WO2002018742A1 - Double hoist mast - Google Patents

Double hoist mast Download PDF

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Publication number
WO2002018742A1
WO2002018742A1 PCT/NL2001/000638 NL0100638W WO0218742A1 WO 2002018742 A1 WO2002018742 A1 WO 2002018742A1 NL 0100638 W NL0100638 W NL 0100638W WO 0218742 A1 WO0218742 A1 WO 0218742A1
Authority
WO
WIPO (PCT)
Prior art keywords
mast
drilling
drilling mast
drill string
piperacker
Prior art date
Application number
PCT/NL2001/000638
Other languages
French (fr)
Inventor
Joop Roodenburg
Adriaan Jan Roodenburg
Johannes Jozef Zwetsloot
Original Assignee
Huisman Special Lifting Equipment B.V.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huisman Special Lifting Equipment B.V. filed Critical Huisman Special Lifting Equipment B.V.
Priority to GB0304375A priority Critical patent/GB2383812B/en
Priority to AU2001294375A priority patent/AU2001294375A1/en
Publication of WO2002018742A1 publication Critical patent/WO2002018742A1/en
Priority to NO20030911A priority patent/NO327032B1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B15/00Supports for the drilling machine, e.g. derricks or masts
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B15/00Supports for the drilling machine, e.g. derricks or masts
    • E21B15/02Supports for the drilling machine, e.g. derricks or masts specially adapted for underwater drilling
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/14Racks, ramps, troughs or bins, for holding the lengths of rod singly or connected; Handling between storage place and borehole
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/14Racks, ramps, troughs or bins, for holding the lengths of rod singly or connected; Handling between storage place and borehole
    • E21B19/146Carousel systems, i.e. rotating rack systems

