a curved surface of 30 cm or more. Further, a flat plate having some change in thickness may be used. In any of the embodiments, in addition to the case where the surface is smooth, fine unevenness may be provided on any surface to impart an effect of diffusing light.
- the number of layers in the laminated structure is from 2 to 5, preferably 2 or 3, with 2 being particularly preferred.
- the ratio of the thickness of each layer is as follows: when the thickness of the entire laminated structure is 1, the ratio of the thickness of each layer is 0.02 to 0.9. 8, preferably in the range from 0.1 to 0.9.
- each layer is formed of a transparent resin and is entirely transparent or translucent
- each layer is effective for further developing the aesthetic appearance and design due to continuous color tone changes.
- the pattern is viewed in a fantastic or three-dimensional manner from the surface where the continuous tone changes.
- This design can change the stereoscopic effect and the sharpness depending on the viewing direction and the position of the light source.
- one layer contains a fluorescent coloring agent, a light diffusing agent, or a high-reflecting agent
- the light source is located on the side of the laminated structure (the surface perpendicular to the edge of the sheet surface), the three-dimensional The feeling is even more pronounced.
- the sheet-like laminated structure of the present invention sets the light source position as a backlight in the viewing direction.
- the design becomes flat, while the light source position is on the side surface of the laminated structure, so that the design becomes three-dimensional or fantastic.
- the laminated structure of the present invention is preferably formed of a transparent resin for each of the constituent layers, and is excellent in design because the entire laminated structure has transparency.
- the total light transmittance is desirably in the range of 10 to 90%, preferably 20 to 70%, and the haze is 0.1 to 1%.
- the haze is in the range of 5%, preferably 0.15 to 10%.
- thermoplastic resin formed by the laminated structure of the present invention will be described. I mentioned earlier As described above, in the laminated structure of the present invention, as long as the colored layer is formed of at least a transparent resin, the type of the resin forming another layer is arbitrarily selected. However, it is desirable that all layers are formed of a relatively transparent resin.
- the plurality of layers to be laminated may be the same resin or different resins. However, it is preferable that they are formed of the same resin in terms of processing, physical properties and applications.
- the transparent resin has a total light transmittance of 10% or more, preferably 20% or more, in a plate-shaped molded product having a smooth thickness of 2 mm on the surface measured according to JISK 7105. More preferably, a resin of 30% or more can be mentioned.
- the composition ratio of the dye or the pigment is preferably from 0.01 to 2 parts by weight, more preferably from 0.001 to 2 parts by weight, per 100 parts by weight of thermoplastic resin. Is from 0.05 to 1 part by weight, more preferably from 0.05 to 0.5 part by weight.
- the composition ratio thereof is, per 100 parts by weight of the thermoplastic resin, preferably 0.001 to 2 parts by weight, Preferably it is 0.05 to 1 part by weight, more preferably 0.05 to 0.5 part by weight.
- the total light transmittance of a plate-shaped molded product having a smooth surface of 2 mm measured according to JISK 7105 is 10 to 93% and Preferably, the haze is from 20 to 90%. A more preferred total light transmittance is 30 to 90%, particularly 50 to 90%, and a more preferred haze is 30 to 90%.
- the total light reflectance of a plate-like molded product having a smooth surface of 2 mm at a wavelength of 450 to 800 nm is preferably 80% or more, more preferably. Is 90% or more, more preferably 95% or more.
- thermoplastic resin used in the laminated structure of the present invention for example, polyethylene resin, polypropylene resin J5, polystyrene resin, high-impact polystyrene resin, hydrogenated polystyrene resin, polyacrylstyrene resin, ABS resin, General-purpose plastics represented by AS resin, AES resin, ASA resin, SMA resin, polyalkylmethacrylate resin, etc., polyphenylene ether resin, polyester resin Resin, polyalkylene terephthalate resin, polyamide resin, poly-4-methylpentene-11 (TPX resin), fluororesin, phenoxy resin, cyclic polyolefin resin, polyarylate resin (amorphous polyarylate, liquid crystalline polyarylate) So-called super engineering such as engineering plastics represented by polyether ether ketone, polyether imide, polyether imide, polyamide imide, etc., various thermoplastic polyimides, polysulfone, polyether sulfone, polyphenylene sulfide, etc.
- thermoplastic elastomers such as styrene-based thermoplastic elastomer, olefin-based thermoplastic elastomer, polyamide-based thermoplastic elastomer, polyester-based thermoplastic elastomer, and polyurethane-based thermoplastic elastomer can also be used.
- thermoplastic resins can be selected according to the purpose of use of the composition.
- the resin forming any one layer is a transparent thermoplastic resin.
- Transparent thermoplastic resins include polystyrene resin, high-impact polystyrene measurement, hydrogenated polystyrene resin, polyacryl styrene resin, ABS resin, AS resin, AES resin, ASA resin, SMA resin, polyalkyl methacrylate resin, Polyphenylene ether resin, Polypropylene resin, Amorphous polyalkylene terephthalate resin, Amorphous polyamide resin, Poly-1-methylpentene-1, cyclic polyolefin resin; 5, Amorphous polyarylate Resins, polyethersulfone, and thermoplastics such as styrene-based thermoplastic elastomers, olefin-based thermoplastic elastomers, polyamide-based thermoplastics, raw elastomers, polyester-based thermoplastic elastomers, and polyurethane-based thermoplastic resin.
- alkyl methacrylate resin examples include those containing methyl methacrylate as a main structural unit.
- a copolymer with an alkyl acrylate is used, but as the other copolymer component, an acrylimide structural unit ⁇ methylcyclohexyl methacrylate structural unit or the like is copolymerized to improve heat resistance. You may. Further, those obtained by copolymerizing monomethylstyrene can also be used.
- cyclic polyolefin resins examples include APO resin manufactured by Mitsui Chemicals, Inc., Arton manufactured by JSR Corporation, Zeonex, Zeonor, and Hydrofine dicyclopentadiene manufactured by Zeon Corporation. Polymers and the like can be mentioned.
- At least one layer constituting the laminated structure of the present invention is formed of a polycarbonate resin from the viewpoint of the mechanical strength, heat resistance and the like of the laminated structure.
- a laminated structure in which all layers are formed of a polycarbonate resin is most preferred.
- Polycarbonate resin is usually obtained by reacting a divalent phenol and a carbonate precursor by an interfacial polymerization method or a melt polymerization method, or a resin obtained by polymerizing a carbonate prepolymer by a solid-phase transesterification method, or a cyclic force. It is obtained by polymerizing a one-point compound by a ring-opening polymerization method.
- divalent phenol used here include octa-idroquinone, resorcinol, 4,4,1-dihydroxydiphenyl, bis (4-hydroxyphenyl) methane, bis ⁇ (4-hydroxy-1,3,5- Dimethyl) phenyl ⁇ methane, 1,1-bis (4-hydroxyphenyl) ethane, 1,1-bis (4-hydroxyphenyl) 1-1-phenylethane, 2,2-bis (4-hydroxyphenyl) Enyl) propane (commonly known as bisphenol A), 2,2-bis ⁇ (4-hydroxy-13-methyl) phenyl ⁇ propane, 2,2-bis ⁇ (4-hydroxy-3,5-dimethyl) phenyl ⁇ Propane, 2,2-bis ⁇ (3-isopropyl-14-hydroxy) phenyl ⁇ propane, 2,2-bis ⁇ (4-hydroxy-13-phenyl) phenyl ⁇ Mouth bread, 2,2-bis (4-hydroxyphenyl) butane, 2,2-bis (4-bis (4-
- Bisphenol ⁇ 2,2-bis ⁇ (4-hydroxy-3-methyl) phenyl ⁇ propane, 2,2-bis (4-hydroxyphenyl) butane, 2,2-bis (4-hydroxyphenyl) Enyl) 1,3-methylbutane, 2,2-bis (4-hydroxyphenyl) -3,3-dimethylbutane, 2,2-bis (4-hydroxyphenyl) -4-methylpentane, 1,1-bis (4- Single weight obtained from at least one bisphenol selected from the group consisting of (hydroxyphenyl) -1,3,5-trimethylcyclohexane and ⁇ , 1-bis (4-hydroxyphenyl) m-diisopropylbenzene A copolymer or a copolymer is preferred.
- a homopolymer of bisphenol A and 1,1-bis (4-hydroxyphenyl) -1,3,3,5-trimethylcyclohexane and bisphenol A, 2,2 —Bis ⁇ (4—Hee Copolymers with (droxy-3-methyl) phenyl ⁇ propane or, -bis (4-hydroxyphenyl) -m-diisopropylbenzene are preferably used.
- Most preferred is a homopolymer of bisphenol A.
- carbonate precursor carbonyl halide, carbonate ester, or chloroformate
- specific examples thereof include phosgene, diphenol-polycarbonate, and dihaloformate of divalent phenol.
- the polycarboxylic acid resin by reacting the divalent phenol and the carbonate precursor by an interfacial polymerization method or a melt polymerization method, if necessary, a catalyst, a terminal terminating agent, and a divalent phenol may be used. An antioxidant or the like for preventing oxidation may be used. Even if the polycarbonate resin is a branched polyfunctional polyester resin copolymerized with a trifunctional or higher-functional polyfunctional aromatic compound, it is also possible to use a polyester resin copolymerized with aromatic or aliphatic bifunctional functional rubonic acid. It may be a resin, or a mixture of two or more of the obtained polycarbonate resins.
- polyfunctional aromatic compounds having three or more functional groups include fluorodarucine, phloroglucide, and 4,6-dimethyl-1,2,4,6-tris (4-hydroxydiphenyl) heptene-1,2,2,4,6- Trimethylate 2,4,6-tris (4-hydroxyphenyl) heptane, 1,3,5-tris (4-hydroxyphenyl) benzene, 1,1,1-tris (4-hydroxyphenyl) ethane, .1 , 1,1 tris (3,5-dimethylene 4-hydroxyphenyl) ethane, 2,6-bis (2-hydroxy-5-methylbenzyl) 1-4-methylphenol, 4- ⁇ 4- [1,1-1 Bis (4-hydroxyphenyl) ethyl] benzene ⁇ -, trisphenol such as ⁇ -dimethylbenzylphenol, tetra (4-hydroxyphenyl) methane, bis (2,4-dihydroxyphenylyl) ketone, 1,4-bis (4,4-bis
- the proportion is 0.001-1 mol%, preferably 0.05-0.5 mol, of the total amount of the aromatic polycarbonate. %, Particularly preferably 0.01 to 0.3 mol%.
- a branched structure may be generated as a side reaction.
- the amount of such a branched structure is preferably 0.001 to 1 mol%, based on the total amount of the aromatic polyether ponate.
- the ratio can be calculated by 1 H-NMR measurement.
