WO2002047907A1 - Flame-retardant imaged nonwoven fabric - Google Patents
Flame-retardant imaged nonwoven fabric Download PDFInfo
- Publication number
- WO2002047907A1 WO2002047907A1 PCT/US2001/048902 US0148902W WO0247907A1 WO 2002047907 A1 WO2002047907 A1 WO 2002047907A1 US 0148902 W US0148902 W US 0148902W WO 0247907 A1 WO0247907 A1 WO 0247907A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nonwoven fabric
- flame
- retardant
- fabric
- per square
- Prior art date
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- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 58
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 239000003063 flame retardant Substances 0.000 title claims abstract description 48
- 239000004744 fabric Substances 0.000 claims abstract description 69
- 239000002243 precursor Substances 0.000 claims abstract description 33
- 238000012546 transfer Methods 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 20
- 239000011230 binding agent Substances 0.000 claims abstract description 16
- 239000000835 fiber Substances 0.000 claims description 20
- 238000004519 manufacturing process Methods 0.000 claims description 18
- 229920000728 polyester Polymers 0.000 claims description 10
- 238000005299 abrasion Methods 0.000 claims description 6
- 238000004043 dyeing Methods 0.000 claims description 6
- 230000001747 exhibiting effect Effects 0.000 claims description 6
- 238000009981 jet dyeing Methods 0.000 claims 1
- 238000009980 pad dyeing Methods 0.000 claims 1
- 238000007650 screen-printing Methods 0.000 claims 1
- 238000010023 transfer printing Methods 0.000 claims 1
- 150000003673 urethanes Chemical class 0.000 claims 1
- 230000004580 weight loss Effects 0.000 claims 1
- 238000011282 treatment Methods 0.000 abstract description 6
- 239000000203 mixture Substances 0.000 description 14
- 238000003384 imaging method Methods 0.000 description 13
- 239000004753 textile Substances 0.000 description 12
- 238000000059 patterning Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 235000004879 dioscorea Nutrition 0.000 description 6
- 239000011159 matrix material Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- NQBKFULMFQMZBE-UHFFFAOYSA-N n-bz-3-benzanthronylpyrazolanthron Chemical compound C12=CC=CC(C(=O)C=3C4=CC=CC=3)=C2C4=NN1C1=CC=C2C3=C1C1=CC=CC=C1C(=O)C3=CC=C2 NQBKFULMFQMZBE-UHFFFAOYSA-N 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- 229920001944 Plastisol Polymers 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- 238000009960 carding Methods 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000006187 pill Substances 0.000 description 2
- 239000004999 plastisol Substances 0.000 description 2
- 230000000699 topical effect Effects 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229920002821 Modacrylic Polymers 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229920006243 acrylic copolymer Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000986 disperse dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004079 fireproofing Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- SSHPJTCTVWVCLI-UHFFFAOYSA-N guanidine;phosphoric acid Chemical compound NC(N)=N.NC(N)=N.OP(O)(O)=O SSHPJTCTVWVCLI-UHFFFAOYSA-N 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 239000004005 microsphere Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002491 polymer binding agent Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Y10T442/2713—Halogen containing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2861—Coated or impregnated synthetic organic fiber fabric
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/659—Including an additional nonwoven fabric
- Y10T442/66—Additional nonwoven fabric is a spun-bonded fabric
- Y10T442/663—Hydroentangled
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/689—Hydroentangled nonwoven fabric
Definitions
- the present invention relates generally to methods of making nonwoven fabrics, and more particularly to a method of manufacturing three-dimensional imaged nonwoven fabrics exhibiting flame-retardant characteristics while retaining aesthetic appeal, abrasion resistance, and fabric strength, these properties permitting use of the fabric in wall cover applications.
- the imaged and patterned nonwoven fabric is treated with a flame-retardant binder finish to lend further integrity to the fabric structure.
- the polymeric binder composition is selected to enhance flame-retardancy and durability characteristics of the fabric, while maintaining the desired softness and drapeability of the patterned and imaged fabric.
- FIGURE 1 is a diagrammatic view of an apparatus for manufacturing a durable nonwoven fabric, embodying the principles of the present invention
- FIGURE 2 is a diagrammatic view of an apparatus for the application of a flame-retardant finish onto a nonwoven fabric, embodying the principles of the present invention
- the entangling apparatus of FIGURE 1 further includes an imaging and patterning dram 18 comprising a three-dimensional image transfer device for effecting imaging and patterning of the now-entangled precursor web.
- the entangling apparatus includes a plurality of entangling manifolds 22 that act in cooperation with the three-dimensional image transfer device of drum 18 to effect patterning of the fabric.
- the three entangling manifolds 22 were operated at 2800 psi, at a line speed which was the same as that used during pre-entanglement.