Definitions

  • the present invention relates to a drilling mast for a drilling vessel, for drilling in the ground, for example for oil or gas, by means of said drilling mast, which drilling mast at the top side is provided with first hoisting means in a first firing line, for manipulating a first object, such as a drill string, in the longitudinal direction of the mast, and with second hoisting means in a second firing line, for manipulating the position of a second object, such as a second drill string, in the longitudinal direction of the mast.
  • first hoisting means in a first firing line for manipulating a first object, such as a drill string, in the longitudinal direction of the mast
  • second hoisting means in a second firing line for manipulating the position of a second object, such as a second drill string, in the longitudinal direction of the mast.
  • Drilling from such a vessel is carried out with a drilling tool fixed on the end of a drill string.
  • Said drill string is composed of loose drill string elements.
  • Said drill string elements consist mainly of a piece of pipe which is provided on either side with fixing elements for connecting together adjacent pipes.
  • the drilling tool is guided in the direction of the seabed by means of the drill string.
  • a new drill string element is constantly added to the drill string at the top, so that the drilling tool can extend ever further in the direction of the seabed.
  • Assembling such a drill string takes a relatively long time, despite the fact that the drill string can move freely through the water.
  • Another factor is that the greater the depth to which drilling has to be carried out, the more time is needed for assembling the drill string and for moving the drilling tool in the direction of the seabed.
  • a drilling tool inevitably becomes blunt. That means that the drilling tool has to be replaced by a new, sharp tool.
  • the drill string In order to be able to raise the worn tool, the drill string has to be hoisted up in its entirety. During the hoisting operation the drill string is disassembled. This hoisting up of the drill string, including drilling tool, also takes a relatively long time.
  • first and second hoisting means available next to each other for the purpose of installing below them a first and a second drill " string respectively.
  • US Patent 6,085,851 discloses a drilling tower which has below it a first and second hoisting means above a first and second firing line respectively. The first and second hoisting means can be used simultaneously.
  • the drilling tower according to US Patent 6,085,851 is constructed as a lattice structure.
  • the mast is in the shape of a narrow high pyramid with the top cut off.
  • the hoisting means and the firing lines are inside this lattice structure, which means that the hoisting means and the firing lines are separated from the outside world by the lattice structure.
  • the hoisting means and the firing lines are therefore difficult to reach from the outside, which is a disadvantage.
  • a so-called set-back is used during the drilling process. This set-back is a temporary storage of drill string elements on a ship. During the assembly and the dismantling of a drill string, so-called multi-joints can be set in a set-back. Multi- joints are units of two or more drill string elements each, which can be held in storage in the vertical position in the set-back.
  • the drill string elements can be supplied in multi-joints to the firing line. Since the firing lines of the drilling mast according to US 6,085,851 are difficult to reach from the outside of the mast, the setbacks have to be placed in the lattice structure. In order to use the two firing lines simultaneously, two set-backs even have to be present in the lattice structure. That is a disadvantage, for the simple reason that little space is available in the lattice structure itself.
  • the drilling mast is in the form of a tube or sleeve with substantially hollow inside, for accommodating therein means, such as winches and cables, for manipulating the position of the first and the second hoisting means relative to the mast, in order in that way to make the first and the second firing line accessible from the outside of the drilling mast.
  • Each of the hoisting means on the drilling mast according to the invention will be connected to at least one winch for moving the hoisting means up and down relative to the mast.
  • the hoisting means can be connected to a heave compensation system.
  • the mast forms a tube with space on the inside
  • all the necessary control elements of the hoisting blocks can be accommodated in the mast itself. That means that the hydraulic lines, the motors, the winches, the cylinders for the heave compensation system and the like are all accommodated in the mast. A great deal of precious space is consequently kept free on deck of the ship.
  • the control elements of the hoisting blocks are accommodated in the mast itself, the outside of the mast is very easy to reach.
  • the accessibility of the mast is not restricted by a lattice structure, as in the case of US Patent 6,085,851 discussed above. Moreover, there are no cables, lines or other obstacles which restrict the accessibility.
  • the drilling mast according to the invention also has advantages during its production. It is possible to assemble and test a complete mast, provided with all the necessary parts. Only when the mast appears to be in order it is transported in its entirety to the ship on which the mast is to be placed. With drilling towers according to the prior art that is not possible.
  • the mast prefferably be of a substantially quadrangular design, the first and the second hoisting means being fixed on opposite sides of the mast.
  • first and a second set-back for the accommodation of elements, such as multi- joints, at least a first piperacker being provided beside the drilling mast, for moving elements from the first set-back to the first firing line, or vice versa, and a second piperacker being provided, for moving elements from the second set-back to the second firing line, or vice versa.
  • a third piperacker to be placed beside the drilling mast, for moving elements from the first set-back to the second firing line, or vice versa, and a fourth set-back, for moving elements from the second set-back to the first firing line, or vice versa.
  • piperackers can manipulate the drill string elements in the vertical position, in order to supply them to the mast or to permit them to be removed to the set-back. Making use of two rotating set-backs, each on one side of the drill mast, ensures that drill string elements can be supplied and removed both at the first and at the second hoisting means.