- the reaction by the interfacial polymerization method is usually a reaction between divalent phenol and phosgene, and is carried out in the presence of an acid binder and an organic solvent.
- an acid binder for example, ⁇ -recalium metal hydroxide such as sodium hydroxide or hydroxylating power, or an amine compound such as pyridine is used.
- an organic solvent for example, a halogenated hydrocarbon such as methylene chloride or chlorobenzene is used.
- a catalyst such as a tertiary amine such as triethylamine, tetra-n-butylammonium bromide, or tetra-n-butylphosphonium bromide, a quaternary ammonium compound, or a quaternary phosphonium compound is used to promote the reaction. You can also.
- the reaction temperature is usually 0 to 40 ° C
- the reaction time is about 10 minutes to 5 hours
- the pH during the reaction is preferably kept at 9 or more.
- a terminal stopper is usually used.
- Monofunctional phenols can be used as such a terminal stopper.
- Monofunctional phenols are commonly used as molecular terminating agents for molecular weight control, and the resulting polycarbonate resins are end-blocked by groups based on monofunctional phenols. It has better thermal stability than those which are not.
- Such monofunctional phenols are generally phenols or lower alkyl-substituted phenols, and can be represented by the following general formula (1).
- A is a hydrogen atom or a linear or branched alkyl group having 1 to 9 carbon atoms or a phenyl group-substituted alkyl group, and r is an integer of 1 to 5, preferably 1 to 3.
- monofunctional phenols include phenol, p-tert-butylphenol, p-cumylphenol and isooctylphenol.
- Other monofunctional phenols also include phenols or benzoic acid chlorides having a long-chain alkyl group or aliphatic polyester group as a substituent, or long-chain alkylcarboxylic acid chlorides. be able to. Among them, phenols having a long-chain alkyl group represented by the following general formulas (2) and (3) as a substituent are preferably used.
- X is one R—CO—0— or one R— ⁇ one CO—, wherein R is a single bond or a divalent aliphatic having 1 to 10 carbon atoms, preferably 1 to 5 carbon atoms. Represents a hydrocarbon group, and n represents an integer of 10 to 50.
- substituted phenols of the general formula (2) those wherein n is from 10 to 30, especially from 10 to 26 are preferable, and specific examples thereof include, for example, decyl phenol, dodecyl Examples thereof include phenol, tetradecylphenol, hexadecylphenol, octadecylphenol, eicosylphenol, docosylphenol, and triacontylphenol.
- a compound in which X is one R—C ⁇ and R is a single bond is suitable, and n is 10 to 30, especially 10 to 26 are preferred.
- Specific examples thereof include decyl hydroxybenzoate, dodecyl hydroxybenzoate, tetradecyl hydroxybenzoate, hexadecyl hydroxybenzoate, eicosyl hydroxybenzoate, docosyl hydroxybenzoate and hydroxy.
- Triacontyl benzoate can be mentioned.
- the terminator is preferably introduced at least 5 mol%, preferably at least 10 mol%, based on the total terminals of the obtained poly-polyponate resin. More preferably, the terminal terminator is introduced in an amount of at least 80 mol% with respect to all terminals, that is, the terminal hydroxyl group (OH group) derived from divalent phenol is at most 20 mol%. More preferably, particularly preferably, the terminal terminator is introduced in an amount of 90 mol% or more with respect to all the terminals, that is, when the ⁇ H group is 10 mol% or less. Further, the terminal terminators may be used alone or in combination of two or more.
- the reaction by the melt polymerization method is usually an ester exchange reaction between a divalent phenol and a carbonate ester, and is produced by mixing a divalent phenol and a force-ponate ester while heating in the presence of an inert gas. This is carried out by distilling alcohol or phenol.
- the reaction temperature varies depending on the boiling point of the produced alcohol or phenol, but is usually in the range of 120 to 350 ° C.
- the pressure of the system is reduced to about 1.33 ⁇ 10 3 to 13.3 Pa to facilitate the distillation of the alcohol or phenol formed.
- the reaction time is usually about 1 to 4 hours.
- Examples of the carbonate ester include an ester such as an optionally substituted aryl group having 6 to 10 carbon atoms, an aralkyl group, or an alkyl group having 1 to 4 carbon atoms.
- Specific examples include diphenyl carbonate, bis (chlorophenyl) carbonate, dinaphthylcapone, bis (diphenyl) capone, dimethylcarbonate, getylcarbonate, dibutylcarbonate and the like. Even so, diphenyl carbonate is preferable.
- a polymerization catalyst can be used to increase the polymerization rate.
- the powerful polymerization catalyst include alkali metal salts such as sodium hydroxide, potassium hydroxide, and sodium and potassium salts of divalent phenol.
- Alkaline earth metal compounds such as sulphate, calcium ⁇ oxide, zR barrier oxide, magnesium hydroxide, etc., nitrogen-containing bases such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, trimethylamine and triethylamine Compounds, alkoxides of alkali metals and alkaline earth metals, organic acid salts of alkali metal and alkaline earth metal, zinc compounds, boron compounds, aluminum compounds, silicon compounds, germanium compounds , Organic tin compounds, lead compounds, osmium compounds, antimony Catalysts usually used in esterification reactions and transesterification reactions of compounds such as manganese compounds, titanium compounds and zirconium compounds can be used.
- the catalyst may be used alone or in combination of two or more.
- the amount of these polymerization catalysts used is preferably 1 ⁇ 10 to 8 to 1 ⁇ 10 to 3 equivalents, more preferably 1 ⁇ 10 to 7 to 5 ⁇ , relative to 1 mol of the starting divalent phenol. It is selected in the range of 1 0 _ 4 equivalents.
- 2-chlorophenylphenylcarbonyl, 2-methoxycarbonylphenylphenol and 2-ethoxycarbonylphenylphenylcarbonate are preferred, and 2-methoxycarbonylphenylphenylcarbonate is particularly preferred. Is preferably used.
- deactivators include benzenesulfonic acid, P— Toluenesulfonic acid, methyl benzenesulfonate, ethyl benzenesulfonate, butyl benzenesulfonate, octyl benzenesulfonate, phenyl benzenesulfonate, methyl p-toluenesulfonate, ethyl p-toluenesulfonate, p-toluenesulfonate, Sulfonates such as octyl p-toluenesulfonate and phenyl p-toluenesulfonate; trifluoromethanesulfonate, naphthylene sulfonic acid, sulfon
- the amount of the catalyst is preferably 0.5 to 50 mol based on 1 mol of the remaining catalyst, and 0.01 to 500 ppm with respect to the polycarbonate resin after polymerization. , More preferably from 0.01 to 300 ppm, particularly preferably from 0.01 to L 00 ppm.
- the molecular weight of the polycarbonate resin is not specified, if the viscosity average molecular weight is less than 10,000, high-temperature properties and the like will be reduced. On the other hand, if the viscosity average molecular weight exceeds 40,000, moldability will be reduced. It is preferably from 10,000 to 400,000, particularly preferably from 14,000 to 30,000. Also, two or more kinds of polycarbonates may be mixed. In this case, it is naturally possible to mix with a polycarbonate resin having a viscosity average molecular weight outside the above range.
- a mixture with a polycarbonate having a viscosity average molecular weight exceeding 40,000 prevents drawdown, which is important for blow molding, drip prevention, which improves flame retardancy, and prevents jetting during injection molding.
- it can be appropriately mixed according to the purpose. More preferably, it is a mixture with a polycarbonate resin having a viscosity average molecular weight of 80,000 or more, and still more preferably, a mixture with a polycarbonate resin having a viscosity average molecular weight of 100,000 or more. That is, those having a molecular weight distribution of two peaks or more by a method such as GPC (gel permeation chromatography) can be preferably used.
- a release agent can be added to the thermoplastic resin of the present invention, and this gives a favorable result in that distortion during release can be suppressed.
- a saturated fatty acid ester is generally used.
- monoglycerides such as monodalicelide stearate, triglycerides such as diglycerides, triglyceride stearate, and decaglycerin decasterate and decaglycerin tetrastearate are used.
- Lower fatty acid esters higher fatty acid esters such as sebacic acid behenate, and erythritol esters such as erythritol tetrastearate are used.
- an organosiloxane compound having an aromatic group or the like can be preferably used because the resin composition has good transparency and excellent heat resistance.
- the release agent is used in an amount of 0.01 to 1 part by weight per 100 parts by weight of the thermoplastic resin.
- a phosphorus-based heat stabilizer can be added to the thermoplastic shelf of the present invention as needed.
- a phosphite compound and a phosphate compound are preferably used.
- the phosphite compound include triphenylphosphite, trisnoerphenylphosphite, tris (2,4-di-tert-butylphenyl) phosphite, tridecylphosphite, trioctylphosphite, trioctadecylphosphite, and didecylmonophenyl.
- ⁇ -Didiphosphite 2,2-methylenebis (4,6-di-tert-butylphenyl) octyl phosphite, bis (nonylphenyl) pentaerythritol diphosphite, bis (2,4-di-tert-butyl) Butylphenyl) phosphite compounds such as pentaerythritol diphosphite.
- phosphate compounds used as heat stabilizers include, for example, tributyl phosphate, trimethyl phosphate, tricresyl phosphate, triphenyl phosphate, trichlorophenyl phosphate, triethyl phosphate, diphenylcrete, and the like.
- Gill phosphate diphenyl monoorthoxenyl phosphate, tryptoxethyl phosphate, dibutyl phosphate, octyl phosphate, diisopropyl phosphate, and the like.
- Nyl phosphate and trimethyl phosphate are preferred.
- Still other phosphorus-based heat stabilizers include tetrakis (2,4-di-tert-butylphenyl) -4,4, -biphenylenediphosphonite and tetrakis (2,4-di-tert-butylphenyl) -1,4,3-biphenyl Phosphonite compounds such as bis-diphosphonite, tetrakis (2,4-di-tert-butylphenyl) -3,3, -biphenylene diphosphonite and bis (2,4-di-tert-butylphenyl) -1,4-biphenylene phosphonite Can also be preferably used.
- the phosphorus heat stabilizers may be used alone or in combination of two or more.
- the phosphorus-based heat stabilizer is used in an amount of 0.001 to 0.5 part by weight, preferably 0.001 to 0.05 part by weight, based on 100 parts by weight of the thermoplastic resin.
- An antioxidant commonly known for the purpose of preventing oxidation can be added to the thermoplastic resin.
- examples thereof include phenolic antioxidants, and specifically, for example, triethylene glycol-bis (3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate), 1,6 —Hexanediol-bis (3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate), Penyu erythritol-tetrakis (3- (3,5-di-tert-butyl-14) —Hydroxyphenyl) propionate), octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 1,3,5-trimethyl-2,4,6-tris (3,3 5-di-tert-butyl 4-hydroxybenzyl) benzene, N, N-hexamethylenebis (3,5-di-tert-butyl-14-hydroxy
- an ultraviolet absorber or a light stabilizer can be further added to the thermoplastic resin.
