WO2002040839A1 - Insert for an exhaust gas channel - Google Patents
Insert for an exhaust gas channel Download PDFInfo
- Publication number
- WO2002040839A1 WO2002040839A1 PCT/SE2001/002337 SE0102337W WO0240839A1 WO 2002040839 A1 WO2002040839 A1 WO 2002040839A1 SE 0102337 W SE0102337 W SE 0102337W WO 0240839 A1 WO0240839 A1 WO 0240839A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- insert
- wire
- exhaust gas
- gas channel
- insert according
- Prior art date
Links
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 239000010948 rhodium Substances 0.000 claims description 5
- 239000011651 chromium Substances 0.000 claims description 4
- 230000003197 catalytic effect Effects 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 229910052703 rhodium Inorganic materials 0.000 claims description 3
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 229910010293 ceramic material Inorganic materials 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 18
- 239000003054 catalyst Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 241001481760 Erethizon dorsatum Species 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910000953 kanthal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B01J35/56—
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2803—Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
- F01N3/2807—Metal other than sintered metal
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2892—Exhaust flow directors or the like, e.g. upstream of catalytic device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/30—Arrangements for supply of additional air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/20—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/12—Metallic wire mesh fabric or knitting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present invention relates to an exhaust gas channel insert.
- One object of the insert is to create turbulence and/or mixing of the gas flowing through the exhaust channel, with the intention of cleansing the exhaust gas.
- inserts of this nature are known to the art. Some consist of plates in which a large number of holes have been punched. Examples of such inserts are net catalysts in which holes have been punched or clipped. This results in a large amount of material waste.
- inserts that consist of a number of layers of net, wire or some other suitable material, where the layers are sintered, welded to rods or fastened mechanically thereto in some other way, such as to hold the layers together. This technique is relatively expensive.
- An object of the present invention is to provide an insert which can be produced cheaply and which can be readily inserted into a straight exhaust channel and in a curved exhaust channel.
- the present invention relates to an exhaust gas channel insert for generating turbulence in and/or mixing gas flowing through said channel, wherein part of the insert covers the cross-sectional area of the exhaust gas channel, and wherein the invention is characterised in that the insert includes an elongate helical wire element where each wire turn in the helix includes angled portions such that each turn will have an essentially star shape; in that the wire element has along the longitudinal axis of the helix an extension along which the wire is unbroken; and in that the wire element is self-supporting.
- the inventive insert is intended to be fitted in an exhaust gas channel so as to create turbulence in and/or to cause mixing of the gas flowing through said channel.
- the insert covers a part of the cross-sectional area of the exhaust gas channel. However, the insert is located over the entire cross-section of the exhaust gas channel.
- the insert 1 has the form of an elongate, helical wire element where each wire turn 2 of the helix includes angled portions, so that each turn will have an essentially star shape; see Figure 2.
- the wire element has along the longitudinal axis of the helix an extension along which the wire is unbroken.
- the wire element is also self-supporting.
- a wire element of this construction is marketed by Kanthal AB as a resistance element for heating purposes.
- the wire element is marketed under the trademark Porcupine.
- the wire is comprised of a material that includes iron (Fe), chromium (Cr) in quantities of 20-24 percent by weight, and aluminium (Al) in a quantity of 4-10 percent by weight.
- Fe iron
- Cr chromium
- Al aluminium
- a suitable wire diameter is 0.5 to 3 millimetres.
- the insert will conveniently have an outer diameter that corresponds to or that is slightly smaller than the inner diameter of the exhaust gas channel, as illustrated in Figures 3 and 4.
- the length of the insert exceeds two times its diameter, so as to generate a very high degree of turbulence.
- the insert can function as a mixer.
- An example of this is shown in Figure 4, where the reference numeral 3 identifies a burner, the reference numeral 6 identifies an exhaust gas channel, and the reference numeral 5 identifies a secondary air inlet.
- the secondary air is intended to be mixed with and react with the waste gas from the burner, so as to achieve more complete combustion. In this case, mixing is achieved in the insert 1, as indicated at 7.
- Figure 3 shows another example of an application of the present invention, where the reference numeral 8 identifies a burner, the reference numeral 9 identifies an exhaust gas channel, and the reference numeral 10 identifies a secondary air inlet.
- the helical wire element 1 is wound so as to form a cylindrical hollow part 11 in the centre of the element 1; see Figure 2.
- D indicates the outer diameter of the element and d indicates the diameter of the hollow part 11.
- An element of this nature is self-supporting.
- an elongate cylindric core 12 of a ceramic material is disposed in the cylindrical hollow part 11. This embodiment will best be seen from Figure 1.
- the wire element can also be wound to enable it to be inserted into a channel between two mutually concentrical pipes.
- Such an application is found in certain types of burner, of which one such burner is described in Swedish Patent No. 9800473-2.