  • first and a second rotating set-back each provided with two piperackers, it can be ensured that drill string elements can be supplied from a single rotating set-back to both the first and the second hoisting means. Should one of the piperackers fail, this arrangement ensures that drill string elements can be supplied to and removed from the first and the second hoisting means at all times.
  • the invention further relates to a drilling mast which is provided with a setback, the set-back comprising a substantially vertically placed holder, which is provided so that it rotates about a substantially vertical rotary shaft, the holder being provided with pick-up elements, extending in a substantially horizontal direction, which pick-up elements are designed for suspending an element, such as a multi-joint, from them.
  • the set-back for the pick-up elements is in the form of fingerboards with a substantially closed inner core, on which outward projecting fingers are provided.
  • the setback can comprise a top fingerboard with substantially saddle-shaped openings, which are accessible from the outside of the fingerboard, in order to limit in two directions a part of an element, such as a multi-joint, suspended in the fingerboard.
  • the set-back can comprise a bottom fingerboard, in which openings are provided in order to accommodate an element, such as a multi-joint, in an enclosing manner in said openings.
  • the set-back it is possible here for the set-back to have a middle fingerboard with substantially straight openings, which are accessible from the outside, for guiding an element, such as a multi-joint, in the horizontal direction.
  • a facility for supplying a drill string element in the vertical position from the outside to the rotating set-back.
  • a drill string element In the hoisted state a drill string element is received by a substantially open holder of the middle fingerboard and the holder of the top fingerboard.
  • a drill string element can subsequently be moved downwards making use of the guide of these two open fingerboards.
  • a through opening which can limit the movement of a drill string element in the horizontal direction is provided in the bottom fingerboard.
  • a saddle-shaped construction is provided in the top fingerboard, in which construction a part of the drill string element can be received.
  • the saddle-shaped construction also ensures that the drill string element cannot move in the horizontal direction at the top side, under the force of gravity. In this way it is ensured by means of the top, bottom and middle fingerboard that a drill string element is held securely in the fingerboard, without use being made of moving locking parts.
  • the guided constructions are exchangeable, so that other elements, such as, for example, casings, can also be positioned.
  • the drill string elements that have been placed in the set-back are not subjected to collapsing loads. That means that relatively long drill string elements can be placed in the set-back according to the invention. Owing to the fact that the elements are suspended, they do not rest on the couplings placed at each end of a drill string. The storage in the set-back therefore ensures that said couplings cannot be damaged.
  • the piperacker it is advantageous for the piperacker to have a stationary, substantially vertical rotary shaft, on which two or more hinged arms are fixed, each provided on the ends with a gripping element for gripping an element such as a multi-joint, which hinged arms are movable from a folded-in position near the rotary shaft of the piperacker to a folded-out position at a distance from the rotary shaft, for manipulating a clamped drilling element relative to the rotary shaft of the piperacker by means of the folding-in or folding-out movement, characterized in that the gripping element of the bottom hinged arm is in the form of a clamping element for clamping a drilling element such as a multi-joint, and the bottom hinged arm is fitted on the rotary shaft in such a way that it is movable in the vertical direction, the gripping element on the top hinged arm being in the form of a guide element for guiding a drilling element along it in the vertical direction.
  • Piperackers are known in the prior art. However, it is possible with the piperacker according to the invention to move the drilling elements clamped in the piperacker over a relatively great distance in the vertical direction. Only the gripping element of the bottom hinged arm grips the outside of a drilling element. The gripping elements of the top arm are used only for guiding a drilling element. If the bottom hinged arm is subsequently moved in its entirety in the vertical direction relative to the axis of rotation, a clamped drilling element will follow the vertical movement of the hinged arm. This ensures that the elements can be moved over a great distance. This great vertical movement is not possible by means of the piperackers according to the prior art.
  • the piperacker prefferably be provided with a first drive for opening and closing the top hinged arm, a second drive for opening and closing a bottom hinged arm, and a third drive for moving the bottom hinged arm in the vertical direction along the rotary shaft.
  • the drilling mast it is possible for the drilling mast to be provided with a space or cab for accommodating the operator of the drilling mast, the space or cab for accommodating the operator(s) being accommodated in the open space in the mast. It is possible here for the space or the cab for accommodating the operator to be situated above the level of the deck on which the mast is mounted.
  • a storage area to be present at the underside of the mast, for accommodating equipment that is placed in position during the use of the drilling mast.
  • Figure 1 shows a side view of a drilling mast according to the present invention
  • Figure 2 shows a front view of a drilling mast according to Figure 1 ;
  • Figure 3 shows a top view of the drilling mast according to the invention, with set-backs beside it;
  • Figure 4 shows a front view of a set-back according to the invention, provided with fingerboards;
  • Figure 5 shows a piperacker according to the invention.
  • the drilling mast 1 is provided with first lifting means, indicated in their entirety by the reference numeral 2, by means of which lifting means a drill string can be assembled, in order to be able to drill in the seabed below the drilling vessel.
  • the lifting means 2 can also be used for other drilling operations, such as assembling, for example, a casing.