- an ultraviolet absorber include a benzophenone-based ultraviolet absorber represented by, for example, 2,2'-dihydroxy-4-methoxybenzophenone, and, for example, 2- (3-tert-butyl-5-methyl-2-hydroxyphenyl).
- 2- (4,6-diphenyl-1,3,5-triazin-1-yl) -1-5-hexyloxyphenol, 2- [4,6-bis (2,4-dimethyl) Preferred examples include hydroxyphenyltriazine compounds such as [phenyl] -1,3,5-triazine-2-yl] -15-hexyloxyphenol.
- Hinderdamine-based light stabilizers such as bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate and bis (1,2,2,6,6-pentamethyl-, 4-piperidyl) sebacate Can also be used. These may be used alone or in combination of two or more.
- the preferred range of the amounts of these ultraviolet absorbers and light stabilizers is from 0.0001 to 0 parts by weight, preferably from 0.001 to 5 parts by weight, based on 100 parts by weight of the thermoplastic resin.
- a bluing agent may be added to the transparent thermoplastic resin composition of the present invention in order to cancel a yellowish color due to an ultraviolet absorber or the like. It is particularly useful for polycarbonate resins.
- Specific curatives include, for example, general name Solvent Vio1 et 13 [CA.No (color index No) 60725; trade name “Macrolex Biolet B” manufactured by Bayer, Mitsubishi Chemical Corporation “Diaresin Kaleichi G” manufactured by Sumitomo Chemical Co., Ltd., “Sumiplast Violet B” manufactured by Sumitomo Chemical Co., Ltd.] Generic name: So 1 Vent Vio 1 et 31 [CA.No 68210; Trade name: Mitsubishi Chemical Corporation ) Manufactured by "Diaresin Biolet D"], generic name S o 1 Vent Vio 1 et 33 [CA.No 60725; trade name: Mitsubishi Chemical Co., Ltd .; 1 Vent B 1 ue 94 [CA.No 61 500; Trade name Mitsubishi Chemical Corporation “Dial
- Thermoplastics also contain other conventional additives, such as reinforcing agents (talc, my strength, clay, wollastonite, calcium carbonate, glass fibers, glass beads, glass balloons, milled fibers, glass flakes, carbon fibers , Carbon flakes, carbon beads, power-on-milled fiber, gold, flakes, metal fiber, metal-coated glass fiber, metal-coated carbon fiber, metal-coated glass flake, silica, ceramic particles, ceramic fiber, aramide Particles, aramide fibers, polyarylate fibers, graphite, conductive carbon black, various whiskers, etc., flame retardants (halogens, phosphates, metal salts, red phosphorus, silicon, fluorine, metal water) Heat-resistant agents, optical brighteners, antistatic agents, flow modifiers, inorganic And organic antibacterial agents, photocatalytic antifouling agents (fine-grain titanium oxide, fine-grain zinc oxide, etc.), impact modifiers such as graft rubber, infrared absorb
- Suitable glass-based fillers are preferred, and such glass-based fillers are widely known.
- Such a glass-based filler preferably has a difference in refractive index from the resin of 0.015 or less, and more preferably 0.010 or less.
- Such a filler makes it possible to obtain a sheet-like laminated structure having high transparency, high rigidity and high strength.
- thermoplastic resin in the present invention a resin already formed as a product or a part, that is, a so-called recycled material can be used.
- recycled materials are provided with various functional coatings such as coating for coloring, abrasion resistance, antistatic properties, heat ray absorption, etc., and laminated films such as metal films formed by vapor deposition, sputtering, plating, etc. In many cases, these can be used with the laminated film attached, or can be used by removing part or all of the laminated film.
- a dye, a pigment, a light diffusing agent, and a light high-reflecting agent which are blended in at least one layer constituting the laminated structure of the present invention will be described.
- These are known per se as colorants or additives of the resin, and are selected from the type of the resin, the dispersibility in the resin, the processing temperature, and the like, and the desired color can be determined. Two or more colorants can be used in combination.
- agents for coloring include perylene dyes, coumarin dyes, thioindigo dyes, anthraquinone dyes, thioxanthone dyes, phthalocyanides such as navy blue, perinone dyes, quinoline dyes, quinacridone dyes, Organic coloring agents such as dioxazine dyes, isoindolinone dyes, and phthalocyanine dyes
- a pump rack is mentioned, and among these, a transparent organic colorant is preferable. More preferably, anthraquinone dyes, perinone dyes, quinoline dyes, perylene dyes, coumarin dyes and thioindigo dyes can be mentioned.
- the dye examples include CI So ven t Re d 52, CI So ven t Re d 149, CI So ven t Red 150, CIS o 1 vent Re d 191, CI So ven t Red 151, CI Sol ven t Red 135, CI Sol ven t Red 168, CID iserse Red 22, CI Sol ven t B l ue 94, CIS ol ven t B l ue 97, CI Sol ven t B l ue 87, Anthraquinone dyes known as CI Sol ven t Violet 13, CI Sol ven t V iolet 14, CID iserse V iolet 28, CI Sol ven t Gre en 3, CI Sol ven t Gre en 28
- the quinoline-based dye examples include CI Sol ven t Ye llow 33, CI Sol ven t Ye ll ow 157, CID ispe rse Ye 1
- a fluorescent colorant can be used, and examples thereof include a fluorescent dye and a fluorescent organic pigment such as a phthalocyanine complex / naphthalocyanine complex.
- Various fluorescent dyes can be used. For example, perylene fluorescent dye, coumarin fluorescent dye, benzopyran fluorescent dye, anthraquinone fluorescent dye, thioindigo fluorescent dye, xanthene fluorescent dye, xanthone fluorescent dye, thioxanthen fluorescent dye, thioxanthone fluorescent dye And thiazine-based fluorescent dyes, and diaminostilbene-based fluorescent dyes.
- a perylene-based fluorescent dye, a coumarin-based fluorescent dye, and a benzopyran-based fluorescent dye are used in a total of 100% by weight of the fluorescent dye. It is preferred that the content be at least 10 wt%.
- the coumarin-based dye various dyes can be used. Specific examples thereof include, for example, MA CROLEX Fluo resc en t Y e 11 ow 10 GN (CI Sol ven t Ye manufactured by Bayer AG). 1 11 ow 160: 1), and MACROLEX Fluoroscient Red G.
- benzopyran-based fluorescent dyes can be used, and specific examples thereof include Red BK and Red GK as F1 uoro 1 series manufactured by BAS F. .
- perylene fluorescent dyes can be used, and specific examples thereof include, for example, CI Vat Red 15, CI Vat Orange 7, CIS olvent Green 5 and BAS
- Examples of the LUMOGEN series manufactured by Company F include F Orange 240, F Red 300, F YellowO 83, F Red 339, and FVio 1 et 570.
- those containing a perylene-based fluorescent dye in an amount of 5% by weight or more based on 100% by weight of the total amount of the fluorescent dye can be preferably used.
- fluorescent dye other than the perylene fluorescent dye, the coumarin fluorescent dye, and the benzopyran fluorescent dye include the following.
- anthraquinone dyes examples include vilanthrone anthraquinone dyes known as CIV at Or ange 9, CIV at Or ange 2, and CI Va t Or ange 4, CI Va t B lue 20, CI Va t B l ue 19, CI Va t Blue 22, CI Va Green 4 and CI Va 12 Green 12, anthraquinone dyes known as dibenzanthrones, CI Va t V iolet 1, CI Va t V iolet 9, CI Vat Violet 10, and isodipentanthrone anthraquinone dyes known as CI Vat Gle en 1, also known as CI Vat Orange 1 and CI Vat Yellow 4 Dibenzopyrene quinones such as anthraquinone dyes it can. Examples of anthraquinone dyes include CI Vatu Blue 6, CI Vatu Violet 13, and the like.
- thioindigo dye examples include CI Vat Red 1, CI Vat Red 2, CI Vat Red 41, CI Vat Red 47, CI Vat Violet 2, and CI Vat Violet 3.
- fluorescent organic pigment examples include phthalocyanine-based organic pigments such as CIPIGMENT GREEN 7, CIPIGMENT BLUE 15: 3, and naphthocyanine-based organic pigments.
- the light diffusing agent that can be used in the present invention, any of well-known inorganic fine particles and polymer fine particles can be used.
- the shape of the light diffusing agent is not particularly limited, and can take various shapes such as a granular shape, a spherical shape, a plate shape, a hollow shape, a needle shape, and a spindle shape.
- the average particle diameter of the light diffusing agent is preferably 0.01 to 50 mm. More preferably, it has an average particle diameter of 0.1 to 0.1 ⁇ m, and further preferably has an average particle diameter of 0.1 to 8 m.
- the distribution of the particle diameter is preferably narrow, and more preferably, the distribution is such that the particles having an average particle diameter of 2 m are in a range of 70% by weight or more of the whole.
- the light diffusing agent preferably has an absolute value of a refractive index difference from the matrix resin of 0.02 to 0.2. When a light diffusing agent is used, it is necessary to achieve both high light diffusivity and high light transmittance at the same time. It is more preferable from the viewpoint of transparency that the refractive index of the light diffusing agent is lower than the refractive index of the matrix resin.
- the inorganic fine particles include the following. That is, barium sulfate, calcium carbonate, silica, alumina, magnesia, myriki, talc, aluminum hydroxide, titanium oxide, lithium fluoride, calcium fluoride, magnesium sulfate, magnesium carbonate, magnesium oxide, zinc oxide, zirconium oxide , Cerium oxide, ground glass, glass milled fiber, glass beads, ultra-thin glass flakes, glass balloons, alumina balloons, and calcium silicate.
- these particles have a compound surface that is different from the composition inside the particles. It may be coated with an object.
- Examples of the polymer fine particles of the present invention include organic crosslinked particles obtained by polymerizing a non-crosslinkable monomer and a crosslinkable monomer.
- Examples of non-crosslinkable monomers include acryl-based monomers, styrene-based monomers, acrylonitrile-based monomers, and olefin-based monomers. These can be used alone or in combination of two or more. Further, other copolymerizable monomers other than such monomers can be used.
- As other organic crosslinked particles silicon-based crosslinked particles can be cited.
- particles of heat-resistant polymer such as polyethersulfone particles can also be cited as the polymer fine particles of the present invention. That is, even if the matrix resin is heated and melted, the morphology of the fine particles is not impaired. Does not require a crosslinking monomer.
- thermosetting resins such as epoxy resin particles, urethane resin particles, melamine resin particles, benzoguanamine resin particles, and phenol resin particles can be used.