- this core 12 has the form of a pipe through which secondary air is passed into the wire element for mixing with the waste gas therein.
- the pipe or core 12 will suitable have holes in its barrel surface along its length.
- the wire is coated with one or more catalytic materials.
- the wire may be coated with 10-50% rhodium and 90-50% platinum. It is preferred to oxidise the element at a high temperature prior to coating the wire, such as to cover the surface of the wire with aluminium oxide (Al 2 O 3 ).
- the element 1 will function as a catalyst. This is illustrated in Figure 4, where one such catalyst is referenced 13.
- Such a catalyst has a large surface area, generates high turbulence and results in a low drop in pressure.
- the insert can be pushed into curved exhaust gas channels and provide therein the same effect as when inserted into straight channels.
- an insert which includes a catalytic coating can be inserted into the exhaust gas channel of an internal combustion engine, and therewith extend from the intake and exhaust manifold of the engine to a position further down in the exhaust channel.
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/381,358 US20040091402A1 (en) | 2000-10-27 | 2001-10-25 | Insert for an exhaust gas channel |
JP2002543135A JP2004514086A (en) | 2000-10-27 | 2001-10-25 | Exhaust gas passage insert |
AU2001296199A AU2001296199B2 (en) | 2000-10-27 | 2001-10-25 | Insert for an exhaust gas channel |
AU9619901A AU9619901A (en) | 2000-10-27 | 2001-10-25 | Insert for an exhaust gas channel |
EP01977049A EP1328712A1 (en) | 2000-10-27 | 2001-10-25 | Insert for an exhaust gas channel |
NO20031882A NO20031882D0 (en) | 2000-10-27 | 2003-04-25 | Exhaust duct insert |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0003928-9 | 2000-10-27 | ||
SE0003928A SE517458C2 (en) | 2000-10-27 | 2000-10-27 | Insert in the exhaust duct for the creation of turbulent flow |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2002040839A1 true WO2002040839A1 (en) | 2002-05-23 |
Family
ID=20281607
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE2001/002337 WO2002040839A1 (en) | 2000-10-27 | 2001-10-25 | Insert for an exhaust gas channel |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1328712A1 (en) |
JP (1) | JP2004514086A (en) |
AU (2) | AU2001296199B2 (en) |
NO (1) | NO20031882D0 (en) |
SE (1) | SE517458C2 (en) |
WO (1) | WO2002040839A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016181353A1 (en) * | 2015-05-13 | 2016-11-17 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Measuring apparatus having a device for generating clean air |
US10329985B2 (en) | 2017-06-27 | 2019-06-25 | Tenneco Automotive Operating Company Inc. | Impingement mixer for exhaust treatment |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5194231A (en) * | 1988-11-28 | 1993-03-16 | Citten Fluid Technology Limited | Packing in or for a vessel |
WO1999045247A1 (en) * | 1998-03-06 | 1999-09-10 | Vladimir Omarovich Tokarev | Device for purifying exhaust gases |
-
2000
- 2000-10-27 SE SE0003928A patent/SE517458C2/en not_active IP Right Cessation
-
2001
- 2001-10-25 WO PCT/SE2001/002337 patent/WO2002040839A1/en not_active Application Discontinuation
- 2001-10-25 AU AU2001296199A patent/AU2001296199B2/en not_active Ceased
- 2001-10-25 EP EP01977049A patent/EP1328712A1/en not_active Withdrawn
- 2001-10-25 JP JP2002543135A patent/JP2004514086A/en not_active Ceased
- 2001-10-25 AU AU9619901A patent/AU9619901A/en active Pending
-
2003
- 2003-04-25 NO NO20031882A patent/NO20031882D0/en not_active Application Discontinuation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5194231A (en) * | 1988-11-28 | 1993-03-16 | Citten Fluid Technology Limited | Packing in or for a vessel |
WO1999045247A1 (en) * | 1998-03-06 | 1999-09-10 | Vladimir Omarovich Tokarev | Device for purifying exhaust gases |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016181353A1 (en) * | 2015-05-13 | 2016-11-17 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Measuring apparatus having a device for generating clean air |
US10695718B2 (en) | 2015-05-13 | 2020-06-30 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Measuring apparatus having a device for generating clean air |
US10329985B2 (en) | 2017-06-27 | 2019-06-25 | Tenneco Automotive Operating Company Inc. | Impingement mixer for exhaust treatment |
Also Published As
Publication number | Publication date |
---|---|
JP2004514086A (en) | 2004-05-13 |
EP1328712A1 (en) | 2003-07-23 |
SE517458C2 (en) | 2002-06-11 |
NO20031882L (en) | 2003-04-25 |
AU9619901A (en) | 2002-05-27 |
AU2001296199B2 (en) | 2005-09-01 |
SE0003928L (en) | 2002-04-28 |
NO20031882D0 (en) | 2003-04-25 |
SE0003928D0 (en) | 2000-10-27 |
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