  • the drilling mast 1 is provided with a heave compensation system.
  • the heave compensation system can compensate for the movements that the ship makes relative to the seabed, as a result of wind, swell and the like.
  • the winches used for paying out or hauling in the hoisting cables required for the lifting means 2 are accommodated on the inside of the wall 3 of the tower 1. That means that said winches and other facilities do not have to be placed on board the ship, which gives a considerable space saving.
  • the means that are necessary for the heave compensation, such as, for example, cylinders, are also fitted in the drilling mast 1 itself.
  • the special feature of the drilling mast 1 according to the invention is that it comprises not only a first position for lifting means 2, but also a second position where the second lifting means 4 can be fitted.
  • the mast 1 according to the invention is designed in such a way that the mast is of a substantially square shape.
  • the first lifting means 2 and the second lifting means 4 are fixed back to back on the mast. That means that lifting means project on either side of the mast.
  • the winches of both the first lifting means 2 and the second lifting means 4 in the mast 1 have to be kept clear for each of the masts, for maintenance and the like. That means that less optimum use can be made of the space in two free-standing masts than is the case according to the present invention, where one large mast is used, so that the space can be arranged very efficiently.
  • a further advantage of the mast according to the invention is that the mast can be assembled and tested in its entirety. The mast can then be taken ready for use to the place where it is to be used, and placed on a vessel.
  • a so-called piperacker 50 is shown beside the mast 1. The functioning of this piperacker 50 will be explained in greater detail with reference to Figure 5.
  • FIG. 1 shows a front view of the drilling mast 1 according to Figure 1. It can be seen in Figure 2 that a set-back 20 has been placed on either side beside the drilling mast 1. The set-back 20 is used in the drilling process for temporary storage of a drill string to be assembled.
  • Drill string elements are normally accommodated in a horizontal position on the deck of a vessel. If three of these drill string elements are fixed together, a so-called triple joint is obtained.
  • triple joints can be supplied from the set-back 20 to a drill string to be assembled. That means that the drill string can be assembled relatively quickly.
  • the drill string elements can be supplied to the set-back in parts of three drill string elements, or so-called multi-joints, in each case. It is clear that the set-back can also be designed in such a way that parts consisting of. four drill string elements can be accommodated in the set-back.
  • the triple joints are indicated in Figure 2 by reference numeral 60.
  • the set-back 20 comprises a top fingerboard 22, a middle fingerboard 23, and a bottom fingerboard 24. The shape and function of these parts is explained in greater detail with reference to Figure 4.
  • Figure 3 shows a top view of the drill mast 1 according to the present invention.
  • a set-back 20 has been placed on either side of the drilling mast 1.
  • four piperackers 50 have been placed around the mast 1.
  • elements can be supplied from the work places 31 and 32 respectively to the set-back 20.
  • components can be supplied from the set-back 20 to the respective work places 31 and 32.
  • the work places 31 and 32 are situated directly below the first and second lifting means of the drilling mast 1. Owing to the fact that the set-back 20 is designed as a rotating set-back, the position at which the piperacker 50 has to pick up or deliver an element is always the same. That means that the piperacker can also be placed in a stationary position on board a ship.
  • the piperacker 50 has a stationary rotary shaft 51, about which said piperacker can rotate relative to the deck of the ship.
  • Conventional piperackers are fixed on a rail, because they have to interact with a set-back in which the position of the drill string parts to be picked up or delivered will always change.
  • the construction of the mast and the interacting piperackers is such that should one of the piperackers 50 fail, the respective work places 31 and 32 are still accessible by means of the other piperackers.
  • the piperackers that are still functioning can remove and supply drill string elements by taking the latter by means of a first piperacker to a first set-back and taking the set-back to the second piperacker, by means of the third piperacker to the fourth piperacker, and by way of the last piperacker again to the next set-back.
  • FIG. 4 A possible embodiment of the rotary set-back 20 according to the invention is shown in Figure 4.
  • the top fingerboard 22 will be designed with saddle-shaped openings 40, which are accessible from the outside.
  • a projecting part of a drill string element can be pushed into the fingerboard from the outside. The moment this projecting part is moved downwards it will become wedged under its own weight in the saddle-shaped opening 40 of the fingerboard 22.
  • the fingerboard 23 in the centre of the set-back 20 is provided with open grooves. That means that the fingerboard 23 will guide an element to be placed in the set-back.
  • the bottom fingerboard 24 is designed with through holes.
  • a drill string element is received in the respective holes 40 and 41 and is then moved downwards, the underside of an element is received in the through hole 42.
  • a drill string element can be placed in the set-back with the aid of the respective holes 40, 41 and 42, without loose fixing elements being necessary for fixing such an element in the set-back.
  • a piperacker according to the invention is illustrated in Figure 5.
  • Said piperacker rotates about a central rotary shaft 51.
  • a top hinged arm 52 and a bottom hinged arm 53 are fixed on the piperacker 50.
  • Said hinged arms can move a clamped drill string element 60 relative to the rotary shaft 51 of the piperacker 50.
  • the top hinged arm 52 can be powered by means of a motor 54.
  • the swinging movement of the bottom hinged arm 53 can be powered in a corresponding way by means of a motor 55.
  • the bottom hinged arm 53 also has a second motor 56, in order to make the hinged arm 53 move in its entirety in the vertical direction relative to the piperacker
  • the bottom hinged arm 53 is shown in its top position by dashed lines in Figure 5.
  • the bottom hinged arm 53 is provided with a gripping claw 57.
  • the top hinged arm 52 is provided with a guide claw 58.