- the light diffusing agent includes organic crosslinked particles.
- Such particles have high controllability of the particle diameter / particle shape, and can control light diffusion at a higher level.
- the matrix resin is a polycarbonate resin or the like, there is an advantage that thermal discoloration or the like does not easily occur during molding at high temperatures.
- Acrylic monomers used in such organic crosslinked particles include methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, Propyl methacrylate, butyl methacrylate, 2-ethylhexyl methacrylate, phenyl methacrylate and the like can be used alone or in combination. Of these, methyl methacrylate is particularly preferred.
- styrene-based monomer examples include alkylstyrene such as styrene, permethylstyrene, methylstyrene (Bieltoluene), and ethylstyrene, and halogenated styrene such as brominated styrene. Among them, styrene is particularly preferred. New Acrylonitrile and methacrylonitrile can be used as the acrylonitrile monomer. As the olefin monomer, ethylene, various norpolene-type compounds and the like can be used. Further, other copolymerizable monomers include, for example, glycidyl methacrylate, N-methylmaleimide, and 7-maleic acid, and as a result, have units such as N-methyldaltalimide. Can also.
- alkylstyrene such as styrene, permethylstyrene, methylstyren
- examples of the crosslinkable monomer for such a vinyl non-crosslinkable monomer include divinylbenzene, aryl methacrylate, triaryl cyanurate, triaryl isocyanate, ethylene glycol di (meth) acrylate, and ethylene glycol di (meth) ate.
- Acrylate propylene glycol (meth) acrylate, 1,6-hexanediol di (meth) acrylate, trimethylolpropane (meth) acrylate, pentaerythritol tetra (meth) acrylate, bisphenol A di (meta) ) Acrylate, dicyclopentenyldi (meth) acrylate, dicyclopentenyldi (meth) acrylate, N-methylol (meth) acrylamide and the like.
- a soap-free polymerization method using an initiator such as potassium persulfate As a method for producing the organic crosslinked particles composed of acryl-based monomer, etc., in addition to a general emulsion polymerization method, a soap-free polymerization method using an initiator such as potassium persulfate, a seed polymerization method, a two-step swelling weight. Examples include legal methods. Also in the suspension polymerization method, the water phase and the monomer phase are separately held, and both considerations are accurately supplied to a continuous disperser, and the particle diameter is controlled by the number of revolutions of the disperser.
- Silicon-based crosslinked particles are those having a siloxane bond as a main skeleton and having an organic substituent at a silicon atom, and having a high degree of cross-linking represented by polymethylsilsesquioxane and methylsilicone rubber. Although low cross-linking degree is low, in the present invention, high cross-linking degree represented by polymethylsilsesquioxane is preferable.
- Examples of the organic group to be substituted for the gaussine atom of the silicon-based crosslinked particles include alkane groups such as methyl group, ethyl group, propyl group and butyl group, and aryl groups such as phenyl group. Groups, aralkyl groups such as benzyl group, etc., as well as alkoxyl group, carbonyl group, ester group, ether group and the like.
- a common method for producing such silicon-based crosslinked particles is to form particles that are three-dimensionally bridged while growing siloxane bonds by hydrolysis and condensation reaction of trifunctional alkoxysilane or the like in water.
- the particle diameter can be controlled by, for example, the amount of catalyst power divided by the stirring step.
- methods for producing polymer fine particles other than organic crosslinked particles include spray drying, in-liquid curing (coagulation), phase separation (coacervation), solvent evaporation, and re-precipitation.
- coagulation in-liquid curing
- phase separation coacervation
- solvent evaporation solvent evaporation
- re-precipitation solvent evaporation
- the form of the polymer fine particles may be a single-phase polymer, a core-shell polymer form, or an IPN structure having a structure in which two or more kinds of components are intertwined with each other.
- composite particles having a core of inorganic fine particles as a shell and a component of organic crosslinked particles as a shell, or organic crosslinked particles as a core and a shell of an epoxy resin, a urethane resin or the like can be used.
- the light diffusing agent may be coated with various surface treatment agents.
- inorganic fine particles coated with a surface treating agent are preferable because discoloration of the material due to thermal deterioration or the like can be suppressed.
- surface treatment agents include organic acid compounds such as fatty acids, resin acids, maleic acid, and sorbic acid; ester compounds of these organic acids with monohydric or polyhydric alcohols; sulfonic acid-based surfactants; Titanate-based coupling agents, organic aluminate-based coupling agents, phosphate-based coupling agents, organic silane-based coupling agents, and silanization containing Si—H groups can be used.
- titanium dioxide particles are preferably used.
- the titanium dioxide particles are not limited by the production method, crystal structure and particle size, but are titanium oxide produced by a chlorine method, and those having a rutile crystal structure are more preferable.
- the particle size of the pigment titanium oxide particles is 0.1 to 0.4 ⁇ . However, the particle diameter may be smaller than 0.1 m.
- These titanium dioxide particles are generally surface-treated with an inorganic surface treating agent (such as alumina and / or silica). Preferably, these titanium dioxide particles are further treated with an organic surface treating agent.
- organic surface treating agent examples include siloxanes such as alkyl polysiloxanes, alkylaryl polysiloxanes, and alkyl hydrogen polysiloxanes; alkylalkoxysilanes; and organosilicons such as amino silane coupling agents.
- Preferred treatment agents include methyl hydrogen polysiloxane dimethyl trimethoxy silane, trimethyl methoxy silane, N- ⁇ (dimethylamino) monoamino propyl trimethoxy silane, and N j3 (amino ethyl) phenyl amino.
- Surface treatment with propylmethyldimethoxysilane and the like can be mentioned.
- the surface treatment agent may contain a stabilizer, a dispersant, and the like in an amount that does not impair the object of the present invention.
- the surface treatment method include a method of dispersing titanium dioxide particles and a surface treatment agent in water or an organic solvent and performing a wet treatment, a method of performing a dry treatment using a super mixer, a Hensyl mixer, or the like, a method of performing a surface treatment, It is also effective to mix the titanium dioxide particles and the thermoplastic resin with a V-shaped blender at the same time, or to simultaneously put them into an extruder and extrude them.
- the laminated structure of the present invention can be molded by various methods, and preferably, a method of filling a resin in a mold cavity can be mentioned. This is because the degree of freedom of the shape is extremely high, and a higher level of design can be achieved. Examples of such a method include, in addition to the injection molding method, powder molding methods such as rotational molding, powder compression molding, and ultrasonic powder molding. More preferred is the injection molding method. This is because such a molding method can efficiently manufacture the entire laminated structure. Powder molding is advantageous in obtaining a large or low distortion molded product.
- a method of forming one layer, forming the next layer in a state where the molded article is inserted into a mold in the next step, and laminating two layers can be mentioned. If molding is performed in a state where two layers are inserted into a mold, a laminated structure having a three-layer structure can be obtained.
- a multi-color molding method in which a plurality of layers are continuously performed by one molding machine, and The insert molding method in which each layer is molded by an independent molding machine is used as a method for producing the laminated structure of the present invention.
- a laminated structure in which all the layers are obtained by the injection molding method is suitable in the present invention.
- ultra-high-speed injection molding injection compression molding, adiabatic molding, local high-temperature molding, in-mold molding, sandwich molding, gas-assist molding, and the like can be appropriately combined. That is, a combination of a plurality of these may be used.
- ultra-high-speed injection molding is a suitable method particularly when a design is applied to the interface of the laminated structure. In such a case, the flow of the resin tends to be extremely complicated, and an unfilled portion is likely to be finally formed in the design portion depending on how the resin flows around.
- the injection speed of the ultra-high-speed injection molding is 30 Omm / sec or more, preferably 35 Omm / sec or more.
- the combination with injection compression molding is suitable when there is a precise design at the interface. Further, it is possible to achieve a molded product with little distortion and weld. It also improves the adhesion at the interface and contributes to the strength of the laminated structure and the product life.
- injection press molding means that the capacity of the initial mold cavity is larger than the capacity of the filled resin, and a small amount of the filled resin is reduced to the mold cavity capacity until the mold cavity has a predetermined shape. This is a molding method in which an unfilled portion in a mold cavity is filled with resin by compressing the resin inside to obtain a molded product.
- the laminated structure of the present invention tends to have a low resin density at the resin surface side of the first layer and at the end of the flow, and conversely, near the gate.
- the density of the resin tends to increase.
- warpage tends to occur particularly in a large plate-like laminated structure.
- Such warpage can be greatly reduced by injection press molding. This is because in the case of injection press molding, pressure is applied in the thickness direction, so the mold surface This is because there is no pressure distribution in the inward direction and the distance in the thickness direction is extremely short, so there is no loss of pressure applied to the resin. The pressure required for proper shrinkage of the resin is uniformly applied. Further, even if a pattern or the like has an unfilled portion as described above, if such a portion is small, it can be filled.
- injection press molding can be performed at extremely low pressure, so that the level of mold clamping pressure of an injection molding machine can be greatly reduced.
- This is a large-sized molded article, especially in a molded article having a long flow length, which can improve the quality of the product and reduce the cost of equipment.
- adiabatic mold molding and local high-temperature mold molding (eg, irradiation with a rogen lamp, electromagnetic induction heating, high-speed switching of a heat medium, and an ultrasonic mold).
- local high-temperature mold molding eg, irradiation with a rogen lamp, electromagnetic induction heating, high-speed switching of a heat medium, and an ultrasonic mold.
- ultra-high-speed injection molding injection compression molding and extrusion press molding are also included
- heat-insulating mold molding heat-insulating mold molding
- local high-temperature mold molding It is preferable to use them in an appropriate combination. Further, it is preferable to use a combination of ultra-high-speed injection molding with injection compression molding, heat insulation molding, or local high-temperature molding.
- one layer or another layer When sandwich molding is combined, it becomes possible to form either one layer or another layer into a two-layer structure.
- gas-assist molding When gas-assist molding is combined, one layer or another layer, or one layer and the other layer are both hollow structures, so that each layer can be reduced in weight and have a different design. It is also possible to add properties and optical functions. For example, there is a method of filling a hollow portion with a compound having photochromic properties to produce a photoreactive product.
- Various hard coat agents can be used as the hard coat agent, and examples thereof include a silicone resin-based hard coat agent and an organic resin-based hard coat agent.
- the silicone resin-based hard coating agent is a resin having a siloxane bond.
- trialkoxysilane and tetraalkoxysilane or a partial hydrolyzate of an alkylated product thereof examples thereof include a product obtained by hydrolyzing a mixture of an alkoxysilane and a phenyl trialkoxysilane, and a partially hydrolyzed condensate of an organotrialkoxysilane filled with colloidal silica.