- Ammonium hydroxide, Aqueous 0.50% As is registered to and can be obtained from B.F. Goodrich, of Ohio Water 82.0%
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002431803A CA2431803A1 (en) | 2000-12-15 | 2001-12-13 | Flame-retardant imaged nonwoven fabric |
EP01991242A EP1397246B1 (en) | 2000-12-15 | 2001-12-13 | Flame-retardant imaged nonwoven fabric |
DE60117855T DE60117855T2 (en) | 2000-12-15 | 2001-12-13 | FLAME-REDUCING, FILMED LIQUID |
AU2002230982A AU2002230982A1 (en) | 2000-12-15 | 2001-12-13 | Flame-retardant imaged nonwoven fabric |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US25584200P | 2000-12-15 | 2000-12-15 | |
US60/255,842 | 2000-12-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2002047907A1 true WO2002047907A1 (en) | 2002-06-20 |
Family
ID=22970087
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2001/048902 WO2002047907A1 (en) | 2000-12-15 | 2001-12-13 | Flame-retardant imaged nonwoven fabric |
Country Status (6)
Country | Link |
---|---|
US (2) | US6930064B2 (en) |
EP (1) | EP1397246B1 (en) |
AU (1) | AU2002230982A1 (en) |
CA (1) | CA2431803A1 (en) |
DE (1) | DE60117855T2 (en) |
WO (1) | WO2002047907A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1587976A2 (en) * | 2002-11-22 | 2005-10-26 | Polymer Group, Inc. | Regionally imprinted nonwoven fabric |
WO2009112015A1 (en) * | 2008-03-12 | 2009-09-17 | Fleissner Gmbh | Method and device for producing a non-woven |
EP2251473A1 (en) * | 2009-04-29 | 2010-11-17 | Fiscagomma S.p.A. | Label |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030199219A1 (en) * | 2002-04-19 | 2003-10-23 | Hayes Heather J. | Patterned nonwoven fabric |
US20050170732A1 (en) * | 2004-01-30 | 2005-08-04 | Knoff Warren F. | Multilayer spunlaced nonwoven fire blocking composite |
US7326664B2 (en) * | 2004-03-05 | 2008-02-05 | Polymergroup, Inc. | Structurally stable flame retardant bedding articles |
GB2415011B (en) * | 2004-06-11 | 2009-01-14 | Louver Lite Ltd | Blind fabric |
US20070065685A1 (en) * | 2005-09-22 | 2007-03-22 | Waubridge Specialty Fabrics, Llc | Fire-resistant fabric |
US7703405B2 (en) * | 2005-09-22 | 2010-04-27 | Waubridge Specialty Fabrics, Llc | Method of producing a fire resistant fabric with stitchbonding |
US7882849B2 (en) * | 2007-05-21 | 2011-02-08 | Matt Franta | Flame resistant insulated fabric for shelters |
US20100062671A1 (en) * | 2008-09-05 | 2010-03-11 | Nutek Disposables, Inc. | Composite wipe |
US20100304111A1 (en) * | 2009-06-01 | 2010-12-02 | Anthony Curtis Vulpitta | Sound reducing and fire resistant surface apparatus and method of making the same |
US20110165397A1 (en) * | 2010-01-06 | 2011-07-07 | Ray Roe | Stitch-Bonded Flame-Resistant Fabrics |
US9517571B2 (en) * | 2010-01-26 | 2016-12-13 | Hyde Tools, Inc. | Circular cutting blade |
USD922083S1 (en) * | 2019-07-18 | 2021-06-15 | Alfred Dunhill Limited | Fabric sheet material |
IT202000016972A1 (en) * | 2020-07-13 | 2022-01-13 | Texnology S R L | A WATER JET NEEDLE MACHINE |
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US5389716A (en) * | 1992-06-26 | 1995-02-14 | Georgia-Pacific Resins, Inc. | Fire resistant cured binder for fibrous mats |
US5822833A (en) * | 1994-09-16 | 1998-10-20 | Mcneil-Ppc, Inc. | Apparatus for making nonwoven fabrics having raised portions |
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- 2001-12-13 AU AU2002230982A patent/AU2002230982A1/en not_active Abandoned
- 2001-12-13 EP EP01991242A patent/EP1397246B1/en not_active Expired - Lifetime
- 2001-12-13 WO PCT/US2001/048902 patent/WO2002047907A1/en active IP Right Grant
- 2001-12-13 US US10/021,456 patent/US6930064B2/en not_active Expired - Fee Related
- 2001-12-13 DE DE60117855T patent/DE60117855T2/en not_active Expired - Fee Related
- 2001-12-13 CA CA002431803A patent/CA2431803A1/en not_active Abandoned
-
2005
- 2005-05-18 US US11/132,027 patent/US7188397B2/en not_active Expired - Fee Related
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US4780359A (en) * | 1987-04-03 | 1988-10-25 | Gates Formed-Fibre Products, Inc. | Fire retardent structural textile panel |
US5389716A (en) * | 1992-06-26 | 1995-02-14 | Georgia-Pacific Resins, Inc. | Fire resistant cured binder for fibrous mats |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1587976A2 (en) * | 2002-11-22 | 2005-10-26 | Polymer Group, Inc. | Regionally imprinted nonwoven fabric |
EP1587976A4 (en) * | 2002-11-22 | 2008-04-23 | Polymer Group Inc | Regionally imprinted nonwoven fabric |
WO2009112015A1 (en) * | 2008-03-12 | 2009-09-17 | Fleissner Gmbh | Method and device for producing a non-woven |
EP2251473A1 (en) * | 2009-04-29 | 2010-11-17 | Fiscagomma S.p.A. | Label |
Also Published As
Publication number | Publication date |
---|---|
EP1397246B1 (en) | 2006-03-08 |
AU2002230982A1 (en) | 2002-06-24 |
EP1397246A4 (en) | 2004-07-21 |
DE60117855T2 (en) | 2006-11-30 |
US6930064B2 (en) | 2005-08-16 |
DE60117855D1 (en) | 2006-05-04 |
US7188397B2 (en) | 2007-03-13 |
EP1397246A1 (en) | 2004-03-17 |
US20020151238A1 (en) | 2002-10-17 |
US20050204526A1 (en) | 2005-09-22 |
CA2431803A1 (en) | 2002-06-20 |
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