Abstract

a drilling mast for a drilling vessel, is provided at the top side with first hoisting means (2) in a first firing line, for manipulating a first object, such as a drill string, in the longitudinal direction of the mast, and with second hoisting means (4) in a second firing line, for manipulating the position of a second object in the longitudinal direction, the drilling mast being in the form of a tube or sleeve with substantially hollow inside, for accommodating therein means, such as winches and cables, for manipulating the position of the first (2) and the second hoisting (4) means relative to the mast, in order to make the first and the second firing line accessible from the outside of the drilling mast. The device may include multiple setbacks (20) fingerboards (22, 23, 24) and piperackers (50).

Description

DUAL HOIST MAST
The present invention relates to a drilling mast for a drilling vessel, for drilling in the ground, for example for oil or gas, by means of said drilling mast, which drilling mast at the top side is provided with first hoisting means in a first firing line, for manipulating a first object, such as a drill string, in the longitudinal direction of the mast, and with second hoisting means in a second firing line, for manipulating the position of a second object, such as a second drill string, in the longitudinal direction of the mast. It is known in the prior art to drill from a drilling vessel, for example for oil or gas. A drilling vessel that is used for this application is known from British Patent Application GB 2291664 A.
Drilling from such a vessel is carried out with a drilling tool fixed on the end of a drill string. Said drill string is composed of loose drill string elements. Said drill string elements consist mainly of a piece of pipe which is provided on either side with fixing elements for connecting together adjacent pipes.
During the drilling, the drilling tool is guided in the direction of the seabed by means of the drill string. A new drill string element is constantly added to the drill string at the top, so that the drilling tool can extend ever further in the direction of the seabed. Assembling such a drill string takes a relatively long time, despite the fact that the drill string can move freely through the water. Another factor is that the greater the depth to which drilling has to be carried out, the more time is needed for assembling the drill string and for moving the drilling tool in the direction of the seabed. During drilling, a drilling tool inevitably becomes blunt. That means that the drilling tool has to be replaced by a new, sharp tool. In order to be able to raise the worn tool, the drill string has to be hoisted up in its entirety. During the hoisting operation the drill string is disassembled. This hoisting up of the drill string, including drilling tool, also takes a relatively long time.
In order to prevent a great deal of time from being lost in assembling or dismantling a drill string, it is advantageous to have first and second hoisting means available next to each other for the purpose of installing below them a first and a second drill " string respectively. In that case it is possible already during the disassembly of the drill string for the purpose of replacing the tool to make a start on the assembly of a new drill string with a new tool on it. US Patent 6,085,851 discloses a drilling tower which has below it a first and second hoisting means above a first and second firing line respectively. The first and second hoisting means can be used simultaneously. The drilling tower according to US Patent 6,085,851 is constructed as a lattice structure. The mast is in the shape of a narrow high pyramid with the top cut off. The hoisting means and the firing lines are inside this lattice structure, which means that the hoisting means and the firing lines are separated from the outside world by the lattice structure. The hoisting means and the firing lines are therefore difficult to reach from the outside, which is a disadvantage. A so-called set-back is used during the drilling process. This set-back is a temporary storage of drill string elements on a ship. During the assembly and the dismantling of a drill string, so-called multi-joints can be set in a set-back. Multi- joints are units of two or more drill string elements each, which can be held in storage in the vertical position in the set-back. From the set-back the drill string elements can be supplied in multi-joints to the firing line. Since the firing lines of the drilling mast according to US 6,085,851 are difficult to reach from the outside of the mast, the setbacks have to be placed in the lattice structure. In order to use the two firing lines simultaneously, two set-backs even have to be present in the lattice structure. That is a disadvantage, for the simple reason that little space is available in the lattice structure itself.
Certainly if work is being carried out at fairly great depth, it must be possible to feed in drill string elements to the firing lines from the outside of the drilling mast. Since the firing lines are screened off by the lattice structure, complex handling tools are necessary for this purpose, which is a disadvantage. It is the object of the present invention, in view of the disadvantages of the prior art, to provide a drilling mast by means of which effective use can be made of both a first and a second firing line, while the disadvantages of the prior art are avoided as far as possible.
That object is achieved in the present invention by the fact that the drilling mast is in the form of a tube or sleeve with substantially hollow inside, for accommodating therein means, such as winches and cables, for manipulating the position of the first and the second hoisting means relative to the mast, in order in that way to make the first and the second firing line accessible from the outside of the drilling mast. Each of the hoisting means on the drilling mast according to the invention will be connected to at least one winch for moving the hoisting means up and down relative to the mast. Furthermore, the hoisting means can be connected to a heave compensation system. For a detailed description of a suitable heave compensation system, reference is made to the not yet published international patent application PCT/NL00/00276, in the name of the same applicant. It is pointed out that, by means of a reference, the content of this application forms part of the description of the present invention.
Through the chosen construction, in which the mast forms a tube with space on the inside, all the necessary control elements of the hoisting blocks can be accommodated in the mast itself. That means that the hydraulic lines, the motors, the winches, the cylinders for the heave compensation system and the like are all accommodated in the mast. A great deal of precious space is consequently kept free on deck of the ship. Since the control elements of the hoisting blocks are accommodated in the mast itself, the outside of the mast is very easy to reach. The accessibility of the mast is not restricted by a lattice structure, as in the case of US Patent 6,085,851 discussed above. Moreover, there are no cables, lines or other obstacles which restrict the accessibility.
The drilling mast according to the invention also has advantages during its production. It is possible to assemble and test a complete mast, provided with all the necessary parts. Only when the mast appears to be in order it is transported in its entirety to the ship on which the mast is to be placed. With drilling towers according to the prior art that is not possible.
It is advantageous according to the invention for the mast to be of a substantially quadrangular design, the first and the second hoisting means being fixed on opposite sides of the mast.
It is possible according to the invention to place beside the drilling mast at least a first and a second set-back for the accommodation of elements, such as multi- joints, at least a first piperacker being provided beside the drilling mast, for moving elements from the first set-back to the first firing line, or vice versa, and a second piperacker being provided, for moving elements from the second set-back to the second firing line, or vice versa. It is further advantageous here for a third piperacker to be placed beside the drilling mast, for moving elements from the first set-back to the second firing line, or vice versa, and a fourth set-back, for moving elements from the second set-back to the first firing line, or vice versa.
The use of piperackers is known from the prior art. The piperackers can manipulate the drill string elements in the vertical position, in order to supply them to the mast or to permit them to be removed to the set-back. Making use of two rotating set-backs, each on one side of the drill mast, ensures that drill string elements can be supplied and removed both at the first and at the second hoisting means.
If use is made of a first and a second rotating set-back, each provided with two piperackers, it can be ensured that drill string elements can be supplied from a single rotating set-back to both the first and the second hoisting means. Should one of the piperackers fail, this arrangement ensures that drill string elements can be supplied to and removed from the first and the second hoisting means at all times.