- These include alcohols and the like generated during the condensation reaction, and may be dissolved or dispersed in any organic solvent, water, or a mixture thereof as necessary. Examples include lower fatty acid alcohols, polyhydric alcohols and ethers and esters thereof.
- various surfactants for example, siloxane-based or alkyl fluoride-based surfactants may be added to the hard coat layer.
- Examples of the organic resin-based hard coat agent include melamine resin, urethane resin, alkyd resin, acrylic resin, and polyfunctional acrylic resin.
- examples of the polyfunctional acryl resin include resins such as polyol acrylate, polyester acrylate, urethane acrylate, epoxy acrylate, and phosphazene acrylate.
- silicone resin hard coat agents which are excellent in long-term weather resistance and have relatively high surface hardness are preferable.
- a primer layer composed of various resins is formed, a silicon layer is formed thereon. It is preferable to form a cured layer prepared from a resin-based hard coating agent.
- Examples of the resin forming such a primer layer include urethanes composed of various block isocyanate components and a polyol component, acrylic resins, polyester resins, epoxy resins, melamine resins, amino resins, and polyester acrylates. And various polyfunctional acryl resins such as epoxy acrylate, epoxy acrylate, phosphazene acrylate, melamine acrylate, and amino acrylate.These can be used alone or in combination of two or more. Can also be used. Of these, particularly preferred are those containing 50% by weight, more preferably 60% by weight or more of an acryl resin and a polyfunctional acryl resin, and particularly preferred are those containing acrylic resin J5. Acrylic resin primer layers are particularly suitable for polycarbonate resins.
- the resin that forms the primer layer of the silicone resin-based hard coat agent includes: Light stabilizers and ultraviolet absorbers described later, catalysts for silicone resin hard coating agents, heat-light polymerization initiators, polymerization inhibitors, silicone defoamers, leveling agents, thickeners, sedimentation inhibitors, anti-sagging agents It can contain various additives such as flame retardants, organic and inorganic pigments and dyes, and auxiliary additives.
- the acrylic resin that forms the primer layer of the silicone resin-based hard coat agent is the acrylic resin that forms the primer layer of the silicone resin-based hard coat agent.
- a primer composition mainly composed of a monomer component is applied to the surface of a molded body, the molded body is cured by heating or by irradiating active energy rays such as ultraviolet rays, electron beams, or radiation (hereinafter, referred to as acrylic).
- Resin sometimes referred to as “a”
- acrylic resin (b)) is more preferable because unreacted residual monomer, which is likely to cause deterioration, can be reduced as much as possible.
- One of the preferred embodiments of the acryl resin used as the primer of the silicone resin-based hard coating agent is that an alkyl methacrylate monomer and a (meth) acrylate monomer having an alkoxysilyl group have a mole ratio of both. Copolymers obtained by copolymerization at a ratio of 99: 1 to 60:40, more preferably 97: 3 to 70:30 are exemplified.
- the acryl resin used as a primer of a silicone resin-based hard coating agent 99 to 60% by weight of an acrylic resin containing a hydroxy group, Decomposition condensate:! Include ((a + b) / 2 weight in terms of the proviso R, R, is a monovalent organic radical provided that R a R, b - - S i 0 4.) Mixtures or reaction products of 1-4 0% be able to.
- the hydroxy group-containing acryl resin is preferably a copolymer of an alkyl methacrylate monomer and a hydroxy group-containing alkyl methacrylate monomer, and as the monomer, 2-hydroxyethyl methacrylate is particularly preferred.
- the alkoxysilane compound alkyl trialkoxysilane is preferable, and methyltrimethoxysilane and methyltriethoxysilane are particularly preferable.
- a Lucoxysilane compounds can be used alone or in combination.
- the hydrolysis-condensation product of the alkoxysilane compound is obtained by performing a hydrolysis-condensation reaction under acidic conditions, and such an acid is preferably a volatile acid such as diacid / hydrochloric acid. Further, a mixture or a reaction product of a hydrolysis-condensation product of an alkoxysilane and an acryl resin containing a hydroxy group, and a mixture of a melamine resin and a melamine resin can also be used.
- the solid content of the resin forming the primer layer in the primer composition is preferably 1 to 50% by weight, more preferably 3 to 30% by weight.
- the primer composition may contain a light stabilizer and an ultraviolet absorber for the purpose of improving the weather resistance of the laminated structure.
- the light stabilizer include a hinderdamine light stabilizer and a nickel complex light stabilizer. These agents may be used alone or in combination of two or more, preferably 0.1 to 50 parts by weight, more preferably 0.5 to 1 part by weight, based on 100 parts by weight of the resin forming the primer layer. 0 parts by weight are used.
- the ultraviolet absorber include a benzotriazole-based ultraviolet absorber, a cyanoacrylate-based ultraviolet absorber, a salicylate-based ultraviolet absorber, and a triazine-based ultraviolet absorber.
- the primer composition may contain a catalyst for curing the silicone resin-based hard coat agent.
- the above primer composition is applied to the surface of the laminated structure by a coating method, a doctor blade method, a dip coating method, a flow coating method (Shower Co., Nikko Ichiten Flow Coater), a spray coating method, a spin coating method.
- the method such as the coating method and the mouth-coating method (gravure roll coating method, transfer roll coating method) can be appropriately selected according to the shape of the base material to be coated.
- the thickness of the primer layer is preferably 0.1 to 10 and more preferably 1 to 5 m.
- the silicone resin-based hard coat agent includes an organosiloxane resin composed of a hydrolysis condensate of a trialkoxysilane compound and a hydrolysis condensate of a tetraalkoxysilane compound.
- a hard coat It is preferable to contain colloidally dispersed metal oxide fine particles from the viewpoints of adjusting the surface hardness, dyeability, refractive index, and thickness of the coating film of the layer. Colloidal silica is most typical among such metal oxide fine particles.
- silicone resin-based hard coat agents include organosiloxane resins composed of colloidal silica (X component), a hydrolyzed condensate of trialkoxysilane (y component), and a hydrolyzed condensate of tetraalkoxysilane (z component).
- organosiloxane resins composed of colloidal silica (X component), a hydrolyzed condensate of trialkoxysilane (y component), and a hydrolyzed condensate of tetraalkoxysilane (z component).
- X component colloidal silica
- y component hydrolyzed condensate of trialkoxysilane
- z component hydrolyzed condensate of tetraalkoxysilane
- Tetraalkoxysilanes are preferably tetramethoxysilane and tetraethoxysilane. These alkoxysilanes can be used alone or in combination.
- the y-component and the z-component are a mixture of a product obtained by partially or entirely hydrolyzing the alkoxysilane and a condensate obtained by subjecting a part or all of the hydrolyzate to a condensation reaction. Is obtained by In particular, it is preferably employed to prepare through a process consisting of the following process (1) and process (2), since a coating layer having no abrasion and having more excellent abrasion resistance can be obtained.
- Process (1) The trialkoxysilane in the colloidal silicic acid dispersion is subjected to a hydrolytic condensation reaction under acidic conditions.
- Process (2) (i) Tetraalkoxysilane is added to the reaction solution obtained in the reaction of the process (1) to cause a hydrolysis condensation reaction, or (ii) The reaction solution obtained in the reaction of the process (1) is mixed with the reaction solution obtained in the reaction of the process (1). And a reaction solution in which tetraalkoxysilane has been previously subjected to a hydrolysis-condensation reaction.
- R 8 represents a monovalent organic group.
- the hard coat composition usually further contains a curing catalyst.
- a curing catalyst sodium acetate, potassium acetate and benzyltrimethylammonium acetate are preferably used.
- a curing catalyst is already contained in the hard coat composition. Will be.
- any of the various methods described as the method for applying the primer composition can be appropriately selected.
- the thickness of the silicone resin-based hard coat layer is usually 2 to 10 mm, preferably 3 to 8 im.
- the hard coat layer can also contain various light stabilizers and ultraviolet absorbers mentioned in the primer composition.
- the laminated structure of the present invention is excellent in aesthetics and design because a continuous change in color tone (gradation color) is recognized along the sheet surface.
- the laminated structure when the laminated structure is transparent or translucent, it can be used as a decorative organic glass and a glass window.
- the laminated structure By using the laminated structure as organic glass and glass window, compared to ordinary colorless and transparent glass, it is superior in aesthetics and various products by using glass with various colors And windows can be made.
- the sheet-like laminated structure is provided with a character or a figure by a three-dimensional pattern at an interface where two types of layers are in contact with each other, the character or figure is three-dimensionally emphasized in the organic glass. It can be.
- the laminated structure includes a sheet-shaped laminated structure and a light source, and the light source is disposed at a side end of the laminated structure.
- High-design sheet-like laminated structures can be mentioned.
- the light source section can be arranged at any of the side edges of the laminated structure. However, as described above, from the viewpoint of obtaining better design and aesthetics, the side edges are laminated from the side. In the direction of the corresponding other side of the structure, there is a colorant and a monotonous thickness It is preferable that the end portion on which the layer having the change is formed.
- the light source portion is a side end portion of the thick portion of the layer (3) (FIG. 3) or a side portion of the thin portion of the layer (3) in the laminated structure. Section (Fig. 4).
- the light source unit may be arranged at one of the side edges as shown in FIGS. 3 and 4, or may be arranged at both the side edges.
- a character or a graphic having a three-dimensional pattern is provided particularly at an interface where two kinds of layers come into contact with each other. This is because, as described above, due to the presence of the light source at the side edge, extremely excellent design and aesthetics can be obtained, such that the figure can be observed in a fantastic or three-dimensional manner from the surface where the color tone changes continuously. That's why. Such excellent design properties are exhibited particularly when a fluorescent colorant, a light diffusing agent, or a high light reflective agent is blended in one layer, and therefore, it is more likely that these additives are contained. It is suitable.
- the following configuration is preferable. That is, a resin containing a fluorescent colorant or a high-reflecting agent is used for a layer having a convex three-dimensional pattern, and the layer having a small thickness (ie, when the entire thickness is substantially uniform, In this configuration, the light source section is disposed at the side edge of the layer (thick side of the layer that is colorless or colored by another coloring agent). In such a configuration, when a fluorescent colorant is included, the convex portion of the three-dimensional pattern shines more. Becomes more stereoscopically observed.
- the gradation effect of the color tone is enhanced by the irradiation of the light from the light source section. Furthermore, the sheet-like laminated structure on which the characters or figures in the three-dimensional pattern described above have been applied can be emphasized three-dimensionally by irradiating light from the side edges while the whole is transparent. The effect is obtained.
- the side end of the sheet-like laminated structure on which the light source unit is disposed is the side end.
- the end portion is formed with a layer containing a dye, a pigment, or a light diffusing agent and having a monotonous change in thickness along the direction of the corresponding other side surface from the portion.
- one layer is formed of a transparent resin containing a fluorescent dye and has a monotonic thickness change in at least one direction of the sheet surface, and the other layer is substantially colorless and transparent.
- An embodiment of a decorative organic glass or a glass window formed of a resin is preferable.
- the light source unit is equipped with a household power source, a vehicle power source, a vehicle power source, a portable power source, and a light source that emits light using a battery as a power source.
- a structure that irradiates light to the side end of the laminated structure the light source itself does not need to be disposed at the side end, and a structure in which light is guided to the side end by an optical fiber or the like may be used.
- any of the well-known lights commonly used for homes, automobiles, vehicles and the like can be used.
- the shape of the electric light is not particularly limited, and can take various shapes such as a point, a sphere, a tube, and a plane, and can be a point light source, a line light source, a line light source, or a surface light source. Any of the surface emission can be used.
- Electric lights include incandescent lamps, tungsten lamps, halogen tungsten lamps, halogen lamps, 7] silver lamps, sodium lamps, xenon lamps, xenon flash lamps, metal halide lamps, fluorescent lamps, LEDs (light emitting diodes), EL (electroluminescence), Semiconductor lasers can be used, but cold cathode fluorescent lamps, semi-hot fluorescent lamps, hot cathode fluorescent lamps, flat fluorescent lamps, small black light, LED, EL, semiconductor lasers, which are used especially in the field of information equipment It is preferable to use a short arc metal lamp, a short arc xenon lamp, a halogen lamp, an ultra-high pressure mercury lamp, an internal electrode type rare gas fluorescent lamp, an external electrode type rare gas fluorescent lamp and the like.
- the light from the lamp may be directly radiated to the side edge of the laminated structure, may be a device that irradiates only a specific wavelength component through an optical filter or a prism, or may be radiated from the lamp through a light diffusion plate or the like. Irradiation may be performed by changing the optical axis of light.
- the light from the lamp may be continuously lit by irradiation at all times, and irradiation and non-irradiation may be repeated. It may be blinking continuously or discontinuously by returning.
- the laminated structure of the present invention is formed of a resin, it is lightweight and can be used as an automobile window.
- each layer of the laminated structure is formed of a polycarbonate resin in terms of transparency, heat resistance, and impact resistance.
- the surface of which is improved in surface hardness by the above-mentioned surface coating is suitable.
- the automobile window of the present invention is preferably used for other glass windows except for a windshield (a windshield).
- the automobile window of the present invention can be applied to a front door window, a rear window, a quarter window, a back window or a sun window.
- FIG. 10 shows a form of the laminated structure when the laminated structure of the present invention is used as a pack window of an automobile
- FIG. 11 shows a layout of windows in the automobile.
- the color tone may change from the upper part to the lower part. The change in shading may be left or right.
- the laminated structure may be provided with a character or figure in a three-dimensional pattern at an interface where two types of layers come into contact with each other. At that time, as shown in Fig.
- a light source section is placed below the laminated structure (window), and by irradiating light, the color change can be emphasized, and characters or figures can be displayed. It can be expressed more three-dimensionally.
- the light source section may be arranged not only at the lower part but also at the upper part, the left side, or the right side depending on the form and combination of the layers constituting the laminated structure.
- a box-shaped container having excellent aesthetics and design using the laminated structure.
- box-shaped container having at least one surface formed of a laminated structure.
- a box-shaped container can be formed by combining structures having various colors as a laminated structure, and by using a laminated structure having a three-dimensional pattern such as characters and figures, not only colors but also three-dimensional designs can be obtained.
- box-shaped containers are, for example, housing members for various OA devices such as computers and portable terminals, housing members for various electric and electronic devices such as mobile phones and portable audio devices, housings for optical devices, and miscellaneous goods. It can be advantageously used as a housing for such as.
- the box-shaped container has at least one of its constituent surfaces formed of the sheet-shaped laminated structure.
- the shape of the box-shaped container is not particularly limited, and may be determined according to the shape of the article in which the box-shaped container is used.
- This shape may be a box shape having four or more surfaces composed of a flat body. Taking a shape consisting of six planes as an example, it may be a box shape whose entire surface is surrounded by a sheet-like object, and a box in which planes do not exist on one or two of the six planes. It may be a type.
- the box-shaped body having no plane on these two planes may be, for example, a hexahedron surrounded by four planes and open at the top and bottom.
- the box-shaped container does not necessarily need to be constituted only by a rectangular flat body.
- at least one plane body may be curved.
- it may be a box type formed entirely of a curved flat body.
- One example is a cylindrical box.
- the radius of curvature (R) is preferably L / 2 or more, and more preferably 3 L or more, assuming the length of one side of one surface of the box-shaped structure.
- the box-shaped container has at least one surface formed of the sheet-shaped laminated structure.
- at least the surface of the visible portion has the sheet-shaped laminated structure. It should be composed of structures.
- the box-shaped container can be formed by pressing and fusing the side surface end of the flat body of the sheet-shaped laminated structure or bonding with an adhesive. Further, it is also possible to bend the sheet-like laminated structure at one place or several places by means of heating or the like to form a flat body having two or more surfaces.
- box-shaped container can be prepared by insert molding as described in the following (a) to (c). These are merely for explanation, these modifications may be used, and other molding methods may be used.
- a sheet consisting of layer A having a monotonous change in thickness (which may also include three-dimensional characters or figures) is created in advance by injection molding, etc. -A method in which one or more of the molds are inserted into a mold, and then the resin to be the B layer is filled by injection molding and laminated to form a box-shaped container.
- a sheet consisting of layer A having a monotonous change in thickness (which may further include three-dimensional characters or figures) is created in advance by injection molding or the like, and the resulting sheet is subjected to heating or the like. After forming a flat body by bending, the flat body is inserted into a mold, and the resin to be the B layer is filled by injection molding and laminated to form a box-shaped container.
- a sheet-like object consisting of layer A having a monotonous thickness change (more three-dimensional characters or figures may be included) is first projected in the first mold.
- the sheet-like material obtained by molding and then rotating or sliding the mold or molded product is placed in the second mold, and the resin to be the layer B is injected into the second mold by injection molding.
- the box-shaped container of the present invention may have at least one surface formed of the above-described highly-designed sheet-like laminated structure, and the other surface formed of another sheet-like material such as a metal plate or a resin plate. You may.
- the box-shaped container is excellent in design and aesthetics because a continuous change in color tone is formed in various forms along the sheet surface. Therefore, it can be used for various devices, components of the devices, and housings for daily necessities.
- housings for OA equipment such as computers and their associated parts and materials
- housings for communication or electronic and electrical equipment such as mobile phones and portable audio equipment
- storage boxes and various articles for housing tapes and disks It can be used for housing products such as containers for storing products.
- the sheet-like laminated structure constituting the surface When the sheet-like laminated structure constituting the surface is transparent or translucent, it can be a box-shaped container having a light source inside, and can also be used as a housing for optical equipment such as lighting equipment and optical display boards. Available.
- Figure 15-A shows a schematic diagram of a box-shaped container used for the housing of OA equipment.
- OA equipment CD player
- FIG. 15-B This A cross section of the sheet-like laminated structure forming one side surface of FIG. 15-A of FIG. 15A is shown in 15-B.
- the sheet-like laminated structure is composed of a layer 94 made of a resin containing a colorant and a layer 96 made of a resin not containing a colorant.
- a design 91 is formed at the interface.
- a light source 92 is arranged at the side end of the sheet-like laminated structure.
- the OA equipment shown in Fig. 15-A has a side surface composed of the sheet-shaped laminated structure, and the laminated structure is provided with a pattern, so that light can be emitted from the light source unit at the bottom. It has a structure.
- a container is formed in which the design is three-dimensionally displayed with high designability due to the change in color (gradation).
- the light from the light source unit may be continuously emitted or may be blinking.
- the sheet-like laminated structure of the present invention can take a form such as a hemispherical shape and a semicylindrical shape.
- the shape may be a spherical shape in which hemispherical structures are overlapped, or a cylindrical shape in which hemi-cylindrical shapes are overlapped.
- the thickness of the colored layer can be varied in various manners, but from the viewpoint of design, a highly symmetrical change is preferred. Therefore, in the case of a semi-spherical shape, a change in thickness that is symmetrical with respect to a normal passing through the center of the sphere among normals of a surface formed from the end of the molded product is preferable.
- the above-mentioned form is not necessarily a complete hemispherical shape, but may be a form in which a part is missing.
- a shape in which the shape projected in the above-mentioned normal direction becomes a double circle is exemplified.
- the side end of the molded product can be selected from both an end surface corresponding to the outer circle and an end surface corresponding to the inner circle.
- Such a laminated structure having a hemispherical shape or the like is particularly suitable for use in lighting gloves. Conventionally, either uniform illumination or non-uniform illumination with poor design is used.By using the laminated structure of the present invention as an illumination glove, it is possible to provide illumination with excellent light distribution with excellent design. Becomes An even more excellent feature is that when a small amount of light is required, such as at bedtime, a comfortable light can be produced by using the light source at the side edge.
- the decorative lighting glove in which the sheet-shaped laminated structure has a semi-spherical shape, and in which the light source unit can be disposed inside the semi-spherical shape, and Provided is a decorative lighting glove in which two semicircular structures are stacked so as to form a spherical body, and a light source can be arranged inside the spherical body. Further, similarly, there is provided a decorative lighting glove having a semicylindrical shape instead of the above-mentioned semicircular shape, and a decorative lighting glove having a cylindrical shape instead of the above spherical shape.
- these decorative lighting gloves are preferably provided with characters or figures in a three-dimensional pattern at the interface where the two layers are in contact with each other, and are further provided with a light source separately at the side edge.
- the light amount of the light source at the side end may have any relative intensity with respect to the light amount of the internal light source, but a more preferable embodiment is when the light amount of the light source at the side end is lower.
- Such an illumination globe has a configuration in which two hemispheres (71 and 75) are combined into a spherical shape.
- the internal light source (81) is turned on, and when slight brightness is required, the light source (82) at the side edge is turned on.
- the pattern (7 3) with a three-dimensional pattern attached to the interface achieves excellent design due to the difference in shading, and the light source (8 2) In the case of, the outline slightly emerges and gives a fantastic light as a whole.
- the molded product (structure laminate) manufactured by the method described below was irradiated with light using the following light source and arrangement, and the design properties of the laminate structure were evaluated.
- Light source a When a 40 W white fluorescent lamp (rated at 100 V) is installed on the back of the laminated structure (a photographic light box with a 2 mm-thick light diffusing plate on the fluorescent lamp) (The laminated structure was placed on the light diffusion plate that glows uniformly in the structure and observed.)