The invention further relates to a drilling mast which is provided with a setback, the set-back comprising a substantially vertically placed holder, which is provided so that it rotates about a substantially vertical rotary shaft, the holder being provided with pick-up elements, extending in a substantially horizontal direction, which pick-up elements are designed for suspending an element, such as a multi-joint, from them.
As already stated, it is known according to the prior art to make use of a temporary storage of drill string elements in a so-called set-back. Normally speaking, relatively complex support means are needed for introducing the drill string elements into and withdrawing them from the set-back. By now designing the set-back in the form of a rotating element, it is possible for the position from which a drill string element has to be picked up by a conveyor means and the position in which a drill string element can be left behind in the set-back by a conveyor means to remain constant during use. When a drill string element has been removed from the set-back, the set-back can be rotated in order to set a subsequent drill string element ready at the same position.
According to the invention, it is advantageous as regards the set-back for the pick-up elements to be in the form of fingerboards with a substantially closed inner core, on which outward projecting fingers are provided. It is possible here for the setback to comprise a top fingerboard with substantially saddle-shaped openings, which are accessible from the outside of the fingerboard, in order to limit in two directions a part of an element, such as a multi-joint, suspended in the fingerboard. It is further possible for the set-back to comprise a bottom fingerboard, in which openings are provided in order to accommodate an element, such as a multi-joint, in an enclosing manner in said openings. It is possible here for the set-back to have a middle fingerboard with substantially straight openings, which are accessible from the outside, for guiding an element, such as a multi-joint, in the horizontal direction.
It is advantageous to be able to retain a drill string element in the set-back with as few moving parts as possible. If loose shut-off elements have to be used for locking the drill string elements in the set-back, additional operations are necessary. In that case it takes more time to put away and fetch a drill string element. According to the invention, a facility is provided for supplying a drill string element in the vertical position from the outside to the rotating set-back. In the hoisted state a drill string element is received by a substantially open holder of the middle fingerboard and the holder of the top fingerboard. A drill string element can subsequently be moved downwards making use of the guide of these two open fingerboards. A through opening which can limit the movement of a drill string element in the horizontal direction is provided in the bottom fingerboard. A saddle-shaped construction is provided in the top fingerboard, in which construction a part of the drill string element can be received. The saddle-shaped construction also ensures that the drill string element cannot move in the horizontal direction at the top side, under the force of gravity. In this way it is ensured by means of the top, bottom and middle fingerboard that a drill string element is held securely in the fingerboard, without use being made of moving locking parts. The guided constructions are exchangeable, so that other elements, such as, for example, casings, can also be positioned.
Because of the chosen design of the set-back, it is possible to suspend the drill string elements in the set-back. In other words, the drill string elements that have been placed in the set-back are not subjected to collapsing loads. That means that relatively long drill string elements can be placed in the set-back according to the invention. Owing to the fact that the elements are suspended, they do not rest on the couplings placed at each end of a drill string. The storage in the set-back therefore ensures that said couplings cannot be damaged.
According to the invention, it is advantageous for the piperacker to have a stationary, substantially vertical rotary shaft, on which two or more hinged arms are fixed, each provided on the ends with a gripping element for gripping an element such as a multi-joint, which hinged arms are movable from a folded-in position near the rotary shaft of the piperacker to a folded-out position at a distance from the rotary shaft, for manipulating a clamped drilling element relative to the rotary shaft of the piperacker by means of the folding-in or folding-out movement, characterized in that the gripping element of the bottom hinged arm is in the form of a clamping element for clamping a drilling element such as a multi-joint, and the bottom hinged arm is fitted on the rotary shaft in such a way that it is movable in the vertical direction, the gripping element on the top hinged arm being in the form of a guide element for guiding a drilling element along it in the vertical direction.
Piperackers are known in the prior art. However, it is possible with the piperacker according to the invention to move the drilling elements clamped in the piperacker over a relatively great distance in the vertical direction. Only the gripping element of the bottom hinged arm grips the outside of a drilling element. The gripping elements of the top arm are used only for guiding a drilling element. If the bottom hinged arm is subsequently moved in its entirety in the vertical direction relative to the axis of rotation, a clamped drilling element will follow the vertical movement of the hinged arm. This ensures that the elements can be moved over a great distance. This great vertical movement is not possible by means of the piperackers according to the prior art.
It is possible according to the invention for the piperacker to be provided with a first drive for opening and closing the top hinged arm, a second drive for opening and closing a bottom hinged arm, and a third drive for moving the bottom hinged arm in the vertical direction along the rotary shaft.
According to the invention, it is possible for the drilling mast to be provided with a space or cab for accommodating the operator of the drilling mast, the space or cab for accommodating the operator(s) being accommodated in the open space in the mast. It is possible here for the space or the cab for accommodating the operator to be situated above the level of the deck on which the mast is mounted.
On board the vessel there will always have to be room for an operator, who has to operate the hoisting means on the drilling mast. In the prior art it is customary to fix a special operator cab on the deck of the ship. In the first place, this takes up space. In the second place, it is important for the operator always to have a clear view over the hoisting means on the drilling mast. According to the invention, by accommodating the space for operating the mast in the mast itself, at deck level, it is ensured that the operator always has a clear view of the hoisting means, so that the operator can carry out his work undisturbed.
It is possible according to the invention for a storage area to be present at the underside of the mast, for accommodating equipment that is placed in position during the use of the drilling mast.
During the drilling process many heavy instruments are needed, for example for coupling the drill string elements together during the assembly of a drill string. So- called iron rough necks are used for this task. It is advantageous if these iron rough necks can be stored in the vicinity of the place where they are needed. The underside of the mast provides an excellent storage area for such large, heavy machines.
In the present text, reference is emphatically made to assembling and dismantling a drill string. It must be understood that the disadvantages associated with having to dismantle a drill string into parts also apply to other elements used in the drilling process. An example of this is a casing. This casing is also composed of loose casing parts, which have to be supplied part by part to a casing to be assembled.
The present invention will be explained in greater detail with reference to the appended figures, in which:
Figure 1 shows a side view of a drilling mast according to the present invention; Figure 2 shows a front view of a drilling mast according to Figure 1 ;
Figure 3 shows a top view of the drilling mast according to the invention, with set-backs beside it;
Figure 4 shows a front view of a set-back according to the invention, provided with fingerboards; Figure 5 shows a piperacker according to the invention.
A drilling mast 1, which can be placed on a drilling vessel, is shown in Figure 1. The drilling mast 1 is provided with first lifting means, indicated in their entirety by the reference numeral 2, by means of which lifting means a drill string can be assembled, in order to be able to drill in the seabed below the drilling vessel. The lifting means 2 can also be used for other drilling operations, such as assembling, for example, a casing.
In order to keep the position of the lifting means 2 substantially constant relative to the seabed during the assembly of the drilling mast, or during the drilling, the drilling mast 1 is provided with a heave compensation system. The heave compensation system can compensate for the movements that the ship makes relative to the seabed, as a result of wind, swell and the like.
The winches used for paying out or hauling in the hoisting cables required for the lifting means 2 are accommodated on the inside of the wall 3 of the tower 1. That means that said winches and other facilities do not have to be placed on board the ship, which gives a considerable space saving. The means that are necessary for the heave compensation, such as, for example, cylinders, are also fitted in the drilling mast 1 itself. The special feature of the drilling mast 1 according to the invention is that it comprises not only a first position for lifting means 2, but also a second position where the second lifting means 4 can be fitted. The mast 1 according to the invention is designed in such a way that the mast is of a substantially square shape. The first lifting means 2 and the second lifting means 4 are fixed back to back on the mast. That means that lifting means project on either side of the mast.
The advantage of the presence of second lifting means is apparent particularly during the assembly and dismantling of, for example, the drill string. At the moment of drilling into the ground, the drilling tool fixed on the end of the drill string inevitably becomes blunt. When the drill string is hoisted up, in order to permit changing of the drilling tool, the work of the vessel is irrevocably at a standstill. By now using the first lifting means 2 for dismantling a drill string, it is possible to work simultaneously with the aid of the second lifting means 4, for example in order to assemble a new drill string. A substantial time saving is achieved in this way. The lifting means needed for the second lifting means 4 and also the heave compensation system needed for the second lifting means 4 are also accommodated on the inside of the mast 1. Through the presence of the winches of both the first lifting means 2 and the second lifting means 4 in the mast 1, the winches of said lifting means can be used has to be kept clear for each of the masts, for maintenance and the like. That means that less optimum use can be made of the space in two free-standing masts than is the case according to the present invention, where one large mast is used, so that the space can be arranged very efficiently. A further advantage of the mast according to the invention is that the mast can be assembled and tested in its entirety. The mast can then be taken ready for use to the place where it is to be used, and placed on a vessel.
In Figure 1 the winches for hauling in the cables are shown diagrammatically by reference numerals 5, 6 and 7. The heave compensation system is shown diagrammatically by reference numeral 8.
A so-called piperacker 50 is shown beside the mast 1. The functioning of this piperacker 50 will be explained in greater detail with reference to Figure 5.
Due to the layout of the drilling mast 1 according to the invention, a large amount of space is present in the drilling mast. That space can be used, inter alia, for accommodating an operator cab 10. The operator cab 10 is provided above the deck 11 of the ship, so that the operators have a clear view of the deck from the operator cab 10. A storage space 12 is further provided below the operator cab. Said storage space can be used to accommodate equipment needed in the drilling process, for example so-called iron rough necks 13. Figure 2 shows a front view of the drilling mast 1 according to Figure 1. It can be seen in Figure 2 that a set-back 20 has been placed on either side beside the drilling mast 1. The set-back 20 is used in the drilling process for temporary storage of a drill string to be assembled. Drill string elements are normally accommodated in a horizontal position on the deck of a vessel. If three of these drill string elements are fixed together, a so-called triple joint is obtained. During the assembly of a drill string, triple joints can be supplied from the set-back 20 to a drill string to be assembled. That means that the drill string can be assembled relatively quickly. During the dismantling of the drill string, the drill string elements can be supplied to the set-back in parts of three drill string elements, or so-called multi-joints, in each case. It is clear that the set-back can also be designed in such a way that parts consisting of. four drill string elements can be accommodated in the set-back. The triple joints are indicated in Figure 2 by reference numeral 60. The set-back 20 comprises a top fingerboard 22, a middle fingerboard 23, and a bottom fingerboard 24. The shape and function of these parts is explained in greater detail with reference to Figure 4.
Figure 3 shows a top view of the drill mast 1 according to the present invention. A set-back 20 has been placed on either side of the drilling mast 1. In addition, four piperackers 50 have been placed around the mast 1. With the aid of these piperackers 50, elements can be supplied from the work places 31 and 32 respectively to the set-back 20. As an alternative, components can be supplied from the set-back 20 to the respective work places 31 and 32. The work places 31 and 32 are situated directly below the first and second lifting means of the drilling mast 1. Owing to the fact that the set-back 20 is designed as a rotating set-back, the position at which the piperacker 50 has to pick up or deliver an element is always the same. That means that the piperacker can also be placed in a stationary position on board a ship. In other words, the piperacker 50 has a stationary rotary shaft 51, about which said piperacker can rotate relative to the deck of the ship. Conventional piperackers are fixed on a rail, because they have to interact with a set-back in which the position of the drill string parts to be picked up or delivered will always change.
The construction of the mast and the interacting piperackers is such that should one of the piperackers 50 fail, the respective work places 31 and 32 are still accessible by means of the other piperackers. The piperackers that are still functioning can remove and supply drill string elements by taking the latter by means of a first piperacker to a first set-back and taking the set-back to the second piperacker, by means of the third piperacker to the fourth piperacker, and by way of the last piperacker again to the next set-back.
A possible embodiment of the rotary set-back 20 according to the invention is shown in Figure 4. The top fingerboard 22 will be designed with saddle-shaped openings 40, which are accessible from the outside. In other words, a projecting part of a drill string element can be pushed into the fingerboard from the outside. The moment this projecting part is moved downwards it will become wedged under its own weight in the saddle-shaped opening 40 of the fingerboard 22. The fingerboard 23 in the centre of the set-back 20 is provided with open grooves. That means that the fingerboard 23 will guide an element to be placed in the set-back.
The bottom fingerboard 24 is designed with through holes. When a drill string element is received in the respective holes 40 and 41 and is then moved downwards, the underside of an element is received in the through hole 42. In other words, a drill string element can be placed in the set-back with the aid of the respective holes 40, 41 and 42, without loose fixing elements being necessary for fixing such an element in the set-back.
A piperacker according to the invention is illustrated in Figure 5. Said piperacker rotates about a central rotary shaft 51. A top hinged arm 52 and a bottom hinged arm 53 are fixed on the piperacker 50. Said hinged arms can move a clamped drill string element 60 relative to the rotary shaft 51 of the piperacker 50. The top hinged arm 52 can be powered by means of a motor 54. The swinging movement of the bottom hinged arm 53 can be powered in a corresponding way by means of a motor 55. The bottom hinged arm 53 also has a second motor 56, in order to make the hinged arm 53 move in its entirety in the vertical direction relative to the piperacker
50. The bottom hinged arm 53 is shown in its top position by dashed lines in Figure 5.
The bottom hinged arm 53 is provided with a gripping claw 57. The top hinged arm 52 is provided with a guide claw 58. When a drill string element 60 is clamped with the claws 57 and 58 and the motor 56 of the bottom hinged arm 53 is powered, the element 60 clamped by it will move in the vertical direction. Through this construction, a clamped element can not only move in the horizontal direction by the folding in or folding out respectively of the hinged arms, but can also be moved over a relatively great distance in the vertical direction. In the present description reference is constantly made to the terms drill string, drill string elements and multi-joints. It must be understood that the double mast according to the present invention can also be advantageously used for assembling and dismantling, for example, a casing or other substantially vertical elements used in the drilling process.