- Light source b When a 100 W halogen lamp (rated 12 ⁇ , total luminous flux of 3 000 1 m) is installed on the back of the laminated structure. (The distance between the laminated structure and the halogen lamp is about 5 cm and 7 ".)
- Edge light method As shown in Fig. 3 and Fig. 4, the following lamps are installed at the side edges (thick or thin wall side edges) of the laminated structure, and the laminated structure is viewed from the front side. Was evaluated for its designability.
- Light source c A straight-tube cold-cathode fluorescent lamp with a diameter of 2.5 mm and a length of 22 Omm (NEC long-life type, central brightness of 35, approx. 000 cd / m Lamp current 6 mA)
- Light source d When a high-intensity type white LED is arranged in a line at regular intervals so as to be almost in contact with the side edge of the thin layer portion of the layer B of the multilayer structure
- the design of the characters expressed inside the laminated structure from the surface side of the laminated structure was visually evaluated. The evaluation was performed based on the following criteria.
- thermoplastic resin compositions used in the examples were prepared as follows.
- a vented single screw extruder equipped with a two-stage screw doll with a diameter of 3 mm ⁇ [Nakayu NSK Machine Co., Ltd .: VSK-30] was used to extrude a strand under the conditions of cylinder temperature and die temperature of 290 ° C, vent suction degree of 3, and OOOPa, cooled in a water bath, and then pelletized. I made a strand cut and made Perez Toy Dani. After the pellets were dried by a hot air drier, molding was performed as described in Examples below. However, for the sample symbol “PMMA”, the above raw materials were subjected to drying and molding without performing the above-mentioned melt-kneading.
- Thermoplastic resin PC: 99.77 parts by weight of a polycarbonate resin powder having a viscosity average molecular weight of 18,500 prepared from bisphenol A and phosgene in a conventional manner 99.77 parts by weight, Sand stab P-EPQ (manufactured by Sandoz) 0.03 parts by weight And a mixture consisting of 0.2 parts by weight of erythritol tetrastearate and penis (these releasing agents and, if necessary, the colorant were uniformly premixed and melt-extruded to obtain pellets).
- the drying conditions during molding of PC and the resin composition composed of PC were 120 ° C for 5 hours, the cylinder temperature was 300 ° C, and the mold temperature was 100 ° C.
- PMMA polymethyl methacrylate resin (Delpet 80N manufactured by Asahi Kasei Corporation).
- the drying conditions during molding were 100 ° C for 5 hours, the cylinder temperature was 280 ° C, and the mold temperature was 80 ° C.
- PO cyclic polyolefin resin (Zonex E48R manufactured by Zeon Corporation).
- the drying conditions during molding of the resin composition composed of P 2 O and P ⁇ were 120 ° C. for 5 hours, the cylinder temperature was 300, and the mold temperature was 100 ° C.
- Y quinoline-based yellow dye (PlastAsel Yellow 8050, manufactured by Arimoto Chemical Industry Co., Ltd.)-G: anthraquinone-based green dye ((i1Green 5 602, manufactured by Arimoto Chemical Industry Co., Ltd.)
- Molded articles were prepared by the following method.
- the molded product forming the layer (A) has a thickness on the gate side of 4.2 mm and a thickness on the flow end side of 0.8 mm, and is composed of a straight line connecting both ends (layer (A) surface).
- the shape is such that an upwardly convex surface is drawn.
- a character (TCL) is attached to the central part as a three-dimensional pattern, and the character part has a shape having a thickness of + lmm convex to the surface of the layer (A).
- the layer (B) was formed by inserting the molded body forming the layer (A) into a mold (fixed side).
- the layer (B) is formed using the remaining one of the two cylinders.
- the resin that forms the layer (B) at a cylinder temperature of 300 ° C, a mold temperature of 100t, and an injection speed of 30 OmmZs ec was performed to obtain an integrally molded product (laminated structure) shown in FIGS. 6 and 9.
- the layer (B) In forming the layer (B), after closing the mold, use a vacuum pump (combination of ULVAC PMB 006 CM mechanical booster manufactured by Nippon Vacuum Engineering Co., Ltd. and EC 803 low pressure pump) for 10 seconds. After evacuation, molding was performed. Exhaust gas was discharged through a clearance for degassing provided around the mold cavity. -In addition, the same main mold is used for the mold, and only the plates are exchanged (one flow path is omitted in FIGS. 7 and 8).
- the layers (A) and (B) were formed by a hot runner (external heating method manufactured by Moldmasters), and the temperature was set to 310 ° C. The gate diameter of such a hot runner was 3.5 mm ⁇ . Examples 2 to 4
- FR Perylene fluorescent red dye (LUMOGEN F Red 300 manufactured by BASF)
- Molding was performed in the same manner as in Example 1 except that the materials shown in Table 5 were used, and the drying conditions, cylinder temperature, and mold temperature were changed according to the material to be molded, to obtain an integrally molded product (laminated structure).
- Table 5 Table 5
- the molded article layer ( ⁇ ) from the thick part side to the layer ( ⁇ ) The color having a gradation from pale fluorescent red to dark fluorescent red from the thin part side Is obtained. Furthermore, if a white fluorescent lamp (light source a) is applied from the surface of the molded product, excellent design is obtained in which the characters expressed inside the molded product are emphasized two-dimensionally with respect to the entire molded product.
- T i Titanium oxide (Ishihara Sangyo Co., Ltd. 3)
- Molded articles were prepared by the following method.
- Molding was performed in the same manner as in Example 1 except that the materials shown in Table 7 were used and the drying conditions, cylinder temperature, and mold temperature were changed according to the material to be molded, to obtain an integrally molded product (laminated structure). .
- Example 8 when the cold cathode fluorescent lamp (light source c) is applied from the side of the molded product layer ( ⁇ ) thick side, the characters expressed inside the molded product In one part, a different reflection of light occurs than in other parts. As a result, excellent design is obtained in which the characters are three-dimensionally emphasized over the entire molded article.
- S Silicon-based cross-linked particles (Tospearl 120 manufactured by J-Toshiba Silicone Co., Ltd.)
- A Acrylic-based cross-linked particles (Techpolymer MBX-5, manufactured by Sekisui Plastics Co., Ltd.)
- M Inorganic fine particles (Nitto Boseki Glass fiber PFE-301S)
- Molded articles were prepared by the following method.
- Example 11 when a halogen lamp (light source b) is applied, the molded product layer (B) starts from the thick part side and the layer (B) goes from the red part toward the thin part side. ⁇ ⁇ ⁇ ⁇ having orange and yellow gradation is obtained. Furthermore, excellent design can be obtained in which the characters expressed inside the molded article are color-extracted two-dimensionally with respect to the entire molded article.
- Example 14 the high-brightness type white LED (light source) When d) is applied, the surface glows in a uniform shade of color. That is, when a part of the layer is made of a light diffusing material, completely different design properties can be obtained in the direction in which light is applied.
- the additive In the dry blend, less than 1 part by weight of the additive is added to 100 parts by weight of PC (polycarbonate resin) in the mold release agent at a ratio of 10% by weight.
- the fluorescent dye, ordinary dye, light diffusing agent, and ultraviolet absorber were mixed at a ratio of 1% by weight using a master agent with PC uniformly mixed with a super mixer.
- 1% by weight of the master agent was used as an additional 1% by weight of the master agent.
- thermoplastic resin (Thermoplastic resin)
- PC Polycarbonate resin powder with viscosity average molecular weight of 19,700 (Panlite L-1225WX, manufactured by Teijin Chemicals Limited)
- TMP Trimethyl phosphate
- PT Penyu erythritol tetrastearate
- FR Perylene red fluorescent dye (Lumogen F Red 300, manufactured by BASF)
- A Acrylic cross-linked particles (Techpolymer MBX-5 manufactured by Sekisui Plastics Co., Ltd.)
- S Silicon cross-linked particles (Tospearl 120 manufactured by J-Toshiba Siri, Corn Co., Ltd.) (UV absorber)
- Triazine UV absorber (2- (4,6-diphenyl-1,3,5-triazine-1-yl) -15-[(hexyl) oxy] -phenol, Nippon Ciba-Gaiichi Co., Ltd. ) T INUV IN1577)
- the main shapes of the molded products are as follows.
- the horizontal length of the upper edge is about 25 Omm and the curvature of the upper edge is about R 1,88 Omm
- the horizontal length of the lower edge is about 30 Omm
- the curvature of the lower edge is about R 2,05 Omm
- the length in the height direction is about 21 Omm.
- the thickness is 5.9 mm on the gate side of the first layer and 0.5 mm on the flow end side, and 5.9 mm on the second layer with the gate control J (the flow end side of the first eyebrow) and the flow end side is 5.9 mm. 0.5 mm.
- the overall thickness of the molded product is 6.4 mm, which is a uniform thickness.
- the gate is a film gate with a width of about 20 Omm and a thickness of 2. Omm for both the first and second layers.
- the change in thickness consists of a plane consisting of straight lines connecting both ends, and the side of the layer composed of PC (B) is made to have a convex thickness of +1 mm from this plane to give a three-dimensional pattern.
- the molding procedure was as follows. First, as shown in Fig. [12-A], PC (B) was molded at a cylinder temperature of 300 ° C, a mold temperature of 100 ° C, and an injection speed of 5 Omm / sec in the primary injection process. Molding was performed with a holding pressure of 3 OMPa and cooling for 30 seconds. The primary injection process is 120. The pellets of PC (B) dried with hot air in C for 5 hours are supplied to the hopper (43) of the primary injection unit (42), and the plastic (41) melt-plasticized by the screw (44) is moved forward by the screw (41). According to 45), the mold cavity for primary injection (55) was filled. The valve on the primary injection side of the hot runner (40) closed after the pressure holding process. In the secondary injection unit, PC (A) pellets dried with hot air at 120 ° C for 5 hours were transferred to the hopper of the secondary injection unit (48). (46) and melted and plasticized by a screw (47).
- the mold was closed (59), and a space for resin filling consisting of the mold cavity for the secondary injection and the first layer molded product was obtained.
- the core plate (51) was opened by 2 mm more than the predetermined thickness of the molded product.
- the screw (47) is advanced in the secondary injection process (61), and the PC (A) is charged at a cylinder temperature of 300, a mold temperature of 100, and an injection speed of 5 Omm / sec. did.
- the filling time was about 3.5 seconds.
- the filling of resin (PC (A)) (60) is insufficient for the mold cavity capacity.
- the core plate (51) was advanced and the resin in the mold cavity was pressed (62).
- the advance of the core plate starts 0.5 seconds before the end of filling (that is, the overlap time is 0.5 seconds), the moving speed of the core plate is lmm / sec, and the press pressure is 2 OMJ 3 a. went. Breathing was performed for about 37 seconds from the start of the press. After that, cooling was performed for 45 seconds with the press pressure set to 0 MPa, and the molded product was taken out after cooling.
- the obtained laminated structure was subjected to hard coating on the surface side (the side of the layer made of PC (A) formed by injection press molding) by the following procedure. That is, the coating composition (i-1) shown below is applied to one side of the laminated structure one by one, and left at 25 ° C for 20 minutes, and then heat cured at 120 ° C for 30 minutes. Thus, a first layer was formed. Next, the coating composition (ii-1) shown below is further applied by a flow coater, allowed to stand at 25 ° C for 20 minutes, and thermally cured at 120 ° C for 2 hours to form a second layer. Formed. The thickness of the first layer was about 2 m, and the thickness of the second layer was about 5 m.
- the obtained laminated structure was a molded article having good coating without distortion and was sufficiently practical when placed in an automobile as shown in FIG. Furthermore, this laminated structure has a unique design as an automotive glass window having a gradation color tone.
- such a laminate has a function of three-dimensionally displaying characters in the center by irradiating light from the lower side (the side where the thickness of the PC (B) is thicker), and has a unique design characteristic that has not existed in the past. It was of high value as an automotive glass window.
- MMA methyl methacrylate
- HEMA 2-hydroxyethyl methacrylate
- AIBN azobisisobutyronitrile
- the obtained reaction solution was added to n-hexane and purified by reprecipitation to obtain 90 parts of a copolymer (acrylic resin (1)) having a composition ratio of MMA / HEMA of 70/30 (molar ratio).
- the weight average molecular weight of the copolymer was 80,000 in terms of polystyrene from the measurement of GPC (column: Shodex GPCA-804, eluent: THF).
- the composition for the first layer of the hardcoat 8 parts of the acrylic resin (I) was mixed with 40 parts of methyl ethyl ketone, 20 parts of methyl isobutyl ketone, 5.2 parts of ethanol, 14 parts of isopropanol, and Dissolve in a mixed solvent consisting of 10 parts of ethoxyethanol, then add the methyltrimethoxysilane hydrolyzed condensate solution (X) Add 10 parts, stir at 25 for 5 minutes, and add 1 part of melamine resin (Cymel 303, manufactured by Mitsui Cytec Co., Ltd.) to the solution and stir at 25 ° C for 5 minutes to obtain a coating composition.
- the product (i-1) was prepared.
- composition for the second layer of the hard coat 12 parts of distilled water and 20 parts of acetic acid were added to 100 parts of a water-dispersible colloidal silica dispersion (Snowtex, manufactured by Nissan Chemical Industries, Ltd., 30 solids concentration: 30% by weight). After stirring, 134 parts of methyltrimethoxysilane was added to the dispersion under cooling with an ice water bath. This mixture was stirred at 25 ° C for 1 hour. To the reaction solution obtained, 20 parts of a tetraethoxysilane hydrolyzed condensate solution (Y) and 1 part of sodium acetate as a curing catalyst were added, and 200 parts of isopropanol was added. After dilution, a coating composition (ii-1) was prepared.
- a spherical illumination glove (bulb cap, one molded product) obtained by combining the semicircular laminated structures shown in FIGS. 13 and 14 was molded at the same molding machine as in Example 1 and at approximately the same molding temperature and injection speed. .
- such a molded product has an upper surface layer made of PC (D) having light diffusivity and an upper back layer made of PC (C).
- the molded product is about 10 cm in diameter and 6 mm in thickness.
- the molded article was insert-molded to produce a laminated structure.
- insert molding injection press molding was performed.
- the obtained laminated structure was used as a cover of a light bulb as shown in FIG. 13, and had an atmosphere with a gentle color change.
- Example 17 (Creation of a dome-type fluorescent lamp cover)
- a hemispherical dome-shaped fluorescent lamp cover was molded with the same molding machine and the same molding temperature and injection speed as in Example 1.
- the surface layer of the molded article is composed of almost transparent PC (C)
- the back layer is composed of PC (D).
- the diameter is about 200mm
- the height is about 50mm
- the thickness is 6mm.
- the part consisting of PC (D) is first molded (two side gates from the outer periphery), and then insert molded (one direct gate from the back of the tower top). Created a structure.
- injection press molding was performed.
- This laminate was configured so that the PC (C) layer was thicker at the top of the dome shape and the PC (D) layer was thicker at the periphery of the dome shape.
- the obtained laminated structure was used as a cover of a fluorescent lamp and had a rich design with a change in brightness.
- Example 17 After obtaining a hemispherical laminated structure in the same manner as in Example 17 above, this was cut in half along the axis of symmetry to produce a light bulb cover. Further, a light source formed with white LEDs arranged at the end of the cut side surface was installed.
- the molded product had a surface layer composed of PC (F) with a slight light diffusing agent and a back layer composed of PC (E), and both layers had a change in thickness. .
- the obtained laminated structure emits mild light because the transparency near the light source is low, and the entire light source emits moderate light by the LED light source provided at the end of the cut side surface. This moderate light was appropriate at bedtime and the like, and the gradation of the color tone produced comfort.
- a box-shaped container having the gradation color shown in Fig. 15-A was created by bonding the four flat laminated structures.
- the flat laminated structure to be used was molded at the same molding machine and substantially the same molding temperature and injection speed as in Example 1.
- a plate-shaped laminated structure is composed of a back layer composed of PC (B) and PC (G) having a fluorescent dye, and P (C). It consists of a surface layer.
- the plate-like laminated structure has a height and a width of 15 O mm and a thickness of 5 mm. The thickness of each layer is 4 mm on the gate side and 1 mm on the flow end side.
- the gates were all lmm thick film gates.
- the change in thickness consists of a plane consisting of straight lines connecting both ends, and the side of the layer composed of PC (B) and PC. Is attached.
- the molded article was inserted and the second layer (layer composed of PC (C)) was molded by injection press molding.
- white L is applied to the lower side (the side with the thicker layer composed of PC (C)) as shown in Fig. 15-B.
- a light source unit in which EDs were arranged was installed to form a box-shaped laminated structure. A design in which a three-dimensional pattern given by such a light source emerges as a three-dimensional pattern has been achieved.
- FIG. 15A shows that a CD reproducing device having a high design quality can be manufactured by inserting a CD reproducing device into such a box-shaped laminated structure.
- Example 20 (creation of a water tank)
- a highly designed aquarium with a plate-shaped laminated structure as one of the four sides was created.
- a layer composed of PC (E) was separately formed as the first layer, and a layer composed of PC (F) was formed as the second layer by injection press molding with this inserted.
- the three-dimensional pattern of the pattern is given by making the thickness of the layer composed of P C (E) + l mm convex in the same manner as in Example 19.
- a light source section with white LEDs arranged on the upper side (the side with the thicker layer composed of PC (F)) is installed, and almost the entire structure shines blue uniformly.
- the aquarium having such a laminated structure body on the inner back side had an even higher viewing power.
- Example 2 1 (creation of a ruler)
- a ruler composed of a laminated structure was created.
- the upper side is composed of PC (C) layer
- the lower side is composed of PC (E) layer
- the lower side is provided with a convex three-dimensional pattern, molded first, It was molded by injection press molding with the sensor inside.
- the obtained ruler had a thickness change of two layers, a change in color tone and a design, and had a high designability.
- a laminated structure which has a continuous degree of change in color tone (gradation color) with a high degree of freedom, and is capable of three-dimensionally giving a character 'picture / pattern capable of various internal expressions.
- the sheet-like laminated structure of the present invention is expected to be used in various ways because it is excellent in the characteristics of color tone change and the stereoscopic expression of characters and figures. For example, in addition to automobile windows, showcases, lighting fixtures, and box-shaped containers, illuminated panels (vending machines, slot machines Game machines, signboards, etc.), vehicle windshields, helmets and windshields, glasses, protective shields, furniture, sundries, etc. (stationery, tableware, cleaning supplies, cookware, gadgets, toys, etc.) Can be applied.
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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DE60137632T DE60137632D1 (de) | 2000-08-18 | 2001-08-13 | Tuchformartige struktur mit attraktiver erscheinung sowie deren anwendung |
US10/110,747 US6808804B2 (en) | 2000-08-18 | 2001-08-13 | Sheet-form layered structure with attractive appearance and utilization thereof |
EP20010955703 EP1312472B1 (en) | 2000-08-18 | 2001-08-13 | Sheet-form layered structure with attractive appearance and utilization thereof |
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
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JP2000-248467 | 2000-08-18 | ||
JP2000248467A JP3842531B2 (ja) | 2000-08-18 | 2000-08-18 | 高意匠性シート状積層構造体およびその利用 |
JP2000-307171 | 2000-10-06 | ||
JP2000307171A JP4524032B2 (ja) | 2000-10-06 | 2000-10-06 | 光照射により色調の変化が強調される装飾有機ガラス構成体 |
JP2000317793A JP4560196B2 (ja) | 2000-10-18 | 2000-10-18 | 高意匠性シート状積層構造体からなる自動車窓 |
JP2000-317793 | 2000-10-18 | ||
JP2001-043923 | 2001-02-20 | ||
JP2001043923A JP4524049B2 (ja) | 2001-02-20 | 2001-02-20 | 高意匠性箱状構成体およびその利用 |
Publications (1)
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WO2002016132A1 true WO2002016132A1 (fr) | 2002-02-28 |
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PCT/JP2001/006990 WO2002016132A1 (fr) | 2000-08-18 | 2001-08-13 | Structure stratifiee d'aspect attrayant et son utilisation |
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US (1) | US6808804B2 (ja) |
EP (1) | EP1312472B1 (ja) |
CN (1) | CN100387425C (ja) |
DE (1) | DE60137632D1 (ja) |
WO (1) | WO2002016132A1 (ja) |
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- 2001-08-13 DE DE60137632T patent/DE60137632D1/de not_active Expired - Lifetime
- 2001-08-13 EP EP20010955703 patent/EP1312472B1/en not_active Expired - Lifetime
- 2001-08-13 CN CNB018030556A patent/CN100387425C/zh not_active Expired - Lifetime
- 2001-08-13 WO PCT/JP2001/006990 patent/WO2002016132A1/ja active Application Filing
- 2001-08-13 US US10/110,747 patent/US6808804B2/en not_active Expired - Lifetime
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Also Published As
Publication number | Publication date |
---|---|
EP1312472B1 (en) | 2009-02-11 |
US20030021917A1 (en) | 2003-01-30 |
CN1392834A (zh) | 2003-01-22 |
EP1312472A1 (en) | 2003-05-21 |
DE60137632D1 (de) | 2009-03-26 |
CN100387425C (zh) | 2008-05-14 |
EP1312472A4 (en) | 2004-11-03 |
US6808804B2 (en) | 2004-10-26 |
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