Claims

Claims
1. Drilling mast for a drilling vessel, for drilling in the ground, for example for oil or gas by means of said drilling mast, which drilling mast at the top side is provided with first hoisting means in a first firing line, for manipulating a first object, such as a drill string, in the longitudinal direction of the mast, and with second hoisting means in a second firing line, for manipulating the position of a second object, such as a second drill string, in the longitudinal direction of the mast, characterized in that the drilling mast is in the form of a tube or sleeve with substantially hollow inside, for accommodating therein means, such as winches and cables, for manipulating the position of the first and the second hoisting means relative to the mast, in order in that way to make the first and the second firing line accessible from the outside of the drilling mast.
2. Drilling mast according to Claim 1, characterized in that the mast is of a substantially quadrangular design, the first and the second hoisting means being fixed on opposite sides of the mast.
3. Drilling mast according to Claim 1 or 2, characterized in that at least a first and a second set-back are placed beside the drilling mast, for the accommodation of elements, such as multi-joints, at least a first piperacker being provided beside the drilling mast, for moving elements from the first set-back to the first firing line, or vice versa, and a second piperacker being provided, for moving elements from the second set-back to the second firing line, or vice versa.
4. Drilling mast according to Claim 3, characterized in that a third piperacker is further placed beside the drilling mast, for moving elements from the first set-back to the second firing line, or vice versa, and a fourth set-back is placed, for moving elements from the second set-back to the first firing line, or vice versa.
5. Drilling mast according to Claim 3 or 4, characterized in that the set-back comprises a substantially vertically placed holder, which is provided so that it rotates about a substantially vertical rotary shaft, the holder being provided with pick-up elements extending in the horizontal direction, which pick-up elements are designed for suspending an element, such as a multi-joint, from them.
6. Drilling mast according to Claim 5, characterized in that the pick-up elements are in the form of fingerboards with a substantially closed inner core, on which outward projecting fingers are provided.
7. Drilling mast according to Claim 5 or 6, characterized in that the set-back comprises a top fingerboard with substantially saddle-shaped openings, which are accessible from the outside of the fingerboard, in order to limit in two directions a part of an element, such as a multi-joint, suspended in the fingerboard. It is further possible for the set-back to comprise a bottom fingerboard.
8. Drilling mast according to Claim 5, 6 or 7, characterized in that the set-back comprises a bottom fingerboard, in which openings are provided in order to accommodate an element, such as a multi-joint, in an enclosing manner in said openings.
9. Drilling mast according to Claims 5 - 8, characterized in that the set-back comprises a middle fingerboard with substantially straight openings, which are accessible from the outside, for guiding an element, such as a multi-joint, in the horizontal direction.
10. Drilling mast according to one of Claims 3 - 9, characterized in that the piperacker comprises a stationary, substantially vertical rotary shaft, on which two or more hinged arms are fixed, each provided on the ends with a gripping element for gripping an element, such as a multi-joint, which hinged arms are movable from a folded-in position near the rotary shaft of the piperacker to a folded-out position at a distance from the rotary shaft, for manipulating a clamped drilling element relative to the rotary shaft of the piperacker by means of the folding-in or folding-out movement, characterized in that the gripping element of the bottom hinged arm is in the form of a clamping element for clamping a drilling element, such as a multi-joint, and the bottom hinged arm is fitted on the rotary shaft in such a way that it is movable in the vertical direction, the gripping element on the top hinged arm being in the form of a guide element for guiding a drilling element along it in the vertical direction.
11. Drilling mast according to Claim 10, characterized in that the piperacker is provided with a first drive for opening and closing the top hinged arm, a second drive for opening and closing a bottom hinged arm, and a third drive for moving the bottom hinged arm in the vertical direction along the rotary shaft.
12. Drilling mast according to one of the preceding claims, characterized in that the drilling mast is provided with a space or cab for accommodating the operator of the drilling mast, the space or cab for accommodating the operator(s) being accommodated in the open area in the mast.
13. Drilling mast according to Claim 12, characterized in that the space or the cab for accommodating the operator is situated above the level of the deck on which the mast is mounted.
14. Drilling mast according to Claim 12 or 13, characterized in that a storage area is present at the underside of the mast for accommodating equipment that is placed in position during the use of the drilling mast.
PCT/NL2001/000638 2000-08-30 2001-08-30 Double hoist mast WO2002018742A1 (en)

Priority Applications (3)

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GB0304375A GB2383812B (en) 2000-08-30 2001-08-30 Dual hoist mast
AU2001294375A AU2001294375A1 (en) 2000-08-30 2001-08-30 Double hoist mast
NO20030911A NO327032B1 (en) 2000-08-30 2003-02-27 Drilling mast

Applications Claiming Priority (2)

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NL1016051A NL1016051C2 (en) 2000-08-30 2000-08-30 Double mast.
NL1016051 2000-08-30

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NL (1) NL1016051C2 (en)
NO (1) NO327032B1 (en)
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GB2383812B (en) 2004-12-15
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NL1016051C2 (en) 2002-03-01
NO20030911L (en) 2003-04-30
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GB2383812A (en) 2003-07-09
GB0304375D0 (en) 2003-04-02

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